C90 Fault Codes

C90 Fault Codes
Table of Contents
C90 Fault Codes ................................................................................................................................................... 1
TRACTION FAULTS ........................................................................................................................................... 11
T218 Tier 3 - Slave .............................................................................................................................................. 11
T218 Tier 3 - Master ........................................................................................................................................... 12
T219 Tier 3 - Slave .............................................................................................................................................. 13
T219 Tier 3 - Master ........................................................................................................................................... 14
T220 Tier 2/3 - Slave .......................................................................................................................................... 15
T220 Tier 2/3 - Master ........................................................................................................................................ 16
T221 Tier 2/3 - Slave .......................................................................................................................................... 17
T221 Tier 2/3 - Master ........................................................................................................................................ 18
T222 Tier 2/3 - Slave .......................................................................................................................................... 19
T222 Tier 2/3 - Master ........................................................................................................................................ 20
T223 Tier 3 - Master ........................................................................................................................................... 21
T224 Tier 3 - Master ........................................................................................................................................... 22
T225 Tier 2/3 - Master ........................................................................................................................................ 23
T226 Tier 2/3 - Master ........................................................................................................................................ 24
T227 Tier 2/3 - Master ........................................................................................................................................ 25
T228 Tier 2/3 - Master ........................................................................................................................................ 26
T229 Tier 2/3 - Master ........................................................................................................................................ 27
T230 Tier 2/3 - Master ........................................................................................................................................ 28
T231 Tier 2/3 - Master ........................................................................................................................................ 29
T232 Tier 2/3 - Master ........................................................................................................................................ 30
T233 Tier 2/3 - Master ........................................................................................................................................ 31
T235 Tier 2/3 - Master ........................................................................................................................................ 32
T236 Tier 2/3 - Master ........................................................................................................................................ 33
T239 Tier 2/3 - Master ........................................................................................................................................ 34
T240 Tier 2/3 - Master ........................................................................................................................................ 35
T241 Tier 2/3 - Slave .......................................................................................................................................... 36
T241 Tier 2/3 - Master ........................................................................................................................................ 37
T243 Tier 2/3 - Slave .......................................................................................................................................... 38
T243 Tier 2/3 - Master ........................................................................................................................................ 39
T244 Tier 2/3 - Slave .......................................................................................................................................... 40
T244 Tier 2/3 - Master ........................................................................................................................................ 41
T246 Tier 2/3 - Master ........................................................................................................................................ 42
T247 Tier 2/3 - Master ........................................................................................................................................ 43
T248 Tier 2/3 - Master ........................................................................................................................................ 44
T249 Tier 2 - Master ........................................................................................................................................... 45
T250 Tier 2 - Master ........................................................................................................................................... 46
T250 Tier 3 - Master ........................................................................................................................................... 47
T250 Tier 3 - Slave .............................................................................................................................................. 48
T251 Tier 2/3 - Master ........................................................................................................................................ 49
T251 Tier 3 - Slave .............................................................................................................................................. 50
T252 Tier 2/3 - Master ........................................................................................................................................ 51
T252 Tier 3 - Slave .............................................................................................................................................. 52
T253 Tier 2/3 - Master ........................................................................................................................................ 53
T253 Tier 3 - Slave .............................................................................................................................................. 54
T254 Tier 2/3 - Master ........................................................................................................................................ 55
T254 Tier 3 - Slave .............................................................................................................................................. 56
T255 Tier 2/3 - Master ........................................................................................................................................ 57
T255 Tier 3 - Slave .............................................................................................................................................. 58
T256 Tier 2/3 - Master ........................................................................................................................................ 59
T256 Tier 3 - Slave .............................................................................................................................................. 60
T257 Tier 2 - Master ........................................................................................................................................... 61
T257 Tier 3 - Master ........................................................................................................................................... 62
T257 Tier 3 - Slave .............................................................................................................................................. 63
T258 Tier 2 - Master ........................................................................................................................................... 64
T258 Tier 3 - Master ........................................................................................................................................... 65
2|Page
- For internal use only -
T258 Tier 3 - Slave .............................................................................................................................................. 66
T259 Tier 2 - Master ........................................................................................................................................... 67
T259 Tier 3 - Master ........................................................................................................................................... 68
T260 Tier 2 - Master ........................................................................................................................................... 69
T260 Tier 3 - Master ........................................................................................................................................... 70
T261 Tier 2/3 - Master ........................................................................................................................................ 71
T262 Tier 2/3 - Master ........................................................................................................................................ 72
T263 Tier 2/3 - Master ........................................................................................................................................ 73
T264 Tier 2/3 - Master ........................................................................................................................................ 74
T265 Tier 2/3 - Master ........................................................................................................................................ 75
T266 Tier 2/3 - Master ........................................................................................................................................ 76
T267 Tier 2 - Master ........................................................................................................................................... 77
T267 Tier 3 - Master ........................................................................................................................................... 78
T268 Tier 2 - Master ........................................................................................................................................... 79
T268 Tier 3 - Master ........................................................................................................................................... 80
T269 Tier 2 - Master ........................................................................................................................................... 81
T269 Tier 3 - Master ........................................................................................................................................... 82
T270 Tier 2/3 - Master ........................................................................................................................................ 83
T271 Tier 2/3 - Master ........................................................................................................................................ 84
T272 Tier 2/3 - Master ........................................................................................................................................ 85
T273 Tier 2/3 - Master ........................................................................................................................................ 86
T274 Tier 2/3 - Master ........................................................................................................................................ 87
T275 Tier 2 - Master ........................................................................................................................................... 88
T275 Tier 3 - Master ........................................................................................................................................... 89
T276 Tier 2/3 - Master ........................................................................................................................................ 90
T277 Tier 2/3 - Master ........................................................................................................................................ 91
T278 Tier 2/3 - Master ........................................................................................................................................ 92
T279 Tier 2 - Master ........................................................................................................................................... 93
T279 Tier 3 - Master ........................................................................................................................................... 94
T281 Tier 2/3 - Master ........................................................................................................................................ 95
T282 Tier 2/3 - Master ........................................................................................................................................ 96
3|Page
T283 Tier 2/3 - Master ........................................................................................................................................ 97
T285 Tier 2/3 - Master ........................................................................................................................................ 98
T289 Tier 2/3 - Master ........................................................................................................................................ 99
T325 Tier 2/3 - Master ...................................................................................................................................... 100
T331 Tier 2/3 - Master ...................................................................................................................................... 101
T332 Tier 2/3 - Master ...................................................................................................................................... 102
T333 Tier 2/3 - Master ...................................................................................................................................... 103
T339 Tier 2/3 - Master ...................................................................................................................................... 104
T340 Tier 2 - Master ......................................................................................................................................... 105
T345 Tier 2/3 - Master ...................................................................................................................................... 106
T346 Tier 2/3 - Master ...................................................................................................................................... 107
T347 Tier 2/3 - Master ...................................................................................................................................... 108
T348 Tier 2 - Master ......................................................................................................................................... 109
T349 Tier 2 - Master ......................................................................................................................................... 110
T350 Tier 2 - Master ......................................................................................................................................... 111
T350 Tier 3 - Master ......................................................................................................................................... 112
T352 Tier 2/3 - Master ...................................................................................................................................... 113
T354 Tier 2/3 - Master ...................................................................................................................................... 114
T356 Tier 2/3 - Master ...................................................................................................................................... 115
T358 Tier 2 - Master ......................................................................................................................................... 116
T358 Tier 3 - Master ......................................................................................................................................... 117
T370 Tier 2 - Master ......................................................................................................................................... 118
T370 Tier 3 - Master ......................................................................................................................................... 119
T371 Tier 2/3 - Master ...................................................................................................................................... 120
T372 Tier 2/3 – Master ..................................................................................................................................... 121
T373 Tier 2/3 - Master ...................................................................................................................................... 122
T374 Tier 2/3 - Master ...................................................................................................................................... 123
T375 Tier 2/3 - Master ...................................................................................................................................... 124
T376 Tier 2/3 - Master ...................................................................................................................................... 126
T380 Tier 2/3 - Master ...................................................................................................................................... 127
T380 Tier 2/3 - Slave ........................................................................................................................................ 128
4|Page
T381 Tier 2/3 - Master ...................................................................................................................................... 129
T382 Tier 2/3 - Master ...................................................................................................................................... 130
T383 Tier 2/3 - Master ...................................................................................................................................... 131
T385 Tier 2/3 - Master ...................................................................................................................................... 132
T389 Tier 2/3 - Master ...................................................................................................................................... 133
T481 Tier 2/3 - Master ...................................................................................................................................... 134
T482 Tier 2/3 - Master ...................................................................................................................................... 135
T483 Tier 2/3 - Master ...................................................................................................................................... 136
T484 Tier 2/3 - Master ...................................................................................................................................... 137
T490 Tier 2/3 - Master ...................................................................................................................................... 138
LIFTING FAULTS .............................................................................................................................................. 139
L220 Tier 2/3 - Master ...................................................................................................................................... 139
L221 Tier 2/3 - Master ...................................................................................................................................... 141
L221 Tier 2/3 - Slave ........................................................................................................................................ 142
L222 Tier 2/3 - Master ...................................................................................................................................... 143
L230 Tier 2/3 - Master ...................................................................................................................................... 144
L230 Tier 2/3 - Slave ........................................................................................................................................ 145
L231 Tier 2/3 - Master ...................................................................................................................................... 147
L231 Tier 2/3 - Slave ........................................................................................................................................ 148
L232 Tier 2/3 - Slave ........................................................................................................................................ 150
L233 Tier 2/3 - Slave ........................................................................................................................................ 152
