You are on page 1of 21

Pre Production Meeting Report

Coalition : JEANSWEAR
Season : 203 FALL 2020
Coalition : . Jeanswear
Season : 203 FALL 2020
Date: 07/07/2020 Production Country : BD Color : TURK COFFE
Style NS101DN
PO/Cut WODH03303A
Vendor : MID ASIA FASHIONS LIMITED Attendance : GM, AGM, QM, PM
Description:- UPLAND 5 PKT PANT
Factory : LODESTAR FASHIONS LTD Kontoor : Vendors: - MID ASIA
Type : ATG WRG MEN'S Capacity for this style: 80 Pcs QA : SREE ROY Tech:
Tech package: Order Qty: 2573 Pcs Tech: MR : AMINUL/SIDDIK/KALYAN
Destination: VF Jeanswear El Paso Distribution Center 12173 CRD: 07/27/2020 Fabric: 88% COTTON 11% POLYESTER 1% IE : Mr. Hafiz
Rojas DriveEl Paso, TX, USA TX 79936 US SPANDEX MENS CTN

b)POA for Vendor:

Specs Grading:-
NO PROPOSAL CHANGE, S/B FOLLOW AS PER KONTOOR SOP & UPDATE PDM.

Graded specs Tolerance:


*S/B FOLLOW UPDATE SPECS SHEET & UPDATE PDM.

Minimum Requirement
MAKER MUST FOLLOW STYLING,STITCHING & CONSTRUCTION AS PER UPDATED PDM & SEAL
MAKER MUST FOLLOW FABRIC & TRIMS AS PER UPDATED PDM & APPROVED TRIM APPROVED
MAKER MUST FOLLOW ALL KONTOOR SOP, SAFETY & STANDARD REQURIEMENT FOR BULK.
DISPLAY MOCK UP ,SOP & MANUALS EACH WORK STATION
ADJUST SEWING MACHINE, TENTION, NEEDLE, FEEDDOG,PRESSURE FEET, RPM ETC BEFORE SEWING START
Risk Analysis
Poor pattern quality control, Poor cutting & spreading quality,Poor shade control,adjustment, Inadequate machine speed control,

Inadequate sewing machine, Poor needle control, Ineduquate AQL checking , Poor lighting on inspection table , Poor pressing & thread triming, neddel 14 & 16, MASS NIDDLE USE LIGHT BALL PEN 11 & 14 , oill mark should
be avoide

General Instructions:-
1.Section wise trim card should displayed by merchandiser.
2. Inspect the needle point at every hour and check for sharp or burred points with a piece of nylon stocking.
3. Inspect the feed dog teeth directly behind the needle holes and make sure they are not sharp.
4. Use proper thread tensions.
5. Must be moisture check.
6. Silicon Oil Use FIT OF THE Machine, OVER LOCK Matchine,EYELATE HOLE, BARTACK Machine.
7. Single fly joint plane Machine.
8. Chain stitch hards all proces not acceptable.
9. BTM HEM JOINT S/B LEFT SIDE

Workmanship Comments:-
*Non-Wash garments
* Make sure follow most updated PDM, also print out for production file to follow for bulk production to avoid any error.
* Make sure most updated PDM, also print out for production file to follow for bulk production to avoid any error.
* make sure & follow approved e-pattern and don’t change pattern shape during cutting and sewing stage.
* Msake sure follow appropriate template for marking to avoid component shape distortion in the bulk production.
* Make sure all the safety requirement is complying with KB standard in the bulk production.
* Make sure Don't use any lock stitch into waist band.
* Glue mark at heat seal area s/b avoid it.
* Broken stc at Small pocket pocket s/b avoid in bulk.
* Loops bit slanted, pls improve in bulk.
* Hi-king at bottom hem s/b avoid in bulk.
* Raw-edge out under front pkt rolling s/b avoid.
* Pill off heat seal & glue mark at w.b s/b avoid.
* Stitch gathering & poor shape at watch pkt s/b avoid.
* Loop Beyond or over lapping the waist s/b stay along w/b.
* Incorrect waistband Inside lob s/b 1/8'
* Poor Fly shape s/b correct in bulk.
WASH Comments:-
As per buyer standard.

