Professional Documents
Culture Documents
lS/lEC 60309-2:2002
IEC 60309-2 (1999)
mm
\
~lwl ‘i W?Rp5FT
hdian Standard
PLUGS, SOCKET-OUTLETS AND COUPLERS FOR ,
~1
:.
INDUSTRIAL PURPOSES $]
PART 2 DIMENSIONAL INTERCHANGEABILITY REQUIREMENTS +,
FOR PIN AND CONTACT-TUBE ACCESSORIES
(First Revision )
ICS 29.120.30
0 BIS 2002
b.,. ,
NATIONAL FOREWORD
This Indian Standard (Part 2) (First Revision) which is identical with IEC 60309-2(1999) ‘Plugs, socket-
outlets and couplers for industrial purposes — Part 2: Dimensional interchangeability requirements for
pin and contact-tube accessories’ issued by the International Electrotechnical Commission (lEC) was
adopted by the Bureau of Indian Standards on the recommendation of the Electrical Wiring Accessories
Sectional Committee and approval of the Electrotechnical Division Council.
This standard (Part 2) was first published in 1996. The first revision has been undertaken to bring it in
line with latest version of corresponding IEC publication.
The text of the IEC standard has been approved as suitable for publication as an Indian Standard
without deviations.
In this adopted standard, certain terminology and convention are however not identical to those used in
Indian Standard. Attention is particularly drawn to the following.
a) Wherever the words ‘International Standard’ appear referring to this standard, they should be
read as ‘Indian Standard’; and
b) Comma (,) has been used as a decimal marker, while in Indian Standard, the current practice
is to use a point (.) as the decimal marker.
Only the English text of the IEC Publication has been retained while adopting it as an Indian Standard,
and as such the page numbers given here are not same as in IEC Publication.
For the purpose of deciding whether a particular requirement of this standard is complied with, the final
value, observed or calculated, expressing the result of a test, shall be rounded off in accordance with
IS 2:1960 ‘Rules for rounding off numerical values (revised) ’. The number of significant places retained
in the rounded off value should be the same as that of the specified value in this standard.
lS/lEC 60309-2:2002
IEC 60309-2 ( 1999)
Page
Clause
1 Scope ............................................................................................................................. 1
2 Definitions ....................................................................................................................... 1
3 Normative references ..................................................................................................... 2
4 General .......................................................................................................................... 2
5 Standard ratings ............................................................................................................ . 2
6 Classification ................................................................................................................. 2
7 Marking ........... ............................................................................................................... 3
8 Dimensions .................................................................................................................... 6
9 Protection against electric shock .................................................................................... 11
lU Provision for earthing ..................................................................................................... 11
11 Terminals .................................................................................................................... ... 11
12 Interlocks and retaining devices ...................................................................................... 15
13 Re$istancetoageing of rubber and thermoplastic matetial ............................................. 15
14 General construction ...................................................................................................... 16
15 Construction of socket-outlets ........................................................................................ 16
16 Construction of plugs and connectors ............................................................................. 18
17 Construction of appliance inlets ...................................................................................... 19 ~.-
18 Degrees of protection ..................................................................................................... 19 .:
19 Insulation resistance and dielectric strength .................................................................... 19 ;! “
3
20 Breaking capacity ........................................................................................................... 20
21 Normal operation ..............................................................................fl............................. 20
22 Temperature tise ............................................................................................................ 20
23 Flexible cables and their connection ............................................................................... 21
24 Mechanical strength ...............................l ....................................................................... 21
25 Screws, current-carrying parts and connections .............................................................. 21
26 Creepage distances, clearances and distances through sealing compound ..................... 21
27 Resistance to heat, fire and tracking ............................................................................... 21
28 Corrosion and resistance to rusting ................................................................................ 21
29 Conditional short-circuit current withstand test ................................................................ 21
30 Electromagnetic compatibility ......................................................................................... 21
(First Revision )
1 Scope
Replacement:
This standard applies to plugs and socket-outlets, cable couplers and appliance couplers with a
rated operating voltage not exceeding 690 V, 500 Hz and a rated current not exceeding 125 A,
primarily intended for industrial use, either indoors or outdoors.
NOTE - All references for accessories with a rated current of more than 125 A in part 1 are not applicable to this
part 2.
This standard applies to plugs and socket-outlets, cable couplers and appliance couplers with
pins and contact tubes of standardized configurations.
This standard applies to plugs and socket-outlets, cable couplers and appliance couplers,
hereinafter referred to as accessories, for use when the ambient temperature is normally within
the range –25 ‘C to 40 “C.
The use of these accessories on building sites and for agricultural, commercial and domestic
applications is not precluded.
Socket-outlets or appliance inlets incorporated in or fixed to electrical equipment are within the
scope of this standard. This standard also applies to accessories intended to be used in extra- ---
Iow voltage installations.
NOTE – This standard does not apply to accessories primarily intended for domestic and similar general purposes.
In locations where special conditions prevail, for example on board ship or where explosions are liable to occur,
additional requirements may be necessary.
2 Definitions
Additional subclause:
2.101
phase inverter
a plug or an appliance inlet with operating means to interchange the position of two phase pins
without disconnecting them from the conductors
lS/lEC 60309-2:2002
IEC 60309-2 ( 1999)
3 Normative references
Addition:
IEC 60617-2:1996, Graphical svmbols for dia~rams – Part 2: Symbol elements, WalifYin9
symbols and other symb”ols having general application
4 General
Additional subclause:
4.101 If gauges are used, they shall be of hardened steel, all corners shall be slightly
rounded-off with a maximum radius of 0,1 mm, and the surface finish for all measurement
surfaces shall be ~min., if not otherwise specified.
In this standard:
2P+ Acovers both2P+Aandl P +N+4 and ,’
5 Standard ratings
5.2 Replacement:
.J
Table 101
Series I Series II
.
A A
16 20
32 30 ,
63 60
125 100
6 Classification
6.1.2 Replacement:
For new designs, degrees of protection according to IEC 60529 shall be used.
7 Marking
7.1 Modification:
Addition:
The symbol indicating the position of the earthing contact or of the minor key or keyway shall
be placed before or above the figure for the rated operating voltage, and separated from it by a
line.
These markings shall be placed after that for rated current, separated from it by a dash if an
oblique line separates the symbol indicating the position of the earthing contact or of the minor
key or keyway from the figure for the rated operating voltage.
If a symbol for nature of supply is used, it shall be placed next to or below the marking for rated
operating voltage.
For three-phase accessories it is not necessary to mark the voltage phase to neutral, if any.
The marking for rated current(s), position of the earthing c~ntact or the minor key, keyway,
rated operating voltage(s) and nature of supply accordingly may be as follows:
For series 1:
9h
16 A-9h/400V-, or16 -9h/400-, or16 - —, or
400-
9h
16 A -9 h/380-415 V-, or 16 -9 h1380-415-, or 16 -
380-415 -
6h
32 A -6 h12301400 V-, or 32 -6 h/230/400-, or 32 -
230 I 400 - ‘ ‘r
6h
32A 6h12201380V - 6h12201380-
,or32 - ,or32 - 2201380 -
2401415V - 2401415 V- 2401415 -
lS/lEC 60309-2:2002
IEC 60309-2 ( 1999)
For series II
7h
20A- 7 h/480 Va.c. or 20A- 7 h/480-, or20A - —
480-
7h
30 A -7 h1480 V, 3 Phase, or 30 A -7 h/480, 3@, or 30 A -
480 V, 3@
7h
60 A -7 h12771480 V, 3 Phase Y, or 60 A -7 h12771480, 3@Y, or 60 A -
2771480 V, 3@Y
It is allowed to put the symbols for a.c. (-) and d.c. ( ~ or — ) after the values (IEC 80617-2).
