You are on page 1of 16

Composite Structures 145 (2016) 226–241

Contents lists available at ScienceDirect

Composite Structures
journal homepage: www.elsevier.com/locate/compstruct

Ablation damage assessment of aircraft carbon fiber/epoxy composite


and its protection structures suffered from lightning strike
F.S. Wang a,⇑, Y.Y. Ji b, X.S. Yu a, H. Chen a, Z.F. Yue a
a
Advanced Material Testing Center, School of Mechanics, Civil Engineering and Architecture, Northwestern Polytechnical University, Xi’an 710129, PR China
b
Chengdu Aircraft Design and Research Institute of Aviation Industry Corporation of China, Chengdu 610041, PR China

a r t i c l e i n f o a b s t r a c t

Article history: Aircraft carbon fiber/epoxy composite material is sensitive to lightning strike. Its damage assessment and
Available online 8 March 2016 protection design suffered from lightning strike is becoming increasingly important. Four different types
of carbon fiber/epoxy composite laminates are selected, which are without protection, with full spraying
Keywords: aluminum coating, with local spraying aluminum coating and with spraying aluminum coating on glass
Carbon fiber/epoxy composite cloth pasted to fastener head, respectively. Impulse electrical current tests were performed by imple-
Lightning strike menting electrical current waveforms with different peak values with regard to different lightning zon-
Impulse electrical current test
ings. Three-dimensional finite element models of composite laminate and its protection structures are
Ablation damage
The spraying aluminum coating
accurately built to assess lightning ablation characteristics based on the coupled thermal/electrical/struc-
tural analysis and element deletion method, in which different electrical and thermal physical properties
of the elements are defined depending on different temperature conditions. The results show that simu-
lation results are good agreement with experimental results. Fiber damaged area, the damaged area and
the maximum damaged thickness increases with the increase of electrical current peak. Aluminum coat-
ing has a good effect on anti-lightning strike. The thicker aluminum layer and the better to anti-lightning
strike.
Ó 2016 Elsevier Ltd. All rights reserved.

1. Introduction ning strike and improve its safety by employing appropriate pro-
tection systems.
Composite materials have offered many advantages compared Effects of lightning strike on aircraft can be classified into two
with conventional materials especially at where high strength or main categories, in which direct effects are associated with physi-
stiffness to weight ratio is concerned, which are widely applied cal damage occurring at the attachment point and indirect effects
in various fields such as aerospace structures, pressure vessels concern the interference due to electromagnetic coupling with sys-
and automotive parts [1], etc. Lightning strike is a recurring prob- tems or cabling [5]. The coupling direct effects of composite mate-
lem as aircraft may encounter one strike between certain flight rials suffered from lightning strike attribute to the very complex
hours. For example, a commercial aircraft may encounter one physical process and are difficulty to be completely simulated by
strike about once a year [2]. Lightning strike is also a common the numerical calculation such as finite element (FE) method at
adversary for aircraft flight safety and usually occurs on aircraft present. Due to the high peak current and action integral, short
taking off, landing or passing through storm cloud [3]. Unfortu- duration and extreme requirement on experimental operating con-
nately, carbon fiber reinforced polymer composites are unable to ditions and devices, there is little research on effects of composite
conduct the high lightning electrical current and cannot suffi- materials suffered from lightning strike. In recent years, study on
ciently prevent electromagnetic force from destroying. Lightning lightning damage of carbon fiber reinforced polymer composites
strikes maybe result in embrittlement, delamination and failure through experimental and numerical methods has only an initial
of composite materials [4]. It has a very important significance to progress [1,6,7].
study damage behavior of composite materials suffered from light- Feraboli and Miller [8] used a simulated generator to carry out
lightning strike experiment, in which strike peaks up to 50,000 A
and 28,000 V were inflicted on both pristine specimens and speci-
mens containing a Hilok stainless steel fastener. Damage area was
⇑ Corresponding author. Tel.: +86 29 88431002. evaluated via ultrasonic scanning and further understanding of
E-mail address: fswang@nwpu.edu.cn (F.S. Wang).

http://dx.doi.org/10.1016/j.compstruct.2016.03.005
0263-8223/Ó 2016 Elsevier Ltd. All rights reserved.
F.S. Wang et al. / Composite Structures 145 (2016) 226–241 227

damage pattern was also gained via the advanced optical micro- material is demonstrated when suffered from lightning strike.
scopy. Hirano et al. [9] examined damage evolution of graphite/ Influence of the sprayed aluminum coating on composite protec-
epoxy composite laminates suffered from lightning strikes. In tion structures is also evaluated in order to anti-lightning strike.
order to clarify the influence of lightning parameters and specimen Impulse electrical current test is performed by implementing
size, artificial lightning testing was performed on a series of com- current waveforms with different peak values with regard to dif-
posite laminates. Damage state was assessed via visual inspection, ferent lightning zonings. According to SAE ARP5414 standard about
ultrasonic scanning, micro X-ray inspection and sectional observa- aircraft lightning zoning [19], three lightning zonings such as IA, IB
tion. At the same time, the coupled thermal/electrical analysis of and IIB are selected in accordance with three test specimens for
carbon fiber reinforced polymer composites exposed to the simu- above each type of specimens, respectively. The corresponding
lated lightning current has been gradually conducted by several lightning current waveforms such as A, A + D and D wave are
scholars. Ogasawara et al. [10] developed a coupled thermal/ loaded to IA, IB and IIB zonings respectively. Taking into account
electrical model to analyze the angle-ply composite laminates, that aircraft test waveforms in SAE ARP5412 standard [20] and
which takes into account laminate lay-up and anisotropic lightning test methods in SAE ARP 5416 standard [21] are mainly
thermal/electrical behavior of unidirectional composite layers. How- applicable to lightning strike tests of aircraft metal structures
ever, their work ignored temperature dependency of electrical/ther- and fuselage, the actual specific criteria have not really been
mal material properties and electrical arc load applied in numerical formed to test direct effects of composite structures by artificial
simulation may result in inaccurate results. Abdelal and Murphy [11] simulated lightning currents in a laboratory environment. There-
also presented a physics based modeling procedure to predict ther- fore, above standards can only be used as a reference for artificial
mal damage of composite materials suffered from lightning strike, in lightning tests of composite structures, although these standards
which finite element method with non-linear material models was are not always suitable.
used to represent the extreme thermal behaviors of composite mate-
rial and the embedded copper mesh protection system. Muñoz et al. 2. Experimental description and numerical analysis method
[12] presented a finite element model to consider damage source
observed in lightning strike such as thermal damage caused by Joule 2.1. Experimental description
overheating and electromagnetic/acoustic pressure induced by
electrical arc around the attachment point. Composite specimens used for lightning strike test are carbon
Experimental and numerical simulation results from previous fiber/epoxy laminates T700/3234 with a 16-ply lay-up [45/45/0
literatures can be concluded that composite materials will appear 2/45/90/45/0]s, which size is 500 mm  250 mm  2 mm and
severe thermal ablation damage under lightning strike effects. thickness of each ply is 0.125 mm. For all the specimens with
Several scholars [13,14] used theoretical and experimental meth- spraying aluminum coating, both kinds of aluminum layer thick-
ods to study thermal ablation microscopic mechanism and thermal ness such as 0.1 and 0.2 mm is considered. For each type of the
shock effect on composite materials subjected to laser heat source. unprotected and protected specimens, 3 test specimens are pre-
Griffis et al. [15,16] established a model with respect to tempera- pared and so all 21 test specimens are used. Test specimen with
ture field and thermal ablation of carbon/epoxy composite local spraying aluminum coating is shown in Fig. 1. With regard
laminate subjected to laser irradiation. Thermal decomposition of to test specimens with spraying aluminum coating on glass cloth
organic matrix material such as epoxy resin was approximated pasted to fastener head, metal fastener is inserted in geometrical
by bulk heat capacity elevation over an appropriate temperature center of composite laminate panel.
range and the better results were achieved by this model. Then
thermal stress was analyzed by finite element method. Negarestani
et al. [17] and Zhou et al. [18] simulated ablation process of com-
posite laminate and low carbon steel subjected to laser irradiation,
respectively. The continuous variation of ablation boundary in
analysis model was achieved and ablation size was described
quantitatively.
A lot of problems are still worth studying although several
scholars have also used finite element method to analyze damage
mechanism of composite materials exposed to the simulated light-
ning electrical current. Based on previous work that have already
been done, further study on ablation damage mechanism of com-
posite material and its protection systems will be carried out when
exposed to the simulated lightning current. Four different types of
composite laminates are selected, which are without protection,
with full spraying aluminum coating, with local spraying alu-
minum coating and with spraying aluminum coating on glass cloth
pasted to fastener head, respectively. Three-dimensional finite ele-
ment model is developed to predict transient temperature field
together with the subsequent material removal when lightning
electrical current inflicts the composite laminate specimens. The
commercial finite element software ANSYS is applied for this pur-
pose by utilizing its parametric design language. Firstly, tempera-
ture dependency of electrical/thermal material properties is
defined. Then change conditions of boundary and load as well as
the excited phase during lightning strike process are incorporated
into the model combing with element birth and death technique.
Taking into account fiber damage and resin deterioration, transient Fig. 1. Test specimen with local aluminum coating shown in the shaded area (Unit:
heat transfer and heat decomposition mechanism of composite mm).
228 F.S. Wang et al. / Composite Structures 145 (2016) 226–241

