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1
Institute of Materials Engineering, Australian Nuclear Science and Technology Organisation.
Locked Bag 2001, Kirrawee DC, NSW, 2232. Australia
2
Defence Materials Technology Centre (DMTC), Level 2, 24 Wakefield St. Hawthorn. VIC
3122. Australia
3
Protected Vehicles, Land & Air Systems, THALES, Finn Street, Bendigo, Vic 3550, Australia
In ensuring occupant safety, analysis of blasts in soils has become
increasingly important in evaluating the influence of the soil properties on the
structural integrity of nearby structures. The proliferation of IED’s (improvised
explosive devices) and land mines in areas where soil properties are unknown
poses a significant threat to the occupants of armoured vehicle. It is therefore
important to increase the accuracy of the numerical analysis by incorporating
more sophisticated material models whilst maintaining mathematical
tractability. The current study aims to incorporate a multi-physics blast FE
simulation In LS-DYNA to investigate the interaction of soil blast with an
idealised V-Hull vehicle. Using the Hybrid III Anthropomorphic Test Devices
model the authors evaluated he dynamic response index (DRIz) and the head
injury criterion (HIC), along with the acceleration and forces of the vehicle’s
underbody, to assess the suitability of numerical modelling as a tool to optimise
hull shape and reduce occupant injury.
Introduction
Soil model
In analysing the soil it is imperative to consider its shear strength as the shear
and effective stress concepts are used to describe the failure and the stress states
of the soil respectively. This is often done through the Mohr-Coulomb shear
failure envelope shown in Equation 1.
(1)
Where is the shear stress, is the soil cohesion, in the normal
stress and is the friction angle. Earlier studies by the current authors [3,4]
investigated the use of a hydrocode for the analysis of both ballistic and blast
events; primarily Lagrangian based analysis of kinetic energy impactors and
ALE (Arbitrary Lagrangian Eulerian) analysis of blast events. The successful
coupling of the soil to the flying plate test is extended to the idealised land
vehicle for the assessment of occupant safety. In-depth discussion of all the
parametric constituents can be found in [9] but a brief note is given herein as to
main attributes of the model. The *MAT_FHWA yield surface is described by:
The 6 kg TNT solid explosive is buried 50 mm below the soils surface and is
modelled using a *MAT_HIGH_EXPLOSIVE_BURN previously. The explosive
product is modelled using the Jones, Wilkins and Lee (JWL) EOS with the parameter
given in pressure term given by:
R1V R2V E
P A1 e B1 e (3)
R1V R2V V
Where, A,B, R1,R2, are material constants usually derived from cylindrical
explosive testing or thermo chemical kinetic simulations. V is relative volume and E is
energy per initial unit volume. The first term of the JWL is the high pressure term
where the relative volume is close to 1. The second intermediate pressure term applies
when V is close to 2. As V becomes larger in the expanded state the EOS reduces to the
E
last term, [16].
V
The Air is modelled using a *MAT_NULL material model specifying only
density and a linear polynomial EOS with the pressure term given by:
P C0 C1 C2 2 C3 3 (C4 C5 C6 2 ) E (4)
1
Where, C0 , C1 , C2 , C3 , C4 , C5 , C6 are material parameters; 1 ; V, relative
V
volume; and E, Energy per initial unit volume.
The cut-off pressure and viscosity were set to zero as viscosity was found to be
negligible and to ensure the pressure stays positive. The polynomial EOS can be
reduced to an ideal gas type relation by setting C0, C1, C2, C3=0 and C4=C5 = -1=0.4.
To initialise the atmospheric pressure of 101 kPa, the relation below can be used:
(5)
P ( 1) E
0
Where P is the atmospheric Pressure, is the specific heat ratio; and 0 are
in the current and initial densities respectively and E=253.2 kPa is the energy per unit
volume.
Table 2 JWL parameters for cast TNT, 250mm diameter × 80 mm height as per [2].
variable Value
(Density) 1632 kg/m3
D(Detonation velocity) 7070 m/s
Chapman-Jouget Pressure 20.50 GPa
EOS (JWL)
A 524.40 GPa
B 4.90 GPa
R1 4.579
R2 0.85
ω 0.23
E0 (Energy of detonation) 7.1 GJ
The vehicle is largely modelled using rigid shell elements with the
exception of the 20 mm thick V-hull on the underside of the vehicle, modelled
with solid elements, which is intended to divert the force of the blast away from
the vehicle and plastically deform to absorb the blast energy. The three
parameter Johnson-Cook (JC) constitutive model [17] was used to compute the
flow stress of materials under high strain:
eq A B n 1 C ln *1 (T *) m
(2)
Where is the flow stress, ε is the effective plastic strain, * = 0 is the
T T0
dimensionless plastic strain rate, T * is the homologous temperature
Tmelt T0
and A, B, n, C and m are material constants. This phenomenological model
accounts for (i) the increase in yield stress due to strain hardening through
dislocation pile up (first bracket), (ii) the increase in yield and tensile strength
with increased strain rate (second bracket) and (iii) the thermal softening of the
material (third bracket) due to thermal-plastic instability. The temperature
increase is assumed adiabatic, and can be calculated according to the following
relation:
eq d
T
0
C p
(3)
where, Cp is the specific heat of the material and ρ is its density. The Taylor-
Quinney coefficient, χ, has been set as 0.9 since high strain rate deformation is
generally characterised by the bulk conversion of the plastic work into adiabatic
heating of the specimen. Børvik et al [17] proposed a modified version of the
Johnson-Cook model, MJC. This model offered greater sensitivity to the strain
rate hardening component by modifying the formula to include the strain rate
hardening term, ‘C’, as the exponent, in lieu of inclusion as a multiplicative
constant as per Eq.1 .The MJC model can be written as:
eq A B n 1 *C 1 (T *)m (4)
This modified version of the JC is used in the current study along with the
material parameters specified by Børvik et al [18] for ARMOX 560T shown in
Table 3.
