CF-II M53, M53.

1
TK 41106-1.18

Printed ( Thursday, June 30, 2005)

Copyright©1996 - Thermo King Corp. - Minneapolis, MN, U.S.A.

Printed (June 30, 2005)

Copyright © 1996 - Thermo King Corp. - Minneapolis, MN U.S.A.

Electronically printed in U.S.A.
General Information Assemblies and Subassemblies
When parts are indented in the description list, they are
Tables of Contents
preceded with a bullet ( • ). This indicates that the
This Parts Manual contains a numerical table of con- part(s) is available separately or included in an assem-
tents listing each assembly name, its associated Grid bly.
number and page number. The numerical table of con-
tents is arranged numerically by Grid number. There GRID NO. 67D6
are references in a parts list referring to other Grid num- SWITCH PANEL ASSEMBLY
bers, the numerical table of contents is arranged to facil- REF PART# DESCRIPTION QTY
itate finding the referenced illustrations. At the rear of
45-1239 PANEL - assy, switch 1
this parts manual are two indexes, a numerical and
alphabetical. The indexes contain all of the part num- 1 99-1960 • PANEL 1
bers and descriptions which appear in this manual. 99-6280 • • NAMEPLATE - panel 1
2 33-743 • GASKET 1

For example: the switch panel nameplate (99-6280) is

available separately, available as part of the switch
panel (99-1960) and with the panel assembly (45-1239).

ABBREVIATIONS The following abbreviations appear in parts manuals

A AC . . . . . . . . . alternating
current
A/R . . . . . . . . as required
accum . . . . . . accumulator
adj . . . . . . . . . adjusting
al . . . . . . . . . . aluminum
alt. . . . . . . . . . alternator
A or amp . . . . ampere
assy . . . . . . . . assembly
B bd . . . . . . . . . board
brg . . . . . . . . . bearing
brkr . . . . . . . . breaker
brkt . . . . . . . . bracket
C C . . . . . . . . . . Celsius
cw . . . . . . . . . clockwise
ccw . . . . . . . . counter-
clockwise
cam . . . . . . . . camshaft
compr . . . . . . compressor
cond. . . . . . . . condenser
conn. . . . . . . . connecting,
connector
cyl . . . . . . . . . cylinder
D def . . . . . . . . . defrost
deg . . . . . . . . degree
dehyd. . . . . . . dehydrator
dia . . . . . . . . . diameter
DC . . . . . . . . . direct current
disch . . . . . . . discharge
diff . . . . . . . . . differential
E EMI . . . . . . . . Extended
. . . . . . . . . . . Maintenance
Interval
EEC . . . . . . . . European
Economic
Community
eng . . . . . . . . engine
E (continued) O os . . . . . . . . . . oversized
evap . . . . . . . . evaporator od . . . . . . . . . . outside diameter
exch . . . . . . . . exchanger
P pcb . . . . . . . . . printed circuit
exp . . . . . . . . . expansion
board
ext . . . . . . . . . external
pkg . . . . . . . . . package
F F. . . . . . . . . . . Farenheit ph . . . . . . . . . . phase
fill . . . . . . . . . . fillister pos . . . . . . . . . positive
fi . . . . . . . . . . . fuel injection psi . . . . . . . . . . pounds per
fl . . . . . . . . . . . flare square inch
fpt . . . . . . . . . . female pipe
R rad . . . . . . . . . radiator
thread
rcvr . . . . . . . . . receiver
ft . . . . . . . . . . . feet
ref . . . . . . . . . . reference
ftg . . . . . . . . . . fitting
reg . . . . . . . . . regulator
H hex . . . . . . . . . hexagon req . . . . . . . . . required
hh . . . . . . . . . . hexagon head rpm . . . . . . . . . revolutions per
hd . . . . . . . . . . head minute
hp . . . . . . . . . . horsepower
S sec . . . . . . . . . second
hsg . . . . . . . . . housing
sld . . . . . . . . . . solder
I id . . . . . . . . . . inside diameter soc hd . . . . . . . socket head
in . . . . . . . . . . inch (2.54 sol . . . . . . . . . . solenoid
centimeters) spl . . . . . . . . . . special
incl . . . . . . . . . includes sq . . . . . . . . . . square
inj . . . . . . . . . . injection ss . . . . . . . . . . stainless steel
int . . . . . . . . . . internal std. . . . . . . . . . standard
int th . . . . . . . . internal tooth stl . . . . . . . . . . steel
suct . . . . . . . . . suction
L liq . . . . . . . . . . liquid
sw . . . . . . . . . . switch
lg . . . . . . . . . . long
T term . . . . . . . . terminal
M mm . . . . . . . . . milimeter
temp . . . . . . . . temperature
mpt . . . . . . . . . male pipe thread
thk. . . . . . . . . . thick
mod . . . . . . . . modulating
U us . . . . . . . . . . undersize
N neg . . . . . . . . . negative
No. . . . . . . . . . number V vib . . . . . . . . . . vibrasorber
NS . . . . . . . . . not supplied
W W . . . . . . . . . . watt
NSS . . . . . . . . not sold
w/ . . . . . . . . . . with
separately
w/o . . . . . . . . . without
CF-II M53, M53.1
Contents
Name Grid Page
CF-II M53, M53.1 REFERENCE SHEET . . . . . . . . . . . . . . . . . . . . . . . .3U96. . . . . . . . . . . . . . . . . . . . . .3
RECORDING THERMOMETER ASSEMBLY - 31 DAY . . . . . . . . . . . .107D14. . . . . . . . . . . . . . . . . . .75
USDA HARNESS GROUP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .113A12 . . . . . . . . . . . . . . . . . . .77
WEATHER PACK CONNECTORS . . . . . . . . . . . . . . . . . . . . . . . . . . . .115D14. . . . . . . . . . . . . . . . . . .43
COMPRESSOR JUNCTION BOX . . . . . . . . . . . . . . . . . . . . . . . . . . . . .117F5 . . . . . . . . . . . . . . . . . . . .37
CONTACTOR ASSEMBLY (PHASE CORRECTION, 460V) . . . . . . . .119G3. . . . . . . . . . . . . . . . . . . .53
BOARD ASSEMBLY - PC/LED . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .120G1. . . . . . . . . . . . . . . . . . . .49
MODULATION VALVE ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . .123A8 . . . . . . . . . . . . . . . . . . . .21
VALVE ASSEMBLY - SOLENOID . . . . . . . . . . . . . . . . . . . . . . . . . . . . .124E2 . . . . . . . . . . . . . . . . . . . .23
DOOR ASSEMBLY SENSOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .125B10 . . . . . . . . . . . . . . . . . . .81
SOLENOID VALVE - NORMALLY CLOSED . . . . . . . . . . . . . . . . . . . . .125B11 . . . . . . . . . . . . . . . . . . .25
HARNESS GROUP - REMOTE MONITOR . . . . . . . . . . . . . . . . . . . . . .126G13. . . . . . . . . . . . . . . . . . .59
DEFROST GROUP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .128F7 . . . . . . . . . . . . . . . . . . . .63
HIGH VOLTAGE TRAY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .133B14 . . . . . . . . . . . . . . . . . . .51
AIR EXCHANGER GROUP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .133D1. . . . . . . . . . . . . . . . . . . . .5
SUCTION TUBE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .133D5. . . . . . . . . . . . . . . . . . . .27
COMPRESSOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .133D7. . . . . . . . . . . . . . . . . . . .31
COMPRESSOR OIL FILTER GROUP (BEFORE 6/97) . . . . . . . . . . . .133D8. . . . . . . . . . . . . . . . . . . .33
THERMOMETER GROUP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .133D14. . . . . . . . . . . . . . . . . . .71
CONDENSER COIL & MOTOR GROUP . . . . . . . . . . . . . . . . . . . . . . .137A8 . . . . . . . . . . . . . . . . . . . . .7
EVAPORATOR COIL & BLOWER GROUP . . . . . . . . . . . . . . . . . . . . .137A9 . . . . . . . . . . . . . . . . . . . .11
REFRIGERATION COMPONENTS . . . . . . . . . . . . . . . . . . . . . . . . . . .137A10 . . . . . . . . . . . . . . . . . . .15
ELECTRICAL COMPONENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .137A11 . . . . . . . . . . . . . . . . . . .39
COMPRESSOR GROUP. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .137A12 . . . . . . . . . . . . . . . . . . .29
CONTROL BOX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .137A13 . . . . . . . . . . . . . . . . . . .45
REMOTE MONITOR BOX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .137A14 . . . . . . . . . . . . . . . . . . .65
TRANSFORMER GROUP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .137D1. . . . . . . . . . . . . . . . . . . .69
NAMEPLATES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .137D2. . . . . . . . . . . . . . . . . . . .83
CIRCUIT BREAKER ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . .137D3. . . . . . . . . . . . . . . . . . . .61
MICROPROCESSOR CONTROLLER (M53, M53.1) . . . . . . . . . . . . . .137D4. . . . . . . . . . . . . . . . . . . .55
STRUCTURAL COMPONENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .137D5. . . . . . . . . . . . . . . . . . . .79
COMPRESSOR OIL FILTER GROUP (AFTER 6/97) . . . . . . . . . . . . . .142B14 . . . . . . . . . . . . . . . . . . .35
 3U96 CF-II M53, M53.1 REFERENCE SHEET
Revised
7/11/97

CF-II M53, M53.1

REFERENCE
SHEET
3U96
7/11/97

3
Revised
7/11/97 CF-II M53, M53.1 REFERENCE SHEET 3U96
B/M DESCRIPTION Date
090245 CF-II M53 9/96
090254 CF-II M53.1 7/97

4
 133D1 AIR EXCHANGER GROUP
Revised
7/11/97

AIR EXCHANGER
GROUP
133D1
7/11/97

5
Revised
7/11/97 AIR EXCHANGER GROUP 133D1
REF PART# DESCRIPTION QTY
1 98-5169 DOOR - evaporator (upper) 1
2 98-5168 DOOR - air exchanger 1
55-8822 SCREW - door (full thread) 8
55-2979 SCREW - door 20
55-2086 FLATWASHER 28
55-1800 LOCKWASHER 28
3 91-6206 COVER - air exchange 1
91-581 • COVER - air exchanger 1
4 33-2015 • GASKET - air exchanger (polyurethene) 2
5 99-6748 • BRACKET - air exchanger 1
6 55-4012 • WASHER - special 1
7 55-2550 • PIN - cotter 1
8 55-5120 • SCREW - wing 1
203-397 ADHESIVE A/R
9 98-2998 DUCT - air exchanger 1
10 99-7115 STRIP - gasket (door, 25 ft) A/R
11 91-5639 NAMEPLATE - Fresh Air Exchange 1
12 33-1712 GASKET - air exchanger 1
13 91-5637 NAMEPLATE - arrow 1
14 91-374 BRACKET - duct 1
55-3049 SCREW - bracket 3
55-2001 FLATWASHER 3
15 99-9251 STRIP - gasket (duct, 25 ft) A/R