L235 Tier 2/3 - Master ...................................................................................................................................... 154
L235 Tier 2/3 - Slave ........................................................................................................................................ 155
L236 Tier 2/3 - Master ...................................................................................................................................... 157
L236 Tier 2/3 - Slave ........................................................................................................................................ 158
L237 Tier 2/3 - Slave ........................................................................................................................................ 160
L238 Tier 2/3 - Slave ........................................................................................................................................ 162
L239 Tier 2/3 - Slave ........................................................................................................................................ 164
L239 Tier 2/3 - Master ...................................................................................................................................... 165
L254 Tier 2/3 - Master ...................................................................................................................................... 166
L254 Tier 2/3 - Slave ........................................................................................................................................ 167
5|Page
L255 Tier 2/3 - Master ...................................................................................................................................... 168
L255 Tier 2/3 - Slave ........................................................................................................................................ 169
L256 Tier 2/3 - Slave ........................................................................................................................................ 170
L257 Tier 2/3 - Master ...................................................................................................................................... 171
L257 Tier 2/3 - Slave ........................................................................................................................................ 172
L258 Tier 2/3 - Master ...................................................................................................................................... 173
L258 Tier 2/3 - Slave ........................................................................................................................................ 174
L259 Tier 2/3 - Master ...................................................................................................................................... 175
L259 Tier 2/3 - Slave ........................................................................................................................................ 176
L260 Tier 2/3 - Slave ........................................................................................................................................ 177
L261 Tier 2/3 - Master ...................................................................................................................................... 178
L261 Tier 2/3 - Slave ........................................................................................................................................ 179
L262 Tier 2/3 - Master ...................................................................................................................................... 180
L262 Tier 2/3 - Slave ........................................................................................................................................ 181
L263 Tier 2/3 - Master ...................................................................................................................................... 182
L263 Tier 2/3 - Slave ........................................................................................................................................ 183
L264 Tier 2/3 - Master ...................................................................................................................................... 184
L264 Tier 2/3 - Slave ........................................................................................................................................ 185
L265 Tier 2/3 - Master ...................................................................................................................................... 186
L265 Tier 2/3 - Slave ....................................................................................................................................... 187
L266 Tier 2 - Master ......................................................................................................................................... 188
L266 Tier 2 - Slave ............................................................................................................................................ 189
L266 Tier 3 - Master ......................................................................................................................................... 190
L266 Tier 3 - Slave ............................................................................................................................................ 191
L267 Tier 2/3 - Slave ........................................................................................................................................ 192
L268 Tier 2/3 - Master ...................................................................................................................................... 193
L268 Tier 2/3 - Slave ........................................................................................................................................ 194
L269 Tier 2/3 - Slave ........................................................................................................................................ 195
L270 Tier 2/3 - Master ...................................................................................................................................... 196
L270 Tier 2/3 - Slave ........................................................................................................................................ 197
L271 Tier 2/3 - Master ...................................................................................................................................... 198
6|Page
L271 Tier 2/3 - Slave ........................................................................................................................................ 199
L272 Tier 2/3 - Master ...................................................................................................................................... 200
L272 Tier 2/3 - Slave ........................................................................................................................................ 201
L273 Tier 2/3 - Master ...................................................................................................................................... 202
L273 Tier 2/3 - Slave ........................................................................................................................................ 203
L274 Tier 2/3 - Master ...................................................................................................................................... 204
L274 Tier 2/3 - Slave ........................................................................................................................................ 206
L275 Tier 2/3 - Slave ........................................................................................................................................ 207
L276 Tier 2/3 - Master ...................................................................................................................................... 208
L276 Tier 2/3 - Slave ........................................................................................................................................ 209
L277 Tier 2/3 - Slave ........................................................................................................................................ 210
L280 Tier 2/3 - Slave ........................................................................................................................................ 211
L280 Tier 2/3 - Master ...................................................................................................................................... 212
L282 Tier 2/3 - Slave ........................................................................................................................................ 213
L282 Tier 2/3 - Master ...................................................................................................................................... 214
L284 Tier 2/3 - Master ...................................................................................................................................... 215
L285 Tier 2/3 - Master ...................................................................................................................................... 216
L286 Tier 2/3 - Master ...................................................................................................................................... 217
L287 Tier 2/3 - Master ...................................................................................................................................... 218
L288 Tier 2/3 - Master ...................................................................................................................................... 219
L289 Tier 2/3 - Master ...................................................................................................................................... 220
L290 Tier 2/3 – Master ..................................................................................................................................... 221
L291 Tier 2/3 - Master 291 .............................................................................................................................. 222
L292 Tier 2/3 – Master ..................................................................................................................................... 223
L293 Tier 2/3 – Master ..................................................................................................................................... 224
L294 Tier 2/3 – Slave ....................................................................................................................................... 225
L294 Tier 2/3 – Master ..................................................................................................................................... 226
L295 Tier 2/3 – Slave ....................................................................................................................................... 227
L295 Tier 2/3 - Master ...................................................................................................................................... 228
L296 Tier 2 - Master ......................................................................................................................................... 229
L296 Tier 3 – Master ........................................................................................................................................ 230
7|Page
L297 Tier 2 – Master ........................................................................................................................................ 231
L297 Tier 3 – Master ........................................................................................................................................ 232
L298 Tier 2 – Master ........................................................................................................................................ 233
L298 Tier 3 – Master ........................................................................................................................................ 234
L299 Tier 2 – Master ........................................................................................................................................ 235
L299 Tier 3 – Master ........................................................................................................................................ 236
L300 Tier 2 – Master ........................................................................................................................................ 237
L300 Tier 3 – Master ........................................................................................................................................ 238
L304 Tier 2/3 – Master ..................................................................................................................................... 239
L306 Tier 2/3 – Master ..................................................................................................................................... 240
L306 Tier 2/3 – Slave ....................................................................................................................................... 241
L307 Tier 2/3 – Master ..................................................................................................................................... 242
L307 Tier 2/3 – Slave ....................................................................................................................................... 243
L308 Tier 2/3 – Master ..................................................................................................................................... 244
L308 Tier 2/3 – Slave ....................................................................................................................................... 245
L309 Tier 2/3 – Master ..................................................................................................................................... 246
L309 Tier 2/3 – Slave ....................................................................................................................................... 247
L310 Tier 2 – Master ........................................................................................................................................ 248
L310 Tier 2/3 – Slave ....................................................................................................................................... 249
L310 Tier 3 – Master ........................................................................................................................................ 250
L311 Tier 2/3 - Slave ........................................................................................................................................ 251
L312 Tier 2/3 - Master ...................................................................................................................................... 252
L312 Tier 2/3 – Slave ....................................................................................................................................... 253
L313 Tier 2/3 – Slave ....................................................................................................................................... 254
L314 Tier 2/3 - Slave ........................................................................................................................................ 255
L314 Tier 2/3 - Master ...................................................................................................................................... 256
L315 Tier 2/3 – Master ..................................................................................................................................... 257
L315 Tier 2/3 – Slave ....................................................................................................................................... 259
L316 Tier 2/3 – Master ..................................................................................................................................... 260
L317 Tier 2/3 – Master ..................................................................................................................................... 261
L350 Tier 2/3 – Master ..................................................................................................................................... 262
8|Page
L350 Tier 2/3 - Slave ........................................................................................................................................ 263
L351 Tier 2/3 – Master ..................................................................................................................................... 264
L351 Tier 2/3 – Slave ....................................................................................................................................... 265
L352 Tier 2/3 – Slave ....................................................................................................................................... 266
L353 Tier 2/3 – Slave ....................................................................................................................................... 267
L354 Tier 2/3 – Master ..................................................................................................................................... 268
L354 Tier 2/3 – Slave ....................................................................................................................................... 269
L355 Tier 2/3 – Master ..................................................................................................................................... 270
L355 Tier 2/3 – Slave ....................................................................................................................................... 271
L356 Tier 2/3 – Slave ....................................................................................................................................... 272
L357 Tier 2/3 – Master ..................................................................................................................................... 273
L357 Tier 2/3 – Slave ....................................................................................................................................... 274
L368 Tier 2/3 – Master ..................................................................................................................................... 275
L359 Tier 2/3 – Master ..................................................................................................................................... 276
L360 Tier 2/3 - Master ...................................................................................................................................... 277
L380 Tier 2/3 - Slave ........................................................................................................................................ 278
L380 Tier 2/3 - Master ...................................................................................................................................... 279
L410 Tier 2/3 - Master ...................................................................................................................................... 280
L410 Tier 2/3 - Slave ........................................................................................................................................ 281
L411 Tier 2/3 - Master ...................................................................................................................................... 282
L411 Tier 2/3 - Slave ........................................................................................................................................ 283
L412 Tier 2/3 – Master ..................................................................................................................................... 284
L412 Tier 2/3 – Slave ....................................................................................................................................... 285
L413 Tier 2/3 – Master ..................................................................................................................................... 286
L413 Tier 2/3 – Slave ....................................................................................................................................... 287
L414 Tier 2/3 – Slave ....................................................................................................................................... 288
L415 Tier 2/3 – Slave ....................................................................................................................................... 289
L416 Tier 2/3 – Slave ....................................................................................................................................... 290
L417 Tier 2/3 – Slave ....................................................................................................................................... 291
L418 Tier 2/3 – Slave ....................................................................................................................................... 292
L418 Tier 2/3 – Master ..................................................................................................................................... 293
9|Page
L420 Tier 2/3 – Master ..................................................................................................................................... 294
L420 Tier 2/3 – Slave ....................................................................................................................................... 295
L425 Tier 2/3 – Slave ...................................................................................................................................... 296
L425 Tier 2/3 – Master ..................................................................................................................................... 297
L426 Tier 2/3 – Master ..................................................................................................................................... 298
L427 Tier 2/3 – Master ..................................................................................................................................... 299
L428 Tier 2/3 – Master ..................................................................................................................................... 300
10 | P a g e
TRACTION FAULTS
T218 Tier 3 - Slave

