Work Function System Fundamentals Training

IHA Dresden

1| IHA Dresden Internationale Hydraulik Akademie GmbH

Am Promigberg 26, D- 01108 Dresden
Pump controlers
IHA

Internationale Hydraulik Akademie GmbH

Am Promigberg 26, D- 01108 Dresden
3| IHA Dresden
 Introduction
Series 45 – hydraulic schematic

Pressure compensator
Load Sensing

Variable OC
pump

Servo System

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 Function LS Control spool

LS-Signal

spring 20 bar
20
0

0°
spring 250 bar 30°

Max. Min
.

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 Function LS + PC Control spools

100
200
230
0
LS-Signal 100
200
LS control
spring 20 bar 250
0

0°
spring 250 30° Pressure control
bar

Max. Min
.

6| IHA Dresden
 Function LS + PC Control spools

Additional safety features such

as Pressure relief valves may be advisable.

100
200
230
LS-Signal 0
100
200
LS control
spring 20 bar 250
0

0°
spring 250 bar 30° Pressure control
275
Safety relief
valve
Max. Min
.

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 MENU

Technical details
Frame L

The swash plate is stroked only

with spring force

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 MENU

Technical details
Frame E

The swash plate is stroked with

spring force and bias piston

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 Function
LS loadsensing with max. pressure limitation
100 200
LS-Signal
230
0

spring 20 bar LS control

spring 250 bar

Pressure control

100
200

0 250
0°

30°
275
Safety relief valve

Max. Min
.

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 Controls
Basic function – pressure compensated
Operation
• S45 pumps are biased to full stroke
• Control maintains system pressure at or below PC setting by varying
output flow
• System pressure is ported to the Servo which controls swash plate angle
(i.e. output flow)
PC Spool

Case pressure System pressure

Servo pressure

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 CONTROLS MENU

Controls
Basic function – load sensing/pressure comp.
Operation
• S45 pumps are biased to full stroke
• Control adjusts swash plate angle to maintain constant delta pressure
(margin) across an orifice (external control valve)
• System pressure is ported to Servo which controls swash plate angle (i.e.
output flow)
LS Spool PC Spool
LS Signal
Pressure

Case Pressure
Servo Pressure
System Pressure

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 CONTROLS MENU

Controls
Remote pressure compensated – K/L
• Functions similar to PC control only it has two pressure settings
• External valve can be connected to the LS port to drain the LS
pressure - unit will go to low pressure standby (20 bar)
• When the external valve is closed, the control acts like a PC only
• Useful to reduce power consumption during machine start up

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 Pressure control with unloading
function for engine start
Orifice to
limit pilot oil 100
200
flow

0
250

LS-unloading

spring 20 bar
Flow control

spring 250 bar

Pressure control
100
200

0 250
0°

30°
275

Safety relief valve

Max. Min
.

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 Pressure remote control

Orifice to limit pilot

oil flow 100
200

250
0
LS-control valve
Signal for 100 bar

Flow control

spring 20 bar

Pressure control
spring 250 bar

100
200

0 250
0°

30°
275
Safety relief valve

Max. Min
.

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 MENU

Controls
Load sensing/pressure compensated – J/E/F
• Maintains constant delta pressure (margin) across an orifice
(control valve)
• Does this by modulating the swashplate angle (flow)
• Allows pump to go to low pressure standby reducing energy
consumption

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 CONTROLS MENU

Controls
Load sensing/pressure compensated – K/L
• Maintains constant delta pressure (margin) across an orifice
(control valve)
• Does this by modulating the swashplate angle (flow)
• Allows pump to go to low pressure standby reducing energy
consumption

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 LB LS-bleeding

100
LB Bleed
200
LS-Signal LS Loadsensing
LS bleeding to avoid a 0
230

wrong LS-signal from LS-bleed orifice

trapped pressure.
This is only required when spring 20 bar Flow control
the valve hasn´t an LS-
bleeding in neutral position.
spring 250 bar
Pressure control

100
200

0 250
0°

30°
275
Safety relief
valve
Max. Min
.

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 MENU

Servo control orifice

• Servo control orifice options allow system tuning

• Electric proportional controls recommended to use 1.0mm servo
control orifice as standard “starting point”
• If further damping is required, a 0.8 mm servo control orifice
option is available
• The 0.8 mm orifice option is recommended for fan-drive systems

Frame

Servo Control
Description L K J F E
Orifice
E 0.8 mm diameter orifice • • • • •
F 0.8 mm diameter orifice • • • • •
N None • • • • •

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 CONTROLS MENU

Servo control orifice

• L/K frame use additional land on PC spool

• E/F/J frame use plug and backup plug orifice

L/K Frame E/F/J Frame

Servo control orifice

Servo control orifice PC spool Backup plug

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 Servo control orifice

100 200
LS-Signal
The servo control orifice 0
230

limits the flow to the servo

piston and return.
By the orifice diameter the spring 20 bar Flow control
stroking time is adjusted.

spring 250 bar

Pressure control

Servo control orifice

100
200

0 250
0°

30°
275
Safety relief valve

Max. Min
.

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