TNC-30N/40N Maintenance and Operation Manual

MAINTENANCE
AND
OPERATION MANUAL
Model : TNC – 30N / 30NL
CNC-TAKANG CO., LTD.

CONTENTS TNC30N/40N
Contents
1
TNC30N/40N CONTENTS
Contents
I. Contents............................................................................................................................. 1
II. Safety ................................................................................................................................. 7
Safety Practices .................................................................................................................................. 8
Qualification ...................................................................................................................................... 9
Material Restriction .......................................................................................................................... 9
Machine Installation Precautions .................................................................................................. 10
Turning the Power On And Off ..................................................................................................... 14
Safety Practices during Setup ........................................................................................................ 15
Safety Practices during Machine Operation ................................................................................. 16
Safety Practices during Maintenance and Inspection .................................................................. 18
To Ensure High Accuracy .............................................................................................................. 20
Precautions When Selecting Coolant ............................................................................................. 21
Front Cover Window Glass ............................................................................................................ 21
Interlock Functions That Ensure Safe Operation ........................................................................ 22
Waste Disposal ................................................................................................................................. 23
Lamp Construction ......................................................................................................................... 23
Escapement Procedure.................................................................................................................... 23
III. Specification .................................................................................................................... 25

Machine Specification ..................................................................................................................... 26
NC Specification .............................................................................................................................. 28
Main Units of Machine.................................................................................................................... 29
General View ................................................................................................................................... 31
Warning Signs Plate and Marking Plate on the Machine ........................................................... 32
All Safety Elements ......................................................................................................................... 35
Spindle Speed Output Diagram ..................................................................................................... 36
IV. Installation ...................................................................................................................... 37

Moving the Machine with a Forklift or Crane ............................................................................. 38
2
CONTENTS TNC30N/40N
Carrying the Machine to Change Floor Layout ........................................................................... 39
Moving the Machine with a Forklift .............................................................................................. 40
Check Point before Install .............................................................................................................. 41
Foundation Drawing ....................................................................................................................... 43
Level Adjustment ............................................................................................................................ 51
Power Requirement ......................................................................................................................... 52
Grounding ........................................................................................................................................ 53
Connecting the Power Cable .......................................................................................................... 54
Hydraulic System ............................................................................................................................ 55
Pneumatic System............................................................................................................................ 56
V. Operation ........................................................................................................................ 58
Operation Devices............................................................................................................................ 59
Power ON Procedure ...................................................................................................................... 63
Power OFF Procedure .................................................................................................................... 64
Emergency Stop ............................................................................................................................... 64
Restart Procedure............................................................................................................................ 65
Interlock Devices ............................................................................................................................. 66
Manual Operation ........................................................................................................................... 68
Machining / Setting Mode Selection Switch .................................................................................. 74
Workpiece Loading/Unloading ...................................................................................................... 75
Auto Operation ................................................................................................................................ 76
MDI Operation ................................................................................................................................ 78
Other Switches for Auto Running ................................................................................................. 79
Program Editing .............................................................................................................................. 80
Other Switches ................................................................................................................................. 81
M Function ....................................................................................................................................... 84
Tool Presetter................................................................................................................................... 88
VI. Maintenance .................................................................................................................... 90

The Importance of Daily Inspection .............................................................................................. 91
3
TNC30N/40N CONTENTS
Cautions When Replenishing Oil ................................................................................................... 92
Oiling ................................................................................................................................................ 93
International Standards Organization .......................................................................................... 94
Supplying Oil ................................................................................................................................... 95
Checks before Daily Operation ...................................................................................................... 99
Checks after Daily Operation ....................................................................................................... 101
Regular Inspection List ................................................................................................................. 102
Adjusting Turret .......................................................................................................................... 103
Cylindrical Roundness ................................................................................................................ 104
Inspection and Replacement of Slide Seals ................................................................................. 107
Adjusting the Belt Tension .......................................................................................................... 108
Adjusting Tailstock ..................................................................................................................... 110
Lubrication .................................................................................................................................... 112
Lubricating Point ......................................................................................................................... 112
Lubricating Pump Specification .................................................................................................. 113
Cleaning Lubricating Tank .......................................................................................................... 114
Hydraulic System .......................................................................................................................... 116
Allowable working pressure of each part .................................................................................... 117
Changing Hydraulic Fluid ........................................................................................................... 118
Adjusting Mani Pressure ............................................................................................................. 120
Clean the Tank ............................................................................................................................ 121
Coolant ........................................................................................................................................... 122
Specification ................................................................................................................................ 122
COOLANT TANK ...................................................................................................................... 122
Replenishing Coolant .................................................................................................................. 123
Cleaning the Coolant Tank .......................................................................................................... 124
Safety Windows ............................................................................................................................. 127
Chuck Cylinder System ................................................................................................................ 128

4
CONTENTS TNC30N/40N
Adjusting the Cylinder Operation Check Proximity Switch ....................................................... 129
Tooling System Diagram............................................................................................................... 130
Cautions for Mounting Tool Holders .......................................................................................... 131
Mounting Methods ...................................................................................................................... 133
Removing the cutting tool ........................................................................................................... 135
Face and I.D. Cutting Tool .......................................................................................................... 136
40mm Dia. I.D. Cutting tool........................................................................................................ 137
I.D. Cutting Tool of Smaller than 32mm Dia. ............................................................................. 138
MT1, MT2 Morse Taper Shank Drill .......................................................................................... 139
VII. Part List ......................................................................................................................... 140
5
TNC30N/40N
6
SAFETY TNC30N/40N
Safety
7
TNC30N/40N SAFETY
Safety Practices
Each machine is shipped with a variety of built-in safety devices.
However, careless handling of the machine may lead to serious accidents.
To prevent such a situation from occurring, all operators must carefully read the manuals
supplied by NC unit manufacturer and lathe manufacturer so that they understand the
machine before trying to operate it.
Because there are so many "things which cannot be done" and "things which must not be
done," all prohibited information cannot be specified in the Instruction Manual. Assume
that something is impossible unless the manual specifically states that "it can be done".
There are three types of manuals. :

I. Operation and Maintenance Manual.
II. Electrical Manual.
III. CNC control unit Operation and Maintenance Manuals.
The following pages describe fundamental safety information. All the items described must
be carefully observed when operating the machine or performing maintenance work.
Failure to observe fundamental safety information can lead to serious operator injury and
machine damage. All operators must strictly follow the information.
[Signal Word Definition]

DANGER
Indicates an imminently hazardous situation which, if not avoided will result in death or
serious injury.
WARNING
Indicates a potentially hazardous situation which, if not avoided could result in death or
serious injury.
CAUTION
Indicates a potentially hazardous situation which, if not avoided, may result in minor
moderate injury or damages to the machine.
NOTE: Indicates comments and items for which care should be exercised.
8
SAFETY TNC30N/40N
Qualification
Operator ：1. Provided with mechanical and electrical practical experience.

：2. Provided with machining training or machining license.
：3. Must read all manuals carefully.
Maintenance staff ：1. Provided with mechanical and electrical practical experience.
：2. Must pass through the training from manufacturer.
：3. Must read all manuals carefully.
Material Restriction
Machinability ：copper、steel、iron、casting、plastics, etc.
Not machinability ：Any material is potential flammable or explosive.

(Such as magnesium alloy)
9
TNC30N/40N SAFETY
Machine Installation Precautions
(1) Installation Site
Allow space for maintenance. Install the machine so that the doors of the
WARNING machine and the NC unit can be opened without interference.
Do not install the machine in a potential explosive environment.
Do not put thing on the floor around the machine. Keep the floor dry. If
coolant or lubrication oil is spilled, wipe it up immediately.
The machine and the NC unit must not be subject to direct sunlight,
Chips, coolant, and oil must not be splashed on the machine or the NC
unit. The machine and the NC unit must not be subject to any excessive
vibrations.
CAUTION
Ambient temperature : 5 ~ 40o C
Relative humidity : 30% ~ 95% (without condensation)
Make sure that the floor is strong enough to support the machine. The
floor must not be sloped or irregular in any way.
A number of cooling fans are used inside the machine. Therefore, dust
and mist must be kept to a minimum.
Allow space for easy removal of the chip conveyor and the coolant tank.
NOTE
Suggesting environment ：Ventilated、Dry、Illuminative 500 Lux.
10
SAFETY TNC30N/40N
(2) Power Supply
Only an authorized electrical technician should perform work with the

DANGER
power cable connections.
No electrical noise generating sources, such as electric welder or electric
discharge machines can be near the machine. Take care to isolate the
machine from any adverse effects that might be caused by nearby
CAUTION equipment.
An excessive voltage drop due to an insufficient power capacity will
cause a malfunction of the NC unit. The power cable must be connected
directly and independently to the plant power distribution panel.
Allowable values：
* Voltage ：±5% of nominal supply voltage (on the cabinet)
* Frequency ：50/60 Hz ±1 Hz
11
TNC30N/40N SAFETY
(3) Grounding
DANGER The machine must be grounded independently of other machines.

If electric welder or electric discharge machine are grounded to the frame
of the plant building, do not connect the ground wire of the machine to the
CAUTION plant frame
The ground wire must be as short as possible and have the same diameter
as the input power cable.
(4) Installation
To hoist the machine, be sure to follow the precautions bellow.