Lightning current generator and its impulse current waveform results and load impulse electrical current easily, a reliable and
are shown in Fig. 2. The impulse current generator shown in convenient test jig for composite specimens shown in Fig. 3(b)
Fig. 2(a) is used to simulate natural lightning strike, which is com- should be adopted because impulse electrical current generator
posed of the main loop of the shock, capacitor constant voltage will generate large current peaks in the test. At the same time,
charging device, the decoupling network box, control system, the left and right sides of test specimens are clamped as well as
waveform acquisition and data microcomputer processing system. the top and bottom sides of test specimens are pressed through
A, B, C and D wave presented in Fig. 2(b) is defined in SAE ARP5412 the protected covers and bayonet forceps in order to ensure test
standard. The double exponential current waveform shown in specimens fixing well. Both of copper strips are placed on the left
Fig. 2(c) and generated by impulse current generator can be and right sides of test specimens respectively, which ends are
expressed as: linked with ground wire so as to ensure a good ground connection.
After test specimens were completely fixed, a thick copper probe is
iðtÞ ¼ I0 ðeat  ebt Þ ð1Þ
placed on the slip crossbar above the center of test specimens and
where I0 is current constant, a is reciprocal value of wave tail distance of test specimens from copper probe is set to 3 mm. Cop-
time constant, b is reciprocal value of wave front time constant per probe is connected with a discharge copper ball through cop-
and t is the time. It also can be described as t1/t2 impulse electrical per sheet, which is fixed on upside copper probe. Impulse
current by introducing two parameters t1 and t2 presented in Fig. 2 electrical current generated by gap breakdown of copper ball con-
(c), in which t1 is front rise time, t2 is the time to 50% of current ducts to copper probe via copper sheet and then injects onto the
peak and Ip is current peak. When time values of tA, tB and tD cor- surface of test specimens.
responding to A, B and D points of impulse current waveform curve Because composite specimen as a small part of the whole air-
are calculated by three known parameters t1, t2 and tF respectively, craft structure is selected for lightning strike test, so double expo-
three simultaneous equations corresponding to A, B and D points nential current waveforms such as above 10/350 ls impulse
can be combined to identify I0, a and b by four parameters tA, tB, electrical current can meet the test requirement, which is varying
tD and Ip as described in our previous published paper [22]. with similar rules from A and D wave. Composite specimen is
The 10/350 ls impulse electrical current waveform with double added in the closed test system. Due to nonlinear factors of com-
exponential type and test jig for lightning strike test are shown in posite specimen such as resistance and inductance and so on, elec-
Fig. 3. The impulse current generator in this test can generate a trical parameters of circuit system will vary and result in the
standard 10/350 ls impulse electrical current shown in Fig. 3(a) difference between theoretical and final actual electrical current
with a 5–100 kA range of current peak. In order to prevent test waveform attached to surface of test specimen. As the most impor-
specimens from going flying which affects on the accuracy of test tant factor affecting damage extent of composite structures

Fig. 2. Lightning current generator and impulse current waveform.


