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ABB HV Product Portfolio - Tech Day Kenya - Final PDF
ABB HV Product Portfolio - Tech Day Kenya - Final PDF
ABB
High Voltage Product Portfolio
CONTENTS
© ABB Group
August 26, 2016 | Slide 2
ABB - Divisions
PGHV – Part of Power Grids Division of ABB
#1 T&D offering
Discrete Automation and Motion
Market and technology leader
#1 in industrial motion, a leading robotics player
Global reach
Largest installed base
Process Automation
#1 in DCS, leading in process industries, marine
Power & Automation “for the grid” Power & Automation “for the site”
§ Key facts
8/26/2016
At the forefront of technology leadership
High Voltage Products
§ World Firsts
8/26/2016
UHV AC & DC transmission – Technology edge
High Voltage Products
8/26/2016
Enabling digital grids
High Voltage Products
8/26/2016
Life cycle approach to eco-efficiency
High Voltage Products
§ High Voltage Products from ABB – Designed to enhance eco-efficiency over the life cycle
8/26/2016
Solutions for wide range of power quality issues
High and low voltage products and solutions
8/26/2016
Well positioned across the value chain
High Voltage Products
8/26/2016
ABB’s high voltage products – global footprint
Factories and service centers
Factories - 44
Service Centers - 26
© ABB Group
August 26, 2016 | Slide 11
Local Business Unit – High Voltage Product
§ Footprint
§ HV breakers,
§ HV Instrument Transformers
§ HV Disconnector
§ HV Services
§ PASS/GIS
FARIDABAD
KOLKATA
VADODARA
MUMBAI
BANGALORE
© ABB Group
August 26, 2016 | Slide 12
Source: Internal
ABB in India
1.3+ BUSD in revenues, 9000+ employees
ABB in India is the 7th largest contributor to the group business volumes
8/26/2016
Strong local presence across the subcontinent
12 manufacturing locations, 22 sales and branch offices
Faridabad Haridwar
Vadodara
Bangalore
Nashik
Head office
Augu
ABB’s High Voltage Products
Innovation is key differentiator
Cost
optimization
Smaller
product
footprint 1200 kV hybrid GIS
Green Examples
portfolio
Higher
voltages
© ABB Group
Dry Capacitor technology
August 26, 2016 | Slide 15
CIRCUIT BREAKERS
CONTENT OVERVIEW
© ABB Group
August 26, 2016 | Slide 17
Product Portfolio
Circuit breakers for all applications
Standard applications
§ Overhead lines
§ Transformers
§ Capacitor banks
§ Harmonic filters
§ Shunt reactors
§ HVDC Systems
Special applications
§ “Tailor made” solutions
80
HPL B1 HPL B2
63
40
Test CB
31,5
LTB E4 (BLG)
LTB E1
LTB E2
LTB D1
LTB D1
ED
72 145 170 245 300 420 550 800 1100 1200 [kV]
© ABB Group
August 26, 2016 | Slide 19
CIGRÉ : Surveys of circuit breaker reliability
§ First survey
§ Service data collected 1974—77
§ Second survey
§ Service data collected 1988—91
§ Third survey
§ Service data collected 2004—07
© ABB Group
August 26, 2016 | Slide 20
Cigre : Reference documents
© ABB Group
August 26, 2016 | Slide 21
Cigre : Main sources for major & minor failure rate
© ABB Group
August 26, 2016 | Slide 22
Cigre : Reasons for major & minor failure rates
© ABB Group
August 26, 2016 | Slide 23
Conclusion of Survey
§ FACTS
§ Operating mechanisms are responsible for almost all
major and minor failure
§ SF6 gas leakage is the second problem after
operating mechanism.
§ Major or minor failure because of interrupter is
negligible.
§ Direction of CB development
§ Interrupter chamber should be very energy efficient
© ABB Group
August 26, 2016 | Slide 24
ABB : CB Interrupter & Operating
Mechanisms.
Technology Evolution
© ABB High Voltage Products
August 26, 2016 | Slide 25
Operating Mech :
Energy Level Evolution
• Single Motion Self Blast • Double Motion Self Blast • Full Double Motion Self Blast
• 50-60% reduction in • 50% reduction in operating
operating energy energy
• Simpler, reliable drive • Significant reduction in break
© ABB Group
August 26, 2016 | Slide 27
time
Interrupters
Interrupter design – LTB and HPL
© ABB Group
August 26, 2016 | Slide 28
Interruptors
Why we chose it ?