Only an authorized technician should perform work with the machine
hoisting.
Before hoisting the machine, make sure that each of the unit is fixed
securely.
Before hoisting the machine, make sure that nothing unnecessary is left
DANGER
on the machine.
Be sure that the machine is well balanced both lengthwise and crosswise
while hoisting the machine slightly above the floor.
When a plurality of workers is in operation, be sure to call attention each
other as necessary.
If rust prevention coating is applied to the slideway surface, it must be
removed completely.
The moving parts are supported in place with red plate when the machine
is shipped. This red plate must be removed before turning ON the power.
CAUTION
All desiccative must be removed completely.
After installing the machine, the machine must be leveled. The machine's
crown and distortion values must be adjusted according to the Accuracy
Test Results.
Keep the door interlock switch in the ON position. Remove the key and
NOTE
store it in a safe place.
12
SAFETY TNC30N/40N
(5) Before Turning ON The Power After Installation
After completing machine installation, check the following points before turning ON the
power.
Make sure that all bolts are tightened securely.
Make sure that all hydraulic hoses are connected securely.
If the machine is equipped with any optional external equipment (bar
CAUTION
feeder), make sure that each electrical cable and hydraulic pipes are
connected correctly.
Check the input voltage and all the L1/L2/L3 phases of input power.
(6) After Turning ON The Power After Installation
Never feed the axes right after turning ON the power; manually operate
the cycle pump to supply lubricating oil to the slideway surfaces first.
Check for oil leaks. Make sure that all of the gages indicate the correct
values.
Make sure that wood in the machine is removed.
CAUTION
Repeatedly open and close the chuck to break in the chuck operating
cylinder. Then, break in the spindle.
To break in the spindle, run the spindle for 20 minutes at a low speed.
Increase spindle speed in five steps to the maximum speed, running the
spindle for 20 minutes at each break-in spindle speed.
13
TNC30N/40N SAFETY
Turning the Power On And Off
Always check that there are no obstacles or people near the machine's
WARNING
moveable parts before operating the machine.
If the machine stops due to a power failure, turn the Main Disconnect
Switch OFF immediately.
The machine cannot operate unless the power is supplied correctly. A
momentary power stoppage due to a power failure or lightning can cause
an accident. Therefore, stop the machine if abnormal fluctuation of power
supply due to lightning, etc. is anticipated.
Before starting machine operation, make sure that all of the gages
(hydraulic pressure, lubricating oil pressure, etc.) indicate the correct
CAUTION values.
After turning the power ON, make sure that the cycle pump and the fans
are operating correctly.
Never feed the axes right after turning the power ON; manually operate
the cycle pump to supply lubricating oil to the slideway surfaces first.
Also, break in the spindle for at least 15 minutes.
To turn the power OFF, follow the sequence below：
-Press the POWER OFF Switch on the operation panel.
-Turn the main breaker switch OFF.
14
SAFETY TNC30N/40N
Safety Practices during Setup
DANGER Never tough any switch with wet hands.

The machine should be operated by one, well-trained person only. Injury
can occur if more than one person operates the machine; the machine
could be started by one operator while the other operator is changing the
fixture or chuck jaws. If more than one operator is absolutely necessary,
all involved operators must cooperate and be able to communicate.
Cover your hair and do not wear loose clothing or jewelry to avoid
becoming tangled or caught in the machine. Always wear proper shoes
when operating the machine.
Never stand in front of the rotating unit or the spindle. During setup, the
workpiece, cutting tools, or chuck jaws might fly out. Therefore, never
stand in front of the chuck.
WARNING
When loosening the bolts on tool holders and cutting tools, be sure to
loosen gradually. Do not tighten bolts excessively.
Specify a spindle speed which is permissible for the chuck, cylinder, and
fixture. If this condition is not satisfied, the workpiece may come off the
spindle, injuring operators and damaging the machine.
Select the proper chucking pressure and tailstock spindle thrust pressure
for the desired type of machining.
Clamp the workpiece and cutting tools securely. Depth of cut and cutting
feed must be selected beginning with small values.
Carefully check the workpiece chucked conditions and the center pressing
conditions for center work operations.
Make sure that the tool holders, tools, soft jaws, and tailstock are all
tightened securely. They should be mounted and well balanced so that
they will not interfere with the workpiece or the machine.
Be careful not to operate the wrong switch. Visually check the switches
on the operation panel before operating them.
CAUTION Always lower the spindle speed when changing the spindle speed range
while the spindle is rotating.
Before starting or stopping the spindle by manual operation, set the
spindle speed adjusting dial (spindle speed override dial on the operation
panel) to the lowest setting.
15
TNC30N/40N SAFETY
Even though the spindle is stopped, it may rotate a little when the spindle
speed range is changed. Be careful that this rotation does not cause any
interference.
Always select the most appropriate tool for the material and shape of the
CAUTION
workpiece. Selecting a wrong tool will cause the workpiece to fly out of
the chuck or will result in poor machining.
The work lamp will be very hot after it has been lit for long period. Be
careful not to touch it.
Safety Practices during Machine Operation
Never touch or stand near the moving units of the machine while the
machine is operating. Serious injury can occur by being caught in the
DANGER
rotating unit or between the moving parts.
Never touch any switch with wet hands.
Do not insert bar stock into the spindle while the spindle is rotating.
The length of the bar stock must be shorter than spindle length. If the bar
stock extends from the spindle, it creates a hazardous condition when it
rotates.
Keep the front door closed while the machine is operating. The area inside
the front door contains many sources of potential danger-- the spindle
rotating at a high speed with a workpiece clamped in it, the turret which
rotates and moves in many directions with a number of sharp cutting
tools, splashing coolant, and flying chips.
Never try to open the front door while the spindle is rotating to remove
WARNING chips or try to touch the workpiece or cutting tools.
Never stand in front of the rotating unit or the spindle. During setup, the
workpiece, cutting tools, or chuck jaws might fly out. Therefore, never
stand in front of the chuck.
Never remover the covers unless absolutely necessary.
Never start machine operation without the safety devices in place.
Cover your hair and do not wear loose clothing or jewelry to avoid
becoming tangled or caught in the machine. Always wear proper shoes
when operating the machine.
Do not lean on the machine while the machine is operating. Leaning on
the covers can be very dangerous.
16
SAFETY TNC30N/40N
Specify a spindle speed which is permissible for the chuck, cylinder, and
fixture. If this condition is not satisfied, the workpiece may come off the
spindle, injuring operators and damaging the machine.
After the completion of a cycle, before removing a machined workpiece
and setting a new workpiece, always check that the Cycle Start Indicator
is not lit and that the Program End Indicator is lit.
Select the proper chucking pressure and tailstock spindle thrust pressure
WARNING for the desired type of machining.
Clamp the workpiece and cutting tools securely. Depth of cut and cutting
feed must be selected beginning with small values.
Carefully check the workpiece chucked conditions and the center pressing
conditions for center work operations.
During center-work operation, always set the tailstock spindle interlock to
the ON position so that the cycle will not start until the workpiece is held
by the tailstock spindle center.
Always use straight bar stocks. When bar stock is machined using a bar
feeder and through-spindle hole, the bend of the bar stock will cause
vibration which, in turn, will deteriorate the accuracy of the finished
workpiece.
When machining bar stock longer than the spindle length, always use a
bar feeder.
During machining if the noise is over 80 dB(A), please put on the earplug.
When running a new program for the first time, check the program
number. Never attempt to start a new program in the automatic mode;
CAUTION carefully run the program one block at a time using the single block
function.
During automatic mode operation, be careful not to touch any switches
inadvertently.
Always lower the spindle speed when changing the spindle speed range
while the spindle is rotating.
Before starting or stopping the spindle, set the spindle speed adjusting dial
(spindle speed override dial on the operation panel) to the lowest setting.
If a hard over travel alarm occurs, the axis interlock must be released to
move the axis. In this case, never move the axis in opposite direction.
17
TNC30N/40N SAFETY
Safety Practices during Maintenance and Inspection
Always turn OFF the power before performing maintenance and

DANGER inspection. Maintenance and inspection inside the cover is especially
dangerous.
(1) Daily Maintenance In order to ensure safe operations, the machine must
be maintained and inspected daily.
Clean the machine so that any abnormalities can be found easily.

