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ABSTRACT
Cost of fossil fuel is increasing day by day. Running a electric car is far cheaper only
a few pence per mile.No pollution from the car and although some CO2 will be
produced for the coal based electric power required to charge battery but this is still
much lower than the amount of CO2 produced by using a car. It is possible to use
renewable power or a green energy to charge battery in the electric car. Electric car
help to reduce noise pollution as they are much quieter.You are normally limited by
range and speed. Although this is improving with newer cars.The biggest challenge
is recharging point.A normal recharge time is between 6-8 hours, not as quick as
filing up at a petrol station. Although fast chargers are now being installed for newer
cars. Batteries will need replacing anything from 3 to 10 years, this depends on
battery type and amount of driving.Electric cars more expensive to buy than their
equivalent petrol vehicle, although this amount could be saved by using an electric
car in a few years or less.
1 INTRODUCTION
Electric cars function by plugging into a charge point and taking electricity from the
grid. They store the electricity in rechargeable batteries that power an electric motor,
which turns the wheels. Electric cars accelerate faster than vehicles with traditional
fossil fuel engines. The major component of Electric vehicle as follows.
2 SUBSYSTEMS
Electric Engine/Motor - Provides power to rotate the wheels. It can be DC/AC type,
however, AC motors are more common.
Inverter - Converts the electric current in the form of Direct Current (DC) into
Alternating Current (AC)
Drivetrain - EVs have a single-speed transmission which sends power from the
motor to the wheels.
MOTOR TYPE
2.1.1 DC Brushed Motor:
In DC brushed motor, brushes along with commutators provide a nexus between
external supply circuit and armature of the motor. Brushes can be made up of
carbon, copper, carbon graphite, metal graphite and are mostly rectangular in
shape.Wearing of commutators due to continuous cutting with brushes is one of
the main drawbacks of DC brushed motors. Also, friction between brushes and
commutators, limits the maximum motor speed.
The stator is a tubular iron frame that consists of a laminated and slotted stator
core. In the case of a three-phase induction motor, the stator holds symmetrically
distributed three-phase winding in its slots.
Motor comparison:
Feature Brushed DC BLDCM PMSM Induction
Motor Motor
Mechanical Field magnets Field magnets Consists of Both stator and
structure on stator are on stator are conventional rotor have
made of made of three phase winding and AC
electromagnet electromagnet windings in the lines are
and that of rotor and that of rotor stator and connected to
are made of are made of permanent stator
permanent permanent magnets in the
magnet magnet rotor.Rotor is
shaped to a
sinusoidal flux
profile
Maintenance Periodic Low or no Low Low
Maintenance Maintenance Maintenance Maintenance
2.2 BATTERY
The energy storage system in electric cars comes in the form of a battery. Battery
type can vary depending on if the vehicle is all-electric (AEV) or plug-in hybrid
electric (PHEV). Current battery technology is designed for extended life (typically
about 8 years or 100,000 miles). Some batteries can last for 12 to 15 years in
moderate climates, or eight to 12 years in extreme climates. There are four main
kinds of batteries used in electric cars: lithium-ion, nickel-metal hydride, lead-
acid, and ultracapacitors.
An electric vehicle battery is often composed of many hundreds of small,
individual cells arranged in a series/parallel configuration to achieve the desired
voltage and capacity in the final pack. A common pack is composed of blocks of
18-30 parallel cells in series to achieve a desired voltage. For example, a 400V
nominal pack will often have around 96 series blocks.
Battery comparison:
Specification Lead NiCd NiMH Li-ion
Acid Cobalt Manganese Phosphate
Specific 30-50 45-80 60- 150-250 100-150 90-120
energy(Wh/Kg) 120
Internal Resistance Very Very Low Low Moderate Low Very Low
Low
Cycle Life (80% Depth 200-300 1000 300- 500- 500-1000 1000-2000
of Discharge) 500 1000
Charge time 8-16Hr 1-2Hr 2-4Hr 2-4Hr 1-2Hr 1-2Hr
Overcharge tolerance High Moderate Low Low Low Low
Self 5% 20% 30% <5% <5% <5%
discharge/month(room
Temp)
Cell voltage (Nominal) 2V 1.2V 1.2V 3.6V 3.7V 3.2-3.3V
Electrical powertrain performances of more than 12 kW are now reserved for the
high- voltage range, whereby the voltage level required is based on the currents
to be transmitted of approx. 250 A.
