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Mridul Sarkar
Integrated Environmental Solutions India Pvt. Ltd.
Pune-411021, India.
mridul.sarkar@iesve.com; mridul.rns@gmail.com
Warp around heat pipes (WAHP) belong to a special class of recuperative heat exchangers that transfer
heat from inlet to outlet locations via thermal gradient, without using any energy. In the present work,
effects of various mechanical parameters on the performance of a WAHP dehumidifier system that are
based on the underlying principles of heat and mass conservation are presented primarily from a
theoretical point of view. A simplified methodology pertaining to wet cooling coils is applied here for
defining the case of moisture condensation during precooling process at WAHP evaporator. Inlet air
temperature, inlet humidity ratio, air mass flow rate, dehumidifier outlet temperature and effectiveness
are the main operational parameters considered in this study. On the other hand, comparative
performance study of the WAHP system is done through other set of thermodynamic parameters like
the supply air temperature, supply humidity ratio, specific coil load and recovered enthalpy. The subtle
variations in these factors against the operational parameters not only help in stipulating functional
characteristics of the WAHP, but also allow HVAC designers to make informed decisions for system
design and performance without relying entirely on manufacturer’s equipment data.
Keywords: Wrap-around heat pipe (WAHP), dehumidification, humidity, coil load, recovered
enthalpy, effectiveness
Baghban et al. presented theoretical and experimental Many researchers have also evaluated the economic
investigations of a methanol-based HPHX system8 for potential of heat pipes for building air conditioning.
hospital surgery rooms. Yau showed the impact of heat Jouhara conducted a detailed study on the energy
pipes on the energy efficiency of dehumidification performance13 of WAHP and reported an annual saving
systems9 through transient simulation model of an of 134 MWh for a ventilation system supplying 3m3/s
HVAC system installed with two 8-row HPHX for an of outdoor air. Zhang et al. presented simulation
operating theater in tropical climate of Malaysia. results14 showing the energy conservation potential of
Ahmadzadehtalatapeh investigated the performance of heat pipes for dedicated outdoor air handling units
an air conditioning system with a HPHX10 and verified serving office buildings in Hong Kong.
that it met the comfort criteria recommended by From the literature review, it is quite evident that
ASHRAE through TRNSYS simulation. the application of heat pipes for air conditioning and
Experimental study of an air handling unit with 7- building HVAC services is an active area of research
looed WAHP11 by Jouhara et al. is aimed towards the and development. Despite all of these, lack of
investigation of the effect of heat loads and face simplified methodologies for analyzing the
velocities on the overall resistance of the heat pipe performance of heat pipes forces designers and
loops. They also concluded that the overall engineers to depend on various manufacturer selection
effectiveness of WAHP decreases as the face velocity software and catalogs. The present work is aimed
increases. Ezzuddin et al. presented an experimental towards bridging this knowledge gap. The primary two-
investigation of WAHP charged with R-134a fold objective of the present work is outlined as follows:
refrigerant12 and two-pass evaporator and condenser • Establishing basic formulations for defining
sections to characterize the thermal performance of the psychrometric process through a WAHP enhanced
system in terms of overall thermal resistance.
Fig. 1. Schematic of heat pipe systems used in HVAC: (a) Wrap-Around Heat Pipe (WAHP), (b) Heat Pipe Heat Exchanger (HPHX).
