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h i g h l i g h t s
Crumbed tyre can be integrated in the slurry and projected to prepare GRC panels.
Tyres induce a loss on flexural strength but better toughness and impact resistance.
The durability test does not evidence large changes on the mechanical performance.
A decrease on the density and variation on the pore distribution has been observed.
The selective absorption maxima found expands the applicability of rubberised GRC.
a r t i c l e i n f o a b s t r a c t
Article history: This work aims to evaluate the inclusion of waste tyres within Glass Fiber Reinforced Concrete panels as a
Received 10 August 2013 way to reduce the quantity of sand while giving a second use to a recycled material thus reaching a
Received in revised form 10 December 2013 double ecological benefit. At the same time these materials are characterized from the acoustic point
Accepted 12 December 2013
of view envisaging its possible use as a barrier against the pollution caused by noise. The influence of
Available online 25 January 2014
the rubber inclusion on the mechanical performance as well as on the microstructure and texture is con-
sidered. The durability of these panels is tested, by subjecting them to different aging treatments that
Keywords:
include the drying/soaking cycles and temperature variations to which the material is exposed in a real
Glass reinforced concrete
Recycling
situation.
Acoustic properties Ó 2013 Elsevier Ltd. All rights reserved.
Durability
Prefabricated façade panels
0950-0618/$ - see front matter Ó 2013 Elsevier Ltd. All rights reserved.
http://dx.doi.org/10.1016/j.conbuildmat.2013.12.040
542 J.M. Pastor et al. / Construction and Building Materials 54 (2014) 541–549
and can be easily recycled by simple crushing and land filled. In acoustic characterization of rubber containing concrete [41,42].
addition these raw ingredients are made with available resources This work focuses on the acoustic characterization of rubberized
or recycled content that are generally locally or regionally pro- GRC panels and its relation with the microstructure, specifically
duced, thus reducing the environmental impact caused by the the density, pore size distribution and porosity percentage. This
transportation. One of the main characteristics of GRC is its re- type of textural characterization may help to answer many ques-
duced thickness and weight, i.e. less material is employed than tions related to the better behavior to fire exposition, thermal insu-
other traditional precast equivalents. Consequently, in addition to lation or the increased capacity to adsorb water.
inferior quantities of the raw ingredients (up to 80%) employed, Additionally, this work also considers the durability of this type
higher energy efficiency is reached due to the reduction in the of materials when subjected to a cyclic weathering test. The con-
transportations costs, installations easiness and superstructure cern about this point and the possible degradation on the mechan-
and foundations saving. On the other hand, since these materials ical properties continues to be a key factor to predict the effects
do not contain metallic reinforcements possible problems derived ageing effects on the performance of GRC materials [4,43–46]. In
from corrosion are discarded [12]. addition, in order to minimize the expected decrease on compres-
Despite all this, GRC may not be that green taking into consid- sive and tensile strength, nanosilica (n-SiO2) has been introduced
eration that the United States Green Building Council (USGBC) con- into the formulations and evaluated after the ageing test.
siders Green construction materials to those materials composed
of renewable, recyclable or reusable resources that can be used
2. Materials and methods
indefinitely without negatively impacting on the environment
[13]. The main problem is the high content of cement whose pro- 2.1. Panels fabrication
duction accounts for over a 5% of the world́s carbon emissions and
implies other negative effects as the mercury emanations by the Different formulations (Table 1) based on the composition usually employed to
cements kilns [14]. fabricate commercial panels, i.e. 50 kg of cement, 50 kg of sand, 16–18 l of water
and 0.5 kg of a plasticizer, have been prepared in this work. Two different additives:
Different strategies have been initiated to improve the greenness
spare tyres and commercial nanosilica have been included. The 5 or 10 kg of recy-
of GRC such as a careful selection of raw materials and its partial cled tyres included instead of the equivalent quantity of sand was sieved below
substitution by recycled by-products of other industries or a prop- 2 mm in order to facilitate the passage of the tyres granules through the projection
er design and more advanced production technology. In this sense system.
These formulations were employed to prepare 50 80 cm panels. An alkali-
silica fume, fly ash or vegetable residues [15] have been introduced
resistant fiber at a percentage of 3% was employed, being the fiber/mortar ratio
in GRC formulations. Despite the considerable number of papers adjusted between 4.67 and 5.00. The quantity of water varied as a function of the
devoted to the inclusion of spare plastics [16–18], and more specif- environmental conditions and the components’ requirements. The casting of the
ically rubber within concrete [16,17,19–22], scarce works have panels was carried out by spray up; the concrete is sprayed out of a gun-like nozzle
considered the introduction of this residue in GRC panels. that also chops and sprays a separate stream of fibers (Fig. 1). The concrete and fi-
bers mix upon hitting the mold surface. Glass fiber is fed off of a spool in a contin-
Spare tyres, the recycled material introduced in this work has
uous thread into the gun, where blades cut it just before it is spayed. The so
been extensively studied by several authors considering the envi- obtained panels were demoded after 24 h and cured at ambient temperature inside
ronmental consequences of their inadequate elimination that gen- the factory.
