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Abstract
Many food products are highly structured, complex hydrocolloids that are characterized by either a gel-like or shear thinning behaviour
and are thus strongly non-Newtonian systems. Their sensory perception during use is dependent on their behaviour in very thin film
conditions at high shear rates. In order to better understand their behaviour in thin films, we have formulated two kinds of solution which are
typically present in real systems. We examine the lubricating properties (i.e. tribology) of thin films of structured and non-structured fluids
between a hard and soft surface (‘soft-EHL’ lubrication), when the film thickness is of a similar size to the microstructural elements. The
present work involves relating the tribology of both shear thinning polymer solutions and swollen microgel suspensions to their rheological
and microstructural properties in thin films and at high shear rates in the boundary, mixed and fluid film lubrication regimes.
We show that the polymer solutions are typically entrained into rubbing contacts to form mixed fluid/boundary lubricating films while
model yield stress fluids generate only boundary lubricating films. Soft-EHL theory satisfactorily predicts friction measurements at high
entrainment speeds in full film lubrication. The microgels are found to form a confined film which minimizes contact between the surfaces,
causing a lowering of the friction coefficient in the boundary-regime, while the friction in the mixed-regime is also dependent on the high-
shear viscosity.
q 2005 Elsevier Ltd. All rights reserved.
and found that the latters’ lubrication properties are All load All load
determined by particle behaviour in the inlet region of the supported supported by
sliding contact. Luengo, Tsuchiya, Heuberger, and Israe- at asperity fluid film
lachvili (1997) used the surface forces apparatus to show contact pressure
that fat constitution and average particle size are important
in determining the type of friction force generated between
rubbing surfaces separated by thin films of chocolate.
log(friction coefficient)
Giasson, Israelachvili, and Yoshizawa (1997) correlated
tribological properties with composition and texture of
mayonnaise samples. The thin-film rheology and friction of
thin mayonnaise films between two shearing surfaces
appeared to depend mainly on the particle properties, such
as size, stiffness and hydrophobicity. Cassin, Heinrich, and
BL mixed hydrodynamic
Spikes (2001) studied the lubrication properties of pig
gastric mucin and guar gum solutions in a simulated
biotribological contact consisting of a rolling, hard ball on a log(film thickness)
soft flat surface, and showed that these fluids significantly
reduced friction. Mucin, a major component of saliva, in Fig. 1. Typical Stribeck curve as a function of entrainment speed and film
thickness.
particular was shown to be a strong boundary lubricant.
Using the same apparatus, the friction in the mixed-
(EHL) regime, a film of lubricant, whose thickness depends
lubrication regime was correlated by Malone et al. (2003)
with sensory perception of slipperiness for guar solutions on the viscosity and entrainment speed, is entrained to fully
and perceived fattiness for a complex emulsion system. separate the solid surfaces. The friction now depends on the
However, several difficulties have been found when trying rheological properties of the lubricant film in the contact, at
to accurately simulate the biotribological behaviour of the high shear rate condition which prevail there. In the
complex materials. These include; not including a signifi- mixed lubrication regime, which lies between boundary
cantly deformable surface, not accounting for the influence lubrication and EHL, both the boundary film and bulk
of either the bulk or thin-film rheological properties in the lubricant play a role in determining friction. In terms of the
contact zone, and difficulties in interpreting results due to in-use process of food products, the initial behaviour of the
the complex multiphase materials utilised. material may be governed by its bulk rheological properties
In this work we study the tribological performance of when the product film between surfaces is relatively thick.
contacts between a silicone elastic surface and steel (a ‘soft’ However, as the product is sheared and broken down to a
contact which should operate in the isoviscous-elastic much thinner film during consumption, it can be envisaged
lubrication regime) lubricated by aqueous solutions of that the mixed regime is entered. Once the product is cleared
model hydrocolloids which have non-Newtonian rheologi- from the oral cavity, surface residue may control the
cal properties. Using this approach, we expect to gain a boundary lubrication. Thus we might expect to move from
better understanding of the oral behaviour of real food right to left along the friction curve shown in Fig. 1.