Critical Operations :
1. WAIST BAND
2. FRONT POCKET
3. HIP POCKET

Top 5 Defects :
Action Taken :
All of the above issue already highlighted related person & take corrective action to implement pilot run.

Measurement Comments:
Pls bring back all point of measurement within tollerence.

Pattern Correction :

Check List
Seal Sample Approval OK
Trims & Embellishments Approval OK
Fabric OK
Trims Inspection OK
Mandatory Test for Fabric & Trims OK
Styling Review with Seal Sample OK

Measurement Review OK
Fabric, & Cutting . OK
Content 88% COTTON 11% POLY
Quality Need to Improvement
Shading Not Acceptable
Shrinkag MINIMUM TO MAXIMUM OK
(LENGTH = %)
(WIDTH = %)
Relaxation 24 HOURS OK
Matching OK
Block Cut N/A
Interlining NON STRETCH WHITE OK
Tapes OK
Sewing OK
SPI OK All top stitch 8-9 , Overlock 13-14.
Needle # & Type OK 14/16 BALL POINT
Threads Quality, Size, Color & Placement OK
Trims Quality , Color & Placement OK
Contrast Fabric Color & Placement N/A
Seams OK
Construction OK
Workaids OK
Wash & Press Steam Press OK
Wash Standard OK
Press Satndard OK
Fold Method OK
Carton / MCQ OK
Single Poly / Blister Poly N/A
Sewing OK
SPI OK all top stitch 8 , Overlock 13
Needle # & Type OK 14/16 BALL POINT
Threads Quality, Size, Color & Placement OK
Trims Quality
Contrast , Color
Fabric Color&&Placement
Placement OK
N/A
Seams OK
Construction OK
Workaids OK
Wash & Press OK
Wash Standard OK
Press Satndard OK AS PER PDM
Fold Method OK AS PER PDM
Carton / MCQ OK AS PER PDM
Single Poly / Blister Poly N/A

Sr: GM(Pro:) GM QA DGM QA AGM/FM AGM CAD Pattern Master MERCH DEP:

QM PM AQM L./CHIEF L./CONTROLLER Mechanise Dep: Line Technician FABRIC Dep:

Cutting Section:
Image-1 : Approved seal fornt/key operation Image-2: Approved seal back/key operation Image-3: Approved seal Inside/key operation

Image-4: Bulk front/key operation Image-5: Bulk back/key operation Image-6: Bulk Inside/key operation
Image-1: Approved Trims card Image-2: Button & Rivet Image-3: Zipper & Interlining

Image-4: Hang tag with position/code Image-5: Swift tag with position/code Image-6: ATG Rubber LBL

Finishing items are not in-house yet Finishing items are not in-house yet

Image: 07 : Heat Seal Image-08:- Care LBL


Image-1 : Fly compare with seal & bulk Image-2: Front pocket Image-3: Hip pkt

Image-4: Crotch Joint Image-5 : SIDE SMALL Pocket Image-6: Bottom Hem

Image :- 07 :- Front View with Seal Image:- 08:- Flat Back View with Seal
Vendor: MID ASIA FASHIONS LTD.
Maker: LODESTAR FASHIONS LTD.
Lot# NS101DN
CRD: 07/27/2020
PO# WODH03303A
COLOR: TURK COFFE
Stretch / Non-stretch: Stretch
Inspection Date: 7/7/2020
Subject: SIZE SET MEASURMENT AUDIT SHEET
Brand, Garment & Fabric description: 88% COTTON 11% POLYESTER 1% SPANDEX MENS CTN WOV JEANS/PANTS NOT BLUE DENIM OR CORD
30/32 32/32 34/32 36/32 38/32 40/32
Size
31 1/2 33 1/2 35 1/2 37 1/2 39 1/2 41 1/2

