Date initiale :

ir ≔ 5

Material ⋅ 40 Cr10NB Duritate material : 250...300 => <350

N
MtI ≔ 153 N·m σc ≔ 785 ―――― σHlim ≔ 1382 MPa
mm ⋅ mm

N
nI ≔ 450 rpm σr ≔ 980 ―――― σFlim ≔ 340 MPa
mm ⋅ mm
PI ≔ 7.213 kW

Determinarea distantei dintre axe " a12 ":

KA ≔ 1

KH ≔ 85000 MPa

ψd ≔ 0.75

MtI ≔ 153 N ⋅ m

σHlim ≔ 1382 MPa

3 ‾‾‾‾‾‾‾‾‾‾‾‾‾‾‾‾‾‾
⎛⎝KH ⋅ KA ⋅ MtI⎞⎠ ⋅ ⎛⎝1 + ir⎞⎠
amin12 ≔ ⎛⎝1 + ir⎞⎠ ⋅ ――――――― 2
ψd ⋅ ⎛⎝σHlim⎞⎠ ⋅ ir

amin12 = 133.012 mm

a12 ≔ 160 mm
Determinare modul:

KF ≔ 2.1

⎛⎝KF ⋅ KA ⋅ MtI⎞⎠ 2
mn ≔ ――――― ⋅ ⎛⎝1 + ir⎞⎠
2
ψd ⋅ a12 ⋅ σHlim

mn = 0.436 mm

Din standard m ≔ 3 mm

Unghiul de inclinare:

<350 HB -> β ≔ 15 °

Calculul dintilor:

2 ⋅ a12 ⋅ cos (β)

z1' ≔ ―――――
m ⋅ ⎛⎝1 + ir⎞⎠

z1' = 17.172

z1 ≔ 17

z2 ≔ z1 ⋅ ir z2 = 85
z2
―= 5 -> iref ≔ 5
z1

| ⎛⎝ir − iref⎞⎠ |
Di ≔ |――― | ⋅ 100
| ir |

Di = 0
 m ⋅ ⎛⎝z1 + z2⎞⎠
a012 ≔ ――――
2 ⋅ cos (β)

a012 = 158.39726 mm

Δa ≔ a12 − a012 = 0.002 m

Δa
―― = 0.534
m

mn z1 z2 a12 a012 Di Δa/mn

1 51 255 160 158,397 0 1,603
3 17 85 160 158,397 0 0,534
2 25 125 160 155,291 0 2,354
4 12 60 160 149,08 0 2,73

Calculul geometric al angrenajului clinindric exterior cu dinti inclinati:

h0a' ≔ 1

h0f' ≔ 1.25

c0' ≔ 0.25

c0'max ≔ 0.35

α0 ≔ 20 °

h0a ≔ m ⋅ h0a' = 3 mm

h0f ≔ m ⋅ h0f' = 3.75 mm

h0 ≔ m ⋅ ⎛⎝h0a' + h0f'⎞⎠ = 6.75 mm

c0 ≔ m ⋅ c0' = 0.75 mm

p0 ≔ π ⋅ m = 9.42478 mm
p0
s0 ≔ ― = 4.71239 mm e0 ≔ s0 = 4.71239 mm
2
 αn ≔ α0

Unghiul profilului danturii in plan frontal:

⎛ tan ⎛⎝αn⎞⎠ ⎞
αt ≔ atan ⎜――― ⎟ = 20.647 °
⎝ cos (β) ⎠

Unghiul de rostogolire frontal:

⎛ a012 ⎞
αwt ≔ acos ⎜―― ⋅ cos ⎛⎝αt⎞⎠⎟ = 22.12 °
⎝ a12 ⎠

Suma deplasarilor specifice ale danturii rotilor in plan normal:

π
invα ≔ tan ⎛⎝αn⎞⎠ − αn ⋅ ――= 0.0149
180 °

π
invαwt ≔ tan ⎛⎝αwt⎞⎠ − αwt ⋅ ――= 0.0204
180 °

π
invαt ≔ tan ⎛⎝αt⎞⎠ − αt ⋅ ――= 0.01645
180 °

⎛⎝invαwt − invαt⎞⎠
xsn ≔ ⎛⎝z1 + z2⎞⎠ ⋅ ―――――― = 0.55267
2 ⋅ tan ⎛⎝αn⎞⎠

Numarul de dinti ai rotilor echivalente zn1 si zn2 :

z1
zn1 ≔ ――― = 18.8633
3
(
cos β )
z2
zn2 ≔ ――― = 94.31648
3
cos (β)
 λ ≔ 0.5

z1 z2 − z1
xn1 ≔ xsn ⋅ ――― + λ ⋅ ――― = 0.42545
z1 + z2 z1 + z2

xn2 ≔ xsn − xn1 = 0.12723

Elemente geometrice ale angrenajului:

m
mt ≔ ――― = 3.106 mm modulul frontal
cos (β)

Diametrele de divizare d1 si d2:

⎛⎝m ⋅ z1⎞⎠
d1 ≔ ――― = 52.79909 mm
cos (β)

⎛⎝m ⋅ z2⎞⎠
d2 ≔ ――― = 263.99543 mm
cos (β)

Diametrele de baza Db1 si Db2:

db1 ≔ d1 ⋅ cos ⎛⎝αt⎞⎠ = 0.04941 m

db2 ≔ d2 ⋅ cos ⎛⎝αt⎞⎠ = 0.24704 m

Diametrele de rostogolire Dw1 si Dw2 :

d1 ⋅ cos ⎛⎝αt⎞⎠
dw1 ≔ ―――― = 53.33333 mm
cos ⎛⎝αwt⎞⎠

d2 ⋅ cos ⎛⎝αt⎞⎠
dw2 ≔ ―――― = 266.66667 mm
cos ⎛⎝αwt⎞⎠
Diametrele de picior Df1 si Df2:

df1 ≔ d1 − 2 ⋅ m ⋅ ⎛⎝h0a' + c0' − xn1⎞⎠ = 47.85176 mm

df2 ≔ d2 − 2 ⋅ m ⋅ ⎛⎝h0a' + c0' − xn2⎞⎠ = 257.25879 mm

Diametrele de cap Da1 si Da2:

da1 ≔ d1 + 2 ⋅ m ⋅ ⎛⎝h0a' + xn1⎞⎠ = 61.35 mm

da2 ≔ d2 + 2 ⋅ m ⋅ ⎛⎝h0a' + xn2⎞⎠ = 270.76 mm

da1 ≔ 2 ⋅ ⎛⎝a12 + m ⋅ ⎛⎝h0a' − xn2⎞⎠⎞⎠ − d2 = 61.24 mm

da2 ≔ 2 ⋅ ⎛⎝a12 + m ⋅ ⎛⎝h0a' − xn1⎞⎠⎞⎠ − d1 = 270.65 mm

⎛⎝df1 + da2⎞⎠
cn1 ≔ a12 − ―――― = 0.75 mm >= m ⋅ 0.1 = 0.3 mm
2

⎛⎝df2 + da1⎞⎠
cn2 ≔ a12 − ―――― = 0.75 mm
2

Unghiul de presiune la capul dintelui in plan frontal:

⎛ d1 ⎞
αat1 ≔ acos ⎜―― ⋅ cos ⎛⎝αt⎞⎠⎟ = 36.218 °
⎝ da1 ⎠

⎛ d2 ⎞
αat2 ≔ acos ⎜―― ⋅ cos ⎛⎝αt⎞⎠⎟ = 24.109 °
⎝ da2 ⎠
Arcul dintelui pe cercul de cap in plan frontal:

π
invαat1 ≔ tan ⎛⎝αat1⎞⎠ − αat1 ⋅ ――= 5.74381 °
180 °

π
invαat2 ≔ tan ⎛⎝αat2⎞⎠ − αat2 ⋅ ――= 1.53147 °
180 °

⎛ π + 4 ⋅ xn1 ⋅ tan ⎛⎝αn⎞⎠ ⎞

sat1 ≔ da1 ⋅ ⎜―――――― + invαt − invαat1⎟ = 1.64263 mm
⎝ 2 ⋅ z1 ⎠

⎛ π + 4 ⋅ xn2 ⋅ tan ⎛⎝αn⎞⎠ ⎞

sat2 ≔ da2 ⋅ ⎜―――――― + invαt − invαat2⎟ = 2.51533 mm>= 0.2*m
⎝ 2 ⋅ z2 ⎠

Latimea danturii rotilor:

b2 ≔ d1 ⋅ ψd = 39.59931 mm => b2' ≔ 40 mm

b1 ≔ b2 + 1.5 ⋅ m = 44.09931 mm => b1' ≔ 44 mm

Diametrul inceputului profilului evolventic:

‾‾‾‾‾‾‾‾‾‾‾‾‾‾‾‾‾‾‾‾‾‾‾‾‾‾‾‾‾ 2
⎛ 2 ⋅ ⎛⎝h0a' − xn1⎞⎠ ⋅ cos (β) ⎞
dl1 ≔ db1 ⋅ 1 + ⎜tan ⎝⎛αt⎠⎞ − ――――――― ⎟ = 50.19258 mm
⎝ z1 ⋅ sin ⎛⎝αt⎞⎠ ⋅ cos ⎛⎝αt⎞⎠ ⎠

‾‾‾‾‾‾‾‾‾‾‾‾‾‾‾‾‾‾‾‾‾‾‾‾‾‾‾‾‾ 2
⎛ 2 ⋅ ⎛⎝h0a' − xn2⎞⎠ ⋅ cos (β) ⎞
dl2 ≔ db2 ⋅ 1 + ⎜tan ⎛⎝αt⎞⎠ − ――――――― ⎟ = 259.13172 mm
⎝ z2 ⋅ sin ⎛⎝αt⎞⎠ ⋅ cos ⎛⎝αt⎞⎠ ⎠
Diametrele cercurilor inceputului profilului activ al flancurilor danturii rotilor:

‾‾‾‾‾‾‾‾‾‾‾‾‾‾‾‾‾‾‾‾‾‾‾‾‾‾‾‾‾‾ 2
2 ⎛ ‾‾‾‾‾‾‾‾‾
2 2 ⎞
dA1 ≔ db1 + ⎝2 ⋅ a12 ⋅ sin ⎛⎝αwt⎞⎠ − da2 − db2 ⎠ = 50.39817 mm >= dl1

‾‾‾‾‾‾‾‾‾‾‾‾‾‾‾‾‾‾‾‾‾‾‾‾‾‾‾‾‾‾ 2
2 ⎛ ‾‾‾‾‾‾‾‾‾
2 2 ⎞
dA2 ≔ db2 + ⎝2 ⋅ a12 ⋅ sin ⎛⎝αwt⎞⎠ − da1 − db1 ⎠ = 261.02994 mm >= dl1

Gradul de acoperire al profilului in plan frontal:

z1 z2 z1 + z2
εα ≔ ―― ⋅ tan ⎛⎝αat1⎞⎠ + ―― ⋅ tan ⎛⎝αat2⎞⎠ − ――― ⋅ tan ⎛⎝αwt⎞⎠ = 1.43711
2⋅π 2⋅π 2⋅π

Gradul de acoperire suplimentar datorat inclinarii dintilor:

b2
εβ ≔ ―― ⋅ sin (β) = 1.08746
π⋅m

Gradul de acoperire total:

εγ ≔ εα + εβ = 2.52457

Numarul minim de dinti ai pinionului:

2 ⋅ ⎛⎝h0a' − xn1⎞⎠ ⋅ cos (β)

zmin1 ≔ ――――――― = 8.92733 =< z1 = 17
2
sin ⎝⎛αt⎠⎞

2 ⋅ ⎛⎝h0a' − xn2⎞⎠ ⋅ cos (β)

zmin2 ≔ ――――――― = 13.561 =< z2 = 85
2
⎛
sin ⎝αt⎠⎞
 Relatii de calcul pentru verificacrea dimensionala a danturii rotilor dintate:

Lungimea (cota) peste "N" dinti - WNn , WNt

⎛ ‾‾‾‾‾‾‾‾‾‾‾‾‾‾‾‾‾‾‾‾‾‾‾‾‾‾‾‾
2 2 ⎞
1 ⎜ ⎛⎝z1 + 2 ⋅ xn1 ⋅ cos (β)⎞⎠ − ⎛⎝z1 ⋅ cos ⎛⎝αt⎞⎠⎞⎠
N1 ≔ ―⋅ ――――――――――――― − 2 ⋅ xn1 ⋅ tan ⎛⎝αn⎞⎠ − z1 ⋅ invαt⎟ + 0.5
π ⎜ 2 ⎟
⎝ cos ⎛⎝αt⎞⎠ ⋅ cos (β) ⎠

N1 = 3.24158

⎛ ‾‾‾‾‾‾‾‾‾‾‾‾‾‾‾‾‾‾‾‾‾‾‾‾‾‾‾‾
2 2 ⎞
1 ⎜ ⎛⎝z2 + 2 ⋅ xn2 ⋅ cos (β)⎞⎠ − ⎛⎝z2 ⋅ cos ⎛⎝αt⎞⎠⎞⎠
N2 ≔ ―⋅ ――――――――――――― − 2 ⋅ xn2 ⋅ tan ⎛⎝αn⎞⎠ − z2 ⋅ invαt⎟ + 0.5
π ⎜ 2 ⎟
⎝ cos ⎛⎝αt⎞⎠ ⋅ cos (β) ⎠

N2 = 11.204

WNn1 ≔ ⎛⎝π ⋅ ⎛⎝N1 − 0.5⎞⎠ + 2 ⋅ xn1 ⋅ tan ⎛⎝αn⎞⎠ + z1 ⋅ invαt⎞⎠ ⋅ m ⋅ cos ⎛⎝αn⎞⎠ = 25.94208 mm

WNn2 ≔ ⎛⎝π ⋅ ⎛⎝N2 − 0.5⎞⎠ + 2 ⋅ xn2 ⋅ tan ⎛⎝αn⎞⎠ + z2 ⋅ invαt⎞⎠ ⋅ m ⋅ cos ⎛⎝αn⎞⎠ = 99.00269 mm

Arcul dintelui pe cercul de divizare in plan normal:

⎛π ⎞
sn1 ≔ m ⋅ ⎜―+ 2 ⋅ xn1 ⋅ tan ⎛⎝αn⎞⎠⎟ = 5.64149 mm
⎝2 ⎠

⎛π ⎞
sn2 ≔ m ⋅ ⎜―+ 2 ⋅ xn2 ⋅ tan ⎛⎝αn⎞⎠⎟ = 4.99023 mm
⎝2 ⎠
 Coarda de divizare a dintelui in plan normal:

3
sn1 4
sn1' ≔ sn1 − ――― ⋅ cos (β) = 5.63214 mm
2
6 ⋅ d1

3
sn2 4
sn2' ≔ sn2 − ――― ⋅ cos (β) = 4.98997 mm
2
6 ⋅ d2

Inaltimea la coarda de divizare:

2
da1 − d1 sn1 2
han1' ≔ ――― + ――⋅ cos (β) = 4.36166 mm
2 4 ⋅ d1

2
da2 − d2 sn2 2
han2' ≔ ――― + ――⋅ cos (β) = 3.34841 mm
2 4 ⋅ d2

Coarda constanta a dintelui in plan normal:

2
scn1' ≔ sn1 ⋅ cos ⎛⎝αn⎞⎠ = 4.98156 mm

2
scn2' ≔ sn2 ⋅ cos ⎛⎝αn⎞⎠ = 4.40649 mm

Inaltimea la coarda constanta:

⎛ π ⎞
hcn1' ≔ m ⋅ ⎜h0a' − ―⋅ sin ⎛⎝αn⎞⎠ ⋅ cos ⎛⎝αn⎞⎠ + xn1 ⋅ cos ⎛⎝αn⎞⎠⎟ = 3.4421 mm
⎝ 4 ⎠

⎛ π ⎞
hcn2' ≔ m ⋅ ⎜h0a' − ―⋅ sin ⎛⎝αn⎞⎠ ⋅ cos ⎛⎝αn⎞⎠ + xn2 ⋅ cos ⎛⎝αn⎞⎠⎟ = 2.6014 mm
⎝ 4 ⎠