© ABB Group
August 26, 2016 | Slide 29
IN - Interrupters factory
© ABB Group
August 26, 2016 | Slide 30
Quality Process: Flow Chart
Supplier Globally
Y Comp. Approval
Selection approved
OK? Developm from TLC Component Development
and audit comp. and
ent (OTS) Regular Production
supplier
N Sustainable Quality
Search for
another
supplier
Inspection
at supplier
end
In process
Final Routine Incoming M2+ testing Failure
Quality Production
Inspection testing Inspection
Check
Y
Change
Design/ Analyze
Conclude
Improve failure
Customer Quality
Installation
Complaint 4-Q/8-D
of
through analysis
equipment
CCRP Product
M2 test
Revision
© ABB Group
August 26, 2016 | Slide 31
IN - Interrupters factory
View from Mezzanine 145kV Cut-out Model
floor
Factory Gallery
© ABB Group
August 26, 2016 | Slide 32
IN - Interrupter factory
Ultrasonic CMM
M/c
Roller Conveyor
© ABB Group
August 26, 2016 | Slide 33
Interrupter Factory
© ABB Group
August 26, 2016 | Slide 34
Gas system
Optimized sealing systems
Benefits
§ Long Service Life of Many years
before any filling may be required.
Depending upon operations normally
no filling needed during the service
life
§ Environmental friendly
© ABB Group
August 26, 2016 | Slide 35
New Reliable Gas Distribution System
72.5kV & 145kV Breakers
• 2 joints eliminated
• 1 Gas pipe eliminated
• Distribution block eliminated
© ABB Group
August 26, 2016 | Slide 36
Operational Performance
ABB Circuit breakers – Performance in Varied climate conditions
© ABB Group
August 26, 2016 | Slide 37
Technology Innovation
Composite insulators (Silicone rubber)
Benefits
§ Increased personnel safety
§ Improved insulating properties
© ABB Group
August 26, 2016 | Slide 38
Technology Innovation - Controlled switching
Switchsync™
§ All applications
§ Capacitor banks, filter banks
§ Shunt reactors
§ No-load transformers
§ No-load transmission lines
Eliminates Benefits
transients § Longer life of the equipment
§ Improves power quality
© ABB Group
August 26, 2016 | Slide 39
Instrument Transformers Sensed by Relay Issues Trip
Application Instrument Command To Breaker
Transformers &
Fault in the Power System communicated Breaker Trips
to Relay & Clears Fault
Brain - Relay
8/26/2016
Instrument Transformers
Application
8/26/2016
Instrument Transformers
Application
Instrument Transformers
Rb
are special type of A/D conversion
transformers Computer
8/26/2016
Instrument Transformers
Reliable Instrument Transformers up to 800 kV
§ Current Transformers, Type
IMB upto 800 kV
§ Capacitor Voltage
Transformers, mixed die-
electric type CPB up to 800
kV
§ Coupling Capacitors upto
245 kV
§ Grading capacitors
Used by
Circuit. Breaker
manufacturers
© ABB Group
August 26, 2016 | Slide 43
ABB IT Manufacturing facilities
ABB Ludvika
Sweden
Product Range
72-800 kV oil CT ABB Przasnysz
72-800 kV oil CVT Poland
72-170 kV oil IVT
Product Range
123 kV oil CT top-core
123 kV oil IVT
123-145 kV combined CT/VT
ABB Ekaterinenburg
Russia
Product Range
72-145 kV SF6 CT
40kA/3s
Up to
3000A x 100%
Reliability
Quality
© ABB Group
August 26, 2016 | Slide 46
1960 2015
Current Transformers
Constructional features
1 1. Expansion Tank
2. Nitrogen gas cushion
2 3. Oil
3 4. Primary Terminal
4 5. Primary Flange
6. Insulator
5 7. Insulated primary conductor
6 8. Secondary cores with winding
7 9. Secondary terminal box
10. Bottom Tank
8
9
© ABB Group
We have flexible solutions and offer custom made products by
August 26, 2016 | Slide 48
optimizing best technology and economy
Current Transformers
Comparison between Dead Tank and Live tank CT
PRIMARY
ACTIVE INSULATION
CENTRE of GRAVITY
SECONDARY CORES
SECONDARY LEADS
© ABB Group
August 26, 2016 | Slide 49
Current Transformers
Comparison between Dead Tank and Live tank CT
Seismic aspects-IMB
Center of
gravity
Reduce the
Ease of costs for
handling supports
Stress distribution
Steep wave
High Voltage
Earth
Capacitive grading
(semiconductor)
Current Transformers
Comparison between Dead Tank and Live tank CT
© ABB Group
August 26, 2016 | Slide 52
© ABB Group
August 26, 2016 | Slide 52
Current Transformers
High quality production process
© ABB Group
August 26, 2016 | Slide 53
Current Transformers
Automated Winding Machines
© ABB Group
August 26, 2016 | Slide 54
© ABB Group
August 26, 2016 | Slide 54
Current Transformers
Success stories
ü Recently ABB has supplied 400kV_4000A CTs to KETRACO,
Kenya in 2015.
