Professional Documents
Culture Documents
1 Power 1
SEI0010n Electric Device
Electric 2 Languages 2
Devices for
Machines
(General
Requirements)
1 Basic requirements 16
2 Enclosure 17
Enclosure
3 Power panel 19
Control panel
SEI0012n Enclosure
Electric 4 Operation panel 20
Devices for Relay box
Machines(Low
Voltage Power circuit equipment
Devices) 5 and control circuit 21
equipment
6 Equipment indication 24
SEI0100n
TOYOPUC
PLC Usage and
Requirements
1 Restart 38
SEI1000n
Control circuit 2 Return to home position 38
for machine
(Restart/Return
to Home
Position)
Quotation
Item Particulars Judgment criterion Check item & method source
1. Power Specification at Each According with each local power supply 1) Plant 7.2
Regions specification 2)Power Voltage(400VSeries 200VSeries) Table 2
a Each Regions Power
(Refer to Table. 1)
(Use N-Phase) PE
Turkey TMMT TN-S AC380V AC220V AC220V 50Hz (R,S,T) AC400V AC220V
Remarks & description
(Use N-Phase) N
PE
China TFTM TN-S AC380V AC220V AC220V 50Hz (A,B,C) AC380V AC220V
SFTM (Use N-Phase) N (Zero)
PE
PE
India TKM TN-S AC415V AC240V AC240V 50Hz (R,S,T) AC415V AC240V
(Use N-Phase) N
PE
Indonesia TMMIN TN-S AC380V AC220V AC220V 50Hz (R,S,T) AC380V AC220V
(Use N-Phase) N
PE
Taiwan KUOZUI TN-S AC440V AC220V AC120V 60Hz (R,S,T) AC440V AC220V
N
PE
Malaysia ASSB TN-S AC400V AC230V AC230V 50Hz (R,Y,B) AC400V AC230V
(Use N-Phase) N
PE
Brazil TDB TN-S AC440V AC220V AC127V 60Hz (R,S,T) AC440V AC220V
N
PE
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ⒶMachine inspection manual The second classification The third classification Consecutive No.
Quotation
Item Particulars Judgment criterion Check item & method source
1. Types of language for each According with each local language 1)PLC(control・safety)Comment 9
region 2)HMI (DCM・GP) Table9
a Each region’s language
3)Label(Caution・Operation・Equip)
4)Inner Panel Drawing
(Refer to Table. 1)
Caution Label
T OYOPUC Operation Label
Equip. Label
Inner Panel Voice
Region Control PLC Safety PLC a) HMI (Outer P anel) Reference
Drawing Announcement
Equip. Label
Language Setting Ladder FB Ladder FB
(Inner P anel)
Spanish
P rimary Language Japanese Japanese English English Japanese
Spanish c)
Mexico English Spanish VMS-S0023-1
Secondary Language English English Japanese Japanese English Spanish b) e)
Republic
Third Language - - - - Czech
English
Remarks & description
Republic
T urkish
P rimary Language Japanese Japanese English English Japanese English d)
T urkey English T urkish
English
Secondary Language English English Japanese Japanese English English
Russian
P rimary Language Japanese Japanese English English Japanese
Russian c)
Russia English Russian VMS-S0012-1
b)
Secondary Language English English Japanese Japanese English Russian
Third Language - - - - Russian English
Malaysia VMS-S0021
China P rimary Language Japanese Japanese Chinese Chinese Japanese Both VMS-S0016
T aiwan Secondary Language English English English English English Chinese b) c) Chinese/ Chinese VMS-S0002
Note
a)TOYOPUC-PCS only supports 1 language (TOYOPUC-PCS-J supports 2 languages).
b) Label on the purchased equipment can be in English.
c)Robot teach pendant and operation buttons are in English. However, Brazil uses Portuguese.
d)Equipment instruction manual in English needs translation to Turkish (TME).
e) Rating label, Supplier label, Serial label can be written in English.
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ⒶMachine inspection manual The second classification The third classification Consecutive No.
Quotation
Item Particulars Judgment criterion Check item & method source
1. Connection from power An electric device for a machine shall be 1)Confirm the condition of the power source 5.1
source connected to a single power source only connection. a)c)
a Connection of input power conductor
wherever possible, except when the planning 2)Confirm the connection to the input power
department specially permits (e.g. NR controller, disconnect (MCB)
(Refer to Note. 1) device connected to a power outlet).
2. Transformer inside the The power panel shall have a transformer to 1)Installation location of transformer. 5.1
electric device supply electric power to the control panel. b)
(Refer to Note. 2and Fig.1) Fig6
3. Route of the input power Conductors connected to the input power 1)The route of input power conductor(from the 5.1h)i)j)
conductor disconnect (MCB) shall not have excessive load side of the enclosure) k)
and are separated form other conductors. 2)Separation of the input power conductor Fig7・8
inside the enclosure, Table4
3)Min. space for bending inside the enclosure.
(Refer to Note3 and Fig.2,3) 4)Use of a sealing connector. (yes/no)
<Note1> when the planning department specially permits (e.g. NR controller, device connected to a power outlet).
<Note2> When an electric power circuit that supplies power from the power panel to the control panel requires a voltage
that is different from the panel to the other (e.g. 400V to 200V)
[TT ground 3-phase 3-wire AC200V] Japan [TN-S ground 3-phase 4-wire AC400V] Overseas area (remove Czech)
L1 L1
L2 L2
L3 N-phase and PE-phase L3
N-phase and PE-phase are earthed in an N
are earthed in N identical reference
a different potential
PE
reference potential
AC200V AC400V
Directly connected
Directly connected
to power disconnect
to power disconnect Connected to
terminal
dedicated to N-
phase
I> I> I>
I> I> I> L1 L2 L3 AC200V
L1 L2 L3 PE N
PE I
I I > DC24V
> >
DC24V
Transfer
(PWS)
(PWS)
Remarks & description
<Note3> NOTE Sealing connector shall be installed just before shipping the machine
Seal connector
Input power
Cable size Min. space for bending
(AWG/kcmil) Nr of cables per terminal
Routed in from the vicinity Min. space 1 2
mm in. mm in.
of input power disconnect for bending 14 – 10 Not specified - -
8 – 6 38 1 1/2 - -
4 – 3 50 2 - -
2 65 2 1/2 - -
Wiring duct 1 75 3 - -
1/0 125 5 125 5
Seal 2/0 150 6 150 6
When an input power conductor connector 3/0 – 4/0 175 7 175 7
cannot be routed in from 250(kcmil) 200 8 200 8
300(kcmil) 250 10 250 10
the vicinity of input power 350 –
300 12 300 12
500(kcmil)
disconnect, it shall be 600 –
350 14 400 16
700(kcmil)
separated so as to be 750 -
450 18 475 19
visually checked. 900(kcmil)
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Quotation
Item Particulars Judgment criterion Check item & method source
1. No branching of the power Do NOT branch the power source from the 1)Connection of primary side 5.3.1c)
source from the primary side terminal on the primary side of the input power 2)Electrical circuit diagram Fig10
disconnect. 3)Location of the branching.