hydrocolloids. In the isoviscous-elastic (soft-EHL) regime, Throughout the process, the interaction of the product with
the elastic deformation of one or both of the interacting saliva should also be considered but for simplicity this is
solids has a significant effect on the thickness of the fluid largely ignored in the current work
film separating them, but the pressure within the contact is We explore the influence of several very different types
quite low and insufficient to cause any substantial increase of hydrocolloids on the three lubrication regimes. Foods
in fluid viscosity (Esfahanian & Hamrock, 1991). We adapt usually contain a multitude of surface active ingredients,
a tribometer to measure the friction for a soft contact and consist of multiple phases and have complex microstruc-
explore the influence of rheology and microstructure over tures, all of which can contribute to the rheological and
the nano- to micron-scale on the frictional response. tribological properties at different time and length scales.
Lubrication properties are classically represented in the The rheology itself contributes to the tribological properties,
form of a Stribeck curve, where the coefficient of friction is so it is useful to investigate the influence of such non-
given either as a function of entrainment speed or film Newtonian characteristics as shear-thinning and yield stress
thickness, as shown in Fig. 1. The frictional behaviour is or gel-like rheology. We, therefore, seek to examine the
usually divided into several regimes. In the boundary behaviour of different hydrocolloids in isolation as a prelude
lubrication regime, which occurs at slow speeds when there to examining more complex food systems.
is negligible fluid entrainment into the contact, the load is The first part of the paper examines the Stribeck curve for
carried by the contacting asperities and is dependent on the Newtonian liquids in a soft-EHL contact. The results are
surface and interfacial film properties at the molecular scale. compared to those derived theoretically and measured
In the hydrodynamic or elastohydrodynamic lubrication previously on rubber surfaces. The second part examines
J. de Vicente et al. / Food Hydrocolloids 20 (2006) 483–491 485
the Stribeck curves for two sets of shear-thinning polymer Xanthan gum (XG) is used in many thickening
solutions containing polymeric food hydrocolloids, xanthan applications, for example in salad dressings. It is an
gum and guar gum, such that the effect of shear-thinning in exocellular polysaccharide and may be considered to be
the mixed-regime can be examined and compared to the an anionic polyelectrolyte. The molecule has a cellulosic
Newtonian results. The final section examines the effect of backbone which is rendered water-soluble by the presence
microgel particle suspensions on the Stribeck curve. These of short side chains attached to every second glucose residue
microgels, commercially known as Carbopol, swell at in the main chain. As a consequence of this structure,
neutral pH to create a model gel-like material which xanthan typically exists in an ordered conformation in
forms non-thixotropic, highly shear-thinning (or yield solution having a semi-rigid rod-like structure (Norton,
stress) fluids. Goodall, Frangou, Morris, & Rees, 1984). The polymer used
in this study is a Keltrol RD sample obtained from CP
Kelco, Wilmington, DE, USA. The molecular weight of
2. Test materials and rheology Keltrol xanthan gum is reported to be in the range 2–7!106
by Zirnsak, Boger, and Tirtaatmadja (1999).
Three sets of materials are examined: Guar gum (GG) is a high molecular weight (approx.
1–1.5!106) carbohydrate made from galactomannan units.