6
 137A8 CONDENSER COIL & MOTOR GROUP
Revised
10/17/96

CONDENSER COIL
& MOTOR GROUP
137A8
10/17/96

7
Revised
10/17/96 CONDENSER COIL & MOTOR GROUP 137A8
REF PART# DESCRIPTION QTY
1 67-1392 COIL - condenser (complete, incl 7, 12, 13, 17, 18) 1
55-2969 SCREW - coil 3
55-2959 LOCKWASHER 3
55-2958 FLATWASHER 3
2 99-5966 STRIP - gasket (condenser, 50 ft) A/R
3 98-4236 BRACKET - condenser motor 1
55-4931 WASHER - special 4
55-4955 NUT 4
55-7422 INSERT - threaded (1/4-20) 6
4 104-613 MOTOR - condenser 1
77-1498 • BEARING - motor 2
41-1588 • PROTECTOR - motor 1
55-2969 SCREW - motor 4
55-4727 WASHER - special 4
55-2958 FLATWASHER 4
55-4954 NUT 4
5 44-7270 HARNESS - condenser 1
11-3305 SLEEVING - hose (25 ft, pvc) A/R
6 78-520 FAN - condenser 1
55-3089 • SCREW - hub 2
55-2959 • LOCKWASHER 2
55-2958 • FLATWASHER 2
7 99-7088 NUTSTRIP 3
55-3010 RIVET - nutstrip 6
8 91-7474 BRACKET - orifice 2
55-1587 SCREW - bracket 6
55-2086 FLATWASHER 4
55-1800 LOCKWASHER 4
9 98-3035 ORIFICE 1
10 98-3202 GRILLE - condenser 1
55-2979 SCREW - grille 4
55-4742 WASHER - special 2
55-2086 FLATWASHER 2
55-1800 LOCKWASHER 4
55-5691 INSERT - threaded 4
11 99-9702 STRIP - gasket (grille) 2
12 91-6153 BRACKET - coil 1
55-2969 SCREW - bracket 6
55-2959 LOCKWASHER 6
55-2958 FLATWASHER 6
13 99-9338 ANGLE - condenser coil 1
55-1587 SCREW - angle 4
8
137A8 CONDENSER COIL & MOTOR GROUP
Revised
10/17/96

9
Revised
10/17/96 CONDENSER COIL & MOTOR GROUP 137A8
REF PART# DESCRIPTION QTY
55-1800 LOCKWASHER 4
55-2086 FLATWASHER 4
55-3059 NUT - speed 4
14 55-2788 FITTING - barb 1
55-5018 NUT - connector 1
15 55-2324 KEY - motor 1
16 91-4237 INSULATION - coil (mylar pad) 1
17 91-6154 INSULATOR - bracket 2
18 91-6155 INSULATOR - angle 2
19 91-6915 INSULATOR - coil 1
20 91-6961 INSULATION - motor 1

10
 137A9 EVAPORATOR COIL & BLOWER GROUP
Revised
3/12/97

EVAPORATOR
COIL & BLOWER
GROUP
137A9
3/12/97

11
Revised
3/12/97 EVAPORATOR COIL & BLOWER GROUP 137A9
REF PART# DESCRIPTION QTY
1 99-8958 ORIFICE - blower 4
55-1587 SCREW - orifice 12
55-2086 FLATWASHER 12
55-5223 WASHER - special 12
55-1800 LOCKWASHER 12
55-3059 NUT - captive 12
2 99-8960 DOOR - blower housing 2
55-2995 SCREW - door 8
55-2964 LOCKWASHER 8
55-2001 FLATWASHER 8
55-4526 NUT - captive 2
3 91-6210 PLATE - blower housing 2
55-1587 SCREW - plate 4
55-1800 LOCKWASHER 4
55-2086 FLATWASHER 4
55-1801 NUT 4
4 98-2982 HOUSING - blower (curbside) 1
55-1587 SCREW - housing 12
55-1800 LOCKWASHER 12
55-2086 FLATWASHER 12
55-7422 INSERT - threaded 12
5 78-551 WHEEL - blower (curbside) 1
55-2962 • SCREW - hub to shaft 2
55-2958 • FLATWASHER 2
55-2959 • LOCKWASHER 2
203-392 SEALER - antiseize A/R
6 99-7099 BAND - motor 2
55-2958 FLATWASHER 4
55-4954 NUT 4
7 104-608 MOTOR - evaporator blower (380/460V) 2
41-1567 • PROTECTOR - high speed winding 1
41-1568 • PROTECTOR - low speed winding 1
77-1498 • BEARING - motor 2
55-2995 SCREW - motor 8
55-2001 FLATWASHER 8
55-2964 LOCKWASHER 8
8 78-550 WHEEL - blower (roadside) 1
55-2962 • SCREW - hub to shaft 2
55-2958 • FLATWASHER 2
55-2959 • LOCKWASHER 2
203-392 SEALER - antiseize A/R

12
137A9 EVAPORATOR COIL & BLOWER GROUP
Revised
3/12/97

13
Revised
3/12/97 EVAPORATOR COIL & BLOWER GROUP 137A9
REF PART# DESCRIPTION QTY
9 98-2983 HOUSING - blower (roadside, see item 4 for hardware) 1
10 33-1725 GASKET - evaporator 2
55-3035 RIVET - gasket 8
11 99-9529 MOUNT - motor 2
55-1587 SCREW - mount 8
55-1800 LOCKWASHER 8
55-2086 FLATWASHER 8
55-7422 INSERT - threaded 8
12 91-5659 BRACKET - support (curbisde) 1
91-7956 BRACKET - support (roadside) 1
13 98-4573 SUPPORT - motors/blowers 1
55-2969 SCREW - support 2
55-2959 LOCKWASHER 2
55-2958 FLATWASHER 10
55-4954 NUT 8
14 33-810 GROMMET 2
15 55-2788 FITTING - barb 2
55-5018 LOCKNUT 2
16 91-3442 PLATE - defrost switch access 1
17 33-1724 GASKET - plate 1
55-5636 SCREW - plate 4
18 67-1272 COIL - evaporator 1
55-2969 SCREW - coil 2
55-4954 NUT - coil 10
55-2958 FLATWASHER 12
19 99-8963 BLOCK - air (neoprene, 5 wide x 62 lg) 1
20 99-5966 STRIP - gasket (neoprene, .25 thk) A/R
99-6968 STRIP - sealing (0.12 x 1 x 50 ft) A/R
21 55-6010 PLUG (black poly) 2
22 33-314 GROMMET 1
23 99-9168 ANGLE - coil support 1
24 55-2324 KEY - blower 2

14
 137A10 REFRIGERATION COMPONENTS
Revised
3/15/01

REFRIGERATION
COMPONENTS
137A10
3/15/01

15
Revised
3/15/01 REFRIGERATION COMPONENTS 137A10
REF PART# DESCRIPTION QTY
1 67-1272 COIL - evaporator 1
2 66-6601 VALVE - expansion 1
66-9378 • SCREEN - inlet 1
66-6567 • ELEMENT - power 1
55-2684 CLAMP - bulb 1
3 66-5367 TUBE - equalizer 1
4 66-5366 TUBE - exchanger to expansion valve 1
5 67-1073 HEAT EXCHANGER 1
6 66-4537 • TUBE - exchanger to coil 1
7 66-6403 • TUBE - suction 1
8 66-4466 • TUBE - liquid 1
9 66-7643 TUBE - dehydrator to solenoid 1
10 66-6603 VALVE - dehydrator inlet 1
11 66-9015 DEHYDRATOR 1
55-2070 GASKET - flare nut 2
12 66-7121 TUBE - receiver to dehydrator 1
13 67-1342 TANK - receiver 1
55-1587 SCREW - tank 2
55-1800 LOCKWASHER 2
55-2086 FLATWASHER 2
14 66-5745 TUBE - condenser to receiver tank 1
55-3295 • FITTING 1
15 66-7392 VALVE - relief 1
33-1015 • O-RING - relief valve 1
16 66-7814 TUBE - exchanger to tee 1
66-3615 • FITTING - saddle 1
17 66-4538 TUBE - exchanger to coil 1
18 66-8544 TUBE - valve to coil 1
19 66-8055 VALVE - discharge (see 137A12) 1
20 91-6554 CLAMP - suction tube (plastic) 1
91-1748 CLAMP - suction tube (stainless steel) 2
91-6629 CLAMP - suction tube (ss) 1
91-5790 SPACER - clamp 1
55-4811 SCREW - clamp 2
55-2086 FLATWASHER 2
55-1800 LOCKWASHER 2
21 8102-743 COMPRESSOR - service (see 133D7, 460V) 1
22 55-6388 CLAMP - tube (liquid injection) 4
55-2979 SCREW - clamp 4
55-2086 FLATWASHER 4
55-1800 LOCKWASHER 4

16
137A10 REFRIGERATION COMPONENTS
Revised
3/15/01

17
Revised
3/15/01 REFRIGERATION COMPONENTS 137A10
REF PART# DESCRIPTION QTY
55-4953 NUT 4
23 66-1955 ELBOW - flange 1
55-2747 SCREW - flange 2
55-2159 LOCKWASHER 2
55-2173 FLATWASHER 2
24 66-8317 TUBE - suction (see 133D5) 1
25 33-920 O-RING - suction 1
26 67-1392 COIL - condenser (see 137A8) 1
27 44-6360 SWITCH - hpco (for connectors see 115D14) 1
28 44-6930 SWITCH - lpco (for connectors see 115D14) 1
33-768 GASKET - flare 1
29 55-308 ELBOW - lpco 1
30 55-4390 HANGER - dehydrator 1
55-3121 SCREW - dehydrator 1
55-1587 SCREW - hanger 1
55-2086 FLATWASHER 4
55-4953 NUT 2
31 66-7420 INDICATOR - liquid 2
32 66-6996 FITTING - saddle 1
33 66-6610 FITTING - charge port 1
66-7182 • CAP - fitting 2
34 66-7798 VALVE - solenoid (liquid refrigerant, for connectors see 1
115D14)
41-767 •• COIL - valve 1
35 66-7816 TUBE - tee to solenoid valve 1
36 66-7622 VALVE - solenoid (see 124E2, for connectors see 115D14) 1
37 66-7642 TUBE - solenoid to tee 1
38 66-622 TEE (1/2 x 3/8 x 1/2) 1
39 91-6624 CLAMP - exchanger 2
55-3101 RIVET - clamp 4
40 55-5211 U-BOLT - valve 2
55-2001 FLATWASHER - U-bolt 2
55-4560 NUT - u-bolt 2
41 91-1874 BRACKET - valve 1
55-1587 SCREW - bracket 2
55-2086 FLATWASHER 2
55-1800 LOCKWASHER 2
42 55-8311 ADAPTER (o-ring seal) 1
43 33-1936 O-RING 1
44 66-7750 VALVE - solenoid (for connectors see 115D14) 1
66-7725 • VALVE - solenoid (see 125B11) 1
45 66-7865 VALVE - modulation (for connectors see 115D14) 1

18
137A10 REFRIGERATION COMPONENTS
Revised
3/15/01

19
Revised
3/15/01 REFRIGERATION COMPONENTS 137A10
REF PART# DESCRIPTION QTY
66-7981 • VALVE & COIL (see 123A8) 1
46 55-7797 ELBOW 2
47 55-4308 TEE 2
48 91-6962 INSULATION - exchanger 1
49 66-8542 TUBE - valve to check valve 1
50 66-8520 VALVE - check 1
51 66-8543 TUBE - valve to valve 1
52 66-8519 VALVE - pressure regulator 1

20
 123A8 MODULATION VALVE ASSEMBLY
Revised
9/20/95

MODULATION
VALVE ASSEMBLY
123A8
9/20/95

21
Revised
9/20/95 MODULATION VALVE ASSEMBLY 123A8
REF PART# DESCRIPTION QTY
1 60-203 KIT - repair 1
2 44-5175 • COIL 1
3 66-7791 SCREEN - inlet strainer (1.375 dia tube) 1
66-7790 SCREEN - inlet strainer (1.125 dia tube) 1

