Professional Documents
Culture Documents
User manual
EM6433H energy meter
EM6436H multi-function meter
EM6459H VAF PF meter
QGH1336803-01
08/2018
www.schneider-electric.com
Legal Information
The Schneider Electric brand and any registered trademarks of Schneider Electric
Industries SAS referred to in this guide are the sole property of Schneider Electric
SA and its subsidiaries. They may not be used for any purpose without the owner's
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meaning of the French intellectual property code (Code de la propriété
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agree not to reproduce, other than for your own personal, noncommercial use as
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any right or license for the personal and noncommercial use of the guide or its
content, except for a non-exclusive license to consult it on an "as is" basis, at your
own risk. All other rights are reserved.
Electrical equipment should be installed, operated, serviced, and maintained only
by qualified personnel. No responsibility is assumed by Schneider Electric for any
consequences arising out of the use of this material.
As standards, specifications, and designs change from time to time, please ask for
confirmation of the information given in this publication.
Safety information
Important information
Read these instructions carefully and look at the equipment to become familiar with
the device before trying to install, operate, service, or maintain it. The following
special messages may appear throughout this manual or on the equipment to warn
of potential hazards or to call attention to information that clarifies or simplifies a
procedure.
The addition of either symbol to a “Danger” or “Warning” safety label indicates that
an electrical hazard exists which will result in personal injury if the instructions are
not followed.
This is the safety alert symbol. It is used to alert you to potential personal injury
hazards. Obey all safety messages that accompany this symbol to avoid possible
injury or death.
DANGER
DANGER indicates a hazardous situation which, if not avoided, will result in
death or serious injury.
Failure to follow these instructions will result in death or serious injury.
WARNING
WARNING indicates a hazardous situation which, if not avoided, could result in
death or serious injury.
CAUTION
CAUTION indicates a hazardous situation which, if not avoided, could result in
minor or moderate injury.
NOTICE
NOTICE is used to address practices not related to physical injury.
Please note
Electrical equipment should be installed, operated, serviced and maintained only
by qualified personnel. No responsibility is assumed by Schneider Electric for any
consequences arising out of the use of this material. A qualified person is one who
has skills and knowledge related to the construction, installation, and operation of
electrical equipment and has received safety training to recognize and avoid the
hazards involved.
Notice
FCC
This equipment has been tested and found to comply with the limits for a Class A
digital device, pursuant to Part 15 of the FCC rules. These limits are designed to
provide reasonable protection against harmful interference when the equipment is
operated in a commercial environment. This equipment generates, uses, and can
radiate radio frequency energy and, if not installed and used in accordance with
the instruction manual, may cause harmful interference to radio communications.
Operation of this equipment in a residential area is likely to cause harmful
interference in which case the user will be required to correct the interference at his
own expense.
The user is cautioned that any changes or modifications not expressly approved by
Schneider Electric could void the user’s authority to operate the equipment.
This digital apparatus complies with CAN ICES-3 (A) /NMB-3(A).
Table of Contents
Safety precautions ......................................................................................9
Introduction ................................................................................................10
Meter overview.........................................................................................10
Meter features ..........................................................................................10
Applications .............................................................................................10
Main characteristics .................................................................................. 11
Feature summary .....................................................................................12
Measured parameters...............................................................................12
Energy (EM6433H and EM6436H) .......................................................12
Instantaneous.....................................................................................12
Data display and analysis tools ..................................................................13
Meter configuration ...................................................................................13
Hardware reference ..................................................................................14
Meter types ..............................................................................................14
Supplemental information..........................................................................14
Physical description ..................................................................................14
Front panel...............................................................................................14
Analog load bar ..................................................................................15
Smart keys .........................................................................................16
Panel meter .............................................................................................17
Protective cover .......................................................................................18
Meter mounting ........................................................................................18
Meter wiring .............................................................................................18
Direct connect voltage limits ......................................................................18
Balanced system considerations................................................................20
Serial communications ..............................................................................21
RS-485 configuration ..........................................................................21
Serial protocols...................................................................................21
RS-485 wiring.....................................................................................21
RS-485 network configuration ..............................................................22
Display and meter setup ..........................................................................23
Display overview ......................................................................................23
Energy pulsing LED (EM6433H and EM6436H) ..........................................23
Heartbeat / serial communications LED ......................................................23
Meter screen menus .................................................................................24
Viewing parameters ............................................................................24
Display screen menu tree ....................................................................24
Button functions in viewing parameters.................................................26
Setup screen menus .................................................................................26
Setup parameters ...............................................................................27
Button functions in viewing setup parameters........................................28
Button functions in editing setup parameters .........................................28
Editing setup parameters.....................................................................29
Communications setup .............................................................................29
Password setup........................................................................................30
Diagnostics (Diag) screen menus ..............................................................31
Clear screen menus..................................................................................34
Lock / Unlock ...........................................................................................34
QGH1336803-01 5
Security.......................................................................................................35
Security overview .....................................................................................35
Security features on your device ................................................................35
Passwords and user accounts .............................................................35
Remote meter setup .................................................................................36
Overview .................................................................................................36
ION setup ................................................................................................36
RS-485 port setup ....................................................................................36
Meter setup through RS-485................................................................36
Using a serial communications converter to set up RS-485 ....................36
Meter configuration using ION Setup..........................................................37
Viewing meter data ...................................................................................38
Overview .................................................................................................38
RMS page................................................................................................38