The drawings of standard sheets 2-1, 2-II, 2-III and 2-IV show accessories with the symbol 6 h
and those of standard sheets 2-VIII and 2-IX accessories with the symbol 12 h.
For accessories having rated operating voltages exceeding 50 V, the symbol indicating the
position of the earthing contact shall be a numeral followed by the letter h.
i
The numeral is derived from the position of the earth contact tube, when compared with the \
face of a clock, the socket-outlet or connector being viewed from the front with the keyway at
the sixth hour.
For accessories having rated operating voltages not exceeding 50 V, the symbol indicating the
position of the minor key shall be a numeral followed by the letter h.
The numeral is derived from the position of the minor key, when compared with the face of a
clock, the socket-outlet or connector being viewed from the front with the major key at the sixth
hour.
----
For plugs and appliance inlets, the symbol indicating the position of the earthing contact or the
minor keyway shall be the same as that for the corresponding socket-outlet or connector.
Contact tubes of socket-outlets and connectors shall be positioned in the clockwise order when
viewed from the front as shown in the standard sheets (see also 7.5).
Pins of plugs and appliance inlets shall be positioned in the opposite order viewed from the
front.
7.2 Modification:
4
lS/lEC 60309-2:2002
IEC 60309-2 ( 1999)
7.4 Replacement
For plugs and connectors, the marking specified in 7.1 shall be easily discernible when the
accessory is wired ready for use.
The marking for insulation voltage shall be on the main part; it shall not be visible when the
accessory is mounted and wired as in normal use.
NOTE 1 – The term “ready for use” does not imply that the plug or connector is engaged with Its complementary
accessory.
NOTE 2 – The term “main part” of a plug or a connector means the part carrying the contacts.
\
Compliance is checked by inspection.
7.5 Replacement
For rewirable accessories, the contacts shall be indicated by the following symbols.
for accessories with three contacts (phase + neutral + earth, or, phase + phase + earth):
L / +, unmarked, ~ or &
except for Series II clock position 4 h and 5 h which are marked:
N, unmarked, @or ~
— for accessories with four contacts (three phase + earth):
These symbols shall be placed close to the relevant terminals; they shall not be placed on
screws, removable washers or other removable parts.
For phase inverters these symbols shall conform in one position with the requirements of 7.1.
In the other position of the inverting means, the phase marking need not conform.
NOTE – The terminals for pilot conductors are not required to be indicated.
The figures used with the letters may be written as an index. H is recommended that where practicable the
symbol @ be used.
5
lS/lEC 60309-2:2002
IEC 60309-2 ( 1999)
7.7 Modification:
Add:
The 2P + N + earth, 12 h, Series II accessories shall use the indicating colour orange.
8 Dimensions
8.1 Replacement:
Accessories shall comply with the relevant standard sheets as specified below:
Deviations from the dimensions specified in the standard sheets maybe made, but only if they
provide a technical advantage and do not adversely affect the purpose and safety of the
accessories complying with the standard sheets, especially with regard to interchangeability
and non-interchangeability.
----
Compliance is checked by means of gauges or by measurement for those dimensions not
covered by gauges,
The gauges shall be moved axially to the centre line of the accessory with a force as shown in
the table 102, applied for 1 min. .
Table 102
I
Rated current
Rated operating Force (max.) for Force (max.) for
voltage A “GO” gauge “NOT GO” gauge
Not exceeding 50 V
I 16
32 I
20
30 I 150
150
30
30
Exceeding 50 V 16 20 60 20
32 30 90 30
63 60 165 55
125 100 240 so
6
lS/lEC 60309-2:2002
IEC 60309-2 ( 1999)
Before the test, the test specimen of insulating material shall be stored at a temperature of
(20 &5) ‘C and a relative humidity between 45 % and 75 % for four weeks.
For accessories having rated operating voltages not exceeding 50 V, the position of the minor
key or keyway shall be as shown in table 103.
For accessories having rated operating voltages exceeding 50 V, the position of the earthing
contact shall be as shown in table 104.
Table 103
Rated operating
Frequency Minor key or
voltage
keyway position’
v Hz
40 to 50 50 and 60 12
20 to 25 300 2
and 400 3
Direct current 10
“ The minor key or keyway position ia indicated by the relevant number (see 7.1).
----
Positions 1, 8, and 9 are reserved for future standardization. For constructional reasons,
positions 5, 6 and 7 cannot be used.
lS/lEC 60309-2:2002
IEC 60309-2 ( 1999)
Table 104
Accesaorlea
Number
of Type
Frequency
I Rsted operating voltage
earthing-contact poaitlonll I
contacts Hz v
I I=l%irl
lP+N+& 50 and 60 loo to 130 4 4
Series II 60 277 5 5
!
100to 130 4 4
50 and 60
200 to 250 6 6
380t0415 9 9
100 up to and
Over 50
including 300
Over 300 up to
and including 500 I Over 50
I 2
I I
over 50 up to and including 250 3 3
Direct current I
Over 250 I R 8
2P+N+4
Series II
50 and 60
I
1251250
single-phase I 12
I
12
I
I 100to 130 14141
50 and 60 200 to 250 9 9
I
,
380 to 415 6 6
60 440 to 4602) 11 11
4 contacts 3P+& 460 to 500 7 7
50 and 60
.3erieaI end II 600 to 690 5 5
50 360
3
60 4403~
100 up to and
Over 50 10 —
including 300
Over 300 up to
and including 500 Over 50 2
571100 to 751130 4 4
1201208 to 144/250 9 9
50 and 60 I 2001346 to 2401475 16161
I 1
2771460 to 266/500 7 7
5 contacts 3P+N+4 3471600 tO 4001690 5 5
;erfes I and II 60 2501440 to 26514604 11 11
50 2201360
60 3
2501440s~
1043up to and
Over 50 —
including 300
Over 300 up to
and including 500 Over 50 2
,
All types All ratsd operating voltage and/or frequencies
1 1
not covered by other configurations.
8
iS/lEC 60309-2:2002
IEC 60309-2 ( 1999)
8.2 Replacement:
For accessories having rated operating voltages exceeding 50 V, it shall not be possible to
engage plugs or connectors with socket-outlets or appliance inlets having different ratings, or
having different contact combinations.
In addition, for all accessories the design shall be such that improper connections shall not be
~ossible between:
– the earth and/or pilot plug-contact and a live socket-contact, or a live plug-contact and the
earth and/or pilot socket-contact;
the phase plug-contacts and the neutral socket-contact, if any;
– the neutral plug-contact and a phase socket-contact.
For the two last indents, compliance is not required between three contacts accessories
Series I and 11,4 h, since these have reciprocal contact positions.
NOTE - These conflicting versions have both been in use for many years and resolution of this problem has been
found to be impractical.
it shall not be possible to engage plugs with socket-outlets or connectors having different
earthing-contact positions or minor key positions.
