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Abstract
Severe environmental conditions in many parts of Iran could adversely affect infrastructures, especially bridge piers. This research evaluates
the efficiency of fiber reinforced polymer-modified self-compacting concrete (SCC) as a repair material and their application in patch repair
of bridge piers. Efficiency of this material for repair is verified using ASTM C 928 and a novel test here called patch test. Patch test to evaluate
patch repair strength uses a cylindrical compression test simulating indirect force transfer from old (existing) concrete to new (patch repaired)
concrete. To investigate the efficiency of SCC in patch repair and derive the correlation between bond strength and patch strength, two sets of
specimens included in the experimental program. These include 24 and 27 specimens which are prepared for patch slant shear tests,
respectively. Test results show significant improvement in strength due to use of polymer modified and fiber reinforced SCC in slant shear
tests, where strength enhancement as large as 50% (compared to undamaged specimens) is observed. Mean while, in patch tests, repaired
specimens are only able to barely exceed the original strength of undamaged specimens. In slant shear tests, use of polymer is very effective
in increasing bond strength and at the same time, utilizing fibers reduces observed variation in the strength of repaired specimens. Result
shows that judging on efficiency of repair method based on slant shear test, as proposed by ASTM C 928, in the case of patch repaired elements
could be misleading.
Kewords: Patch repair, ASTM C 928, Slant shear test, Self-compacting concrete, Polymer modified, Fiber reinforced.
As could be seen in Table 1, ASTM C928 [19] ASTM C900 anchor pullout test) and flexural
that covers rapid repair of concrete pavements strength of the partial depth repairs. It should be
and structures using cementitious mortar or noted that stress field for patch repair of bridge
concrete materials, makes use of slant shear test piers has similarity with those of partial depth
of ASTM C882 [18] to measure bond strength repairs in the bridge deck.
between repair material and old concrete. It
As it could be found in Table 1, there are also
should be noted that ASTM C928 is also
other types of bond strength evaluation tests
considered as standard covering requirements
including indirect tensile and pull-off tests.
for patch repairs. Slant shear test originally is
Indirect tensile test also known as splitting
used in ASTM C882 on cylindrical samples to
tensile test similarly is used to measure bond
evaluate epoxy bond strength. The test uses
strength between old and new concrete. Again,
cylindrical mold, where repair material is
cylindrical and rectangular prism samples are
poured on dummy section with slant interface
used as alternative. Contrary to that for slant
that is skewed 30° from the cylinder axis.
shear test, observations show less depends in
Different researchers used different variant of
this test to surface preparation. Pull-off test is
this test to evaluate bond strength between old
also purposed by some researchers to evaluate
and new concrete, making use of cylindrical
bond strength. In fact, appropriateness of
and rectangular prism samples with different
different tests for given condition of the
slant angle ranging from 30 to 70°. Important
bonding interface depends on the stress state at
observation for this test is that its strength
the interface.
strongly depends on the surface preparation of
the interface. Asutin et al. [22] using Mohr- All of the above-mentioned tests assume a
Coulomb failure envelope concluded that the continuous path of load in old or new concrete
critical slant angle (associated with minimum accompanied mainly by some form of shear
compressive strength) for different types of transfer in between. This is not the case for
surface preparation varies between 19~27°. localized repair attempt, where there is indirect
force transfer from old concrete to the repair
Dave [2] concluded that slant shear test has
concrete. This is accompanied by some form of
large deviation, requiring careful sample
stress concentration in the repair location in the
preparation. They do not include slant shear test
old concrete. In the patch repair, the main
in the set of their recommended tests required
contribution of the repair concrete is to provide
for checking adequacy of repair material for
a protective shield and some degree of
partial depth repair attempts as an alternative
confinement. This discontinuous stress field
for ASTM C928. They also found that
could not be simulated by the above-mentioned
considering stress field in concrete slabs for
tests and consequently their result could not be
partial depth repairs, there is no correlation
trusted as the actual behavior of the repaired
between bond strength (evaluated adopting
section/element. Sharif et al. [30] evaluated the
effect of local repair on two sides of reinforced • Water: The used water is drinking
samples under axial loading. They used two water with a pH between 5 and 8.5
types of cementitious base materials with low • Aggregates: River aggregates are
or high elastic modulus in loaded and unloaded obtained from Ghar e Ghom mine in
samples and found that repair was more Khoy with a maximum grain size of
effective on the non-loaded samples, and if an 6.35 mm.