(Refer to Note1 and Fig1)
2. Branching to the other Indicate a power source category (input power 1)Power source category 5.3.1e)
b Input power disconnect
enclosure source or branch power source) placing a label a)Main power Fig12
on the door of the enclosure (near the b) Branch power
disconnect).
1. Requirements for operating Any operating handle shall NOT be installed to 1)Existence of the handle for branch power 5.3.4h)
c operating handle
handle an enclosure for branch power source, except to source(Control Panel) Fig18
a robot panel.
(Refer to Next page
Note4 and Fig4)
<Note> 1) supplying power from the primary side of input power disconnect is prohibited in order to prevent disasters caused
by electric shock during a maintenance work.
2)In addition, when installing a light, an outlet and a heat exchanger, use the power source branched
from the secondary side of the input power disconnect.
Distribution
panel
<Fig 1 Prohibition of Supplying Power from Terminal on the Primary Side of Input Power Disconnector>
<Note 2> Language(s) specified for each region shall be used for indications.
Input Branch
Indication of power source category
(MCB)
[Indicating label for power source category]
Main power
Branch
Main power power
Branch power
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The second classification The third classification Consecutive No.
:
Small size Y0276-50826
OFF ON
× ×
(142 142 142)
Large size:Y0276-50827
Live part Charge (183×183×183)
Position mark
label
Control power
source
Live part
JP: Japanese
Yellowish red (orange) EN: English
CH: Chinese
FR: French
[Caution label for live part] CZ: Czech
PT: Portuguese
RU: Russian
TR: Turkish
SP: Spanish
JP:Y0276-40052 EN:TM-55-1 CH:TM-61-C FR:TM-211
ATENÇÃO
Alguns componentes permanecerão
energizados mesmo que o interruptor de
força for DESLIGADO.
SP:TMES-61
<Fig.3 Caution Label for Live Part and Charge Mark>
<Note4> If an operating handle for the control panel is installed for power supplied from the power panel to the control panel,
the hole shall be covered with a plate after removing such operating handle.
<Comment> Removal of an operating handle on an enclosure of a branch power source is included in the Rules for the
purpose of preventing any erroneous operation (only branch power source is OFF) during a maintenance work.
Branch No operating
Input handle installed
Operating
handle needed
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Quotation
Item Particulars Judgment criterion Check item & method source
1. General requirements The door of an enclosure shall have a 1)Open/Close of the door of an enclosure. 5.4.1a)
mechanism that prohibits the door from opening Fig19
unless the input power disconnect is turned off.
(Refer to Fig1)
2. Double door The door on the left side shall have a 2)Open/Close of the double door of an 5.4.2
mechanism that prohibits itself from opening enclosure. a)b)
unless the door (the one on the right side) that is Fig20
d Interlock of Door
3. Door That is NOT Capable Allow the door NOT to be opened unless a 1)Open/Close of the door using tool. 5.4.3a)
of Being Interlocked general tool is used (screwing the door). 2)Confirm the label for Caution indication Fig21・22
about power source
Door
Operating handle
Interlock for Input Power
<Fig1> Interlock for Input Power Disconnect Disconnect and the Door
and the Door of Enclosure <Fig2> Example of Interlock for Double Door
Screwed
JP: Japanese
EN: English
CH: Chinese
Caution indication FR: French
Screwed about power source CZ: Czech
PT: Portuguese
RU: Russian
TR: Turkish
SP: Spanish
JP:Y0276-51010 EN:TM-11 CH:TM-11-C FR:TM-211 CZ:TM-411
<Note1>
Remarks & description
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Quotation
Item Particulars Judgment criterion Check item & method source
1. Criteria for installation a) Can see the subject area for the individual 1)Installation Judgment (risk of electrical 6.1a)
circuit disconnect and easy to operate. shock) 6.2a)d)
2)Installation position Fig23
(Refer to Note1,2 and Fig1) 3)Operation space
a Requirements
2. Nameplate Matching of the content of the nameplate and its 1)Content of the nameplate SEI0012n
use. 2)Purpose of the use of the Equipment 8.3.2g)
(Refer to Fig2)
Table34
3. Motor equipped with a brake Disconnect the brake circuit as well as the motor 1)Disconnect of the brake circuit. 6.2e)
(Disconnect of Brake circuit) circuit, except when it is necessary to release the 2)Existence of the indication label.
※
Fig24
brake during disconnection of the circuits. When a brake circuit needs to be energized
(Refer to Note3・4 and Fig3)
installed in principle
6) The individual circuit disconnect shall be installed within <Fig.1> Installation of Individual Circuit Disconnector
2m from the subject area to disconnection wherever possible.
Installation position Visible position around connector
40
○○Conveyor Material
Nameplate color
Aluminum plate, acrylic plate
Aluminum color, white
Nameplate size [Height]40㎜×[width]approx.50mm
1DISC
mm
○○Traveling Character color
Character size
Black
10pt(3.5mm) or more
Remarks & description
(Font size)
AC200V
Display language Specified by each region
Installation method Rivet or screw
First row a) Machine name
50mm Description
Second row b) (Branch number)+DISC+(Consecutive number)
Third row Name for the purpose of use
<Fig.2> Nameplate of motor disconnect
Fourth row Voltage
a)When there is more than one machine in the same area (or adjacent position)
b)When there is more than one individual circuit disconnect in a branch circuit (consecutive number by branch circuit)
[When disconnecting a circuit for motor and brake] [When a brake circuit needs to be energized]
Rectifier
disconnector Rectifier Rectifier
M INV M M
Caution indication
负
<Note3>
OFFしてもブレーキ電源は 即使 荷隔离开关断开后
遮断されません 制 动电
源仍未被切断
Language(s) specified for each region
shall be used for indications.
JP:Manufacturing label EN:TM-15 CH:Manufacturing label
JP: Japanese EN: English
CH: Chinese FR: French
A alimentação elétrica CZ: Czech PT: Portuguese
desligada o freio continua atuado RU: Russian TR: Turkish
FR:TM-215 SP: Spanish
CZ:TM-415 PT:Manufacturing label
<Note4>
FREN DEVRESİ AKIM ALTINDA. ・Material- Label
・Nameplate color- Yellow
RU:TM-15-R TR:Manufacturing label SP:TMES-15 ・Installation Method – Seal type
<Fig.3> When Disconnecting a Circuit for Motor and Brake
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Quotation
Item Particulars Judgment criterion Check item & method source
1. Protection using enclosure No energized (charged) parts exposed to the 1)Existence of the hole on the enclosure panel. 7.1.1
(Power Panel/Control outside of the enclosure. Opening at enclosure side(Hole: less than a)b)c)
Panel/Relay Box) 6mm: Finger) Fig25
Opening at enclosure top side(Hole: less than
1mm: Wire)
(Refer to Note1 and Fig1) 2)Existence of screw for the door.
a Protection against Direct Contact
2. Charge Mark Any enclosure that contains an electric device 1)Existence of indication of charge (charge 7.1.1
with a risk of electric shock shall have an mark) d)
indication of charge (charge mark) on the door Fig26
of such enclosure.