F.S. Wang et al. / Composite Structures 145 (2016) 226–241 229

Coulombs charge [11]. Thermogravimetric analysis results under


the heating rate range from 2.5 to 20 °C/min show that thermal
decomposition temperature of resin matrix for carbon fiber/epoxy
composites starts at about 300 °C and terminates at about 500 °C,
which is estimated to have a temperature increase range from
100 to 200 °C under the 1000 °C/min heating rate [10]. Here, it is
supposed that resin matrix will decompose between 300 and
500 °C when subjected to the increased temperature considering
the typical thermosetting behavior. Electrical arc will continue to
contact with the conductive carbon fibers when temperature is
above 500 °C. And carbon fibers will be charred because a large
(a) The 10/350 µs impulse current waveform of lightning electrical current carried by electrical arc can quickly
heat up carbon fibers. Sublimation of carbon fibers will occur once
the temperature exceeds 3000 °C. Joule heat will always be gener-
ated until carbon fibers appear breakage and thus ablation temper-
ature of composite material will be controlled by sublimation
temperature of fiber breakage. So, the final ablation temperature
of carbon fiber/epoxy composite is defined as 3316 °C [15].
A possible way to provide enough electrical conductivity for
lightning strike protection is by changing a non-conductive mate-
rial into a conductive one. For example, conductive coating with
some thickness can be used to provide enough conductivity [23].
Metal aluminum is a well-known material with low volume resis-
tivity that is useful for preventing aircraft damage from lightning
strike. When carbon fibers are embedded into resin matrix to make
up of composite laminate, electrical resistance will be 2000 times
larger than that of aluminum material. Lightning strike with
enough high current density may be dissipated through heat
(b) Test jig energy and results in carbon fiber and resin matrix to be degraded.
Aluminum coating is generally sprayed on surface of carbon fiber/
Fig. 3. The 10/350 ls impulse electrical current waveform and test jig for lightning epoxy composite laminate when suffered from lightning strike
strike test. [24]. The melting temperature is 933 °C, the boiling temperature
is 2793 °C and critical temperature is 8860 °C for aluminum coat-
ing. Complex coupled physical process of the protected composite
suffered from lightning strike, integral action of the selected laminate will happen under lightning electrical current and alu-
impulse electrical current waveform should be the same as that minum coating may heat up, melt and vaporize. Explosive boiling
of the corresponding theoretical current waveform required to be will occur once surface temperature reaches approximately 90% of
loaded in this test [9,10], which thus will not affect the validity critical temperature, which results in a mixture ejection of vapor
of final test results within the allowable error range. According to and liquid droplets. Therefore, upper ablation limit of aluminum
the equivalent transformation of integral action, test waveforms coating is assumed as explosive boiling in analysis model [25].
collected by oscilloscope are shown in Fig. 4 and current peaks Three-dimensional finite element models of benchmark speci-
are given in Table 1 for different lightning zonings. The men, the specimen with full spraying aluminum coating, the spec-
10/350 ls impulse current waveform with 31.3 kA current peak imen with local spraying aluminum coating and the specimen with
is used and equivalent test waveform collected by oscilloscope is spraying aluminum coating on glass cloth are built by thermal/
shown in Fig. 4(a), which corresponds to IIB lightning zoning and electrical solid elements numbering SOLID 69 in ANSYS element
lightning current waveform D. The 10/350 ls impulse current library in order to simulate ablation process of these specimens
waveform with 88.4kA current peak is used and equivalent test suffered from lightning strike shown in Fig. 5. Lightning electrical
waveform collected by oscilloscope is shown in Fig. 4(b), which current is applied to central region of simulation model. Transient
corresponds to IA lightning zoning and lightning current waveform temperature field of composite laminate and aluminum coating is
A. The 10/350 ls impulse current waveform with 93.7 kA current solved through the nonlinear thermal analysis procedure in which
peak is used and equivalent test waveform collected by oscillo- automatic time-step option is used to determine the time-step size
scope is shown in Fig. 4(c), which corresponds to IB lightning zon- in response to electrical current state under consideration. Abla-
ing and lightning current waveforms A + D. Because the pre- tion criterion of finite elements is defined once numerical solution
acquisition time and sampling length by automatically setting is is obtained, which specifies that the final ablation temperature of
employed for impulse electrical current waveform, wave length composite laminate is 3316 °C and that of aluminum coating is
of effective electrical current is almost constant and about 7974 °C, respectively. Combing with comparison results of average
1000 ls, although there is some difference for pre-acquisition time temperature and the corresponding ablation temperature, birth
and sampling length shown in Fig. 4(a–c), respectively. and death condition of all elements is defined. According to instan-
taneous temperature field, lightning electrical current load will
2.2. Numerical analysis method continue to be applied to finite elements if their average tempera-
ture is less than ablation temperature. While the elements will be
Electrical arc is a breakdown response due to excessive voltage ablated and considered removing if average temperature of ele-
applied to a gap between two electrodes. Once breakdown hap- ments is greater than ablation temperature and the deleted ele-
pens, an ionized channel is formed in the gas and electrical current ments boundary will be used as a new boundary to apply
flows through the ionized channel. Arc velocity of lightning strike lightning electrical current load for next time step. At this time,
is around 2  105 m/s and carries about an order of 2–20  10–4 the rest elements and nodes are renumbered to generate a new
230 F.S. Wang et al. / Composite Structures 145 (2016) 226–241

(a) IIB lightning zoning (b) IA lightning zoning

(c) IB lightning zoning


Fig. 4. Equivalent test waveforms collected by oscilloscope for different lightning zonings.

Table 1 straint and new boundary condition are specified as the initial con-
Current peaks at different lightning zonings for the 10/350 ls impulse electrical ditions for numerical calculation of next time step. The iterative
current waveform. computation is repeated until the final results are obtained. Above
Integral action (A2s) Lightning Impulse Current element deletion program is compiled by APDL parametric design
zoning current waveform language of ANSYS software.
peak (kA) number Thermal and electrical properties of composite laminate [16,28]
2  106 (A waveform) IA 88.4 10/350-1 and aluminum material [25,29] are defined in Table 2. Boundary
2.25  106 (A + D waveform) IB 93.7 10/350-2 condition is simulated to match with above experimental setup
0.25  106 (D waveform) IIB 31.3 10/350-3
as far as possible. Thermal radiation is given for the upper and side
surfaces of test specimen and bottom surface is adiabatic. Thermal
emission ratio is 0.9 and air temperature is 25 °C. Electrical poten-
finite element model. Different electrical and thermal properties of tial at the bottom and side surfaces of a specimen are assumed to
the elements that not ablated in new model are defined depending be zero. Ogasawara et al. [10] applied electrical charge at center
on different temperature condition. It is different from the only node of composite laminate plate using time profile of a concen-
definition of thermal properties which is published in our previous trated electrical charge, in which lightning bolt size is ignored that
paper [26,27]. New boundary surfaces are the initial internal sur- significantly influence on the predicted numerical results. Thus a
faces of elements adjacent to the deleted elements. Moreover, conductive electrical channel with 10 mm diameter is herein
the unloaded surfaces may be loaded once again as a movement assumed for numerical simulation [11]. Finite element models of
of lightning electrical current. The applied lightning current, con- composite laminate and its protection structures are shown in
F.S. Wang et al. / Composite Structures 145 (2016) 226–241 231

metal fastener is 1Cr18Ni9Ti and its properties are shown in


Table 3. In Fig. 6(c), actual size of metal fastener is shown with full
line and cylindrical metal fastener is replaced and shown with dot-
ting line for simplicity, which diameter and length of is 8 and
2 mm, respectively. Material of glass cloth is EW100A and its prop-
erties are also shown in Table 3. Geometrical size of glass cloth is
30 mm  30 mm  0.1 mm. Because electrical resistivity of glass
cloth is so large, so only a small amount of electrical current may
conduct through the glass cloth to the fastener. Here, thermal
and electrical coupling elements are used to simulate glass cloth
and fastener but lightning ablation criterion is not considered.
Finite element models of metal fastener, glass cloth and composite
laminate are shown in Fig. 6(c–e), respectively.

