2001/06/01 Cylinder Head Assembly (SENR1029-01)

SMCS - SENR10290027

Remove Cylinder Head Assembly 1100-011

Start By:

PIP
a. remove rocker shaft assemblies and push rods

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b. remove water temperature regulator

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c. remove aftercooler housing

d. remove fuel injection lines

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e. remove exhaust manifold
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Typical Example

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1. Remove bolts (1) from the alternator bracket.

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2. Remove the bolts that hold plate (3) and remove the plate.

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3. Disconnect water line (2) from the air compressor.

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NOTE: Turn the water line tee toward the lifting bracket in order to provide clearance to remove the head bolt.

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4. Remove bolts (4) and (5) that hold the cylinder head assembly to the cylinder block.

5. Fasten a hoist and remove the cylinder head assembly. The weight is approximately 135 kg (300 lb).

NOTICE

Do not put the cylinder head assembly down on a flat surface.

This can cause damage to the fuel injection valves.

6. Remove the gasket and seals from the spacer plate.

Install Cylinder Head Assembly 1100-012

NOTE: Be sure a new gasket has been installed between the spacer plate and the cylinder block. See the topic, "Remove &
Install Spacer Plate."

1. Thoroughly clean the spacer plate and the bottom surface of the cylinder head assembly. Install a new head gasket, new seals
(1) and two O-ring seals (2).

PIP
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2. Fasten a hoist and put the cylinder head assembly (3) in position on the cylinder block.

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3. Tighten the bolts in sequence shown in illustration D11970.

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(1) Large bolts (3/4 inch). Put 6V-4876 Molycoat Paste Lubricanton bolt threads and between washers and underside of bolt heads. (2) Small bolts (3/8 inch).
See Step 4h.

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4. Install the cylinder head bolts and washers. Tighten the bolts in sequence shown.

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a. Tighten bolts 1 through 14 in number sequence to 270 ± 25 N·m (200 ± 20 lb ft).

b. Tighten bolts 1 through 14 in number sequence to 470 ± 20 N·m (345 ± 15 lb ft).

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c. Tighten bolts 1 through 14 in number sequence again to 470 ± 20 N·m (345 ± 15 lb ft).

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d. Install the rocker arm shafts for the engine valves and the remaining (3/4 in) bolts and/or compression brake studs.

e. Tighten bolts 15 through 26 in number sequence to 270 ± 25 N·m (200 ± 20 lb ft).

f. Tighten bolts 15 through 26 in number sequence to 450 ± 20 N·m (330 ± 15 lb ft).

g. Tighten bolts 15 through 26 in number sequence again to 450 ± 20 N·m (330 ± 15 lb ft).

h. Tighten the thirteen small bolts (2) to 45 ± 7 N·m (33 ± 5 lb ft).

4. Make an adjustment to the valves to have a clearance of 0.38 mm (.015 in)for intake and 0.76 mm (.030 in)for exhaust.
Tighten the locknuts for the valve adjustment screws to a torque of 28 ± 4 N·m (21 ± 3 lb ft).

Typical Example
5. Install plate (4).

6. Connect the water line to the air compressor.

7. Install bolts (5) for the alternator bracket.

End By:

a. install exhaust manifold

b. install fuel injection lines

c. install aftercooler housing.

d. Install water temperature regulator

PIP
e. install rocker shaft assemblies and push rods

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1DL1-UP, 2KR1-UP, 2SR1-UP, 2XS1-UP, 2YR1-UP, 3RR1-UP, 4SK1-UP, 4SN1-UP, 5EW1-UP, 5GR1-UP, 5JK1-UP, 5SG480-UP, 5ZS1-UP,

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6BK1-UP, 6RN1-UP, 7FS1-UP, 7LN1-UP, 7XM1-UP, 8PL1-UP, 9CM1-UP, 9EM1-UP, 9LR1-UP, BXL1-UP, MEJ1-UP, RJM1-UP, T5X1-UP

PIP-10858536

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SENR10290027
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© 2022 Caterpillar Inc.
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