INTG page ...............................................................................................38
Diag page ................................................................................................39
Using ION Setup to view or modify configuration data..................................40
Using software to view meter data..............................................................40
Power Monitoring Expert ...........................................................................40
Power SCADA Operation .........................................................................41
Modbus command interface ......................................................................41
Measurements and calculations .............................................................42
Meter initialization.....................................................................................42
Real-time readings ...................................................................................42
Power and Energy measurements .............................................................42
Energy (EM6433H and EM6436H).............................................................42
Timer .......................................................................................................42
Ölçüm cihazının Açık Olduğu Saat Sayısı .............................................43
Load run hours ...................................................................................43
Maintenance and upgrades .....................................................................44
Maintenance overview ..............................................................................44
Troubleshooting LED indicators .................................................................44
Meter memory ..........................................................................................44
Firmware version, model, and serial number...............................................44
Firmware upgrades...................................................................................45
Firmware upgrade using DLF3000 .............................................................45
Technical assistance.................................................................................46
Verifying accuracy.....................................................................................47
Overview of meter accuracy ......................................................................47
Accuracy test requirements (EM6433H and EM6436H) ...............................47
Accuracy test requirements (EM6459H) .....................................................48
Verifying accuracy test (EM6433H and EM6436H) ......................................49
Verifying accuracy test (EM6459H) ............................................................50
Required pulses calculation for accuracy verification testing (EM6433H
and EM6436H) .........................................................................................51
Total power calculation for accuracy verification testing (EM6433H and
EM6436H) ...............................................................................................51
Percentage error calculation for accuracy verification testing .......................51
EM6433H and EM6436H.....................................................................51
EM6459H...........................................................................................52
6 QGH1336803-01
Accuracy verification test points (EM6433H and EM6436H) .........................52
Energy pulsing considerations (EM6433H and EM6436H) ...........................52
VT and CT considerations (EM6433H and EM6436H)..................................53
Example calculations ................................................................................53
Typical sources of test errors .....................................................................54
Power and power factor ...........................................................................55
Power* and power factor ...........................................................................55
Current phase shift from voltage ................................................................55
Real, reactive and apparent power (PQS)...................................................55
Power factor (PF) .....................................................................................56
Power factor sign convention ...............................................................56
Power factor register format.................................................................57
Command interface ..................................................................................59
Command interface ..................................................................................59
Using protected command interface ...........................................................59
Specifications ............................................................................................61
Device specifications ................................................................................61
QGH1336803-01 7
Safety precautions
Safety precautions
Installation, wiring, testing and service must be performed in accordance with all
local and national electrical codes.
DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH
• Apply appropriate personal protective equipment (PPE) and follow safe
electrical work practices. See NFPA 70E in the USA, CSA Z462 or applicable
local standards.
• Turn off all power supplying this device and the equipment in which it is
installed before working on the device or equipment.
• Always use a properly rated voltage sensing device to confirm that all power
is off.
• Treat communications and I/O wiring connected to multiple devices as
hazardous live until determined otherwise.
• Do not exceed the device’s ratings for maximum limits.
• Never short the secondary of a potential/voltage transformer (PT/VT).
• Never open circuit a current transformer (CT).
• Always use grounded external CTs for current inputs.
• Do not use the data from the meter to confirm power is off.
• Replace all devices, doors and covers before turning on power to this
equipment.
Failure to follow these instructions will result in death or serious injury.
WARNING
UNINTENDED OPERATION
Do not use this device for critical control or protection applications where human
or equipment safety relies on the operation of the control circuit.
Failure to follow these instructions can result in death, serious injury, or
equipment damage.
WARNING
POTENTIAL COMPROMISE OF SYSTEM AVAILABILITY, INTEGRITY, AND
CONFIDENTIALITY
• Change default passwords to help prevent unauthorized access to device
settings and information.
• Disable unused ports/services and default accounts, where possible, to
minimize pathways for malicious attacks.
• Place networked devices behind multiple layers of cyber defenses (such as
firewalls, network segmentation, and network intrusion detection and
protection).
• Use cybersecurity best practices (for example: least privilege, separation of
duties) to help prevent unauthorized exposure, loss, modification of data and
logs, interruption of services, or unintended operation.
Failure to follow these instructions can result in death, serious injury, or
equipment damage.
QGH1336803-01 9
Introduction
Introduction
Meter overview
The ConzervTM EM64xxH series meters and digital power and energy meters that
offer comprehensive 3-phase electrical instrumentation and load management
facilities in a compact and rugged package.
The EM64xxH series meters offer value for the demanding needs of your energy
monitoring and cost management applications. Meters in the series range comply
with Class 0.5 and Class 1.0 accuracy standards and feature high quality, reliability
and affordability in a compact and easy to install format.
The meters are an ideal replacement for multiple analog meters for stand-alone
metering in custom panels, switch boards, switch-gear, motor control centres,
power factor improvement panels, and OEM panel board.
Meter features
The meter supports many features, a few of the features are listed below:
• LED display screen: Intuitive self-guided navigation using four buttons LED
display, with three lines of concurrent values, and load bar that indicates
current loading
• Energy accounting and balancing
• Time counter: Meter provide On hours and Load run hours to advise regarding
maintenance requirements
• Protective cover to ensure terminal screws do not detach from housing and for
safety against unintentional finger contacts with terminals
• Active, reactive, and apparent energy readings
• Cyber security: The meter enables disabling the RS-485 port through front
panel keys against unauthorized access. This feature can also be used for
toggling between the RTU devices in case of limited availability of nodes in
software system
• Measurement of True PF
You can use the meter as a stand-alone device, but its extensive capabilities are
fully realized when used as part of an energy management system.
For applications, feature details, and the most current and complete specifications
of the EM6433H, EM6436H, and EM6459H meters, see the technical datasheet at
www.schneider-electric.co.in.
Applications
The meters can be used in various cost management and network management
application. Some of the import applications are mentioned below.
Cost management
• Electrical installation remote monitoring
• Energy accounting and balancing
• Control panels
• Motor control centres
• Power distribution boards
• Original equipment manufacturers (OEMs)
• Building management system
10 QGH1336803-01
Introduction
• Panel instrumentation
• Energy management system
Network management
• Measurement of power factor
• % unbalance for voltage and current
• Phase angle between the respective voltage and current phase
• Modbus RTU protocol, RS-485 communication port for integration with energy
management systems
Main characteristics
• Easy to install: The device can be mounted on a panel using two retainer clips.