Compliance is checked by inspection and tests using the methods indicated below. These tests
are made after storage of test specimens of insulating material at a temperature of (20*5) “C
and with relative humidity between 45 % and 75 % for four weeks.
For accessories having thermoplastic housing, this test is made at a temperature of (35*2) ‘C,
both the accessories and the gauges being at this temperature.
Table 105
Rated current
A 16/20 32130 63160 1251100
Series VII
When the force is applied the gauge is not permitted to move more than 4 mm in relation to
the shroud of the plug or appliance inlet.
After the test, the p/ug and appliance inlet shall not be damaged in such a way that impairs
further use of the accessory.
These forces are equa/ to 1,4 times the corresponding withdrawal forces.
Second test (earth-pin)
The force F sha/1 be applied to the earth-pin in the same manner and for the same duration
as in the previous test.
After that test, the p/ug and app/iance inlet shall comply with the relevant standard sheet.
b) Checking socket-outlets and connectors
For socket-outlets and connectors having rated operating voltages exceeding 50 V, gauges
according to figure 104 are used.
For socket-outlets and connectors having rated operating voltages not exceeding 50 V,
gauges according to figure 111 are used.
First test (shroud)
The first test is carried out on all different clock positions, except for the one corresponding
to the socket-outlet or connector to be used.
The test specimen shall be fixed and supported in such a way that the rigidity of the socket-
out/et or connector is not influenced.
Arrangement for test shall be according to figure 103.
The gauge shown in figure 104 shall hit two opposite points of the accessory at the same
time. The axis of the gauge and of the accessory shall be approximately parallel and the
chamfer sha// be equally divided in both sides.
The force F is slowly increased in such a way that the total force given in table 105 is
exerted after 15s. After that the full force is applied for 1 min.
When the force is applied, the gauge is not permitted to move more than 4 mm in relation to
the shroud of the socket-outlet or connector.
,-
After the test, the socket-out/et of the connector sha// not be damaged to the extent of
impairing the further use of the accessory.
Second test (holes) ,.
For the second test, the gauge shown in figure 105 is inserted in each phase ho/e.
The gauge shall not enter the phase hole by a greater distance than that shown in table 106
measured from the front of the interns/ part (see figure 106).
The same forces and duration and the same method of application are used as for the
previous test.
Table 106
Rated current
A 16120 32130 63160 125/1 00
Series 1/11
Distance X mm 11 12,5 15 20
10
lS/lEC 60309-2:2002
IEC 60309-2 (1999)
8.3 Addition:
Compliance is checked by manual test and, for accessories with enclosures of resilient or
thermoplastic material, by means of the gauge shown in figure 114.
The gauge is applied with a force of 200 N for 1 min. For accessories with enclosures of
thermoplastic material the gauge is applied at a temperature of (35 & 2) “C, both the
accessories and the gauge being at this temperature.
NOTE – For accessories of rigid material, such as metal, thermosetting resins, ceramic material and the like,
conformity to the relevant standard sheets ensures compliance with this requirement.
9.1 Addition:
Conformity with the relevant standard sheets ensures compliance with the requirement as far
as inaccessibility of contacts during insertion of a plug or connector into the complementary
accessories is concerned.
9.2 Addition:
Conformity with the relevant standard sheets ensures compliance with these requirements.
11.4 Replacement:
Terminals shall allow the connection of conductors having nominal cross-sectional areas
specified in table 107 and are identified by the terminal sizes given in the table.
Terminals shall comply with standard sheets as specified in 11.8 of this standard and are not
subject to be tested as in 11.8 and 11.9 of part 1.
11.8 /?ep/acement:
First test:
Terminals shall comply with the standard sheets as specified below, except that for standard
sheets 2-X, 2-Xl and 2-XII the length of thread in the fixed part or nut and the length of thread
on the screw or stud may be reduced, if the mechanical strength of the terminal is adequate
and at Ieast two full threads of every clamping screw are in engagement when a conductor of
the most unfavorable cross-sectional area is clamped.
11
lS/iEC 60309-2:2002
IEC 60309-2 (1999)
Mantle terminals shall comply with standard sheet 2-X with regard to the dimensions D and e.
Terminals which are essentially of the pillar type, but with the part with the hole for the
conductor slotted to enable the conductor to be moved laterally into position, shall comply with
standard sheet 2-X, except that the maximum gap between the conductor restraining parts on
the side where the slot is located shall comply with standard sheet 2-Xl.
If the required length of thread in a terminal screw hole is obtained by plunging, the edge of the
extrusion shall be reasonably smooth and the length of thread shall exceed the specified
minimum value by at least 0,5 mm.
Compliance is checked by inspection, by measurement and, for terminals with a reduced length
of thread, by the tests of 11.9.
The maximum gap between the conductor restraining parts is checked by means of a steel
gauge pin with a diameter equal to e k 0,05 mm.
For terminals without pressure plate or the like, complying with standard sheet 2-X, the
clamping screw is screwed fully home without a conductor in position. It shall not then be
possible to insert the gauge pin between the threaded part of the screw and the wall of the
conductor space.
For terminals complying with standard sheet 2-Xl, and for terminals with a pressure plate or the ,---
like complying with standard sheet 2-X, where it is not appropriate to insert the gauge pin in all
positions, a conductor is clamped in the terminal.
For terminals complying with standard sheet 2-X, the conductor is in the form of a rod with a
diameter equal to that corresponding to the middle cross-sectional area of the range specified
for the particular terminal, and having a flat end perpendicular to the axis.
For terminals complying with standard sheet 2-Xl, the conductor is solid and has a diameter D
as specified in the standard sheet for the particular terminal.
With this conductor in position, it shall not be possible to insert the gauge pin, applied in a
direction parallel to the axis of the conductor, into any gap through which a wire of a stranded
conductor might escape.
The minimum distance between the clamping screw and the end of the conductor when fully
inserted, which is specified in standard sheet 2-X, is checked by means of the rod conductor
specified above, which shall pass into the conductor space for a distance beyond the threaded
hole at least equal to the minimum distance specified.
For terminals with pressure plate, complying with standard sheet 2-X, the gauge pin is applied
to the gap between the pressure plate and the wall of the conductor space.
12
lS/lEC 60309-2:2002
IEC 60309-2 (1999)
The following negative deviations from the specified values are allowed for the minimum
nominal thread diameter of the screw:
This subclause does not exclude terminals of types other than those shown in the standard
sheets. Such terminals shall, however, comply with the other requirements of this clause as far
as is reasonable, and it may be necessary to formulate additional requirements.
If the thread in the fixed part or nut is recessed, the total length of the shank of headed screws
shall be increased accordingly.
If one or more of the dimensions are larger than the minimum values specified in the standard
sheets, the other dimensions need not be correspondingly increased, but departures from the
specified values shall not impair the function of the terminal.
11.9 Replacement:
Second test:
Terminals complying with standard sheet 2-X, but with a reduced length of thread, are fitted
with a conductor of the smallest cross-sectional area specified in table 107, tightly clamped, or
a conductor of the largest cross-sectional area specified in this table, lightly clamped, which-
ever is the more unfavorable.
