Benefusion VP5 Service Training

Version：V1.0
Benefusion VP5– Syringe pump
NO.:MSK-17006-Benefusion VP5 FP
Benefusion
By VP5–
Service Engineer Mindray Infusion
Medical Indonesia pump
Benefusion VP5 Introduction

Appearance
Infusion Pump
Benefusion
VP5
 Benefusion VP5 Appearance Side-looking

Folding machine card slot:

Simpler
Pump superposit to another pump

Alarm light
Keypad,easy to use

3.5 inches screen

Safe lock: Distant view, easy to see the interface information
Safer ⚫Make the pump superposition of safer, more reliable
Horizontal flat design:
pump easier for overlay, and more save a space
Benefusion VP5 Appearance-back

Battery case:Easier to replace

battery

RS232:
AC IN Data transfer to PC/software upgrade/update the
Dock system
Nurse Call
DC IN
 Benefusion VP5 Operation-Key function introduction
A total of 12 buttons

Button Icon Function description

Short press to power on, press for 3 seconds to power off.

POWER
At non-running state, press to enter standby mode.

START start the infusion

Press to stop the infusion.

STOP
Clear the alarm such as obstruction, bubbles alarm, etc.,
 Benefusion VP5 Operation-Key function introduction

Button Icon Function description

CLEAR/BAC
K Edit state, press to clear values.

For high/middle level alarm, press to eliminate the alarm sound for
SILENCE
2 minutes, for low level alarm, press to clean the alarm.

Infusion process, click this button to accelerate infusion.

BOLUS
Stop state, press this button to purge.

Direction Used to adjust the numerical or double line up and down.

OK Used to confirm the input value.

Press this button to enter setting interface,

MENU At running state, long press to lock keypad, long press the unlock
again.
Benefusion VP5 Basic Operation

Operation
Infusion Pump
Benefusion
VP5
Infusion Flow Chart
Turn Pump
Install IV Set Purge
on

Start Connect Set infusion

Infusion Patient parameters

Finish
 Benefusion VP5 BOOT Self testing

⚫ BOOT Self testing:exception

⚫ Self testing progarm: Memory, communication, alarm lamp, power supply, the pressure
coefficient, etc.;

⚫ Maximum guarantee the machine running normally before set parameters, to ensure
safety in advance.
Install IV Set according to the following method:

Push the hydraulic clamp upward

Straighten the IV set and insert into the slot.

 After IV set installation:

Select brand

Select infuse mode Default: Flow Rate mode, Press “Menu” to select others

press “Bolus” button to enter

[Purge] setting screen, set [Purge rate], then hold
purge
down “Bolus” button to purge, release after the
air bubbles are purged, completing the purge.

Set parameters Such as “Rate” ,“VTBI”.

Connect to patient

Start infusion Press “start” button

 Benefusion VP5 Infusion Mode

Press “Menu” to enter [Main Menu]→[Select Mode].

 Benefusion VP5 Alarm

High-level Alarm: Upstream occlusion, Downstream occlusion, Battery

exhausted, KVO finish, Finish, System error, Bubble, Door open

Mid-level Alarm: Lower battery, System error, standby time

end

Lower-level Alarm: No operation,AC Power Disconnection,No

Battery Inserted

⚫ Alarm cannot be cancelled, Unless human intervention;

⚫ A variety of alarm information can be timely and accurate response, to
ensure the safety of the patient;
⚫ High,Mid level alarm, press the Silence button, alarm will be silent for two
minutes unless new alram is triggered;
⚫ Low-level alarm when press the Silence button, the alarm is cleared.
Benefusion VP5 Bolus
Under running state:

• Press and hold

Manual “Bolus”button

Bolus

• Press “Bolus”button
Automatic • Set bolus parameters

Bolus • Press“ “ to auto bolus.

Bolus Rate:0.10-2000ml/h
Benefusion VP5 DPS & Anti-Bolus

DPS(Dynamic Pressure Scanning):

During the infusion, the bottom-right corner

of the Run screen demonstrates real-time
pressure

Anti-Bolus:

When [Downstream occlusion] alarm is

triggered, the motor is reversed, and the

pressure is then released to prevent

patient.
 Benefusion VP5 KVO

KVO (Keep Vein Open) means to keep the vein open, during which the
infusion pump continues infusion at a very low rate after finishing the
infusion in order to prevent blood backflow or vascular blockage.