Fault description
Control information message interrupted
Result
 Option "Container Handling" is deactivated
Possible causes
 Fluctuation in power supply
11 | P a g e
T218 Tier 3 - Master
Fault description
Control information message interrupted
Result
Possible causes
 Fluctuation in power supply
12 | P a g e
T219 Tier 3 - Slave
Fault description
Increased deceleration is set in Master controller in spite of factory setting "Container

Handling"
Result
Possible causes
 Wrong setting parameters
13 | P a g e
Fault description
Increased deceleration is set in Master controller in spite of factory setting "Container

Handling"
Result
Possible causes
 Wrong setting parameters
14 | P a g e
T220 Tier 2/3 - Slave
Fault description
Invalid truck type
Conditions of occurrence
Truck type not recognized by controller
Truck type refused by software
Slave controller and master controller recognize different truck types
Result
 Truck de-energized
Possible causes
 Coding pins (N1:10, :28, :47, :52) wrongly wired

 Broken cable or short-circuit
Figure 1
15 | P a g e
T220 Tier 2/3 - Master
Fault description
Invalid truck type
Truck type not recognized by controller
Truck type refused by software
Slave controller and master controller recognize different truck types
Result
 Truck stops
 Motor speed is reduced to idle speed
 Truck de-energizes
Possible causes
 Coding pins (N1:10, :28, :47, :52) wrongly wired

Figure 1
16 | P a g e
Fault description
Production test not o.k.
Result
 Speed reduced to approx. 6.7 km/h
17 | P a g e
Fault description
Production test not o.k.
Result
18 | P a g e
Fault description
EEPROM error
Result
19 | P a g e
Fault description
EEPROM error
Result
20 | P a g e
 Fault description
 Truck speed lever unplausible between main and safety processor
21 | P a g e
Fault description
Inplausibke voltage proximity switch
22 | P a g e
Fault description
Travel direction switch: direction signal overlapped for more than 10 s with initial position
signal
Travel direction switch of one-pedal truck indicates forward and initial position
Result
 Truck stops
Possible causes
 Travel direction switch (N1:36, :37, :56, :72) defective

 Inputs (N1:50, :75) defective
Figure 1
 N1:72 backward
 N1:36 center
 N1:37 forward
 N1:56 code
 N1:50 speed limit
 N1:75 speed limit
23 | P a g e
Fault description
Sensor for truck speed reduction and reference signal are not plausible.
Function activated of switch-controlled speed limitation, the corresponding signals of switch

(change-over switch) do not match.
Result
 Speed reduced to approx. 6.7 km/h, emergency operation
24 | P a g e
Fault description
LS-pressure: voltage not within the valid range
Result
 Emergency operation
Possible causes
 LS-pressure sensor (N1:9) defective

Figure 1
25 | P a g e
Fault description
Cylinder pressure: signals of reference sensor and of monitoring sensor not plausible
Too strong deviation of voltage at cylinder pressure sensor from reference voltage
Result
Possible causes
 Pressure sensor (reference load sensor N1:29) defective

 Pressure sensor (load sensor N1:55) defective
Figure 1
26 | P a g e
Fault description
Cylinder pressure, reference sensor: voltage not within the valid range.
Result
Possible causes

Figure 1
27 | P a g e
Fault description
Cylinder pressure, monitoring sensor: voltage not within the valid range.
Result
Possible causes

Figure 1
28 | P a g e
Fault description
Accelerator pedal: signals of reference potentiometer and of monitoring potentiometer are not
plausible
Too strong deviation of accelerator voltage from reference voltage
Result
 Truck stops
 Acceleration and deceleration reduced
Possible causes
 Accelerator potentiometer (N1:49) defective

 Reference accelerator potentiometer (N1:32) defective
Figure 1
 N1:49 Potentiometer 1 traction (front)

 N1:1 Power supply 5V
 N1:32 Reference potentiometer 1 traction (front)
 N1:61 Mass traction
29 | P a g e
Fault description
Accelerator pedal: reference potentiometer broken cable or short-circuit
Result
 Truck stops
Possible causes
 Driving potentiometer (N1:49) defective

Figure 1

 N1:1 Power supply 5V
 N1:32 Ref. potentiometer 1 traction (front)
30 | P a g e
Fault description
Accelerator pedal: monitoring potentiometer broken cable or short-circuit
Result

Possible causes
 Monitoring potentiometer (N1:32) defective

Figure 1

 N1:1 Power Supply 5V
 N1:32 Reference potentiometer 1 traction (front)
31 | P a g e
Fault description
Travel direction switch: signals not plausible
In case of two-pedal truck with simultaneous activation of forward switch, reverse switch and
initial position switch
In case of a one-pedal truck without activation of forward switch, reverse switch and initial
position switch
Forward and reverse switches are active
Coding pins are not assigned
Result
 Truck stops
Possible causes

Figure 1
 N1:72 backward
 N1:36 center
 N1:37 forward
 N1:56 code
32 | P a g e
Fault description
Travel direction switch: all inputs open (e.g. coding plug is missing)
Result
 Truck stops
Possible causes

 Broken cable
Figure 1
 N1:72 backward
 N1:36 center
 N1:37 forward
 N1:56 code
33 | P a g e
Fault description
Seat switch: signals not plausible
Result
 Truck stops
Possible causes
 Seat switch (N1:38) defective

 Reference switch (N1:33) defective
Figure 1
34 | P a g e
Fault description
V-Min valve: no voltage with activated transistor
Result
Possible causes
 Broken cable at N1:25

 Broken cable or short-circuit at the safety relay
Figure 1
35 | P a g e
Fault description
5V supply voltage for sensors to low
Result
 None
Possible causes
 Connection to terminal 30 (N1:120) defective
Figure 1
36 | P a g e
Fault description
5V supply voltage for sensors too low
Result
 None
Possible causes
 Connection at terminal 30 (N1:120) defective

 Connection at 5V voltage supply (N1:1) defective
 Broken cable
Figure 1
37 | P a g e
Fault description
Safety relay does not closes
Safety relay activated
Voltage terminal 30 greater than 10V
Voltage at safety relay less than 9V
Result
 Truck stops
Possible causes

 Broken cable at safety relay
Figure 1
38 | P a g e
Fault description
Safety relay does not close
Safety relay activated
Voltage terminal 30 greater than 10V
Voltage at safety relay less than 9V
Result
 Truck stops
Possible causes

 Broken cable at the safety relay
Figure 1
39 | P a g e
Fault description
Safety relay does not open
Safety relay not activated
Control unit input for safety relay greater than 10V
Result
 Truck stops
Possible causes

 Broken cable at safety relay
Figure 1
40 | P a g e
Fault description
Safety relay does not open
Safety relay not activated
Control unit input for safety relay greater than 10V
Result
 Truck stops
Possible causes

Figure 1
41 | P a g e
Fault description
Power stage of release valve not activated
Control of release valve of traction pump
Controller input release valve less than 8V
Voltage at safety relay greater than 10V
Result
Possible causes

 Connection N1:46 broken cable or short-circuit
 Voltage at transistor too low
Figure 1
42 | P a g e
Fault description
Release valve: power too low
Controller input release valve less than 8V
Current of release valve less than 0.5 A
Result
Possible causes

 Release valve current (N1:19) too low
Figure 1
43 | P a g e
Fault description
Signal of speed acquisition and CAN speed not plausible
Too strong deviation of measured motor speed from Cummins motor speed
Result
 Truck stops
Possible causes
 Can bus defective

 Speed sensor (N1:63) defective
Figure1
44 | P a g e
Fault description
Solenoid VMin-connection hydraulic motors: power too low
Voltage at the transistor greater than 8V
Voltage at the solenoid valve less than 0.2A
Result
Possible causes

 Connection N1:20 broken cable or short-circuit
45 | P a g e
Fault description
Solenoid hydraulic motors: power too low
Voltage at the transistor greater than 8V
Voltage at the solenoid valve less than 0.2A
Result
Possible causes

46 | P a g e
Fault description
Left solenoid hydraulic motor: current too low
Current deviates from command value by more than 0.3A
Result
Possible causes

47 | P a g e
T250 Tier 3 - Slave
Fault description
Oil supply: input signals not plausible
Input signals N2:27 and N2:56 not plausible
Result
 Oil supply fork adjustment locked

 Safety valve locked
Possible causes

 Terminal X18 (X18:2 or X18:3) defective
 Container function 4K4 defective
Figure 1
 N1:27 oil supply 1

48 | P a g e
Fault description
Solenoid restrictor adjustment power too high
Result
Possible causes

49 | P a g e
T251 Tier 3 - Slave
Fault description
Lifting enable: input signal not plausible
Result
 Lifting locked
Possible causes

 Container function 4K1 or 4K2 defective
Figure 1
 N2:35 lifting enable 1

50 | P a g e
Fault description
Solenoid restrictor adjustment power too low
Result
Possible causes

51 | P a g e
T252 Tier 3 - Slave
Fault description
Coding: input signal not plausible
Result

 Lifting locked
Possible causes

 No container functions (e ), and/or fork adjustment (f)(g) defective
Figure 1
 N2:38 coding 1
 N2:50 coding 2
 1: no container function
 2: no fork adjustment
 3: fork adjustment available
52 | P a g e
Fault description
Pump forward: power too high
Result
Possible causes
53 | P a g e
T253 Tier 3 - Slave
Fault description
Traction lifting: input signal not plausible
Input signals N2:56, N2:50; N2:38 and N2:33 not plausible
Result