... ----
lS/lEC 60309-2:2002
IEC 60309-2 (1999)
w
inlets21
I I
r.rlf-f)z AWGI Terminal AWGI Tarminal f.rlm2 AWG/ Terminal
Sariea Sariea
MCM3) size MCM3) size MCM3) size
I II
TE T Tr
lot ex- 16 20 4 tolo 12t08 6 4to 10 12t08 5
eeding 50 32 30 4to 10 12t08 6 4 tolo 12t06 5
1) Terminals for Dilot conductors, if anv, shall allow the connection of conductors havina the same nominal cross-
sectional areas as the terminals of 16“A accessories having rated operating voltagea e~ceeding 50 V.
a Classification of conductors: according to IEC 60228, clause 2, solid (Claas 1); stranded (Clasa 2); flexible
(Class 5).
3) The nominal cross-sectional areas of conductors are given in square millimetres (mmZ). AWG/MCM values are
considered as equivalent to mm2 for the purpose of this standard.
AWG: American Wire Gauge is a system of identifying wires in which the diametera are in gaometric progression
between size 36 and size 0000
MCM: Mine Circular Mils denotes circle surface unit. 1 MCM = 0,5067 mmz.
4) For pillar terminals, size 2.
Terminals complying with standard sheets 2-Xl or 2-XII, but with a reduced length of thread,
are fitted with a conductor of the largest cross-sectional area specified in table 107, lightly
clampea.
The terminals are then fitted with conductors of the smallest and largest cross-sectional areas
specified in table 107, rigid (solid or stranded) for socket-outlets and appliance inlets, and
flexible for plugs and connectors, and the terminal screws are tightened, the maximum torque
applied being equa/ to two-thirds of the torque specified in tab/e 15 of /EC 60309-1. Each
conductor is subjected to a pull force N of the value, in newtons, shown in table 108; the pull is
applied without jerks, for 1 rein, in the direction of the axis of the conductor space.
Table 108
r
Tarminal size 2 3 4 5 6 7 6 9 10
Pulling forca
50 50 60 80 90 100 120 150 200
N
.
14
lS/lEC 60309-2:2002
lEC 60309-2 (? 999)
During the test, the conductor shall not move noticeably in the terminal.
NOTE – For terminals of sizes 8 to 10, the value of the pulling force N is provisional.
12.1 Addition:
It is accepted that tools may be used to override interlock for circuit testing purposes.
12.3 Addition:
Table 109
1
1
current degrss of
Rated Rated Rated Rated
of the protection Retaining Retaining
opersting operating operating operating
accessory against means msans
voltage voltage not voltage voltage not
moisture
exceeding exceeding
A
50 v 50 v
.id and
2-1 (con-
tinuation 2)
2-III (con-
2-VIII (con-
tinuation 2)
—
Lug or cavity
and bayonet
ring
Lug or cavity
2-II (con-
tinuation 2)
2-IV (con-
T
2-IX (con-
tinuation 2)
125/1 00
P67/watettightl) “wo-remp 2-III(con- Bayonetring
,ystem tinuation2)
1) When 125/11)1)A socket.outlets are mounted on or integrated with encioaures, the whole unit can also be IP44.
I
15
lS/lEC 60309-2:2002
IEC 60309-2 (1 999)
14 General construction
Addition:
When 125/100 A socket-outlets are mounted on or integrated with enclosures, the whole unit
can be IP44.
It shall not be possible to operate the phase inverting means unintentionally or to operate the
phase inverting means when the phase inverter is inserted in the complementary accessory.
The phase inverting means shall incorporate a latching means to retain it in its defined
position.
The operation of the phase inverting means shall not damage the cable or wiring.
15 Construction of socket-outlets
15.1 Addition:
Contact tubes shall be self-adjusting and so designed as to ensure adequate contact continuity
before and after a number of operations corresponding to their operational life.
Earth contact tubes need not be floating, provided that they have the necessary resilience in all
directions.
The sample is mounted so that the axes of the contact tubes are vertical with the contact
openings downwards.
A gauge of hardened steel, with a finish of 0,002 mm and free from grease, having the
dimensions shown in table 110, is inserted into each contact tube, also free from grease, and
the force necessary to withdraw the gauge is measured.
The sum of the force and the weight of the gauge shall exceed the minimum total force shown
in table 110.
16
lS/lEC 60309-2:2002
IEC 60309-2 ( 1999)
I
Table 110
Gauge
Nominel pin
diemeter Diameter of gauge Minimum total force
mm +0
mm -0,01 N
I I
5 4,80 2,5
6 5,60 5
7 6,60 5
6 7,80 10
10 9,60 15
12 11,60 20
15.2 Rep/acernent:
The pressure exerted by the contact tubes on the pins of a plug shall not be so great as to
prevent easy insertion and withdrawal of the plug.
Compliance is checked by determining the force necessary to withdraw the test plug from the
samp/e, this being mounted so that the axes of the contact tubes are vertical with the contact
opening downwards, as shown in figure 115.
A test plug provided with pins having the dimensions shown in table 111 is inserted into the
sample.
Table 111
5 5,0Q
6 6,00
7 7,00
6 6,00
10 10,00
12 12,00
The principal weight, together with the supplementary weight (the latter being such that it
exerts a force equal to one-tenth of the force exerted by the principal weight) and the test plug,
exert a force equal to the maximum withdrawal force shown in table 112.
The principal weight is hung without jolting on the test plug, and the supplementary weight is
allowed to fall from a height of 5 cm onto the principal weight.
17
I
/
lS/lEC 60309-2:2002
IEC 60309-2 ( 1999)
Table 112
Sariea I I Series II I N
16 20 150
32 30 150
63 60 275
125 100 400
15.7 Modification:
Socket-outlets, splash-proof or up to and including IP44, designed for only one mounting
position, shall have provision for opening a drain hole at least 5 mm in diameter, or 20 mmz in
area with a width of at least 3 mm, which is effective when the socket-outlet is in the mounting
position.
Accessories shall be so designed that they can only be reassembled so as to ensure the . ..---”
correct angular relationship between key(s), keyway(s), the earthing pin and the earthing-
contact tube, as originally assembled.
>
Compliance is checked by inspection and, if necessary, by manual test.
Plugs rated up to 32 A may incorporate a phase inverting means. These plugs shall comply
with the general requirements for plugs and with clause 21 for phase inverters. They shall be
delivered with an instruction sheet with the following information:
Use class 5 or class 6 flexible conductors only and make sure that the conductors can
move to permit operation of the phase inverting means.
18
lS/lEC 60309-2:2002
IEC 60309-2 (1 999)
The phase inverting means shall be preconditioned when wired with class 5 cables according
to clause 23 by carrying out 1 000 position changing operations.
Additional subclauses:
17.102 Appliance inlets rated up to 32 A may incorporate a phase inverting means. These
inlets shall comply with the general requirements for inlets and clause 21 for phase inverters.
They shall be delivered with an instructions sheet with the following information:
Use class 5 or class 6 flexible conductors only and make sure that the conductors can
move to permit operation of the phase inverting means. ,
i
For appliance inlets, switches can be used as phase inverting means.
Switches shall comply with IEC 60947-3 in a utilisation category of at least AC 22A.
The phase inverting means shall be preconditioned when wired with class 5 cables according
to clause 23, by carrying out 1 000 position changing operations.
18 Degrees of protection
For phase inverters, the testing is carried out with the phase inverting means in each of the end
positions.
