Professional Documents
Culture Documents
Highway Class
SUPER 1900-3i
Tracked Paver
SUPER 1900-3i
The tracked SUPER 1900-3i is a model of the In addition, the convenience functions AutoSet Plus
modern VÖGELE “Dash 3” paver generation. and PaveDock Assistant make work with the
The machine features a unique design as well SUPER 1900-3i even easier.
as ergonomic operating comfort and high
performance with minimum consumption. The SUPER 1900-3i is a powerful paver excellently
suited for many different applications up to a
When developing this road paver, a special focus maximum pave width of 11m.
was on ergonomic, economic and ecological
aspects. The VÖGELE EcoPlus package, for instance,
significantly reduces both fuel consumption and
noise levels.
The highlights
of the
SUPER 1900-3i
Highlights
Tracked Highway Class Powerful and economical The VÖGELE EcoPlus Optimum feeding with mix ErgoPlus 3 operating All screeds can be used with
paver with a large range drive concept, even when low-emissions package thanks to the large material system with numerous high-compaction technology
of applications and pave operating at full load in any significantly reduces fuel hopper, PaveDock sprung convenient and automatic
widths up to 11m climate zone consumption and noise push-rollers and PaveDock functions
levels Assistant communication
system
Drive Concept
The powerful 6-cylinder diesel engine rated at Intelligent engine management with ECO mode Low input — maximum output: all drive Crawler tracks with high tractive power
142kW is the driving force behind this Highway and VÖGELE EcoPlus low-emissions package keep components including the three-phase A.C. efficiently translate the engine output into
Class paver. fuel consumption and noise levels low. generator are powered via the central splitter pave speed.
gearbox and operate with maximum efficiency.
Three main components form the power unit are always maintained within the optimum range,
Concept
Charge air
1900-3i
of a SUPER 1900-3i: its modern, liquid-cooled significantly extending the service life of both
diesel engine, a splitter gearbox flanged directly the diesel engine and the hydraulic oil. Another
to the engine and a large cooler assembly. advantage is that the machine can be operated
SUPER
without difficulty in all climatic regions around
Drive
The driving force behind this VÖGELE powerhouse the world.
is its diesel engine. The 6-cylinder engine delivers Coolant
142kW at 2,000rpm. Yet the fuel-saving ECO mode All hydraulic consumers are directly supplied
is sufficient for many applications. And even then, with hydraulic oil via the splitter gearbox.
the SUPER 1900-3i still has a full 137kW at its The advantage is that all hydraulic pumps and
disposal. Moreover, the machine generates valves are centrally located, making them easily
operates particularly quietly when running at just accessible for servicing. Even the powerful generator
1,700rpm. for screed heating is flanged directly onto the splitter Hydraulic oil cooler
gearbox; its integrated oil cooling system makes it
A large cooler assembly ensures that the power completely maintenance-free and very quiet.
unit always delivers its full output. With innovative
air routing and a variable-speed fan, temperatures
The large cooler assembly is made up of three parts. It ensures that engine coolant, charge air
and hydraulic oil are maintained at the optimum temperature.
It goes without saying that our road pavers That doesn’t just result in considerable savings The technical innovations
Antriebskonzept
Drive Concept
conform to the applicable emissions directives, for the contractor – it is good news for the
but we like to go much further. That’s why the environment, too. That’s because every litre of fuel Splitter gearbox with ability to disengage hydraulic
machine concept of the “Dash 3” generation uses saved reduces carbon dioxide (CO2) emissions. pumps
environmentally friendly innovations in machine 01
technology, resulting in lower consumption, lower When the paver is stationary, all the hydraulic pumps
emissions and lower costs. needed for “traction”, “conveyors and augers” and
25% fuel saving “compaction” are disengaged automatically. The result?
€
Lower fuel consumption.
One of these innovations is the VÖGELE EcoPlus
low-emissions package. Fuel savings of up to 25%
25% less CO2 emitted €
can be achieved with VÖGELE EcoPlus, depending
on the application and capacity utilization of the
paver. Lower noise emissions
Energy-optimized tamper drive
Variable-speed fan
Efficient transmission
of engine power
High-quality separate hydraulic drives Since the traction drive units are directly integrated
Antriebskonzept
Drive Concept
are essential components of the VÖGELE into the sprockets of the crawler tracks, engine
drive concept. They allow our pavers to operate output is translated into pave speed without any
outstandingly and therefore extremely loss of power.
cost-efficiently.
The hydraulic systems for the traction Positive tracking when moving straight
drive, conveyors and augers as well as the and accurate cornering due to electronically
compacting systems all operate in separate controlled separate drives provided for both
closed circuits for maximum efficiency. crawler tracks.
