Generator 210 kW
1800 rpm
Set
Caterpillar is leading the power generation
marketplace with Package Generator Sets
engineered to deliver unmatched flexibility,
expandability, reliability, and cost-effectiveness.
Shown with
Optional
Equipment
FEATURES
■ COMPLETE, READY-TO-RUN SYSTEM
• Full-featured system includes: integral fuel
tank base, exhaust silencer and flex,
charging alternator, batteries, battery rack
and cables, and main line circuit breaker
• Fully operable upon delivery, just add fuel
and power cables
■ FULL RANGE OF ATTACHMENTS
• Wide range of bolt-on system expansion
attachments, factory designed and tested
■ SOUND ATTENUATED ENCLOSURE
• Factory complete, ready-to-run (optional)
■ SINGLE-SOURCE SUPPLIER
• Complete systems designed and built at
Caterpillar ISO certified facilities
• Certified Prototype Tested with torsional
analysis
■ WORLDWIDE PRODUCT SUPPORT
• Worldwide parts availability through the
Caterpillar dealer network
• With over 1,200 dealer outlets operating in
166 countries, you’re never far from the
Caterpillar part you need.
• 99.5% of parts orders filled within
48 hours. The best product support record
in the industry.
• Caterpillar dealer service technicians are
trained to service every aspect of your
electric power generation system.
• Preventive maintenance agreements
• The Cat Scheduled Oil Sampling (S•O•SSM)
program cost effectively detects internal
engine component condition, even the
presence of unwanted fluids and
combustion by-products
■ MEETS OR EXCEEDS INTERNATIONAL
SPECIFICATIONS: ABGSM TM3,
AS 1359, AS2789, BS4999, BS5000,
BS5514, DIN6271, DIN6280, EGSA101P,
IEC 34/1, ISO3046/1, ISO8528,
JEM1359, NEMA MG1-22, VED0530,
89/392/EEC, 89/336/EEC
60 Hz
Prime Power
■ CAT ® 3306 DIESEL ENGINE
• Reliable, rugged, durable design
• Field-proven in hundreds of thousands of
applications worldwide
• Four-stroke-cycle diesel engine combines
consistent performance and excellent fuel
economy with minimum weight
■ CAT ® SR4B GENERATOR
• Designed to match performance and
output characteristics of Caterpillar diesel
engines
• Optimum winding pitch for minimum total
harmonic distortion and maximum
efficiency
• Segregated AC/DC, low voltage accessory
box provides single point access to
accessory connections
■ CAT ® CONTROL PANELS
• Three levels of controls, designed to meet
individual customer needs
• Common enclosure and wiring harness
equipped with quick disconnects allows
easy retrofit
• Switchgear conversion and
electromechanical panels provide
accurate analog monitoring and metering
with basic system protection
• Microprocessor based Electronic Modular
Control Panel (EMCP II and EMCP II+) use
digital gauges and true RMS monitoring
to provide advanced monitoring,
metering, control, and protective relaying
capabilities. Fully compatible with
Caterpillar annunciators, and remote
communication and expansion modules.
 210 kW GENERATOR SET

FACTORY INSTALLED STANDARD & OPTIONAL EQUIPMENT

SYSTEM STANDARD OPTIONAL

Air inlet modular air cleaner, single element dual element air cleaner
with dust evacuator heavy-duty air cleaner
service indicator air inlet shutoff

Cooling radiator with guard radiator duct flange

coolant drain line with valve jacket water heater with isolation valves
fan and belt guards low coolant level alarm and shutdown
Caterpillar Extended Life Coolant heat exchanger and expansion tank

Exhaust stainless steel exhaust flex with residential muffler

mating weld flange critical muffler
industrial grade muffler muffler mounting kit, through-wall
installation kit
engine exhaust guarding

Fuel primary fuel filter water separator

secondary fuel filter manual transfer pump
fuel priming pump automatic transfer systems,
fuel pressure gauge 3 configurations
flexible fuel lines low fuel level alarm and shutdown

Generator self excited permanent magnet excitation

class F temperature rise
221° F (105° C) prime
circuit breaker, IEC compliant
3-pole with shunt trip
Governor hydra-mechanical
2:1 Volts/Hz AVR
Digital Voltage Regulator (D.V.R.)
D.V.R. with KVAR/PF control
space heater
reactive droop kit
oversize and premium generators
circuit breaker, IEC compliant, 4-pole with
shunt trip
electronic isochronous and load sharing

Control panels EMCP II electromechanical auto start/stop panel

switchgear conversion
EMCP II+
system expansion modules

Lube lubricating oil manual sump pump

oil drain line with valves
fumes disposal

Mounting formed steel base with integral wide base with integral fuel tank
fuel tank, 8 hour capacity – minimum extended capacity fuel tank base
linear vibration isolators between skid base
base and engine-generator

Starting/ 45 amp charging alternator integral 5 amp battery charger

charging Energize To Run (ETR) fuel oversize batteries
shutoff solenoid ether starting aid
24 volt starting motor battery disconnect
batteries with rack and cables