Statistical Data:
E-mobility performance class overview for passenger vehicles
EV Unit
Small Medium Sports
Car Car Car
Max Power Motor 60 100 180 KW
DC Voltage Generator based 400 400 450/800 V
Motor Based 300 300 300/600 V
The back EMF rises and falls as the energizing sequence for Motor phase is
implemented and help to detect Motor position.
The Back-EMF sensing technique is based on the fact that only two phases of a
DC Brushless motor are connected at a time , so the third phase can be used to
sense the Back-EMF voltage.For three-phase BLDC motor, typically, it is driven
with six-step 120 degree conducting mode. At one time instant, only two out of
three phases are conducting current.
For example, when phase A and phase B conduct current, phase C is floating.
This conducting interval lasts 60 electrical degrees, which is called one step.
A transition from one step to another different step is called commutation.
There are two main components in a PMSM motor: Permanent magnet in rotor
and stator windings.
Permanent magnets are rigidly fixed to the rotating axis to create a constant rotor
flux.This rotor flux usually has a constant magnitude.When the stator energize,
windings and create a rotating electromagnetic field. To control the rotating
magnetic field,it is necessary to control the stator currents.
The actual structure of the rotor varies depending on the power range and rated
speed of the machine.Permanent magnets rotors are suitable for synchronous
The angle between the rotor magnetic field and the stator field must be carefully
controlled to produce maximum torque and achieve high electro-mechanical
conversion efficiency. For this purpose a fine tuning is needed after closing the
speed loop using the sensorless algorithm in order to draw the minimum amount
of current under the same speed and torque conditions.
The angle between the rotor field and the stator field must be equa to 90º to
obtain the highest mutual torque production.This synchronization requires
knowing the rotor position,
During commutation all the three phases may be active. One positive and other
two negative battery voltage.However phase sequencing based on rotor position.
In DC motors, the flux and torque producing currents are orthogonal and can be
controlled independently. The magneto motive forces, developed by these
currents are also held orthogonal.
The torque developed is given by the equation
Te = Ka φ(If) Ia
Where
φ(If) – flux
Ia - armature current
Making Technology simple Page 9
Hence the flux is only dependent on the field winding current. If the flux is held
constant, then the torque can be controlled by the armature current.
Field Oriented Control is the technique used to achieve the decoupled control of
torque and flux by transforming the stator current quantities (phase currents) from
stationary reference frame to torque and flux producing currents components in
rotating reference frame.
Speed and Torque Control of 3 Phase Induction Motor by V/F Control Method:
The AC induction motor comprises two electromagnetic parts:1)Stationary part
called the stator 2)Rotating part called the rotor.
1.Fan cover, 2. Cooling fan, 3. End bell, 4. Lifting eye, 5. Nameplate, 6. Stator
coils, 7. Bearing seal, 8. Ball bearing, 9. Squirrel-cage rotor, 10. Cast-iron frame,
11. Wiring box (Courtesy: Baldor Electric Company)
The stator is a tubular iron frame that consists of a laminated and slotted stator
core. In the case of a three-phase induction motor, the stator holds symmetrically
distributed three-phase winding in its slots.
The torque developed by the induction motor is directly proportional to the ratio of
the applied voltage and the frequency of supply. By varying the voltage and the
frequency, but keeping their ratio constant, the torque developed can be kept
constant throughout the speed range. The curve linear within rated frequency and
voltage.The acceleration and deceleration of the motor can be controlled by
controlling the change of the supply frequency to the motor with respect to time.
IEC 61851-1 [22]. This standard defines the charging levels and refers to the
characteristics and operating conditions of the supply device and the connection
to the vehicle.