Long crawler tracks deliver maximum The sturdy deflectors in front of the crawler
traction thanks to their large footprint. tracks reliably clear any spilled mix out of the
This ensures a constant forward speed way. With the AutoSet Plus option, the deflectors
even when operating on difficult terrain. in front of the crawler tracks can even be raised
and lowered hydraulically.
Material management
A continuous flow of mix is key to ensuring All our development efforts focus on simple VÖGELE’s PaveDock Assistant is an innovative
uninterrupted and high-quality paving. That is operation and the best possible overview for solution standardizing and simplifying communication
why we attach such importance to professional the paving team. between the paver operator and driver of the feed
material management when designing our vehicle.
pavers.
Material management
SUPER 1900-3i with mix is a clean, safe and (option), the mix inside the material hopper is infinitely variable in height up to 15cm, even while desired layer thickness across the full pave width.
swift process. directed right onto the conveyors and the entire paving.
mix properly conveyed in front of the screed.
T
he large material hopper has a capacity
of 14 tonnes so that a sufficient quantity of
mix is available for paving at all times, even
in situations where feeding is difficult, such as
Powerful, separate hydraulic drives are
when paving under bridges.
provided for conveyors and augers, permitting
asy feeding with mix thanks to low material
E high laydown rates up to 900 tonnes per hour.
hopper, wide hopper sides and sturdy rubber 15cm
Large auger blades (diameter 400mm) provide
baffles fitted to the hopper front.
for an optimal head of mix in front of the screed
Especially large oscillating push-rollers and prevent segregation, even when paving
for convenient and shock-free docking of feed across large widths.
vehicles even on bends. The height of the augers complete with bearing
boxes and limiting plates for the auger tunnel can Hydraulic height-adjustment of the augers,
The oscillating push-rollers can be displaced be hydraulically adjusted by up to 15cm across complete with bearing boxes and limiting plates
forwards by 75 or 150mm to cater to the most the full pave width. This optimizes the head of mix for the auger tunnel allows the paver to be
diverse feed vehicles. in front of the screed, even when paving thin layers moved on the job site without a need for
or when layer thickness varies. conversion, a benefit that saves time and money.
Material management
Dock: lorry drives up to the paver Stop: lorry must halt. Raise dump box:
and docks. It has docked. lorry raises the dump box.
Paver is moving:
Lower dump box: Drive off:
symbol can appear together
lorry lowers the dump box. lorry drives away from the paver.
with all symbols.
PaveDock Assistant is the communication system As an alternative to the oscillating push-rollers, Together with the PaveDock Assistant, the
between the paver operator and the driver of the VÖGELE also supply PaveDock sprung sprung push-rollers maximize process safety
feed vehicle. It allows particularly fast and reliable push-rollers. These absorb jolts by the feed during transfer of the mix: a sensor installed
Stop Dock Raise dump box
transfer of mix to the paver. Signal lights on the vehicle even more effectively and reliably, in the sprung push-rollers indicates whenever
paver and the associated controls on the paver thus ensuring that they are not transmitted a feed vehicle has docked onto the paver.
operator‘s ErgoPlus 3 console are key components. to the finished pavement. The signal lights display the stop signal
automatically and directly. The feed vehicle
The paver has two sets of signal lights, mounted driver can thus react immediately.
on the right and left of the hardtop. With these
lights, the paver operator can give the driver of
the feed vehicle unmistakable signals, indicating
what needs to be done (e.g. reverse, stop,
dump mix). Having two lights, each in an elevated
position, ensures that all signals are clearly visible Lower dump box Drive off
to the feed vehicle driver from all angles of
approach.
SUPER 1800-3i
Plus
efficiency, convenience and quality of key job reliably readies the machine for travel on the job automate routine tasks, allowing work processes
site processes. AutoSet Plus has two handy site, or for transport. Pressing the button again to be carried out more quickly and with greater
AutoSet
automatic functions. returns it to the previously stored working position. control. This in turn means that construction
projects can be completed faster and more
The Repositioning and Transport function greatly The Paving Programs function allows the reliably.
facilitates the continuation of work when moving operating personnel to save the configured
the paver on the job site from one work section machine parameters and store these as a paving
1 // AutoSet Plus —
to another, or after the paver has been transported. program in the menu. This program can then
Repositioning function
be called up and used whenever needed.
Fast and safe repositioning
of the paver on the job site.
2 // AutoSet Plus —
Paving Programs function
Automated configuration
of the paver.
Reproducible quality.