3. Results and discussion

3.1. Numerical method validity

As a validity example in reference [9], carbon fiber/epoxy com-


posite laminate IM600/133 is used for ablation damage analysis
when suffered from lightning strike. Its size is 150 mm 
100 mm  4.7 mm and stacking sequence is [45/0/45/90]s. Its
ply number is 32 and thickness of each ply is 0.147 mm. Because
IM600/133 and T700/3234 composite laminates are both made
up of carbon fiber and epoxy resin in which volume contents of car-
bon fiber such as 60% are almost same, so here thermal and electri-
Fig. 5. Ablation simulation process suffered from lightning strike.
cal properties of both kinds of composite laminates are
approximately regarded as same values and defined in Table 2.
Fig. 6. Total element number of benchmark specimen is 40,000. Above numerical simulation method is used to assess lightning
Finite element model of benchmark specimen is shown in Fig. 6 ablation damage consistent with experimental setup in reference
(a) when suffered from impulse electrical current. Node distribu- [9], in which element type selection, loading way of impulse electri-
tion is shown in Fig. 6(b) to apply on lightning electrical current cal current, constraint and boundary condition definition is same as
load. Total element number of the specimen with full spraying alu- that of carbon fiber/epoxy composite laminate T700/3234. The
minum coating is 42,500 in which aluminum element number is 2.6/10.5 ls impulse electrical current is used and current parame-
2500. Total element number of the specimen with local spraying ters are given in Table 4 when current peaks are 20, 30 and 40 kA
aluminum coating is 82,280 in which aluminum element number respectively, in which accurate values of I0, a and b are obtained
is 2280. by an optimization identification method combing global Multi-
For fastening parts installed in composite structures such as air- Island Genetic Algorithm with local Sequential Quadratic Program-
craft fuel tank, some protection methods such as sealing and insu- ming (NLPQL). In order to verify reliability of the calculated results,
lating layers are usually used to prevent metal fasteners from the calculated values of electrical charge and action integral
generating electrical spark and avoid accidental explosion because obtained according to current waveform curve are given and com-
of contact between fuel vapor and electrical arc. Total element pared with those in reference [9] by calculating their errors. At the
number of the specimen with spraying aluminum coating on glass same time, approximate values of electrical charge and action inte-
cloth is 90,043, in which number of metal fastener, glass cloth and gral in our previous published paper [26] as preliminary study are
aluminum elements is 513, 265 and 5000, respectively. Material of also given and compared with those in references [9] by calculating

Table 2
Thermal and electrical properties of composite laminate and aluminum material.

Material Temperature Density Specific heat Thermal conductivity Electrical conductivity (1/Omm)
(°C) (kg/mm3) (J/kg °C) (1/Omm)
Longitudinal Transverse Longitudinal Transverse Through-thickness
Composite laminate 25 1.52  106 1065 0.008 0.00067 35.97 0.001145 3.876  106
343 1.52  106 2100 0.002608 0.00018 35.97 0.001145 3.876  106
500 1.1  106 2100 0.001736 0.0001 35.97 2 2
510 1.1  106 1700 0.001736 0.0001 35.97 2 2
1000 1.1  106 1900 0.001736 0.0001 35.97 2 2
3316 1.1  106 2509 0.001736 0.0001 35.97 2 2
Aluminum 25 2.7  106 940 0.270 3.69  104
311 2.7  106 1013 0.274 3.71  104
526 2.7  106 1013 0.231 1.77  104
1351 2.7  106 1013 0.107 3.62  103
2727 2.256  106 1082 0.148 1.99  103
3576 2.157  106 1082 0.151 1.83  103
5538 1.893  106 1082 0.163 1.17  103
6292 1.836  106 1138 0.168 1.06  103
7974 1.4  106 1138 0.0044 25.2
232 F.S. Wang et al. / Composite Structures 145 (2016) 226–241

(a) Benchmark specimen suffered from (b) Node distribution to apply on lightning
impulse electrical current electrical current load

(c) Metal fastener with above geometrical model for the specimen with spraying
aluminum coating on glass cloth (Unit: mm)

(e) Composite laminate for the specimen with


spraying aluminum coating on glass cloth

(d) Glass cloth for the specimen with


spraying aluminum coating on it
Fig. 6. Finite element models of composite laminate and its protection structures.

their errors, in which t1 is denoted as the time to current peak in culated values by optimization identification parameters are more
order to avoid complex mathematical calculation of real front time. close to those in reference [9] than approximate values as a whole,
For electrical charge and action integral, it can be seen that the cal- although two errors of electrical charge value is more bigger.
F.S. Wang et al. / Composite Structures 145 (2016) 226–241 233

Table 3
Material properties of metal fastener and glass cloth.

Material Elastic modulus Specific heat Density Poisson Shear modulus Resistivity Thermal conductivity
(GPa) (J/kg°C) (kg/m3) ratio (GPa) (Xm) (W/m °C)
Metal fastener 206 450 2164 0.3 59 5  107 50
Glass cloth 85 800 2550 0.21 36 1  1014 1.2

Table 4
Performance parameters of 2.6/10.5 ls impulse current waveform.

t1/t2 (ls) a (s1) b (s1) Current peak Ip (kA) I0 (A) Electrical charge (C) and its error Action integral (A2s) and its error Duration time (ls)
2.6/10.5 174,777 380,346 40 141,837 0.4386/10.5% 11,519/0.2% 200
[0.49] [11,500]
(0.514/4.9%) (12,083/5.1%)
181,155 365,911 30 117,557 0.3277/11.4% 6504/3.2%
[0.37] [6300]
(0.386/4.3%) (6797/7.9%)
191,437 344,767 20 93,425 0.2170/8.5% 2899/0.0%
[0.2] [2900]
(0.257/28.5%) (3021/4.2%)

Note: [] represents the values in reference [9]. () represents the approximate values in our previous published paper [26] and their errors compared with the values in
references [9].

Transient temperature field of composite laminate obtained by of electrical current peak. Fiber damaged area will be further
numerical calculation is compared with damage pattern of exper- expanded because anisotropic electrical conductivity of composite
imental results as shown in Fig. 7 when subjected to 20, 30 and laminate increases the possibility of internal explosion. As inter-
40 kA electrical current peaks, respectively. It can be seen that nal explosion in numerical analysis is not considered, it may be
numerical simulation results can be well matched with the corre- a reason that numerical results are slightly smaller than experi-
sponding experimental results. Ablation area, ablation depth and mental results. Epoxy resin may be decomposed at ambient
ablation width vertical to fiber direction will increase with the regions of ablation elements due to high temperature although
increase of electrical current peak. Additionally, the deleted ele- Joule heat generated by impulse electrical current is not sufficient
ment number will also increase with the increase of electrical cur- to make carbon fibers be failure. Two narrow belts of high tem-
rent peak. perature can be observed from both sides of ablation elements
Fiber damaged elements of composite laminate are those along 45 degree direction at the top lamina, which are also sym-
which ablation temperature reaches fracture and sublimation metrical with respect to the attachment point of impulse electri-
temperature of carbon fiber such as 3316 °C at attachment point cal current. Though the temperature does not exceed fracture and
of impulse electrical current, which area can be referred as fiber sublimation temperature of carbon fibers, it is over decomposition
damaged area. Relationship of fiber damaged area and electrical temperature of epoxy resin. Resin deterioration elements of com-
current peak by numerical calculation and comparison with posite laminate are those which ablation temperature is between
experimental results is shown in Fig. 8. It can be seen that numer- decomposition temperature of epoxy resin and fracture and sub-
ical simulation results can be well matched with experimental limation temperature of carbon fiber, which area can be referred
results and fiber damaged area will increase with the increase as resin deterioration area.