Measured Location Size/to(-) Size/to(+) 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48

WAIST - 3/4 3/4 - 1/4 0 0 - 1/4 0 - 1/4 0 1/4 0 - 1/4 - 1/4 0

42/32 44/32
Size
43 1/2 45 1/2

Measured Location Size/to(-) Size/to(+) 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96

WAIST - 3/4 3/4 - 1/4 0 0 - 1/4

Size
Measured Location Size/to(-) Size/to(+) 97 98 99 100 101 102 103 104 105 106 107 108 109 110 111 112 113 114 115 116 117 118 119 120 121 122 123 124 125 126 127 128 129 130 131 132 133 134 135 136 137 138 139 140 141 142 143 144
WAIST

No. of Ttl
WAIST WAIST
-2 0
-1 3/4 0
9
-1 5/8 0
-1 1/2 0 8
8
-1 1/4 0
-1 1/8 0
7
-1 0 7
- 7/8 0
- 3/4 0
- 5/8 0 6
- 1/2 0
- 3/8 0
- 1/4 7
5
- 1/8 0
0 8
4
1/8 0
1/4 1
3/8 0 3
1/2 0
5/8 0
3/4 0 2
7/8 0
1 0 1
1 1/8 0 1
1 1/4 0
1 1/2 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
0 -2 -1 3/4 -1 5/8 -1 1/2 -1 1/4 -1 1/8 -1 - 7/8 - 3/4 - 5/8 - 1/2 - 3/8 - 1/4 - 1/8 0 1/8 1/4 3/8 1/2 5/8 3/4 7/8 1 1 1/8 1 1/4 1 1/2 1 5/8 1 3/4
1 5/8 0
1 3/4 0
Comments:
Waist :
Seat :
Thigh :
Front Rise :
Back Rise :
Inseam :
Vendor: MID ASIA FASHIONS LTD.
Maker: LODESTAR FASHIONS LTD.
Lot# NS101DN
CRD: 07/27/2020
PO# WODH03303A
COLOR: TURK COFFE
Stretch / Non-stretch: Stretch
Inspection Date: 7/7/2020
Subject: SIZE SET MEASURMENT AUDIT SHEET
Brand, Garment & Fabric description: 88% COTTON 11% POLYESTER 1% SPANDEX MENS CTN WOV JEANS/PANTS NOT BLUE DENIM OR CORD
30/32 32/32 34/32 36/32 38/32 40/32
Size
41 1/2 43 1/2 45 1/2 47 1/2 49 1/2 51 1/2
Measured Location Size/to(-) Size/to(+) 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48

SEAT - 3/4 3/4 0 - 1/4 - 1/2 - 1/4 0 - 1/4 0 - 1/4 - 3/8 - 1/2 0 - 1/2

42/32 44/32
Size
53 1/2 54 1/2
Measured Location Size/to(-) Size/to(+) 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96

- 3/4 3/4 - 3/4 - 1/2 - 3/4 - 3/4

Size
Measured Location Size/to(-) Size/to(+) 97 98 99 100 101 102 103 104 105 106 107 108 109 110 111 112 113 114 115 116 117 118 119 120 121 122 123 124 125 126 127 128 129 130 131 132 133 134 135 136 137 138 139 140 141 142 143 144

SEAT

SEAT No. of Ttl SEAT


-2 0
4 1/2
-1 3/4 0
-1 5/8 0
4 4 4
-1 1/2 0 4
-1 1/4 0
-1 1/8 0
-1 0 3 1/2
- 3/4 3
- 5/8 0 3
3
- 1/2 4
- 3/8 1
- 1/4 4 2 1/2
- 1/8 0
0 4
1/8 0 2
1/4 0
3/8 0
1 1/2
1/2 0
5/8 0
3/4 0 1
1
7/8 0
1 0
1 1/8 0 1/2
1 1/4 0
1 1/2 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
1 5/8 0 0
-2 -1 3/4 -1 5/8 -1 1/2 -1 1/4 -1 1/8 -1 - 3/4 - 5/8 - 1/2 - 3/8 - 1/4 - 1/8 0 1/8 1/4 3/8 1/2 5/8 3/4 7/8 1 1 1/8 1 1/4 1 1/2 1 5/8 1 3/4 2
1 3/4 0 COMMENTS:

2 0
Vendor: MID ASIA FASHIONS LTD.
Maker: LODESTAR FASHIONS LTD.
Lot# NS101DN
CRD: 07/27/2020
PO# WODH03303A
COLOR: TURK COFFE
Stretch / Non-stretch: Stretch
Inspection Date: 7/7/2020
Subject: SIZE SET MEASURMENT AUDIT SHEET
Brand, Garment & Fabric description: 88% COTTON 11% POLYESTER 1% SPANDEX MENS CTN WOV JEANS/PANTS NOT BLUE DENIM OR CORD
30/32 32/32 34/32 36/32 38/32 40/32
Size
24 7/8 26 27 28 1/8 29 1/4 30 3/8
Measured Location Size/to(-) Size/to(+) 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48

THIGH - 1/2 3/4 1/8 - 1/8 - 3/8 - 1/4 - 1/2 - 1/2 0 - 1/4 1/4 0 0 - 1/8

42/32 44/32
Size
31 3/8 31 7/8
Measured Location Size/to(-) Size/to(+) 49 50 51 52 53 54 55 56 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80

THIGH - 1/2 3/4 - 1/8 - 1/8 - 1/8 - 1/8

Size
Measured Location Size/to(-) Size/to(+) 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99 100 101 102 103 104 105 106 107 108 109 110 111 112 113 114 115 116 117 118 119 120 121 122 123 124 125 126 127 128

THIGH

THIGH No. of Ttl THIGH


-2 0 7
-1 3/4 0
-1 5/8 0
-1 1/2 0 6
6
-1 1/4 0
-1 1/8 0
-1 0
- 3/4 0 5
- 5/8 0
- 1/2 2
- 3/8 1
4
- 1/4 2
- 1/8 6
0 3 3
3
1/8 1
1/4 1
3/8 0
2 2
1/2 0 2
5/8 0
3/4 0
1 0 1 1 1
1
1 1/8 0
1 1/4 0
1 1/2 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
1 5/8 0
0 -2 -1 3/4 -1 5/8 -1 1/2 -1 1/4 -1 1/8 -1 - 3/4 - 5/8 - 1/2 - 3/8 - 1/4 - 1/8 0 1/8 1/4 3/8 1/2 5/8 3/4 1 1 1/8 1 1/4 1 1/2 1 5/8 1 3/4 2
1 3/4 0 COMMENTS:

2 0
Vendor: MID ASIA FASHIONS LTD.
Maker: LODESTAR FASHIONS LTD.
Lot# NS101DN
CRD: 07/27/2020
PO# WODH03303A
COLOR: TURK COFFE
Stretch / Non-stretch: Stretch
Inspection Date: 7/7/2020
Subject: SIZE SET MEASURMENT AUDIT SHEET
Brand, Garment & Fabric description: 88% COTTON 11% POLYESTER 1% SPANDEX MENS CTN WOV JEANS/PANTS NOT BLUE DENIM OR CORD
30/32 32/32 34/32 36/32 38/32 40/32
Size
11 1/8 11 5/8 12 1/8 12 5/8 13 1/8 13 5/8
Measured Location Size/to(-) Size/to(+) 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48

FRONT RISE - 1/2 1/2 1/4 1/8 1/4 1/8 1/4 1/8 1/4 1/8 1/2 3/8 1/2 1/8

42/32 44/32
Size
14 1/8 14 5/8
Measured Location Size/to(-) Size/to(+) 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96

