valores asumidos

Datos que se tiene:

Formulas que no tienen
unidades
Mt1 ≔ 1000 N ⋅ m
valores metidos
n1 ≔ 1420 rpm
manualmente
z1 ≔ 20
i2 ≔ 3
m
vt ≔ 1.55 ―
s
dt ≔ 500 mm
kgf
DB ≔ 300 ―― 2
mm
H ≔ 40000 hr
nimero de revoluciones al la salidal del sistema
2 ⋅ vt
n4 ≔ ―― n4 = 59.206 rpm
dt
Relacion de transmision total
n1
it ≔ ― it = 23.984
n4
it ≔ 24 redondeado

Tambien
it ＝ i1 ⋅ i2 ⋅ i3

i1 ≔ 4
Valores asumidos
i3 ≔ 2
i1 ⋅ i2 ⋅ i3 = 24
Primer par (Conicos)
Podemos tomar en cuenta

δ ≔ 90 deg Mt1 = 10197.162 kgf ⋅ cm

Potencia a la emtrada
N1 ≔ Mt1 ⋅ n1 N1 = 148.702 kW

Numero de golper
1420 ⋅ 40000 ⋅ 60
W1 ≔ ――――― 6
W1 = 3408
10
Presion a la rodadura
2
32 ⎛ 300 ⎞
K1 ≔ ―― ⋅
1 ⎜
―― ⎟ K1 = 19.138
― ⎝ 100 ⎠
W1
3 kgf
K1 ≔ 19.138 ―― 2
cm
Angulo de simtria
⎛1⎞
δ1 ≔ atan ⎜― δ1 = 14.036 deg
⎝ i1 ⎟⎠

δ2 ≔ atan ⎛⎝i1⎞⎠ δ2 = 75.964 deg

δ ≔ δ1 + δ2 δ = 90 deg

REolaion ancho diametro

α ≔ 20 deg

2 ‾‾‾‾‾‾
2
2 ⋅ Mt1 1 + i1 3
bdm ≔ ―――――― ⋅ ―― 2
bdm = 3417.746 cm
K1 ⋅ sin (α) ⋅ cos (α) i1
modulo frontal
A1 ≔ 8
3 ‾‾‾‾‾‾‾‾‾‾‾‾‾‾‾‾
bdm
ms ≔ ――――――― 2
ms = 10.941 mm
A1 ⋅ ⎛⎝z1 − A1 ⋅ sin ⎛⎝δ1⎞⎠⎞⎠
ms ≔ 11 mm Normalizado
Ancho del diente

b1 ≔ A1 ⋅ ms b1 = 88 mm
Diametro primitivo en el piñon

d01 ≔ z1 ⋅ ms d01 = 220 mm

Diametro medio en el piñon

dm1 ≔ d01 − b1 ⋅ sin ⎛⎝δ1⎞⎠ dm1 = 198.657 mm

Ancho diametro
2 3
b1 ⋅ dm1 = 3472.88 cm
Sobredimensionamiento
⎛⎝b ⋅ d 2 ⎞⎠ − bdm
1 m1
SD1 ≔ ――――― SD1 = 0.016 cumple
bdm

RAdio de cono
d01
Ra ≔ ――― Ra = 453.542 mm
2 ⋅ sin ⎛⎝δ1⎞⎠
Ra
― = 151.181 mm
3
Cumple
b1 = 88 mm
 Dimensionamientode los engranajes

PIÑON RUEDA

z1 = 20 z2 ≔ z1 ⋅ i1 = 80
n1
n1 = 1420 rpm n2 ≔ ―= 355 rpm
i1
b1 = 88 mm b1 = 88 mm
d01 = 220 mm d02 ≔ z2 ⋅ ms d02 = 880 mm
dm1 = 198.657 mm dm2 ≔ d02 − b1 ⋅ sin ⎛⎝δ2⎞⎠ dm2 = 794.627 mm
di1 ≔ d01 − 2 ⋅ b1 ⋅ sin ⎛⎝δ1⎞⎠ di1 = 177.314 mm di2 ≔ d02 − 2 ⋅ b1 ⋅ sin ⎛⎝δ2⎞⎠ di2 = 709.255 mm
b1 ⋅ sin ⎛⎝δ1⎞⎠
mm ≔ ms − ―――― mm = 9.933 mm mm = 0.01 m
z1
2 ⋅ b1 ⋅ sin ⎛⎝δ1⎞⎠
mi ≔ ms − ―――― mi = 8.866 mm mi = 8.866 mm
z1