This is a compact meter with 49 mm meter depth behind the panel that can
connect up to 480 V ± 10% AC L-L without voltage transformers for installation
compliant with measurement category III, and double insulated.
• Easy to operate: The device has intuitive navigation with self-guided menus
and heartbeat LED that indicate normal functioning of your device. It also
conveys the communication status when connected to an RS-485 network.
• LED display: The device has intuitive navigation with self-guided four buttons,
8 segment alpha-numeric LED, and three lines of concurrent values with Kilo
and Mega value indicator.
• Standard compliance:
◦ Class 1.0 for active energy as per the test limits given in IEC 62053-21
◦ Class 0.5 for active energy as per the test limits given in IEC 62053-22
◦ Class 2.0 for reactive energy as per the test limits given in IEC 62053-23
◦ Tested in accordance with IEC 62052-11 for energy test requirements
◦ EMI / EMC tests as per IEC 61326-1
• CT nominal: 5 A or 1 A nominal current (field selectable).
• Password: Field configurable password to secure set up information and
prevent tampering of integrated values.
• Cyber security: The device provides an option for disabling RS–485 port
through front panel keys to prevent unauthorized access. This feature can
also be used for maintenance and troubleshooting of complex communication
network.
• Display: The device has an auto scale and auto range display capability that
provides 4 digits for Instantaneous parameters and 5+3 digits for energy
parameters.
• Analog load bar: The device’s front panel has a colour-coded analogue load
bar that indicates the percentage of load through 12 LED with the option to
select full scale based on connected load.
• Suppression current: The meter can be configured to disregard the
measurement of induced / auxiliary load current in the circuit (can be set from
5 to 99 mA).
• Favourite page (EM6436H): The device enables user selectable parameters
to be set in favourite page.
• Protective cover to ensure terminal screws do not detach from housing and for
safety against unintentional finger contacts with terminals
• Time counter: Meter ON hours and, Load RUN hours advise maintenance
requirements
QGH1336803-01 11
Introduction
Feature summary
Parameter EM6433H EM6436H EM6459H
Accuracy Class for Wh Class 1 Class 1 —
Class 0.5 Class 0.5
Accuracy Class for VARh 2.0 2.0 —
Current: � � �
• Per-phase and 3 phase average
• Calculated neutral current
Voltage: — � �
• V L-N - per-phase and 3 phase average
• V L-L - per-phase and 3 phase average
Frequency — � �
Power: � � —
• Active power (kW) - Per-phase and total
• Apparent power (kVA) - Per-phase and total
• Reactive power (kVAR) - Per-phase and total
NOTE: The meter can measure and display only one
power parameter at a time based on the type of power
programmed.
Phase angle — � �
• Per-phase (between Voltage and Current)
Communication RS-485 Modbus RTU RS-485 Modbus RTU RS-485 Modbus RTU
(selected references (selected references
only) only)
Measured parameters
Energy (EM6433H and EM6436H)
The meter provides uni-directional, 2-quadrant, Class 1 / Class 0.5 accurate
energy metering.
The meter stores accumulated value of any one of the selected energy from active,
reactive, or apparent energy in nonvolatile memory:
• kWh, kVARh, kVAh
Instantaneous
The meter provides highly accurate 1-second measurements, average values,
including true RMS, per phase and total for:
• Per-phase and average voltage (line-to-line, line-to-neutral)
12 QGH1336803-01
Introduction
Meter configuration
Meter configuration can be performed through the display (if your meter is
equipped with one), the meter webpages or PowerLogic™ ION Setup.
ION Setup is a meter configuration tool that can be downloaded for free at
www.schneider-electric.com.
See the ION Setup online help or in the ION Setup device configuration guide. To
download a copy, go to www.schneider-electric.com and search for ION Setup
device configuration guide.
QGH1336803-01 13
Hardware reference
Hardware reference
Meter types
The EM64xxH series meter is available in one physical form factor.
METSEEM6433HCL10RS Class 1 panel mount meter with RS-485 and integrated display.
METSEEM6433HCL05RS Class 0.5 panel mount meter with RS-485 and integrated display.
METSEEM6436HCL10RS Class 1 panel mount meter with RS-485 and integrated display.
METSEEM6436HCL05RS Class 0.5 panel mount meter with RS-485 and integrated display.
METSEEM6459HCL10RS Class 1 panel mount meter with RS-485 and integrated display.
METSEEM6459HCL05RS Class 0.5 panel mount meter with RS-485 and integrated display.
Supplemental information
This document is intended to be used in conjunction with the installation sheet that
ships in the box with your meter and accessories.
See your device’s installation sheet for information related to installation.
See your product’s catalog pages at www.schneider-electric.com for information
about your device, its options and accessories.
You can download updated documentation from www.schneider-electric.com or
contact your local Schneider Electric representative for the latest information about
your product.
Physical description
Front
The front panel has three rows of four digits/characters each, with auto scaling Kilo
(K), Mega (M), and minus (-) indications. The K and M indicators are lit together to
show Giga readings. The load bar graph to the right of the display gives the
indication of consumption in terms of the % ampere load with respect to the full
scale (FS) selected. Four smart keys make navigating through parameters very
quick and intuitive for viewing data and configuring the meter.
Rear
The voltage and current terminal, relay, alternate source, and RS-485
communication port are located on the back of the meter.
Front panel
The front panel contains the following indicators and controls:
• Eight-segment LED display: Three rows of alphanumeric displays, four
digits each, display three RMS parameters simultaneously or one energy
parameter. The displayed readings update every second.
14 QGH1336803-01
Hardware reference
• Analog load bar: Unique indication of % load with respect to the full scale
(FS).
• Indicators: Each row displays Kilo, Mega (Kilo + Mega = Giga) indicators, and
a negative (-) indicator.
• Keys: Four smart keys to scroll through the display pages.
Between 50% to 80% Green LED get lit to indicate that the load is
acceptable and should not be increased further.
Above 80% Red LED get lit to indicate that the load has
exceeded the sanctioned limit and is dangerous.