During dry cutting or when machining casting workpiece, carefully
remove chips from the machine not to accumulate them. Be aware that
any chip accumulated on moving parts, such as the slideway protection
CAUTION covers, will interfere with proper operation and lead to mechanical
problems.
Make sure that the gages for hydraulic pressure and lubricating oil
pressure indicate the correct values.
Make sure that lubricating oil is properly supplied to the slideways.
18
SAFETY TNC30N/40N
(2) Precaution on Performing Maintenance and Inspection:
Wiring work for AC 200V or higher voltage circuits must be performed

DANGER
only by an authorized electrical technician.
Never change the parameter setting without consulting your manufacturer
representative If changed inadvertently, some parameters will cancel
interlock setting.
When chips are being discharged with the chip conveyor never put your
WARNING hand or foot on the conveyor.
Clean the coolant tank periodically. When clean the coolant tank, please
put on glasses and gloves.
Never use compressed air to remove chips or clean the inside of the
machine. (Recommending：Vacuum cleaner)
Disassemble and clean the chuck periodically. Apply grease to the chuck
every day.
The solenoid valves become very hot when the machine is operating. Be
very careful not to touch them after the power is turned OFF.
Supply or change hydraulic oil or lubricating oil as specified in the
Instruction Manual.
The fan and filters in the electrical cabinet must be kept clean.
Do not open the door of the electrical cabinet, the NC unit, or the
operation panel unless absolutely necessary. Opening the door allows
dust, foreign matter, and moisture to enter the enclosure and can cause
CAUTION
machine malfunctions.
Before changing the battery for memory back up, make sure that the
power is turned ON, If the battery is changed with the power OFF, all
programs, parameters, and other data stored in memory will be lost.
Inspect the slide seals and oil seals regularly.
Carry out daily, monthly, and semi-annual inspection as specified in the
Instruction Manual.
Do not climb on the machine unless absolutely necessary.
The work lamp will be very hot after it has been lit for a long period. Be
careful not to touch it.
19
TNC30N/40N SAFETY
To Ensure High Accuracy
When operating a CNC lathe, the accuracy of the finished product cannot be maintained
unless the following check points are observed. Failure to observe these check points can also
cause to accidents.
Allow a sufficient chucking amount so that the workpiece will not come
out of the chuck due to the cutting force or centrifugal force generated by
WARNING
spindle rotation. Depending on the shape of the workpiece, it may need to
be supported by the tailstock.
When chucking a workpiece, determine the chucking method and chuck
pressure considering the rigidity of the workpiece so that the workpiece
will not be distorted by the chuck.
Machine vibration will result when workpiece with its center of gravity
not at the chuck rotating center is rotated in the chuck. This, in turn, will
deteriorate the accuracy of the machined workpiece. It is necessary to
balance the workpiece with a balancing weight.
CAUTION
Careless tooling will cause interference between the tools and the
workpiece being cut or the tailstock. Check the tooling carefully to avoid
interference.
Before starting the day's operation, break in the spindle and the axes. This
will minimize the influence of thermal distortion on workpiece accuracy.
When bar stock is used, its bend has critical influence on the accuracy of
the machined workpiece. Use straight workpiece only.
If any chips are entangled on the workpiece or cutting tool, surface
roughness will be deteriorated. Select a cutting tool which will not
entangle chips.
NOTE
Workpiece materials and shapes will vary widely. It is necessary to select
the cutting conditions best suited to each workpiece in order to obtain the
required accuracy.
20
SAFETY TNC30N/40N
Precautions When Selecting Coolant
There are a variety of types of coolant available on the market. Manufacturer does not
specify of type of coolant to be used, Choose a coolant suitable for the user's applications
by consulting the supplier, taking the following requirements into consideration.
The coolant must be free of constituents with adverse effects (smell,
poisoning, etc.) on human beings.
The coolant must not deteriorate during storage.
The coolant must not cause corrosion of the machine.
CAUTION
The coolant must not peel the coating off the machine.
The coolant must not cause swelling of rubber parts.
The coolant must not cause deterioration of accuracy.
Do not use low flash point cutting fluid.
Manufacturer cannot be held responsible for any trouble arising
NOTE
from the used of coolant.
Front Cover Window Glass
The front cover window glass will not break when hitting by chips
generated during machining. However, there are instances (due to
CAUTION improper operation) when this glass has been broken by a workpiece, soft
jaws, or a fixture. In such cases, the customer will be charged for
replacing the broken glass.
21
TNC30N/40N SAFETY
Interlock Functions That Ensure Safe Operation
This machine features three interlock functions to sure the operators'

safety. Before starting the machine, always make sure these functions are
WARNING valid. Manufacturer is not responsible for accidents that occur as a result
of the machine being operated without first validating these interlock
functions.
(1) Front Door Interlock in setting mode, when the front door is open, the
control of the moving machine elements is designed as following:
(a) The spindle Max. 50 rpm.
(b) Turret cannot be indexing directly.
(c) The axis feed rate is not exceeding 2 m/min by hold to run control.
The front door interlock function prevents the spindle rotation or the cycle from starting
while the front door is open. If a workpiece flies out of the chuck due to improper clamping,
or from a programming error, the operator will be safe because the front door is closed. The
front door interlock function also prevents any accident caused by starting the spindle rotation
while the operator is touching the chuck or workpiece.
(2) Chuck Interlock
The chuck interlock function prevents the spindle rotation or the cycle from starting
while the chuck is unclamped for chuck work and center work. The workpiece might fly out
of the chuck if the spindle rotation is started when the workpiece is not completely clamped in
the chuck. The chuck interlock function prevents the occurrence of such an accident to help
ensure the operator's safety.
(3) Tailstock Spindle Interlock (for machines with tailstock)
If an automatic operation is started while a workpiece is not held by the center (tailstock
spindle) the workpiece may fly out of the chuck. The tailstock spindle interlock function
prevents the occurrence of such an accident to help ensure the operators' safety.
22
SAFETY TNC30N/40N
Waste Disposal
Waste materials ：Chips、Oil、Coolant, etc.
WARNING ： When employee is doing waste disposal, please follow the local law.
Lamp Construction
Red ：Alarm has occurred
Yellow ：Machining finish
Green ：Lathe is machining
Escapement Procedure
If operator has been trapping while operating, press the Emergency

Stop button immediately, then beat the cover and shout for help.
23
TNC30N/40N
24
SPECIFICATION TNC30N/40N
Specification
25
TNC30N/40N SPECIFICATION
Machine Specification
TNC30 TNC30 TNC30 TNC30 TNC30
Item Description
x650 x1150 x1650 x2150 x2650
Swing over Bed Ø640mm Ø600mm
Swing over cross slide Ø430mm
Distance between Centers 730mm 1230mm 1730mm 2230mm 2730mm
Capacity Hydraulic chuck Ø254mm(10’’)
Bar diameter Ø75mm
Bed width 480mm
Bed slant angle 45∘
Spindle nose A2-8
Spindle hole Ø87mm
Spindle taper 1/20
Spindle Spindle speeds 32~3200R.P.M.
Α18/7000i(18KW/22KW)+
Spindle motor α22/6000ip(11KW/15KW)
Spindle gear box
Spindle bearing dia. Ø130mm
Turret type Hydraulic/Servo(OPT)
Tool station & size 10 stations (25mm x 25mm)
X axis travel 255mm
Turret Z axis travel 650mm 1150mm 1650mm 2150mm 2650mm
X axis rapid travel 15M/min
Z axis rapid travel 15M/min 12M/min 7M/min
ID tool holder Ø40mm
Tailstock travel 560mm 1060mm 1560mm 2060mm 2560mm
Tailstock quill travel 100 mm
Tailstock
Tailstock quill diameter Ø110mm
Quill taper MT4
X axis servo motor α12/3000i 3kw
Z axis servo motor α12/3000i α12/3000i α22/3000i α22/3000i α22/3000i
Motor
Coolant pump 1/2HP
Hydraulic pump 2HP
X axis ball screw dia. Ø32mm
Other Z axis ball screw dia. Ø40mm Ø50mm
Machine weight (kg) 6000 7000 8200 9400 10600
*The specifications are subject to change without prior notice
26
TNC40 TNC40 TNC40 TNC40 TNC40

Item Description
x650 x1150 x1650 x2150 x2650
Swing over Bed Ø640mm Ø600mm
Swing over cross slide Ø430mm
Distance between Centers 715mm 1215mm 1715mm 2215mm 2715mm
Capacity Hydraulic chuck Ø305mm(12’’)
Bar diameter Ø90mm
Bed width 480mm
Bed slant angle 45∘
Spindle nose A2-8
Spindle hole Ø102mm
Spindle taper 1/20
Spindle
Spindle speeds 10~2500R.P.M.
Spindle motor Α18/7000i(18KW/22KW) + Spindle gear box
Spindle bearing dia. Ø160mm
Turret type Hydraulic/Servo(OPT)
Tool station & size 10 stations (25mm x 25mm)
X axis travel 255mm
Turret Z axis travel 650mm 1150mm 1650mm 2150mm 2650mm
X axis rapid travel 15M/min
Z axis rapid travel 15M/min 12M/min 7M/min
ID tool holder Ø40mm
Tailstock travel 560mm 1060mm 1560mm 2060mm 2560mm
Tailstock quill travel 100 mm
Tailstock
Tailstock quill diameter Ø110mm
Quill taper MT4
X axis servo motor α12/3000i 3kw
Z axis servo motor α12/3000i α12/3000i α22/3000i α22/3000i α22/3000i
Motor
Coolant pump 1/2HP
Hydraulic pump 2HP
X axis ball screw dia. Ø32mm
Other Z axis ball screw dia. Ø40mm Ø50mm
Machine weight (kg) 6000 7000 8200 9400 10600
*The specifications are subject to change without prior notice
27
NC Specification
Item Fanuc 0i-TD