RENDIMIENTO DEL PAR

Calculo de h
h ≔ b1 ⋅ cos ⎛⎝δ2⎞⎠ h = 21.343 mm
volumen en la rueda
π 2 2 3
Vc2 ≔ ―⋅ ⎛⎝d02 + di2 ⋅ d02 + di2 ⎞⎠ ⋅ h Vc2 = 10625344.219 mm
12
Peso en la rueda
−6 kgf
γac ≔ 7.85 ⋅ 10 ―― 3
mm
G2 ≔ Vc2 ⋅ γac G2 = 83.409 kgf

Momento de inerciia
2
G2 ⎛ dm2 ⎞ 2
IG2 ≔ ―― ⋅ ⎜―― ⎟ IG2 = 0.671 kgf ⋅ m ⋅ s
2⋅g ⎝ 2 ⎠
Velocidad amgular
1
ω ≔ n2 ω = 37.176 ―
s
Aceleracion angular
t≔3 s
ω 1
αa ≔ ― αa = 12.392 ― 2
t s
Momento de giro

MG2 ≔ IG2 ⋅ αa MG2 = 8.319 kgf ⋅ m

P t i did
 Potencia perdida

NG2 ≔ MG2 ⋅ ω NG2 = 3.033 kW

Potencia total perdida

NG2T ≔ ⎛⎝0.02 ⋅ N1⎞⎠ + NG2 NG2T = 6.007 kW

potencia en la rueda
N2 ≔ N1 − NG2T N2 = 142.695 kW
Remdimiento promer par
N2
η1 ≔ ― η1 = 0.96
N1

FUERZAS QUE ACTUAN

Fuerza tangencial
2 ⋅ Mt1
Fu1 ≔ ―― Fu1 = 1026.611 kgf
dm1
N2
Mt2 ≔ ― Mt2 = 39140.988 kgf ⋅ cm
n2
2 ⋅ Mt2
Fu2 ≔ ―― Fu2 = 985.141 kgf
dm2

Fuerza radial

Fr1 ≔ Fu1 ⋅ tan (α) ⋅ cos ⎛⎝δ1⎞⎠ Fr1 = 362.499 kgf

Fr2 ≔ Fu2 ⋅ tan (α) ⋅ cos ⎛⎝δ2⎞⎠ Fr2 = 86.964 kgf

Fuerza axial

Fa1 ≔ Fu1 ⋅ tan (α) ⋅ sin ⎛⎝δ1⎞⎠ Fa1 = 90.625 kgf

Fa2 ≔ Fu2 ⋅ tan (α) ⋅ sin ⎛⎝δ2⎞⎠ Fa2 = 347.856 kgf

SEGUNDO PAR ENGRANAHES INCLINADOS

N3 ≔ N2 N3 = 142.695 kW

n3 ≔ n2 n3 = 355 rpm

Momento torsor en el piñon

N3
Mt3 ≔ ― Mt3 = 39140.988 kgf ⋅ cm
n3
Numero de golpes
60 ⋅ 355 ⋅ 40000
W3 ≔ ――――― 6
W3 = 852
10
Presion de rodadura
2
32 ⎛ 300 ⎞
K3 ≔ ―― ⋅ ――
1 ⎜ ⎟ K3 = 30.379
― ⎝ 100 ⎠
3
852
kgf
K3 ≔ 30.379 ―― 2
cm
Calculo ancho diametro
5 ⋅ Mt3 ⋅ ⎛⎝1 + i2⎞⎠ 3
bdn ≔ ――――― bdn = 8589.483 cm
i2 ⋅ K3