Indicators
K
Mega: When lit, indicates that the reading is in
Mega (106). 10,000 K is shown as 10.00 M and
M 1000 K as 1000 K.
K
Giga: When Kilo and Mega are lit together, the
reading is in Giga (109). 10,000 M is shown as
M 10.00 G and 1000 M as 1000 M.
K
Negative: When lit, indicates a negative reading.
• VAR (reactive power) displays negative
indication based on quadrant of operation.
• When current is reversed: W (active
power) and PF (power factor) display
negative indication.
Giga (M+K), Mega (M), Kilo (K), and decimal point scaling
QGH1336803-01 15
Hardware reference
Up to 9999 G Giga
RMS readings are four digits. Energy readings have eight digits, including three
fractional digits. The maximum number the meter handles is 9,999 G for RMS and
99,999.999 G for energy values.
Energy readings of the power meter will overflow when either Delivered (Utility), or
Delivered (Alternate Source), or Total (Utility + Alternate Source) energy reaches
99,999.999 G. This depends on PT (VT) and CT ratios programmed in the meter.
Smart keys
Operating the meter is easy, using the four smart keys to navigate through the
display pages. The display pages expand as you go to the right, much like the
directory or explorer tree displayed on any computer. The display shows where you
are headed.
Left key
• Going back to the main parameter pages.
• Selecting previous digit on the left, under setup.
• Exiting from editing Setup page.
Up key
• Scrolling up through display pages at the same level, within the same
function.
• Increasing the value of the selected digit or navigating to the next available
selection.
Down key
• Scrolling down through other display pages at the same level, through all
functions.
• Decreasing the value of the selected digit or navigating to the next available
selection.
Keypad operation
Press a key in the direction you want to go. The display shows the next parameter
as per navigation. Press OK to enter a parameter setup.
The following steps explain how to navigate from the RMS page to the VLN A F
page and back to RMS page.
16 QGH1336803-01
Hardware reference
Auto scroll
Auto-scroll allows you to monitor a group of display pages sequentially, every eight
seconds, without manual key operation. This is convenient for viewing from a
distance. The meter shows the parameter name for two seconds followed by the
value for eight seconds.
Panel meter
LED indicators
The LED indicators alert or inform you of meter activity or status. Refer to the
image below for the various LED indicators the meter provides.
Rear wiring
The meter provides current and voltage inputs along with other wiring options.
Refer to the image below for various wiring options the meter provides.
QGH1336803-01 17
Hardware reference
D Input current terminals (I1+, I1- , I2+ , I2- , I3+ , I3-) only for communication enabled
meter references
Protective cover
The voltage and current terminal covers help prevent tampering with the meter’s
voltage and current measurement inputs.
The terminal covers enclose the terminals, the conductor fixing screws and a
length of the external conductors and their insulation. Ensure you use a device
(screwdriver recommended) to push the cover upwards till you hear a click to make
the cover stand. These covers are included for meter models where sealable
voltage and current covers are required to protect against tampering of current and
voltage input signals. Refer to your meter's installation sheet or the instructions
that came with your terminal covers for instructions on installing the terminal
covers.
Meter mounting
For mounting instructions and safety precautions, see the installation sheet that
was shipped with your device, or download a copy at www.schneider-electric.com.
Meter wiring
For wiring instructions and safety precautions, see the meter installation sheet that
was shipped with your meter, or download a copy at www.schneider-electric.com.
18 QGH1336803-01
Hardware reference
The meter's voltage measurement inputs are rated by the manufacturer for up to
277 V L-N / 480 V L-L. However, the maximum voltage allowed for direct
connection may be lower, depending on the local electrical codes and regulations.
As per installation category III the maximum voltage on the meter voltage
measurement inputs should not exceed 277 V L-N / 480 V L-L.
If your system voltage is greater than the specified direct connect maximum
voltage, you must use VTs (voltage transformers) to step down the voltages.
Power system Meter setting Symbol Direct connect # of VTs (if required)
description maximum (UL / IEC)
Single-phase 3-wire 1P.3L 1PH 3Wire L-L with N ≤ 277 V L-N / 480 V L- 2 VT
line-to-line with L
neutral
QGH1336803-01 19
Hardware reference
Power system Meter setting Symbol Direct connect # of VTs (if required)
description maximum (UL / IEC)
3-phase 4-wire open 3P.4L 3PH 4Wire Center- 240 V L-N / 480 V L-L 3 VT
Delta center-tapped Tapped Open Delta
3-phase 4-wire Delta 3PH 4Wire Center- 240 V L-N / 480 V L-L 3 VT
center-tapped Tapped Delta
20 QGH1336803-01
Hardware reference
Serial communications
The meter supports serial communication through the RS-485 port.
In an RS-485 network, there is one master device, typically an Ethernet to RS-485
gateway. It provides the means for RS-485 communications with multiple slave
devices (for example, meters). For applications that require only one dedicated
computer to communicate with the slave devices, an RS-232 to RS-485 converter
can be used as the master device. In master device, recommended response time-
out setting should be minimum 1 second.
RS-485 configuration
Before connecting your device to the RS-485 bus, use the meter’s display, or ION
Setup to configure your meter’s default RS-485 settings.
Your meter has one RS-485 connection.
Your meter must have a unique unit identifier (address) and have the following
settings match the rest of the devices on the RS-485 bus:
• Protocol
• Baud rate
• Parity
You can use a communications converter (USB to RS-485 or RS-232 to RS-485) to
connect to your meter.
Serial protocols
Your meter supports the serial communication protocol on its RS-485 port.
• Modbus RTU
RS-485 wiring
Connect the devices on the RS-485 bus in a point-to-point configuration, with the
(+) and (-) terminals from one device connected to the corresponding (+) and (-)
terminals on the next device.
RS-485 cable
Use a shielded 2 wire or 1 twisted pair RS-485 cable to wire the devices. Use
either shielded 2 wire or 1 twisted pair to connect the (+) and (-) terminals.
The total distance for devices connected on an RS-485 bus should not exceed 900
m (2953 ft).