Fig. 7. Transient temperature field of composite laminate obtained by numerical calculation and comparison with experimental results when subjected to different electrical
current peaks.
234 F.S. Wang et al. / Composite Structures 145 (2016) 226–241

Fig. 8. Relationship of fiber damaged area and electrical current peak by numerical
Fig. 10. Relationship of the maximum damaged thickness and electrical current
calculation and comparison with experimental results.
peak by numerical calculation and comparison with experimental results.

Ablation damage will be generated at surface and internal com-


of composite laminate are shown in Fig. 11 for four selected tem-
posite laminate due to the powerful electrical current, which is
perature when subjected to 40 kA electrical current peak, which
mainly caused by carbon fiber breakage and thermal decomposi-
will be deleted when the temperature is greater than the selected
tion of resin matrix. So, here the whole damaged area is assumed
temperature.
to be that greater than decomposition temperature of resin matrix.
However, internal explosion will occur when internal heat
At the same time, the maximum damaged thickness is also
quantity of composite laminate continues to accumulate to a cer-
assumed to be that greater than decomposition temperature of
tain degree because surface layer will hinder instantaneous release
resin matrix along thickness direction [10]. When decomposition
of internal ablation heat. It makes the damaged area and the max-
temperature of resin matrix is 300, 400 and 500 °C respectively,
imum damaged thickness increase due to internal explosion. Addi-
relationship of the damaged area and action integral by numerical
tionally, temperature field distribution of composite laminate
calculation and comparison with experimental results is shown in
along the thickness direction is non-uniform at the attachment
Fig. 9. Relationship of the maximum damaged thickness and elec-
regions of impulse electrical current, which will inevitably result
trical current peak by numerical calculation and comparison with
in a large of residual thermal stress along thickness direction.
experimental results is shown in Fig. 10. It can be seen that the
Residual thermal stress can also make the damaged area and the
damaged area and the maximum damaged thickness estimated
maximum damaged thickness of composite laminate increase
from the calculation curves shows good agreement with experi-
when subjected to lightning electrical current. As residual thermal
mental results when decomposition temperature of resin matrix
stress in numerical analysis is also not considered, so it is another
is supposed as 400 °C. The damaged area and the maximum dam-
reason that numerical results will be slightly smaller than those of
aged thickness will increase with the increase of electrical current
the actual experiment results.
peak. So, lightning ablation model established in this paper can be
used to effectively simulate damage behavior of composite lami-
3.2. Experimental and numerical results
nate suffered from lightning strike. For the presented failure crite-
ria such as fiber damaged and resin deterioration, failure elements
3.2.1. Benchmark specimens
Clear ablation damage such as fiber breakage and tilting
appears at attachment region of the unprotected composite lami-
nate when impulse electrical current reaches specimen surface
through copper probe. At the same time, the broken fibers begin
to continuously burn within a few seconds because thermal effect
of impulse electrical current results in rapid temperature increase
of specimen surface. Temperature at the bottom of test specimen is
so high and there is also accompanied with an irritating odor,
which may be produced by the decomposed resin molecules. Black
matter below copper probe is attached to specimen surface due to
resin matrix decomposition and fiber carbonization.
Transient temperature field of composite laminate obtained by
numerical calculation is compared with damage pattern of experi-
mental results as shown in Fig. 12 when subjected to different elec-
trical current peaks. Because both sides of benchmark specimen is
placed upside down in test due to incorrect operation, so the stack-
ing sequence of composite laminate is changed and becomes
[45/45/02/45/90/45/0]s. As the stacking sequence transforma-
tion of benchmark specimen does not affect the accurate evaluation
Fig. 9. Relationship of the damaged area and action integral by numerical
of lightning ablation damage, here stacking sequence of finite
calculation and comparison with experimental results. element model is also set as [45/45/02/45/90/45/0]s in order
F.S. Wang et al. / Composite Structures 145 (2016) 226–241 235

ć
(a) Resin deterioration greater than 400ć (b) Resin deterioration greater than 1000ć

(c) Resin deterioration greater than 2000ć (d) Fiber damaged at 3316ć
Fig. 11. Failure elements of composite laminate for four selected temperature when subjected to 40 kA electrical current peak.

Fig. 12. Transient temperature field of composite laminate obtained by numerical calculation and comparison with experimental results when subjected to different
electrical current peaks.

to compare with test results. Impulse electrical current with high because electrical resistance between composite layers is too large,
peak and relatively long action time conducts mainly along carbon so only a part of Joule heat generating instantly will transfer rapidly
fiber direction with 45 degree direction on top of composite lam- from the first layer to other layers when impulse electrical current
inate and instantly generates a large amount of Joule heat when it is spreads out on top of composite laminate with extremely short
attached to composite plate. Because sharp rise temperature makes action time. Thus, a small area of ablation damage will occur on
carbon fiber occur fracture and electrical current conduction along other layers and ablation pit will occur at lightning attachment
carbon fiber direction is interrupted, so a large part of impulse elec- region along thickness direction. Finally, ablation damage area of
trical current is too late to release out from edge of benchmark benchmark specimen appears ellipse.
specimen along carbon fiber direction and only conducts along For the IIB lightning zoning with 31.3 kA current peak, temper-
other both of directions, which has relatively small electrical con- ature of composite laminate rises rapidly under direct effect of
ductivity and little effect on electrical current conduction. And impulse electrical current and that at current attachment region
236 F.S. Wang et al. / Composite Structures 145 (2016) 226–241

(a) The specimen obtained by numerical calculation and comparison with


experimental results for 0.1mm aluminum thickness

(b) The specimen obtained by numerical calculation and comparison with


experimental results for 0.2mm aluminum thickness

(c) Composite laminate for 0.1mm aluminum thickness

(d) Composite laminate for 0.2mm aluminum thickness


Fig. 13. Transient temperature field of the specimen and composite laminate with full spraying aluminum when subjected to different electrical current peaks.

is even up to 3000 °C. Heat decomposition arises for epoxy resin of composite layer is mainly along carbon fiber direction and there
matrix as well as sublimation and fracture arises for carbon fiber has ablation damage and delamination along thickness direction.
instantaneously. It can be clearly observed that surface damage At the same time, there is a small area of fiber fracture and swell
F.S. Wang et al. / Composite Structures 145 (2016) 226–241 237

(a) The specimen obtained by numerical calculation and comparison with


experimental results for 0.1mm aluminum thickness

(b) The specimen obtained by numerical calculation and comparison with


experimental results for 0.2mm aluminum thickness

(c) Composite laminate for 0.1mm aluminum thickness

(d) Composite laminate for 0.2mm aluminum thickness


Fig. 14. Transient temperature field of the specimen and composite laminate with local spraying aluminum when subjected to different electrical current peaks.