22
 124E2 VALVE ASSEMBLY - SOLENOID
Revised
2/16/96

VALVE ASSEMBLY
- SOLENOID
124E2
2/16/96

23
Revised
2/16/96 VALVE ASSEMBLY - SOLENOID 124E2
REF PART# DESCRIPTION QTY
66-7622 VALVE - solenoid (complete) 1
60-205 • KIT - valve repair (incl 1, 2, 3, 4, 5, 6, 7, 8) 1
1 NSS • RETAINER - coil 1
2 NSS • PLATE - voltage 1
3 NSS • COIL - assembly 1
4 NSS • TUBE - enclosing 1
5 NSS • SPRING - plunger 1
6 NSS • PLUNGER 1
7 NSS • GASKET 1
8 NSS • PISTON - assembly 1
9 NSS • BODY 1

24
 125B11 SOLENOID VALVE - NORMALLY CLOSED
Revised
5/19/95

SOLENOID VALVE
- NORMALLY
CLOSED
125B11
5/19/95

25
Revised
5/19/95 SOLENOID VALVE - NORMALLY CLOSED 125B11
REF PART# DESCRIPTION QTY
66-7725 VALVE - solenoid (normally closed) 1
1 60-207 • KIT - repair 1
2 41-1097 • COIL 1

26
 133D5 SUCTION TUBE
Revised
1/9/98

SUCTION TUBE
133D5
1/9/98

27
Revised
1/9/98 SUCTION TUBE 133D5
REF PART# DESCRIPTION QTY
1 66-6607 FITTING - charge port 1
2 66-7183 • CAP - fitting 1
3 66-7359 TUBE - compound gauge 1
4 66-8317 TUBE - suction 1
5 66-5752 FITTING - tube 1
6 66-6605 FITTING - adapter 1
7 66-1955 ELBOW - flange 1
55-2976 SCREW - elbow 2
55-2173 FLATWASHER 2
8 91-5143 CLAMP - suction tube 2
55-4811 SCREW - clamp 2
55-2086 FLATWASHER 4
55-4953 NUT 2

28
 137A12 COMPRESSOR GROUP
Revised
2/6/01

COMPRESSOR
GROUP
137A12
2/6/01

29
Revised
2/6/01 COMPRESSOR GROUP 137A12
REF PART# DESCRIPTION QTY
1 8102-743 COMPRESSOR - service (see 133D7, 460V) 1
2 41-1626 SWITCH - hpco (blue band, for connectors see 115D14) 1
3 55-2505 ELBOW - switch 1
4 41-444 SENSOR - heat (liquid injection) 1
5 55-8311 ADAPTER (o-ring seal) 1
6 91-6623 BRACKET - injection valve 1
7 55-2363 LOCKWASHER 2
8 55-3300 NUT - bracket 2
9 66-8055 VALVE - discharge 1
10 66-3015 • CAP - valve (brass) 1
66-2296 • CAP - valve (plastic) 1
33-350 •• GASKET - brass cap 1
33-3007 •• GASKET - plastic cap 1
11 33-2542 GASKET - discharge valve 1
12 66-7812 ADAPTER - elbow 1
203-393 SEALER - thread A/R
13 55-3565 SCREW - valve 2
14 55-8423 WASHER - belleville 4
15 66-6610 FITTING - charge port (highside) 1
16 66-7182 • CAP - fitting 1
17 55-2747 SCREW - compressor 4
18 55-2159 LOCKWASHER 4
19 55-2173 FLATWASHER 4
99-1754 PAD (plastic) 4
20 91-7704 CHANNEL - compressor 1
21 91-3227 NUTSTRIP - compressor 2
55-3044 RIVET - nutstrip 4
22 55-2969 SCREW - channel 2
23 55-2958 FLATWASHER 2
24 55-4727 WASHER - spacer 2
25 33-920 O-RING - suction 1
26 91-7120 BOX - junction (see 117F5) 1
27 44-5519 CABLE - power 1
28 91-6435 ANGLE - lifting 1
55-7564 SCREW - angle 1
55-2159 LOCKWASHER 1

30
 133D7 COMPRESSOR
Revised
3/26/02

COMPRESSOR
133D7
3/26/02

31
Revised
3/26/02 COMPRESSOR 133D7
REF PART# DESCRIPTION QTY
1 8102-743 COMPRESSOR - service (460V) 1
1 22-1002 • HEAD - cylinder 1
2 * 33-2218 • GASKET - cylinder head 1
3 22-1051 • KIT - valve plate (incl 2 & 4, used only on Copeland com- 1
pressors 3DST-07500-XXX-XXX)
22-1132 • KIT - valve plate (incl 2 & 4, used only on Delta Wing com- 1
pressors 3DSTA075E-XXX-XXX)
4 * 33-2510 • GASKET - valve plate to body 1
5 22-775 • TEE - oil pump (Schrader) 1
6 22-379 • KIT - oil pump 1
7 * 33-2220 • GASKET - oil pump 1
8 NSS • COVER - housing 1
9 * 33-2224 • GASKET - housing cover 1
10 NSS • CRANKSHAFT - assembly 1
11 NSS • PISTON, PIN & ROD - group 1
12 NSS • COVER - oil screen 1
13 * 33-2221 • GASKET - oil screen cover plate 1
14 22-408 • SCREEN - oil (behind plate) 1
15 22-398 • KIT - sight glass (incl glass, gaskets & mounting screws) 1
* 33-2222 •• O-RING - oil sight glass 1
* 33-2223 •• GASKET - oil sight glass (flat) 1
16 22-780 • KIT - bottom plate 1
17 * 33-2225 • GASKET - bottom plate 1
18 22-781 • SCREEN - suction strainer (internal behind suction valve) 1
19 22-776 • COVER - stator 1
20 * 33-2226 • GASKET - stator cover 1
21 44-9256 • TERMINAL PLATE, STUD & INSULATOR 1
44-9257 • PLATE - terminal mounting (includes terminal, fusite, gas- 1
kets, bolts)
* 33-1106 • GASKET - terminal plate 1
* 33-1107 • O-RING - terminal fusite 1
41-485 • PROTECTOR - motor 1
* 30-199 KIT - gasket (incl all compressor gaskets) 1
203-516 OIL - compressor (gallon) A/R

32
 133D8 COMPRESSOR OIL FILTER GROUP (BEFORE 6/97)
Revised
2/6/01

COMPRESSOR
OIL FILTER
GROUP (BEFORE
6/97)
133D8
2/6/01

33
Revised
2/6/01 COMPRESSOR OIL FILTER GROUP (BEFORE 6/97) 133D8
REF PART# DESCRIPTION QTY
20-157 • KIT - oil filter 1
1 55-8689 • ADAPTER - tee 1
2 66-8054 • ELBOW 1
203-393 • SEALER - thread (red) A/R
3 66-6607 • FITTING - refrigerant 1
66-7183 • CAP - fitting 1
4 60-237 • TUBE (incl 2.0 rings, 33-2545, bracket 91-7506 & extrusion 1
91-7754)
5 91-6964 • STRAP - filter 1
6 55-1587 • SCREW - strap 1
7 55-1800 • LOCKWASHER 1
8 55-3059 • NUT - captive 1
9 66-7800 • FILTER - oil 1
10 33-2545 • O-RING 3
11 33-1936 • O-RING 1
12 91-7506 • BRACKET - oil filter 1
13 55-3300 • NUT 2
14 55-2363 • LOCKWASHER 2
15 55-2959 • LOCKWASHER 1
16 55-2114 • NUT 1
17 55-8460 • STUD - bracket 2
18 55-8461 • STUD - bracket 1
19 66-8051 • TUBE - filter to compressor 1
20 55-8425 • ADAPTER 1
21 8102-743 COMPRESSOR - service (see 133D7, 460V) 1
22 91-7754 EXTRUSION - rubber 1

34
 142B14 COMPRESSOR OIL FILTER GROUP (AFTER 6/97)
Revised
2/6/01

COMPRESSOR
OIL FILTER
GROUP (AFTER 6/
97)
142B14
2/6/01

35
Revised
2/6/01 COMPRESSOR OIL FILTER GROUP (AFTER 6/97) 142B14
REF PART# DESCRIPTION QTY
20-157 KIT - oil filter 1
1 55-8689 • ADAPTER - tee 1
2 66-8054 • ELBOW 1
203-393 • SEALER - thread (red) A/R
3 66-6607 • FITTING - refrigerant 1
66-7183 • CAP - fitting 1
4 66-8845 • TUBE (incl 2.0 rings, 33-2545, bracket 91-7506 & extrusion 1
91-7754)
5 91-6964 • STRAP - filter 1
6 55-1587 • SCREW - strap 1
7 55-1800 • LOCKWASHER 1
8 55-3059 • NUT - captive 1
9 66-7800 • FILTER - oil 1
10 33-2545 • O-RING 3
11 33-1936 • O-RING 1
12 91-7506 • BRACKET - oil filter 1
13 55-3300 • NUT 2
14 55-2363 • LOCKWASHER 2
15 55-2959 • LOCKWASHER 1
16 55-2114 • NUT 1
17 55-8460 • STUD - bracket 2
18 55-8461 • STUD - bracket 1
19 66-8051 • TUBE - filter to compressor 1
20 55-8425 • ADAPTER 1
21 8102-743 COMPRESSOR - service (see 133D7, 460V) 1
22 91-7754 EXTRUSION - rubber 1

36
 117F5 COMPRESSOR JUNCTION BOX
Revised
2/16/96

COMPRESSOR
JUNCTION BOX
117F5
2/16/96

37
Revised
2/16/96 COMPRESSOR JUNCTION BOX 117F5
REF PART# DESCRIPTION QTY
1 91-7120 BOX - junction (compressor) 1
2 33-2792 GASKET 1
55-3559 SCREW - box 4
55-2964 LOCKWASHER 4
55-2001 FLATWASHER 4
3 44-4341 BOARD - terminal 1
55-2991 SCREW - block 2
55-2001 FLATWASHER 2
55-2996 LOCKWASHER 2
4 99-2847 COVER 1
55-3027 SCREW - cover 4
55-2964 LOCKWASHER 4
55-2001 FLATWASHER 4
5 33-976 GASKET 1
6 55-5018 NUT 1
7 55-6141 CONNECTOR 1
8 55-2995 SCREW - ground 1
55-3496 LOCKWASHER 1
55-2001 FLATWASHER 1
9 99-6519 PAD (neoprene) 1
10 91-6207 NAMEPLATE - danger 1

38
 137A11 ELECTRICAL COMPONENTS
Revised
2/6/01

ELECTRICAL
COMPONENTS
137A11
2/6/01

39
Revised
2/6/01 ELECTRICAL COMPONENTS 137A11
REF PART# DESCRIPTION QTY
1 104-608 MOTOR - evaporator fan (see 137A9) 2
2 44-6565 SENSOR - defrost 1
3 41-1099 SENSOR - return air 1
4 41-806 SENSOR - discharge air 1
5 45-1682 HEATER - evaporator coil (see 128F7) 2
6 45-1683 HEATER - drip pan (see 128F7) 1
7 45-1303 TRANSFORMER (see 137D1) 1
8 41-1626 SWITCH - hpco (see 137A12) 1
9 104-613 MOTOR - condenser fan (see 137A8) 1
10 66-7865 VALVE - modulation (for connectors see 115D14) 1
66-7981 • VALVE & COIL (see 123A8) 1
11 44-9169 HARNESS - evaporator motor (#1) 1
44-9170 HARNESS - evaporator motor (#2) 1
12 8102-743 COMPRESSOR - service (see 133D7, 460V) 1
13 91-3238 BRACKET - cable restraint 1
55-2977 SCREW - bracket 3
55-2086 FLATWASHER 6
55-4953 NUT 3
14 NSS BOX - control (see 133D9) 1
15 66-7798 VALVE - solenoid (liquid refrigerant, for connectors see 1
115D14)
41-767 •• COIL 1
16 45-1612 CABLE - power (69 ft) 1
17 33-2631 BUSHING - cable 1
18 41-1976 PLUG - power 1
19 44-6360 SWITCH - hpco 1
20 44-8844 HARNESS - heater 1
21 41-1694 HARNESS - main (for connectors see 115D14) 1
22 41-444 SENSOR - head temperature 1
23 91-2462 BRACKET - sensor 1
55-1587 SCREW - bracket 3
55-1800 LOCKWASHER 3
55-2086 FLATWASHER 3
24 55-6388 CLAMP - sensor 2
55-2979 SCREW - clamp 1
55-2086 FLATWASHER 1
55-1800 LOCKWASHER 1
25 91-2197 BRACKET - sensor 1
55-5639 SCREW - bracket 2
26 44-8197 CONNECTOR - jumper (water pressure switch) 1
27 44-6930 SWITCH - lpco (for connectors see 115D14) 1
44-4258 • SWITCH - only 1