Modulo normal
β ≔ 12 deg
A3 ≔ 40
z3 ≔ 20

3 ‾‾‾‾‾‾‾‾‾‾‾ 6
bdn ⋅ (cos (β))
mn3 ≔ ――――― 2
mn3 = 7.776 mm
A3 ⋅ z3
mn3 ≔ 8 mm Normalizado

Ancho normal del diente

bn3 ≔ A3 ⋅ mn3 bn3 = 320 mm

Diametro primitivo normal
z3 ⋅ mn3
d0n3 ≔ ―――― 3
d0n3 = 170.965 mm
(cos (β))
Ancho diametro
2 3
bn3 ⋅ d0n3 = 9353.272 cm
 Sobredimensionamiento
⎛⎝b ⋅ d 2 ⎞⎠ − bdn
n3 0n3
SD3 ≔ ―――――― SD3 = 0.089
bdn

DIMENSIONAMIENTO DEL PAR

n3
n3 = 355 rpm n4 ≔ ― n4 = 118.333 rpm
i2
z3 = 20 z4 ≔ i2 ⋅ z3 z4 = 60

bn3 = 320 mm bn3 = 320 mm

z4 ⋅ mn3
d0n3 = 170.965 mm d0n4 ≔ ―――― 3
d0n4 = 512.895 mm
(cos (β))
mn3
ms3 ≔ ――― ms3 = 8.179 mm ms3 = 8.179 mm
cos (β)

d03 ≔ z3 ⋅ ms3 d03 = 163.574 mm d04 ≔ z4 ⋅ ms3 d04 = 490.723 mm

b3 ≔ bn3 ⋅ cos (β) b3 = 313.007 mm b3 = 313.007 mm

ts3 ≔ π ⋅ ms3 ts3 = 25.694 mm ts3 = 25.694 mm

tn3 ≔ π ⋅ mn3 tn3 = 25.133 mm tn3 = 25.133 mm

dk3 ≔ d03 + 2 ⋅ mn3 dk3 = 179.574 mm dk3 = 179.574 mm

df3 ≔ d03 − 2.4 ⋅ mn3 df3 = 144.374 mm df4 ≔ d04 − 2.4 ⋅ mn3 df4 = 471.523 mm

⎛⎝d03 + d04⎞⎠
a2 ≔ ―――― a2 = 327.149 mm
2
RENDIMIENTO SEGUNDO PAR

pESO DE la rueda
π 2
G4 ≔ ― ⋅ d04 ⋅ b3 ⋅ γac G4 = 464.716 kgf
4
Momento de inercia
2
G4 ⎛ d04 ⎞ 2
IG4 ≔ ―― ⋅ ⎜―⎟ IG4 = 1.426 kgf ⋅ m ⋅ s
2⋅g ⎝ 2 ⎠
Velocidad angular
1
ω4 ≔ n4 ω4 = 12.392 ―
s
Aceleracion algular
ω4 1
αa4 ≔ ― αa4 = 4.131 ― 2
t s
Mometnto de giro

MG4 ≔ IG4 ⋅ αa4 MG4 = 5.892 kgf ⋅ m

 Potencia perdida

NG4 ≔ MG4 ⋅ ω4 NG4 = 0.716 kW

Potencoia perdida total

NGT4 ≔ ⎛⎝0.02 ⋅ N3⎞⎠ + NG4 NGT4 = 3.57 kW

Potencia en la rueda
N4 ≔ N3 − NGT4 N4 = 139.125 kW
Rendimiento
N4
η2 ≔ ― η2 = 0.975
N3

Fuerzas que actuan

Fuerza tangencial
2 ⋅ Mt3
Fu3 ≔ ―― Fu3 = 4785.708 kgf
d03
N4
Mt4 ≔ ― Mt4 = 114485.3 kgf ⋅ cm
n4
2 ⋅ Mt4
Fu4 ≔ ―― Fu4 = 4665.98 kgf
d04

Fuerza radial
Fu3 ⋅ tan (α)
Fr3 ≔ ―――― Fr3 = 1780.769 kgf
cos (β)
Fu4 ⋅ tan (α)
Fr4 ≔ ―――― Fr4 = 1736.218 kgf
cos (β)