with discrete distribution around the current attachment region. lightning zoning is about 8 times of that in IIB lightning zoning.
Surface layer resin at these regions has been disappeared and car- With the peak of impulse electrical current increasing, a part of
bon fiber is exposed. carbon fibers directly fly out in addition to tilt of carbon fibers,
For the IA lightning zoning with 88.4 kA current peak, ablation fracture and combustion for benchmark specimen compared with
damage is more serious and ablation mark is more obvious because that in IIB lightning zoning. When the large and transient electrical
integral action of impulse electrical current waveform loaded in IA current attaches to composite panel, the maximum electrical
238 F.S. Wang et al. / Composite Structures 145 (2016) 226–241

current results in the highest temperature of composite laminate For the IA lightning zoning with 88.4 kA current peak and the IB
at attachment region because of its relatively poor electrical con- lightning zoning with 93.7 kA current peak, similar damage can be
ductivity and then the sharp high temperature is acted on internal observed. Because peak value of the applied impulse current
composite plate. Because sublimation temperature of carbon fiber increases especially when peak value of impulse current becomes
is much higher than thermal decomposition temperature of resin the maximum, composite material will appear larger damage such
matrix, so resin matrix will firstly occur thermal decomposition as fiber fracture and resin decomposition although aluminum layer
and release a large amount of pyrolysis gas, which may be wrapped of test specimen is in favor of current conduction.
in composite plate. Expansion of internal gas between each layer
will make composite plate bulge under external action of air pres- 3.2.3. The specimens with local spraying aluminum coating
sure and thus internal explosion comes into being. Internal explo- When thickness of the spraying aluminum is 0.1 and 0.2 mm,
sion has a huge shock and finally make composite panel produce transient temperature field of the specimen with local spraying
more severe damage such as delamination damage. Damage area, aluminum coating is obtained by numerical calculation and com-
damage depth and tilt height of carbon fiber and resin matrix will pared with experimental results as shown in Fig. 14(a) and (b),
increase with peak increase of impulse current. respectively. It can be seen that ablation damage of test specimen
For the IB lightning zoning with 93.7 kA current peak, ablation mainly distributes along width direction of aluminum layer.
damage is the most serious and ablation trace is the most obvious Impulse electrical current attached to test specimen will be prior-
for test specimens when compared with the previous two experi- ity to conduct rapidly from attachment point to outward bound-
ments. Because integral action of impulse electrical current wave- ary along width direction of aluminum layer, in which aluminum
form in IB lightning zoning is about 9 times of that in IIB lightning layer appears serious damage. Only a small part of electrical
zoning, damage area, damage depth and tilt height of carbon fiber current conducts to outward boundary along length direction of
and resin matrix all increases to the maximum value when peak aluminum layer, in which aluminum layer appears minor damage
value of impulse current tends to the maximum. area.
In order to analyze lightning protection effect of the specimen
3.2.2. The specimens with full spraying aluminum coating with local spraying aluminum coating and compare with that with
When thickness of the spraying aluminum is 0.1 and 0.2 mm, full spraying aluminum coating, temperature distribution of com-
transient temperature field of the specimen with full spraying alu- posite laminate with 0.1 and 0.2 mm aluminum layer thickness is
minum coating is obtained by numerical calculation and compared shown in Fig. 14(c) and (d), respectively. It can be seen that Joule
with experimental results as shown in Fig. 13(a) and (b), respec- heat generated by impulse lightning current conducts rapidly to
tively. It can be seen that ablation damage area of test specimen composite laminate through aluminum layer. Elliptical ablation
is mainly presented as a circular area shape, in which attachment area appears on composite plate around the attachment point of
point is the center of circle. Aluminum layer is uniformly dis- lightning electrical current. Although Joule heat does not make
tributed and electrical current conducts outward to specimen composite laminate under aluminum layer along width direction
boundary along aluminum layer surface. When impulse electrical appear a large area of ablation damage, a large area of resin matrix
current attaches to the full spraying aluminum layer, substantial decomposition occurs on composite material because ablation
Joule heat is instantly generated and makes temperature of alu- temperature exceeds thermal resin decomposition temperature
minum layer rise rapidly. Intense vaporization of aluminum layer 400 °C. In this study, distance of discharge electrode from test
will occur when temperature reaches the boiling temperature specimen is set to 3 mm in lightning strike test, which can basically
2793 °C. guarantee impulse electrical current attaching to the geometrical
In order to analyze lightning protection effect of the specimen center of test specimen. But there is still a part of electrical arc
with full spraying aluminum coating and compare with benchmark attaching to composite laminate without aluminum coating when
specimen, temperature distribution of composite laminate with 0.1 peak current is much larger. If lightning current in reality attaches
and 0.2 mm aluminum layer thickness is shown in Fig. 13 to composite laminate rather than aluminum layer, damage degree
(c) and (d), respectively. It can be seen that Joule heat generated of the specimen with local spraying aluminum coating and bench-
by electrical current conducts to composite plate via aluminum mark specimen would be same and aluminum coating will lose its
layer so rapidly that circular ablation area appears on top 45 due lightning protection effect.
degree layer of composite laminate as the attachment condition For the IIB lightning zoning with 31.3 kA current peak, test spec-
of aluminum layer, which neglects anisotropic effect of composite imen with local spraying aluminum protection has larger surface
laminate itself. When impulse electrical current with short dura- ablation damage than that with all spraying aluminum protection.
tion is applied to central region of the specimen, a part of Joule heat Aluminum layer of test specimen with full spraying aluminum is
generated by electrical current with high peak will conduct along uniformly distributed and electrical current mainly conducts out-
thickness direction of composite laminate plate and so different ward boundary with circular area shape along the surface of alu-
sizes of ablation pit at attachment region is produced. minum layer. For most of electrical current, it’s too late to release
For the IIB lightning zoning with 31.3 kA current peak, surface out from outer boundary and only conduct downwards along thick-
damage area of the protected test specimen and composite damage ness direction of composite plate through the aluminum layer.
area under the protected layer is relatively smaller than that of Therefore, surface damage area of composite plate is smaller for test
benchmark specimen. Because aluminum layer as lightning protec- specimens with full spraying aluminum protection.
tion method is an isotropic material and its electrical conductivity For the IA lightning zoning with 88.4 kA current peak and the IB
is much larger than composite material, so impulse electrical cur- lightning zoning with 93.7 kA current peak, it can be seen that
rent will quickly conduct to outward boundary along surface of ablation damage of test specimen with local spraying aluminum
aluminum layer from the attachment region and the ablation dam- still mainly distributes along width direction of aluminum layer,
age shape of test specimen appears mainly as a circular area. in which a part of damage appears on composite plate where no
Although a part of impulse electrical current conducts to compos- aluminum layer covering exists. Only a small part of electrical cur-
ite plate along thickness direction and makes temperature of com- rent conducts downwards through the aluminum layer along
posite plate rise, it does not cause serious ablation damage of thickness direction and damage area of composite plate is rela-
composite laminate. tively smaller.
F.S. Wang et al. / Composite Structures 145 (2016) 226–241 239

(a) The specimen obtained by numerical calculation and comparison with


experimental results for 0.1mm aluminum thickness

(b) The specimen obtained by numerical calculation and comparison with


experimental results for 0.2mm aluminum thickness

(c) Composite laminate for 0.1mm aluminum thickness

(d) Composite laminate for 0.2mm aluminum thickness


Fig. 15. Transient temperature field of the specimen and composite laminate with spraying aluminum on glass cloth when subjected to different electrical current peaks.