40
137A11 ELECTRICAL COMPONENTS
Revised
2/6/01

41
Revised
2/6/01 ELECTRICAL COMPONENTS 137A11
REF PART# DESCRIPTION QTY
28 66-7622 VALVE - solenoid (see 124E2) 1
29 66-7750 VALVE - solenoid 1
66-7725 • VALVE - solenoid (see 125B11) 1
30 45-1831 THERMOMETER - recording (see 107D14) 1
31 44-9249 HARNESS - sensor (USDA, see 113A12) 1
32 41-1978 SENSOR - humidity 1
33 91-7789 BRACKET - humidity sensor 1
55-5636 SCREW - bracket 4
34 91-7787 BOX - remote monitor (see 137A14) 1

42
 115D14 WEATHER PACK CONNECTORS
Revised
11/15/02

WEATHER PACK
CONNECTORS
115D14
11/15/02

43
Revised
11/15/02 WEATHER PACK CONNECTORS 115D14
REF PART# DESCRIPTION QTY
1 44-5836 TERMINAL - male (14-16 gauge) A/R
44-5883 TERMINAL - male (18-20 gauge) A/R
44-8851 TERMINAL - male (22 gauge) A/R
2 44-8681 SEAL (red, 0.066 - 0.079 id) A/R
44-5885 SEAL (green, 0.087 - 0.110 id, 18-20 gauge) A/R
44-5837 SEAL (gray, 0.110 - 0.137 id, 14-16 gauge) A/R
44-6324 SEAL (blue, 0.137 - 0.165 id, 12-14 gauge) A/R
44-7812 PLUG - cavity (green, no hole) A/R
3 44-7330 SHROUD (1 pin) 1
4 44-7327 CONNECTOR - tower (1 pin) 1
5 44-5839 TERMINAL (14-16 gauge, female) A/R
44-5884 TERMINAL (18-20 gauge, female) A/R
44-8853 TERMINAL (22 gauge, female) A/R
6 44-5835 SHROUD (2 pin) 1
7 44-5838 CONNECTOR - tower (2 pin) 1
8 44-9569 SHROUD (3 pin) 1
9 44-6959 CONNECTOR - tower (3 pin) 1
10 44-7880 SHROUD (4 pin) 1
11 44-7881 CONNECTOR - tower (4 pin) 1
12 44-8294 SHROUD (6 pin) 1
13 44-7872 CONNECTOR - tower (6 pin) 1
14 44-7884 SHROUD (22 pin) 1
15 44-7829 CONNECTOR - tower (22 pin) 1
16 44-7811 LOCK - secondary 2
17 41-1527 CONNECTOR - tower (4 pin) 1
18 41-1310 SHROUD (4 pin) 1
19 204-623 TOOL - pin removal 1
20 204-624 TOOL - terminal crimper 1

44
 137A13 CONTROL BOX
Revised
7/24/97

CONTROL BOX
137A13
7/24/97

45
Revised
7/24/97 CONTROL BOX 137A13
REF PART# DESCRIPTION QTY
1 98-3860 BOX - control 1
55-2977 SCREW - box 4
55-2086 FLATWASHER 4
55-1800 LOCKWASHER 4
2 44-6822 SOCKET - remote monitor 1
55-4437 SCREW - socket 4
55-2359 FLATWASHER 8
55-2360 LOCKWASHER 8
55-2361 NUT 4
3 41-895 RELAY 3
4 44-5537 SOCKET - relay 3
55-3511 SCREW - socket 2
55-3023 WASHER - sealing 2
55-2201 FLATWASHER 2
55-4223 NUT 2
5 44-2368 SWITCH - on/off (2pdt) 1
6 44-2099 SWITCH - defrost (1p) 1
55-2998 LOCKWASHER 4
7 99-8981 ANGLE 1
55-3028 WASHER - sealing 2
55-4953 NUT 2
8 99-8149 LATCH - door 1
9 55-4953 NUT 1
55-2086 FLATWASHER 3
55-2363 LOCKWASHER 1
10 99-8994 SPACER - tube 1
11 99-8993 BRACKET - latch 1
12 55-2957 SCREW 1
13 99-9240 ANGLE - microcontroller 1
55-2991 SCREW - angle 2
55-3008 WASHER - sealing 2
55-2001 FLATWASHER 2
55-4560 NUT 2
14 55-4953 NUT 1
15 99-8151 SPACER 1
203-393 SEALER - thread A/R
203-392 SEALER - antiseize A/R
16 55-2086 FLATWASHER 2
17 55-2977 SCREW - roller 1
18 91-4999 WINDOW 1
19 91-230 NAMEPLATE - On/Off Defrost 1
20 91-4998 COVER - control box 1

46
137A13 CONTROL BOX
Revised
7/24/97

47
Revised
7/24/97 CONTROL BOX 137A13
REF PART# DESCRIPTION QTY
21 99-8986 STRIP - gasket (25 ft) A/R
22 55-3473 PIN 2
23 44-8910 BOARD - pc/LED (see 120G1) 1
24 99-8161 SHIELD - light 2
55-7149 RIVET - shield (plastic) 8
25 99-9401 NAMEPLATE - Lights Display 1
26 55-4954 NUT - cover 2
27 55-2958 FLATWASHER 4
28 55-3034 WASHER - sealing 2
29 55-2959 LOCKWASHER 2
30 55-2114 NUT - cover 2
31 55-3059 NUT - captive 3
32 45-1599 CONTROLLER - microprocessor (see 137D4) 1
33 99-8162 ROLLER - door latch 1
34 44-739 BOOT - switch 2
35 99-7900 ROD - cover 2
36 NSS BREAKER - circuit (see 137D3) 1
37 NSS TRAY - high voltage (see 133B14) 1

48
 120G1 BOARD ASSEMBLY - PC/LED
Revised
11/22/99

BOARD ASSEM-
BLY - PC/LED
120G1
11/22/99

49
Revised
11/22/99 BOARD ASSEMBLY - PC/LED 120G1
REF PART# DESCRIPTION QTY
1 44-8910 BOARD - pc/LED (complete) 1
2 41-2558 • BOARD - pc/LED 1
3 91-4424 •• BLOCK - mounting board 2
4 91-3254 NAMEPLATE - Mode Lite Indicator 1
5 55-6036 SCREW - board to cover 2
6 55-3023 WASHER - sealing 2
7 55-3844 SCREW - board to block 2
8 55-3800 LOCKWASHER 2
9 55-2201 FLATWASHER 2
10 91-7656 BRACKET - board 1
11 55-8745 STANDOFF - bracket 2

50
 133B14 HIGH VOLTAGE TRAY
Revised
3/7/97

HIGH VOLTAGE
TRAY
133B14
3/7/97

51
Revised
3/7/97 HIGH VOLTAGE TRAY 133B14
REF PART# DESCRIPTION QTY
1 91-5623 PANEL - high voltage 1
99-8982 SEALER - tape (roll) A/R
2 55-5018 NUT 5
3 55-2788 FITTING - barb 5
4 44-8812 CONTACTOR 5
55-3842 SCREW - contactor 12
55-2964 LOCKWASHER 12
55-2001 FLATWASHER 12
5 44-8813 INTERLOCK - contactor 1
6 44-8811 TRANSFORMER - power 1
55-3842 SCREW - transformer 4
55-2964 LOCKWASHER 4
55-2001 FLATWASHER 4
7 44-8832 TRANSFORMER - current 1
55-3022 SCREW - transformer 2
55-2202 LOCKWASHER 2
55-2201 FLATWASHER 2
8 44-6381 CONNECTOR - transformer 2
44-5066 TERMINAL - fingrip 2
9 55-5111 CONNECTOR - cable 10
10 55-5885 CONNECTOR - cable 2
11 55-1587 SCREW - panel to box 12
12 55-3028 WASHER - sealing 12
13 55-2086 FLATWASHER 12
14 55-4953 NUT 12
15 55-3000 SCREW - ground 3
55-3008 WASHER - sealing 3
16 55-2996 LOCKWASHER 6
55-2001 FLATWASHER 6
17 55-2965 NUT 6
18 41-1971 CONTACTOR - phase correction (see 119G3) 1
55-3842 SCREW - contactor 4
55-2964 LOCKWASHER 4
55-2201 FLATWASHER 4
19 44-3710 JUMPER 1
20 99-3522 NAMEPLATE - Caution 460 Volts 1
21 33-1435 GROMMET - connector 6
22 33-2753 GROMMET 1
23 41-758 HARNESS - high voltage tray to microprocessor 1
24 41-761 • SOCKET - liquid injection sensor (2 circuit) 1

52
 CONTACTOR ASSEMBLY (PHASE CORRECTION,
119G3 460V)
Revised
1/14/99

CONTACTOR
ASSEMBLY
(PHASE CORREC-
TION, 460V)
119G3
1/14/99

53
 CONTACTOR ASSEMBLY (PHASE CORRECTION,
Revised
1/14/99 460V) 119G3
REF PART# DESCRIPTION QTY
41-1971 CONTACTOR - phase correction (complete) 1
1 44-5752 • CONTACTOR 1
2 44-4889 •• COIL - contactor 1
3 40-333 •• KIT - points 1
4 99-6511 • BRACKET - resistor 2
5 55-2869 • SCREW - bracket 4
6 55-3014 • LOCKWASHER 8
7 55-3013 • FLATWASHER 8
8 99-5225 • BRACKET - capacitor 1
9 55-3256 • SCREW - bracket 4
10 44-2812 • CAPACITOR (0.5 UF) 1
11 55-2330 • BANDWRAP 1
41-1980 • BOARD - phase correction 1
12 99-5226 •• BRACKET - pc board 1
13 44-5149 •• BOARD - pc 1
55-2012 •• RIVET - board 4
14 44-3832 •• RECTIFIER 2
15 41-1970 •• RESISTOR 2
16 55-4438 • SCREW - resistor 4
17 55-2998 • LOCKWASHER 4
18 55-2999 • NUT 4

54
 137D4 MICROPROCESSOR CONTROLLER (M53, M53.1)
Revised
11/23/98

MICROPROCES-
SOR CONTROL-
LER (M53, M53.1)
137D4
11/23/98

55
Revised
11/23/98 MICROPROCESSOR CONTROLLER (M53, M53.1) 137D4
REF PART# DESCRIPTION QTY
1 45-1599 CONTROLLER - microprocessor (A+) 1
2 44-5571 • RELAY - microprocessor 9
3 41-1101 • JUMPER - terminal (7 fin) 1
4 44-7253 • JUMPER - terminal (3 fin) 1
5 91-6574 • PANEL - microprocessor (rear) 1
6 55-3845 • SCREW - rear panel 6
55-3014 • LOCKWASHER 6
55-3013 • FLATWASHER 6
7 99-8166 • HINGE 4
55-4199 • SCREW - hinge 4
55-3014 • LOCKWASHER 4
55-2999 • NUT 4
8 99-8167 • BLOCK - hinge 2
55-2997 • SCREW - block 4
55-3014 • LOCKWASHER 4
55-3013 • FLATWASHER 4
9 91-3458 • COVER - assembly 1
92-1159 • NAMEPLATE - cover 1
10 44-6564 • CONNECTOR & CABLE - data port 1
55-3427 • SCREW - connector 2
11 44-7468 • BULB - alarm 1
44-7469 • LENS (red) 1
12 91-2304 • COVER (top) 1
91-1109 •• NAMEPLATE - digital display 1
13 99-9341 • COVER - connector 1
55-4437 • SCREW - cover 2
55-2359 • FLATWASHER 2
55-2360 • LOCKWASHER 2
55-2361 • NUT 2
14 55-6771 • SCREW - assembly 3
15 55-5396 • SCREW 2
55-3059 • NUT - captive 2
16 44-9393 • KEYPAD 1
17 91-4019 • NAMEPLATE - Caution, Sensitive Electronic Devices 1
18 203-439 • BATTERY - lithium (3.6V) 1
19 33-1264 • STRIP - gasket 1
20 55-5425 • PLUG - button 1