NOTE: You can connect a maximum of 32 devices to a single RS-485 bus.
QGH1336803-01 21
Hardware reference
RS-485 terminals
22 QGH1336803-01
Display and meter setup
B Retainer clip
D LED indicators
E Menu selection buttons
QGH1336803-01 23
Display and meter setup
Viewing parameters
The meter’s display screen and buttons allow you to view the required parameters.
To view display parameters:
The below image summarizes the RMS parameters under EM6433H meter:
24 QGH1336803-01
Display and meter setup
The below image summarizes the RMS parameters under EM6436H meter:
QGH1336803-01 25
Display and meter setup
The below image summarizes the RMS parameters under EM6459H meter:
Display mode Down key: To navigate down To view the next parameter
NOTE: Display mode is value.
view-only and displays the
parameter values.
Up key: To navigate up To view the previous parameter
value.
26 QGH1336803-01
Display and meter setup
Setup parameters
QGH1336803-01 27
Display and meter setup
LABL LABL: Phase labeling [123, Abc, rst, pqr, ryb] 123
BAUD BAUD: BPS (Baud rate per [4800, 9600, 19200, 38400] 19200
second)
28 QGH1336803-01
Display and meter setup
Communications setup
After wiring the meter’s serial communications ports, you can configure these ports
so you can connect to the meter remotely and use device configuration software
such as ION Setup to configure the meter.
The setup screen allows you to configure the meter’s RS-485 communications port
so you can use software to access the meter’s data or configure the meter
remotely.
To turn on communication in setup screen, follow these steps:
QGH1336803-01 29
Display and meter setup
Baud Rate 4800, 9600, 19200, 38400 Select the speed for data
transmission. The baud rate
must be the same for all
devices in a communications
loop.
Password setup
The meter password can only be configured through the front panel. The factory-
default setting for all passwords is “0000” (zero). Changing the default password
for screens that are password protected prevents unauthorized personnel from
accessing certain screens such as the Setup and Clear screens.
To change the meter password using Setup, follow these steps:
30 QGH1336803-01
Display and meter setup
Password settings
Lost password
Visit www.schneider-electric.com for support and assistance with lost passwords
or other technical problems with the meter. Make sure you include your meter’s
model, serial number, and firmware version in your email or have it readily
available if calling Technical Support.
QGH1336803-01 31
Display and meter setup
Below is the list of Diag parameters that are displayed on the EM6436H and
EM6459H meter models not supporting RS- 485 communication.
32 QGH1336803-01
Display and meter setup
Diag parameters
Screens Description
Diagnostics error code Displays the error codes of the meter for
diagnostics. For example: 0041 is the error code
for Over-Running energy pulse output.
ID, BAUD, Parity Displays the unit ID, baud rate, and parity values
of the meter.
Meter On hours Displays the meter on (auxiliary / control power
ON) duration.
QGH1336803-01 33
Display and meter setup
NOTE: Clear screen menu is available only for EM6433H and EM6436H
meters.
The meter allows you to clear the values using display and through
communication.
Clear parameters
Parameters Description
Lock / Unlock
Lock enables you to set the meter screen to default screen. You can scroll to other
display screens while a screen is locked. Once the manual scrolling is stopped, the
meter displays the default (lock) screen after 4 minutes.
34 QGH1336803-01
Security
Security
Security overview
Your Schneider Electric product is equipped with security-enabling features.
These features arrive in a default state and can be configured for your installation
needs. Please note that disabling or modifying settings within the scope of these
individual features can impact the overall security robustness of the device and
ultimately the security posture of your network in either positive or negative ways.
Review the security intent and recommendations for the optimal use of your
device’s security features.
Products are hardened to increase security robustness. This is an ongoing process
consisting of secure development practices, inclusion of security features and
testing at our security test facilities. Following system hardening best practices is
also necessary to help ensure your overall system security.
See the Cybersecurity Hardening Best Practices white paper for suggested best
practices.
NOTICE
DATA LOSS
Record your device's user and password information in a secure location.
Failure to follow these instructions can result in equipment damage.
QGH1336803-01 35
Remote meter setup
ION setup
Go to www.schneider-electric.com and search for ION Setup to download a copy of
the installation file.
If you already have an existing installation of ION Setup, it is recommended that
you upgrade to the latest version in order to access new features or enhancements
and properly configure features available on your device.
Refer to the online help to learn how to use ION Setup.
36 QGH1336803-01
Remote meter setup
Address 1 to 247 Set the address for this device. The address
must be unique for each device in a
communications loop.
Baud rate 4800, 9600, 19200, 38400 Select the speed for data transmission. The
baud rate must be the same for all devices in a
communications loop.
Parity Even, Odd, None Select None if the parity bit is not used. The
parity setting must be the same for all devices in
a communications loop.
QGH1336803-01 37
Viewing meter data
RMS page
To view RMS parameters:
1. From the Home (RMS) page, use Up or Down button to navigate to RMS.
2. Press OK.
3. Press the Up or Down button to navigate to the next RMS parameter.
4. Press Left button to exit.
EM6436H
INTG page
NOTE: INTG page is available only for EM6433H and EM6436H meters.
To view INTG parameters:
38 QGH1336803-01
Viewing meter data
Diag page
To view Diag parameter:
Below is the list of Diag parameters that are displayed on the EM6433H,
EM6436H, and EM6459H meter models supporting RS- 485 communication.
QGH1336803-01 39
Viewing meter data
Below is the list of Diag parameters that are displayed on the EM6436H and
EM6459H meter models not supporting RS- 485 communication.
40 QGH1336803-01
Viewing meter data
See the EcoStruxure™ Power Monitoring Expert online help for instructions on how
to add your meter into its system for data collection and analysis.
QGH1336803-01 41
Measurements and calculations
Real-time readings
The meter measures currents and voltages, and reports in real time the RMS (Root
Mean Squared) values for all three phases and neutral.