Theoretical parametric study of Wrap-Around Heat Pipe (WAHP) in air conditioning systems 3
The sensible effectiveness of WAHP from fig.1 is Based on the comparison between evaporator exit
given by: temperature and the inlet dew point temperature, two
4 Mridul Sarkar
different cases can be shown as per the proceeding The unit for temperature in Eq. (10) is Kelvin. Hence,
subsections. here ‘T’ implies T0+t. The saturation humidity ratio
corresponding to this temperature is given by:
3.1.1. Case 1: No condensation
If the temperature at evaporator exit (t2) is greater PTadp
than or equal to the inlet DPT, moisture condensation adp (11)
Pt PTadp
does not occur at the evaporator and unsaturated air
passes through the coil. So in case 1:
Humidity ratio at the coil exit is obtained by
substituting the value of ωadp into Eq. (9). It should be
t2 DPT1 (6)
noted that the relative humidity of air at coil exit can not
In this case, the absolute humidity at point 2 will be: exceed 100%. If air reaches the saturation condition in-
between coil inlet and exit temperatures, it follows the
100% RH curve on a psychrometric chart for rest of the
2 1 (7)
process. In that case, ω3 will be simply equal to
saturation humidity ratio corresponding to the coil exit
On a psychrometric chart, the cooling-dehumidification temperature. Since, heat addition to the air stream at
process through the coil can be simply depicted by a condenser is entirely sensible, humidity ratio remains
straight line from the coil inlet to outlet conditions that unchanged after leaving the condenser:
intersects the saturation curve at coil ADP (apparatus
dew point) on extending further16. In terms of the ADP 4 3
and coil bypass factor (BF), coil outlet temperature is:
Since, humidity ratio at the condenser inlet and exit are inside has almost a uniform temperature throughout its
unknown and heat transfer to air at condenser side is length and its overall thermal resistance is due to
entirely sensible, Eq. (13) can be written as: external fluid flow at the evaporator and condenser
(14) sections3, 5. In terms of NTU on evaporator side, the
Qc ma c pm t4 t3 overall NTU of WAHP module is give by:
The term cpm is the specific heat of moist air and can be NTU e
NTUWAHP (19)
approximated within the limits of workable accuracy by 2
a constant value ~ 1.02 kJ/kg-K for a wide range of
humidity ratios encountered in air conditioning From Eq. (17) and (19):
systems. Using Eq. (2), (13) and (14):
2WAHP
q2 q1 c pm t4 t3 NTU e (20)
(15) 1 WAHP
where, the inlet enthalpy (q1) is given by: As with cooling coils, bypass factor of the evaporator
section can be similarly defined in terms of NTU as:
q1 c pa t1 1 l0 c pv t1 (16)
BFe exp NTU e (21)
Overall resistance of the WAHP is given in terms of The saturation enthalpy (qe) determined above could
external resistances at the evaporator and condenser by: also be approximated by a quadratic equation in terms
of the evaporator effective surface temperature (te)
reported in literature as per Ref. 21-22 as:
1
Re Rc 2 Re (18)
UAWAHP qe a te 2 b te c (23)
The above equation is based on the assumption that the Typical values of the coefficients a, b, and c for wet
heat pipe has infinite thermal mass because the vapor coils at different barometric pressures by considering a
saturation temperature band of 4-25oC is shown in Ref. The humidity ratio (ωe) at the evaporator surface is
21. The same theory can be applied here for wet determined by replacing Tadp with Te in Eq. (10) and
evaporator surface of the heat pipe. However, taking the (11). From above, it is clear that moisture condensation
operational parameters of the WAHP into account, occurs during precooling if effective temperature of the
these regression coefficients are modified for a evaporator is lower than the DPT of air at WAHP inlet.
relatively wider dew point band of 10-35oC. Table 1 The psychrometric condition at evaporator exit is
shows typical values of the coefficients at different determined by applying Eq. (25) and (26), which
atmospheric pressures encountered in air conditioning require evaporator BF and saturated conditions
problems. The logical solution of Eq. (23) is given by: corresponding to the effective evaporator surface
temperature. This is analogous to the methodology for
b b2 4 a (c qe ) (24)
determining exit conditions through a cooling coil using
te the coil BF and ADP conditions.