additional load was applied after the repair • Micro-silica: Micro-silica used in self-
operations, it will be effective on increasing compacting concrete is manufactured
by Lorestan Ferro-silica plant.
load tolerance and distributing the load well
• Limestone Powder: Limestone powder
between the two layers of repair and base
used has been prepared from
concrete if they have the same modulus of
Azarshahr Lime Plant.
elasticity. • Polymer: The polymer used was Latex
This study investigates application of SCC with Styrene-Butadiene Rubber (SBR)
polymer and fiber in patch repair of bridge latex for modifying self-compacting
piers. Two testing methods are used in this concrete, it was a milky white liquid
study, including slant shear test as required by polymer with a pH of about 8.
ASTM C928 and a novel compression test • Steel fibers: Steel fibers used are per
ASTM 510M standard with a tensile
accounting for indirect load transfer from old to
strength of 1500 MPa with a hook at
new concrete. The latter is developed in this
its two ends for develop concrete
study to simulate stress field around patch adhesion. The fiber length is 30 mm,
repair location. In the following first materials its diameter is 0.6 mm and its apparent
used in the study are introduced and then the ratio is 50.
testing methods are described in detail. Finally • Superplasticizer: The used
results of test reviewed and correlation between superplasticizer is polycarboxylate
two testing methods considered in this study is ether (PCE) type and in accordance
assessed. with ASTM C 1017.
Table 1 shows the mixing proportion for
normal strength concrete (NSC), self-
2. MATERIALS
compacting concrete (SCC), polymer modified
The materials used in this study include SCC (PM-SCC), and fiber reinforced PM-SCC
• Cement: the used cement is type 2 (FR-PM-SCC). Strength of the hardened
cement of Urmia Cement Plant. concrete samples are given in Tables 2 and 3.
TABLE 1. Mixing proportion for different types of concrete used in this study in kg.
Concrete Cement Water w/c Plasticizer Micro- Limestone Sand Aggregate Polymer Steel
content silica Powder fiber
NSC 300 201 0.67 - - - 1150 800 - -
SCC 420 152 0.36 17 80 175 1500 - - -
PM-SCC 420 153 0.36 26 80 175 1500 - 32 -
FR-PM- 445 147 0.33 28 85 185 1403 - 33 60
SCC
Figure 1. Patch test specimen, a) dimensions, b) damaged concrete (old concrete) of diameter 120 mm, c)
tested specimen.
4. TEST RESULTS
4.1 Patch tests
Figure 4 depicts cracking pattern of two
specimens in the patch test. The first crack in
the repaired samples are longitudinal cracks in
the surface of repair concrete. Due to the
application of the load on the core concrete, the
formation of longitudinal cracks in repair Figure 4. Cracking pattern of repaired
concrete have been due to different modulus of specimens in patch tests.
elasticity and consequently different transverse
strain of the core and repair concrete. In the
repaired specimens, four longitudinal cracks
The load - displacement curve for different
occur at approximately equal radial angles.
specimens is shown in Figure 5. The maximum
load carrying capacity of repaired specimens
(PR1 and PR2) barely exceed that of control
specimen (PC). Table 5 gives minimum,
maximum and mean of different specimens
evaluated using the patch test. Compared with
the control samples, the results of the
compression test on the specimens could be
summarized as follow
• Damaged samples with no repair
attempt. The mean load carrying
capacity of the control and damaged
samples (PC versus PD) are 389 and
226 kN, respectively. This shows a
reduction of about 42% for damaged
samples. It should be noted that the
cross-sectional area of core concrete in
damaged samples is reduced by 36% Figure 5. Typical load-displacement of specimens in
patch test.
compared to the control samples.
• Introduction of damage resulted in
about 60% reduction in axial stiffness.
Repair attempts introduces no
improvement in this regard.
• Samples repaired by PM-SCC has
mean load carrying capacity of 387 kN,
an increase of about 71% compared to
the damaged samples and slightly
lower than the control specimens.
• Samples repaired using FR-PM-SCC
has mean load carrying capacity of 392
kN, an increase of about 73%
compared to the damaged samples and
slightly larger than the control
specimen.