19
lS/lEC 60309-2:2002
IEC 60309-2 ( 1999)
19.4 Replacement:
Immediately after the test of 19.3 it shall not be possible to engage accessories
enclosures of thermoplastic material with gauges having an earthing-contact position
minor key or keyway position different from that of the sample.
f,,,: ,,.
.
For socket-outlets and connector having rated operating voltages exceeding 50 V, the gauges , ,,,
shown in figure 104 are used. For plugs and appliance inlets having rated operating voltages i. ,.:.,
1,,,
exceeding 50 V, the gauges shown in figure 109 are used. q
For 16/20 A and 32/30 A socket-outlets and connectors having rated operating voltages not
exceeding 50 V, the gauges shown in figure 111 are used. For plugs and appliance inlets
having rated operating voltages not exceeding 50 V, the gauges shown in figure 113 are used.
The gauges are applied with a force of 200 N applied for 1 min.
20 Breaking capacity
Addition:
Plugs and appliance inlets complying with this standard are not to be tested.
21 Normal operation
Addition: ----
Plugs and appliance inlets complying with this standard are not to be tested.
Phase inverters are to be tested without load. The phase inverter shall be tested in each
position for half of the cycles.
The wires of the cable shall not be twisted or damaged or show harmful alterations of cable
insulation or broken strands in wires. The inverting means shall remain functional.
22 Temperature rise
Addition:
20
W-4
lS/lEC 60309-2:2002 %q
IEC 60309-2 (1 999)
23.1 Addition:
Cable anchorages shall be of insulating material or be provided with an insulating lining fixed to
the metal parts.
24 Mechanical strength
Replacement:
Accessories according to this part are considered to have a minimum prospective short-circuit
current withstand of 10 kA. If a higher value is requested, this clause of part 1 is applicable.
30 Electromagnetic compatibility
–.-—t, --
Im
ht.
fs-i
h9 Bavolllngof contact tubes
h3 -7 I +. Od*—+ A
-1
!!*
$ I
.— .-l-
“5’HJL,J I—”i—’
Holes or recesses in the front face, if any, other than Socket-outlet for mechanical interlocking shall be so
those for contact tubes, shall not have a depth of designed that any excessive angular movement of a
more than 10 mm. fully inserted plug which would render the mechanical
interlocking ineffective is prevented.
Exception: see notez).
... --
ARRANGEMENT OF CONTACT TUBES
see 7.5
2P+ 4. 3P+
SeriesI and II
IP+N+
lP+N +
5h
4h
SeriesII
22
~ ,:$;p:
r !: .,$
‘l#d&
lS/lEC 60309-2:2002
.+
IEC 60309-2 ( 1999)
,!
i
Dhrrensionsforstandardsheet 2-1
—— —
1)
d,
2)
dz
T d3 d4 d5 de
3)
% d6
3)
%
4)
h! h h3
5)
h4
5)
h5
1)
i,
t, tz ta
z
Reted
current Type Tel. o .4,5 +1,0 min. +0,6 +0,6 +1,0 +3,0 o nex.
1 nin. nax min. +0,6
I -1,5 o o 0 4,5 o -1 o
A
— — — — —
2P++ $4,3 +0,4 36,0 17,5 11,6 11,0 6,0 5 6,0 7 19,5 3,8 2 0,6 0,3 1,2 0,4 47,5 37 36 10
o
+0.5
16/20 3P+& 50,4 o 40,8 21,5 11,6 11,0 6,0 5 6,0 7 19,5 3,8 2 o,e 0,3 1,2 0,4 54,0 37 36 10
+0,6 47,0 25,0 13,6 13,0 7,0 6 9,1 8 21,5 5,3 3 1,0 0,3 1,6 0,5 64,6 45 46 15
32/30 3P++ 58,6 o
3P+N+ ~ 54,7
+0,6
o
— {
52,9 30,3 13,6 13,0 7,0 6 9,1 6 21,5 5,3
—
3
—
1,0
—
0,3
—
1,5 0,5 71,2 45 48
Dimensions in millimetres
15
1) The dimensions d, and /1 shall be within the including any radii. Holes deeper than 10 mm in the
prescribed limits over the distance ta. Beyond this, area of cut-outs are allowed.
they may be larger but not smaller.
2) The dimension d2 shall not exceed the prescribed 3) The dimensions d, and d~ refer to the pins; the
limit at any point over the whole depth, and shall be contact tubes need not be circular.
within the prescribed limits over a minimum depth of
3 mm, with the exception of a maximum of:
4) For type 3P + N + ~ and series 11, 2P + N + ~,
- three cut-outs for the accessories 2P + 4
12 h accessories, the value for the dimension h, is
- four cut-outs for the accessories 3P + ~; and 16,0 for the neutral contact.
- five cut-outs for the accessories 3P + N + 4 5) The bevelling of the contact tubes may be well
rounded off towards the internal cylindrical surface . ...-
spaced along the circumference with not more than within a distance of 1% times the value fr4 max.
one between adjacent holes for the contact tubes or fr5 max.
and each having a width not exceeding 10 mm,
.&
23
lS/lEC 60309-2:2002
IEC 60309-2 ( 1999)
A
Section
A—A
/&.---J--A-+
4,_:
T ~
k
/
I
—+
II
II
II
II
1
2: I
I
I
‘-
12 /3 t~
Reted Tyfm
current max. Tol min.
A I ....-.
+1,5
2P+& 70 41,5 o 5
+1,5 5
16/20 3P+4 75 47,5 o
+1,5
3P+N+4 65 53,5 o 6
+i,5
2P+& 65 54,5 o 6
+1,5
32/30 3P++ 85 54,5 o 6
+2,0
3P+N+4 100 60,5 o 7
Dimensions in millimetres .
For lP44/splash-proof accessories, the retaining with standard sheet 2-II, and provided with a bayonet
means shall be in the form of a lid such that ring having maximum dimensions, can be correctly
lP67/watertight plugs or appliance inlets complying introduced and retained.
24
y&? ~
, i$ii
lS/lEC 60309-2:2002
IEC 60309-2 (1 999)
F
d, ~ d,, e h~ h,
Type
Rated o 0 min. min. o
current -0,5 -0,5 -0,2
A
2P+& 60 53 6 12 4,2
16120 3P+& 66 60 10 12 4,2
-----
3P+ N+& 76 66 12 12 4,2
E
2P+4 62 72 12 14 6,2
32130 3P+& 62 72 12 14 6,2
3P+N+4 69 79 15 14 6,2
Dimensions in millimetres
25
lS/iEC 60309-2:2002
IEC 60309-2 ( 1999)
End of pins
h8
TYPE 16/20 A
e
hd
//
s
h} Q
.— ._.
.—. —
/ .—. _ ._.
Ilar
c-
TYPE 32/30 A
,
ARRANGEMENT OF PINS
Front view of pins of plugs or appliance inlet
see 7,5
2P++ 3P+ ‘
3P+N+
SeriesI and II
.6
,P+N+4 ,30
lP+N 2P+ N+&
4h 5h
,/” 12h /“ .
-—*L ‘L
~1 +
Series II +L1s
/ ‘w “&’
@ @
26
I
lS/lEC 60309-2:2002
IEC 60309-2 ( 1999)
&
.-c
%?
$
27
lS/lEC 60309-2:2002
IEC 60309-2 ( 1999)
— It A
k ~
J , Lug
t
\
‘ ‘“~=.l-._.