ü ABB has supplied 400kV_4000A CTs with TPY core for HVDC
project NE Agra.
ü ABB has supplied > 200 nos of 800kV_4000A CTs various sites of
Power grid and others.
ü IMB type transformers are most sold and more that 170000 units
are delivered all over world.
Primary
terminal
CVD with
Synthetic oil
H F Bushing
EMU
Terminal Box
© ABB Group
August 26, 2016 | Slide 57
Capacitor Voltage Transformer
Design features
Voltage Range: 72 - 800 kV
High voltage capacitor
§ High or extra high capacitance
§ Metal Bellow used for oil volume compensation
§ ABB type mixed dielectric:
§ 1 paper & 2 poly-propylene-film
§ Synthetic oil in CVD and mineral oil in EMU
Advantages
§ Better PLCC performance
§ Wider bandwidth
§ Insensitive to temperature variations
§ High accuracy stability
§ Accuracy maintained for all
service conditions
§ Solder free design
Very high
breakdown
voltage
sustained for
Very low life time Very low pour
viscosity for point, hence
better suitable for low
impregnation temperature
Synthetic
High volume
Low loss angle Oil in resitivity
capacitor
© ABB Group
August 26, 2016 | Slide 59
Capacitor Voltage Transformer
EMU
© ABB Group
August 26, 2016 | Slide 60
© ABB Group
August 26, 2016 | Slide 60
Capacitor Voltage Transformers
Automated Winding Machine
Modern factory
High quality
© ABB Group
August 26, 2016 | Slide 61
Capacitor Voltage Transformers
Comparison between EMVT and CVT
CVT
EMVT
resonance and this can lead to
4.Uniform electrical stress failure.
distribution thus more reliable
design 4.Non uniform electrical stress
distribution due to inter turn &
interlayer capacitance
© ABB Group
August 26, 2016 | Slide 62
Non conventional Instrument Transformer
SSVT- Oil Filled Station Service Voltage Transformer
© ABB Group
August 26, 2016 | Slide 63
Non conventional Instrument Transformer
SSVT- Oil Filled Station Service Voltage Transformer
Reasons to use SSVT
SSVT
© ABB Group
August 26, 2016 | Slide 64
Non conventional Instrument Transformer
FOCS- Fiber Optic Current sensor
Disconnecting circuit breaker with FOCS § Optical fiber replaces tons of
conventional equipment
§ Zero footprint capability
§ True image of primary current (no
magnetic saturation, large bandwidth)
§ Inherent galvanic isolation of
electronics from high-voltage
§ Intrinsically safe
§ Digital communication
§ ABB’s FOCS achieves 0.2% accuracy
Fiber-optic current in outdoor temperature range
sensor (appropriate sensing fiber packaging,
intrinsic temperature compensation of
Faraday effect)
§ Field data over 3 years show stable
performance within metering accuracy
§ Superior behavior at faults with DC
components
© ABB Group
August 26, 2016 | Slide 65
© ABB Group
August 26, 2016 | Slide 65
Instrument Transformers
Focus on Environmental Aspects
§ All metal parts recyclable and re-usable
§ Biodegradable mineral oil and
minimized oil content
§ Strict adherence to non use of
restricted/banned material from
environment, health and safety concern
§ Certified according to
§ ISO 9001
§ ISO 14001
§ OHSAS 18001
© ABB Group
August 26, 2016 | Slide 66
© ABB Group
August 26, 2016 | Slide 66
Disconnectors – Critical Component of S/S
Availability
Disconnectors in a Substation
SECT. A-A
TUBO AL Ø100
2
TUBO AL Ø40
4 5
7 3
4 5 6 6
10 9
+0.00
-
4.50 3.50 3.50 2.50 2.50 4.00 4.20 4.20 4.00 2.50 3.00 3.80
© ABB Group
August 26, 2016 | Slide 68
Why are disconnectors required?