 Lifting locked
Possible causes

 Terminal X18 (X18:3, X18:5, X18:6 or X18:7) defective
 Container function 4K4 or 4K2 defective
Figure 1

 N2:38 coding 1
 N2:50 coding 2
 1: no container function
 2: no fork adjustment
 3: fork adjustment available
54 | P a g e
Fault description
Pump forward: power too low
Result
Possible causes

55 | P a g e
T254 Tier 3 - Slave
Fault description
Solenoid valve oil supply: short-circuit
Short-circuit between the inputs N2:24 and N2:14
Result
Possible causes

 Solenoid valve 2Y15 defective
Figure 1
 N2:14 oil supply fork adjustment 0V

 N2:24 oil supply fork adjustment 2Y15
56 | P a g e
Fault description
Pump reverse: power too high
Result
Possible causes
57 | P a g e
T255 Tier 3 - Slave
Fault description
Solenoid valve oil supply: voltage permanently too low
Read back voltage value at the controller output is not plausible when compared with the
generated PWM signal
Result
Possible causes
Controller defective
Figure 1

58 | P a g e
Fault description
Pump reverse: power too low
Result
Possible causes

59 | P a g e
T256 Tier 3 - Slave
Fault description
Solenoid valve oil supply: voltage permanently too high
Read back voltage value at the controller output is not plausible when compared with the
generated PWM signal
Result
Possible causes
Controller defective
Figure 1

60 | P a g e
Fault description
Solenoid pressure adjustment: power too high
Result
Possible causes
61 | P a g e
Fault description
Right solenoid hydraulic motor: current too high
Result
 Truck de-energizes.
Possible causes
62 | P a g e
T257 Tier 3 - Slave
Fault description
Solenoid valve oil supply: current too low
Actual current is less than command current by 300mA
Result
Possible causes

 Controller defective
Figure 1

63 | P a g e
Fault description
Solenoid pressure adjustment: power too low
Result
Possible causes

64 | P a g e
Fault description
Right solenoid hydraulic motor: current too low
Strom weicht mehr als 0,3A vom Sollwert ab
Result
Possible causes

65 | P a g e
T258 Tier 3 - Slave
Fault description
Solenoid valve oil supply: current too high
Actual current is greater than command current by 300mA
Result
Possible causes

Figure 1

66 | P a g e
Fault description
Solenoid hydraulic motors: power too high
Deviation between command current and actual current is more than +300mA
Result
Possible causes
67 | P a g e
Fault description
Left solenoid hydraulic motor: current too high
Deviation between command current and actual current is more than +300mA
Result
Possible causes
68 | P a g e
Fault description
Power stage hydraulic motors never activated
Result
Possible causes
69 | P a g e
Fault description
Power stage hydraulic motors never activated
Result
Possible causes
70 | P a g e
Fault description
Power stage restrictor adjustment always activated
Result
Possible causes
71 | P a g e
Fault description
Power stage restrictor adjustment never activated
Result
Possible causes
72 | P a g e
Fault description
Power stage pump forward always activated
Result
Possible causes
73 | P a g e
Fault description
Power stage pump reverse never activated
Result
Possible causes
74 | P a g e
Fault description
Power stage pump reverse always activated
Result
Possible causes
75 | P a g e
Fault description
Power stage pump reverse never activated
Result
Possible causes
76 | P a g e
Fault description
Power stage pressure adjustment always activated
Result
Possible causes
77 | P a g e
Fault description
Power stage pressure adjustment always activated
Result
Possible causes
78 | P a g e
Fault description
Power stage pressure adjustment never activated
Result
Possible causes
79 | P a g e
Fault description
Power stage pressure adjustment never activated
Result
Possible causes
80 | P a g e
Fault description
Power stage hydraulic motors always activated
Result
Possible causes
81 | P a g e
Fault description
Power stage hydraulic motors always activated
Result
Possible causes
82 | P a g e
Fault description
Safety processor recognizes deviating speed sensor
Speed signal of main processor and of safety processor deviate by more than 200 U/min
Result
Possible causes
 Speed sensor (N1:63) defective

Figure 1
 N1:114 mass
 N1:63 actual speed sensor
 N1:81 mass sensor drive
83 | P a g e
Fault description
Safety processor recognizes deviating value 5V supply voltage
Supply voltage signal of main processor and of safety processor deviate by more than 0.2V
Result
Possible causes
 Connection N1:1 defective

Figure 1
 N1:49 potentiometer 1 traction (front)

 N1:1 5V
 N1:32 reference potentiometer 1 traction (front)
 N1:61 mass traction
84 | P a g e
Fault description
Safety processor recognizes deviating signal of accelerator potentiometer (also second pedal
group, if available)
Voltages deviate by more than 200mV
Result
Possible causes

Figure 1
 N1:49 potentiometer 1 traction (front)

 N1:1 5V
 N1:32 reference potentiometer 1 traction (front)
 N1:61 mass traction
85 | P a g e
Fault description
Safety processor recognizes deviating signal of power pump forward
Current values of main processor and of safety processor deviate by more than 200mA
Result
Possible causes
86 | P a g e
Fault description
Safety processor recognizes deviating signals of travel direction switch
Signals and reference signals of main processor and of safety processor do not match
Result
Possible causes
87 | P a g e
Fault description
Failure in circuit hydraulic motors
Result
Possible causes
88 | P a g e
Fault description
Failure in circuit of left hydraulic motor
Result
Possible causes
89 | P a g e
Fault description
Failure in circuit restrictor adjustment
Result
Possible causes
90 | P a g e
Fault description
Failure in circuit pump forward
Result
Possible causes
91 | P a g e
Fault description
Failure in circuit pump reverse
Result
Possible causes
92 | P a g e
Fault description
Failure in circuit pressure adjustment
Result
Possible causes
93 | P a g e
Fault description
Failure in circuit of right hydraulic motor
Result
Possible causes
94 | P a g e
Fault description
Accelerator pedal 2 (if second pedal group is available): signals of reference potentiometer
and of monitoring potentiometer are not plausible
Summation voltage of drive and reference potentiometer less than 4.7V
Summation voltage of drive and reference potentiometer is greater than 5.3V
Result
 Truck stops.
Possible causes

 Reference potentiometer (N1:34) defective
Figure 1
 N1:60 potentiometer 2 traction (rear)

 N1:2 5V traction
 N1:34 reference potentiometer 2 traction (rear)
95 | P a g e
Fault description
Accelerator pedal 2 (if second pedal group is available): reference potentiometer broken cable
or short-circuit
Voltage of drive potentiometer is greater than 4.5V
Voltage of drive potentiometer is less than 0.5V
Result
 Truck stops.
Possible causes

Figure 1

96 | P a g e
Fault description
Accelerator pedal 2 (if second pedal group is available): monitoring potentiometer broken
cable or short-circuit
Voltage of reference potentiometer is greater than 4.5V
Voltage of drive potentiometer is less than 0.5V
Result
 Truck stops.
Possible causes
 Accelerator reference potentiometer 2 (N1:34) defective

Figure 1

97 | P a g e
Fault description
Safety processor recognizes deviating signals of swivel seat
Digital inputs of master and slave controller do not match
Result
 Truck stops.
Possible causes

Figure 1
 X19:1 seat rotation forward

 X19:2 seat rotation forward SW
 X19:3 seat rotation center
 X19:4 seat rotation backward
 X19:5 seat rotation backward SW
 X19:6 enable seat rotation
98 | P a g e
Fault description
Signals swivel seat limit switch are not plausible
Result
 Truck stops.
Possible causes

Figure 1

99 | P a g e
Fault description
Multi-disk brake probably actuated at truck speed of more than 15 km/h
Brake potentiometer voltage greater than 2.9V
Speed greater than 1350
Control unit input of multi-disc brake is active
Result
 Speed reduction
Possible causes
100 | P a g e
Fault description
Brake pedal 1: signals of reference and monitoring potentiometer are not plausible
Brake potentiometer voltage and reference voltage deviate too much
Result
 Truck stops.
Possible causes
 Brake potentiometer 1 (N1:11) defective

 Brake reference potentiometer 1 (N1:58) defective
Figure 1
 N1:11 potentiometer brake front

 N1:58 reference potentiometer brake front
101 | P a g e
Fault description
Brake pedal 1: voltage not within the valid range
Voltage below 0.5V or above 4.5V
Result
 Truck stops.
Possible causes

Figure 1

102 | P a g e
Fault description
Ref. brake pedal 1: voltage not within the valid range
Voltage below 0.25V or above 4.75V
Result
 Truck stops.
Possible causes

Figure 1

103 | P a g e
Fault description
Signals swivel seat-controller are not plausible
Drive and reference signal of controller deviate
Result
 Truck stops.
Possible causes

Figure 1

104 | P a g e
Fault description
Solenoid VMin-connection hydraulic motors: power stage always actuated
Control unit input of solenoid VMin-circuit hydraulic motor is not active
Voltage at the valve is greater than 5V
Result
 Truck stops.
Possible causes
 Broken cable or short-circuit an N1:25

 Voltage at transistor too high
Figure 1
105 | P a g e
Fault description
Release valve: max. power exceeded
Current more than 6A
Result
Possible causes

Figure 1
106 | P a g e
Fault description
Power stage release valve always actuated
Drive pump not controlled
Voltage at the release valve is greater than 5V
Result
 Truck stops.
Possible causes