SUPER 1800-3i
Plus
AutoSet Plus is especially helpful when the
AutoSet
machine frequently has to be moved on the 1 2
job site.
1. The AutoSet Plus Repositioning function The automatic Paving Programs function allows He also enters the amount of crown and the
is activated just by pushing the “Execute” the operating personnel to store their own paving screed temperature. The program is completed
button. 5 6 programs. All key parameters for paving a specific with additional information on the material being
2. Raise/lower screed. layer (example: base course of asphaltic concrete, used, the layer thickness and the pave width.
3. Lock/unlock screed. 18cm thick) can thus be saved.
4. Screed tow point rams in transport The stored paving programs can subsequently
position/at last set value. On the display of his console, the paver operator be selected and used at any time via the menu.
saves the values set for the compacting systems In the event of a repeat situation, this ensures
5. Raise/lower augers.
(tamper and vibrator speed, pressure for the that work is carried out with exactly the same
6. Conveyor movement reversible
pressure bars), height of the augers, position of settings while maintaining a consistent quality.
for a short time.
the tow point rams, pressure for Screed Assist
7. Raise/lower deflectors in front and the pave speed in his program.
of the crawler tracks.
8. Raise hopper front.
7 8
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SUPER 1900-3i
ErgoPlus 3
machine and construction project.
On the following pages example illustrations will provide you with more detailed information on the
extensive functions of the ErgoPlus 3 operating concept. ErgoPlus 3 encompasses the operator’s stand,
the paver and screed operator‘s consoles and Niveltronic Plus, the System for Automated Grade and
Slope Control.
ErgoPlus 3
“Full control for the machine operator!”
26 | Highway class www.voegele.info 27
SUPER 1900-3i
The paver operator‘s ErgoPlus 3 console The paver operator‘s console is extremely clear
and has been designed according to practical
On the ErgoPlus 3 console, all push-buttons are
easily identifiable by touch even when wearing
Module 1:
Module 2:
Conveyors and augers, traction
Screed
principles. All functions are combined into logical work gloves. Once a button is pressed, off you
Module 3: Material hopper and steering
groups, so that the operator finds each function go thanks to the “Touch and Work” principle.
exactly where he would expect it to be. This means that a function is executed directly — Module 4: Display for monitoring and adjustment of basic settings
ErgoPlus 3
No-load function
Glarefree backlighting comes on automatically This button switches Screed Assist on (LED lights up) or off. Screed Assist
as darkness sets in so that the paver operator pressure and balance can be set via the display. Screed Assist is active only
can also work safely on night-time jobs. when the screed is floating.
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SUPER 1900-3i
ErgoPlus 3
for high-quality road construction. are clearly arranged.
The screed operator‘s console is designed in keeping with the conditions prevailing on
the job site. Push-buttons are provided for the frequently used functions operated from the
screed operator‘s console. These are watertight and enclosed in palpably raised rings, so that
they are identifiable blindfold simply by touch even when wearing work gloves. Important paver
and screed data can be called up and adjusted from the screed operator‘s console, too.
The display of the screed operator‘s console allows the screed operator to control and monitor
both the left and the right side of the screed. Machine-related parameters such as tamper
speed or conveyor speed can be adjusted conveniently via the display panel of the screed
operator‘s console. The clear menu structure, combined with easily understandable,
self-explanatory symbols neutral in language, makes operating the display panel both simple
and safe.
The crown can be conveniently adjusted at the press of a button on the screed operator‘s console.
When pressing the “plus” or “minus” keys, the set crown value is shown on the display.
The screed width can be effortlessly adjusted by means of the SmartWheel. This is done
in two speeds: slow, for precise control e.g. along an edge, or fast, for rapid extension or
retraction of the screed.
ErgoPlus 3
on many years of experience in grade and slope parks, roundabouts or motorways need to be built
control technology. Easy operation, precision or rehabilitated, VÖGELE offer the right sensor
and reliability are its hallmarks, ensuring perfect for every job-site situation.
mastery of all grade and slope control jobs.
Sensors can be changed quickly and easily, for
This fully integrated system is optimally adapted Niveltronic Plus automatically detects which sensor
to the machine technology of the Premium Line is connected, thus simplifying the configuration
pavers. All wiring and connections, for instance, process for the user.
are integrated into the tractor unit and screed,
effectively eliminating all risk of damage to these
components.