FRONT RISE - 1/2 1/2 1/2 1/2 1/2 3/8

Size

Measured Location Size/to(-) Size/to(+) 97 98 99 100 101 102 103 104 105 106 107 108 109 110 111 112 113 114 115 116 117 118 119 120 121 122 123 124 125 126 127 128 129 130 131 132 133 134 135 136 137 138 139 140 141 142 143 144

FRONT RISE

FRONT RISE No. of Ttl FRONT RISE


6
-2 0
-1 3/4 0
-1 5/8 0
-1 1/2 0
5 5 5
-1 1/4 0
-1 1/8 0
-1 0
- 3/4 0
4 4
- 5/8 0
- 1/2 0
- 3/8 0
- 1/4 0
- 1/8 0
3
0 0
1/8 5
1/4 4
3/8 2
2 2

1/2 5
5/8 0
3/4 0
1 0
1
1 1/8 0
1 1/4 0
1 1/2 0
1 5/8 0
0 -2 0 0
-1 3/4
0
-1 5/8
0
-1 1/2
0
-1 1/4
0
-1 1/8 -1
0 0
- 3/4
0
- 5/8
0
- 1/2 - 3/8
0
- 1/4
0
- 1/8
0
0
0
1/8 1/4 3/8 1/2 5/8
0 0
3/4 1
0 0
1 1/8
0
1 1/4 1 1/2
0
1 5/8
0 0
1 3/4 2
0

1 3/4 0
2 0
Vendor: MID ASIA FASHIONS LTD.
Maker: LODESTAR FASHIONS LTD.
Lot# NS101DN
CRD: 07/27/2020
PO# WODH03303A
COLOR: TURK COFFE
Stretch / Non-stretch: Stretch
Inspection Date: 7/7/2020
Subject: SIZE SET MEASURMENT AUDIT SHEET
Brand, Garment & Fabric description: 88% COTTON 11% POLYESTER 1% SPANDEX MENS CTN WOV JEANS/PANTS NOT BLUE DENIM OR CORD
30/32 32/32 34/32 36/32 38/32 40/32
Size
15 15 1/2 16 16 1/2 17 17 1/2
Measured Location Size/to(-) Size/to(+) 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48

BACK RISE - 1/2 1/2 0 1/8 0 0 0 1/8 0 1/8 1/8 0 0 0

42/32 44/32
Size
18 18 1/2
Measured Location Size/to(-) Size/to(+) 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96

BACK RISE - 1/2 1/2 1/8 1/8 0 0

Size

Measured Location Size/to(-) Size/to(+) 97 98 99 100 101 102 103 104 105 106 107 108 109 110 111 112 113 114 115 116 117 118 119 120 121 122 123 124 125 126 127 128 129 130 131 132 133 134 135 136 137 138 139 140 141 142 143 144

BACK RISE

BACK RISE No. of Ttl BACK RISE


12
-2 0
-1 3/4 0
-1 5/8 0
-1 1/2 0
10 10
-1 1/4 0
-1 1/8 0
-1 0
- 3/4 0
8
- 5/8 0
- 1/2 0
- 3/8 0
- 1/4 0
- 1/8 0
6 6

0 10
1/8 6
1/4 0
3/8 0
4
1/2 0
5/8 0
3/4 0
1 0
2
1 1/8 0
1 1/4 0
1 1/2 0
1 5/8 0
0 -2 0 0
-1 3/4
0
-1 5/8
0
-1 1/2
0
-1 1/4
0
-1 1/8 -1
0 0
- 3/4
0
- 5/8
0
- 1/2 - 3/8
0
- 1/4
0
- 1/8
0
0 1/8
0
1/4 3/8
0
1/2
0
5/8
0 0
3/4 1
0 0
1 1/8
0
1 1/4 1 1/2
0
1 5/8
0 0
1 3/4 2
0