Other enclosures – sound attenuated, weather

protective
automatic transfer switch
CE certification
 210 kW GENERATOR SET

TECHNICAL DATA

210 kW/263 kV•A Prime Power Generator Set – 1800 rpm/60 Hz

Package Performance
Power rating @ 0.8 PF with fan kW 210
Power rating @ 0.8 PF with fan kV•A 263

Fuel Consumption
100% Load with Fan gph 15.8
75% Load with Fan gph 12.0

Cooling System
Ambient Air Temperature (Consult T.M.I.)
Designed for operation up to Deg F 122
Air Flow Restriction (After Radiator) in water .25
Standard Radiator Arrangement Data
Air Flow (Max @ Rated Speed) cfm 13 500
Engine Coolant Capacity with Radiator gal 17.9
Engine Coolant Capacity without Radiator gal 4.2

Exhaust System
Combustion Air Inlet Flow Rate cfm 631
Exhaust Gas Stack Temperature Deg F 990
Exhaust Gas Flow Rate cfm 1813
Exhaust Flange Size — (Internal Diameter) in 6.0
System Backpressure (Max. Allowable) in water 27
Heat Rejection
Heat Rejection to Coolant (Total) BTU/min 7734
Heat Rejection to Exhaust (Total) BTU/min 13 023
Heat Rejection to Atmosphere from Engine BTU/min 2218
Heat Rejection to Atmosphere from Generator BTU/min 967

Deration: Generator set is designed to operate in ambient temperatures up to 122° F (50° C) and at higher
altitudes. Please consult factory for available outputs.

CAT® 445 FRAME GENERATOR CAT® 3306 TA ENGINE

SPECIFICATIONS SPECIFICATIONS
Type . . . . Self excited, static regulated, brushless I-6, 4-Stroke-Cycle Watercooled Diesel
Construction . . . . . . Single bearing, close coupled Bore — in (mm) . . . . . . . . . . . . . . . . . . . . . 4.75 (121)
Three phase . . . . . . . . . . . . . 12 lead reconnectable Stroke — in (mm) . . . . . . . . . . . . . . . . . . . . . 6.0 (152)
Insulation . . . . . . . . . . . Class H with tropicalization Displacement — cu in (L) . . . . . . . . . . . . . 638 (10.5)
and antiabrasion Compression ratio . . . . . . . . . . . . . . . . . . . . . . . . 15:1
Enclosure . . . . . . . . . . . . . . . . . . . . . . Drip proof IP22 Aspiration . . . . . . . . . . . Turbocharged-Aftercooled
Alignment. . . . . . . . . . . . . . . . . . . . . . . . . . . Pilot shaft
Overspeed capability . . . . . . . . . . . . . . . . . . . . 150% CAT® CONTROL PANEL
Wave form . . . . . . . . . . . . . . Less than 5% deviation 24 Volt DC Control
Paralleling capability. . . . . . . . . . . . . . With optional NEMA 1, IP22 enclosure
droop transformer Electrically dead front
Voltage regulator . . . . . . . . . 3-phase sensing with
Lockable hinged door
Volts-per-Hertz
Generator instruments meet ANSI C-39-1
Voltage regulation . . . Less than ±1/2% (steady state)
Terminal box mounted
Less than ± 1% (no load to full load)
Single location customer connector point
Voltage gain . . . . . . Adjustable to compensate for
EC compliant — segregated AC/DC connection
engine speed droop and line loss
TIF . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Less than 50 Consult your Caterpillar dealer for available
THD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Less than 5% voltages.
 210 kW GENERATOR SET

PRIME POWER GENERATOR SET PACKAGE — TOP VIEW

FUMES
DISPOSAL

OIL FILTER FUEL

CONTROL PANEL AIR INLET DRAIN

ELECTRICAL
STUB-UP FUEL FILL FUEL OIL DRAIN
FILTER COOLANT
DRAIN
EXHAUST

PACKAGE DIMENSIONS
Length in 150
Width in 43
Height in 76
Shipping Weight lb 6684

Note: General configuration not to be used for

installation. See general dimension
drawings for detail.

RATING DEFINITIONS AND CONDITIONS

Prime — Output available with varying load for
an unlimited time. Prime power in accordance
with ISO8528. 10% overload power in
accordance with ISO3046/1, AS2789, DIN6271,
and BS5514 available on request.
Ratings are based on SAE J1349 standard
conditions. These ratings also apply at
ISO3046/1, DIN6271, and BS5514 standard
conditions.
Fuel rates are based on fuel oil of 35° API (60° F
or 16° C) gravity having an LHV of 18 390 Btu/lb
(42 780 kJ/kg) when used at 85° F (29° C) and
weighing 7.001 lbs/U.S. gal. (838.9 g/liter).
Additional ratings may be available for specific
customer requirements. Consult your Caterpillar
representative for details.

Materials and specifications are subject to change without notice. The International System of Units (SI) is used in this publication.
LEHX7035-02 Printed in U.S.A. © 1998 Caterpillar Inc.
All rights reserved.