Fuerza axial

Fa3 ≔ Fu3 ⋅ tan (β) Fa3 = 1017.234 kgf

Fa4 ≔ Fu4 ⋅ tan (β) Fa4 = 991.785 kgf

DIIMENSIONAMIENTO TERCER PAR (POLEAS)

N5 ≔ N4 N5 = 139.125 kW

n5 ≔ n4 n5 = 118.333 rpm
i3 = 2
potencia proyectada

Np ≔ N5 Np = 139.125 kW

Np = 186.57 hp

CORREA TIPO E
Diametro polea motora
d ≔ 500 mm
Velocidad polea motora
d ⋅ n5 m
vc ≔ ―― vc = 3.098 ―
2 s

Diametro polea transmitida

D ≔ i3 ⋅ d D = 1000 mm

Distancia entre centros aproximados

1
C0 ≔ ― ⋅ (D + 3 ⋅ d) C0 = 1250 mm
2
Longitud aproximada

L0 ≔ 1.57 ⋅ (D + d) + 2 ⋅ C0 L0 = 4855 mm

L ≔ 5065 mm

correa E-195
Distancia etre centros real
A ≔ L − 1.57 ⋅ (D + d) A = 2710 mm

D−d
――= 0.185 h ≔ 0.09
A
A − h ⋅ (D − d)
C ≔ ――――― C = 1332.5 mm
2

Factor de potencia

D−d
――= 0.375 G ≔ 0.85
C
I ≔ 0.9
 fN ≔ G ⋅ I fN = 0.765

Diametro equivalente

fi ≔ 1.14

D e ≔ fi ⋅ d De = 570 mm

potencia en cada correa

N´cc ≔ 10.044

Ncc ≔ fN ⋅ N´cc Ncc = 7.684

Ncc ≔ 7.684 hhp

Numero de correas
Np
# ≔ ―― # = 24.269
Ncc

Tensionen las correas

μ ≔ 0.25
Seccion de correa
ϕ ≔ 38 deg
b ≔ 38 mm
h ≔ 25 mm
2 ⎛ϕ⎞ −4 2
Acorr ≔ (b ⋅ h) − h ⋅ tan ⎜― Acorr = ⎛⎝7.348 ⋅ 10 ⎞⎠ m
⎝ 2 ⎟⎠

Peso por la correa

kgf
γcorr ≔ 1150 ――3
m
kgf
wcorr ≔ γcorr ⋅ Acorr wcorr = 0.845 ――
m
Constante C1 ⎛D−d⎞
β ≔ asin ⎜――⎟ β = 10.814 deg
⎝ 2⋅C ⎠

α ≔ (180 deg − 2 ⋅ β) α = 2.764 rad

μ⋅α
―――
⎛ϕ⎞
sin ―
⎝⎜ 2 ⎠⎟
C1 ≔ e C1 = 8.352
Constante C2
2
wcorr ⋅ vc
C2 ≔ ――― C2 = 0.827 kgf
g
Tension T2
Ncc
―― + C1 ⋅ C2 − C2
vc
T2 ≔ ――――― T2 = 26.491 kgf
C1 − 1

Tension T1
Ncc
T1 ≔ ―― + T2 T1 = 215.184 kgf
vc

Fuerza de flexion en las poleas

kb ≔ 12501 kgf ⋅ cm
kb
Tb1 ≔ ― Tb1 = 250.02 kgf
d
kb
Tb2 ≔ ― Tb2 = 125.01 kgf
D
Fuerzas centrifugas en las poleas
2
kgf ⋅ s
kc ≔ 8.872 ――― 2
m
2
kc ⋅ vc
Tc ≔ ―― Tc = 0.851 kgf
100
Fuerza maxima en la polea

F1 ≔ Tc + Tb1 + T1 F1 = 466.055 kgf

F2 ≔ Tc + Tb2 + T2 F2 = 152.353 kgf

Fuerzas maximas en la polea

Q ≔ 2749 kgf
x ≔ 11.1
x
⎛Q⎞
n´1 ≔ ⎜―⎟ n´1 = 359072446.35
⎝ F1 ⎠
x
⎛Q⎞
n´2 ≔ ⎜―⎟ n´2 = 88144775941305.2
⎝F ⎠ 2