(Refer to Note2 and Fig2)
3. Set or adjust within the Protection against the direct contact ot the finger 1)Existence of the cover for the 7.1.1
enclosure to energized(charged) part must be made if there energized(charged) parts (terminal/electrical f)
is any device that can be set or adjusted (or equipment) inside the enclosure. Fig28
checked) only when the power source is
connected within the enclosure.
[North American Specifications] 1)Operation at enclosure panel .
(Refer to Note3 and Fig3) Install a regulator (e.g. inverter setting device) 2)Protection from the contact of panel surface
[North American Specifications] on the surface of the panel providing a equipment (e.g. Acrylic plate)
(Refer to Note4 and Fig4) protection against direct contact.
<Note1> The door (lid, cover) of the enclosure shall be screwed in order not to be opened unless a general tool is used.
[Power panel] [Control panel] [Relay box]
Screwed
Screwed
Screwed Screwed
<Note3> Set the degree of protection for direct contact to IP2X, or IPXXB or higher.
<NOTE4> [North American Specifications] Install a regulator (e.g. inverter setting device) on the surface of the
panel providing a protection against direct contact.
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Quotation
Item Particulars Judgment criterion Check item & method source
1. Connection of the main Install the main earthing terminal and connect to 1)Existence of PE indication 5.2c)
earthing terminal the protective earthing conductor. 2)Connection of an external protective Fig9
earthing conductor (hexagon head bolt) 8.1.1
3)Hexagon head bolt (green marking) c)d)
(Refer to Note1 and Fig1) 4) # of connection (1 terminal,1 connection) Fig34
2. Connection of protective Connection of protective earthing conductor 1)Terminal of protective earthing conductor 8.1.2
earthing conductor shall be one connection to one terminal using r connection.(Round terminal) a)c)
round terminal. 2)Loosening prevention at connection. Fig35・36
(Refer to Note2,3 And Fig2,3) (Spring, flat washer)
a Protective bonding
5. Connecting point in an Connecting point of protective earthing 1)Confirm earth connection . 8.1.2
earthed control circuit conductor is installed at below position. a) AC: Control transformer h)
(Refer to Fig6) b) DC: Power source terminal Fig39
<Note1> Any terminal for an external protective earthing conductor Hexagonal terminal screw that is not
shall have an identification mark or label with “PE” indicated. easily removable
Input power source (green marking)
Earthing wire Not
1
L 2
L
3
L PE indication Available Available
E
P
Power PE NFPA70 applied
PE breaker
Main
earthing NFPA79 applied
terminal All above are available
Protective earthing conductor Weld
Protective bonding conductor Copper
Hexagonal
1 2 3
L L L terminal screw
<Fig2> Round Terminal Used <Fig3> The protective conductor at 1 terminal with 1 connection
Earth block
OR Two-color OR
indicatio
Marking
<Fig4> OK without mark tube [mark tube is installed]Green/yellow stripe
Identification of Connecting Point for Protective Earthing Conductor <Fig5> Terminal for Protective Earthing Conductor
<NOTE4> [North American Specifications] The word of “GROUND”, the letters of “GND” or “GRD”, the letter of “G” and the color of green
shall be permitted as well as the graphic symbol, for the purpose of identifying a connecting point.
Transformer
I> I> I> I> I> I> F
I> I> N1
3.5A
I> I> P1
Protective
Protective
earthing
earthing
AC: Control transformer conductor DC: Power source terminal conductor
<Fig6> Connecting Point for Protective Earthing Conductor
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Quotation
Item Particulars Judgment criterion Check item & method source
6. [NA Spec.] Class II elec. External conductive structural part must be 1)Existence of Earth connection. 8.2b)
device connection to protect connected to a protective bonding circuit. Fig41
bond circuit
(Refer to Fig1)
7. Conductivity of a protective Even after removing some device(s), each of the 1)Connecting condition of Earth 8.2c)
bonding circuit remaining devices shall be connected to an connection. (Prohibition of Transition Fig42
a Protective bonding
NG OK
Remarks & description
NOTE1 No connection shall be permitted between a cover and a cover that are removable and separated.
NOTE2 The both ends of a metal duct (e.g. conduit, tray) shall be connected to a protective bonding circuit.
OK
To control panel joint To relay box
NG
To control panel
<Fig3 Metal Duct>
Fig3 If an electric device is installed to a lid, door or cover plate, the device shall be connected to a
protective bonding circuit using an earthing wire.
NOTE4 Exclude the enclosure composed by only PELV circuit (PWS secondary side: 24V) which has no electric shock danger.
e.g.) Operation panel (Button Box)
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Quotation
Item Particulars Judgment criterion Check item & method source
1. Electric power circuit A charging conductor in an electric power 1)Installation to the electric power circuit 9.1.2
circuit shall be equipped with an overcurrent (for each branch) a)
protection device for each branch circuit Fig45
(Refer to Note1 and Fig1)
2. Control circuit A conductor in a control circuit supplied from a 1)Installation at the secondary supply side of 9.1.3b)
transformer for the control circuit (incl. DC the transformer (for control circuit) Fig46
current) shall be equipped with an overcurrent
a Overcurrent protection
4. Display of the set value When the set point of the operation electric 1)Existence of indication of the set value. 9.1.9
current can play the variableness, I grind (e.g. 2)Existence of the set mark e)
variableness dial) to understand a set point (I
label a mark and set point indication in accord
with an example variableness dial).
Note1 When a conductor that is branched at the time of failure and short circuit and an overcurrent
protection device whose main circuit protects the device can be disconnected.
L1 L2 L3
I>
I> M
I>
Control circuit
I> I>
I>
I>
(Branch circuit)
<Fig1 Electric Power Circuit (Feed Circuit, Branch Circuit) and Control Circuit>
Note 1)Circuits (e.g. for monitoring a device) that do not work for machine operation and control
shall also be equipped with a dedicated overcurrent protection device.
2)This overcurrent protection device can be treated as an overcurrent protection function
(e.g. OMRON S8AS)packaged in the device.