X axis:0.0005 mm
Minimum movement unit
Control function Z axis:0.001 mm
Minimum input unit 0.001 mm
Constant speed Controlled by S. commend
Spindle function
Spindle rates 50%~120%
Rapid traverse X,Z Axis 15 m/min
Manual feed 0~1260 mm/min
Linear, Arc G01,G02,G03
Feed function Manual pulse generator 0.001,0.01,0.1 mm
Dry run Yes
Feed rates 0~150%
Zero return G27,G28,G30
Tool offset 64 sets
Tool function
Tool nose radius 64 sets,0~999.999 mm
Chamfer, Radius function Yes
Canned cycle G90,G92,G94
Program function Complex conned cycle G70~G76
Metric/Inch conversion G20/G21
Background edit Yes
Thread function Thread cutting G32,G76,G92
LCD monitor 8.4"(color)
Program memory 512/320Kbyte
Memory protect Yes
Single block Yes
Others
Machine lock Yes
Stroke lock Yes
Search function Yes
Block skip Yes
28
Main Units of Machine
1 2 3 4 5
8 6
1
1
9
1 1 1
29
NO. Name
1 Electrical cabinet
2 Hydraulic oil tank
3 X axis motor
4 Transformer
5 Lubricator
6 Coolant pump
7 Position coder
8 Z axis motor
9 Spindle
10 Turret
11 Tailstock
12 Chip conveyor
13 Coolant tank
14 Machine base
15 Spindle motor
16 Oil Mist Filter.(option)
30
General View
31
Warning Signs Plate and Marking Plate on the
Machine
32
33
34
All Safety Elements
Limit switch
Door interlock
Power interlock
Chuck position sensor Emergency stop
Quill interlock
35
Spindle Speed Output Diagram
αiIp22/6000
36
INSTALLATION TNC30N/40N
Installation
37
TNC30N/40N INSTALLATION
Moving the Machine with a Forklift or Crane
There are Markings of Fork point, sling here,

this way up, keep Dry, on external features
of package
DANGER
Only an authorized Crane operator should
hoist the machine with a crane.
DANGER
Use the sufficient strength to support the
weight of the machine.
Gross Weight : on the package
CAUTION
Slightly hoist the machine to make sure that
the machine is balanced well
DANGER
Only an authorized forklift operator should
use the forklift.
CAUTION
Keep the machine's center of gravity at the
center of the forks.
38
Carrying the Machine to Change Floor Layout
When the machine is delivered to your shop, manufacturer service technicians will
install the machine at the designated place. The information described below should be used
when the machine is moved after initial installation due to such as floor layout change.
Preparation
1) Before turning off the power, move the turret to the reference position.
2) Turn off the power.
3) Disconnect the power cable and the ground cable.
4) Fasten the front door.
5) Disconnect the coolant motor cables.
6) Remove the coolant tank from the machine.
7) Drain the coolant from coolant tank.
39
Moving the Machine with a Forklift
DANGER
Only an authorized forklift operator should
use the forklift.
CAUTION
Take the machine weight into consideration
to determine forklift capacity.
Weight of machine: refer to specification
CAUTION
Keep the machine's center of gravity at the
center of the forks.
40
Check Point before Install
Environmental Requirements
Consider the following requirements when installing the machine.
<Check list>
CAUTION
The machine and the NC must not be subject
to direct sunlight.
CAUTION
The ambient temperature must be 5 to 40℃.
CAUTION
The ambient humidity must be 30 - 95% and
free of condensation. Because many
electronic parts are used in the machine and
the NC, excessive humidity must be avoided.
41
CAUTION
Maintenance space must be secured. The
doors must able to be opened without
interference. The chip bucket and coolant
tank must be able to be pulled out from the
machine without interference.
CAUTION
The ground must be capable of absorbing the
vibration of other machines, such as presses.
If vibration is felt where the machine is
installed, measure its magnitude with a
vibrometer. The vibration level must be
lower than 0.5G at the area where the
machine is installed.
CAUTION
The surface where the machine is installed
must be smooth and flat. If the surface is not
smooth and flat, the coolant tank and other
peripheral equipment cannot be properly
leveled.
42
Foundation Drawing
It is ideal that the foundation is completed 2 months ahead before the machine is
self installation, and please checks each part according to the drawing below.
＜30N/40N x 650＞
43
44
＜30N/40N x 650＞
45
＜30N/40N x 1150＞
46
＜30N/40N x 1150＞
47
48
Concrete
Gravel
Stone
49
50
Level Adjustment
Place 2 levels on the slideway of tailstock.
Adjust the machine level by turning the jack

bolts while observing the level on the
leveling base.
NOTE
Adjust the jack bolts so that the height
between floor and machine will be 50 mm or
less. Make sure that all jack bolts hold the
machine uniformly.
CAUTION
If a jack bolt is extending excessively, it will
cause machine vibration.
Check machine level. The illustration left

shows the machine after level adjustment.
51
Power Requirement
< DANGER >

Electrical work should only be performed by authorized electrical engineers.
Electrical work should only be performed by authorized electrical

DANGER
engineers.
The machine must be protected from electrical noise sources, such as
electric welders and an electric discharge machines. Electrical noise will
cause the machine to malfunction.
There must be sufficient power capacity. The machine must be free of
adverse effects of other machines. If power capacity is insufficient, a
voltage drop will occur during machine operation causing the machine to
CAUTION
malfunction.
Connect the power cable directly from the shop transformer independent
of other machines.
Use a leak breaker for the AC inverter. If another type of breaker is used
for the AC inverter, it will be actuated by the high-frequency leak current
specific to AC inverters.
Allowable voltage fluctuation
+5% and -5% of nominal voltage (on the cabinet)
NOTE
Allowable frequency fluctuation
±1 Hz (50/60 Hz) Allowable momentary power loss: Less than 10 msec
52
Grounding
DANGER: The machine must be grounded to prevent leak and electric noises>
<Check list>
CAUTION
Use a ground cable of the required minimum
length. The diameter of the ground cable
must be the same as the diameter of the
power cable.
CAUTION
Always ground machines independently. If
the ground cables of electric welders or
electric discharge machines are connected to
the steel frame of the shop building, do not
ground the lathe to the frame.
53
Connecting the Power Cable
DANGER: Electrical work should be carried out only be authorized electrical engineers.
Connect the power cable from the shop

power distribution board to the transformer.
Then connect the power cable from the
transformer to the main breaker.
NOTE
(1) Check the input power supply.
(2) Check the phases.
Connect the ground cable to the main

breaker PE in electrical cabinet to ground the
machine.
NOTE
The grounding resistance as less as possible.
54
Hydraulic System
1 2 3 4 5 6 7 8 9
NO. Name Comment

1 Steady rest Option
2 Spindle index Option
3 C axis break Option
4 C axis Option
5 Chuck Standard
6 Tailstock quill Standard
7 Tailstock body Option
8 Turret clamp/unclamp Standard
9 Turret CW/CCW Standard
55
Pneumatic System
1 2 3 4 5
NO. Name Comment

1 Chuck blow Option
2 Tailstock blow Option
3 Steady rest blow Option
4 Auto door open/close Option
5 Air gun Option
56
57
TNC30N/40N OPERATION
Operation
58
Operation Devices
按鍵說明
Power on
Power off
Axis zero return lamp
Chuck clamping finish

Alarm lamp
Lubrication alarm lamp
Reserved lamp
Emergency stop
Cycle start
Stop/Feed hold
Mode select knob(MEM、EDIT、MDI、JOG、

HND、REF)
Feed & jog adjusting knob
Auto spindle speed
Tool No. display
Rapid traverse selecting

Hand feed magnifications selected
Manual spindle speed
Single block executing、 Single block skip 、

O.T. release
Dry run、Option program stop、

Machinery ready
Machine lock、Work lamp
Maintenance / Lock / Edit mode switching
Chuck in/outward switch
Axis moving button

Axis rapid button
Handwheel
Tailstock lock pin、Tail quill forward 、
Tail quill reverse
Turret CW、CCW
Manual spindle forward 、stop、reverse
Manual spindle jog、Spindle selecting、

Driving tool
M08 cancel、 Coolant ON/OFF
Chip conveyor reverse 、forward/ stop
Reserved function
OPERATION TNC30N/40N
Power ON Procedure
Before power ON, please follow these check points

1. Power cable should be connected securely
WARNIN
2. Check the oil level of hydraulic fluid is at the correct level
3. Check the oil level of lubrication fluid is at the correct level
Step1 Switch <Breaker ON> at the electrical cabinet
Step2 Press <Power ON> button on the machine control panel
Step3 Press <Machine Ready> button on the machine control

panel
63
Power OFF Procedure
Setp1 Make sure that machine is not machining
Step2 Press <Power OFF> button on the machine control panel
Step3 switch <Breaker OFF> at the electrical cabinet
Emergency Stop
When <Emergency Stop> button has pressed, the following list will be shut
down.
1. All axes.
2. Hydraulic system
3. Lubrication system
4. Barometric system
5. Turret
64
Restart Procedure
Step1 Make sure all problems are fixed
Step2 Release the <Emergency Stop> button
Setp3 Press the <Machine Ready> button
Step4 All axes must do zero return before machining
65
Interlock Devices
Power Interlock
When <Power Interlock Switch> turn ON, <Breaker> is unable to turn ON
Restart procedure
Step1 Turn <Power Interlock Switch> OFF
Step2 Turn <Breaker> OFF
Strp3 Turn <Breaker> ON
66
Axes Limit Switch
When <Limit Switch> has been touching, all axes and hydraulic system will be shutting down
Restart procedure
Step1 Press <O.T.> and <Machine Ready> buttons on the

machine control panel, then move the axis to leave the
Limit Switch
Step2 Press <Reset> on the MDI keyboard
Step3 All axes must do zero return before machining
Door Interlock
The front door could be opened when <Machining/Setting Mode> turn to <Setting> mode
67
Manual Operation
Rapid Feed
Turn the <Mode Selection Knob> to <Jog> position
Press <Axis Moving Selection Button> & <Axis Rapid