erates, when burned, pollutants to the atmosphere (fumes and
particulate matter) and soil (oils) [23]. Unfortunately the increase
2.2. Durability test
of potential uses is below the quantity of end-of-life tyres gener-
ated, indeed considering that, according to different organizations, The cyclic weathering type test employed was proposed by the European
the quantity of cast-off tyres will considerably increment in the Committee for Standardization (UNE-EN_1170-8) [47]. This test incorporates the
next decades [24–26]. Among the purposes where tyres have been main ageing parameters to which a glass-fiber reinforced concrete will be subjected
under natural exposure conditions: humidity, drying, temperature and corresponds
employed (in agriculture to seal silos, in onshore and offshore
to natural weathering during 20 years. The test conditions are schematized in Fig. 2.
breakwaters, in retaining walls in harbors and estuaries to buffer
the impact of ships, and in artificial reefs to improve fishing, in
the form of rubber granulate, for synthetic and natural football 2.3. Panels characterization
pitches and for kindergarten play areas since rubber softens the
In order to characterize the mechanical performance, the panels were cut and
impact of falls. . .) the construction industry has become as one of divided in coupons in accordance with the standards of UNE-EN_1170-5 [48] that
the strategies to reduce this waste. rules the measurement of the bending strength.
The so termed rubberized concrete is characterized, when com- Thermogravimetry Analysis (TGA) was performed in a SDT-Q 600 TA instru-
pared to conventional concrete, by a lower workability, compres- ments TG/DTA analyser, with 10 °C/min heating ramps. A Hg intrusion porosimetry
study was carried out using a Micromeritics AutoPore III 9410 porosimeter. In order
sive and tensile strength, but an improved flexural strength
to determine the scaffolds densities, different types of volumes have been deter-
(toughness) and propagation of cracks in the materials that yields mined by three techniques: Hg intrusion porosimetry, He picnometry (AccuPyc
a less fragile rupture and a lower modulus of elasticity, lower den- 1330 Micromeritics) and manually measured by means of a micrometer. In this last
sity values, better fire performance and better resistance to freeze/ case with each linear dimension being the average of three locations along the spec-
imen, the sides and ends of each specimen were polished to render them flat and
thaw cycles [19–22,27,28]. Considering all these modifications on
approximately parallel. The data obtained have been calculated as an average of
the rubberized concrete specific applications have been found re-
lated to the increased capacity to absorb energy from impacts thus
reducing the damage from collisions [29–33], as well as to the Table 1
noise reduction in asphalt [34–37] and pavements [38,39] that in Nomenclature and nominal composition.
addition show, due to the elastic properties of rubber, decreased Cement Sand Water Tyres Plast. n-SiO2
cracking and greater resistance to frost/thaw cycles. Taking into (kg) (kg) (l) (kg) (kg) (l)
consideration its improved damping capacity lightweight plastic A 50 45 16–18 5 0.5
based concrete composites have been proposed for earthquake An 45 5 0.44
resistance building construction or the production of railway B 40 10
sleepers [16,40]. Bn 40 10 0.44
C 50 –
Despite abundant number of uses based on the energy dissipa-
Cn 50 – 0.44
tion capacity, there are only a few works that deepen in the
J.M. Pastor et al. / Construction and Building Materials 54 (2014) 541–549 543
a 4
TRANSMISSION d ABSORPTION 4
1
1
3 3
2 2
Fig. 3. Acoustic properties measurement devices: scheme (a) and instruments used to measure transmission at high (b) and low (c) frequencies; scheme (d) and device (e)
employed to measure absorption and samples of different diameters to measure at high (above) and low (below) frequencies (f).
of the different phases that compose these formulations. Despite microstructure of the exposed panels; specifically no alterations
this, a suitable projection of the paste could be carried out. In this in the interphase between the different components as well as ab-
sense it should be discussed the validity of the slump test that sence of evidences of degradation of the glass fibers.