– Newtonian fluids, aqueous sugar solutions. The specific polysaccharide component of guar gum is
– Shear-thinning fluids, aqueous polymer solutions. guaran, a galactomannan where about one-half of the b-D-
– Gel-like or yield stress fluids, soft-microgel mannopyranosyl main-chain units contain an a-D-galacto-
suspensions. pyranosyl side chain (Frollini, Reed, Milas, & Rinaudo,
1995). Guar is a long-chain, linear molecule. In this work,
the guar used is a THI quality sample obtained from
2.1. Newtonian fluids Hercules Inc., Kennedy, TX, USA.
Both xanthan and guar solutions were prepared by first
Corn syrup/water mixtures were used to produce a dissolving the appropriate amount of polymer into Millipore
variety of Newtonian fluids with viscosities ranging from deionised water. The polymer was added gradually to the
7.5!10K4 to 3.12 Pa s (Table 1). These fluids were water while continually swirling the container, such that the
Newtonian at shear rates between 1 and 102 sK1, as polymer was dispersed throughout the solution and did not
indicated by measurements in a controlled strain ARES associate into clumps. 0.02% w/w NaN3 (sodium azide) was
rheometer (Rheometric Scientific, Piscataway, NJ, USA). added to the stock solutions to act as a biocide.
The Carbopol test fluids studied are aqueous suspensions
of Carbopol C934 microgels (B.F. Goodrich, USA). These
2.2. Hydrocolloids
hydrophilic microgels are a highly cross-linked anionic
polyacrylic acid that swells upon neutralisation to form
Solutions of three polymers are investigated in this work:
electrically charged particles of approximately 2–4 mm
xanthan gum, guar gum and cross-linked polyacrylic acid.
diameter (de Vicente, Spikes, & Stokes, 2004a). Suspen-
Xanthan gum is a high molecular weight, food grade
sions were prepared by dilution with water from a stock
polysaccharide with a rigid conformation. Guar is a food
solution to 0.1, 0.15, 0.2, and 0.5 wt% (unneutralised,
grade, high molecular weight carbohydrate. Cross-linked
pHw3), and to neutral pH with 0.15, 0.2, 0.3 and 1 wt%
polyacrylic acid, commercially known as Carbopol, consists
triethanolamine, respectively.
of a suspension of microgel particles that swell upon
neutralisation and is commonly used as a bioadhesive for
pharmaceutical applications. While these are not necessarily 2.3. Rheology of test fluids
all food grade products, they have been chosen as models to
investigate the effect of their physical properties and The results described in this paper were obtained at 35 8C
microstructure on soft lubrication. using a controlled-strain Rheometrics ARES-LS rheometer
and a controlled-stress Haake RS1 rheometer, primarily
Table 1 with a 50 mm, 0.04 rad cone-and-plate configuration. For
Viscosity of corn syrup water mixtures at 308C some of the Carbopol suspensions, 50 mm parallel plates
Corn syrup content (wt%) Viscosity (Pa s) were covered with rough emery paper to avoid slip effects.
The rheological properties of xanthan gum and guar gum
0 0.00075
50 0.007 are shown in Fig. 2. As can be seen, both polymer solutions
72 0.032 are strongly shear thinning.
86 0.23 Rheological properties of Carbopol are shown in Fig. 3.
92 0.90 The unneutralised (UN) solutions have essentially constant,
93 1.14
low viscosity, while the neutralised (N) solutions are highly
95 3.12
shear-thinning. Concentrations above 0.1% have an
486 J. de Vicente et al. / Food Hydrocolloids 20 (2006) 483–491
(a) (a)
Water Water
100 0.005 wt %
103 0.1 wt % UN
0.15 wt % UN
0.02 wt % 0.2 wt % UN
0.07 wt % 102 0.5 wt % UN
0.2 wt % 0.1 wt % N
Viscosity (Pa s)
Viscosity (Pa s)
0.15 wt % N
10-1 101 0.2 wt % N
0.5 wt % N
100
10-2 10-1
10-2
Xanthan gum Carbopol
10-3 10-3
10-3 10-2 10-1 100 101 102 103 104 105 10-3 10-2 10-1 100 101 102 103 104
Shear rate (s-1) Shear rate (s-1)
(b)
101
G' -0.5 wt %
10-2
G'' -0.5 wt %
100 G' -0.2 wt %
G'' -0.2 wt %
Guar gum Neutralized Carbopol G' -0.15 wt %
G'' -0.15 wt %
10-3 10-1
10-1 100 101 102
10-3 10-2 10-1 100 101 102 103 104 105
Frequency (rad/s)
Shear rate (s-1)
Fig. 3. Rheology of Carbopol (a) steady shear, and (b) dynamic oscillatory
Fig. 2. Steady shear rheology of (a) XG and (b) GG solutions.