2a
Now air that enters the dehumidifier coil is at near
By determining qe from Eq. (15), (16) and (22) and saturated condition (t2 and ω2). Similar to case 1, air will
substituting into Eq. (24), the value of te is obtained. exit the coil (required coil outlet temperature t3 and
Temperature of air at the evaporator exit is given by: corresponding humidity ω3) at saturated state, if the line
that is joining coil inlet and coil ADP conditions
intersects the 100% RH curve (saturation) in between.
t2 BFe t1 (1 BFe ) te (25)
Eq. (27) and (28), given below shows the saturation
vapor pressure and relative humidity (RH)
and the corresponding humidity ratio is: corresponding to the coil exit temperature (t3),
respectively:
2 BFe 1 1 BFe e (26)
Fig. 2. Parametric variation with evaporator inlet temperatures at coil outlet temperature: 12oC, coil bypass factor: 0.1, inlet humidity ratio:
0.018 kg/kg-DA of: (a) WAHP exit humidity ratio, (b) WAHP exit temperature, (c) Recovered enthalpy, (d) Coil load.
Theoretical parametric study of Wrap-Around Heat Pipe (WAHP) in air conditioning systems 7
Fig. 3. Psychrometric plots at different inlet temperatures - (a) Evaporator inlet temperature: 41oC, inlet humidity ratio: 0.018 kg/kg-DA,
dehumidifier coil outlet temperature: 12oC, coil BF: 0.1, sensible effectiveness of WAHP: 0.4. (b) Evaporator inlet temperature: 29oC,
inlet humidity ratio: 0.018 kg/kg-DA, dehumidifier coil outlet temperature: 12oC, coil BF: 0.1, sensible effectiveness of WAHP: 0.4.
condensation occurs at the evaporator, if difference will condense off at the evaporator, if its effective
between the inlet air DBT and effective evaporator temperature is low enough to precool the air below its
temperature exceeds the entering air dew point inlet DPT. With an increment in the inlet humidity ratio,
depression (DPD). Now this scenario arises either when the supply DPT also increases until further reduction in
the effectiveness of WAHP is higher, which enables the DPD causes moisture condensation during precooling
evaporator to precool air below its DPT or when the air and fully saturated air exits the dehumidifier coil.
temperature entering the WAHP itself is lower, which Beyond this point, a further increase in inlet humidity
results in comparatively lower DPD. Figure 2 shows ratio does not change the supply humidity ratio and
variations of thermodynamic parameters of the WAHP remains constant at the saturated humidity ratio
system with the evaporator inlet temperatures at varying corresponding to the coil outlet temperature. For a fixed
sensible effectiveness and typical psychrometric coil outlet temperature, increasing the inlet humidity
processes through a WAHP system at different inlet ratio directly affects the net coil load. In this case,
temperatures are depicted in Figure 3. predominant portion of the coil load will be the latent
part. Due to elevated air moisture content entering the
4.2. Inlet humidity ratio dehumidifier, net coil load increases and more energy is
Contrary to inlet temperature, an increase in inlet expended for dehumidification. However, operating a
humidity ratio does not affect the condenser outlet WAHP at a higher effectiveness results in greater
temperature or recovered heat as long as dehumidifier temperature differential across the evaporator thereby
coil has enough capacity to cool and dehumidify air up reducing net coil loads. Figure 4 shows the variation of
to the required level. However, both the condenser different parameters of a WAHP system with inlet
outlet temperature and recovered heat will increase with humidity ratios and Figure 5 depicts psychrometric
the operating effectiveness of WAHP. As the humidity plots at different inlet humidity ratios.
ratio rises, DPT also increases. This leads to a sharp
4.3. Coil outlet temperature
decrement in the DPD. As the DPD reduces, the net
sensible load ratio (SLR) of the coil also decreases. As DPT of the supply air through a wrap-around
a result, dehumidification efficiency of the dehumidifier heat pipe can be controlled by modulating
dehumidifier coil increases. Water vapor in moist air the coil outlet temperature. This is done by either
Fig. 4. Parametric variation with inlet humidity ratios at coil outlet temperature: 12oC, coil bypass factor: 0.1, evaporator inlet
temperature: 35oC of: (a) WAHP exit humidity ratio, (b) WAHP exit temperature, (c) Recovered enthalpy, (d) Coil load.