 Voltage at transistor too high
Figure 1
107 | P a g e
Fault description
Release valve: power too high
Drive pump not controlled
Voltage at the release valve is less than 1V
Current at the release valve is more than 0.5A
Result
 Truck stops.
Possible causes

Figure 1
108 | P a g e
Fault description
Solenoid VMin-connection hydraulic motors: max. power exceeded
Current more than 6A
Result
Possible causes
109 | P a g e
Fault description
Solenoid VMin-connection hydraulic motors: power too high
Control unit input of solenoid VMin-circuit hydraulic motor is not active
Voltage at the valve is less than 1V
Current more than 0.2mA
Result
Possible causes

Figure 1
110 | P a g e
Fault description
Solenoid hydraulic motors: power amplification to slow with activated power stage
Result
Possible causes
111 | P a g e
Fault description
Left solenoid hydraulic motor. Current amplification too slow with controlled power stage.
Result
Possible causes
112 | P a g e
Fault description
Solenoid restrictor adjustment: power amplification to slow with activated power stage
Result
Possible causes
113 | P a g e
Fault description
Pump forward: power amplification to slow with activated power stage
Result
Possible causes
114 | P a g e
Fault description
Pump reverse: power amplification to slow with activated power stage
Result
Possible causes
115 | P a g e
Fault description
Solenoid pressure adjustment: power amplification to slow with activated power stage
Result
Possible causes
116 | P a g e
Fault description
Right solenoid hydraulic motor. Current amplification too slow with controlled power stage.
Result
Possible causes
117 | P a g e
Fault description
Main and safety processor do not supply plausible signals for control of hydraulic motor,
control V-Min valve or pressure control of retarder function.
Control unit input of safety controller recognizes inactive solenoid VMin-circuit of hydraulic
motors
Current at solenoid VMin-circuit of hydraulic motors is greater than 0.5A
Result
Possible causes

118 | P a g e
Fault description
Main and safety processor do not supply plausible signals for control of hydraulic motors.
Control unit input of safety controller recognizes inactive solenoid valve signal of hydraulic
motors
Current at min. one solenoid valve of hydraulic motors is greater than 0.5A
Result
Possible causes
119 | P a g e
Fault description
Main and safety processor do not supply plausible signals for control traction pump or control
release valve traction pump.
Control unit input of safety controller recognizes inactive solenoid valve signal of drive pump
Control unit input of safety controller recognizes inactive solenoid valve signal of drive pump
Result
Possible causes

Figure 1
120 | P a g e
T372 Tier 2/3 – Master
Fault description
Safety processor recognizes deviating signal at operator inputs
Inputs of drive pump inactive
Current at drive pump is less than 0.5A
Result
Possible causes
 Seat switch N1: 38 defective

 Reference switch N1:33 defective
Figure 1
121 | P a g e
Fault description
Seat switch signals and/or signals of speed limiting switch are not plausible
Seat switch and reference signal deviate by more than 0.2A
Result
Possible causes
122 | P a g e
Fault description
Safety processor recognizes deviating signal pedal coding
Safety controller and main processor have different values for the pedal group
Result
Possible causes

Figure 1
 N1:72 backward
 N1:36 center
 N1:37 forward
 N1:56 code
123 | P a g e
Fault description
Safety processor recognizes deviating signal brake potentiometer 1 (also second pedal group,
if available)
Voltages of safety controller and main processor deviate by more than 0.2V
Result
Possible causes
 Connections N1:11, N1:64 defective

Figure 1

124 | P a g e
Figure 2
 N1:64 potentiometer brake rear

 N1:73 reference potentiometer brake rear
125 | P a g e
Fault description
Cylinder pressure: signals of reference and safety processor are not plausible.
Voltages of safety controller and main processor deviate by more than 0.2V
Result
Possible causes
 Cylinder pressure sensor (N1:29) defective

Figure 1
126 | P a g e
Fault description
No data of safety processor
Result
 Truck stops
Possible causes

127 | P a g e
Fault description
Result
 Truck stops
Possible causes

128 | P a g e
Fault description
Brake pedal 2 (if second pedal group is available): signals of reference and monitoring
potentiometer are not plausible
Summation voltage of drive and reference potentiometer is less than 4.4V
Summation voltage of drive and reference potentiometer is greater than 5.2V
Result
 Truck stops
Possible causes

Figure 2

129 | P a g e
Fault description
Brake pedal 2 (if second pedal group is available): reference potentiometer broken cable or
short-circuit
Voltage of 2nd brake potentiometer is less than 0.5V
Voltage of 2nd brake potentiometer is greater than 4.5V
Result
 Truck stops
Possible causes

Figure 2

130 | P a g e
Fault description
Brake pedal 2 (if second pedal group is available): monitoring potentiometer broken cable or
short-circuit
Voltage of 2nd brake potentiometer is less than 0.25V
Voltage of 2nd brake potentiometer is greater than 4.75V
Result
 Truck stops
Possible causes

Figure 2

131 | P a g e
Fault description
Factory-set parameter "Function swivel seat-controller": deviating value in safety controller
Safety controller and main processor have different values
Result
 Truck stops
Possible causes
132 | P a g e
Fault description
Swivel seat: signals swivel seat-controller and limit switch are not plausible
Drive and reference signal do not match
Result
 Truck stops
Possible causes
 Limit position switch (N1:8) defective

 Limit position switch (N1:51) defective
Figure 1

133 | P a g e
Fault description
Safety processor: truck speed too high
Result
Possible causes
134 | P a g e
Fault description
Safety processor: truck speed too low
Result
Possible causes
135 | P a g e
Fault description
Safety processor: control of pump forward not plausible with accelerator potentiometer
Result
Possible causes
136 | P a g e
Fault description
Safety processor: control of pump reverse not plausible with accelerator potentiometer
Result
Possible causes
137 | P a g e
Fault description
Safety processor: failure cut-off test
Result
Possible causes
138 | P a g e
LIFTING FAULTS
L220 Tier 2/3 - Master

Fault description
Broken cable or short circuit tilt sensor
Tilt angle greater than 900 or tilt angle less than 100
Reference signal greater than 450 or reference signal less than 50
(for more than 100 ms).
Result
Lifting:
 Lowering possible
 Lifting reduced for 1 sec possible (after joystick in neutral position)
 Tilting reduced for 1 sec possible (after joystick in neutral position)
Tracking:
 Creeping speed
 Limit position damping and mast positioning deactivated
Possible causes
 Outputs N1:30, :88, :103, :118 defective

 Broken cable or short circuit between N1:30 and 2B3:1
 Sensor 2B3 defective
139 | P a g e
Figure 1
 N1:30 Tilt Angle Sensor

 N1:118 5V Lift
 N1:103 Ref. Tilt Angle
 N1: 88 Lift GND
140 | P a g e
Fault description
Reference potentiometer tilt sensor incompatible
Tilt angle sensor and reference signal deviate by at least 4%
Result
 Lowering possible
 Lifting reduced for 1 sec possible (after joystick in neutral position)
 Tilting reduced for 1 sec possible (after joystick in neutral position)
 Limit position damping and mast positioning deactivated
Possible causes
 Tilt angle not adjusted

 Outputs N1:30, :88, :103, :118 defective
 Broken cable or short circuit or contact resistance defective between N1:30 and
2B3:1
2B3:2
2B3:3
2B3:4
 Sensor 2B3 defective
Figure 1
 N1:30 Tilt Angle Sensor

 N1:118 5V Lift
 N1:103 Ref. Tilt Angle
 N1: 88 Lift GND
141 | P a g e
L221 Tier 2/3 - Slave
Fault description
Joystick not neutral for more than 2 sec after power on
 Joystick value lifting/lowing N1:12

 Joystick value tilting N1:48
 Joystick value AUX1
 Joystick value AUX2
 Min. one of the values greater than +100 or smaller than -100 upon energizing
Result
 Working hydraulics blocked
Possible causes
 Joystick actuated during power on

 Broken cable or short circuit N1:116 and X1:27 or 2B1:1
Figure 1
 N1:12 Lift/Lower
 N1:48 Tilt Fwd/Rev
 N1:101 Ref. Lift/Lower
 N1:102 Ref. Tilt Fwd/Rev
 N1:116 Lift 5V
 N1:96 Lift GND
142 | P a g e
Fault description
Joystick not neutral for more than 2 sec after power on
Joystick value lifting/lowering N1:12
Joystick value tilting N1:48
Joystick value AUX1
Joystick value AUX2
At least one value greater than 100 or less than -100 after power on
Result
Possible causes
 Joystick actuated during power on

Picture 1
 N1:116 5V Lift
 N1: 96 GND Lift
143 | P a g e
Fault description
Broken cable or short circuit joystick lifting/lowering
Relative excursion of joystick lifting/lowering or reference value greater than 160% or less than
-160%
Result
 Lifting/lowering blocked
Possible causes

 Accelerator potentiometer defective
Picture 1
 N1:116 5V Lift
 N1: 96 GND Lift
144 | P a g e
Fault description
Broken cable or short circuit additional auxiliary joystick 3
Signal des Zusatzjoystick 3 und Referenzwert Zusatzjoystick 3 weichen mehr als 1600mV
voneinander ab
Result
 Zusatzhydraulik 3 gesperrt
Possible causes
 Kabelbruch oder Kurzschluss N2:12 und X1:32 oder 2B4:2

 Joystick defective
 Steuerung defekt
Figure 1
145 | P a g e
 N2:116 5V Heben
 N2:96 Masse Heben
 N2:31 Seitenschieber
 N2:29 Zinkenverstellung
 N2:104 Seitenschieber Referenz
 N2:117 Zinkenverstellung Referenz
 N2:12 Spule 5
 N2:48 Spule 6
 N2:101 Spule 5 Referenz
146 | P a g e
Fault description
Broken cable or short circuit joystick tilting
Absolute value of joystick value tilting or reference value greater than 160% or less than -160%
Result
 Tilting blocked
Possible causes