3.2.4. The specimens with spraying aluminum coating on glass cloth and compared with experimental results as shown in Fig. 15
When thickness of the spraying aluminum is 0.1 and 0.2 mm, (a) and (b), respectively. It can be seen that ablation damage region
transient temperature field of the specimen with spraying alu- is more less and distributes mainly as circular area shape, in which
minum coating on glass cloth is obtained by numerical calculation attachment point of impulse electrical current is the center. For the
240 F.S. Wang et al. / Composite Structures 145 (2016) 226–241

Table 5
Damage quantities of benchmark specimens and their protection structures.

Damage type Current peak (kA) Local spraying Full spraying aluminum Spraying aluminum on Benchmark
aluminum glass cloth
0.1 (mm) 0.2 (mm) 0.1 (mm) 0.2 (mm) 0.1 (mm) 0.2 (mm)
Fiber damaged area (mm2) 31.3 332 226 463 239 0 0 1383
88.4 1375 794 3365 852 683 192 7239
93.7 1493 912 3443 1021 731 257 7920
The damaged area (mm2) 31.3 1637 783 1193 482 263 152 3813
88.4 9837 5932 7583 2684 3821 1823 16,372
93.7 11,647 6529 8028 2903 4583 2264 19,738
The maximum damaged thickness (mm) 31.3 0.14 0.12 0.18 0.14 0.08 0.03 0.58
88.4 0.27 0.19 0.35 0.26 0.2 0.12 0.74
93.7 0.28 0.2 0.36 0.29 0.21 0.13 0.75

reason that the insulated glass cloth is pasted at metal fastener cap aged thickness is given in Table 5 under different electrical cur-
and then aluminum layer with a certain thickness is sprayed on rent peaks for benchmark specimen, the specimen with full
glass cloth surface, electrical current attached to test specimen will spraying aluminum coating, the specimen with local spraying alu-
conduct quickly from the attachment region to outward boundary minum coating and the specimen with spraying aluminum coat-
along aluminum layer surface. When there is a part of electrical ing on glass cloth. It can be seen that three kinds of damage
current conducting downward along thickness direction of alu- quantities for benchmark specimens are largest when compared
minum layer, the pasted glass cloth can play a good role in isolat- with their protection structures. Fiber damaged area and the max-
ing electrical current and prevent electrical current from imum damaged thickness for the specimen with local spraying
conducting through glass cloth to metal fastener. Most electrical aluminum are both smaller while the damaged area is larger than
charge gathers at glass cloth boundary and makes a certain extent the specimen with full spraying aluminum coating. Because dis-
of ablation damage appear. tance of center point from lateral boundary of specimen length
In order to analyze lightning protection effect of the specimen is nearer and the lateral boundary connects with ground and its
with spraying aluminum coating on glass cloth and compare with potential is 0, most of electrical current attached to test specimen
benchmark specimen, temperature distribution of composite lam- with the local spraying aluminum coating will first conduct from
inate with 0.1 and 0.2 mm aluminum layer thickness is shown in the attachment point to outward boundary along width direction
Fig. 15(c) and (d), respectively. It can be seen that most of electrical of aluminum layer rapidly and then release out. Only a small part
current gathers at glass cloth boundary because of high electrical of electrical current conducts downwards along thickness direc-
conductivity for aluminum layer and good insulation performance tion of composite plate through the aluminum layer. So, fiber
for glass cloth. Joule heat generated by electrical current conducts damaged area and the maximum damaged thickness of composite
rapidly to composite plate through aluminum layer and high tem- plate is smaller for test specimen with local spraying aluminum
perature distribution appears at glass cloth boundary. More electri- protection. On the whole, the specimen with full spraying alu-
cal current will gather and a little ablation area will appear at glass minum coating is more excellent than that with local spraying
cloth boundary when electrical current peak applied is larger. Joule aluminum coating to anti-lightning strike. Damage qualities for
heat at glass cloth boundary conducts along composite plate sur- the specimen with spraying aluminum coating on glass cloth
face and finally makes composite plate appear thermal damage are smallest when compared with benchmark specimen, the spec-
in shape of circular area, although the top fiber direction of com- imen with full spraying aluminum coating and the specimen with
posite laminate is 45 degree. local spraying aluminum coating, which therefore is the most
For the IIB lightning zoning with 31.3 kA current peak, Surface excellent protection effect on anti-lightning strike. Additionally,
damage area of test specimen with spraying aluminum coating three kinds of damage quantities will increase with the increase
on glass cloth is smallest, in which no damage of the pasted glass of electrical current peaks.
cloth can be observed at attachment region of impulse electrical For above four different types of carbon fiber/epoxy composite
current. It can be seen from test results that glass cloth not only laminates, it can be seen that simulation results are good agree-
can prevent metal fastener from contacting with electrical current, ment with experimental results. For specimens with spraying alu-
but also can make surface damage area of aluminum layer occur minum coating with regard to relative electrical current peak, it
smaller. also can be seen that aluminum coating has a good effect on
For the IA lightning zoning with 88.4 kA current peak and the IB anti-lightning strike. Damage quantities such as fiber damaged
lightning zoning with 93.7 kA current peak, a great quantity of area, the damaged area and the maximum damaged thickness for
electrical charge aggregates and serious damage appears at glass 0.2 mm aluminum thickness protection are much smaller than
cloth boundary due to its insulation with peak increase of impulse those for 0.1 mm aluminum thickness protection, which matches
electrical current applied. Ablation damage area of aluminum layer with analysis results obtained by Wang et al. in reference [30] that
surface appears still very small although peak value of impulse 0.2 mm aluminum thickness protection is most suitable to anti-
electrical current increases. When peak value of impulse electrical lightning strike. So, the greater aluminum layer thickness and more
current becomes the maximum, more and more electrical charge easily electrical current to conduct along aluminum layer to out-
gathers at glass cloth boundary and test specimen appears rela- ward boundary, which makes electrical current release in a short
tively serious damage at this place. time through the left and right sides of copper strips placed in test
specimens. At the same time, the greater aluminum layer thickness
3.2.5. Damage qualities of benchmark specimens and their protection and more effective to resist direct effects of impulse current and
structures prevent composite structure producing serious ablation damage.
When thickness of the spraying aluminum is 0.1 and 0.2 mm, But the greater aluminum layer thickness and more heavy aircraft
fiber damaged area, the damaged area and the maximum dam- composite structures.
F.S. Wang et al. / Composite Structures 145 (2016) 226–241 241