1. Select [Main Menu]→[General Option]→[KVO rate].

2. Select [KVO rate]: 0.1-5.0ml/h is adjustable, the increment is
0.1ml/h.
Benefusion VP5

Principle
Infusion Pump
Benefusion
VP5
20
Benefusion VP5 Principle- Half extrusion peristalsis

A1 open,A2 A1 close， A2 open, at the

close solution Between A1 same time the B1 extrude A2 close, A1, B1, B2
inflow in the and A2 B1 begin to complete the iv B3 begin to open ,solution
infusion tube perfusion tube squeeze iv, tube,B2 run inflow iv, back to
filled with driven liquid continue the first step
liquid flow

Microcomputer system control pulse stepper motor rotation, and stepping motor driven
extrusion/check liquid pump peristalsis, the infusion of liquid into the body.
Benefusion VP5 Principle-Hardware(Microcomputer)
 Benefusion VP5 Principle-Hardware(Microcomputer)
Master control Host CPU

Monitoring Slave CPU Main control board PCBA

Power control Power chip

Key scan Key CPU Keyboard PCBA

Machine contains 4 master chip(CPU) separate responsible for master control,

monitoring, power control, key scan,the masterCPU,slave CPU dual backup
date,ensure the safety of operation.
 Benefusion VP5 Principle-Hardware(Microcomputer)
Main control board PCBA
◆Main control responsible for LCD display drive,speaker alarm
circuit,nurse call,Dock in the detection and CPU and power,key CPU,slave
CPU and UART communication and other functions.
◆Monitoring module make up by slave CPU, stepper motor drive circuit,
encoder detection circuit, pressure detection circuit, detection circuit, the
flange of the reign of syringe detection circuit, etc.
◆Power part includes ACDC conversion module,switch machine control
circuit,DC power conversion circuit, power management CPU,spare sound
and light alarm circuit, battery charging and discharging management circuit,
etc.
 Benefusion VP5 Principle-Hardware(Microcomputer)

Keyboard PCBA：
◆Key management section is responsible for (a total of 12 key, the power
switch directly to the CPU power supply module, other key by management
CPU) scanning processing, alarm lamp driver, LCD backlight control (8
gears adjustable), and other functions.

Bubble pressure board PCBA：

Bubble inspection is responsible for check hydraulic clamp in, special tube
detection, and ultrasonic sensor output signal of the receiver, and other
functions.
Benefusion VP5 Installation

Calibration
Infusion Pump
Benefusion
VP5
 Benefusion VP5 Maintenance-Accuracy calibration
The accuracy of the infusion pump don't need to do a routine check. But for the first
time use, change new iv brands or when you suspect infusion flow deflection need
to be calibrated.

Choose:【Menu】→ With iv tube correctly Press the "start" button, start

【System Maintenance】 installed to the infusion the second precision
→Input factory pump, press the "start" key calibration, method refer to
maintenance passport → infusion pump start the first step
【Accuracy Calibration】 automatic calibration and the
actual quantity of effluent
input [Volume]
Attention：
⚫First step calibration fluid volume of about 4 ml, the second liquid quantity of about 40 ml;；
⚫Please use the medical physiological saline, glucose solution or water level 3 experiment to calibrate accuracy;
⚫Calibration accuracy when take down part iv needles, iv terminal placed above the liquid level ；
⚫When installing the iv, please place the iv straight to the right position, do not bend or stretch the iv.
 Benefusion VP5 Maintenance-Pressure Calibration
When the suspect occlusion alarm pressure (pressure value overtop the alarm
threshold) is not allowed, need to adjust pressure.

CHOOSE：【Menu】 According to the guidelines Press the "start" button,

will install to the infusion
→【System pump infusion to connect
Maintenance】 pressure gauge, press the "start"
→Input factory key infusion pump start
automatic calibration - >
maintenance pressure gauge shows pressure
passport → reached 150 mmHg press "OK"
button, and the pressure gauge
【Pressure shows the input pressure
Calibration】
start the second
calibration pressure 2,
method 1 reference
calibration pressure,
pressure 2
corresponding to 500
mmHg
VP5 Operation and Calibration Video
Benefusion VP5 Maintenance and Repair

Detection
Infusion Pump
Benefusion
VP5
 Benefusion VP5 Testing-AD value
Steps to enter AD value：System---Input passport---AD value

BAT: The battery value

VDD: 5V voltage
VCC: 5V voltage
EDC: DC power supply，Multi-
channel Buffered Serial Port
ACDC: 15V regulated power supply
VMM: Motor voltage 24V
VGC: Gold capacitance voltage 5V