9 min. v
&
1)
e, 13 t v
Rated Type /2 ; -----
current o
-2 min. Tot. min. min.
A
2P++ o
31 75 41 -1,0 4 8
16/20 3P+& 35 0
80 47 -1,0 5 8
3P+ N+& 39 0
90 53 -1,0 7 6
2P+& 41 0
90 54 -1,0 7 6
32130 3P+& 41 0
90 54 -1,0 7 8
3P+N+~ 46 105 0
60 -1,5 8 9
Dimensions in mi//imetres
1) Minimum cl~~rance required for movement of The retaining mean shall be in the form of a lug or a
hinged lid. cavity, at position 12 h.
28
lS/lEC 60309-2:2002
IEC 60309-2 ( 1999)
UP
-4-1- 4---J------+-----44-----4---
d
...- -’
:,
, .!
Sayonet ring
29
lS/lEC 60309-2:2002
IEC 60309-2 (1999)
0 14
A Tel. min. min. min. min. max. min. min. +0,5 max. min. o max.
-2 o 4,5
min.
— —
16/20 3P+4 35 80 44 -:,0 5 8 3,5 57,9 50,9 32,6 7,2 60,5 81 68,5 16 24
32/30 3P+& 41 90 51 _:,. 7 8 4,6 69,5 59,1 40,1 8,2 72,5 95 82,5 19 30
3P+ N+& 46 105 57 _: ~ 8 9 5,3 76,6 65,2 43,4 9,0 79,5 102 69,5 22 32
. ! — +
Dimensions in millimetres
1) Minimum clearance re~uired for movement of The sketches are not intended to govern design
hinged lid except as regards the dimensions shown.
>
30
iS/lEC 60309-2:2002
IEC 60309-2 (1999)
t,
Bevelling of contact tubes
ilnl
/)2 h s)
h 37
15 min. ~n%~ E
~.
Earth
L------t,----d
A hole in the front face is mandatory to accept the pilot than 10 mm except for pilot pin holes (exception: see
pins of plugs or appliance inlets. not@).
Socket-outlets for mechanical interlocking shall be so
Holes or recesses in the front face, if any, other than designed that any angular movement of a fully inserted
those for contact holes shall have a depth of not more plug which would render the mechanical interlocking
ineffective is prevented.
see75
Series II
31
lS/lEC 60309-2:2002
IEC 60309-2 ( 1999)
t 1~
WITH PILOT CONTACT
K’
h2 he 5}
h33
T
15 min. ~@~2————i E
Ii
Pilot i
I---———gd,——————l Earth
Holes or recesses in the front face, if any, other than Socket-outlets for mechanical interlocking shall be ao
those for contact tubes, shall have a depth of not designed that any excessive movement of a fully
more than 10 mm (exception: aee notez)). inserted plug which would render the mechanical
interlocking ineffective is prevented.
!-------
see 7.5
2P+ 3P 3P
Series I and II
Pilot P
Pilot
1P +N+ +N P+
4h 2h
Series II
32
lS/lEC 60309-2:2002 ●
1) 4 3) 3) 4) 4) 1)
Z13
Type d, + d3 d4 d5 d8 d, d~ de h, h2 h3 h4 h5 1, t, t~
Reted
current *0,5 +1,0 min. +0,6 +0,6 min. +3,0 o mex. min. max. min. +0,8 min. min.
I +0,8 O
o -1,5 0 o 0 0 -1 0
F1254100
2P+& 71,0 60,0 36,5 16,6 15,1 9,0 8 11,0 10 So,o 6,0 2,5 1,5 0,5 2,0 0,6 77,5 67 69
3P+&
lP+N+& SS,U 71,0 42,5 21,0 19,0 11,0 10 14,0 12 32,0 10,0 4 2,0 0,6 2,5 0,8 89,5 71 76
Dimensions in millimetras {
1) The dimensions d, and /1 shall be within the and each having a width not exceeding 15 mm
prescribed limits over a distance of 15 mm. including any radii. Holes deeper than 10 mm in the
Beyond this, they may be larger but not smaller. area of cut-outs are allowed.
, .. ---
Dimensions in millimetres
6) For 3P + N + L and series 11,2P + N + +, 12 h, less than for the phase contacts but greater than for the
accessories, the=depth of the neutral contact shall be earth contact.
33
.,,,
lS/lEC 60309-2:2002
IEC 60309-2 ( 1999)
ALL TYPES
‘i
Lid shown in latched position
\’ I
I
II
+ 100 max. ,
filil
[i !
;
— I
AR&’...
-J
II
Ii
II
II
II
II
17 min.
Dimensions in mj//jmetres
34
lS/lEC 60309-2:2002
IEC 60309-2 ( 1999)
ALL TYPES
2,0
-1
r
7:
i
17
1- min
If applicable
d, ~ d,, e
Type
Ratad +1 +0,4 ,-----
min.
current -0,8 -0,6
A
Dimensions in millimetres
1) The inclination of the ramps shall be such that this inlets comrAfino with standard sheets 2-IV and 2-l Va.
dimension refers to the angle of 120” shown. and provided ‘&th a bayonet ring having maximum
dimenaiona, can be correctly introduced at an angle of
(30 * 3)” and rotated up to a maximum of 120”.
The retaining means shall be in the form of bayonet The aketchea are not intended to govern design
rampa such that lP67/watertight plugs or appliance except as regards the dimensions shown.
35
lS/lEC 60309-2:2002
IEC 60309-2 (1999)
‘1
i
II lzadt~l I I.---h,---l
End of pins
R=h, ,
-----
ARRANGEMENT OF PINS
Front view of pina of plug or appliance inlet
75 sea 7.5
2P++ 3P+ 4L
.&/+
Series I and II +
-—. .
4 it
1P+
4h
@
%$’
./ @
L “=63”
J @
.6
2P+N+
12h
4
Series II
36
j&
lS/lEC 60309-2:2002
. IEC 60309-2 (1 999)
-—.
—.
p—-%--l
I
Ea
h2
.— -
h~
.—.
.&/ mall i
R=h7
.—. n d7
d h,
$
%i
n d,
ARRANGEMENT OF PINS
Front view of pina of plug or appliance inlet
2P+4. 3P 3P
Series I and II
pilot
Pilot
Series II
low u
37
.,
lS/lEC 60309-2:2002
IEC 60309-2 (1999)
/-
1) 1) 1) 2) 2)
4 4? 4 d4 ds d6 * * h, h2 h3 h4 h5 he b h8 /
Ratad
cumant
mm o 4,5 Tel. max. max. o 0 0 0 0 +2 o max. max. mm. max. min. o
A -0,8 -0,09 -0,11 -1,0 -1,0 -1,0 0 -1,0 -0,6
—
2P++ 63/60 75,5 69,5 36,5 61,5
+2 15,8 14,3 8 10 67,0 66,0 67,0 50 29,0 8 2,5 1,2 3,0 1,5 75,5
o
3P+& —
3P+ N+& 125/100 87,5 81,5 42,5 72,5
+2,5 20,2 16,2 10 12 74,5 69,6 76,5 58 31,5 10 3,0 1,5 4,0 2,0 87,5
o
Dimensions in millimetres
1) collars, as shown in the detail, requir~ for z) The end of the pins may be rounded Off towards
accessories having rated operating voltagea the @@emal cylindrical surface within a distance of
exceeding 500 V, optional for other accessories. 1~ times the value h7 max. or hs max.