[Control circuit connected to a protective bonding circuit ] [Control circuit NOT connected to a protective bonding circuit]
PE L1 L2 L3 PE L1 L2 L3
Overcurrent protection device Overcurrent protection device
Switchable Conductor
I> I> I> Switchable conductor I> I> I>
I>
I>
I> I>
Control Control
I> circuit I> circuit
I>
Short Circuit disconecting Shall not exceed the rating ofthe branch-circuit short-circuit
capacity shall not exceed and ground-fault protective devicesmarked on any of the controllers.
20A at nominal 120V or less
15A at nominal 600V or less Each motor shll not exceed
Full-load rating of 6 amperes
≒
1hp( 0.75kW)
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Quotation
Item Particulars Judgment criterion Check item & method source
1. Overload protection Individual electric motors shall have an 1)Installation at power line, electric 9.2.1
overload protection device (thermal) for burnout motor(primary side) a)c)d)
b Protection of
Electric Motor
1. Overcurrent protection by Confirm implementation of countermeasure 1)Switch with larger contact capacity 9.2.4a)
c Overcurrent protection
open/close surge against the surge caused by Inductive Load. 2)Selection of a device that restrains Fig65
overvoltage (inductive load)
a)Surge absorb unit(option device)
3)Connection of a device that restrains
overvoltage (inductive load)
a)DC : Diode method
b)AC : Varistor method
(Refer to Note3 and Fig3)
Note1 1)An overcurrent protecting device for wiring is not capable of protecting an electric motor from overload because of the
selection according to the rate between two-and-a-half times and three times the rated current of such electric motor.
2)If an adjustable speed drive (servo amplifier, inverter) contains overload protection, this function may be used.
Overcurrent protection device Electromagnetic switch + Thermal
(Wiring protection) (Device protection)
Note2 1)A circuit that turns off an electromagnetic switch at a thermal contact (B contact) shall be configured.
2)An A contact shall be input to PLC (in the device’s normal condition) selecting the 1a1b contact type.
(If non-invertible (MS shall be 1b) (If invertible (MS shall be 2b)
P3M P3M
(P4M) N2 (P4M) N2
MS1 MS2 MS1 OL
OL W11
W11
Note3 1)Use a device (e.g. with built-in diode, device option) that restrains overvoltage (inductive load)
2)Connect a device that restrains overvoltage (inductive load), if there is no device with
overvoltage protection (inductive load)or overvoltage (inductive load) restraint is not sufficient.
a)DC: Diode
b)AC: Varistor
Inductive Inductive
load load
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Quotation
Item Particulars Judgment criterion Check item & method source
1. A signal of an operation A signal from PLC shall use the control power 1)Confirm Drawing 10.2c)
command / switch speed source (P3M, P4M) to be shut off by canceling a)Common line of the PLC output card Fig69
master on or by stopping power supply.
a Inverter
Note1 A signal from PLC shall use the control power source (P3M, P4M) to be shut off by canceling master on or by
stopping power supply. However, reset signals are excluded from this requirement.
1INV
1CB
I> R U
I> S V 1M
I> T Main circuit W
Control circuit
N1 P3M P2
PLC(output)
P1 N1
Y**0 Normal rotation command A
PLC(input)
STF
INV X**0
Y**1 Reverse rotation command B Normal
STR
Y**2 C
High speed command
RH INV in X**1
Y**3 RUN operation
Middle speed command
RM
INV X**2
Y**4 Low speed command OL overload
RL
Y**5
Output stop
MRSa) SE
Remarks & description
Y*1* Reset
RES
SD
N1/N9 P1/P9
Safety relay or S1
safety PLC output
Safety relay or S2
safety PLC output
SIC/PC
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Quotation
Item Particulars Judgment criterion Check item & method source
1. Electromagnetic switch A output device shall shut off the power by 1)Confirm the Common of an 10.3c)
configuring a circuit depending on a risk of the electromagnetic switch Table18
drive part and the control category. 2)Circuit composition according to the
control categories (doubling a switchgear)
a)Establish the switch (include device
protection) for power disconnecting switch
(Switch at operational preparation (e.g. P3M)) at
the primary side.
2. Safety stop function Input the signal of the operational preparation 1)Confirm category of the output part 10.3a)c)
(e.g P3M) or the power supply stop (e.g. P4M) 2)Input signal(Master On or Power supply) d)
at the safety stop input. 3)Use of safety relay, PCS output signal Table18
4)Reset signal
(Refer to Table1 and Fig2)
Operation Shutting-of f
Usage method Category 2 Category 3 Category 4
method method
I> 1M I> 1M
Single
I> I>
1MS-R 1MS1-R 1MS2-R
Electromagnetic switch
P3Ma) P3Ma)
1DISC 1DISC
1CB 1MS1 1INV 1CB 1MS1 1MS2 1INV
> >
Normal
I I
I> 1M I> 1M
I> I>
stopping power supply
1DISC 1DISC
1CB 1MS1 1INV 1MS2
>
1CB 1MS1 1INV 1MS2 1MS3
I I>
I> 1M I> 1M
Adjustable speed (inverter drive)
I> I>
P3Ma) 1DISC
1CB 1MS1 1INV
I> R U
I> S V 1M
I>
Normal and power supply stop
T W
Safety stop function
Safety relay or
safety PLC output S1
Safety relay or
S2
safety PLC output
SIC/PC a)
DC24V
Fig1
1)The safety stop function shall cover up to the control category 3.
2)The primary side switch is not necessary to apply the control category.
(Switching device is not necessary to be duplicated)
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Quotation
Item Particulars Judgment criterion Check item & method source
1. Requirements A brake for an electric motor shall have a 1)Doubling a switchgear of the switch 10.4b)c)
(Confirm Drawing)
c Requirements
1. Configuration of the circuit Configure a forced release circuit using a hard 1)Existence of a break release button 10.5a)b)
d Forced brake release circuit
wire and force brake release using a brake (Inside the panel) [NA spec] At panel surface Fig71
release button. 2)Circuit configured using hard wire.
3)Forced release conditions(Confirm DWG.)
a)Valid only when master on is OFF
b)Valid only during inverter stop
c)Other conditions
4)Use of relay with forcing guide mechanism
(Refer to Note3 and Fig2) (e.g.: OMRON G7SA)
Note1 Any circuit to release the brake shall satisfy the following requirements.
1) Master on and inverter running are included in the release conditions.
(Inverter running when using a motor for elevation shall come with a condition configured using a hard circuit.)
2)When doubling a switch (MS, relay) to release the brake, read-back check (normally monitoring) on output commands and
switching operations shall be performed.
1DISC Rectifier
1MS1 1MS2
Brake
Doubling Varistor
switchgear VR
P3M P4M
1CB 1MS3 1INV 1MS4 1MS5 1DISC
I> R U
I> S V 1M
I> T W
PR
R1
P
S1
N
Note3 1)Forced brake release for motor shall have a circuit configured for motors that have difficulty in handling errors
(e.g. maintenance or backup).