Down:Down pressure value

Up:Up pressure value
Code: Encoder light coupling
Tube:Special pipe status
Door:Door detect
Bubble:Bubble value
Steps:Encoder testing steps
 Benefusion VP5 Testing-AD value（Sensor）
⚫Down present the down pressure sensor output
AD value, when the down pressure to the pressure
sensor, this value should be increased.
⚫Up present the up pressure sensor output AD
value, when the up pressure to the pressure sensor,
this value should be increased.
⚫Code Table code shown optocoupler output disc detection AD value, under normal
circumstances, the motor rotates, this value should be between 0,1,2,3 cycle；
⚫Door represent value of the stand for open close inspection and check hydraulic clamp
the AD value of the two sensors;
⚫When open the Door of infusion pump, check hydraulic clamp open when feel value
of 3; When open the Door of infusion pump, check liquid clip feel right value is 1;
When infusion pump Door closed, check liquid clip feel right value is 0;
⚫Tube represent special Tube in testing (only applicable to closed material models);
⚫Bubble represent bubble sensor value, the value increases with the pipe, in general,
this value is greater than 700 when filled with water, air traffic is less than 150;
⚫Steps represent encoder testing Steps, operation Steps, the more the greater the value.
Benefusion VP5 Maintenance and Repair

Upgrade
Infusion Pump
Benefusion
VP5
 Benefusion VP5 Maintenance-Upgrate

Login PW:25931501

Multifunction
serial port line

Add New Brand/Extract History/ System software upgrade PC tool

Please refer to PC Tool Operator’s Manual for procedure.

Benefusion VP5

Symptom
Infusion Pump
Benefusion
VP5
 Benefusion VP5 Symptom-Possible Cause and Action
Symtom Possible Cause Action
Pressure
Down pressure detect board
value not Replace down pressure detect board
trouble
change
Pressure
Down pressure detect board
value over Replace down pressure detect board
trouble
range
Alarm up Up pressure detect board
Replace up pressure detect board
occlusion trouble
Alarm Loose or damage to the door
Repair or replace the switch
door open to detect line switch
Special 1.Special tube detection
circuit fault 1.Replacement air bubble detection board
tube
failure 2.The wire from Bubble 2.Repair bubble board to the main control
detect board to the main board wire
control panel is loose
 Benefusion VP5 Symtom-Possible Cause and Action
Symtom Possible Cause
1, ultrasonic launch
ultrasonic transmission
circuit wafer wire loose or
False damaged; 2, ultrasonic
positives receiving chip loose wires or
bubbles ultrasonic testing circuit
failure; 3, bubble test board
to the main control board
wire is loose.
1.Motor testing board
failure;
Motor fault 2.Motor wire poor contact;
3.Stepper motor drive circuit
fault fault;
1.Hydraulic clamp board
Hydraulic fault
clamp
2.The wire from Bubble
failure
detect board to the main
control panel is loose
Action
1.Repair ultrasonic launch
wafer wire or replace keypad;
2.Repair ultrasonic receiving
chip wire or replace bubble
detection plate;
3.Repair bubble test board to
the main control board wire.
1.Replace Motor testing board;
2.Replace or repair motor wire
3.Replace mainboard or motor
1.Replace bubble detect board
2.Repair the wire from bubble
detect board to main control
panel
Benefusion VP5 Maintenance and Repair

Disassembly
Infusion Pump
Benefusion
VP5
 Benefusion VP5 Disassemble -Whole machine struction

Whole
machine

Up shell Pump body Down shell

Pump body
Front shell After shell transmission
components

Hydraulic
Pump body pump CAM&Motor
clamp
installed base mounting base components
component
 Benefusion VP5 Disassemble -Whole machine
The supplied pan-head screws, M3x8 double gasket

Upper cover

The supplied pan-head screws, M3x8 double gasket

Ends for card buckle
 Benefusion VP5 Disassemble -Pump body and
storing
Screen ribbon cable

On both ends of the card buckle up

The supplied pan-head screws, M3x8 double gasket The supplied pan-head screws, M3x8 double gasket
 Benefusion VP5 Disassemble -Front shell

PT2.6×6 Stainless steel self-tapping screws

Ultrasonic wire
Benefusion VP5 Disassemble -Pump body
M3X8 double gasket screw

Door buffering
door axle spring

Pressure sensor
Ultrasonic sensor

Motor detection board pump body holder

components
Hydraulic clamp
 Benefusion VP5 Disassemble -hydraulic
clamp, sensors
Cross trough
pan head
screw
M3x14

Remove the sensors

M3x8 double gasket screw

THANK YOU