56
137D4 MICROPROCESSOR CONTROLLER (M53, M53.1)
Revised
11/23/98

57
Revised
11/23/98 MICROPROCESSOR CONTROLLER (M53, M53.1) 137D4
REF PART# DESCRIPTION QTY
21 91-6575 • NAMEPLATE - Real Time Clock 1
22 44-8187 • JUMPER 1
23 99-8169 ANGLE - hinge 1
55-2995 SCREW - angle & hinge 7
55-3008 WASHER - sealing (angle) 3
55-2001 FLATWASHER - hinge 4
55-4560 NUT - hinge 4
24 99-8168 HINGE 2
25 204-635 INSTALLER - integrated circuit 1
26 204-636 REMOVER - integrated circuit 1
27 204-622 WRIST STRAP - electrostatic 1

NOTE: The printed circuit boards are not sold separately. The microprocessor must be replaced as a com-
plete unit. General Safety Equipment Precautions for Servicing Units Equipped with THERMOGUARD
Microprocessor Controllers The Thermoguard Microprocessor, like all micro-electronic circuits in use
today, requires special precautions in handling to avoid damaging sensitive electronic components.
While these circuits are extremely reliable and immune to most environmental extremes, they are sen-
sitive to static electricity and damage from certain external causes. Precautions must be taken when
servicing units and/or containers with these Controllers installed to ensure that the Controller and other
sensitive electronic components are not damaged. If these precautionary measures are not followed,
the risk of significant damage to the electronic components of the unit is possible. The primary risk
potential results from the failure to wear adequate electrostatic discharge preventative equipment
when handling and/or servicing the Controller. The second cause results from electric welding on the
unit and/or container chassis without taking precautionary steps.

58
 126G13 HARNESS GROUP - REMOTE MONITOR
Revised
2/28/96

HARNESS GROUP
- REMOTE MONI-
TOR
126G13
2/28/96

59
Revised
2/28/96 HARNESS GROUP - REMOTE MONITOR 126G13
REF PART# DESCRIPTION QTY
1 44-7337 CONNECTOR & CABLE - remote monitor 1
2 44-8972 • CONNECTOR (15 pin, female) 2
3 41-1220 • CONNECTOR (15 pin, male) 1
4 99-9604 BRACKET - connector 2
55-7136 SCREW - connector 2
55-2359 FLATWASHER 4
55-2360 LOCKWASHER 2
55-2361 NUT 2
5 44-7336 HARNESS - remote monitor 1
6 41-1218 • CONNECTOR (15 pin, male) 1
7 41-1217 • COVER - connector 1
8 41-1219 • DIODE 1

60
 137D3 CIRCUIT BREAKER ASSEMBLY
Revised
11/7/96

CIRCUIT
BREAKER ASSEM-
BLY
137D3
11/7/96

61
Revised
11/7/96 CIRCUIT BREAKER ASSEMBLY 137D3
REF PART# DESCRIPTION QTY
1 91-7655 BRACKET - circuit breaker 1
55-2991 SCREW - bracket 3
55-3008 WASHER - sealing 3
2 44-6949 BREAKER - circuit (25 amp) 1
55-2997 SCREW - breaker 2
55-3013 FLATWASHER 4
55-3014 LOCKWASHER 4
55-5754 LOCKNUT 4
3 44-3280 RECTIFIER 1
203-395 MASTIC - heat transfer A/R
55-2997 SCREW - rectifier 2
55-3013 FLATWASHER 4
55-3014 LOCKWASHER 4
55-2999 NUT 2
4 91-6196 COVER - hourmeter 1
55-3256 SCREW - cover 2
55-3014 LOCKWASHER 2
55-3013 FLATWASHER 2
55-5754 NUT 2
5 55-8746 PLUG - button 3
6 91-6194 NAMEPLATE - Circuit Breaker 1
7 41-756 HARNESS - circuit breaker 1
8 44-8973 • CONNECTOR 1
9 44-6558 BREAKER - circuit (1.5 amp) 1
10 44-6557 BREAKER - circuit (3.0 amp) 2
11 44-5996 BREAKER - circuit (5.0 amp) 2
12 91-6593 NAMEPLATE - HV Part Identification 1
13 44-6180 BREAKER - circuit (1.0 amp) 1

62
 128F7 DEFROST GROUP
Revised
6/27/95

DEFROST GROUP
128F7
6/27/95

63
Revised
6/27/95 DEFROST GROUP 128F7
REF PART# DESCRIPTION QTY
1 98-2985 PAN - drain (auxilliary) 1
55-1587 SCREW - pan 8
55-1800 LOCKWASHER 8
55-2086 FLATWASHER 8
55-4953 NUT 4
55-3059 NUT - captive 4
2 99-8964 BRACKET - drain pan 1
3 45-1682 HEATER - evaporator coil 2
4 91-3228 BRACKET - heater 4
5 99-8973 BRACKET - drip pan heater 4
55-5639 SCREW - bracket 20
6 45-1683 HEATER - drip pan 1
7 99-7103 HOSE - drain 2
55-2332 BANDWRAP 2
8 99-9230 CLIP - drain tube retainer 2
9 99-8977 TUBE - drain 2

64
 137A14 REMOTE MONITOR BOX
Revised
1/18/02

REMOTE MONI-
TOR BOX
137A14
1/18/02

65
Revised
1/18/02 REMOTE MONITOR BOX 137A14
REF PART# DESCRIPTION QTY
1 91-7787 BOX - remote monitor 1
55-1587 SCREW - box 4
55-2086 FLATWASHER 4
55-1800 LOCKWASHER 4
55-4953 LOCKNUT 4
2 91-6809 BRACKET - connector retaining 1
55-4953 LOCKNUT - bracket 1
55-2086 FLATWASHER 1
3 44-6557 BREAKER - circuit 1
4 91-6812 NAMEPLATE - CB10 1
5 55-2977 SCREW - ground 1
55-2086 FLATWASHER 2
55-2993 LOCKWASHER 2
55-1801 NUT 2
6 41-1262 TRANSFORMER 1
55-2989 SCREW - transformer 4
55-2201 FLATWASHER 4
55-2202 LOCKWASHER 4
7 41-1261 MONITOR - remote 1
8 41-4643 • FUSE (2 amp) 1
9 99-7834 NAMEPLATE - Caution 1
10 99-6968 STRIP - sealing (0.12 x 1 x 50 ft) A/R
11 91-7788 COVER - box 1
55-7470 SCREW - cover 1
55-3319 WASHER - sealing 1
55-2086 FLATWASHER 1
12 91-6808 NAMEPLATE - remote communications 1
13 99-5454 NAMEPLATE - Caution 460 Volt 1
14 99-8986 STRIP - gasket (25 ft) A/R
15 41-1265 HARNESS - low voltage (assembly) 1
16 41-1267 • FLANGE - mounting 1
17 41-1266 • PLUG - circular 1
18 41-1268 HARNESS - high voltage 1
19 41-1267 • FLANGE - mounting 1
20 41-1269 • PLUG - circular (6) 1
21 41-1264 BOARD - terminal (5 terminal) 1
55-4487 SCREW - board 4
55-3013 FLATWASHER 4
55-3014 LOCKWASHER 4
22 41-1263 BOARD - terminal 1
23 91-6811 MARKSTRIP 1
24 91-6810 MARKSTRIP 1
66
137A14 REMOTE MONITOR BOX
Revised
1/18/02

67
Revised
1/18/02 REMOTE MONITOR BOX 137A14
REF PART# DESCRIPTION QTY
25 55-3059 NUT - captive 1
26 55-5111 CONNECTOR - liquid tite 2
27 91-6805 BRACKET - monitor 1
55-4953 LOCKNUT - bracket 4
55-2086 FLATWASHER 4

68
 137D1 TRANSFORMER GROUP
Revised
11/7/96

TRANSFORMER
GROUP
137D1
11/7/96

69
Revised
11/7/96 TRANSFORMER GROUP 137D1
REF PART# DESCRIPTION QTY
1 45-1303 TRANSFORMER 1
55-4955 NUT - transformer 4
55-2641 FLATWASHER 4
2 41-1977 RECEPTACLE - power 1
55-2991 SCREW - receptacle 4
55-2964 LOCKWASHER 4
55-2001 FLATWASHER 8
55-6152 INSERT 4
3 55-2977 SCREW - cover & clamp 11
55-1800 LOCKWASHER 9
55-2086 FLATWASHER 7
55-4953 LOCKNUT 4
4 91-1343 CLAMP - cable 1
55-2977 SCREW - clamp 4
55-2086 FLATWASHER 4
55-1800 LOCKWASHER 4
5 91-7786 COVER - bottom 1
6 45-1358 CABLE - power (69 ft) 1
7 55-3507 SCREW - ground 1
55-401 FLATWASHER 2
55-1852 LOCKWASHER 1
55-346 NUT 2
8 99-9753 CLAMP - cable 2
33-1841 GASKET - clamp 1

70
 133D14 THERMOMETER GROUP
Revised
7/23/98

THERMOMETER
GROUP
133D14
7/23/98

71
Revised
7/23/98 THERMOMETER GROUP 133D14
REF PART# DESCRIPTION QTY
1 45-1831 THERMOMETER - recording (see 107D14) 1
55-3018 SCREW - thermometer 4
55-2086 FLATWASHER 4
55-1800 LOCKWASHER 4
55-1801 NUT 4
2 91-5003 COVER - box 1
3 99-7849 • STRIP - gasket (0.62 in wide, bulk) A/R
91-5004 • STRIP - gasket (1.0 in wide, bulk) A/R
4 91-4217 • WINDOW - cover 1
5 91-5007 • PLATE - latch 1
55-2988 • RIVET - blind 2
6 91-5005 LATCH - cover 1
55-2988 RIVET - blind 2
7 91-4223 BRACKET - box (bottom) 1
8 91-4222 BRACKET - box (top) 1
55-2977 SCREW - bracket 4
55-2086 FLATWASHER 8
55-1800 LOCKWASHER 4
55-4953 LOCKNUT 4
9 91-5002 BOX - thermometer 1
10 99-7230 GUIDE - latch 1
55-3027 SCREW - guide (top) 1
55-3000 SCREW - guide (bottom) 1
55-2001 FLATWASHER 4
55-4560 NUT (hexstop) 2
55-2964 LOCKWASHER 1
55-2965 NUT 1
11 91-4219 HINGE - right hand 1
12 91-4220 HINGE - left hand 1
55-3308 SCREW - hinge 8
55-2001 FLATWASHER 8
55-2964 LOCKWASHER 8
13 91-4218 PLATE - box (bottom) 1
55-1844 SCREW - plate/bracket 3
55-2290 NUT 3
55-2201 FLATWASHER 3
55-2202 LOCKWASHER 3
14 91-5006 BRACKET - latch 1
15 33-451 GROMMET 1
16 91-758 CLAMP - sensor 2
55-5698 SCREW - clamp 2
55-2001 FLATWASHER 2
72
133D14 THERMOMETER GROUP
Revised
7/23/98