2)When the brake is released forcibly, a read-back check fault occurs
(Refer to Section 8.1.5 of AMS SQI1400n (Safety-related Part in Control System)), the read-back error shall be
cancelled using the fault resetting button after such brake release is completed.
PCSin N2
P3M PCR3M N2 P2 I001
1MS1 1MS2 Brake release
Mater on ON Off check
(COM+)
INV
P1 N1 (COM-)
SE CR10 I002
Inverter
RUN RUN Forced brake
release I003
Inverter PB**1 Forced brake
P2 P3M Brake RUN N2 Release PB
(P4M) release 1MS1
CR10
QO11PCR
Brake Brake P1 Inverter N1
release Release 1 PC10Gin
RUN
Forced brake Inverter conditions X100
CR10 Inverter
release RUN (Other)
PB**1 Mater on ON RUN
CR10 Y010CR
PCR3M
P2 N2
PCS出力
Inverter Q011PCR
Brake Q011
RUN Brake release 1
release
CR10 1MS2
QO12PCR
Brake Q012 Q012PCR
Brake
release Release 2 Brake release 2
Forced brake Inverter conditions P2 N2
release
RUN (Other)
PB**1 Mater on ON Y010CR
CR10 Y010CR Y010 Forced brake
PCR3M
release
conditions
<Fig2 Example of Brake Release Circuit Configuration(category 3)>
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The second classification The third classification Consecutive No.
Quotation
Item Particulars Judgment criterion Check item & method source
1. Height of installation The minimum height of installation for 1)Height of Installation 5.1b)
operation devices shall be 600mm in order to 2)Ease of operation Fig2
a Operating
equipment
(Refer to Fig1)
1. Clearance of equipment Suitable clearance so fingers cannot touch the 1)Existence of equipment cover 5.1g)
cover equipment’s live(energized) part. 2)Protection at live(energized)part Fig3
b Protection from the
live(energized) part
Operating button
Terminal cover Equipment cover
600mm or
more
<Fig1 Location of operating equipment > <Fig2 Terminal cover or equipment cover of live part >
Remarks & description
E-16
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The second classification The third classification Consecutive No.
Quotation
Item Particulars Judgment criterion Check item & method source
Total calorific value and temperature Total calorific value and temperature Total calorific value and temperature
inside of enclosure
℃] ℃] ℃]
inside of enclosure inside of enclosure
[Outside air temperature 20 [Outside air temperature 25 [Outside air temperature 30
500 500 500
No thermal countermeasures No thermal countermeasures No thermal countermeasures
450 Heat exchanger installed 450 Heat exchanger installed 450 Heat exchanger installed
Cooling device installed Cooling device installed Cooling device installed
400 400 400
Total calorific value(W) inside of
enclosure
enclosure
50 50 50
0 0 0
20 25 30 35 40 45 50 55 60 65 70
℃ ℃ ℃)
20 25 30 35 40 45 50 55 60 65 70 20 25 30 35 40 45 50 55 60 65 70
500
inside of enclosure
[Outside air temperature 35 ℃] 500
inside of enclosure
[Outside air temperature 40 ℃]
No thermal countermeasures No thermal countermeasures
450 450
Remarks & description
350 350
300 300
250 250
200 200
150 150
enclosure
enclosure
100 100
50 50
0 0
20 25 30 35 40 45 50 55 60 65 70 20 25 30 35 40 45 50 55 60 65 70
Type of standard control Calorific value in the panel Panel heat release amount
panel [W] [W/K]
Standard panel
131.7 15
(category 2)
Standard panel
158.1 15
(category 4)
<table1 Panel heat release amount and calorific value in the panel of standard controlpanel (made of JTEKT)>
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The second classification The third classification Consecutive No.
Quotation
Item Particulars Judgment criterion Check item & method source
1. Waterproofing Cable draw-in holes of enclosure shall not 1)Existence of waterproofing Capcon 6.1v)
b Cable draw-in
reduce the degree of protection 2)Confirm clearance of cable draw-in holes Fig14
holes
(Refer to Fig1)
1. Maintenance space Maintenance space shall be secured for the front 1)Maintenance space 6.1y)
c The front face (door) of
1. Identification marking Shall be by identification marking (colored band 1)Color of Identification mark 6.1z)
as Table 2) to avoid confusion. 2)Location of Identification mark Fig17
d More than one
Table4
enclosure
Blind bar
Wire
Waterproofing Capcon
Note1 Maintenance space shall be secured for the front face (door) of enclosure as follows
1)Width: Either larger value of 700mm1) or the width of box(door)
2)Height: 2100mm
Space for
3) Depth2): Either larger value of 700mm or the width of box(door)
Remarks & description
maintenace
Note1)[North America Spec.] 750㎜
2)[North America Spec.] The depth shall be as shown in Table 1
2100mm
Note1 When more than one machine disconnect and associated enclosure (machine) are located in the same area or
adjacent position the disconnect enclosure and the applicable machine portion (e.g. motor, disconnect switch) shall be
by identification marking (colored band as Table 2) to avoid confusion.
Identification marking by coloring
Classificati Second Third Forth
First color
on color color color
Pale
Blue Brown Light Yellow
Green
TMS-C32 TMS-C05 TMS-C12
Color TMS-C19
2.5PB5.0/8 7.5YR5.0/6 3.5Y9.0/5
2.5G6.5/2.
5PB
<Fig3 Identification marking of enclosure and machine portions> <Table2 Colors of identification marking(priority color)>
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The second classification The third classification Consecutive No.
Quotation
Item Particulars Judgment criterion Check item & method source
1. Basic requirements Follow Fig.1 for structure of power panel 1)Power panel 6.2
a)Power panel size a)b)c)
a Power panel
1)Height: 1500mm
When installing on platforms or alongside the wall, it may be 1850mm.
Obtain the approval of the planning dept. for 1500mm or less
2)Depth: Optional width (determined by the storing equipment)
3) Width: Optional width2) (determined by the storing equipment)
A single door size shall be 900㎜or less
4) Height of legs:10mm or more
5)Opening direction of doors shall be as follows.
・For single door, open to the right when facing to it
(the fixed side is the right) 1500 ㎜
・For double doors, open outwards to both sides
・For 3 and more doors, open to the right when facing to it (1850 ㎜)
(the fixed side is the right), or to both sides
6)No need to install a power supply lamp to the panel face or door
7)Power panel shall be fixed by anchor bolts.
8)Eye-bolts for transportation shall be installed on the
upper portion (both L/R sides) of the power panel.
Note1 An electric drawing case shall be installed on the outer surface of control panel door.