1 3/4 0
2 0
Vendor: MID ASIA FASHIONS LTD.
Maker: LODESTAR FASHIONS LTD.
Lot# NS101DN
CRD: 07/27/2020
PO# WODH03303A
COLOR: TURK COFFE
Stretch / Non-stretch: Stretch
Inspection Date: 7/7/2020
Subject: SIZE SET MEASURMENT AUDIT SHEET
Brand, Garment & Fabric description: 88% COTTON 11% POLYESTER 1% SPANDEX MENS CTN WOV JEANS/PANTS NOT BLUE DENIM OR CORD
30/32 32/32 34/32 36/32 38/32 40/32
Size
32 32 32 32 32 32
Measured Location Size/to(-) Size/to(+) 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48

INSEAM - 1/2 1 1/8 0 1/8 1/4 1/8 1/8 0 1/8 1/8 1/4 1/8 1/4

42/32 44/32
Size
32 32
Measured Location Size/to(-) Size/to(+) 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96

INSEAM - 1/2 1 1/8 1/8 1/4 1/8

Size

Measured Location Size/to(-) Size/to(+) 97 98 99 100 101 102 103 104 105 106 107 108 109 110 111 112 113 114 115 116 117 118 119 120 121 122 123 124 125 126 127 128 129 130 131 132 133 134 135 136 137 138 139 140 141 142 143 144

INSEAM

INSEAM No. of Ttl


INSEAM
-2 0
12
-1 3/4 0

-1 5/8 0

-1 1/2 0

-1 1/4 0
10
-1 1/8 0 10

-1 0

- 3/4 0

- 5/8 0

- 1/2 0 8
- 3/8 0

- 1/4 0

- 1/8 0

0 2 6
1/8 10

1/4 4

3/8 0

1/2 0 4
4
5/8 0

3/4 0

7/8 0

1 0
2
2
1 1/8 0

1 1/4 0

1 1/2 0

1 5/8 0
0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
1 3/4 0 0 COMMENTS:

-2 -1 3/4 -1 5/8 -1 1/2 -1 1/4 -1 1/8 -1 - 3/4 - 5/8 - 1/2 - 3/8 - 1/4 - 1/8 0 1/8 1/4 3/8 1/2 5/8 3/4 7/8 1 1 1/8 1 1/4 1 1/2 1 5/8 1 3/4 2
2 0 COMMENTS:
Bulk Pattern/sample measurement before wash
BUYER : KB ASIA. STYLE:LOD-NS101DN
POG : FABRIC SHRINKAGE : (L+W-0%)
Date- (Garments Form)

ALL MEASUREMENTS INCHE

MEASURMENT
size 30/32 32/32 34/32
SPEC Pattern Diff % SPEC Pattern Diff % SPEC Pattern Diff %
WAIST-STANDARD BAND 31.500 32.520 1.020 3.238 33.500 34.500 1.000 2.985 35.500 36.380 0.880 2.479
SEAT - END OF J STITCH 41.500 41.750 0.250 0.602 43.500 43.850 0.350 0.805 45.500 45.800 0.300 0.659
THIGH-1' DOWN FROM CROTCH 24.870 25.000 0.130 0.523 26.000 26.250 0.250 0.962 27.000 27.250 0.250 0.926
WIDTH OF KNEE 18.500 18.250 -0.250 -1.351 19.250 19.500 0.250 1.299 19.750 20.000 0.250 1.266
WIDTH OF BOTTOM HEM 16.380 16.500 0.120 0.733 16.870 17.000 0.130 0.771 17.380 17.630 0.250 1.438
FRONT RISE 11.125 11.125 0.000 0.000 11.630 11.630 0.000 0.000 12.125 12.125 0.000 0.000
BACK RISE 15.000 15.060 0.000 0.000 15.500 15.550 0.050 0.323 16.000 16.030 0.030 0.188
INSEAM (IN-32") 32.000 32.110 0.000 0.000 32.000 32.060 0.000 0.000 32.000 32.040 0.000 0.000

Bulk Pattern/sample measurement before wash


BUYER : KB ASIA. STYLE:LOD-NS101DN
POG : FABRIC SHRINKAGE : (L+W-0%)
Date- (Garments Form)