73
Revised
7/23/98 THERMOMETER GROUP 133D14
REF PART# DESCRIPTION QTY
55-4560 NUT (hexstop) 2

74
 107D14 RECORDING THERMOMETER ASSEMBLY - 31 DAY
Revised
7/23/98

RECORDING
THERMOMETER
ASSEMBLY - 31
DAY
107D14
7/23/98

75
Revised
7/23/98 RECORDING THERMOMETER ASSEMBLY - 31 DAY 107D14
REF PART# DESCRIPTION QTY
45-1831 THERMOMETER - recording (temperature) 1
1 91-4382 • LIFTER - assembly 1
2 44-9782 • TIMER - assembly 1
3 44-9780 • ELEMENT - power 1
4 91-4380 • PLATE - recorder 1
5 203-219 • CHART - recording paper 1
6 91-4381 • NUT - chart 1
7 44-9781 • INDICATOR - voltage 1
8 NSS • BATTERY 1
9 NSS • HOLDER - battery 1
10 NSS • BRACKET - voltage indicator 1
11 NSS • BRACKET - sensor 1
12 NSS • BODY - mounting 1
13 NSS • BRACKET 1
14 NSS • BOARD - terminal 1
15 NSS • PAD (neoprene) 1

76
 113A12 USDA HARNESS GROUP
Revised
1/10/95

USDA HARNESS
GROUP
113A12
1/10/95

77
Revised
1/10/95 USDA HARNESS GROUP 113A12
REF PART# DESCRIPTION QTY
1 91-5546 BRACKET - connectors 1
55-2969 SCREW - bracket 2
55-2958 FLATWASHER 4
55-6157 WASHER - special 2
55-4954 NUT 2
2 44-9249 HARNESS - sensor (USDA) 1
3 44-8329 • RECEPTACLE 1
4 44-8333 • CAP - dust (receptacle) 1
5 44-8334 • STRAIN - relief 1
6 99-3685 • CHAIN - cap 1
7 91-5547 NAMEPLATE - USDA connectors 1
8 55-3427 SCREW - connector 4
55-2359 FLATWASHER 4
55-2360 LOCKWASHER 4
55-2361 NUT 4

78
 137D5 STRUCTURAL COMPONENTS
Revised
11/7/96

STRUCTURAL
COMPONENTS
137D5
11/7/96

79
Revised
11/7/96 STRUCTURAL COMPONENTS 137D5
REF PART# DESCRIPTION QTY
1 98-5087 FRAME - unit (foamed, complete) 1
2 91-7701 • NUTSTRIP - door 24
55-3044 • RIVET - nutstrip 48
99-3281 MOUNT - cable tie 17
55-2988 RIVET - blind 17
3 98-4046 SCREEN - air (poly) 1
55-3035 RIVET 4
4 98-4572 PANEL - upper rear 1
5 33-1693 • GASKET - panel (rear, top) 2
6 99-8967 • STRIP - gasket support 2
55-3010 • RIVET 6
55-7527 SCREW - panel 15
55-5223 WASHER - special 15
7 98-4345 PANEL (lower, rear) 1
55-3098 SCREW 25
55-5223 WASHER - spacer 25
55-3059 NUT - speed 21
8 33-1694 GASKET - panel (rear, bottom) 2
55-2988 RIVET 32
9 99-6968 STRIP - sealing (0.12 x 1 x 50 ft) A/R
10 98-3202 GRILLE - condenser (see 137A8) 1
11 99-9702 STRIP - gasket (grille) 2
12 98-4552 PANEL - compressor 1
55-1587 SCREW - panel 4
55-2086 FLATWASHER 4
55-1800 LOCKWASHER 4
13 98-3423 CHANNEL - stiffener 4
14 91-731 ANGLE - screen support 1
15 99-9531 MEMBER - screen (right) 1
16 99-9530 MEMBER - screen (left) 1

80
 125B10 DOOR ASSEMBLY SENSOR
Revised
9/2/97

DOOR ASSEMBLY
SENSOR
125B10
9/2/97

81
Revised
9/2/97 DOOR ASSEMBLY SENSOR 125B10
REF PART# DESCRIPTION QTY
1 91-6562 POCKET - door 1
2 91-6560 INSULATION - door 1
3 33-2664 GASKET - door 1
4 91-6561 PANEL - door 1
55-8365 SCREW - panel 2
55-2086 FLATWASHER 2
55-1800 LOCKWASHER 2
5 55-6153 CONNECTOR - liquid tite 1
6 55-8270 NUT - connector 1
7 55-8317 SCREW - pocket 1
8 55-2086 FLATWASHER 1
203-393 SEALER - thread A/R
9 55-6388 CLAMP - tube 1
55-2993 LOCKWASHER 1
55-1801 NUT 1
10 55-4377 CLAMP - harness 1
11 91-6550 GUARD - sensor 1
55-2988 RIVET - guard 4

82
 137D2 NAMEPLATES
Revised
10/5/01

NAMEPLATES
137D2
10/5/01

83
Revised
10/5/01 NAMEPLATES 137D2
REF PART# DESCRIPTION QTY
1 91-5634 NAMEPLATE - Thermo King 1
2 91-3460 NAMEPLATE - Caution, Sensitive Electronic Devices 1
3 99-9401 NAMEPLATE - Lights Display 1
4 91-6447 NAMEPLATE - Schematic diagram (plastic) 1
5 91-6448 NAMEPLATE - Wiring Diagram (plastic) 1
6 99-9234 NAMEPLATE - Fan Universal 1
7 99-9534 NAMEPLATE - American Bureau of Shipping 1
8 99-9084 NAMEPLATE - arrow 1
9 91-5637 NAMEPLATE - arrow 1
10 91-6904 NAMEPLATE - Operating instructions 1
11 91-5635 NAMEPLATE - Setpoint Temperature Alarm 1
12 91-5459 NAMEPLATE - R134a 1
13 99-3522 NAMEPLATE - Caution 460 Volts 1
14 91-6968 NAMEPLATE - 460 Volt Unit 1
15 91-5640 NAMEPLATE - R134a Compressor 1
16 91-6966 NAMEPLATE - Caution condenser fan (English) 1
17 91-7784 NAMEPLATE - Caution Condenser Fan (Korean) 1
18 91-5639 NAMEPLATE - Fresh Air Exchange 1
19 91-5636 NAMEPLATE - Liquid Level 1
20 91-3254 NAMEPLATE - Mode Lite Indicator 1
21 91-7475 NAMEPLATE - Caution Compressor (English) 1
22 91-7785 NAMEPLATE - Caution Compressor (Korean) 1
23 91-5638 NAMEPLATE - Unit On/Off 1
24 91-4250 NAMEPLATE - HFC 134a 1

84
 INDEX NUMERICAL BY PART NUMBER

104-608 12, 40 33-768 18 44-5752 54

104-613 8, 40 33-810 14 44-5835 44
11-3305 8 33-920 18, 30 44-5836 44
20-157 34, 36 33-976 38 44-5837 44
203-219 76 40-333 54 44-5838 44
203-392 12, 46 41-1097 26 44-5839 44
203-393 30, 34, 36, 46, 82 41-1099 40 44-5883 44
203-395 62 41-1101 56 44-5884 44
203-397 6 41-1217 60 44-5885 44
203-439 56 41-1218 60 44-5996 62
203-516 32 41-1219 60 44-6180 62
204-622 58 41-1220 60 44-6324 44
204-623 44 41-1261 66 44-6360 18, 40
204-624 44 41-1262 66 44-6381 52
204-635 58 41-1263 66 44-6557 62, 66
204-636 58 41-1264 66 44-6558 62
22-1002 32 41-1265 66 44-6564 56
22-1051 32 41-1266 66 44-6565 40
22-1132 32 41-1267 66 44-6822 46
22-379 32 41-1268 66 44-6930 18, 40
22-398 32 41-1269 66 44-6949 62
22-408 32 41-1310 44 44-6959 44
22-775 32 41-1527 44 44-7253 56
22-776 32 41-1567 12 44-7270 8
22-780 32 41-1568 12 44-7327 44
22-781 32 41-1588 8 44-7330 44
30-199 32 41-1626 30, 40 44-7336 60
33-1015 16 41-1694 40 44-7337 60
33-1106 32 41-1970 54 44-739 48
33-1107 32 41-1971 52, 54 44-7468 56
33-1264 56 41-1976 40 44-7469 56
33-1435 52 41-1977 70 44-7811 44
33-1693 80 41-1978 42 44-7812 44
33-1694 80 41-1980 54 44-7829 44
33-1712 6 41-2558 50 44-7872 44
33-1724 14 41-444 30, 40 44-7880 44
33-1725 14 41-4643 66 44-7881 44
33-1841 70 41-485 32 44-7884 44
33-1936 18, 34, 36 41-756 62 44-8187 58
33-2015 6 41-758 52 44-8197 40
33-2218 32 41-761 52 44-8294 44
33-2220 32 41-767 18, 40 44-8329 78
33-2221 32 41-806 40 44-8333 78
33-2222 32 41-895 46 44-8334 78
33-2223 32 44-2099 46 44-8681 44
33-2224 32 44-2368 46 44-8811 52
33-2225 32 44-2812 54 44-8812 52
33-2226 32 44-3280 62 44-8813 52
33-2510 32 44-3710 52 44-8832 52
33-2542 30 44-3832 54 44-8844 40
33-2545 34, 36 44-4258 40 44-8851 44
33-2631 40 44-4341 38 44-8853 44
33-2664 82 44-4889 54 44-8910 48, 50
33-2753 52 44-5066 52 44-8972 60
33-2792 38 44-5149 54 44-8973 62
33-3007 30 44-5175 22 44-9169 40
33-314 14 44-5519 30 44-9170 40
33-350 30 44-5537 46 44-9249 42, 78
33-451 72 44-5571 56 44-9256 32