Figure 1
 N1:116 5V Lift
 N1: 96 GND Lift
147 | P a g e
Fault description
Broken cable or short circuit auxiliary joystick 4
voneinander ab
Result
Possible causes

Figure 1
148 | P a g e
 N2:116 5V Heben
 N2:12 Spule 5
 N2:48 Spule 6
149 | P a g e
Possible causes

Figure 1
150 | P a g e
 N2:116 5V Heben
 N2:12 Spule 5
 N2:48 Spule 6
151 | P a g e
Possible causes

Figure 1
152 | P a g e
 N2:116 5V Heben
 N2:12 Spule 5
 N2:48 Spule 6
153 | P a g e
Fault description
Incompatibility between signal/reference signal lifting/lowering
Lifting/lowering signal and reference value deviate by more than 200mV
Result
Possible causes

Picture 1
 N1:116 5V Lift
 N1: 96 GND Lift
154 | P a g e
Fault description
Inkompatibilität zw. Signal/Referenzpoti AUX4
voneinander ab
Result
Possible causes

 Accelerator potentiometer defective
Figure 1
155 | P a g e
 N2:116 5V Heben
 N2:12 Spule 5
 N2:48 Spule 6
156 | P a g e
Fault description
Incompatibility between signal/reference signal tilting
Tilting signal and reference value deviate by more than 200mV
Result
 Tilting blocked
Possible causes

Figure 1
 N1:116 5V Lift
 N1:96 GND Lift
157 | P a g e
Fault description
Inkompatibilität zw. Signal/Referenzpoti AUX4
voneinander ab
Result
Possible causes

Figure 1
158 | P a g e
 N2:116 5V Heben
 N2:12 Spule 5
 N2:48 Spule 6
159 | P a g e
voneinander ab
Result
Possible causes

Figure 1
160 | P a g e
 N2:116 5V Heben
 N2:12 Spule 5
 N2:48 Spule 6
161 | P a g e
voneinander ab
Result
Possible causes

Figure 1
162 | P a g e
 N2:116 5V Heben
 N2:12 Spule 5
 N2:48 Spule 6
163 | P a g e
Fault description
Incompatibility between signal/reference signal seat switch
Eingänge (N1:33;N1:38) auf Masse für mehr als 2 sec
Result
Possible causes
 Kabelbruch oder Kurzschluss N1:33 und S5:3

 Broken cable or short circuit N1:38 and S5:1
 Broken cable or short circuit between clean GND and S5:3
 Seat switch S5 defective
Figure 1
 N1:33 Ref. Seat Switch

 N1:38 Seat Switch
164 | P a g e
Fault description
Incompatibility between signal/reference signal seat switch
Inputs (X1:33;X1:38) on mass for more than 2 sec
Result
Possible causes

 Broken cable or short circuit between clean GND and S5:3
 Seat switch S5 defective
Figure 1
 N1:33 Ref. Seat Switch

 N1:38 Seat Switch
165 | P a g e
Fault description
Solenoid current too small lifting/lowering
Actual current is lower than command current by more than 300mA
Result
Possible causes
 Broken cable or short circuit between N1:93, :98, :106

 Broken cable or short circuit 0-106A, 0-106B
 Solenoid valve 2Y1 or 2Y2 defective
Figure 1
 N1:98 Lower
 N1:93 Lift
 N1:106 0V Lift/Lower
166 | P a g e
Fault description
Magnetstrom Zusatzhydraulik 3 (N2:106) zu klein
Result
Possible causes
 Kabelbruch oder Kurzschluss zwischen N2:93, N2:98, N2:106

 Magnetventil 2Y11 oder 2Y12 defekt
Figure 1
 N2:93Zusatzfunktion 2Y11
 N2:98 Zusatzfunktion 2Y12
 N2:106 Zusatzfunktion 0V
167 | P a g e
Fault description
Solenoid current too small tilting
Result
 Tilting blocked
Possible causes

Figure 1
 N1:91 Tilt Fwd

 N1:92 Tilt Rev
 N1: 107 0V Tilt Fwd/Rev
168 | P a g e
Fault description
Result
Possible causes

Figure 1

169 | P a g e
Fault description
Result
Possible causes
 Kabelbruch oder Kurzschluss N2:45, N2:113, N2:44

Figure 1
 N2:44 Seitenschieber links 2Y7

 N2:45 Seitenschieber rechts 2Y8
170 | P a g e
Fault description
Solenoid current too small working pump
Result
 Limitation tracking controller
Possible causes
 Broken cable or short circuit N1:45, :113 to valve 1Y10

 Valve 1Y10 defective
Figure 1
171 | P a g e
Fault description
Result
Possible causes

Figure 1
 N2:90 Zinkenverstellung auseinander 2Y5

 N2:82 Zinkenverstellung zusammen 2Y6
172 | P a g e
Fault description
Solenoid current too high lifting/lowering
Result
Possible causes

Figure 1
 N1:98 Lower
 N1:93 Lift
173 | P a g e
Fault description
Magnetstrom Zusatzhydraulik 3 (N2:106) zu gross
Actual current is higher than command current by more than 300mA
Result
Possible causes

Figure 1
174 | P a g e
Fault description
Solenoid current too high tilting
Result
 Tilting blocked
Possible causes

Figure 1
 N1:91 Tilt Fwd

 N1:92 Tilt Rev
175 | P a g e
Fault description
Magnetstrom Zusatzhydraulik 4 (N2: 107) zu gross
Result
Possible causes

Figure 1

176 | P a g e
Fault description
Result
Possible causes

Figure 1

177 | P a g e
Fault description
Solenoid current too high working pump
Result
Possible causes

Figure 1
178 | P a g e
Fault description
Result
Possible causes

Figure 1

179 | P a g e
Fault description
Voltage at solenoid lifting continuously high
Re-read value at X1:93 is not plausible with generated PWM signal
Result
Possible causes
 Broken cable or short circuit between N1:93, :106

 Broken cable or short circuit 0-106B
Figure 1
 N1:98 Lower
 N1:93 Lift
180 | P a g e
Fault description
Spannung am Magnetventil Zusatzhydraulik 3 dauerhaft zu hoch
Zurückgelesener Wert an N2:93 ist nicht plausibel zum generierten PWM-Signal
Result
Possible causes
 Kabelbruch oder Kurzschluss zwischen N2:93, N2:106

 Magnetventil 2Y12 defekt
Picture 1
181 | P a g e
Fault description
Voltage at solenoid lowering continuously high
Result
Possible causes

 Broken cable or short circuit 0-106A
Figure 1
 N1:98 Lower
 N1:93 Lift
182 | P a g e
Fault description
Result
Possible causes

Picture 1
183 | P a g e
Fault description
Voltage at solenoid forward tilting continuously high
Result
Possible causes

Figure 1
 N1:91 Tilt Fwd

 N1:92 Tilt Rev
184 | P a g e
Fault description
Result
Possible causes

Picture 1

185 | P a g e
Fault description
Voltage at solenoid backward tilting continuously high
Result
Possible causes

Figure 1
 N1:91 Tilt Fwd

 N1:92 Tilt Rev
186 | P a g e
Fault description
Result
Possible causes

Picture 1

187 | P a g e
L266 Tier 2 - Master
Fault description
Voltage at actuating solenoid retarder continuously high
Result
Possible causes

 Defective contact pin X1Y1:1, :2
Figure 1
188 | P a g e
L266 Tier 2 - Slave
Fault description
Zurückgelesener Wert an N2.62 ist nicht plausibel zum generierten PWM-Signal
Result
Possible causes

Picture 1

189 | P a g e
Fault description
Voltage at actuating solenoid retarder continuously high
Result
Possible causes

Figure 1
190 | P a g e
L266 Tier 3 - Slave
Fault description
Result
Possible causes

Picture 1

191 | P a g e
Fault description
Result
Possible causes

 Magnetventil 2Y5
Picture 1

192 | P a g e
Fault description
Voltage at actuating solenoid working pump continuously high
Result

Possible causes

Figure 1
193 | P a g e
Fault description
Result
Possible causes

Picture 1

194 | P a g e
Fault description
Result
Possible causes

Picture 1

195 | P a g e
Fault description
Voltage at solenoid lifting continously low
Result
Possible causes

Figure 1
 N1:98 Lower
 N1:93 Lift
196 | P a g e
Fault description
Spannung am Magnetventil Zusatzhydraulik 3 dauerhaft zu klein
Result
Possible causes

Picture 1
197 | P a g e
Fault description
Voltage at solenoid lowering continously low
Possible causes

Figure 1
 N1:98 Lower
 N1:93 Lift
198 | P a g e
Fault description
Result
Possible causes

Picture 1
199 | P a g e
Fault description
Voltage at solenoid forward tilting continously low
Result
Possible causes

Figure 1
 N1:91 Tilt Fwd

 N1:92 Tilt Rev
200 | P a g e
Fault description
Result
Possible causes

Picture 1

201 | P a g e
Fault description
Voltage at solenoid backward tilting continously low
Result
Possible causes

Figure 1
 N1:91 Tilt Fwd

 N1:92 Tilt Rev
202 | P a g e
Fault description
Result
Possible causes

Figure 1

203 | P a g e
Fault description
Voltage at actuating solenoid retarder continuously low
Result
Possible causes
 Broken cable or short circuit between N1:82, :112 (Tier 3) or N1:62, :67( Tier 2)
Figure 1
Figure 1
204 | P a g e
205 | P a g e
Fault description
Result
Possible causes