depends on gravity on this type of slurries where the additive in- However, the cyclic weathering does influence on the mechan-
cluded has a much lower density value. At the same time the incre- ical performance of the panels as can be deduced from the Modulus
ment in the air content entrapped as can be deduced from the of Rupture (MOR) values which, as can be deduced from Fig. 6,
porosity percentage increase (Table 2) and already described for shows a decrease on this parameter after the cyclic weathering
rubberized concretes [27], should facilitate the slurry pumping at which in any case results higher that a 12%. In addition this figure
high flow rates. also collects the rupture values of coupons aged during the same
In any case the tyres particles do not agglomerate thus facilitat- period of time (128 days) in the interior of the laboratory without
ing their homogenous distribution within the whole matrix leading any changes on the humidity or temperature. The obtained values,
to a slight darkening of the panels (Fig. 1e). A thermogravimetric which can be considered as a control sample to minimize the pos-
analysis has been carried out in order to determine the actual sible influence of time, show a similar decrease to that obtained for
quantity of rubber within the materials by heating at a tempera- the samples subjected to the cyclic weathering treatment. Thus,
ture (1000 °C) much over to that when the rubber has disappeared. considering this treatment, whose results can be extrapolated to
The obtained experimental values are slightly below to the theo- correspond to natural weathering during 20 years, or those ob-
retical ones: 8.5% (10%) and 4.3 (5%), respectively, thus revealing tained after laboratory aging, it can be concluded that the materials
that the scrap-tyre particles, which can be termed as crumb rubber prepared in this work show an excellent durability with a maxi-
aggregates according to their size [27], are homogeneously dis- mum MOR decrease slightly over a 10%.
persed within the hardened cement matrix. Besides this durability considerations the influence of the two
additives included can be discussed. The introduction of the tyres
provokes a decrease on the mechanical performance, which has
3.2. Mechanical performance: influence of the ageing test already been described by several authors for compression and
flexural strength in concrete with rubber additions [16,17,19–21,
This homogeneity can observed more closely in Fig. 5 that 28,54]. This strength reduction is minimized by the nanosilica
collects micrographs of sample A before (a–c) and after (d–f) being addition yielding rubberized GRC panels that meet the Spanish
subjected to the cyclic weathering type test. The examination of compliance mechanical requirements (MOR > 15 N/mm2) are
the non-treated samples shows an excellent integration of the tire slightly below the GRCA recommendations (18 N/mm2) [55]. This
particles within the cement together with the glass fibers and the decrease can be quantified, yielding a 11.5% reduction for sample
sand granules. The exposition to some of the parameters to which a An and a 27.5 for Bn, while materials without nanosilica show
glass-fiber reinforced concrete can be subjected: humidity, drying, decreases over a 30%.
temperature, does not induce significant changes on the This decrease on the mechanical performance can be explained
considering to interdependent mechanisms: (i) the disparity be-
tween the modulus of elasticity of rubber aggregates and that of
the hard cement matrix and (ii) the abrupt change of properties
in the interfacial transition zone between these phases. The use
of nanosilica induces the formation of a denser interphase, besides
a more homogeneous cement matrix, that has been used to mini-
mize the negative impact of the scarp-tire addition in concretes
A [56–59] together with the rubber surface modification [58,60].
C B
In addition to the above-described MOR reduction, the tyres
Fig. 4. Slump test of the slurries employed to fabricate panels without (C), with a addition causes differences on the rupture behavior when sub-
5% (A) or 10% (B) of tyres. jected to the flexural strength test as can be tested in Fig. 7 which
J.M. Pastor et al. / Construction and Building Materials 54 (2014) 541–549 545
Table 2
Bulk, skeletal, solid densities, calculated porosities percentages and water.
dg (kg/m3) dp (kg/m3) dSKE (kg/m3) PSKE (%) dSOL (kg/m3) PSOL (%)
A 1840 1950 2032 20.69 2350 21.70 7.34
An 1860 1990 2033 20.17 2360 21.18 6.63
B 1800 1890 2260 21.23 2300 22.60 8.19
Bn 1810 1920 2280 21.05 2310 22.07 7.68
C 1960 2090 2410 18.67 2440 19.67 6.86
Cn 1990 2160 2440 18.44 2470 19.43 6.31
dg: bulk density manually measured, dp: bulk density determined by Hg porosimetry. dSOL: true density obtained with a He-picnometer. PSKE and PSOL are calculated using
Eq. (1) where dg is the numerator and dSKE or dSOL used in the denominator, respectively.