INDEX - 1
 INDEX NUMERICAL BY PART NUMBER

44-9257 32 55-2989 66 55-4742 8

44-9393 56 55-2991 38, 46, 62, 70 55-4811 16, 28
44-9569 44 55-2993 66, 82 55-4931 8
44-9780 76 55-2995 12, 38, 58 55-4953 18, 28, 40, 46, 52, 64,
44-9781 76 55-2996 38, 52 66, 68, 70, 72
44-9782 76 55-2997 56, 62 55-4954 8, 12, 14, 48, 78
45-1303 40, 70 55-2998 46, 54 55-4955 8, 70
45-1358 70 55-2999 54, 56, 62 55-5018 10, 14, 38, 52
45-1599 48, 56 55-3000 52, 72 55-5111 52, 68
45-1612 40 55-3008 46, 52, 58, 62 55-5120 6
45-1682 40, 64 55-3010 8, 80 55-5211 18
45-1683 40, 64 55-3013 54, 56, 62, 66 55-5223 12, 80
45-1831 42, 72, 76 55-3014 54, 56, 62, 66 55-5396 56
55-1587 8, 12, 14, 16, 18, 34, 36, 55-3018 72 55-5425 56
40, 52, 64, 66, 80 55-3022 52 55-5636 14, 42
55-1800 6, 8, 10, 12, 14, 16, 18, 55-3023 46, 50 55-5639 40, 64
34, 36, 40, 46, 64, 66, 55-3027 38, 72 55-5691 8
70, 72, 80, 82 55-3028 46, 52 55-5698 72
55-1801 12, 66, 72, 82 55-3034 48 55-5754 62
55-1844 72 55-3035 14, 80 55-5885 52
55-1852 70 55-3044 30, 80 55-6010 14
55-2001 6, 12, 18, 38, 46, 52, 58, 55-3049 6 55-6036 50
70, 72 55-3059 10, 12, 34, 36, 48, 56, 55-6141 38
55-2012 54 64, 68, 80 55-6152 70
55-2070 16 55-308 18 55-6153 82
55-2086 6, 8, 10, 12, 14, 16, 18, 55-3089 8 55-6157 78
28, 40, 46, 52, 64, 66, 55-3098 80 55-6388 16, 40, 82
68, 70, 72, 80, 82 55-3101 18 55-6771 56
55-2114 34, 36, 48 55-3121 18 55-7136 60
55-2159 18, 30 55-3256 54, 62 55-7149 48
55-2173 18, 28, 30 55-3295 16 55-7422 8, 12, 14
55-2201 46, 50, 52, 66, 72 55-3300 30, 34, 36 55-7470 66
55-2202 52, 66, 72 55-3308 72 55-7527 80
55-2290 72 55-3319 66 55-7564 30
55-2324 10, 14 55-3427 56, 78 55-7797 20
55-2330 54 55-346 70 55-8270 82
55-2332 64 55-3473 48 55-8311 18, 30
55-2359 46, 56, 60, 78 55-3496 38 55-8317 82
55-2360 46, 56, 60, 78 55-3507 70 55-8365 82
55-2361 46, 56, 60, 78 55-3511 46 55-8423 30
55-2363 30, 34, 36, 46 55-3559 38 55-8425 34, 36
55-2505 30 55-3565 30 55-8460 34, 36
55-2550 6 55-3800 50 55-8461 34, 36
55-2641 70 55-3842 52 55-8689 34, 36
55-2684 16 55-3844 50 55-8745 50
55-2747 18, 30 55-3845 56 55-8746 62
55-2788 10, 14, 52 55-401 70 55-8822 6
55-2869 54 55-4012 6 60-203 22
55-2957 46 55-4199 56 60-205 24
55-2958 8, 12, 14, 30, 48, 78 55-4223 46 60-207 26
55-2959 8, 12, 14, 34, 36, 48 55-4308 20 60-237 34
55-2962 12 55-4377 82 66-1955 18, 28
55-2964 12, 38, 52, 70, 72 55-4390 18 66-2296 30
55-2965 52, 72 55-4437 46, 56 66-3015 30
55-2969 8, 14, 30, 78 55-4438 54 66-3615 16
55-2976 28 55-4487 66 66-4466 16
55-2977 40, 46, 66, 70, 72 55-4526 12 66-4537 16
55-2979 6, 8, 16, 40 55-4560 18, 46, 58, 72, 74 66-4538 16
55-2988 72, 80, 82 55-4727 8, 30 66-5366 16

INDEX - 2
 INDEX NUMERICAL BY PART NUMBER

66-5367 16 91-2304 56 91-6560 82

66-5745 16 91-2462 40 91-6561 82
66-5752 28 91-3227 30 91-6562 82
66-622 18 91-3228 64 91-6574 56
66-6403 16 91-3238 40 91-6575 58
66-6567 16 91-3254 50, 84 91-6593 62
66-6601 16 91-3442 14 91-6623 30
66-6603 16 91-3458 56 91-6624 18
66-6605 28 91-3460 84 91-6629 16
66-6607 28, 34, 36 91-374 6 91-6805 68
66-6610 18, 30 91-4019 56 91-6808 66
66-6996 18 91-4217 72 91-6809 66
66-7121 16 91-4218 72 91-6810 66
66-7182 18, 30 91-4219 72 91-6811 66
66-7183 28, 34, 36 91-4220 72 91-6812 66
66-7359 28 91-4222 72 91-6904 84
66-7392 16 91-4223 72 91-6915 10
66-7420 18 91-4237 10 91-6961 10
66-7622 18, 24, 42 91-4250 84 91-6962 20
66-7642 18 91-4380 76 91-6964 34, 36
66-7643 16 91-4381 76 91-6966 84
66-7725 18, 26, 42 91-4382 76 91-6968 84
66-7750 18, 42 91-4424 50 91-7120 30, 38
66-7790 22 91-4998 46 91-731 80
66-7791 22 91-4999 46 91-7474 8
66-7798 18, 40 91-5002 72 91-7475 84
66-7800 34, 36 91-5003 72 91-7506 34, 36
66-7812 30 91-5004 72 91-758 72
66-7814 16 91-5005 72 91-7655 62
66-7816 18 91-5006 72 91-7656 50
66-7865 18, 40 91-5007 72 91-7701 80
66-7981 20, 40 91-5143 28 91-7704 30
66-8051 34, 36 91-5459 84 91-7754 34, 36
66-8054 34, 36 91-5546 78 91-7784 84
66-8055 16, 30 91-5547 78 91-7785 84
66-8317 18, 28 91-5623 52 91-7786 70
66-8519 20 91-5634 84 91-7787 42, 66
66-8520 20 91-5635 84 91-7788 66
66-8542 20 91-5636 84 91-7789 42
66-8543 20 91-5637 6, 84 91-7956 14
66-8544 16 91-5638 84 92-1159 56
66-8845 36 91-5639 6, 84 98-2982 12
66-9015 16 91-5640 84 98-2983 14
66-9378 16 91-5659 14 98-2985 64
67-1073 16 91-5790 16 98-2998 6
67-1272 14, 16 91-581 6 98-3035 8
67-1342 16 91-6153 8 98-3202 8, 80
67-1392 8, 18 91-6154 10 98-3423 80
77-1498 8, 12 91-6155 10 98-3860 46
78-520 8 91-6194 62 98-4046 80
78-550 12 91-6196 62 98-4236 8
78-551 12 91-6206 6 98-4345 80
8102-743 16, 30, 32, 34, 36, 40 91-6207 38 98-4552 80
91-1109 56 91-6210 12 98-4572 80
91-1343 70 91-6435 30 98-4573 14
91-1748 16 91-6447 84 98-5087 80
91-1874 18 91-6448 84 98-5168 6
91-2197 40 91-6550 82 98-5169 6
91-230 46 91-6554 16 99-1754 30

INDEX - 3
 INDEX NUMERICAL BY PART NUMBER

99-2847 38
99-3281 80
99-3522 52, 84
99-3685 78
99-5225 54
99-5226 54
99-5454 66
99-5966 8, 14
99-6511 54
99-6519 38
99-6748 6
99-6968 14, 66, 80
99-7088 8
99-7099 12
99-7103 64
99-7115 6
99-7230 72
99-7834 66
99-7849 72
99-7900 48
99-8149 46
99-8151 46
99-8161 48
99-8162 48
99-8166 56
99-8167 56
99-8168 58
99-8169 58
99-8958 12
99-8960 12
99-8963 14
99-8964 64
99-8967 80
99-8973 64
99-8977 64
99-8981 46
99-8982 52
99-8986 48, 66
99-8993 46
99-8994 46
99-9084 84
99-9168 14
99-9230 64
99-9234 84
99-9240 46
99-9251 6
99-9338 8
99-9341 56
99-9401 48, 84
99-9529 14
99-9530 80
99-9531 80
99-9534 84
99-9604 60
99-9702 8, 80
99-9753 70

INDEX - 4

A BRACKET - valve 18
ADAPTER 18, 30, 34, 36
ADAPTER - elbow 30
ADAPTER - tee 34, 36
ADHESIVE 6
ANGLE 46
ANGLE - coil support 14
ANGLE - condenser coil 8
ANGLE - hinge 58
ANGLE - lifting 30
ANGLE - microcontroller 46
ANGLE - screen support 80
B CHANNEL - compressor 30
BAND - motor 12
BANDWRAP 54, 64
BATTERY 76
BATTERY - lithium 56
BEARING - motor 8, 12
BLOCK - air 14
BLOCK - hinge 56
BLOCK - mounting board 50
BOARD - pc 54
BOARD - pc/LED 48, 50
BOARD - phase correction 54
BOARD - terminal 38, 66, 76
BODY 24
BODY - mounting 76
BOOT - switch 48
BOX - control 40, 46
BOX - junction 30, 38
BOX - remote monitor 42, 66
BOX - thermometer 72
BRACKET 76
BRACKET - air exchanger 6
BRACKET - board 50
BRACKET - box 72
BRACKET - cable restraint 40
BRACKET - capacitor 54
BRACKET - circuit breaker 62
BRACKET - coil 8
BRACKET - condenser motor 8
BRACKET - connector 60
BRACKET - connector retaining 66
BRACKET - connectors 78
BRACKET - drain pan 64
BRACKET - drip pan heater 64
BRACKET - duct 6
BRACKET - heater 64
BRACKET - humidity sensor 42
BRACKET - injection valve 30
BRACKET - latch 46, 72
BRACKET - monitor 68
BRACKET - oil filter 34, 36
BRACKET - orifice 8
BRACKET - pc board 54
BRACKET - resistor 54
BRACKET - sensor 40, 76
BRACKET - support 14
INDEX - 1
INDEX ALPHABETICAL BY DESCRIPTION
BRACKET - voltage indicator 76
BREAKER - circuit 48, 62, 66
BULB - alarm 56
BUSHING - cable 40
C DUCT - air exchanger 6
CABLE - power 30, 40, 70
CAP - dust 78
CAP - fitting 18, 28, 30, 34, 36
CAP - valve 30
CAPACITOR 54
CHAIN - cap 78
CHANNEL - stiffener 80
CHART - recording paper 76
CLAMP - bulb 16
CLAMP - cable 70
CLAMP - exchanger 18
CLAMP - harness 82
CLAMP - sensor 40, 72
CLAMP - suction tube 16, 28
CLAMP - tube 16, 82
CLIP - drain tube retainer 64
COIL 22, 26, 40
COIL - assembly 24
COIL - condenser 8, 18
COIL - contactor 54
COIL - evaporator 14, 16
COIL - valve 18
COMPRESSOR - service 16, 30, 32,
34, 36, 40
CONNECTOR 38, 60, 62
CONNECTOR - cable 52
CONNECTOR - jumper 40
CONNECTOR - liquid tite 68, 82
CONNECTOR - tower 44
CONNECTOR - transformer 52
CONNECTOR & CABLE - data port 56
CONNECTOR & CABLE - remote
monitor 60
CONTACTOR 52, 54
CONTACTOR - phase correction 52,
54
CONTROLLER - microprocessor 48,
56
COVER 38, 56
COVER - air exchange 6
COVER - air exchanger 6
COVER - assembly 56
COVER - bottom 70
COVER - box 66, 72
COVER - connector 56, 60
COVER - control box 46
COVER - hourmeter 62
COVER - housing 32
COVER - oil screen 32
COVER - stator 32
CRANKSHAFT - assembly 32
D
DEHYDRATOR 16
DIODE 60
DOOR - air exchanger 6
DOOR - blower housing 12
DOOR - evaporator 6
E
ELBOW 20, 34, 36
ELBOW - flange 18, 28
ELBOW - lpco 18
ELBOW - switch 30
ELEMENT - power 16, 76
EXTRUSION - rubber 34, 36
F
FAN - condenser 8
FILTER - oil 34, 36
FITTING 16
FITTING - adapter 28
FITTING - barb 10, 14, 52
FITTING - charge port 18, 28, 30
FITTING - refrigerant 34, 36
FITTING - saddle 16, 18
FITTING - tube 28
FLANGE - mounting 66
FLATWASHER 6, 8, 10, 12, 14, 16,
18, 28, 30, 38, 40, 46,
48, 50, 52, 54, 56, 60,
62, 64, 66, 68, 70, 72,
78, 80, 82
FLATWASHER - hinge 58
FLATWASHER - U-bolt 18
FRAME - unit 80
FUSE 66
G
GASKET 24, 38
GASKET - air exchanger 6
GASKET - bottom plate 32
GASKET - brass cap 30
GASKET - clamp 70
GASKET - cylinder head 32
GASKET - discharge valve 30
GASKET - door 82
GASKET - evaporator 14
GASKET - flare 18
GASKET - flare nut 16
GASKET - housing cover 32
GASKET - oil pump 32
GASKET - oil screen cover plate 32
GASKET - oil sight glass 32
GASKET - panel 80
GASKET - plastic cap 30
GASKET - plate 14
GASKET - stator cover 32
GASKET - terminal plate 32
GASKET - valve plate to body 32