Figure 1

206 | P a g e
Fault description
Result
Possible causes

Figure 1

207 | P a g e
Fault description
Voltage at actuating solenoid working pump continuously low
Result
Possible causes

Figure 1
208 | P a g e
Fault description
Result
Possible causes

Figure 1

209 | P a g e
Fault description
Result
Possible causes

Figure 1

210 | P a g e
Fault description
Safety relay always de-activated
Bei angesteuertem Sicherheitsrelais ist die Differenz zwischen 12 V Versorgungsspannung

(KL 30, N2:120, N2:121) und Relaisspannung für mehr als 800 ms grösser als 4 Volt.
Result
Possible causes
 Broken cable or short circuit Kl. 30, 0-120 RTBL, 0-121 RTBL
 Fuse F18 defective
 Pin X1:8 defective
 Relay defective
Figure 1
211 | P a g e
Fault description
Safety relay always de-activated
With controlled safety relay, the difference between 12 V supply voltage (KL 30, X1:120) and
relay voltage is greater than 4 Volt for more than 800 ms.
Result
Possible causes
 Relay defective
Figure 1
212 | P a g e
Fault description
Safety relay always activated
With not controlled safety relay, the additional data 1 is more than 4 Volt for more than 200 ms
Result
Possible causes
 Relay defective
Figure 1
213 | P a g e
Fault description
Safety relay always activated
With not controlled safety relay, the additional data 1 is more than 4 Volt for more than 200 ms
Result
Possible causes
 Relay defective
Figure 1
214 | P a g e
Fault description
Enabling lowering valve current low although controlled
With controlled enabling lowering valve, solenoid current of enabling lowering valve is less
than 1000 mA.
Result
Possible causes
 Broken cable or short circuit 0-110, 0-108

 Contacts X1:108, :110 defective
 Relay defective
Figure 1
 N1:110 Lower Safety Valve

 N1:108 0V Lower Safety Valve
215 | P a g e
Fault description
Enabling lowering valve current high although not controlled
With controlled enabling lowering valve, solenoid current of enabling lowering valve is less
than 500 mA.
Result
Possible causes

 Relay defective
Figure 1

216 | P a g e
Fault description
Enabling lowering valve current very high
Solenoid current enabling lowering valve is more than 5000 mA
Result
Possible causes

 Relay defective
Figure 1

217 | P a g e
Fault description
Enabling lowering valve always OFF
Difference between relay voltage and output X1:110 is more than 4V (with controlled enabling
lowering valve).
Result
Possible causes
 Supply voltage Kl.30, X1:120 defective

 Relay defective
Figure 1

218 | P a g e
Fault description
Enabling lowering valve always ON
Voltage at output X1:110 is more than 4V (with not controlled enabling lowering valve).
Result
Possible causes
 Broken cable or short circuit X1:110 and/or N1:110

 Relay defective
Figure 1

219 | P a g e
Fault description
Safety valve current low although controlled
With controlled safety valve, the solenoid current of safety valve is less than 800 mA
Result
Possible causes

Figure 1

220 | P a g e
L290 Tier 2/3 – Master
Fault description
Safety valve current high although not controlled
With not controlled safety valve, the solenoid current of safety valve is more than 500 mA
Result
Possible causes

Figure 1
 N1:111 Safety Valve

221 | P a g e
L291 Tier 2/3 - Master 291
Fault description
Safety valve current very high
Solenoid current of safety valve is more than 5000 mA
Result
Possible causes

Figure 1

222 | P a g e
Fault description
Safety valve always OFF
Difference between relay voltage and output X1:111 is more than 4V (with controlled safety
valve).
Result
Possible causes

Figure 1

223 | P a g e
Fault description
Safety valve always ON
Voltage at output X1:111 is more than 4V (with not controlled safety valve).
Result
Possible causes

Figure 1

224 | P a g e
L294 Tier 2/3 – Slave
Fault description
5V-supply outside valid range
5V-supply is less than 4V or greater than 5.4V
Result
Possible causes
 N2:115, N2:116, N2:118 zu N2:88, N2:89, N2:96 defekt

 2B3, 2B1, defective
225 | P a g e
Fault description
5V-supply outside valid range
5V-supply is less than 4V or greate4r than 5.4V
Result
Possible causes
 N1:115, :116, :118 to N1:88, :89, :96 defective

 2B3, 2B1, defective
226 | P a g e
Fault description
Production test not OK
Entry in EEPROM missing after production test carried out
Result
Possible causes
 Communication problems
227 | P a g e
Fault description
Production test not OK
Entry in EEPROM missing after successful production test
Result
Possible causes
 Communication problems
228 | P a g e
Fault description
Actuating solenoid retarder current low although controlled
With controlled safety valve, the solenoid current is less than 1000 mA.
Result
Possible causes

Figure 1
229 | P a g e
L296 Tier 3 – Master
Fault description
Actuating solenoid retarder current low although controlled
With controlled safety valve, the solenoid current is less than 1000 mA.
Result
Possible causes

Figure 1
230 | P a g e
Fault description
Actuating solenoid retarder current high although not controlled
With not controlled enabling lowering valve, the solenoid current is more than 500 mA.
Result
Possible causes

Figure 1
231 | P a g e
Fault description
Actuating solenoid retarder current high although not controlled
With not controlled enabling lowering valve, the solenoid current is more than 500 mA.
Result
Possible causes

Figure 1
232 | P a g e
Fault description
Actuating solenoid retarder current very high
Solenoid current is more than 5000 mA.
Result
Possible causes

Figure 1
233 | P a g e
Fault description
Actuating solenoid retarder current very high
Solenoid current is more than 5000 mA.
Result
Possible causes

Figure 1
234 | P a g e
Fault description
Actuating solenoid retarder always OFF
Difference between relay voltage and output X1:82 is more than 4V (with controlled actuating
solenoid retarder).
Result
Possible causes

Figure 1
235 | P a g e
Fault description
Actuating solenoid retarder always OFF
Difference between relay voltage and output X1:82 is more than 4V (with controlled actuating
solenoid retarder).
Result
Possible causes

Figure 1
236 | P a g e
Fault description
Actuating solenoid retarder always ON
Voltage at output X1:82 is more than 4V (with not controlled actuating solenoid retarder).
Result
Possible causes

Figure 1
237 | P a g e
Fault description
Actuating solenoid retarder always ON
Voltage at output X1:82 is more than 4V (with not controlled actuating solenoid retarder).
Result
Possible causes

Figure 1
238 | P a g e
Fault description
Failure factory parameter "Function swivel seat controller"
Result
 Reduction of all axes of working hydraulics
Possible causes
 Error during power on
239 | P a g e
Fault description
Broken cable or short circuit over solenoid lifting (X1:93-X1:106)
Result
 Lifting and lowering blocked
Possible causes
 Broken cable or short circuit over solenoid lifting (X1:93-X1:106)
Figure 1
 N1:98 Lower
 N1:93 Lift
240 | P a g e
Fault description
Kabelbruch oder Kurzschluss über Magnetventil Zusatzhydraulik 3 (N2:93-N2:106)
Result
Possible causes
 Kabelbruch oder Kurzschluss über Magnet Heben (X2:93-X2:106)
Figure 1
241 | P a g e
Fault description
Broken cable or short circuit over solenoid lowering (X1:98-X1:106)
Result
Possible causes
 Broken cable or short circuit over solenoid loweing (X1:98-X1:106)
Figure 1
 N1:98 Lower
 N1:93 Lift
242 | P a g e
Fault description
Result
Possible causes
 Kabelbruch oder Kurzschluss über Magnet Senken (X2:98-X2:106)
Figure 1
243 | P a g e
Fault description
Broken cable or short circuit over solenoid forward tilting (X1:91-X1:107)
Result
 Forward and backward tilting blocked
Possible causes
 Broken cable or short circuit over solenoid forward tilting (X1:91-X1:107)
Figure 1
 N1:91 Tilt Fwd

 N1:92 Tilt Rev
244 | P a g e
Fault description
Result
Possible causes
 Kabelbruch oder Kurzschluss über Magnet Vorneigen (X2:91-X2:107)
Figure 1

245 | P a g e
Fault description
Broken cable or short circuit over solenoid backward tilting (X1:92-X1:107)
Result
 Forward and backward blocked
Possible causes
 Broken cable or short circuit over solenoid backward tilting (X1:92-X1:107)
Figure 1
 N1:91 Tilt Fwd

 N1:92 Tilt Rev
246 | P a g e
Fault description
Result
Possible causes
 Kabelbruch oder Kurzschluss über Magnet Rückneigen (X2:92-X2:107)
Figure 1

247 | P a g e
Fault description
Broken cable or short circuit over solenoid retarder (X1:62-X1:67)
Result
 Inputs retarder blocked

 Auxiliary hydraulics blocked
Possible causes
 Broken cable or short circuit between N1:62, N1:67
Figure 1
248 | P a g e
Fault description
Kabelbruch oder Kurzschluss überMagnetventil Zusatzhydraulik 1 (N2:62-N2:67)
Result
 Zusatzhydraulik gesperrt
Possible causes
Figure 1

249 | P a g e
Fault description
Broken cable or short circuit over solenoid retarder (X1:82-X1:112)
Result
 Inputs retarder blocked

Possible causes
 Broken cable or short circuit between N1:82, N1:112
Figure 1
250 | P a g e
Fault description
Result
Possible causes
Figure 1

251 | P a g e
Fault description
Broken cable or short circuit over solenoid working pump (X1:45-X1:113)
Result
 Inputs working pump blocked