Left-hand side of screed Right-hand side of screed Niveltronic Plus, the System for Automated VÖGELE naturally offer a particularly large and
The value (in cm) displays the height The value (in cm) displays the height
Grade and Slope Control, is an in-house practical selection of sensors permitting versatile
of the tow point ram on the left-hand side. of the tow point ram on the right-hand side. development by JOSEPH VÖGELE AG based use of the Niveltronic Plus system. Whether car
on many years of experience in grade and slope parks, roundabouts or highways need to be built
Shows the value specified Shows the value specified
control technology. Easy operation, precision or rehabilitated, VÖGELE offer the right sensor
for the sensor on the for the sensor on the and reliability are its hallmarks, ensuring perfect for every job site situation.
left-hand side. For grade right-hand side. For grade mastery of all grade and slope control jobs.
sensors, values are sensors, values are
Sensors can be changed quickly and easily, for
indicated in mm. indicated in mm.
When working with the When working with the
This fully integrated system is optimally adapted Niveltronic Plus automatically detects which sensor
slope sensor, values are slope sensor, values are to the machine technology of the Premium Line is connected, thus simplifying the configuration
indicated in percent. indicated in percent. pavers. All wiring and connections, for instance, process for the user.
are integrated into the tractor unit and screed,
Shows the type of sensor Shows the type of sensor
effectively eliminating all risk of damage to these
selected for the left-hand selected for the right-hand components.
side. Displayed here in this side. Displayed here in this
example is the symbol of example is the symbol of
the sonic sensor used in the sonic sensor used in
Ground mode. Ground mode.
2. 4. 6. 8.
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37
SUPER 1900-3i
Screeds
AB 500 TV Built up to maximum pave width
2,550mm
5,000mm
8,500mm
www.voegele.info 41
SUPER 1900-3i
Screeds
They show their strengths wherever large pave with a maximum pave width of 11m, offer
widths have to be handled, when laying down the ideal conditions for jointless, cost-effective
Compacting systems
thick layers (e.g. crushed-stone bases) and where paving on large job sites.
2,500mm SB 250 TV with tamper and vibrators
high degrees of precompaction have to be
1,000mm 1,000mm 1,500mm 1,500mm 1,000mm 1,000mm SB 250 TP1 with tamper and 1 pressure bar
achieved. The SUPER 1900-3i can be combined
SB 250 TP2 with tamper and 2 pressure bars
with the new SB 300 Fixed-Width Screed as
750mm 750mm SB 250 TVP2 with tamper, vibrators and 2 pressure bars
well as the proven SB 250. 11,000mm
SB 300 TV Built up to maximum pave width with hydraulic bolt-on extensions Pave widths
Basic width 3m. Larger widths through the addition
of bolt-on extensions up to a maximum of 11m
Thanks to 125cm hydraulic bolt-on extensions,
pave width is infinitely variable within a range of 2.5m
Compacting systems
SB 300 TV with tamper and vibrators
SB 300 TP1 with tamper and 1 pressure bar
1,250mm 1,000mm 1,500mm 3,000mm 1,500mm 1,000mm 1,250mm SB 300 TP2 with tamper and 2 pressure bars
10,500mm
Hydraulic tamper-stroke adjustment at the press High flexibility thanks to hydraulic bolt-on extensions
of a button
1.25m Both fixed-width screeds offer high flexibility when
The correct setting of the tamper stroke has a key impact on combined with the newly developed extra-wide
The new SB 300 Fixed-Width Screed offers a Another benefit for users is that the tamper stroke the compaction results and floating behaviour of fixed-width hydraulic bolt-on extensions. Using the SmartWheel,
host of user-friendly innovations. The possibility can now be adjusted hydraulically when required, screeds. Since adjusting the tamper stroke mechanically is the pave width can now be hydraulically varied by
of hydraulically adjusting the screed by up i.e. simply by pressing a button on the paver a very time-consuming process, it is often not adjusted even 1.25m on each side of the screed – adding up to a total
to 2.5m with the newly developed hydraulic operator’s or screed operator’s console. This speeds when different layer thicknesses are being paved with one adjustment range of 2.5m. This offers a high degree of
bolt-on extensions is a globally unique feature. up processes, especially when working with varying and the same screed. This prompted VÖGELE to develop the flexibility and saves time, too, particularly on projects
This guarantees high flexibility during paving. layer thicknesses. The screed is also equipped hydraulic tamper-stroke adjustment system. involving varying pave widths.
In addition, a special telescoping and positioning with a new heating system that heats the screed
system greatly reduces the set-up times when plate, tamper and pressure bars twice as fast as With this system, paver operators can set the optimum tamper
4mm 8mm stroke of 4mm or alternatively 8mm for the particular paving
mounting the fixed bolt-on extensions. before and much more uniformly.
job simply at the push of a button. This option allows high-quality
paving results to be achieved even more conveniently.