shear in the viscoelastic linear regime.
apparent yield stress (i.e.hf g_K1 ) and gel-like properties Both surfaces are independently driven to obtain a
(i.e. G 0 OG 00 ). It should be noted that the maximum shear lubricated contact at a fixed slide-roll ratio over a wide
rate obtained in the rheometers is around 1000–10,000 sK1, range of mean rolling speeds. The slide-to-roll ratio SRR, is
while it is expected that a higher shear rate is present in the defined as the sliding speed us (the difference in surface
tribometer. speed between the ball and disc) divided by the entrainment
speed U (half the sum of the ball and disc surface speeds).
The ball shaft is tilted to ensure that there is no spin in the
contact and the friction force is measured by a load cell
3. Friction measurement method
attached to the ball drive shaft. A schematic diagram of the
A modified form of the Mini Traction Machine MTM test set-up is shown in Fig. 4.
(PCS Instruments, London, UK) was used to measure In the current study the applied load, W was 3 N and the
friction in mixed sliding/rolling conditions in a non- reduced elastic modulus, E* was 5.45 MPa. E* is defined as
conforming point contact. Using this equipment it is ðð1K v21 Þ=E1 C ð1K v22 Þ=E2 ÞK1 , where E1, E2 are the elastic
possible to measure the friction coefficient over a wide modulus and n1, n2 the Poisson’s ratio of the two, contacting
speed range and hence to fully map the Stribeck friction solids. These conditions give a theoretical Hertz contact
curve. radius aHertzZ1.6 mm, and a maximum Hertz contact
A rotating stainless steel ball (AISI 440; radius, pressure pmaxZ0.57 MPa. The low elastic modulus and
RZ9.5 mm) is loaded against the flat surface of a silicone low contact pressure means that, when a lubricating film is
elastomer disc (NDA Engineering Equipment Ltd, Kemp- present, the contact should operate in the isoviscous-elastic
ston, UK) and the contact immersed in lubricant at a or ‘soft-EHL’ lubrication regime (Esfahanian & Hamrock,
controlled temperature. The root-mean-square roughness of 1991).
the steel ball used in this study (RqZ10 nm) is negligible in Silicone surfaces are normally hydrophobic (HB).
comparison to the elastomer roughness (RqZ800G100 nm). However, hydrophilic (HL) surfaces can be easily prepared
J. de Vicente et al. / Food Hydrocolloids 20 (2006) 483–491 487
total elastic deflection at point (x, y). The undeformed ball (a)
Water
on flat geometry, S(x, y) was approximated by a parabola as 50% CS + 50% Water
shown in Eq. (11): 72% CS + 28% Water
86% CS + 14% Water
92% CS + 8% Water
x2 y2 93% CS + 7% Water
Friction coefficient,
Sðx; yÞ Z C (11) 95% CS + 5% Water
2R 2R 10-1
The solution approach was a standard finite difference
one with an evenly spaced 128!128 grid. One operating
variable which has little effect on film thickness but may
affect the friction is the extent to which the contact inlet is
filled with fluid; i.e. the extent to which the contact is fully 10-2
flooded. This depends on the depth of lubricant supplied to
cover the elastomer disc in the MTM rig. In the current
101 102 103
work, the effect of several different supply thickness values
Entrainment speed, U (mm/s)
between 0.7 and 4 mm were modelled and the lubricant was
assumed to fill the inlet half of the contact with a circular (b)
pool of fluid of radius determined by this thickness. In
practice, this corresponded to inlet distances of between 2
and 8 Hz contact radii. 10-1
5.2. Stribeck ‘master-curve’ for aqueous Newtonian fluids A master Stribeck curve can be generated for these
aqueous Newtonian fluids by multiplying the entrainment
The friction coefficient as a function of entrainment speed by the dynamic viscosity of the lubricant, so long as the
speed with the hydrophobic elastomer is shown in Fig. 5(a) roughness, elasticity of the surfaces, the load and the slide-to-
for corn syrup/water mixtures. It can be seen that the friction roll ratio are kept constant. This is shown for the corn syrup
curve varies strongly with the concentration of corn syrup samples in Fig. 5(b), where the results are plotted as friction
and thus the viscosity, even in the mixed-regime. For the coefficient versus (Uh). There is overlap between the curves
lowest viscosity fluid, water, at slow speed, a friction and the three lubrication regimes are clearly seen. This curve
coefficient of about 0.2 is observed, which is only just below represents a baseline against which to test both variations in
that for a dry contact, indicating that the contact boundary lubricating properties and non-Newtonian effects.