Possible causes
 Broken cable or short circuit over solenoid working pump (X1:45-X1:113)
Figure 1
252 | P a g e
Fault description
Result
Possible causes
 Kabelbruch oder Kurzschluss über Magnetventil Zusatzhydraulik 1 (X2:44-

X2:113)
Figure 1

253 | P a g e
Fault description
Result
Possible causes
 Kabelbruch oder Kurzschluss über Magnetventil Zusatzhydraulik 1 (X2:45-

X2:113)
Figure 1

254 | P a g e
Fault description
Process data communication interrupted for more than 200 ms The message includes signals
for the activation of the safety valve and the lowering stop valve by the slave
Result
 All axes in slave blocked.
Possible causes
 Fehlerhafter CAN-Bus N2:76, :77, :86, :95
255 | P a g e
Fault description
Process data communication interrupted for more than 200 ms The message includes signals
for the activation of the safety valve and the lowering stop valve by the slave
Result
 Activation of safety valve and enabling of lowering valve by means of slave is

blocked
Possible causes
 Defective CAN bus N1:76, N1:77, N1:86, N1:95
256 | P a g e
Fault description
Container Handling Function: Signals LiftEnable1 and LiftEnable2 (via CAN:

TractionSlavePDO1) do not match
Result
Possible causes
 X18 defective
 4K1 or 4K2 defective
 1045 BR or 1046
 Can bus disturbed
Figure 1
257 | P a g e
 N1:8 Lower disable
 N1:27 Oil supply signal 1
 N1:56 Oils supply signal 2
 N1:56 Lift enable signal 1
 N1:50 Lift enable signal 2
 N1:38 Code pin 1
 N1:33 Code pin 2
258 | P a g e
Fault description
Container Handling Function: Signals LiftEnable1 and LiftEnable2 (via CAN:

Result
 Heben gesperrt
 Sicherheitsventil 1Y9 gesperrt
Possible causes
 X18 defective
 4K1 or 4K2 defective
 1045 BR oder 1046 BR
 Pin X2:38 oder X2:33 fehlerhaft
Figure 1
259 | P a g e
Fault description
Container Handling Function: Signals Activate2Y9_1 and Activate2Y9_2 (via CAN:

Result
Possible causes

260 | P a g e
Fault description
Process data communication between Drive-Slave und Lift-Master (TractionSlavePDO1)

interrupted for more than 200 ms (The message includes signals of the controller handling
function)
Result
 Activation of safety valve and enabling of lowering valve by means of slave is

blocked.
Possible causes

261 | P a g e
Fault description
Safety processor recognizes deviating signal joystick lifting/lowering
Result
Possible causes
262 | P a g e
Fault description
Sicherheitsprozessor erkennt abweichendes Signal an der Zusatzhaydraulik 3
Result
Possible causes
263 | P a g e
Fault description
Safety processor recognizes deviating signal joystick tilting
Result
Possible causes
264 | P a g e
Fault description
Result
Possible causes
265 | P a g e
Fault description
Result
Possible causes
266 | P a g e
Fault description
Result
Possible causes
267 | P a g e
Fault description
Safety processor recognizes deviating PWM joystick lifting/lowering
Result
Possible causes
268 | P a g e
Fault description
Result
Possible causes
269 | P a g e
Fault description
Safety processor recognizes deviating PWM tilting
Result
Possible causes
270 | P a g e
Fault description
Result
Possible causes
271 | P a g e
Fault description
Result
Possible causes
272 | P a g e
Fault description
Safety processor recognizes deviating PWM solenoid working pump
Result
Possible causes
273 | P a g e
Fault description
Result
Possible causes
274 | P a g e
Fault description
Tilting angle stops not teached in safety processors
Result
Possible causes
 Neigewinkelanschläge abgleichen
275 | P a g e
Fault description
Safety processor recognizes deviating signal tilting angle
Result
Possible causes
276 | P a g e
Fault description
Incompatibility between CAN bus signal container handling lift enable in function and safety
processor
Result
Possible causes
277 | P a g e
Fault description
Result
 None
Possible causes
278 | P a g e
Fault description
Result
 None
Possible causes
279 | P a g e
Fault description
Safety processor lifting, PWM big although joystick signal small
Result
Possible causes

Figure 1
 N1:98 Lower
 N1:93 Lift
280 | P a g e
Fault description
Safety processor auxiliary joystick 3+, PWM big although joystick signal small
Result
Possible causes

Figure 1
281 | P a g e
Fault description
Safety processor lowering PWM big although joystick signal small
Result
Possible causes

Figure 1
 N1:98 Lower
 N1:93 Lift
282 | P a g e
Fault description
Der Sicherheitsprozessor hat einen Fehler erkannt
Der Ausgang N2:93 wird geschaltet, obwohl der Joystick nicht betätigt wird
Result
Possible causes

Figure 1
283 | P a g e
Fault description
Safety processor: forward tilting PWM big although joystick signal small
Result
Possible causes

Figure 1
 N1:91 Tilt Fwd

 N1:92 Tilt Rev
284 | P a g e
Fault description
Result
Possible causes

Figure 1

285 | P a g e
Fault description
Safety processor: backward tilting PWM big although joystick signal small
Result
Possible causes

Figure 1
 N1:91 Tilt Fwd

 N1:92 Tilt Rev
286 | P a g e
Fault description
Result
Possible causes

Figure 1

287 | P a g e
Fault description
Result
Possible causes

Figure 1

288 | P a g e
Fault description
Result
Possible causes

Figure 1

289 | P a g e
Fault description
Result
Possible causes

Figure 1

290 | P a g e
Fault description
Result
Possible causes

Figure 1

291 | P a g e
Fault description
Safety processor: switch-off test safety valve not successful
Result
Possible causes
292 | P a g e
Fault description
Safety processor: cut-off test safety test not successful
Result
Possible causes
293 | P a g e
Fault description
Safety processor: cut-off test enabling lowering valve not successful
Result
Possible causes
294 | P a g e
Fault description
Safety processor: PWM9 not successful
Result
Possible causes
295 | P a g e
Fault description
Safety processor: fault internal signals PWM
Result
Possible causes
296 | P a g e
Fault description
Safety processor: error internal signals PWM
Result
Possible causes
297 | P a g e
Fault description
Safety processor: mast tilted forward exceeding stop
Tilt angle is bigger than programmed front stop AND forward tilting is actuated by means of
joystick
Result
Possible causes
 Adjustment conditions not met

298 | P a g e
Fault description
Safety processor: mast tilted backward exceeding stop
Result
Possible causes
 Adjustment conditions not met

299 | P a g e
Fault description
Container handling function safety processor
Signal LiftEnable1 (via CAN: TractionSlavePDO1) not set or not valid.
Result
Possible causes
 1045 BR defective
 4K1 defective
 X18 defective
 35-0 defective
Figure 1
 N1:91 Tilt Fwd

 N1:92 Tilt Rev
300 | P a g e

C90 Fault Codes

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C90 Fault Codes

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C90 Fault Codes

T218 Tier 3 - Slave

Control information message interrupted

 Option "Container Handling" is deactivated

 Fluctuation in power supply

Control information message interrupted

 Option "Container Handling" is deactivated

 Fluctuation in power supply

Increased deceleration is set in Master controller in spite of factory setting "Container

 Option "Container Handling" is deactivated

 Wrong setting parameters

Increased deceleration is set in Master controller in spite of factory setting "Container

 Option "Container Handling" is deactivated

 Wrong setting parameters

Invalid truck type

Truck type not recognized by controller

Truck type refused by software

Slave controller and master controller recognize different truck types

 Coding pins (N1:10, :28, :47, :52) wrongly wired

Invalid truck type

Truck type not recognized by controller

Truck type refused by software

Slave controller and master controller recognize different truck types

 Coding pins (N1:10, :28, :47, :52) wrongly wired

Production test not o.k.

 Speed reduced to approx. 6.7 km/h

Production test not o.k.

 Speed reduced to approx. 6.7 km/h

 Speed reduced to approx. 6.7 km/h

 Speed reduced to approx. 6.7 km/h

Inplausibke voltage proximity switch

 Travel direction switch (N1:36, :37, :56, :72) defective

Function activated of switch-controlled speed limitation, the corresponding signals of switch

 Speed reduced to approx. 6.7 km/h, emergency operation

LS-pressure: voltage not within the valid range

 LS-pressure sensor (N1:9) defective

 Pressure sensor (reference load sensor N1:29) defective

 Pressure sensor (reference load sensor N1:29) defective

 Pressure sensor (reference load sensor N1:55) defective

Too strong deviation of accelerator voltage from reference voltage

 Accelerator potentiometer (N1:49) defective

 N1:49 Potentiometer 1 traction (front)

Accelerator pedal: reference potentiometer broken cable or short-circuit

 Driving potentiometer (N1:49) defective

 N1:49 Potentiometer 1 traction (front)

Accelerator pedal: monitoring potentiometer broken cable or short-circuit

 Motor speed is reduced to idle speed

 Monitoring potentiometer (N1:32) defective

 N1:49 Potentiometer 1 traction (front)

Travel direction switch: signals not plausible

Forward and reverse switches are active

Coding pins are not assigned

 Travel direction switch (N1:36, :37, :56, :72) defective

 Travel direction switch (N1:36, :37, :56, :72) defective

Seat switch: signals not plausible

 Seat switch (N1:38) defective

V-Min valve: no voltage with activated transistor

 Broken cable at N1:25

5V supply voltage for sensors to low

 Connection to terminal 30 (N1:120) defective

5V supply voltage for sensors too low

 Connection at terminal 30 (N1:120) defective

Safety relay does not closes

Safety relay activated