Traverse Selection Button> simultaneously to move the axes
to the desired position. Release the buttons to stop.
Adjust the traverse speed by turning the <Rapid Traverse

Selecting> override multiplier max. 12000 mm/min.
NOTE：In the close front door, the maximum feedrate of

x-axis and z-axis is 12 m/min.
NOTE：In the open front door situation, the function of rapid
feed is ineffective.
68
Jog Feed
Turn the <Mode Selection Knob> to <Jog> position
Press <Axis Moving Selection> Button to the desired

direction. Release the button to stop.
Adjust the Jog speed by Turning the <Jog Knob> 0 - 1260

mm/min.
NOTE：In the close front door, the maximum feedrate of

x-axis and z-axis is 0-1260 mm/min.
69
Manual Feed
Turn the <Mode Selection Knob> To handle <X> or <Z>

position.
Handle multiplier
x1 =1 division of mpg 0.001 mm
Turn the <MPG> to desire position. The feed speed has a

direct ratio with MPG.
70
Zero Point Return
Turn the <Mode Selection Knob> to <ZRN> position
Press <Axis Moving Selection Button> at <+> direction &

release for auto zero point return. When +X & +Z lamp light
up, it is suggested to move the traverse a bit further before
pressing <+> direction for zero point return. If the current
positions close to zero point.

NOTE：After the complete of starting the machine, put the

mode selection at the ZRN position and do the
sequent axis ZRN motions.
CAUTION：Zero point return is required after the machine

lock executed.
71
Manual Tool Change
Turn the <Mode Selection Knob> To <Jog> or <X> or <Z>

position.
Press <Turret CW> to rotate the turret forward.

Press <Turret CCW> to rotate the turret reverse.
CAUTION：When using manual tool change care must be

taken that the current position shall not have
any interference during turret rotation.
NOTE：In the open front door situation, "MDI Mode" is
ineffective.
72
Spindle & Rotary Tool Rotation
Turn the mode selection knob to <Jog> or <X> or <Z>

position of handle
Press for rotary tool rotation
Press for spindle rotation
Forward
Stop
Reverse
The speeds can be adjusted thru the adjusting knob. The speed
of spindle can be displayed in monitor. While rotary tool
speeds are indicated in the meter.
73
Machining / Setting Mode Selection Switch
Door：Open
Spindle max speed：50 rpm.(hold to run)
Axis rapid：2 mm/min(hold to run)
Program：Writable
Door：Lock
Spindle max speed：4000 rpm.
Axis rapid：15 mm/min
Program：Writable
Door：Lock
Spindle max speed：4000 rpm.
Axis rapid：15 mm/min
Program：Protected
74
Workpiece Loading/Unloading
<Loading Procedure>
Before open the door, mode selection switch turn to setting

mode.
Stamp the foot switch to open chuck.
Stamp the foot switch for clamping workpiece.

Then adjust the chuck position sensor.
<Unloading Procedure>
Make sure that machine has stopped.
Before open the door, mode selection switch turn to setting

mode.
Stamp the foot switch to open chuck.
75
Auto Operation
Warning：Check the cutting graph before auto running.
Turn the <Mode selection knob> to <Auto> position for

constant running.
Press cycle start button <ST> & lamp lights for auto running.
Single block execution：One block of program is executed

only.
CAUTION：Care must be taken to tools data, chuck clamping & clamping direction before
auto operation starts.
CAUTION：When running a new program for the first time, check the program number.
Never attempt to start a new program in the automatic mode; carefully run the
program one block at a time using the single block function.
CAUTION：In the open front door situation, the cycle start cannot be started.
CAUTION：Before starting machine operation, make sure that all of the gages (hydraulic
pressure, lubricating oil pressure, etc.) indicate the correct values.
76
Auto Operation Stop
Program is under execution when this lamp lights up.
Press <SP> button to hold execution of program.
End of Auto Operation
Program is under execution when this lamp lights up.
Press <SP> button to hold execution of program.
At the end of auto operation, this warning lamp lights up &

off when auto running is processed.
NOTE：During automatic mode operation, the front door cannot be opened.
77
MDI Operation
Turn the mode select switch to <MDI> position.
Key in data by pressing <Insert> button.
Press <ST> button to start.
NOTE：During MDI mode operation, the front door cannot be opened.
78
Other Switches for Auto Running

Single block execution：
Only one block of program can be executed. It works only
when lamp lights. One block of program can be executed
whenever this button is pressed
Machine lock：
Machine stops but the coordinate in the monitor moves. Zero
point return is required whenever the machine lock button is
pressed.
Dry run：
When the lamp lights, the feed rate in program is not
correspondent to the actual one in this case, use feed adjusting
to adjust feed rate. This also applies to G00 rapid traverse.
Single block skip：
When "/" is read, the block after words will not be executed. It
works only when lamp lights.
Options stop：
Machine & coolant stop when M01 is read during operation.
It only works when lamp lights.
Rapid traverse adjusting knob：

The speed of G00 can be adjusted from this switch. There're 4
ranges F0, 25%, 50%, 100%.
Spindle speed adjusting knob：

Spindle speed among 50 - 120 % in program can be adjusted
from this switch. At 100 % speed is as per "S" value.
Feed rate adjusting knob：

Feed rate among 0 - 150 % can be adjusted from this switch.
At 100 % rate is as per "F" value.
79
Program Editing
Turn the <Mode select knob> to <Edit> position.
Turn the key to position to edit program.
Turn the key to position to protect the programs.
80
Other Switches
Press this button for urgent stop. Pull this button to release.
After this button is pressed, zero point returned must be made
again.
Main spindle chuck inward.
Main spindle chuck outward.
At position of <AUTO>, chuck clamping can be checked thru

"JOG" button.
M8 disable.
Control coolant by manual
81
Foot switch controlling chuck clamp or unclamp
Moving of quill.
To release when machine over travel.
Chip conveyor Forward/Stop
Chip conveyor Backward(hold to run)
Work lamp switch.
When the lamp light, the pin of tailstock insert in the

connecting block. Turn the <MPG> to desired position.
When the lamp off, the pin of tailstock leave the connecting
block.
CAUTION：Connecting block and the pin of tailstock must

be on line position before the pin of tailstock
insert in the connecting block.
82
WARNING：During center-work operation, always set the tailstock spindle interlock to the
“on” position so that the cycle will not start until the workpiece is held by the
tailstock spindle center. (Induction collar adjust as workpiece long or short to
proper position)
Sensor
Induction collar
CAUTION：The cycle will not start when the pin of tailstock insert in the connecting block.
CAUTION：No used center-work operation, always move the tailstock spindle to “Backward”
position.
83
M Function
CODE FUNCTION MEANS NOTE
M00 Program Stop
M01 Program Stop
M02 Program End
M03 Main Spindle C.W
M04 Main Spindle C.C.W
M05 Main Spindle Stop
M08 Coolant ON
M09 Coolant OFF
M10 Main Spindle Chuck Unclamp
M11 Main Spindle Chuck Clamp
M13 Main Spindle C.W & Coolant ON
M14 Main Spindle C.C.W & Coolant ON
M15 Single Block Skip ON
M16 Single Block Skip OFF
M19 Main Spindle Orientation
M20 Main Spindle Orientation Cancel
M23 Chamfering OFF (for Threading)
M24 Chamfering ON (for Threading)
M29 Rigid Tapping
M30 Program End
M31 Chuck Unclamping Alarm Bypassed
M32 M31 Disable
M33 Quill Forward
M34 Quill Backward
M35 Tailstock Unclamping OPTION
M36 Tailstock Clamping OPTION
M37 Chuck Unclamp (for Bar Feeder) OPTION
M38 Chuck Clamp (for Bar Feeder) OPTION
M39 Wait for Bar Feeder Start Signal OPTION
M42 Main Spindle Low Speed Gear OPTION
M43 Main Spindle High Speed Gear OPTION
M46 C Axis Engaging & Low Pressure Brake “ON” OPTION
M47 C Axis Engaging & Low Pressure Brake “OFF” OPTION
84
M52 C Axis Brake “ON” (High Pressure) OPTION