If impossible, set a container (e.g. case) outside of the door
Note2 [North America Spec.] Operation panel surface or operation panel part
When installing a Co. Interlock ON/OFF (selector switch) to an operation panel surface or operation panel part,
a key switch or padlock cover shall be installed
Buzzer
Emergency PWS1
PWS2
Stop button Circuit
with lock-out protector
HMI
I/L selector
SW PWS check
button
Terminal
1360mm or less
1360mm or less
program/outlet TOYOPUC
out
out
Noise
in
in
PC10G
filter
1000mm or less
1000mm or less
(Cat.4)Safety PLC
(Cat.2)master on unit
Drawing
case 200mm
Square hole
Screw
220(H)×520(W)
10mm
Relay
Quotation
Item Particulars Judgment criterion Check item & method source
1. Indication Individual operation buttons (e.g. Operation, 1)Operate by the operation order number and 6.4l)
Original position return) shall be bordered in red confirm correctness of the one cycle movement Fig21
frame, and the operation order number shall be
a Operation panel
indicated.
(Refer to Fig1)
2. Position/Layout of the Individual operation buttons shall be positioned 1) Position/Layout of the individual operation 6.4m)
buttons so that the original position side of operation buttons
can be the right side or lower side.
1. Basic requirements Relay boxes shall be installed to the position to 1)Position of installation 6.5
be able to conduct check and maintenance from 2)Setting table a)b)c)
b Relay Box
Opera Stop
Operatio
Vacuum pump
1 4
Consecu
tive
red frame
Machine name
nameplate
Charging mark
U-type duct
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ⒶMachine inspection manual
The second classification The third classification Consecutive No.
Quotation
Item Particulars Judgment criterion Check item & method source
1. Indication
a Circuit breaker
1. Indication Rated current of a circuit protector shall be 1)Indication by label(rated current) 7.2c)
indicated by labelling near the equipment (e.g.
duct).
b Circuit protector
2. Installation requirements Circuit protector exclusive for each control 1)Confirm circuit 7.2d)
circuit shall be provided.
(Refer to Note1,2 )
1. Indication The fuse capacity of the equipment 1)Indication by label(fuse capacity) 7.3a)
incorporating fuses shall be indicated by
c Fuse
1. Influence of noise Other equipment shall not be positioned in the 1)Position/layout of equipment 7.7a)
connecting wiring and surrounding of inverters
to avoid to be influenced by noise.
(Refer to Fig3)
2. Selection of the type of The type capable of inputting the power supply 1)Input of power 7.7b)
equipment of main circuit and control circuit separately
shall be used for inverters, except when being
specially approved by the planning dept.
d Inverter
3. Connection of the wires The power line and a signal line to inverter shall 1)Confirm route of power line and signal line 7.7d)
be separately connected (not be bundled in one).
4. A parameter list Affix a parameter list in the panel (power panel 1)Parameter list in the panel 7.7e)
or control panel). 2)Setting of the inverterインバータの設定
3)Location of affixed parameter list
Note1 For circuits not relating to the control of machines (e.g. management of a sign of abnormality in machines),
the exclusive circuit protector shall be provided to protect the equipment.
Note2 When using a circuit protector in a control circuit, auxiliary contact with output may not to be used.
Note3 Install a noise filter as required. For the details, refer to the operation manual of equipment
Remarks & description
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The second classification The third classification Consecutive No.
Quotation
Item Particulars Judgment criterion Check item & method source
1. Installation of cover A dust proof cover shall be installed to unused 1)Existence of dust proof cover 7.8b)
slot bases of PLC.
2. USB memory stick For PLC program, the backup data shall be 1)Indication by label 7.8c)b)
preserved and stored in a USB memory (e.g.in a)Equipment name
the control panel). b)Stored file names
2)Backup date
a)PLC
e PLC
b)PCS
c)DCM
d)Data of equipment with capable of storing it
(e.g.NR program)
3. Communication cards Communication cards of slot base shall be 1)Indication of communication purpose 7.8g)
displayed near the equipment (e.g. duct) so as to
make the communication purposes (e.g.
Production instruction) understood.
1. Miss Operation Button shall not be pushed by accidental contact 1)Shape of operation button 7.11b)
(Refer to Note1 and fig1)
2. Startup / Completion button For buttons for a Startup or completion, a large 1)Selection of button 7.11c)
type of push button(approx.ф70mm) shall be
f Push-button
used
3. Color of button Button colors shall be as shown in Table1 1)Refer to table 1 to confirm the purpose and 7.11e)
depending on the purpose of use. the color of button table7
(Refer to Table1)
4. Nameplate Matching of the purpose and the description of 1)Position of installation 8.3.3b)
the nameplate 2)Description Table38
(Refer to Fig2) 3)Purpose of the equipment
Note1 Do not use a projection type button switch without guard ring.
However, Emergency Stop Button or buttons for emergency stops are excluded
○○
Return
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The second classification The third classification Consecutive No.
Quotation
Item Particulars Judgment criterion Check item & method source
1. Indicator light colors Coloring of indicator lights shall be as Table 1. 1)Refer to table 1 to confirm the purpose and 7.12b)
the color of indicator light Table8
(Refer to Table1)
g Indicator light
2. Lamp check A lighting circuit of indicator light shall 1)Confirm by pushing lamp check button 7.12g)
compose a circuit to test the lighting (lamp a)Indicator light 7.13d)
check) and be lit during the lamp check button is b)Signal lamp (signal tower) 7.14f)
ON c) Buzzer
3. Nameplate Matching of the purpose and the description of 1)Position of installation 8.3.3c)
the nameplate 2)Description Table39
3)Purpose of the equipment
(Refer to Fig1)
1. Nameplate Matching of the purpose and the description of 1)Position of installation 8.3.3d)
h Signal tower
(Refer to Fig2)
1. Nameplate Matching of the purpose and the description of 1)Position of installation 8.3.3e)
i Buzzer
Indication Purpose of
Example of use
color use
Total Fault Emergency stop Safety Device Activated Stop external protection
Hazard Door switch OFF Overrun detection Overload fault CB Trip
Red Alarm Communication fault DCM fault PWS fault LOW battery PLC
Faulta) Cut off Co interlock disconnect Disconnect SW OFF Temporary stop
Cycle time over Others(unique fault ) Tightening NG
b) Power ON Teach ON Robot Master ON Continuous ON
ORANGE Caution
Auto ON Heater ON Servo ON On cycle
Yellow Warningc) Fix stop
Startup Master ON Startup available Enter available Operation available
Green available Home position side Work Complate
state Home position Tightening OK
(Manual button) (Fill Complete)
Power supply ON Air pressure ON PLC RUN Light curtain normal
Motion end side Return to home
<Table1
Override Indicator light colors and the purpose of use>
in progress Works presence
White Others (Manual button) position
Vehicle model
indicationd)
Remarks & description
Note a Use red for Abnormality(failure), as it has been used for a state to require a prompt response.
Note b Since Orange has been used for situations to have hazard by operation, it shall be the color to indicate a caution of operation state.