The voltage and current inputs are continuously monitored at a sampling rate of 64
samples per cycle. This amount of resolution helps enable the meter to provide
reliable measurements and calculated electrical values for various commercial,
buildings and industrial applications.
Timer
The meter supports meter on hours and load run hours (only Utility, Alternate
source and Total).
The timer data can be read through register map.
42 QGH1336803-01
Measurements and calculations
Ölçüm cihazının Açık Olduğu Saat Sayısı, ölçüm cihazının ne kadar süreyle açık
durumda olduğunu gösterir.
QGH1336803-01 43
Maintenance and upgrades
NOTICE
METER DAMAGE
• Do not open the meter case.
• Do not attempt to repair any components of the meter.
Failure to follow these instructions can result in equipment damage.
Do not open the meter. Opening the meter voids the warranty.
Heartbeat / serial Internal hardware problem Perform a hard reset: turn off
communications LED remains control power to the meter,
lit and does not flash ON and then re-apply power. If the
OFF problem persists, contact
Technical Support.
If the problem is not fixed after troubleshooting, contact Technical Support for help
and ensure you have your meter’s firmware version, model and serial number
information available.
Meter memory
The meter stores configuration and logging information in non-volatile memory and
a long-life memory chip.
The meter uses its non-volatile memory (NVRAM) to retain all data and metering
configuration values.
44 QGH1336803-01
Maintenance and upgrades
Firmware upgrades
There are a number of reasons why you may want to upgrade your meter’s
firmware.
Some of the reasons are mentioned below. It is suggested to keep your meter
firmware upgraded for optimum performance.
• Improve meter performance (e.g., optimize processing speed)
• Enhance existing meter features and functions
• Add new functionality to the meter
• Achieve compliance to new industry standards
QGH1336803-01 45
Maintenance and upgrades
11. Make sure the connection name, i.e., the one you defined in the previous step,
is still selected. Enter the device address.
12. Select the protocol (e.g., Modbus).
13. Click OK.
14. Click Next.
15. Select the device name from the Download Candidate Devices pane, then
click the right arrow button to move the selection to the Download Target
Devices pane.
16. Select the meter firmware in the Firmware to field.
17. Click Next.
18. Click Health Check to confirm the meter is communicating. The Health Status
shows Passed to indicate successful communications.
19. Click Next.
20. The Firmware Update Group shows the connection name, the firmware
version and status (should be “Queued”). The Group Device List shows the
device or devices being upgraded. Click Download.
NOTE: A warning message displays, “Warning: Relays on PowerLogic™
Metering Devices will be de-energized if selected for download and will
remain in this mode until a successful download is completed. Press OK
to start the download.”
21. Click OK.
• The Firmware Upgrade Group status changes to Active, then updates to
show the current upgrade progress (in percent complete).
• The Group Device List status shows “Entering Download Mode”, then
changes to “Downloading” when the firmware is being downloaded to the
meter. “Estimated Time Remaining” shows the firmware download
progress.
• You can also check the progress on meters display panel. The meter
display shows “Download in progress” and a shows a dynamically
increasing number for “Percent Complete” (up to 100%).
22. When the firmware upgrade is complete, the Firmware Update Group status
shows Complete (Passed). The Group Device List status shows Successful
Download. Click Finished.
23. To exit the download firmware program, click Yes when prompted to quit DLF.
NOTE: A maximum of 6 devices can be upgraded in parallel through DLF.
Technical assistance
Visit www.schneider-electric.com for support and assistance with lost passwords
or other technical problems with the meter.
Make sure you include your meter’s model, serial number and firmware version in
your email or have it readily available if calling Technical Support.
46 QGH1336803-01
Verifying accuracy
Verifying accuracy
Overview of meter accuracy
All meters are tested and verified at the factory in accordance with International
Electrotechnical Commission (IEC) and Institute of Electrical and Electronics
Engineers (IEEE) standards.
Your meter typically does not require re-calibration. However, in some installations
a final accuracy verification of the meters is required, especially if the meters will
be used for revenue or billing applications.
DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH
Verify the device’s power source meets the specifications for your device’s
power supply.
Failure to follow these instructions will result in death or serious injury.
Control equipment
Control equipment is required for counting and timing the pulse outputs from an
energy pulsing LED.
• Most standard test benches have an arm equipped with optical sensors to
detect LED pulses (the photodiode circuitry converts detected light into a
voltage signal).
• The reference device or energy standard typically has digital inputs that can
detect and count pulses coming from an external source (i.e., the meter’s
pulse output).
NOTE: The optical sensors on the test bench can be disrupted by strong
sources of ambient light (such as camera flashes, florescent tubes, sunlight
reflections, floodlights, etc.). This can cause test errors. Use a hood, if
necessary, to block out ambient light.
Environment
The meter should be tested at the same temperature as the testing equipment.
The ideal temperature is about 23 ºC (73 ºF). Make sure the meter is warmed up
sufficiently before testing.
QGH1336803-01 47
Verifying accuracy
Environment
The meter should be tested at the same temperature as the testing equipment.
The ideal temperature is about 23 ºC (73 ºF). Make sure the meter is warmed up
sufficiently before testing.
A warm-up time of 30 minutes is recommended before beginning accuracy
verification testing. At the factory, the meters are warmed up to their typical
operating temperature before calibration to help ensure that the meters will reach
their optimal accuracy at operating temperature.
Most high precision electronic equipment requires a warm up time before it
reaches its specified performance levels. Energy meter standards allow the
manufacturers to specify meter accuracy derating due to ambient temperature
changes and self-heating.
Your meter complies with and meets the requirements of these energy metering
standards.
For a list of accuracy standards that your meter complies to, contact your local
Schneider Electric representative or download the meter brochure from www.
schneider-electric.co.in.
Reference device
To help ensure the accuracy of the test, it is recommended that you use a
reference device with a specified accuracy that is 6 to 10 times more accurate than
the meter under test. Before you start testing, the reference device should be
warmed up as recommended by its manufacturer.