Table 3. MJC data for ARMOX 560T [18]
A B n C m ̇ s-1 Tr (K) Tm(K)
(Mpa) (MPa)
Armox 560T 2030 568 1.0 0.001 1.0 5E-4 298 1800
Dummy positioning
During a real world mine blast test the anthropomorphic test device
(ATD) is placed on the seat in a position naturally conforming under gravity to
the seating system that it is placed on. Within any FE simulation this normally
natural process is problematic as the shapes of the base and back cushions of the
seat are general shapes and do not match the mating surfaces of the ATD.
During the simulation model setup the ATD is initially placed in a position as
close to the seat cushion components as possible without generating any
overlapping geometry which can cause significant problems during the solving
process. This process however leaves the ATD initially not in contact with the
seat cushions as indicated in Figure 3(a).
Non-contact gaps between the seat and ATD can result in incorrect load
transfer effecting the injury criteria results under investigation. Under the
normal 1g gravitational field enabled during a blast simulation the time taken for
the ATD to compress into the seat and reduce oscillatory motion to an
acceptable level is far longer in duration than the blast simulation event itself.
To retain this long initial solve time for each solve iteration is unacceptable
therefore a seat initiation approach was adopted.
Figure 3 H-III ATD (a) non-contact (b) conforming contact upon initialisation
Figure 4 Plots of (a) Seat coupling to structure and (b) Seat Cushion Foam Compression Curve
Results and Discussion
Figure 5 Development of blast products and interaction with vehicle at (a) 1ms (b) 3ms and (c)
5ms for under vehicle (UV) and tyre track (TT) positioned charge.
Figure 6 Plot of (a) Von-Mises stress and (b) plastic strain of the deformable hull at 5ms.
The HIC is calculated on the basis of the resultant triaxial acceleration over a
maximum sampling time period usually either 15ms or 36ms. Within AEP-55
the 15ms sample time is stipulated therefore only the HIC15 result is generated.
The 15ms denotes the maximum period over which the resultant acceleration is
summed however the post processing software determines the actual sampling
period within that range that will create the highest HIC result depending on
the shape of the acceleration impulse. The actual period is that which lies
between t1 and t2 of the following HIC expression:
{[ ∫ ] } (5)
Where and √
The acceleration measurements are taken from an accelerometer mounted at
the centre of gravity within the head of the ATD as indicated in Figure 7 (b).
Each of the tri-axial accelerometer directional results recorded are conditioned
via a CFC1000 filter, as stipulated in AEP-55, before being transformed into a
resultant acceleration in line with the flow diagram shown below:
} √ [ ∫ ] (6)
The HIC15 plot, in Figure 7 (a), shows the resultant head acceleration and
an overall HIC15 result of 1.88 for the UV simulation and 1.078 for the TT
simulation, both of which are very low. The resultant acceleration trace
indicates an absence of any clearly defined acceleration peak which is
normally found for a head strike condition, therefore, it is clear that the low
HIC15 result generated primarily from the highly damped vertical impulse. The
AEP-55 stipulates a maximum HIC15 injury criterion of 250, in light of this the
current results are thought to be less critical in evaluating occupant injury,
where no head impact occurs, and are more aligned to the global response of
the vehicle. Moreover, whilst the charge in the TT simulation is in closer
proximity to the ATD, the resultant head accelerations are less than those of
the UV simulation. The confining characteristics of the soil ensure that parts
of the vehicle outside the inverted blast cone are less severely impacted,
variations of the burial death or placement of the charge on the surface would
likely change these findings further and is the subject of ongoing research.
Figure 7 (a) HIC for under vehicle (UV) and Tyre Track (TT) simulation and (b) position of head
accelerometer
The peak value of the DRIz trace, Figure 9, is 6.47 corresponding to the
under vehicle simulation. When compared against the upper limit of 17.7 as
permitted by AEP-55 [2] an assessment can be made as to the severity of any
injuries and qualify various components for energy absorption. This limit of
17.7 represents a 10% risk of an AIS 2+ (Abbreviated Injury Scale) severity
injury. A full description of this injury scale and its development is beyond the
scope of this document but can be found in TR-HFM-090 [20].
A direct z-axis spinal force (Fz) is also often examined as a metric for spinal
response. It is commonly found however that while this force is often sensitive
to seat design modifications the DRIz value does not exhibit the same sensitivity
and is often more difficult to influence. Deviations between these two spinal
metrics should however be expected due to the fact that the DRIz analysis
considers the dependency of an injury risk model (AIS 2+) as well as the
acceleration durations. As a general rule the DRIz value can be estimated if the
change in seat velocity is known and via the relation DRIz =4.ΔV. For a DRIz
value of 17.7 this relates to a ΔV of ~4.5m/s. This is only valid for short
duration events of generally less than 30ms. The peak achieved rigid body
vehicle velocities were 2.8 m/s at t= 5ms for the UV simulation and 1.35 m/s for
the TT simulations at t=4 ms.