• Introduction of damage increases Figure 6. Results of patch tests including minimum,
mean and maximum axial strengths.
anticipated variation in the specimen’s
strength. On the other hand, use of fiber
reinforced repair concrete significantly
reduces the variation in the strength. 4.2 Slant Shear Tests
Compared to the control samples, it can be seen Figure 7 depicts failure pattern of two
that by repairing the damaged samples, the load specimens tested using slant shear test method.
capacity of the control samples is recovered. Interface between two concrete is also visible in
one of the figures. Figure 8 depicts results of
slant shear tests. Reviewing results for different
specimens, the following conclusions could be
drawn
• In specimens repaired by PM-SCC or
FR-PM-SCC, there are about 50%
increase in strength compared to the
specimens repaired by NSC. It can be
inferred that the use of SBR latex
polymer has a significant effect on the
adhesion between old and repair
concrete.
• Different surface treatment methods 4.3 Correlation Between Patch and Slant
have substantial impact on the strength. Shear Tests
Increased effort in preparing interface
from smooth to brushed and grooved ASTM C 928 uses slant shear test to evaluate
surfaces increases strength of the adequacy of concrete repair. The main question
specimens. No failure is observed for is that whether using the results of slant shear
specimens with minimal surface test it is possible to evaluate the adequacy and
preparation attempt, i.e. specimens efficiency of repair in increasing load carrying
with brushed or grooved interface. capacity of the repaired element. To answer this
• There is reduced sensitivity to the question, in this study correlation between the
interface preparation method in the results of patch tests (section 4.1) and slant
specimens repaired by PM-SCC or FR- shear tests (section 4.2) is evaluated. Figure 9
PM-SCC concrete. This is another shows the efficiency of different repair methods
indication of superior performance of compared with the compressive strength of the
latex in improving bond strength old concrete as assessed using two different
between old and repair concrete.
testing methods. It is anticipated that as the
• Making use of fiber reduces anticipated
patch test accounts for indirect load transfer to
variation in the results of slant shear
strength. Same pattern is also observed the repaired concrete, provides better estimate
in patch tests. of the repaired element. As could be seen, while
use of latex significantly improves strength
evaluated by slant shear test results, there is
only slight increase in the strength as assessed
by patch test.
In patch repair due to short length of the repair,
the repaired concrete could not be considered
fully effective. Indirect load transfer from old
concrete to repair concrete in patch repair could
not be simulated by slant shear test. Slant shear
test is more appropriate for testing continuous
shear transfer in elementwise repairs rather than
local patch repairs.
Figure 7. Failure pattern of typical specimens in slant
shear tests.
شرایط محیطی شدید در بسیاری از مناطق ایران میتواند منجر به آسیب به زیرساختها به خصوص پایه پلها شود .این تحقیق به بررسی کارایی بتن خودتراکم اصالح
شده با پلیمر و فیبر به عنوان یک ماده ترمیم و کاربرد آنها در تعمیر لکهگیری پایه پل میپردازد .راندمان این مواد برای تعمیر لکهگیری با استفاده از روند ارائه شده در
ASTM C 928و یک آزمایش جدید (آزمایش لکهگیری) کنترل میشود .آزمایش لکهگیری برای ارزیابی مقاومت المان لکهگیری شده با در نظر گرفتن انتقال نیروی
غیرمستقیم از بتن قدیمی (موجود) به بتن جدید (بتن لکهگیری) تدوین شده است .به منظور بررسی کارآیی بتن خودتراکم در ترمیم لکهگیری دو مجموعه از آزمایشات
مرکب از آزمایشات لکهگیری و برش اریب انجام شدند .نتایج آزمایشات برش اریب بهبود قابل توجهی در استحکام به دلیل استفاده از خودتراکم اصالح شده با و تقویت
شده با الیاف حتی تا میزان ٪50افزایش مقاومت در مقایسه با نمونه های بدون آسیب نشان دادند .در حالی که در آزمایشات لکهگیری روی نمونههای آسیبدیده،
نمونههای تعمیر شده به سختی قادر به تامین مقاومت نمونههای آسیبندیده بودند .در آزمایشات برش اریب استفاده از پلیمر در افزایش استحکام پیوستگی بتن جدید و
قدیم بسیار مؤثر ارزیابی شد و در عین حال استفاده از الیاف منجر به کاهش در پراکندگی مقاومت مصالح شد .نتایج نشان میدهد که قضاوت در مورد کارآیی روش
ترمیم بر اساس آزمایش برش اریب آن چنان که در ASTM C 928پیشنهاد شده است در مورد مقاومت المانهای تعمیرشده با لکهگیری میتواند گمراهکننده باشد.