STOP-VALVE TYPE XAD 36

Disassembly and reassembly

U508103-e– Révision 3 – 17 February 2009

This document consists of 9 pages, including the flyleaf

This document is the property of SATAM

And can’t be transmitted to someone also with out prior authorisation

SATAM may modify this document without prior notice

In conformity with the European directive 94/9/CE-ATEX

SATAM Siège Social : Paris Nord II – Bât. Le Gauguin – 47, allée des Impressionnistes
Usine de Falaise – Avenue de Verdun – B.P. 129 – 14700 FALAISE – France B.P. 85012 – Villepinte – 95931 Roissy C.D.G. Cedex - France
Tél. : +33 (0)2 31 41 41 41 Tél. : +33 (0)1 48 63 02 11
Fax : +33 (0)2 31 40 75 61 Fax : +33 (0)1 49 38 41 01
SIRET 495 233 124 000 17 SA au capital de 6 037 000 € – RCS Bobigny B 495 233 124
CODE APE 2813 Z SIRET 495 233 124 000 17 – Code APE 2813 Z – N° TVA : FR 48 495 233 124
 SUMMARY

1 DISASSEMBLY OF THE STOP-VALVE.................................................................................................. 3

1.1 Preparation to the disassembling............................................................................................................ 3

DISASSEMBLY OF STOP-VALVE................................................................................................................... 4

Disassembly of the stop-valve............................................................................................................................... 5

REASSEMBLY OF STOP-VALVE .................................................................................................................... 6

REASSEMBLY OF THE VALVE ...................................................................................................................... 7

1.2 Clean the body of the valve ..................................................................................................................... 7

1.3 Assembly the piston ( Fig.1 )................................................................................................................... 7
1.4 Prepare the sleeve (Fig.2)....................................................................................................................... 7
1.5 Assembly the group sleeve / piston in the body (Fig.3 - 4)...................................................................... 7
1.6 Assembly with the system of adjustment (Fig.5)...................................................................................... 7
1.7 Assembly the system of order ( Fig.6, 7 and 8 ) ...................................................................................... 9

Le 17/02/09 2/9 U508103-e Révision : 3

 SERVICE AND REPAIR OF STOP-VALVE
TYPE XAD 36

1 DISASSEMBLY OF THE STOP-VALVE

1.1 Preparation to the disassembling

- Electric insulation of the loading station.

- Hydraulic insulation of the station.

- Drain of the strainer.

- Disassembly the case of electrical order :

➥ Disassembly the hood.
- Pull out the lead of sealing.
- Remove the 3 screws.

➥ Disassembly the case.

- Remove 2 nuts and their washers.

- Disassembly the stop-valve.

- Removal of seal of the stop-valve.
- Pull out cages of seal.
- Pull out bolts.
- Disassembly the valve.

Le 17/02/09 3/9 U508103-e Révision : 3

 DISASSEMBLY OF STOP-VALVE
a
Fig.1 Fig.4

b d

e
Fig.2
f
f
a
c
c

b
d
e
g
a
Fig.3 Fig.5 Fig.6
b
c b c

d a e

Le 17/02/09 4/9 U508103-e Révision : 3

Disassembly of the stop-valve

- Disassembly the no return valve (Fig.1).

- Remove the seat of valve.(a)
- Pull out the valve (b) and the spring.(c)

- Disassembly the axle (Fig.2).

- Notice the lever of order and pull out the pin.
- Remove the lever of order.(a)
- Dismantle 4 screws of the cover (b)
➥ Collect the o’ring.(c)
- Pull out the pin.(d)
- Pull out axle.(e)
- Pull out the lever.(f)
- Remove 2 o’rings.(g)

- Disassembly the system of adjustment (Fig.3).

- Pull out the lead.(a)
- To withdraw the axis of leading.(b)
- Inscrew the system of adjustment (c)
➥ Collect the ring BS.(d)

- Disassembly the group sleeve / piston (Fig.4).

- Remove 3 screws (a) and collect 3 gaskets.(b)
- Disassembly the group (c+d)
- To withdraw the piston of its shirt,
➥ Collect spring (e) and washer.(f)

- Deposit trimming (Fig.5).

- To remove the 3 screws (a) and the discs. (b)
- To remove the nose of the piston. (c)
- To withdraw the trimming. (d)

- Deposit of the pilot and the control shaft (Fig.6).

- To remove goupille.(a)
- Deposit of the pilot. (b)
- To remove the thrust (c) and the spring. (d)
- To withdraw the control shaft. (e)

Le 17/02/09 5/9 U508103-e Révision : 3

REASSEMBLY OF STOP-VALVE

4 10
9 13
8
3
7
12

2 6 11

1 6
5

Fig.1 Fig.2 Fig.3

15 14

16

17

Fig.4 Fig.5

Le 17/02/09 6/9 U508103-e Révision : 3

REASSEMBLY OF THE VALVE

1.2 Clean the body of the valve

- To clean the interior of the body with solpar, gasoline or gas oil.

1.3 Assembly the piston ( Fig.1 )

- Assembly the gasket (1) with piston (2).

➥To slacken the joint with hot water.

- Assembly the packing (3) on the piston (2) by fixing the nose of the piston (4) by 3
screws.

1.4 Prepare the sleeve (Fig.2)

- Installation of the axle (5) in the sleeve (6).

➥ To check that the axis slides laterally in the shirt without hard point.

- Installation of the spring (7) and the washer (8).

- Installation of the pilot (9) and put on the pin (10).

1.5 Assembly the group sleeve / piston in the body (Fig.3 - 4)

- Installation of the washer (11) and the spring (12) in the sleeve (6).

- Installation of the piston (13).

➥ To ensure itself of a fatty slip of the piston in the shirt by exerting a pressure on
this last.
➥ No the hard point.

- Installation of the group sleeve / piston (14) in the body (15) and fix by 3 Gasket BS and
3 screws.

- Control operation of the piston.

➥ To make sure that the piston is a fatty slip without hard point.

1.6 Assembly with the system of adjustment (Fig.5)

- Installation of the system of adjustment (16) with a ring BS (17).

Le 17/02/09 7/9 U508103-e Révision : 3

REASSEMBLY OF STOP-VALVE

21
18

19
20

Fig.6
24

22 23
Fig.7

Fig.8

25

26

27

Le 17/02/09 8/9 U508103-e Révision : 3

1.7 Assembly the system of order ( Fig.6, 7 and 8 )

- Assembly 2 o’rings (18) on the axle (19).

➥ to make sure that there are no arrises on the axis which can cause the
deterioration of the joints.

- Put grease on the hole of the body.

- Installation of the lever of order (20).

- Installation of the axle (19).

- Assembly the pin (21).

- Assembly the cover (22) with his gasket (23).

➥ To fix the whole by 4 discs and 4 screws.

- Assembly the lever (24) and to fix the pin.

- Control of functioning.
➥ No hard point must be detected during the use of the lever.

- Assembly the spring of the valve (25), the valve (26) and the seat of valve (27) after
having lubricated the joints.

- Installation of the valve.

- Installation of the case of order.

- Control mechanical operation without hard point.

Le 17/02/09 9/9 U508103-e Révision : 3