NOTE: Verify the accuracy and precision of all measurement equipment used
in accuracy testing (for example, voltmeters, ammeters, power factor meters).
48 QGH1336803-01
Verifying accuracy
DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH
• Apply appropriate personal protective equipment (PPE) and follow safe
electrical work practices. See NFPA 70E in the USA, CSA Z462 or applicable
local standards.
• Turn off all power supplying this device and the equipment in which it is
installed before working on the device or equipment.
• Always use a properly rated voltage sensing device to confirm that all power
is off.
• Do not exceed the device’s ratings for maximum limits.
• Verify the device’s power source meets the specifications for your device’s
power supply.
Failure to follow these instructions will result in death or serious injury.
1. Turn off all power supplying this device and the equipment in which it is
installed before working on the device or equipment.
2. Use a properly rated voltage sensing device to confirm that all power is off.
3. Connect the test voltage and current source to the reference device or energy
standard. Ensure all voltage inputs to the meter under test are connected in
parallel and all current inputs are connected in series.
A1 A2 A3
V1 V2 V3 VN
+ - + - + -
A1 A2 A3
V1 V2 V3 VN
+ - + - + -
A1 A2 A3
+ - + - + -
V1 V2 V3 VN
4. Connect the control equipment used for counting the standard output pulses
using one of these methods:
Option Description
Energy pulsing LED Align the red light sensor on the standard test bench armature over the
energy pulsing LED.
Pulse output Connect the meter’s pulse output to the standard test bench pulse
counting connections.
QGH1336803-01 49
Verifying accuracy
5. Before performing the verification test, let the test equipment power up the
meter and apply voltage for at least 30 seconds. This helps stabilize the
internal circuitry of the meter.
6. Configure the meter’s parameters for verifying accuracy testing.
7. Depending on the method selected for counting the energy pulses, configure
the meter’s energy pulsing LED or one of the pulse outputs to perform energy
pulsing. Set the meter’s energy pulse constant so it is in sync with the
reference test equipment.
8. Perform accuracy verification on the test points. Run each test point for at
least 30 seconds to allow the test bench equipment to read an adequate
number of pulses. Allow 10 seconds of dwell time between test points.
1. Turn off all power supplying this device and the equipment in which it is
installed before working on the device or equipment.
2. Use a properly rated voltage sensing device to confirm that all power is off.
3. Connect the test voltage and current source to the reference device. Ensure
all voltage inputs to the meter under test are connected in parallel and all
current inputs are connected in series.
A1 A2 A3
V1 V2 V3 VN
+ - + - + -
A1 A2 A3
V1 V2 V3 VN
+ - + - + -
A1 A2 A3
+ - + - + -
V1 V2 V3 VN
A Reference device
B Test voltage and current source
4. Before performing the verification test, let the test equipment power up the
meter and apply voltage for at least 30 seconds. This helps stabilize the
internal circuitry of the meter.
5. Configure the meter’s parameters for verifying accuracy testing.
6. Perform accuracy verification on the test points. Run each test point for at
least 30 seconds to allow the test bench equipment to read an adequate
number of pulses. Allow 10 seconds of dwell time between test points.
50 QGH1336803-01
Verifying accuracy
QGH1336803-01 51
Verifying accuracy
EM6459H
Accuracy verification testing requires you to calculate the percentage error
between the meter being tested and the reference/standard.
Calculate the percentage error for every test point using the following formula:
Percentage error = (MUT - RSS) / RSS x 100
Where:
• MUT= parameter measured by the meter under test
• RSS = Reference Sub Standard (Reference device)
NOTE: If accuracy verification reveals inaccuracies in your meter, they may be
caused by typical sources of test errors. If there are no sources of test errors
present, please contact your local Schneider Electric representative.
Full load 100% to 200% of the nominal current, 100% of the nominal voltage and
nominal frequency at unity power factor or one (1).
Light load 10% of the nominal current, 100% of the nominal voltage and nominal
frequency at unity power factor or one (1).
Inductive load (lagging 100% of the nominal current, 100% of the nominal voltage and nominal
power factor) frequency at 0.50 lagging power factor (current lagging voltage by 60°
phase angle).
Full load 100% to 200% of the nominal current, 100% of the nominal voltage and
nominal frequency at zero power factor (current lagging voltage by 90°
phase angle).
Light load 10% of the nominal current, 100% of the nominal voltage and nominal
frequency at zero power factor (current lagging voltage by 90° phase
angle).
Inductive load (lagging 100% of the nominal current, 100% of the nominal voltage and nominal
power factor) frequency at 0.87 lagging power factor (current lagging voltage by 30°
phase angle).
The pulse rate depends on the voltage, current and PF of the input signal source,
the number of phases, and the VT and CT ratios.
52 QGH1336803-01
Verifying accuracy
If Ptot is the instantaneous power (in kW) and K is the pulse constant (in pulses per
kWh), then the pulse period is:
3600 1
Pulse period (in seconds) = =
K x Ptot Pulse frequency (Hz)
Example calculations
This example calculation shows how to calculate power, pulse constants and
maximum pulse frequency, and how to determine a pulse constant that reduces
the maximum pulse frequency.
A balanced 3-phase Wye system uses 480:120 volt VTs and 120:5 amp CTs. The
signals at the secondary side are 119 volts line-to-neutral and 5.31 amps, with a
power factor of 0.85. The desired pulse output frequency is 20 Hz (20 pulses per
second).
1. Calculate the typical total output power (Ptot):
3. At full load (120% of nominal current = 6 A) and power factor (PF = 1),
calculate the maximum total output power (Pmax):
QGH1336803-01 53
Verifying accuracy
for pulse output energy pulsing. Pulse output frequencies greater than 20
Hz will saturate the pulse output and cause it to stop pulsing. Therefore in
this example, you can only use the LED for energy pulsing.