38
lS/lEC 60309-2:2002
IEC 60309-2 ( 1999)
ALL TYPES
I 1
Cavity
10 min. 9 min.
-li- 1 t#- ~-: , 5“—=
:------
Dimensions in millimetres
1) Minimum clearance required for movement Of The retaining means must be in the form of a iug or a
hinged lid. cavity, at position 12 h.
39
lS/lEC 60309-2:2002
IEC 60309-2 (1 999)
ALL TYPES
Bayonet ring
...-
max.
l-hod
Dimensions in millimetres
1) Minimum claarance required for movement of The sketches are not intended to govern design
hinged lid; applicable only to 63/60 A accessories. except as regards the dimensions shown.
40
lS/lEC 60309-2:2002
IEC 60309-2 ( 1999)
or connector
Type e, ez
Reted
current Tel. Tel.
-----
A
+0,5
2P+& 22,0 o
23,5 -:,3
+0,5 0
16120 3P+& 25,0 23,5 -0,3
0
+0,5 0
3P+ N+& 26,3 0 23,5 -0,3
+0,7 0
2P+4 29,0 0 31,5 -0,5
+0,7 0
32/30 3P+& 29,0 0 31,5 -0,5
+0,7 0
3P+ N+& 32,1 0 31,5 -0,5
All types o
63160 35 +1 45 -1
0
All types o
125/1 OQ 41 +1 53 -1
0
Dimensions in millimetres
41
lS/lEC 60309-2:2002
IEC 60309-2 ( 1999)
Minor key \,
,:{
0 15,4* 0,4
r~
7
~
~ .—.
1 mex,
w
key
-----
Dimensions in mi\\imetres
1) These dimensions shall be within the prescribed 3) These dimensions shall be within the prescribed
limits over a distance of 27 mm. limits over the distance t.Beyond this, they may
be larger but not smaller.
z) The dimension t is 10 mm for a minor key of metal
and 16 mm for a minor key of insulating material. 41 This dimension refers to the pins; the contact
tubes need not be circular.
42
IS/lEC 60309-2:2002
IEC 60309-2 ( 1999)
A Section
A—A
v- _~. ,
I
I II
II
1.
Tl I
I
i I
u-
Dimensions in millimetres
For IP44/splash-proof accessories, the retaining with standard sheet 24X and provided with a bayonet
means must be in the form of a iid such that ring having maximum dimensions can be correctiy
lP67/watertight piugs or appliance inlets complying introduced and retained.
43
lS/lEC 60309-2:2002
IEC 60309-2 (1999)
------- ——-..——
s IANDARD SHEET 2-VIII
(continuation 2)
2,0 +:2’)
—
—-–—
‘7
——-OfM)-$5
Cm&
**O.
—-—-
I
Example of cap with chain
Dimensions in millimetres
I) The indication of the ramps shall be such that this The sketches are not intended to govern design
dimension refers to the angle of 120” shown. except as regards the dimensions shown.
44
lS/lEC 60309-2:2002
IEC 60309-2 ( 1999)
/3
~036-!,4’)
I 5+% 1- . ..
‘“ayE!E!!@ 1. , L
ARRANGEMENT OF PINS
Dimensions in millimetres
45
lS/lEC 60309-2:2002
IEC 60309-2 ( 1999)
-J
k 75 mhr.f) —
‘\.l._._.
0s
I
-.
II
&
1.1
Dimensions in millimetres
1, Minimum clearance required for movement of The retaining means shall be in the form of a lug or a
hinged lid. >
cavity, at position 12 h.
I
46
lS/lEC 60309-2:2002
IEC 60309-2 ( 1999)
21+:5
Iiw 1
1
J I
I
w
Sealing surf ace
la--l
.-----
Savel
Ssyonet ring
Dimensions in millimetres
l] Minimum clearance requirad for movement of The sketches are not intended to Qovern design
hinged lid. except as regarda the dimensions shown
47
lS/iEC 60309-2:2002
IEC 60309-2 (1 999)
& 1
+&L-j+
e e
‘-t++-’
IJLi
Terminal with pressure plate Terminal without pressure plate
Terminel Minimum Minimum nominal Maximum gap Minimum length of Minimum distance
size diameter of threed diameter between thread In terminal betwean ctsmping screw
conductor conductor and end of conductor
apace ‘d restraining when fully Inserted
parta -
D e
Me screw Two acmwe One screw lkoecrewa
&
1
3 3,6 3,5 2,52) 0,5 2,5 1,8 1,8 1,5
4 4,0 3,5 3,01) 0,6 2,5 2,0 1,8 1,5
5 4,5 4,0 3,01) 1,0 3,0 2,0 2,0 1,5
6 5,5 5,0 4,0 1,3 4,0 3,0 2,5 2,0
7 7,0 6,0 4,0 1,5 4,0 3,0 3,0 2,0
8 10,0 6,0 4,0 3,0
9 13,0 10,0 7,5 3)
— 3) 3) -, 3)
10 16,0
Dimensions in millimetres
1) For 6A threads, this value is reduced to 2,8. to ensure that the gaP between conductor
&straining parts does r%t” exceed the prescribed
value.
2) if the s~pew~ have a ~~rni~al thread dianleter
of 2,5 mm, it is necessary to use a pressure plate 3) These values are under consideration.
48
lS/lEC 60309-2:2002
IEC 60309-2 ( 1999)
For headed screws, the length of thread on the screw those shown in the figures< provided a circle with a
shall not be less than the sum of the diameter of the diameter equal to the minimum value specified for D
conductor space and the actual length of thread in the can be inscribed.
terminal. For other screws, the length of thread shall
not be less than the sum of the diameter of the The length of thread in the terminal is measured from
conductor space and the specified minimum length of the point where the thread is first broken by the hole
thread in the terminal. for the conductor.
./
i
1
?
)
,----
49
lS/lEC 60309-2:2002
IEC 60309-2 ( 1999)
Screw not requiring washer or clamping plate Screw requiring washer or clamping plate
LAJ.J.J k L-L.LLl \A
Screw terminals
‘d d
Optional
Optional
Stud terminals
A Fixed part.
B Washer or clamping plate.
C Anti-spread device,
E Stud,
50
lS/lEC 60309-2:2002
IEC 60309-2 ( 1999)
rerminal Minimum Minimum nominal Maximum gap Minimum Iangth of Minimum iength
size diamatar of thread diameter between thread in fixad part of thread on
conductor conductor or nut screw or stud
apaca d reatmining
a
parts
D e I
One acre~ Twoacmwe )ne ecmw rwoacmwe
Dimensions in miliimetres
.
1) For BA threads, this value is reduced to 2,8. If an intermediate Dart is used between the head of
the screw or the nut and the conductor, the minimum
value for the length of the thread on the screw or stud ‘
2) These values are under consideration. is increased by the thickness of the intermediate part.
51
lS/lEC 60309-2:2002
IEC 60309-2 ( 1999)
SADDLE TERMINALS
A_. .
I
;,
~~ j’~~
/
r ,., b 1
‘ ‘4
d
IY
d H
,----
.,. ,
A Saddle.
B Fixed part.
C Stud.