Theoretical parametric study of Wrap-Around Heat Pipe (WAHP) in air conditioning systems 9
Fig. 5. Psychrometric plots at different inlet humidity ratios - (a) Evaporator inlet temperature: 35oC, inlet humidity ratio: 0.018 kg/kg-DA,
dehumidifier coil outlet temperature: 12oC, coil BF: 0.1, sensible effectiveness of WAHP: 0.4. (b) Evaporator inlet temperature: 35oC, inlet
humidity ratio: 0.012 kg/kg-DA, dehumidifier coil outlet temperature: 12oC, coil BF: 0.1, sensible effectiveness of WAHP: 0.4.
Fig. 6. Parametric variation with coil outlet temperatures at evaporator inlet temperature: 35oC, inlet humidity ratio: 0.018 kg/kg-DA, coil
bypass factor: 0.1 of (a) WAHP exit humidity ratio, (b) WAHP exit temperature, (c) Recovered enthalpy, (d) Coil load.
A detailed derivation of the correlations for sensible WAHP operated at a higher effectiveness or reduced
effectiveness of WAHP and HPHX in terms of the airflow rate. As airflow rate increases, distribution
reference effectiveness and corresponding airflow rates energy from fans also increases due to an increase in
are presented in Appendix A and B, respectively. With pressure drop through the WAHP dehumidifier unit,
respect to the reference airflow rate, the effectiveness of which indirectly affects dehumidifier coil loads.
a WAHP decreases as the airflow ratio exceeds 1 and However, in this paper only the explicit effect of air
vice-versa. Due to this, higher energy recovery and flow rate on the coil bypass factor and WAHP
higher condenser outlet temperature are expected by a effectiveness are considered. The pressure drop across
Fig. 7. Psychrometric plots at different coil outlet temperatures - (a) Evaporator inlet temperature: 35oC, inlet humidity ratio: 0.018 kg/kg-DA,
dehumidifier coil outlet temperature: 12oC, coil BF: 0.1, sensible effectiveness of WAHP: 0.4. (b) Evaporator inlet temperature: 35oC, inlet
humidity ratio: 0.018 kg/kg-DA, dehumidifier coil outlet temperature: 11oC, coil BF: 0.1, sensible effectiveness of WAHP: 0.4.
Theoretical parametric study of Wrap-Around Heat Pipe (WAHP) in air conditioning systems 11
a WAHP module depends primarily on its geometrical the thermodynamic parameters of a WAHP with air
configuration (fin dimensions, number of heat pipe mass flow rate ratios are shown in Figure 8. Typical
rows, tube diameter and fin spacing) and flow rate of air psychrometric plots of the processes through a WAHP
stream passing through it [Ref. 4]. enhanced dehumidifier at a reference airflow rate and at
As per literature study [Ref. 21, 23] the bypass reduced airflow rate is depicted in Figure 9.
factor of a coil can be expressed entirely as a function
of air mass flow rate by: 5. Conclusions
The present work showed the variation of
X (29) characteristic factors of a WAHP enhanced
BF exp 0
ma dehumidifier system with operational parameters. Basic
mathematical formulations are derived here for
theoretically deducing the operational characteristics of
The term X0 shown in Eq. (29) above is derived from a WAHP system including the limiting case of moisture
reference air mass flow rate and the coil bypass factor condensation at the evaporator. The operating
corresponding to this reference air mass flow rate. For effectiveness of a WAHP system played a pivotal role
a given configuration, the coil BF increases with an in the variation of system supply temperature,
increment in the face velocity and must be operated at a recovered enthalpy and dehumidifier coil load. Even
lower ADP to supply at the required DPT. As a result, though, a fixed effectiveness is assumed while deriving
the specific coil load actually increases with an increase the variation of characteristic parameters with operating
in air mass flow rate. As the ADP or effective parameters, this operating effectiveness is shown to be
temperature of the coil is reduced, air gradually moves inversely correlated with external air flow rates at the
towards the saturated condition during the cooling- condenser and evaporator sections. Based on the
dehumidification process and exits the coil at 100% RH. variation trends in supply conditions, coil load and
On the other hand, as heat recovery increases with a recovered energy by applying these formulations, it can
reduction in airflow ratio, more precooling occurs at the be concluded that the specific dehumidifier coil load is
evaporator that reduces air DPD. This allows it to reach directly dependent on the inlet air temperature, inlet
the saturated condition even at a relatively higher coil humidity ratio and air mass flow rate and tends to
ADP. Based on the above arguments, the variations in increase with an increment in each of these operating
Fig. 8. Parametric variation with air mass flow rate ratio at evaporator inlet temperature: 35oC, inlet humidity ratio: 0.018 kg/kg-DA, reference
coil bypass factor: 0.1, dehumidifier coil outlet temperature: 12oC. of: (a) WAHP exit humidity ratio, (b) WAHP exit temperature, (c)
Recovered enthalpy, (d) Coil load.