© ABB Group
August 26, 2016 | Slide 69
DS – User’s Expectation : Reliability with Min.
Maintenance § Operates smoothly & consistently when
command is given
§ Consistent Main Circuit Resistance (mV
drop) over life. Less losses.
§ Short time current withstand capacity with
some min. current carrying capability
§ Minimum maintenance during Lifetime
§ Good lubricating system
§ Permanent adjustments
INABB
(*) CN local portfolio, center break (GW55) and double break (GW56)
(**) BG Local portfolio – centre break (NSA) and Double Break (NRB)
PGHV B&M – Disconnectors
Footprint
ABB Russia,
Ekaterinberg
ABB Bulgaria
Sevlievo
Product Range
123-245kV CB-DISC
Product Range
72-550kV CB-DISC
< 52 kV DB- DISC **
ABB China
Beijing
Product Range
123-550kV PA-DISC
245-550kV HK-DISC
123-245kV SP-DISC
Type Description
CB Center Break
DB Double Break ABB India
ABB Egypt
Vadodara
PA Pantograph Cairo
HK Horizontal Knee Product Range
Product Range
72-245kV CB-DISC 72-550kV CB-DISC
SP Semi-Pantograph 72-420kV DB-DISC
VB Vertical Break
ABB DS : Excellence in Design – Special Features
Smooth and Easy Contact Alignments - Flexibility with Simplicity
§Contact alignment is
essential to avoid Undue
mechanical & thermal stress
& create long term reliability
§ Only Cylindrical form can
give
Absolute Rotational
Alignment
Special Features
Spring Less Main Contacts - High contact reliability
§ No Separate springs
§ No rusting/ corrosion
§ No loose positions. Min.
components & maint.
§ Consistent Contact OR
resistance over long
periods.
Special Features
Terminal Head – Weather proof & Robust
§ Tulip contacts protected from outdoor
conditions
§ Graphite and synthetic material
bearings used for life long
performance
§ Synthetic contact grease used for
enduring lubrication
Tulip
Contacts
Special Features
Turn Tables – Maintenance Free Design
§ Turn table bearings protected
from environment
§ Two stainless steel bearings
for reliable rotary movement
and reduced friction
§ High temperature stable
grease used for lubrication.
Lifetime lubrication. Virtually
no maintenance
Special Features
Links & End Fittings
§ Several Conventional designs use bushes or no bushes at
all. This leads to metal to metal contacts that need regular
maintenance
§ During the operation, three dimensional freedom not
achieved and could lead to additional friction and
deformation of parts.
§ This could also lead to galvanic corrosion
Special Features - Solution
Links – Frictionless joints , Maintenance free
Disconnectors in
a substation
User’s
Expectation
Reality &
Consequences
A probable
SOLUTION
ABB’s offering
Few installations
and accolades
Special Features
Constructional Flexibility - Integrated or Stand Alone Earth switches
© ABB Group
August 26, 2016 | Slide 86
Special Features
Constructional Flexibility – Modular Transport Assemblies
© ABB Group
August 26, 2016 | Slide 87
Special Installations
Proven quality & flexibility in Worldwide Installations
Isolator
Gantry
mounted
at
elevation
of upto 15
mtrs. Op.