IEC 62196-1 [23]. It mainly defines plugs, socket-outlets, vehicle connectors and
inlets for EV/PHEVs.
IEC 61980-1 [24]. It is applied to the equipment for the wireless power transfer
from the supply network to electric road vehicles.
SAE J1772 [25]. It covers the general requirements to facilitate conductive
charging of EV/PHEVs in North America.
Four different EV charging modes are defined in IEC 61851-1 [22]. A residual
current device is required for all charging modes.
Those battery chargers that are placed inside of the vehicle are called on-board
battery chargers whereas the off-board battery chargers are placed outside.
On-board battery chargers are more power limited because of their weight and
volume constrains, so that they can be used for battery charging modes 1 and 2.
In contrast, off-board battery chargers are mainly designed for battery charging
modes 3 and 4 since they are not subjected to weight and size limitations.
Battery chargers can also be classified into conductive and inductive. Conductive
battery chargers are defined as those charging systems that use a direct physical
contact between the connector and the charge inlet .
On the contrary, inductive chargers are those that transfer the power
magnetically. Although some works deal with moving chargers, inductive
chargers are mainly considered for stationary slow charging applications.
Nowadays there are different types of connectors for electric vehicles. This
diversity may be confusing. In the following paragraphs, there is short description
of each type, so that there is no doubt.
This type of connector is commonly known as the “Mennekes”, which is the name
of the first brand that commercialised them. This type of connector is approved as
the European standard.
Its an alternating current connector that is mounted on electric vehicle models
such as BMW i3, i8, BYD E6, Renault Zoe, Tesla Model S, Volvo V60 plug-in
hybrid, VW Golf plug-in hybrid, VW E-up, Audi A3 E-tron, Mercedes S500 plug-in,
Porsche Panamera and Renault Kangoo ZE.
Type 2 connectors allow single-phase charges up to 16 A and three-phase
charges up to 63 A, which result in a power of 3.5 kW and 44 kW respectively.
Its pin distribution is similar to type 1, but in this case, two more pins are
incorporated that correspond to the two extra phases needed for three-phase
charging.
Connector type 3
This type of connector was created in 2010 by the EV Plug Alliance association,
whose members include Scame, Schneider Electric and Legrand. However, this
type of connector has lost the battle with respect to the previous model (Type 2),
and it is currently in disuse.
Within this model, one can distinguish two variants:
· 3A prepared to withstand single-phase charges at 16 A (phase, neutral,
ground and control pin)
· 3C allows single- and three-phase charges at 32 A (3 phases, neutral, and
control pin and presence)
The maximum power allowed for this connector is 22 kW.
CHAdeMO connector
This model is the European adopted version for direct current charging. As its
name suggests, it is a combined connector formed by a type 2 AC connector and
a two pin DC connector. This offers the possibility to charge in modes 2, 3 and 4
through a single output. The maximum power at which it can operate in AC is 43
kW and in some cases up to 100 kW. Nowadays, in DC mode, it can operate at
50 kW.
Manufacturers such as Audi, BMW, Porsche and Volkswagen incorporate this
type of connector.
5. REFERENCE
1) http://ijesc.org/upload/b79d326cd131af0568540ae045c6c49a.Selection%2
0of%20Power%20Rating%20of%20an%20Electric%20Motor%20for%20El
ectric%20Vehicles.pdf
2) https://www.researchgate.net/publication/291333491_Design_and_control
_of_a_battery_charger_for_electric_vehicles
3) https://www.researchgate.net/publication/224400819_Selection_of_eLECT
RIC_mOTOR_dRIVES_for_electric_vehicles/link/571104b508aeebe07c02
3c7f/download
4) https://www.google.com/url?sa=t&rct=j&q=&esrc=s&source=web&cd=&ved
=2ahUKEwiN_O7i0_fqAhVWX30KHQW9Bn0QFjAAegQIAhAB&url=http%
3A%2F%2Fwww.ehcar.net%2Flibrary%2Fthese%2Fthese049.pdf&usg=A
OvVaw145N1iY_hcKebSQE1Qmfl5