20 20
15 15
2
σ N/mm
2
σ N/mm
10 10
5 5
0 0
Fig. 6. Modulus of rupture (MOR) of panels without (a) or with (b) nanosilica before and after being aged for 128 days or subjected to the cyclic weathering test.
open porosity, and the solid, related to open and closed pores, den- water that requires elevated pressures to penetrate within the sol-
sities indicates a poor contribution of the porosity attributable to ids. The variation of the permeability observed in different rubber-
closed pores to the overall porosity. Consequently, a great part of ized concretes is not conclusive and seem to be highly dependent
the pores within the materials prepared can be analyzed by Hg- on the different preparation and compositional parameters em-
porosimetry. This technique allows to observe (Fig. 8a) a bimodal ployed in each particular case. The worse homogeneity observed
pore size distribution centered at 0.5 and 0.05 lm that evolves for rubber-containing matrixes may be compensated by the less
towards an increase of the bigger pores when the tyres percentage porous nature of the rubber aggregates.
in increased. The creation of bigger pores can be attributed to an
imperfect integration of the rubber aggregates within the cement 3.4. Acoustic characterization
matrix due to the different mechanical properties, surface hydro-
phobicity and polarity that hinders the adequate integration of Once discussed the pore architecture of these materials and
the different components particles. In addition it must be taken taking into consideration its critical role on their acoustic proper-
into consideration that these particles are surrounded by a hydra- ties, a characterization in which the materials response to the
tion layer that may contribute or difficult an intimate packing transmission and absorption under different frequencies is consid-
between them. At the same time the cumulative intrusion curves ered. Two main aspects should have a marked influence on this
(Fig. 8b) shows a higher capacity to adsorb fluids for samples with behavior:
higher porosity that agrees with the quantity of water adsorbed
(Table 2). As can be deduced from its denomination these curves (i) The presence of completely different phases, i.e. the rubber
represent the quantity of mercury that enters within the sample granules and the cementitious matrix that, in addition,
when the pressure is progressively increased and gives an idea of includes the glass fibers besides the sand particles, and the
how a fluid penetrates the matrix starting from the bigger pores corresponding interphases.
and occupying progressively those smaller. However, it must be (ii) The majority open structure, where the pores are intercon-
taken into consideration that these intrusion values are calculated nected, causes an increment on the airflow resistivity that
for the intrusion of mercury, a bigger and heavier substance that facilitates the dissipation of the noise energy.
0,07 0,08
a b C
Cn
Log differential intrusion (mL/g)
Cn
An 0,07
0,01 0,01
0,00 0,00
100 10 1 0,1 0,01 100 10 1 0,1 0,01
pore size diameter (μm) pore size diameter (μm)
Fig. 8. (a) Pore size distribution and (b) Hg cumulative intrusion of the different samples prepared.
55 1,0
a C
b
50
0,8 A
45 B
Cn
40 An
0,6
35 Bn
M
30
TLn
0,4
α
25
20 0,2
15
0,0
10
F(Hz) F(Hz)
Fig. 9. Transmission and absorption spectra of the different samples prepared. The curves of a mortar sample (M) with the same composition but not including fiber have
been incorporated.
a considerable increase of the absorption values, with a maximum infrastructures is characterized by a considerable tread noise in
over a 50% for frequencies between 2000 and 3150 Hz, is observed. the medium and high frequency bands.
These absorption maxima can be described as selective for a partic- The design of noise control elements such as acoustic barriers
ular frequency band since this maximum is constrained within a built with these types of materials would allow to absorb a great
narrow frequencial interval. part of the noise generated in this infrastructure and, consequently,
The reduced absorption at low frequency ranges has already reduce the disturbance to the different receptors. In addition, con-
been described for several types of concrete [67,68]; only extre- sidering the selective absorption feature of these materials within
mely lightweight concretes such as autoclaved aerated concrete a highly sensitive frequency zone for the human hearing, the
with density values around 400–800 kg/m3, show appreciable receptors would feel a lower psychoacoustic perception among
absorption at this low frequencies [41]. Moreover, at the mid fre- all the surrounding noise. Another of their potential applications
quencies (500 Hz), higher a values have been observed for rubber is its possible utilization for the construction of these infrastruc-
containing concretes although noticeable differences in absorption tures, since higher absorption efficiency could be reached by situ-
between lightweight and plain concrete cannot be measured until ating these materials closer to the noise source, thus reaching a
1000 Hz frequencies are reached, thus confirming the better sound superior noise reduction.
absorbing properties of tyres containing concrete at the high- The comparison between the results obtained by means of an
frequency range. impedance tube, where the sound incidences perpendicularly to
In the particular case of the materials studied in this work, the the sample surface, to values of concrete, mortars and related
selective absorption between 2000 and 3150 Hz, a zone that is con- materials collected in different data bases concerning the sound
sidered of maximum frequency-sensitivity for the human hearing, absorption properties show remarkable differences. The described
results of great applicability when a selective adsorption, without selective absorption in high frequency bands (2000–3150 Hz) has
altering the rest of the audible spectrum, is required. One of these not been previously collected in these databases; this can be
applications would be related to the absorption of the road trans- explained considering that these bibliographic data have been ob-
portation in heavily concentrated motorways with speed media tained in a reverberant chamber where no predominant incidence
over 40–50 km/h, since the emission spectrum for these type of angle is employed yielding a diffuse field. This differential factor
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