Note c Since yellow has been used for imminently hazardous situations, it shall be the color to indicate a warning.
Note d Although colors to indicate vehicle models shall be white in principle, they may be identical colors to the tools or
attachments being coloring by vehicle model. However, the indication colors used in Table 8 shall not be applied.
<Table1 Indicator light colors and the purpose of use>
BZ1 BZ2
作業可
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The second classification The third classification Consecutive No.
Quotation
Item Particulars Judgment criterion Check item & method source
1. A code of equipment of the For a code of equipment, the identical code to 1)Electrical circuit drawing 8.1.1a)
circuit electric circuit diagram and electric wiring 2)Indication of identification 8.1.2
a ID marking of
Fig28・
29・30
Table11
Fig31
(Refer to Fig1,2,3,4
And Fig1,2 and Table1)
1 MS 2 2 Y001 MS
Branch number Branch number
Device code PLC address
Consecutive number Device code
Note Equipment composed of hard circuits Note Equipment that is connected to PLC Input / Output
Branch number1) + Device code + (Consecutive number)2) Branch number + PLC Input address number + code of equipment
1)For Main power supply breaker, code “M”
2)When installing more than one in the same branch circuit, consecutive numbers shall be provided by branch circuit.
<Fig1 Example of power circuit symbol>
CR 2 Y001 CR
Device code PLC address
Consecutive number Device code
Note Equipment composed of hard circuits Note Equipment that is connected to PLC Input / Output
Device code + (Consecutive number) PLC Input address number + code of equipment
<Fig2 Example of control circuit symbol>
CR 2 X
CR2X
Device code
14 13
TOYOPUC CPU RUN
Consecutive number MY2N-D2 DC24
Function code
Remarks & description
Note1 When a relay (including a timer) is applicable to Table 1, provide the function code.
Function
Description
code
M For safety Master on relay, Power supply stop relay
E Emergency stop Emergency stop button, Emergency stop wire
X ○○ Normal Condition to enter Master on preparation circuit
<Table1 Types of function code>
Note2 Consecutive numbers or PLC Input / Output address of equipment (e.g. detection device of operation end)
related to operations of being a pair (e.g. advance/retreat) shall be provided with consecutive numbers if possible
CR1
LS1
Cylinder B
Return end
CR2
LS2
Cylinder B
Advance end
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The second classification The third classification Consecutive No.
Quotation
Item Particulars Judgment criterion Check item & method source
1. Power panel Nameplate is positioned at determined position 1)Position of the nameplate 8.2.1a)
and is easy to see 2)Description Fig32
b Indication nameplate of
Enclosure
5 Rating nameplate
⑦
② 6 Live part caution label
⑤ 7 Charging mark
9
[North America Spec.] ※
Side panel
Note1 Reference to E-27 Power supply voltage indication
11
[North America Spec.] ※
Side panel
⑤ ⑥ 12
Power supply voltage indication
Outlet indication
Note2 Reference to E-27
13 Control category and control polarity
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The second classification The third classification Consecutive No.
Quotation
Item Particulars Judgment criterion Check item & method source
3. Relay Box Nameplate is positioned at determined position 1)Position of the nameplate 8.2.3a)
b Indication nameplate of enclosure
Indication nameplate of Relay box Note1) When more than one machine is mixed
③ 3 Charging mark
①
Indication nameplate of Relay box
③ 2 Charging mark
Remarks & description
② ①
Note2 Reference to E-27
<Fig2 Example of indication nameplate of operation panel>
NOTE3 For Japan Spec., the indication label of the constructing maker for primary power source shall be used
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The second classification The third classification Consecutive No.
Quotation
Item Particulars Judgment criterion Check item & method source
EN:TM-9
Power panel:Near input power supply disconnector operating switch
Near input power supply Control panel:Near input power supply disconnector operating switch or
Installation position Installation
disconnecting device upper left of upper portion of door
position
Material Label Relay box:Upper left of door upper portion
Operation panel:Door surface
Nameplate color Aluminum color material Label
460V 200V
Remarks & description
EN:TM-136-1
Installation Power panel:Near power inlet
position Control panel:Near power inlet
Material Not specified
Installation Input power supply disconnector
position Near operating switch Nameplate color White
Nameplate
Material Label Black
description
NOTE For no power panels, install to the control panel NOTE For no power panels, install to the control panel
<Outlet indication> <Indication of control polarity and category>
PC ONLY
PNP Cat.4
DCM 2AMPS MAX(AC115V) PC10G
Installation SLAVE○(X○○○~X△△△)
Installation
Relay box door surface Relay box door surface
position SLAVE△(Y○○○~Y△△△) position
1JB Material Label, or stencil application Material Label, or stencil application
Nameplate Nameplate
White White
color color
Nameplate Nameplate
Black Black
description description
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Item Particulars Judgment criterion Check item & method source
2. Rating nameplate A nameplate for each region is used and proper 1)Each region’s label 8.2.5f)
indication nameplate
・18
(Refer to Table1,2)
English TM42
(100×130)
EN Nameplate color Aluminum color
(others)
TM42C Specified size by each
(100×130)
Chinese CH Nameplate size
region
TM242
(100×130)
French FR Character color Black
TM442 Character size
(100×130)
Czech CZ 4mm or more
(Font size)
Created
Portuguese ― Display language Specified by each region
nameplate c)
TM-421R
Russian RU
×
(110 130)
Installation method Fastening by rivet
TR-42-1
Turkish TR
×
(110 130)
TMES-42-1
Spanish SP
× )
(110 130
Remarks & description
10 Number of motor a)
11 Fabrication- date
12 Drawing number
13 Manufacturer’s name
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Item Particulars Judgment criterion Check item & method source
3. Serial number plate A nameplate for each region is used and proper 1)Description 8.2.5k)
c Details of each indication
(Refer to Table1)
4. Power supply caution label A nameplate for each region is used 1)Each region’s label 8.2.5n)
of operation panel Table25
(Refer to Table2)
1
2
1 3
5 4
6 5
Display
Chinese(Changchun) PJT correspondence Specified by each region
language
Installation
Chinese(Sichuan) PJT correspondence Fastening by rivet
method
French TM-284(75×125)
Czech TM-484(75×125)
TFB-029(75×125)
1. Serial number
Portuguese 2. Type
Nameplate 3. Manufacture number
Russian PJT correspondence description 4. Gross weight
Remarks & description
×125)
5. Shipping date
Turkish TR-74(75 6. Product number
Spanish
Chinese CH TM-11-2-C(32×88)
Material Label
French FR TM-211-2(32×88) Nameplate color Yellow
TM-411-2(32×88)
Specified size by each
Czech CZ TM-411-2- ① Nameplate size
region
(20×100)
Portugues
PT TFB-016(32×88) Display language Specified by each region
e
Installation
Russian RU TM-11-02-R (32×88) Sticker type
method
Installation Right lower portion of HMI
Turkish TR TR-11-2(32×88)
position installed on operation panel
Spanish SP TMES-11-2(32×88)
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The second classification The third classification Consecutive No.