M53 C Axis Brake “OFF” (High Pressure) OPTION
M54 Parts Catcher “ON” OPTION
M55 Parts Catcher “OFF” OPTION
M56 Tool Presetter Arm Up OPTION
M57 Tool Presetter Arm Down OPTION
M70 Error Detective OFF
M71 X Axis In-position Check
M72 Z Axis In-position Check
M73 Chip Conveyor CW
M74 Chip Conveyor Stop
M75 Error Detective ON
M80 X Axis Mirror Image Cutting ON
M81 X Axis Mirror Image Cutting OFF
M84 Main Spindle Air Blow ON OPTION
M85 Main Spindle Air Blow OFF OPTION
M86 Auto Door Open OPTION
M87 Auto Door Close OPTION
M88 Steady Rest Clamp OPTION
M89 Steady Rest Unclamp OPTION
M96 CCW Rigid Tapping
M98 Main Program Call Sub Program
M99 Sub Program Call Main Program
M203 Driving Tool C.W OPTION
M204 Driving Tool C.C.W OPTION
M205 Driving Tool Stop OPTION
M800 Main Spindle Load Detection Disable
M801
~ Main Spindle Load Detection
M899
85
M35：Tailstock pin into connecting block then tailstock unclamping.
M36：Tailstock pin out connecting block then tailstock clamping.
NOTE：M35 & M36 is used when the program of tailstock are existed in NC.
86
NOTE：Appear alarm when tailstock over travel to exceed the (+) stroke limit of z axis.
87
Tool Presetter
Manual measurement
Step1：Input data of tool (length、radius) to NC.
Step2：Move the tool close to the cube, the Bb distance must less than 6 mm.
Step3：Make sure O9011 and O9012 are on the program list.
Example：G65 P9011 T1. H3. ; (T1. ：Tool offset number)

M30； (H3. ：Tool direction)
Auto measurement
O8000 ;
G28 U0. ;
G28 W0. ;
M57 ; (Presetter arm down)
T0101 ;
G65 P9012 H3. ; (Auto measuring)
M56 ; (Presetter arm up)
M30 ;
88
89
TNC30N/40N MAINTENANCE
Maintenance
90
MAINTENANCE TNC30N/40N
The Importance of Daily Inspection
Lubrication and Hydraulic Oil
Always use the types of oil specified by manufacturer.
Do not mix the oil of different brands even if they are indicated as the "equivalent oil".
Manufacturer will not be responsible for any problem arising from the use of oil not specified
by manufacturer.
Storing Oil
If oil is stored in user's shop, observe the following point to prevent the oil from being
degraded. It is advisable to obtain only the amount of oil to be used.
Store the oil in a place where it will not be subject to

direct sunlight or rain.
Keep the oil clean. No foreign matter and water should

be allowed to enter the oil storage tank.
Never use degraded oil or oil with foreign matter or

water.
91
Cautions When Replenishing Oil
Always use the same oil jug for the same oil. Never use
a jug used for different brand oil.
Never remove the filter from the filter port when

supplying oil.
CAUTION：If oil other than specified by manufacturer is used mistakenly or different brands
of oil are mixed, clear the tank and piping run immediately.
Disposing Waste Oil
Disposing factory waste without legal permission is not allowed. Always ask
the service company when disposing oil.
Oiling chart
Hydraulic tank
Lubricating oil
Chuck Coolant tank
92
Oiling
Oil type
Oil point (used when shipping the Amount Replenish
machine)
Chuck Molybdenum-Disulfide As required Every day
Slideway Check tank
ISO VG 68 As required
lubricating oil tank level gage
Check tank
Hydraulic tank ISO VG 32 As required
level gage
Decide coolant referring to
Check tank
Coolant tank "Precautions when selecting As required
level gage
coolant".
Precautions when selecting coolant
CAUTION：There are a variety of types of coolant available on the market. Manufacturer

does not specify the type of coolant to be used. Choose a coolant suitable for
the user's applications by consulting the supplier, taking the following
requirements into consideration.
 The coolant must be free of constituents with adverse effects (smell, poisoning, etc.) on
human beings.
 The coolant must not deteriorate during storage.
 The coolant must not cause corrosion of the machine.
 The coolant must not peel the coating off the machine.
 The coolant must not cause swelling of rubber parts.
 The coolant must not cause deterioration of accuracy.
 Do not use low flash point cutting fluid.
Note：Manufacturer cannot be held responsible for any trouble arising from the coolant.
93
International Standards Organization
Mid-point Kinematic viscosity limits cSt at 40℃

ISO
viscosity cSt at
Viscosity grade Minimum Maximum
40℃
ISO VG 2 2.2 1.98 2.42
ISO VG 3 3.2 2.88 3.52
ISO VG 5 4.6 4.14 5.06
ISO VG 7 6.8 6.12 7.48
ISO VG 10 10 9.00 11.0
ISO VG 15 15 13.5 16.5
ISO VG 22 22 19.8 24.2
ISO VG 32 32 28.8 35.2
ISO VG 46 46 41.4 50.6
ISO VG 68 68 61.2 74.8
ISO VG 100 100 90.0 110
ISO VG 150 150 135 165
ISO VG 220 220 198 242
ISO VG 320 320 288 352
ISO VG 460 460 414 506
ISO VG 680 680 612 748
ISO VG 1000 1000 900 1100
ISO VG 1500 1500 1350 1650
NOTE：This viscosity classification implies no evaluation of oil quality
94
Supplying Oil
Slideway Lubricating Oil Tank
1) Check the lubricating oil tank volume with the oil

level gage installed on the lubricating oil tank.
2) Remove the cap on the oil supply port.
3) Supply the specified lubricating oil from the oil jug

while checking the oil level with the oil level gage.
95
Slideway Lubrication System
Saddle Saddle
Cross slide Cross slide
Turret Tailstock
96
Coolant Tank
1) Press the [coolant] switch to stop coolant supply.
2) Check the coolant tank volume with the oil level gage.
3) Supply coolant from the top of the coolant tank.
97
Greasing the Chuck Master Jaws
1) Stop the spindle.
2) Supply grease from the three grease cups around

the chuck.
CAUTION：Coolant splashed on the chuck will wash away the grease.

Therefore, supply grease as often as possible.
98
Checks before Daily Operation
Before Turning ON the Power
1) Make sure that there are no abnormalities.

a) External piping
b) Cables and coating intact.
c) Door closed and all cover fixed
2) Check the shop floor around the machine for the

following hazards.
a) Coolant
b) Hydraulic oil
c) Lubricating oil
d) Obstacles
3) Make sure that the turret is not at the travel end

in the X-axis direction (lower end).
4) Make sure that the hydraulic pressure gage is at

"0".
99
After Turning ON the Power
1) Listen to the sound of the hydraulic unit when it is

operating.
2) Check the main pressure and chucking pressure.
3) Make sure that the cooling fans in the NC electrical

cabinet are operating.
4) Make sure that the switches and indicators on the

operation panel operate correctly.
5) Check the screen display; no alarm should be

indicated.
100
Checks after Daily Operation
Clean the inside of the machine.

Dispose of chips from inside of the machine.
Turn off the power.
Remove the cylinder cover at the rear of the cylinder

and remove chips.
101
Regular Inspection List
Inspection Item Inspection interval

Slideway lubricating oil tank suction filter 500 hours
(cleaning)
Slideway lubricating oil tank port filter (cleaning) 500 hours
Slide seals 1,000 hours
Backlash 1,000 hours
Servo motor connector tightened conditions 1,000 hours
Hydraulic oil in hydraulic oil tank (replacement) 2,000 hours
Hydraulic oil tank strainer (cleaning) 2,000 hours
Chuck (disassemble to clean) 1,000 hours
Chuck stroke 500 hours
Operation functions (to be checked by manual 500 hours
operation)
Cylinder drain amount 500 hours
Cylinder run-out 500 hours
Oil leak in pipe joints 50 hours
Coolant tank (cleaning) 500 hours
Belt appearance, tension 2,000 hours
Abnormal noise and vibration during spindle 1,000 hours
rotation
Machine level using level 1,000 hours
Dynamic inspection through carrying out test 1,000 hours
cutting
Warning signs plate (cleaning) 50 hours
102
Adjusting Turret
Parallelism will be misaligned if the turret hits the headstock, etc.
Misadjustment of parallelism will taper on the workpiece in chuck work operation or cause a
center drill to be broken. If this occurs, adjust turret parallelism following the procedure
indicated below.
Remove the cover around turret.
Loosen six nuts which fix the turret.
Set the meter to the boring bar holder mounting bore

surface at the turret head.
The turret mounting direction is changed by plastic

hammer as illustrated.
Tolerance：－Z：0
＋Z：0~＋0.01㎜
103
Cylindrical Roundness
The headstock center is correctly aligned before shipment. Therefore, adjustment is not
necessary when the machine is installed.
However, it might be misaligned if the turret hits the headstock, etc. Misalignment of the
headstock will taper on the workpiece in chuck work operation.
If this occurs, taper can be eliminated by changing the programmed commands (see the
example below). However, this is only a tentative measure and, therefore, headstock
alignment must be adjusted.
< Program example 1>

G00 X50.0 Z1.0 ; …(1)
If a workpiece is tapered with the front side 0.1 mm
G01 Z-100.0 F0.1 ; …(2) thicker, the program can be modified as indicated
<Program example 2> to eliminate taper generation
G00 X55.0 Z1.0 ; …(3)
<Program example 2>