4. Conclusions [4] Gou JH, Tang Y, Liang F, Zhao ZF, Firsich D, Fielding J. Carbon nanofiber paper
for lightning strike protection of composite materials [J]. Compos B 2010;41
(2):192–8.
Against the anti-lightning strike background of carbon fiber/ [5] Chemartin L, Lalande P, Peyrou B, Chazottes A, Elias PQ, et al. Direct effects of
epoxy composite laminates widely used in aircraft structures, lightning on aircraft structure: analysis of the thermal, electrical and
mechanical constraints [J]. J Aerosp Lab 2012;5:1–15.
damage research and protection design of composite laminates
[6] Metwally IA, A-Rahim AA, Heidler F, Zischank W. Computation of transient-
suffered from lightning strike was carried out based on the com- temperature profiles in objects exposed to simulate lightning currents [J]. Int J
bined methods of test and numerical simulation. The following Therm Sci 2006;45(7):691–6.
[7] Kawakami H, Feraboli P. Lightning strike damage resistance and tolerance of
main conclusion can be obtained.
scarf-repaired mesh-protected carbon fiber composites [J]. Compos A 2011;42
(9):1247–62.
1. Ablation damage model proposed in this paper can be accu- [8] Feraboli P, Miller M. Damage resistance and tolerance of carbon/epoxy
rately used to simulate and assess damage extent of composite composite coupons subjected to simulated lightning strike [J]. Compos A
2009;40(6–7):954–67.
laminate and its protection structures with surface aluminum [9] Hirano Y, Katsumata S, Iwahori Y, Todoroki A. Artificial lightning testing on
layer when subjected to impulse electrical current. graphite/epoxy composite laminate [J]. Compos A 2010;41(10):1461–70.
2. Lightning electrical current conducts mainly along top carbon [10] Ogasawara T, Hirano Y, Yoshimura A. Coupled thermal–electrical analysis for
carbon fiber/epoxy composites exposed to simulated lightning current [J].
fiber direction with the maximum electrical conductivity and Compos A 2010;41(8):973–81.
finally releases from the edges of benchmark specimen. Fiber [11] Abdelal G, Murphy A. Nonlinear numerical modelling of lightning strike effect
damaged area, the damaged area and the maximum damaged on composite panels with temperature dependent material properties [J].
Compos Struct 2014;109:268–78.
thickness increases with the increase of current peak value. [12] Muñoz R, Delgado S, González C, López-Romano B, Wang DY, et al. Modeling
3. Specimens with lightning protection methods have the better lightning impact thermo-mechanical damage on composite materials [J]. Appl
anti-lightning effect and can significantly reduce ablation dam- Compos Mater 2014;21(1):149–64.
[13] Zhang XY. Coupled simulation of heat transfer and temperature of the
age of composite material compared with benchmark speci-
composite rocket nozzle wall [J]. Aerosp Sci Technol 2011;15(5):402–8.
mens. The thicker aluminum layer and the better to anti- [14] Ogasawara T, Aoki T, Hassan MSA, Mizokami Y, Watanabe N. Ablation behavior
lightning strike. Ablation damage area of test specimen with full of SiC fiber/carbon matrix composites under simulated atmospheric reentry
conditions [J]. Compos A 2011;42(3):221–8.
spraying aluminum is presented as circular shape and that of
[15] Griffis CA, Masumura RA, Chang CI. Response of graphite epoxy composite
test specimen with local spraying aluminum mainly distributes subjected to rapid heating [J]. J Compos Mater 1981;15(5):427–42.
along the width direction of aluminum layer. [16] Griffis CA, Nemes JA, Stonesifer FR, Chang CI. Degradation in strength of
4. Compared with test specimen with full spraying aluminum, laminated composites subjected to intense heating and mechanical loading [J].
J Compos Mater 1986;20(3):216–35.
fiber damaged area and the maximum damaged thickness is [17] Negarestani R, Sundar M, Sheikh MA, Mativenga P, Li L, et al. Numerical
both smaller while the damaged area is larger for test specimen simulation of laser machining of carbon-fibre-reinforced composites [J]. Proc
with local spraying aluminum. On the whole, specimens with Inst Mech Eng Part B: J Eng Manuf 2010;224(7):1017–27.
[18] Zhou B, Liu YJ, Tan SK. Efficient simulation of oxygen cutting using a composite
full spraying aluminum protection are more excellent than heat source model [J]. Int J Heat Mass Transfer 2013;57(1):304–11.
those with local spraying aluminum protection to anti- [19] SAE-APP-5414A, Aircraft lightning zoning; 2005.
lightning strike. [20] SAR-ARP-5412A, Aircraft lightning environment and related test waveforms;
2005.
5. Fiber damaged area, the damaged area and the maximum dam- [21] SAE-ARP-5416, Aircraft lightning test methods; 2005.
aged thickness of the specimen with spraying aluminum on [22] Liu ZQ, Yue ZF, Wang FS, Ji YY. Combining analysis of coupled electrical–
glass cloth is the smallest compared with the specimens with thermal and BLOW-OFF impulse effects on composite laminate induced by
lightning strike [J]. Appl Compos Mater 2015;22:189–207.
full and local spraying aluminum. The pasted glass cloth can
[23] Gagné M, Therriault D. Lightning strike protection of composites [J]. Prog
play a good role in isolating electrical current and prevent elec- Aerosp Sci 2014;64:1–16.
trical current from conducting through glass cloth to metal [24] Affi J, Okazaki H, Yamada M, Fukumoto M. Fabrication of aluminum coating
onto CFRP substrate by cold spray [J]. Mater Trans 2011;52(9):1759–63.
fastener.
[25] Gragossian A, Tavassoli SH, Shokri B. Laser ablation of aluminum from normal
evaporation to phase explosion [J]. J Appl Phys 2009;105(10):103304.
[26] Ding N, Zhao B, Liu ZQ, Wang FS, Gan J. Simulation of ablation damage of
Acknowledgement composite laminates subjected to lightning strike [J]. Acta Aeronaut Astronaut
Sin 2013;34(2):301–8 (in chinese).
This study is supported by the National Natural Science Founda- [27] Wang FS, Ding N, Liu ZQ, Ji YY, Yue ZF. Ablation damage characteristic and
residual strength prediction of carbon fiber/epoxy composite suffered from
tion (No: 51475369). lightning strike [J]. Compos Struct 2014;117:222–33.
[28] Fanucci JP. Thermal response of radiantly heated kevlar and graphite/epoxy
References composites [J]. J Compos Mater 1987;21(2):129–39.
[29] Hind S, Robitaille F. Measurement, modeling, and variability of thermal
conductivity for structural polymer composites [J]. Polym Compos 2010;31
[1] Deierling PE, Zhupanska OI. Experimental study of high electric current effects
(5):847–57.
in carbon/epoxy composites [J]. Compos Sci Technol 2011;71(14):1659–64.
[30] Wang ZP, Yu G, Hu YL, Li N. Studies on lightning simulation of surface
[2] Larsson A. The interaction between a lightning flash and an aircraft in flight [J].
conductive layer of aircraft composite material [J]. J Civil Aviation Univ China
CR Phys 2002;3:1423–44.
2011;29(6):22–6 (in Chinese).
[3] Mall S, Ouper BL, Fielding JC. Compression strength degradation of
nanocomposites after lightning strike [J]. J Compos Mater 2009;43
(24):2987–3001.

You might also like