GRILLE - condenser 8, 80
GROMMET 14, 52, 72
GROMMET - connector 52
GUARD - sensor 82
GUIDE - latch 72
H LATCH - door 46
HANGER - dehydrator 18
HARNESS - circuit breaker 62
HARNESS - condenser 8
HARNESS - evaporator motor 40
HARNESS - heater 40
HARNESS - high voltage 66
HARNESS - high voltage tray to
microprocessor 52
HARNESS - low voltage 66
HARNESS - main 40
HARNESS - remote monitor 60
HARNESS - sensor 42, 78
HEAD - cylinder 32
HEAT EXCHANGER 16
HEATER - drip pan 40, 64
HEATER - evaporator coil 40, 64
HINGE 56, 58
HINGE - left hand 72
HINGE - right hand 72
HOLDER - battery 76
HOSE - drain 64
HOUSING - blower 12, 14
I N
INDICATOR - liquid 18
INDICATOR - voltage 76
INSERT 70
INSERT - threaded 8, 12, 14
INSTALLER - integrated circuit 58
INSULATION - coil 10
INSULATION - door 82
INSULATION - exchanger 20
INSULATION - motor 10
INSULATOR - angle 10
INSULATOR - bracket 10
INSULATOR - coil 10
INTERLOCK - contactor 52
J NAMEPLATE - Caution, Sensitive
JUMPER 52, 58
JUMPER - terminal 56
K NAMEPLATE - Circuit Breaker 62
KEY - blower 14
KEY - motor 10
KEYPAD 56
KIT - bottom plate 32
KIT - gasket 32
KIT - oil filter 34, 36
KIT - oil pump 32
KIT - points 54
KIT - repair 22, 26
INDEX ALPHABETICAL BY DESCRIPTION
KIT - sight glass 32
KIT - valve plate 32
KIT - valve repair 24
L NAMEPLATE - On/Off Defrost 46
LATCH - cover 72
LENS 56
LIFTER - assembly 76
LOCK - secondary 44
LOCKNUT 14, 62, 66, 70, 72
LOCKNUT - bracket 66, 68
LOCKWASHER 6, 8, 10, 12, 14, 16,
18, 30, 34, 36, 38, 40,
46, 48, 50, 52, 54, 56,
60, 62, 64, 66, 70, 72,
78, 80, 82
M NAMEPLATE - Wiring Diagram 84
MARKSTRIP 66
MASTIC - heat transfer 62
MEMBER - screen 80
MONITOR - remote 66
MOTOR - condenser 8
MOTOR - condenser fan 40
MOTOR - evaporator blower 12
MOTOR - evaporator fan 40
MOUNT - cable tie 80
MOUNT - motor 14
NAMEPLATE - 460 Volt Unit 84
NAMEPLATE - American Bureau of
Shipping 84
NAMEPLATE - arrow 6, 84
NAMEPLATE - Caution 66
NAMEPLATE - Caution 460 Volt 66
NAMEPLATE - Caution 460 Volts 52,
84
NAMEPLATE - Caution Compressor
84
NAMEPLATE - Caution Condenser
Fan 84
NAMEPLATE - Caution condenser fan
84
Electronic Devices 56,
84
NAMEPLATE - CB10 66
NAMEPLATE - cover 56
NAMEPLATE - danger 38
NAMEPLATE - digital display 56
NAMEPLATE - Fan Universal 84
NAMEPLATE - Fresh Air Exchange 6,
84
NAMEPLATE - HFC 134a 84
NAMEPLATE - HV Part Identification
62
NAMEPLATE - Lights Display 48, 84
NAMEPLATE - Liquid Level 84
NAMEPLATE - Mode Lite Indicator 50,
84
NAMEPLATE - Operating instructions
84
NAMEPLATE - R134a 84
NAMEPLATE - R134a Compressor 84
NAMEPLATE - Real Time Clock 58
NAMEPLATE - remote
communications 66
NAMEPLATE - Schematic diagram 84
NAMEPLATE - Setpoint Temperature
Alarm 84
NAMEPLATE - Thermo King 84
NAMEPLATE - Unit On/Off 84
NAMEPLATE - USDA connectors 78
NUT 8, 12, 14, 18, 28, 34, 36, 38, 40,
46, 52, 54, 56, 60, 62,
64, 66, 70, 72, 74, 78, 82
NUT - bracket 30
NUT - captive 12, 34, 36, 48, 56, 64,
68
NUT - chart 76
NUT - coil 14
NUT - connector 10, 82
NUT - cover 48
NUT - hinge 58
NUT - speed 10, 80
NUT - transformer 70
NUT - u-bolt 18
NUTSTRIP 8
NUTSTRIP - compressor 30
NUTSTRIP - door 80
O
OIL - compressor 32
ORIFICE 8
ORIFICE - blower 12
O-RING 18, 34, 36
O-RING - oil sight glass 32
O-RING - relief valve 16
O-RING - suction 18, 30
O-RING - terminal fusite 32
P
PAD 30, 38, 76
PAN - drain 64
PANEL 80
PANEL - compressor 80
PANEL - door 82
PANEL - high voltage 52
PANEL - microprocessor 56
PANEL - upper rear 80
PIN 48
PIN - cotter 6
PISTON - assembly 24
INDEX - 2
 INDEX ALPHABETICAL BY DESCRIPTION

PISTON, PIN & ROD - group 32 SCREW - coil 8, 14 SPRING - plunger 24

PLATE - blower housing 12 SCREW - compressor 30 STANDOFF - bracket 50
PLATE - box 72 SCREW - connector 56, 60, 78 STRAIN - relief 78
PLATE - defrost switch access 14 SCREW - contactor 52 STRAP - filter 34, 36
PLATE - latch 72 SCREW - cover 38, 56, 62, 66 STRIP - gasket 6, 8, 14, 48, 56, 66, 72,
PLATE - recorder 76 SCREW - cover & clamp 70 80
PLATE - terminal mounting 32 SCREW - dehydrator 18 STRIP - gasket support 80
PLATE - voltage 24 SCREW - door 6, 12 STRIP - sealing 14, 66, 80
PLUG 14 SCREW - elbow 28 STUD - bracket 34, 36
PLUG - button 56, 62 SCREW - flange 18 SUPPORT - motors/blowers 14
PLUG - cavity 44 SCREW - grille 8 SWITCH - defrost 46
PLUG - circular 66 SCREW - ground 38, 52, 66, 70 SWITCH - hpco 18, 30, 40
PLUG - power 40 SCREW - guide 72 SWITCH - lpco 18, 40
PLUNGER 24 SCREW - hanger 18 SWITCH - only 40
POCKET - door 82 SCREW - hinge 56, 72 SWITCH - on/off 46
PROTECTOR - high speed winding 12 SCREW - housing 12
PROTECTOR - low speed winding 12 SCREW - hub 8 T
PROTECTOR - motor 8, 32 SCREW - hub to shaft 12 TANK - receiver 16
SCREW - motor 8, 12 TEE 18, 20
R SCREW - mount 14 TEE - oil pump 32
RECEPTACLE 78 SCREW - orifice 12 TERMINAL 44
RECEPTACLE - power 70 SCREW - pan 64 TERMINAL - fingrip 52
RECTIFIER 54, 62 SCREW - panel 80, 82 TERMINAL - male 44
RELAY 46 SCREW - panel to box 52 TERMINAL PLATE, STUD &
RELAY - microprocessor 56 SCREW - plate 12, 14 INSULATOR 32
REMOVER - integrated circuit 58 SCREW - plate/bracket 72 THERMOMETER - recording 42, 72,
RESISTOR 54 SCREW - pocket 82 76
RETAINER - coil 24 SCREW - rear panel 56 TIMER - assembly 76
RIVET 80 SCREW - receptacle 70 TOOL - pin removal 44
RIVET - blind 72, 80 SCREW - rectifier 62 TOOL - terminal crimper 44
RIVET - board 54 SCREW - resistor 54 TRANSFORMER 40, 66, 70
RIVET - clamp 18 SCREW - roller 46 TRANSFORMER - current 52
RIVET - gasket 14 SCREW - socket 46 TRANSFORMER - power 52
RIVET - guard 82 SCREW - strap 34, 36 TRAY - high voltage 48
RIVET - nutstrip 8, 30, 80 SCREW - support 14 TUBE 34, 36
RIVET - shield 48 SCREW - tank 16 TUBE - compound gauge 28
ROD - cover 48 SCREW - thermometer 72 TUBE - condenser to receiver tank 16
ROLLER - door latch 48 SCREW - transformer 52, 66 TUBE - dehydrator to solenoid 16
SCREW - valve 30 TUBE - drain 64
S SCREW - wing 6 TUBE - enclosing 24
SCREEN - air 80 SEAL 44 TUBE - equalizer 16
SCREEN - inlet 16 SEALER - antiseize 12, 46 TUBE - exchanger to coil 16
SCREEN - inlet strainer 22 SEALER - tape 52 TUBE - exchanger to expansion valve
SCREEN - oil 32 SEALER - thread 30, 34, 36, 46, 82 16
SCREEN - suction strainer 32 SENSOR - defrost 40 TUBE - exchanger to tee 16
SCREW 46, 56, 80 SENSOR - discharge air 40 TUBE - filter to compressor 34, 36
SCREW - angle 8, 30, 46 SENSOR - head temperature 40 TUBE - liquid 16
SCREW - angle & hinge 58 SENSOR - heat 30 TUBE - receiver to dehydrator 16
SCREW - assembly 56 SENSOR - humidity 42 TUBE - solenoid to tee 18
SCREW - block 38, 56 SENSOR - return air 40 TUBE - suction 16, 18, 28
SCREW - board 66 SHIELD - light 48 TUBE - tee to solenoid valve 18
SCREW - board to block 50 SHROUD 44 TUBE - valve to check valve 20
SCREW - board to cover 50 SLEEVING - hose 8 TUBE - valve to coil 16
SCREW - box 38, 46, 66 SOCKET - liquid injection sensor 52 TUBE - valve to valve 20
SCREW - bracket 6, 8, 18, 40, 42, 54, SOCKET - relay 46
62, 64, 72, 78 SOCKET - remote monitor 46 U
SCREW - breaker 62 SPACER 46 U-BOLT - valve 18
SCREW - channel 30 SPACER - clamp 16
SCREW - clamp 16, 28, 40, 70, 72 SPACER - tube 46

INDEX - 3
 INDEX ALPHABETICAL BY DESCRIPTION

V
VALVE - check 20
VALVE - dehydrator inlet 16
VALVE - discharge 16, 30
VALVE - expansion 16
VALVE - modulation 18, 40
VALVE - pressure regulator 20
VALVE - relief 16
VALVE - solenoid 18, 24, 26, 40, 42
VALVE & COIL 20, 40

W
WASHER - belleville 30
WASHER - sealing 46, 48, 50, 52, 58,
62, 66
WASHER - spacer 30, 80
WASHER - special 6, 8, 12, 78, 80
WHEEL - blower 12
WINDOW 46
WINDOW - cover 72
WRIST STRAP - electrostatic 58

INDEX - 4