Fuerzas maximas equivalentes

n´1 ⋅ n´2
n´ ≔ ――― n´ = 359070983.614
n´1 + n´2
Vida util de las poleas
L
VU ≔ n´ ⋅ ― VU = 163072.803 hr
vc
DIMENSINAMIENTO DEL EJE II

Asumiendo
B ≔ 30 mm
d02
J ≔ 0.05 ⋅ ― + 10 mm J = 32 mm
2
Longitud total
b2 ≔ b1
b2
L1 ≔ ― L1 = 44 mm
2
b2 B
L2 ≔ ―+ J + ― L2 = 91 mm
2 2
B b3
L3 ≔ J + ―+ ― L3 = 203.504 mm
2 2
B b3
L4 ≔ ―+ J + ― L4 = 203.504 mm
2 2

LII ≔ L1 + L2 + L3 + L4 LII = 542.007 mm

En el eje XZ

0 ＝ Fu2 ⋅ L1 − RAX ⋅ ⎛⎝L1 + L2⎞⎠ + Fu3 ⋅ ⎛⎝L1 + L2 + L3⎞⎠ − RBX ⋅ ⎛⎝L1 + L2 + L3 + L4⎞⎠

0 ＝ RAX + RBX − Fu2 − Fu3

−Fu2 ⋅ L2 − Fu3 ⋅ L3
RBX ≔ ―――――― RBX = −2613.115 kgf
L3 + L4

RAX ≔ Fu2 + Fu3 − RBX RAX = 8383.963 kgf

Momentos flectores

M2X ≔ 0 kgf ⋅ cm

MAX ≔ Fu2 ⋅ L2 MAX = 8964.779 kgf ⋅ cm

M3X ≔ RBX ⋅ L4 M3X = −53177.833 kgf ⋅ cm

MBX ≔ 0 kgf ⋅ cm

dm2 d03
0 ＝ Fr2 ⋅ L1 + Fa2 ⋅ ―― − RAY ⋅ ⎛⎝L1 + L2⎞⎠ − Fa3 ⋅ ― − Fr3 ⋅ ⎛⎝L1 + L2 + L3⎞⎠ − RBY ⋅ ⎛⎝L1 + L2 + L3 + L4⎞⎠
2 2

0 ＝ Fr2 − RAY − Fr3 − RBY

dm2 d03
Fr2 ⋅ ⎛⎝L2 + L3 + L4⎞⎠ − Fa2 ⋅ ―― + Fa3 ⋅ ― − Fr3 ⋅ L4
2 2
RAY ≔ ―――――――――――――― RAY = −919.137 kgf
L3 + L4

RBY ≔ Fr2 − RAY + Fr3 RBY = 2786.871 kgf

Momentos flectores
dm2
M2Y ≔ Fa2 ⋅ ―― M2Y = 13820.8 kgf ⋅ cm
2
dm2
MAY ≔ Fr2 ⋅ L2 + Fa2 ⋅ ―― MAY = 14612.172 kgf ⋅ cm
2
M3Y ≔ RBY ⋅ L4 M3Y = 56713.826 kgf ⋅ cm

MBY ≔ 0 kgf ⋅ cm

Momentos resultantes

M2 ≔ ‾‾‾‾‾‾‾‾‾
2 2
M2X + M2Y M2 = 13820.8 kgf ⋅ cm

MA ≔ ‾‾‾‾‾‾‾‾‾‾
2 2
MAX + MAY MA = 17143.012 kgf ⋅ cm
 M3 ≔ ‾‾‾‾‾‾‾‾‾
2 2
M3X + M3Y M3 = 77745.353 kgf ⋅ cm