G00 X49.9 Z1.0 ; …(1)
In block (2) , a taper cutting is programmed to generate

G01 X50.0 Z-100.0 F0.1 ;…(2)
a 0.1mm taper.
G00 X55.0 Z1.0 ; …(3)
104
Adjusting Cylindrical Roundness following the procedure indicated below.
<Procedure>
1) Mount a test piece to the headstock chuck.
2) Carry out test cutting.
3) Measure the cylindrical of the machined workpiece.
4) Fix a sling dial indicator at turret head, for reading

during adjustment.
105
5) Loosen six M16 cap screws which fix the headstock.
6) Loosen two M10 cap screws and socket screws

which are on the headstock adjusting block which is
located at the lower area of the headstock.
7) The spindle position can be adjusted using two M10

cap screws and socket screws.
Note that this adjustment should be performed

gradually.
8) Tighten the headstock cap screws.
9) Cut again to measure the finished workpiece.
Repeat steps 4) to 9) until the measured cylindrical

falls within the specified tolerance.
106
Inspection and Replacement of Slide Seals

Cleaning interval：Every 1,000 hours of operation.
Slide seals are used on each slideway. The slide seals are used to prevent the entry of chip
beyond them and to maintain an oil film of uniform thickness. Pay careful attention to
abnormal wear on the lip or scratches or damages due to chips. If any abnormality on a slide
seal is found, replace it immediately.
< Slide seal installation positions >
4 3 1 2
7 8 1 9
NO. Part number

1 30S-00050
2 30S-00050
3 30B-00060
4 30B-00170
5 30B-00050
6 30B-00160
7 27S-40310N
8 27T-40190N
9 27T-40190N
10 27T-40180N
107
Adjusting the Belt Tension

Belt tension must be adjusted when belt is replaced or deflection amount exceeds the
specified tolerance.
Follow procedure below to adjust the belt tension

2) Remove the cover at the machine left side.
3) Loosen four motor base retaining screws.
4) Adjust the belt tension
<Loosening the belt>

Loosen the adjusting socket set screws.
<Tightening the belt>

Tighten the adjusting socket set screws.
108
5) Measure the belt tension with tension gage.

Adjust tension until it falls within the specified
tolerance show in the follow.
Deflecting force ： 4.1 kgf

Deflecting amount ： 10.9 mm
6) Tighten four motor base retaining screws.
7) Turn on the power and rotate the spindle by

manual operation.
8) Make sure that no abnormal noise is heard.
NOTE：If still abnormal noise is heard, repeat

the adjusting procedure.
9) Install the cover at the machine left side.
109
Adjusting Tailstock
If undesired taper is generated to workpiece during center work, adjust the tailstock according
to the following procedure.
<Procedure>
1) Make contact the sling dial indicator to tailstock

spindle while tailstock is clamped.
Set the sling dial indicator pointer to "0".
2) Loosen four M16 cap screws.
3) Adjust the tailstock while observing sling dial

indicator.
When moving tailstock toward turret.

Loosen tailstock adjusting screw "B".
Tighten tailstock adjusting screw "A".
110
When moving tailstock against turret.

Loosen tailstock adjusting screw "A".
Tighten tailstock adjusting screw "B".
4) Check if the tailstock has moved to a desired value by

the sling dial indicator.
NOTE：Repeat the 1) to 4) until the desired value is got.
5) Tighten four M16 cap screws.
6) Cut the workpiece and check the cylindrical.
111
Lubrication
The lubrication system is used to form an oil film on the slideways to ensure smooth motion
of the saddle and cross slide and prevent wear on slideways.
The lubrication system consists of a lubrication pump unit, distributors, and piping part.
The lubrication unit has a 4.6-liter tank. A float switch is equipped with the tank.
The oil level in the lubricating oil tank and the variation of lubrication pressure are constantly
checked by the float switch. Any abnormality, if detected error message is indicated on the
NC operation panel screen.
A programmable controller is used to automatically and intermittently operate the pump to

control lubrication oil discharge.
Lubricating oil is fed by the pump to the distributor where a fixed volume of oil meter and
then supplied to each lubricating point.
Lubricating Point
<Schematic>
Z axis ball screw Saddle Turret & Cross Slide
X axis ball Tailstock Lubricating unit

112
Lubricating Pump Specification
Type TK 1006E
Flow Rate 300 cc/min
Max. Pressure 12-15 kg/cm2

Reservoir Capacity 4.6 L
Protecting Device of Releasing Pressure Yes
Detecting Device of Oil Level Yes
Signal Device of Piping Pressure Yes
Voltage 50/60 Hz single phase 200/220V
Outlet Power 45W
Joint Size PT 1/8"
113
Cleaning Lubricating Tank
2) Remove the five screws from the top of lubricating

oil tank.
3) Remove the suction filter and clean it.
4) Remove the filter at oil supply port and clean it.
114
5) After clean, mount all parts back and supply oil in

the tank, observe the oil level gage.
6) Turn on the power and press the button to supply oil

to slideways.
7) Make sure lubricating oil is supplied to the

slideways surface.
115
Hydraulic System
<General view>
Filling Motor pump
Filter Oil level gage
Draining Oil tank
Maximum operation pressure 35 KgfL/cm2

Pump delivery 30 L/min
Viscosity 20-88 cSt
Power supply 220VAC
<Circuit diagram>
1 2 3 4 5 6 7 8 9
116
NO. Name Comment

1 Steady rest Option
2 Spindle index Option
3 C axis break Option
4 C axis Option
5 Chuck Standard
6 Tailstock quill Standard
7 Tailstock body Option
8 Turret clamp/unclamp Standard
9 Turret CW/CCW Standard
Allowable working pressure of each part
Pressure range : 20 - 40 kgf/cm2

Hydraulic pump
Pump delivery : 30 l/min
Maximum working pressure : 356 kgf/cm2

Solenoid valve
Maximum flow rate : 75 l/min
Hose 140 kgf/cm2

Steel Pipe 250 kgf/cm2
Reducing valve 210 kgf/cm2
Check valve 210 kgf/cm2
117
Changing Hydraulic Fluid

1) Maintain the oil level of hydraulic fluid in the tank at the correct level; pay careful
attention so that the pump unit does not suck air.
2) Keep the hydraulic fluid clean.
3) Clean the strainer periodically to avoid clogging which will lower the pump flow rate.
<Hydraulic fluid change interval>

Change the hydraulic fluid every 2,000 hours of operation.
<Procedure>

2) Remove the oil supply port and air bleeder.
3) Place the drain pan beneath the drain plug of the

hydraulic unit tank.
4) Remove the drain plug.
5) After the oil is completely discharged, fit the drain
plug.
118
6) Fill the tank with hydraulic fluid, supplying it

through the supply port.
7) Check the oil level gage.
8) Fit the supply port and air bleeder.

9) Turn on the power.
10) Check the oil pumping sound.
11) Make sure that the chuck opens and closes
smoothly.
119
Adjusting Mani Pressure

NOTE：The hydraulic unit main pressure is factory-set to the required value. It is not
necessary to set or adjust the main pressure when the machine is installed.
Adjusting the main pressure is necessary when the piston pump is replaced.
The pilot valve provided on the pump unit is used to adjust the main pressure.
<Procedure>
1) Turn on the power.
2) Loosen the lock nut. ○

2
3) Turn the discharge pressure adjusting screw ○

1 while checking the pressure with the
pressure gage.
4) Setting: 30 kgf/cm2
5) Tighten the lock nut after adjusting the main pressure.
120
Clean the Tank

<Cleaning interval>
Every 2000 hours of operation
<Procedure>

2) Place the drain pan beneath the drain plug of the
hydraulic unit tank.
3) Remove the drain plug.
4) After the oil is completely discharged, fit the drain
plug.
5) Remove the tank upper plate.

6) Clean the inside of the tank. Mount the tank upper
plate.
7) Mount the tank upper plate.
8) Fill the tank with hydraulic fluid.
121
Coolant
General
Coolant is used to cool down or to lubricate the cutting point. It is pumped up from coolant by
coolant pump, and carried through piping run and discharged from cross slide.
Specification
Cool pump specifications are as indicated below.
Type MTH2-40/4A
Phase 3
Voltage 220
Frequency (HZ) 50/60
Amp 4.1A
COOLANT TANK
Coolant tank is a separate unit from the machine body and it can be cleaned easily. Chip
disposing is also easy, as metal sheets are located on the top of the coolant tank.
Coolant tank capacity：160 L
Coolant pump
Coolant tank
122
Replenishing Coolant
If coolant volume in the tank is not sufficient, necessary volume of coolant is not supplied to
the workpiece, causing poor machining accuracy and shorter tool life.
<Procedure>
1) Press the coolant switch to stop coolant supply.
2) Check the coolant level with the level gage.
3) Supply coolant from the top of the coolant tank.
123
Cleaning the Coolant Tank

If fine chips and other foreign matter accumulate in the coolant tank, specified volume of
coolant cannot be maintained and therefore coolant cannot be supplied properly. In addition,
if contaminate coolant is pumped, service life of the pump will be shortened.
Clean inside the tank every 500 hours of operation.
NOTE：When machining cast iron or similar material that generates fine chips, it is
recommended clean the tank inside more frequently.
<Procedure>
1) Press the coolant switch to stop coolant supply.
2) Loosen the connector and remove coolant motor

pipe and wiring.
3) Pull out the coolant tank.
4) Separate chip conveyor from coolant tank.
124
5) Remove a punched metal sheet.
6) Mount the submersible pump to the coolant tank.
7) Suction the coolant.