12 Mridul Sarkar
parameters. However, the same coil specific load Appendix A. WAHP effectiveness in terms of
showed a decreasing trend with an increase in coil outlet reference effectiveness and mass
temperature and operating effectiveness of WAHP. The flow ratio
WAHP supply temperature and recovered enthalpy, Sensible effectiveness is identified as the main
increased as the WAHP is operated at a higher characteristics to define the performance of heat pipes.
effectiveness. The supply temperature also showed Researchers have assumed infinite thermal mass for a
considerable increment as inlet air temperature is heat pipe because the vapor inside it has almost a
increased. The inlet humidity ratio does not affect the uniform temperature throughout its length3. Hence, the
recovered enthalpy or supply temperature, but directly effectiveness of heat pipes prominently depends upon
influenced the net coil load. The supply DPT and the external flow conditions that affect the transport of
humidity ratio depended explicitly on the required coil heat in and out of evaporator and condenser sections,
outlet temperature, inlet dew point depression (DPD) respectively5,11. So, in this paper, the overall heat
and coil ADP, but indirectly affected by the WAHP transfer efficiency of heat pipe is assumed to vary only
effectiveness and coil bypass factor during operation. If with external airflow rates, without considering the
condensation occurs during precooling, the supply DPT influence of other thermodynamic parameters like heat
will be equal to the coil outlet temperature. These load and operating temperature.
simple conclusions aided in defining the performance Several assumptions are made here to simplify the
characteristics of the WAHP system in terms of each methodology of deriving theoretical correlation for
operational parameter in consideration and allowed sensible effectiveness at any airflow rate in terms of the
making informed decision regarding system design and reference effectiveness and corresponding airflow rate
control. ratio:
Fig. 9. Psychrometric plots at different air mass flow rate ratio - (a) Evaporator inlet temperature: 35oC, inlet humidity ratio: 0.018 kg/kg-DA,
dehumidifier coil outlet temperature: 12oC, reference coil BF: 0.1, reference sensible effectiveness of WAHP: 0.4, air mass flow rate to
reference air mass flow rate ratio: 1, (b) Evaporator inlet temperature: 35oC, inlet humidity ratio: 0.018 kg/kg-DA, dehumidifier coil outlet
temperature: 12oC, reference coil BF: 0.1, reference sensible effectiveness of WAHP: 0.4, air mass flow rate to reference air mass flow rate
ratio: 0.6.
Theoretical parametric study of Wrap-Around Heat Pipe (WAHP) in air conditioning systems 13
0.466
The overall thermal resistance of WAHP is given hc m
a (A-8)
by:
hc ma
ref ref
14 Mridul Sarkar
Similarly in terms of the overall thermal conductance effectiveness and manufacturer’s documented
from ε-NTU relation: effectiveness is lower than ±5%.