54 QGH1336803-01
Power and power factor
Current and voltage in phase (resistive) Current leads voltage (capacitive) Current lags voltage (inductive)
QGH1336803-01 55
Power and power factor
+Q
(+kVAR, +kVARh)
Qu a d ra n t 2 90° Qu a d ra n t 1
PF leading PF lagging
Power factor sign convention: Power factor sign convention:
IEEE = + IEEE = −
IEC = − IEC = +
(V
p
ar
er
en
ow
tp
tp
ow
en
er
ar
(V
p
Ap
A)
Active power (W) Active power (W)
Exported/received Imported/delivered
-P +P
(-kW, -kWh) 180 ° 0° (+kW, +kWh)
Active power (W) Active power (W)
Ap
(V
p
ar
er
en
ow
tp
tp
ow
en
er
ar
(V
p
Ap
A)
Qu a d ra n t 3 Qu a d ra n t 4
PF lagging PF leading
Power factor sign convention: Power factor sign convention:
IEEE = − IEEE = +
IEC = − IEC = +
270 °
-Q
(-kVAR, -kVARh)
Power flow
Positive real power P(+) flows from the power source to the load. Negative real
power P(-) flows from the load to the power source.
An ideal, purely resistive load has no reactive components, so its power factor is
one (PF = 1, or unity power factor). Inductive or capacitive loads introduce a
reactive power (Q) component to the circuit which causes the PF to become closer
to zero.
True PF
The meter supports true power factor values:
• True power factor includes harmonic content.
56 QGH1336803-01
Power and power factor
IEC -1 to +1 format
Sample screen
QGH1336803-01 57
Power and power factor
-0 . 5 +0 . 5
Qua d ra n t 2 Qua d ra n t 1
-1 ≤ P F ≤ 0 0 ≤ PF ≤ 1
-1 +1
Qua d ra n t 3 Qua d ra n t 4
-1 ≤ P F ≤ 0 0 ≤ PF ≤ 1
-0.5 +0. 5
PF Value 0 to -1 -1 to 0 0 to +1 +1 to 0
0 -1 0 +1 0
Quadrant 3 Qua d ra n t 2 Qua d ra n t 1 Qua d ra n t 4
-2 -1 0 +1 +2
PF register -2 to -1 -1 to 0 0 to +1 +1 to +2
0 0
-0.5 +0. 5
Qu a d ra n t 2 Qua d ra n t 1
-1 ≤ PF regi s te r ≤ 0 0 ≤ P F re gis te r ≤ 1
-1 +1
Qu a d ra n t 3 Qua d ra n t 4
-2 ≤ PF regi s te r ≤ -1 2 ≤ P F re gis te r ≤ 1
-1.5 +1. 5
-2 +2
The PF value is calculated from the PF register value using the following formulae:
58 QGH1336803-01
Command interface
Command interface
Command interface
The command interface allows you to configure the power meter by sending
specific commands using Modbus protocol. Reference the online Modbus register
list for meter commands, results, and data types.
WARNING
UNINTENDED OPERATION
Do not use this device for critical control or protection applications where human
or equipment safety relies on the operation of the control circuit.
Failure to follow these instructions can result in death, serious injury, or
equipment damage.
QGH1336803-01 59
Command interface
• If the meter shows a nonzero number, you own the semaphore. Semaphore is
provided once until it is released or has been inactive for approximately 4
minutes. Once you have the semaphore, subsequent reads of the semaphore
register will return zero until you release the semaphore or it times out.
To send a meter command using the protected command interface:
1. Read the semaphore register and record the meter response. This is your
semaphore.
2. Build the packet to be written to the command block.
3. Write the packet as a Modbus block write (enter the command number,
semaphore, and parameters at the same time).
Command 2039
Semaphore 5
Parameters 1
Status 2039
Result 0
Data 1
5. Write the semaphore back to the semaphore register to release it for another
master to use.
60 QGH1336803-01
Specifications
Specifications
Device specifications
The specifications contained in this section are subject to change without notice.
For installation and wiring information, refer to the meter installation sheet.
Mechanical characteristics
IP degree of protection (IEC 60529-1) Front Display: IP51
Front Display: IP54 with gasket (optional accessory)
Meter body: IP30 (excluding terminals)
Display type 8 segment alpha-numeric LED, 3 rows with 4 digits per row, 1 column of 12 LEDs to indicate
percentage of load connected in system. 4 digits for V AF PF parameters with auto scrolling and
auto range
Keypad 4 button
Electrical characteristics
Measurement accuracy
Voltage inputs
VT primary 100 V L-L to 999 kV L-L maximum, starting voltage depends on the VT ratio
V nominal Up to 277 V L-N / 480 V L-L (selectable VT secondary from 100, 110, 115, 120 to 415 V L-L)
Operating voltage range with accuracy 80-480 V L-L ± 10%, Category III
Impedance ≥ 5 MΩ
Frequency 50 / 60 Hz nominal ± 2 Hz
QGH1336803-01 61
Specifications
Current inputs
CT secondary 1 A or 5 A
Impedance ≤ 0.3 mΩ
Frequency range 50 / 60 Hz ± 2 Hz
VA burden ≤ 0.1 VA at 5 A, 50 Hz
AC control power
DC control power
Burden ≤ 2 W at 240 V DC
Ride-through time 120 ms at 240 V DC (at Ambient condition)
Displays update
Environmental characteristics
Operating temperature -10º to +60º C (+14º ... +140º F)
Pollution degree 2
62 QGH1336803-01
Specifications
Safety
Communications
RS-485 port Modbus RTU: 2-Wire, 4800, 9600,19200 or 38400 baud
Parity - Even, Odd, None
1 stop bit if parity is Odd or Even, 2 stop bits if none
Other specifications
Protection features Password protected for set-up parameters, energy clearing, and other integrated data
Technical publication Printed multi-lingual installation sheet (IS / QSG) supplied with meter (EN, ES, FR, DE, PT, RU,
TR, ZH)
User manual available on website
QGH1336803-01 63
Schneider Electric
35 rue Joseph Monier
92500 Rueil Malmaison
France
+ 33 (0) 1 41 29 70 00
www.schneider-electric.com