operates essentially in the boundary regime, i.e. no The approximate and full predictions of friction
significant entrainment of the fluid occurs. For solutions coefficient calculated as described in Sections 4.1 and 4.2
of 50 and 72% corn syrup, near boundary lubrication is above are shown as lines in Fig. 5(b). It is apparent that the
seen at slow speeds, with a friction coefficient of around 0.1, approximate approach of assuming only friction from
but due to their higher viscosity, some fluid entrainment Couette shear in the theoretical Hertzian contact does not
occurs, which leads to a decrease in friction, with yield correct predictions. However, as shown by the solid
increasing speed. For the highest concentration of corn line, the full solution predicts both the measured slope of
syrup, mixed-lubrication is observed at slow speeds but the soft-EHL curve and also the absolute friction coefficient
full film lubrication occurs at high speeds, leading values measured for an appropriate inlet thickness of ca.
ultimately to an increase in friction coefficient with 0.8 mm. Thus, the full numerical solution confirms the
increasing speed. experimental data which indicates that the friction
J. de Vicente et al. / Food Hydrocolloids 20 (2006) 483–491 489
Friction coefficient,
5.3. Shear-thinning polymer solutions
-1
10 appears to have little effect on the frictional response, expect
in governing the rheology properties, despite the confine-
ment to film thicknesses of less than a micron.
Water
0.05 wt %
0.2 wt % 5.4. Boundary and mixed lubrication of soft-microgel
0.4 wt % Guar gum suspensions
0.6 wt %
silicone rubber. A rolling-sliding relative motion is applied de Vicente, J., Spikes, H. A., & Stokes, J. R. (2004a). In J. W. Lee, & S. J.
and the friction mapped as a function of the speed. Lee, Complex fluids in thin lubricating films between soft surfaces.
Proceedings of the XIVth international congress on rheology. Publ.
The model fluids used in the work were: Newtonian corn- University of Seoul.
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the Newtonian fluids having a wide range of different contacts. Proceedings of the eighth international tribology conference.
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lubrication properties of xanthan and guar biopolymer
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these biopolymer solutions behaved effectively as New- reaction. Carbohydrate Polymers, 27(2), 129–135.
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Acknowledgements Luengo, G., Tsuchiya, M., Heuberger, M., & Israelachvili, J. (1997). Thin
film rheology and tribology of chocolate. Journal of Food Science,
A Post-doctoral Marie Curie Fellowship, from the E.U. 62(4), 767–772.
awarded to J. de Vicente is acknowledged. We are Malone, M. E., Appelqvist, I. A. M., & Norton, I. T. (2003). Oral behaviour
of food hydrocolloids and emulsions. Part 1. Lubrication and deposition
grateful to Unilever Research for permission to publish
considerations. Food Hydrocolloids, 17, 763–773.
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