8) Remove the submersible pump.
9) Clean the inside of the coolant tank.
10) Mount a punched metal sheet.
125
11) Fix the chip conveyor into the coolant tank.
12) Supply coolant to coolant tank.
13) Place the coolant tank as it was.
14) Connect the coolant motor pipe and wiring.
126
Safety Windows
Warning：If there is any damage on the window, it must be replaced immediately.
Cover
Safety glass
Cover
Cap screw
Safety glass
<Replacement procedure>
Step1：Loosen the cap screws for remove covers and safety glasses
Step2：Stick a thickness of 2mm tape on the fringe of the new safety glass (both sides)
Step3：Fix the safety glasses and covers on the door
127
Chuck Cylinder System

GENERAL
Chuck cylinder instruction manual supplied by chuck cylinder manufacturer.
The chuck cylinder system consists of the following：

1) Hydraulic unit
2) Solenoid valve
3) Hydraulic cylinder
4) Draw bar (pipe)
5) Chuck
6) Other accessories
The chuck is mounted on the spindle nose and the hydraulic cylinder at the rear end of the
spindle. The chuck and the cylinder are connected by a pipe.
< Schematic >
1 2 3 4
1 Cylinder
2 Draw bar(pipe)
3 Chuck
4 Soft jaw
5 Hydraulic system
128
Adjusting the Cylinder Operation Check Proximity Switch

A workpiece clamp/unclamp detection proximity switch is mounted on the coolant collector.
Cylinder operation is checked by this proximity switch.
<Mounting>
Adjust the proximity switch position by sliding the adjusting plate so that the distance
between the proximity switch and the detectable plate edge is approximately 1 mm. The LED
in the proximity switch indicates whether or not the proximity switch is operating.
CAUTION：If coolant overflows the coolant collector, be very careful that chips do not
accumulate in the coolant collector.
129
Tooling System Diagram

Perform tooling, referring to system diagram below.
130
Cautions for Mounting Tool Holders
When mounting a tool holder in the turret head, make sure

the turret head is well balanced.
Use the specified tool to tighten the tool holder or tool

clamping bolts.
When loosening the bolts on tool holders and cutting tools,

be sure to loosen them gradually. Keep your footing stable
when loosening bolts.
Never tighten the bolts excessively.
Make sure that chips are not caught when mounting tool
holder or tool.
131
Remove any scratch from the mounting surface for the

holder or tool using an oil stone.
Screw the coolant discharge port plug into the turret station
where a tool holder is not mounted.
If the plug is not screwed, chips may enter the coolant
piping and will block coolant supply.
132
Mounting Methods
Arrange the tool holder and sleeves to mount the cutting tool to the turret head referring to"
Tooling System Diagram".
Mount the cutting tools to the turret head referring to the "Turret Interference Diagram "and
the "Axes Travel Diagram".
Mount the Cutting Tools to the Turret Head Directly
Mount 25mmx25mm qualified tool with clamping block and clamping gib.
Standard cutting tool should be mounted to the turret head directly as shown below.
Fix the cutting tool in the cutting tool fixing groove with
clamping block and two M8x30 clamping bolts.
NOTE：Do not tighten the bolt excessively.
Fix the cutting tool in the cutting tool fixing groove.
NOTE：Make sure that cutting tool fixing direction is

correct.
133
Fix the clamping gib in the direction shown in the figure.
Fix the clamping block.
Tighten two M8x30 clamping bolts equally.
NOTE：Adjust the center height to 25 mm to fix the

cutting tools except for 25mm x 25mm qualified
tool.
134
Removing the cutting tool
Loosen two M8x30 clamping bolts fully.
Put M8x30 jack bolt into the hole in the clamping block to
loosen the clamping block.
Remove the cutting tool.
135
Face and I.D. Cutting Tool

Mount the face and I.D. cutting tool to the turret head with tool holder.
Both left and right- hand cutting tools can be fixed in the holder.
1) Mount the tool holder to the turret head with four M10 bolts
2) Fix the clamping block in the cutting tool fixing groove
3) Fix the cutting tool in the cutting tool fixing groove.

NOTE：Make sure that cutting tool fixing direction is correct.
4) Tighten the clamping block.

NOTE：Adjust the center height to 25mm to mount cutting tools except for 25mmx25mm
qualified tool.
136
40mm Dia. I.D. Cutting tool

Mount the 32mm dia. I.D. cutting tool to the turret head with the boring bar holder.
Both left and right-hand cutting tools can be fixed in the holder.
1) Mount the boring bar holder to the turret head with four M10 bolts.
2) Fix the cutting tool in the holder.

CAUTION：Do not project the I.D. cutting tool beyond the boring bar holder rear surface.
3) Tighten the cutting tool with three M10 socket set screws.
137
I.D. Cutting Tool of Smaller than 32mm Dia.

Fix the I.D. cutting tool of smaller than 25mm dia. in the boring bar holder with boring bar
sleeve.
2) Fix boring bar sleeve in the holder.
3) Fix the I.D. cutting tool in boring bar sleeve, and directly fix it in boring bar holder with
three M10 socket set screws.
CAUTION：Do not project the I.D. cutting tool beyond the boring bar holder rear surface.
138
MT1, MT2 Morse Taper Shank Drill

Fix Morse taper shank drill in the boring bar holder with drill socket.
Prepare MT2 and MT1 drill sockets.
2) Fix the drill in the drill socket.
3) Fix the drill socket in the boring bar holder, and tighten it with three M10 socket set
screws.
139
TNC30N/40N
Part List
140
PART-LIST TNC30N/40N
141
TNC30N/40N PART-LIST
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TNC-30N/40N Maintenance and Operation Manual

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TNC-30N/40N Maintenance and Operation Manual

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MAINTENANCE

Model : TNC – 30N / 30NL

CNC-TAKANG CO., LTD.

Material Restriction .......................................................................................................................... 9

Machine Installation Precautions .................................................................................................. 10

Turning the Power On And Off ..................................................................................................... 14

Safety Practices during Setup ........................................................................................................ 15

Safety Practices during Machine Operation ................................................................................. 16

Safety Practices during Maintenance and Inspection .................................................................. 18

To Ensure High Accuracy .............................................................................................................. 20

Precautions When Selecting Coolant ............................................................................................. 21

Front Cover Window Glass ............................................................................................................ 21

Interlock Functions That Ensure Safe Operation ........................................................................ 22

Waste Disposal ................................................................................................................................. 23

Lamp Construction ......................................................................................................................... 23

III. Specification .................................................................................................................... 25

Main Units of Machine.................................................................................................................... 29

General View ................................................................................................................................... 31

Warning Signs Plate and Marking Plate on the Machine ........................................................... 32

All Safety Elements ......................................................................................................................... 35

Spindle Speed Output Diagram ..................................................................................................... 36

IV. Installation ...................................................................................................................... 37

Moving the Machine with a Forklift .............................................................................................. 40

Check Point before Install .............................................................................................................. 41

Foundation Drawing ....................................................................................................................... 43

Level Adjustment ............................................................................................................................ 51

Power Requirement ......................................................................................................................... 52

Connecting the Power Cable .......................................................................................................... 54

Hydraulic System ............................................................................................................................ 55

Power ON Procedure ...................................................................................................................... 63

Power OFF Procedure .................................................................................................................... 64

Emergency Stop ............................................................................................................................... 64

Interlock Devices ............................................................................................................................. 66

Manual Operation ........................................................................................................................... 68

Machining / Setting Mode Selection Switch .................................................................................. 74

Workpiece Loading/Unloading ...................................................................................................... 75

Auto Operation ................................................................................................................................ 76

MDI Operation ................................................................................................................................ 78

Other Switches for Auto Running ................................................................................................. 79

Program Editing .............................................................................................................................. 80

Other Switches ................................................................................................................................. 81

VI. Maintenance .................................................................................................................... 90

Cautions When Replenishing Oil ................................................................................................... 92

International Standards Organization .......................................................................................... 94

Supplying Oil ................................................................................................................................... 95

Checks before Daily Operation ...................................................................................................... 99

Checks after Daily Operation ....................................................................................................... 101

Regular Inspection List ................................................................................................................. 102

Adjusting Turret .......................................................................................................................... 103

Cylindrical Roundness ................................................................................................................ 104

Inspection and Replacement of Slide Seals ................................................................................. 107

Adjusting the Belt Tension .......................................................................................................... 108

Adjusting Tailstock ..................................................................................................................... 110

Lubrication .................................................................................................................................... 112

Lubricating Point ......................................................................................................................... 112

Lubricating Pump Specification .................................................................................................. 113

Cleaning Lubricating Tank .......................................................................................................... 114

Hydraulic System .......................................................................................................................... 116

Allowable working pressure of each part .................................................................................... 117

Changing Hydraulic Fluid ........................................................................................................... 118

Adjusting Mani Pressure ............................................................................................................. 120

Clean the Tank ............................................................................................................................ 121

Coolant ........................................................................................................................................... 122