MB ≔ ‾‾‾‾‾‾‾‾‾‾
2 2
MBX + MBY MB = 0 kgf ⋅ cm

Considerando un material St-50

σ ≔ 60 MPa
τ ≔ 40 MPa

Diametros
3 ‾‾‾‾‾‾
32 ⋅ M2
d2 ≔ ――― d2 = 61.277 mm
π⋅σ

3 ‾‾‾‾‾‾
32 ⋅ MA
dA ≔ ――― dA = 65.839 mm
π⋅σ
3 ‾‾‾‾‾‾
32 ⋅ M3
d3 ≔ ――― d3 = 108.98 mm
π⋅σ
3 ‾‾‾‾‾‾
16 ⋅ Mt3
dB ≔ ――― dB = 78.769 mm
π⋅τ

Diametros normalizados
d2 ≔ 65 mm

dA ≔ 70 mm

d3 ≔ 110 mm

dB ≔ 80 mm

Esfuerzo de flexion
32 ⋅ M2
σb2 ≔ ――― 3.
σb2 = 50.271 MPa
π ⋅ d2
32 ⋅ M3
σb3 ≔ ――― 3
σb3 = 58.347 MPa
π ⋅ d3
Esfuerzo de torsion
16 ⋅ M2
τt2 ≔ ――― 3
τt2 = 25.135 MPa
π ⋅ d2
16 ⋅ M3
τt3 ≔ ――― 3
τt3 = 29.173 MPa
π ⋅ d3
Esfuerxoa a la traccion
4 ⋅ Fa2
σ2 ≔ ―― 2
σ2 = 1.028 MPa
π ⋅ d2
4 ⋅ Fa3
1 05 MP
 4 ⋅ Fa3
σ3 ≔ ―― 2
σ3 = 1.05 MPa
π ⋅ d3

Tension superior de ciclo de carga

σ02 ≔ σb2 + σ2 σ02 = 51.299 MPa

σ03 ≔ σb3 + σ3 σ03 = 59.397 MPa

Esfuerxo comparativo
α0 ≔ 0.4

σv2 ≔ ‾‾‾‾‾‾‾‾‾‾‾‾
2 2
σ02 + 3 ⋅ α0 ⋅ τt2 σv2 = 58.221 MPa

σv3 ≔ ‾‾‾‾‾‾‾‾‾‾‾‾
2 2
σ03 + 3 ⋅ α0 ⋅ τt3 σv3 = 67.448 MPa

Esfuerzo de fatiga

Grado de reposo R ≔ 0.5

Radio de redondeo de base de netalladura

De tabla 37 b´2 ≔ 18
b´3 ≔ 32
b´2
ρ2 ≔ ― ρ2 = 9
2
b´3
ρ3 ≔ ― ρ3 = 16
2
Caida de tebsion sufrida
2 mm 2 mm
X2 ≔ ――+ ――― X2 = 0.253
d2 ρ2 ⋅ 1 mm

2 mm 2 mm
X3 ≔ ――+ ――― X3 = 0.143
d3 ρ3 ⋅ 1 mm

Radio de ntralladura equivalente

ρº ≔ 0.08
σw ≔ 230 MPa

coeficiente de forma de entalladura

αkb ≔ 1.4

Coeficiente de entalladura

αkb
βkb2 ≔ ―――― βkb2 = 1.226
1 + ‾‾‾‾‾
ρº ⋅ X2
 αkb
βkb3 ≔ ―――― βkb3 = 1.265
1 + ‾‾‾‾‾
ρº ⋅ X3

Coeficiente de influencia de superficie

σB ≔ 500 MPa
b0 ≔ 0.94 De fig 189
Por tanto se tiene:

σw ⋅ b0
σB2 ≔ ―――― σB2 = 352.797 MPa
βkb2 ⋅ (1 − R)
σw ⋅ b0
σB3 ≔ ―――― σB3 = 341.913 MPa
βkb3 ⋅ (1 − R)
Comprobando
donde k ≔ 2.1 Para tramos con esfuerzo de flexion

k ⋅ σw = 483 MPa
Cumple
σB2 ＝ 352.797 MPa ≤ 483 MPa ＝ kσw
Cumple
σB3 ＝ 341.913 MPa ≤ 483 MPa ＝ kσw