Mech. At
working
height
245kV - Colombia
Drive
© ABB Group
August 26, 2016 | Slide 88 145KV - Bangladesh
Special Installations
Proven quality & flexibility in Worldwide Installations – Guatemala
Special Installations
Proven quality & flexibility in Extreme Environments
Disconnector with 3
drives on one phase –
Reliable operation in
minimum ambient
temperatures upto – 40 C
SGF123n100+2E (TANDEM)
AT AL-ARCHA, Kyrghystan
ABB’s DS – Robust and Reliable Offerings
Strong solution to system availability § Operates correctly
consistently when command
is given
ABB DS § Gives consistent & less Main
RELIABLE Circuit Resistance (mV drop)
over lifetime
solution § Has good short time current
withstand capacity
Saves Energy § Needs no Lubrication with
permanent adjustments
Time & Money ! § Strong seismic capability
§ Provides adequate isolation
during maintenance
The ABB Breakers & Module Evolution Compact/
GIS
Compass
nCircuit Breaker
nCurrent
nCircuit Breaker
Transformer
nVoltage
nCurrent Transformer
Transformer
nDisconnector
nVoltage Transformer
PASS nEarthing
nDisconnector
Switch
LTB DTB n Circuit Breaker nBusbar
LTB DTB nEarthing/ Bus ducts
Switch
Value
DTB
n Circuit Breaker
LTB n Current Transformer
n Circuit Breaker
Functional Integration
© ABB Group
August 26, 2016 | Slide 92
Hybrid Switchgear PASS – ABB India Portfolio
PASS M00 PASS M0 PASS M0S
© ABB Group
August 26, 2016 | Slide 93
GIS - ABB India Portfolio
© ABB Group
August 26, 2016 | Slide 94
Surge Arresters
Applications
§ Indoor and outdoor substations and
transmission lines
§ High energy applications
Special features
§ Polymeric housing for improved performance
© ABB Group
August 26, 2016 | Slide 95
High voltage capacitors and filters
Applications
§ Reactive power compensation
§ FACTS/HVDC
Special features
§ Quality and technology leadership
© ABB Group
August 26, 2016 | Slide 96
Low voltage capacitors and filters
Applications
§ Automatic Power factor correction
§ Harmonic filtering
§ Load balancing
Special features
§ ‘Best in class’ functionality
© ABB Group
August 26, 2016 | Slide 97
Our Service Centers Network
26 Service Centers,1000 Service Experts
Moorebank, Australia Bergen, Norway
Guarulhos, Brazil Lima, Peru
Montreal, Canada Cheboksary, Russia
Santiago, Chile Al-Khobar, Saudi Arabia
Beijing, China Gauteng, South. Africa.
Bogota, Colombia Madrid, Spain
Helsinki, Finland Ludvika, Sweden
Paris, France Zurich, Switzerland
Mannheim, Germany Kaohsiung, Taiwan
Vadodara, India Bangkok, Thailand
Lodi, Italy Abu Dhabi, UAE
Kuala Lumpar, Malaysia Stone, UK
San Luis Potosi, Mexico Mount Pleasant, USA
HV Service facility
Vadodara
• Spare Parts
Current and legacy products
©
© ABB
ABB Group
Group
August 26, 2016 | Slide 15
99
Manufacturing with Special Facilities
& Quality
© ABB Group
August 26, 2016 | Slide 100
World Class Production
ABB’s production facilities
© ABB Group
August 26, 2016 | Slide 101
Local Business Unit – High Voltage Products
Manufacturing facilities in India
©
© ABB
ABB Group
Group
August 26, 2016 | Slide 7
102
Special Facilities :Mech. Test Lab.:Sustainable Quality
© ABB Group
August 26, 2016 | Slide 103
Testing for Reliability
§ Mechanical Type Tests on the circuit breakers are performed
§ As a requirement of the standards for certification.
1
0.997
P r o b a b i l i ty P l o t f o r B Y J -3 8 2 7 u( t) 0
M L E s tim
- 0.997
W e ib u ll 1
0 5 10 15 20 25 30 35
0 t 33.5
90
50
P er cent
P er cent
10
1
100 1000 10000
D a ta
Special Test Faclities - EHV Test laboratory
State-of-the-art equipment
Accredited by NABL
© ABB Group
August 26, 2016 | Slide 105
Technology Center, India
For High Voltage Products IN PPHV TC
Resource
Consolidation
phase
60 10
No of employee
§ No of Resources – approx. 40 Ramp up
8
phase 39 37 7
§ R&D Spend ~ 4 MUSD 40
33 6
§ 3~4 patents / year 30 5
4
18
§ Vision 20 3
10 7 2
§ To be recognized as the model products 1
development center which will help local and 0
2010 2011 2012 2013 2014 B2015 B2016 B2017
0
© ABB Group
August 26, 2016 | Slide 106
Training Centre
Maneja, Vadodara
© ABB Group
August 26, 2016 | Slide 107
Quality and operational excellence
We share our global experience with you
© ABB Group
August 26, 2016 | Slide 108
Local Business Unit – High Voltage Products
§ Certifications – ISO 9001, 14001, OHSAS 18001
© ABB Group
August 26, 2016 | Slide 109
Well positioned across the value chain
High Voltage Products
8/26/2016
High Voltage Products
Why ABB
ü ABB cares and strives to satisfy customer requirements.
ü Long experience > 50 years , ABB HV equipment are installed in all climates all
over world
ü Safe and reliable products with complete range from 66kV to 765kV/1200kV class
ü Strong technical support from Global Technology Lead Centre (TLC) and local
Technology Centre (TC) . ABB can offer custom made solutions.
ü Stringent quality control and NABL accredited laboratory for type and routine tests
ü Modern manufacturing facility with trained, experience and skilled work force.