ALL MEASUREMENTS INCHE

MEASURMENT
size 42/32 44/32
SPEC Pattern Diff % SPEC Pattern Diff %
WAIST-STANDARD BAND 43.500 44.360 0.860 1.977 45.500 46.520 1.020 2.242
SEAT - END OF J STITCH 53.500 53.840 0.340 0.636 54.500 54.860 0.360 0.661
THIGH-1' DOWN FROM CROTCH 31.380 31.580 0.200 0.637 32.125 33.600 1.475 4.591
WIDTH OF KNEE 21.750 22.250 0.500 2.299 22.250 22.500 0.250 1.124
WIDTH OF BOTTOM HEM 18.380 18.500 0.120 0.653 18.630 18.750 0.120 0.644
FRONT RISE 14.125 14.200 0.075 0.531 14.630 14.690 0.060 0.410
BACK RISE 18.000 18.060 0.000 0.000 18.500 18.550 0.000 0.000
INSEAM (IN-32") 32.000 32.080 0.000 0.000 32.000 32.090 0.000 0.000
36/32 38/32 40/32
SPEC Pattern Diff % SPEC Pattern Diff %
37.500 38.360 0.860 2.293 39.500 40.200 0.700 1.772 41.500 42.200
47.500 47.960 0.460 0.968 49.500 49.680 0.180 0.364 51.500 51.800
28.125 28.630 0.505 1.796 29.250 29.500 0.250 0.855 30.380 32.120
20.250 20.500 0.250 1.235 20.750 21.250 0.500 2.410 21.250 21.500
17.630 17.750 0.120 0.681 17.870 18.000 0.130 0.727 18.125 18.380
12.630 12.650 0.020 0.158 13.125 13.200 0.075 0.571 13.630 13.650
16.500 16.550 0.050 0.303 16.125 16.200 0.075 0.465 16.500 16.570
32.000 32.060 0.000 0.000 32.000 32.060 0.000 0.000 32.000 32.050
Kontoor Brands STYLE:- LO-NS101DN On Track
In Trouble
Off Track
Pattern History & Change Log
SL No/ Date of CAD Auditor Description Pattern Mmmts Bulk mmts Out of tol %
Version Approval/Corre Purpose of Pattern Pattern Auditor Correction histogram(Waist,Seat & Closing Remark
No ction Name Correction Initiator result status Inseam) in bulk

Sample
1 5/11/2019 KONTOOR Jss Pattern N/A KONTOOR N/A
Manager
2 7/2/2020 Md.Sarwar Hossain Jss Test Sample N/A " N/A
wst+seat+1/2
Pattern Manager pattern manager
3 7/4/2020 Jss Sample(V-2) '',thigh+btm+ " OK
Mr, jahangir Zahangir
1/4''

wst+SET+1/4,
QA/Manager thigh+1/8'',kn
4 7/5/2020 Pilot Run Version QA/Manager QA/Manager OK
Md.Atik hassan ee+bottom+1
/8''

General Comments:
1. Factory is not allowed to edit & change Kontoor approved patterns.
2. Maker must take approval from Kontoor QA before bulk pattern correction if needed.
3. Every pattern correction & version must be verified followed by size set sample & histogram
4. Must create separate before wash spec for every version of pattern.
5. Bulk pattern should be re-view by CAD in charge, technician, QAM & signed before releasing.
6. Pattern library should be maintain in organized way at pattern department & cutting section.
7. Version number & date of edit must be mentioned on pattern.
8. Every version of pattern should be kept chronologically at pattern & cutting sections.
9. When bulk pattern amend - previous version must be cancelled & put cancelled chop on pattern
Top Defects Picture
Defects Defects Defects Defects

Defects Defects Defects Defects

Defects Defects Defects Defects

Action Taken:
*** All of the above issue already highlited related person & take corrective action in the pilotrun.
VALIDATION REPORT

You might also like