d) Expressing the effectiveness in terms of the reference a) Simplifying the external resistances at the
effectiveness and flow ratio: evaporator and condenser by heat-exchanger ε-NTU
By applying Eq.(A-5) and (A-10): relation:
The effectiveness of HPHX from Fig. 1(b) is given by:
2WAHP 2
x WAHP (A-11)
Ce T1 T2 C T T
1 WAHP 1 WAHP ref HX c 4 3 (B-1)
Cmin T1 T3 Cmin T1 T3
Cmin
Cr (B-3)
x WAHP Cmax
WAHP r ef (A-12)
1 x 1 WAHP
r ef
Defining a new parameter ‘r’ as:
Cmin me c pa
(B-6)
1 if me mc
Cr and in this case:
r
UA HX (B-12)
Considering the first case, when Cr = r, Eq. (B-2) can NTU HX
Cc
be written as:
1 exp NTU HX 1 r
HX From Eq. (B-4) and (B-9)-(B-12):
1 r exp NTU HX 1 r (B-7)
1 (B-13)
NTU HX
which gives: 1 r
NTU c NTU e
1 1 r HX (B-8)
NTU HX ln
1 r 1 HX
b) Expressing the evaporator to heat pipe NTU ratio as
a function of the condenser to evaporator air mass flow
In terms of the net resistance: ratio:
Since the evaporator and condenser sections are
assumed to have identical geometrical configuration:
1 (B-9)
Re Rc
UAHX
0.466
he me (B-14)
where: hc mc
1
Rc (B-10)
NTU c Cc The ratio of heat transfer coefficients shown above is
1
due to Eq. (A-7) applicable for external flows over
Re (B-11) circular tubes of heat pipes.
NTU e Ce
Hence:
Fig. A-1. Comparison of effectiveness for two different WAHP configurations: (a) Qref = 9.5 m3/s, heat pipe dim.: 6 rows, 10 fpi, 0.5 inch OD,
fin dim. 2540 x 1580 mm2, Refrigerant: R-410a, Evaporator inlet: 42oC, 35% RH, Condenser inlet: 12oC, 95% RH. (b) Qref = 3 m3/s, heat pipe
dim.: 6 rows, 10 fpi, 0.5’ OD, fin dim. 762 x 1260 mm2, Refrigerant: R-410a, Evaporator inlet: 42oC, 35% RH, Condenser inlet: 12oC, 95% RH.
.
16 Mridul Sarkar
0.534 0.534 1 1 r HX
NTU e me 1 ln
1 r 1 HX
(B-15)
NTU HX
NTU c mc r (B-20)
NTU HX 1 1 rref HX
ln
ref ref
1 rref
1 HX ref
And from Eq. (B-13) and (B-15):
z x
1 r ref
At a reference condenser to evaporator flow ratio, 1 r ref
Eq.(B-17) takes the form as:
Reiterating the steps shown above for the case when
1 rref 0.466 r >1 and:
ref (B-18)
rref 0.534
me mc
0.534
NTU e m
e x (B-19)
NTU e me
ref ref
1
1
HX 1 r (B-22)
y
Taking the ratio of heat pipe NTU from Eq. (B-8) into 1 HX
account, one can write: r 1
1 HX r
ref
Theoretical parametric study of Wrap-Around Heat Pipe (WAHP) in air conditioning systems 17
Fig. B-1. Comparison of effectiveness for HPHX configuration 1: Qe-ref = 9.5 m3/s, rref = 0.999, heat pipe dim: 6 rows, 10 fpi, 0.5 inch OD, fin
dim: 2540 x 1580 mm2, Refrigerant: R-410a, evaporator inlet: 42oC, 35% RH, condenser inlet: 24oC, 50% RH at (a) constant condenser side
airflow rate and variable evaporator side air flow rates, (b) constant evaporator side airflow rate and variable condenser side airflow rates
Fig. B-2. Comparison of effectiveness for HPHX configuration 2: Qe-ref = 3.0 m3/s, rref = 0.999, heat pipe dim: 6 rows, 10 fpi, 0.5 inch OD, fin
dim: 762 x 2025 mm2, Refrigerant: R-410a, evaporator inlet: 42oC, 35% RH, condenser inlet: 24oC, 50% RH at (a) constant condenser side air
flow rate and variable evaporator side airflow rates, (b) constant evaporator side air flow rate and variable condenser side airflow rates