Dimensions in mm
Facts
L* = Dependent on screed type
(see specification)
2100
3100
3860
i i
-3 -3
170 900 900
R1 R1
PE PE
SU SU
Engine 6-cylinder diesel engine, liquid-cooled Traction drive electronically controlled separate hydraulic drive Speed up to 31m/min., infinitely variable SB 250/300 basic width 2.5m/3m
Manufacturer Cummins provided for each crawler track (manual or automatic) maximum width (TV/TP1) 11m
Type QSB6.7-C190 Speeds Augers 2, with exchangeable auger blades, compacting systems TV, TP1, TP2
Output Paving up to 25m/min., infinitely variable auger rotation reversible Layer thickness up to 40cm (SB 250/300)
Nominal 142kW at 2,000rpm (according to DIN) Travel up to 4.5km/h, infinitely variable Diameter 400mm Screed heating electric by heating rods
ECO mode 137kW at 1,700rpm Drive separate hydraulic drive provided Power supply three-phase A.C. generator
Exhaust emissions Material hopper for each auger
standard EU Stage 4, US EPA Tier 4f Speed up to 79rpm, infinitely variable Dimensions (transport) and weights
Exhaust gas after-treatment DOC, SCR Hopper capacity 14t (manual or automatic)
Width 3,265mm Length paver with screed
Emission data Height infinitely variable by 15cm, hydraulic
Feed height 615mm (bottom of material hopper) AB 500/600 TV 6.6m
Sound power level ≤109dB(A) (2000/14/EC and DIN EN 500-6) Lubrication centralized lubrication system
Push-rollers TP1/TP2/TP2 Plus 6.73m
Daily noise exposure level >80dB(A) (DIN EN 500-6) with electrically driven grease pump
Standard oscillating SB 250/300 TV/TP1/TP2 6.5m
Fuel tank 400 litres
Position can be displaced forwards by 75mm or 150mm Weights paver with screed
Screed options
Option sprung (PaveDock) AB 500 TV pave widths up to 5m 21,050kg
Undercarriage
AB 500 basic width 2.55 to 5m pave widths up to 8.5m 26,900kg
Crawler tracks with rubber pads maximum width (TV/TP1/TP2) 8.5m
Conveyors and augers
Ground contact 3,060mm x 305mm compacting systems TV, TP1, TP2, TP2 Plus
Track tension adjuster spring assembly Conveyors 2, with replaceable feeder bars, AB 600 basic width 3 to 6m
Track roller lubrication lifetime conveyor movement temporarily reversible maximum width (TV/TP1/TP2) 9.5m
Drive separate hydraulic drive provided maximum width (TP2 Plus) 8.5m
for each conveyor compacting systems TV, TP1, TP2, TP2 Plus
Key: DOC = Diesel Oxidation Catalyst AB = Extending Screed TV = with tamper and vibrators TP2 = with tamper and 2 pressure bars Subject to technical modification.
SCR = Selective Catalytic Reduction SB = Fixed-Width Screed TP1 = with tamper and 1 pressure bar TP2 Plus = with special tamper, 2 pressure bars and additional weights
JOSEPH VÖGELE AG
Joseph-Vögele-Str. 1 T: +49 621 / 8105 0
67075 Ludwigshafen · Germany F: +49 621 / 8105 461
www.voegele.info marketing@voegele.info
® ERGOPLUS, InLine Pave, NAVITRONIC, NAVITRONIC Basic, NAVITRONIC Plus, NIVELTRONIC, NIVELTRONIC Plus, RoadScan, SprayJet, VÖGELE, VÖGELE PowerFeeder, PaveDock,
PaveDock Assistant, AutoSet, AutoSet Plus, AutoSet Basic, ErgoBasic and VÖGELE-EcoPlus are registered Community Trademarks of JOSEPH VÖGELE AG, Ludwigshafen/Rhein,
Germany. PCC is a registered German Trademark of JOSEPH VÖGELE AG, Ludwigshafen/Rhein, Germany. ERGOPLUS, NAVITRONIC Plus, NAVITRONIC BASIC, NIVELTRONIC Plus,
SprayJet, VISION, VÖGELE, VÖGELE PowerFeeder, PaveDock, PaveDock Assistant, AutoSet, AutoSet Plus, AutoSet Basic and VÖGELE-EcoPlus are trademarks registered in the US Patent
and Trademark Office to JOSEPH VÖGELE AG, Ludwigshafen/Rhein, Germany. Legally binding claims cannot be derived from written information or pictures contained in this brochure.
Pictures may include optional extras. We reserve the right to make technical or design alterations.
2724907 EN/03.19