I I
E
Terminal Minimum diametar Minimum nominal Minimum Iangth of Minimum length of
size of conductor thread diameter thraad in fixed part thread on ecrewa
apace or nut or atuda
D d a I
Dimensions in millimetres
52
lS/lEC 60309-2:2002
IEC 60309-2 ( 1999)
The shape of the section of the conductor space may If the non-tttraaded part of the ahank of the screw or
differ from that shown in the figures, provided a circle stud is shorter than the thickness of the saddle, the
with a diameter equal to the minimum value specified minimum value specified for the length of thread on
for D can be inscribed. the screw or etud is taken from the saddle, this being
in contact with the head of the screw for terminals
The shape of the upper and lower faces of the saddle with ecrews, and in contact with the fixed part for
may be different to accommodate both small and terminals with studs.
large cross-sectional area conductors by reversing
the saddle. The sketches are not intended to govern design
except as regards the dimensions shown.
The terminals may have more than two clamping
screws or studs.
-. -.”
53
‘ii
d—
lS/lEC 60309-2:2002
IEC 60309-2 ( 1999)
LUG TERMINALS
A
1,1
L_
A Locking means.
B Cable lug or bar.
E Fixed part.
F Stud.
Terminal Minimum nominal Minimum length of Minimum length Maximum thickness Minimum dietance
size thread diameter thread in fixed part of thread on ecrew of lug or bar to fromoerrbeofaomw
or nut or stud be accommodated or hole to eide
of rectangular
clamping area
d a I c 9
A spring washer or equaliy effective locking means If the non-threaded part of the shank of the screw or
shall be provided for this type of terminal. stud is shorter than the thickneaa of the locking
means, the minimum value specified for the length of
A clamping area with a smooth contact surface shali be thread on the screw or stud shall be increased
provided around the screw or hole for clamping the iugs accordingly.
or bars, this area being sufficient to accommodate the
rectangular gauge strip specified in 11.7. The sketches are not intended to govern design
except as regards the dimensions shown.
54
lS/lEC 60309-2:2002
IEC 60309-2 ( 1999)
r/1 —
I d, I d2 I /1 R t2
o min.
-0,025
3,3 38
3,3 * 38
+=
I16,20A-3P+N+A I 57,3 I 46,4 I 61,3 3,3 38
(See 4. 101)
Figure 101- 16/20 A, 32/30 A, 63/60 A and 1251100 A socket-outlets and connectors
having rated operating voltages exceeding 50 V - “GO” gauges for
checking dimensions dl, d2, II
55
lS/lEC 60309-2:2002 4
%;,&
IEC 60309-2 ( 1999) !
Gauge A Gauge B
dl d2 d, dz i
Type
+0,05 +0,5 o 0
0 0 -0,5 -0,05
,J
Dimensions in millimetres
(See 4. 101)
Figure 102- 16120 A, 32/30 A, 63160 A and 1251100 A socket-outlets snd connectors
hsving rated operating voltagea exceeding 50 V - “NOT GO” gauges
for checking dimensions dl, d2
56
lS/lEC 60309-2:2002
IEC 60309-2 ( 1999)
F
Socket-outlet or cdnnactor
(See 4. 101)
Figure 103- Arrangement for teat using “NOT GO” gauge for checking 16/20 A, 32/30A,
63/60 A and 125/100A socket-outlets and connectors having rated operating
voltages exceeding 50 V
10” * 0,5”
----
W * 0,5”
4-
(See 4. 101)
Figure 104- Gauges for checking socket-outlets or connectors of 16/20 A, 32/30A, 63/60A
and 125/1 00A having rated operating voltages exceeding 50 V
57
/
lS/lEC 60309-2:2002
IEC 60309-2 ( 1999)
r—60 min.—a
Pin gouge
TIP
Type d2 db da h, 1, b R
o +0,1 o +0,1 0 4,1 0
‘k -0,05 0 -0,03 0 -0,05 -0,1
16/20 A-3 P+N+~ 55,5 50,3 6,91 2,2 59,5 1,6 2,6
I I I I
32130 A-2 P+ &,3P+& 56,5 51,3 7,91 2,5 62,6 2,5 2,6
32130 A-3 P+ N+& 62,6 57,2 7,91 2,5 69,2 2,7 2,6
Dimensions in millimetres
58
lS/lEC 60309-2:2002
IEC 60309-2 ( 1999)
kl
‘R
L+--.l
I
Calibre
d4 h~ /1 R
Type dz
+0,05
+0,05 o 0 +0,25
o -0,05 o
1) 2)
Dimensions in millimetres
(See 4. 101)
1) For accessories with metal enclosures. It shall be possible to insert the appropriate gauge
into the plug or appliance inlet.
2) For accessories with enclosures of insulating
material.
Figure 107- IWO ~ 32/30 ~ 63&0 A and 125/100A plugs and appliance inlets having rated
operating voltages exceeding 50 V “GO” gauges for checking dirnenaions ~, ~ ~
59
lS/lEC 60309-2:2002
IEC 60309-2 ( 1999)
I
I
II Gauga A I
1
Gauge B
I
I
Typa dz dd
+0,05
o 0
-0,05
1) 2)
16120A–2P+ & 42,67 39,63 39,43
Dimensions in millimetres
(See 4. 101)
1) For accessories with metal enclosures. It shall not be possible to insert the gauges A and B
into the plug or appliance inlet.
Figure 108- 16/20 A, 32/30 A, 63/60 A and 125/100 A plugs and appliance inlets
having rated operating voltages axceeding 50 V - “NOT-Go” gauges
for chacking dimensions d2, d4
60
lS/lEC 60309-2:2002
IEC 60309-2 ( 1999)
Dimensions in millimetres
i
. ..
>
61
lS/lEC 60309-2:2002
IEC 60309-2 ( 1999)
.“
tl,o+>el
* A
Section
A-A
----
Dimensions in miilimetres
I
62
lS/lEC 60309-2:2002
IEC 60309-2 ( 1999)
L--+-?% Gauge A
r
1’
0 41,6_:M
-
0 s$o+:’~
—
Gauge B
I
8,2+301
---
Dimensions in millimetres
It shall not be possible to insert the gaugeA intothe It shall not be possible to insert the gaugeB in the
socket-outlet or connector. COrretX position into the shroud of the socket-outlet or
connector.
Figure 111 - 16/20 A and 32/30 A socket-outlets and connectors having rated
operating voltagea not exceeding 50 V - Gauges for checking rigidity
of enclosures of thermoplastic material under humid and warm conditions
63
c.)
N
s
0
‘1
..—. ,. -,
‘i
b. -- &.-
..—.- .. . .
lS/lEC 60309-2:2002
IEC 60309-2 ( 1999)
.\&4-u
Dimensions in millimetres
Figure 113- 16/20 A and 32/30 A plugs and appliance inlets having rated
operating voltagea not exceeding 50 V - Gauges for checking
-----
rigidity of enclosures of thermoplastic material under humid
and warm conditions
65
lS/lEC 60309-2:2002
IEC 60309-2 ( 1999)
90$*YW
I
4,8+0,01
-i--
1
Dimensions in millimetres
66
r
I
I
lS/lEC 60309-2:2002
IEC 60309-2 ( 1999)
I IT
t!q
Ill _ Supplementary
1:1 sliding weight
.— — _ Principal weight
Dimensions in millimetres
----
67
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