Quotation
Item Particulars Judgment criterion Check item & method source
1CB1
Approx.12mm
Approx.12mm
Motor power
one in branch circuit
CP4
White
24V Control circuit
Name for purpose of use
Input circuit
Branch number+CB
MCB
Note1 Name for purpose of use
[EU Spec.]“CB”shall be used as the device code. Branch numbers
MCB
for main
Main power supply White
shall be provided, and the consecutive numbers
shall not be same as those of a molded-case circuit breaker
circuit
Name for purpose of use (circuit breaker)
Fig1 Nameplate of Molded-Case Circuit Breaker Fig2 Nameplate of breaker for protecting equipment
(circuit breaker )and earth leakage breaker (circuit protector )
Branch number+TR
1Y200MS 1MC
Approx.12mm
Approx.12mm
+
CR Consecutive number +Function code
PLC Output address CR + [Japan Spec.] Name labels is to be classified by color as shown in Table 1.
However, the character color shall be black.
Approx.12mm
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ⒶMachine inspection manual The second classification The third classification Consecutive No.
【Examination of function】
SEI0013n Electric Device for
Machines Conductor and Cable SEI0013n-1-a
(Low Voltage Wiring)
あ
Quotation
Item Particulars Judgment criterion Check item & method source
1. Spare conductor Ensure to wire a spare conductor for the 1)spare conductor=Prepare a total number √ of 5.1j)k)
maintenance or repair. wires used as equal as a spare conductor Fig4
2)Terminal process
3)ensure to indicate the destination by using a
(Refer to Note1 and Fig1)
a Requirements
nameplate.
2. Spare communication cable Preparation of the spare communication cable 1)Route of spare communication cable 5.1l)m)
(when direct affection to the machine
operation exists)
2)Conduct protective process for connector
portion
(Refer to Note2)
Note1
1) Ensure to wire a spare conductor for the maintenance or repair.
Prepare a total number √ of wires used as equal as a spare conductor.
≒
Comment Using 30 pieces in a total shall prepare √30 6 pieces as a spare. (Round up)
2) Exclude dedicated cable for a detection equipment and a power cable.
3) Integrate into a bunch at every wiring location and perform terminal process (e.g. taping, end cap , terminal stopper).
4) For cables between panels, ensure to indicate the destination by using a nameplate.
1JB 2JB
To Name
Terminal Plate
process 1JB
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Quotation
Item Particulars Judgment criterion Check item & method source
1. Conductor Identification Each conductor shall be identified according to 1)Identification color of conductor/ 5.3.1a)
Color Table 1 colors by purpose. communication cable Table8
Identification
b Conductor
Identification Color
Note2
Purpose [Basic Spec.] [North America Spec.] Description
When it is necessary to use a color
B9960-1,IEC 60204-1 NFPA 79
・JIS/IEC other than specified color, ensure to
Power Contorol
AC and DC power Un N L1 L2 L3
Un P1
I> Blue
Blue N1
grounded
Blue
Blue/White
P1
I> Blue
Earth N1
・JIS/IEC
Control panel Control panel
Un Yellow DC24V
+
Earth Red/White Orange Blue
-
White/Orange White/BlueN1
Stripe
Remarks & description
Note a)[EU Spec.]Brown wiring shall not be used. Use a different color (e.g. purple, pink).
NOTE1 All conductors for internal circuit of general purpose parts and controllers (e.g. robot, NR) in the market can be
colored by supplier (equipment manufacturer) original.
<Table1 Conductor Identification Color >
※For plants operating since before 2017 ※For new plants operating after 2017(ASSB#2 TMMGT~)
Items (Purpose) Color Items (Purpose) Color
Ethernet Yellow Ethernet
Production Production
FL-NET Orange FL-NET Orange
instruction instruction
Ethernet_IP Orange
Ethernet_IP
Quality Ethernet Yellow
Ethernet
gathering Ethernet_IP Orange For quality
FL-NET Yellow
Ethernet White(Yellow)a) gathering
Other, ANDON Ethernet_IP
FL-NET Blue
Remote I/O communication, FL- ANDON Ethernet White
Light blue
NET remote, Devicenet FL remote
Data
Interlock wiring for stopping Ethernet_IP
Pink communication Blue
conveyor remote
between panels
Devicenet
Note a)If productive instruction indicate to use
FL remote
Ethernet_IP, ensure to use yellow
Remote I/O Ethernet_IP
Ethernet(other) cable. Light blue
communication remote
Devicenet
Inner panel
equipment Ethernet Gray
connection
Interlock wiring for stopping conveyor Pink
Note3 If pink connection cable is difficult to obtain, then wrap about 200mm of pink plastic tape on both connector ends.
<Table2 The connection cable between equipment (e.g. for FL-NET, line control process box)>
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Item Particulars Judgment criterion Check item & method source
1. Indication of identification
mark Ensure to set white colored tube when using a 1)Color of conductor mark tube
tube for the conductor terminal identification. (at terminal connection part) 5.3.2d)
a)Wiring inside the panel Fig15
a Requirements
To From
Machine B Machine A
黄
赤 Yellow Red (Orange line)
3 3
White tube
2
1
Primary
side
Secondary
side
3
2 3
-
1
- 3
2
3 1
Input other side
line number
Power panel
Shield conductor
Remarks & description
Earthing conductor
U(P)clip
Motor
Shield
Earthing conductor
U clip P clip
Insulate tube
Foil shield:Anti-bending purpose
Braided wire (shield wire) (tape type)
Note3
For shield conductor, ensure to install isolated tube to braided wire (shield wire)
after disentangling the braided wire and carry out terminal process (thermal shrinkage).
NOTE Ensure to use green/yellow stripe for braided wire (shield wire) insulated tube
Braided shield:Torsion flexure purposes
which connecting to the protective bonding.
(net type)
<Fig3 Shield conductor>
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ⒶMachine inspection manual
The second classification The third classification Consecutive No.
Quotation
Item Particulars Judgment criterion Check item & method source
1. Excessed cable process Proper process has been done to excessed cable 1)Process for excessed cable between panels 6.1.1g)
a)Wiring process at back side of panel Fig25
b Process for
wiring duct.
(Refer to Fig2)
2. The total cross-sectional The total cross-sectional area of the conductor 1)Wiring capacity inside enclosure / 6.2e)
area of the conductor inside the inside the duct of enclosure must keep below able to close duct cover
duct 70% of the inner cross-sectional are of the duct.
(Refer to Note2)
1. Cable protection Conductor and connection portion (connector) 1)Storing inside the duct of the wiring outside 6.3a)f)
d Wiring Outside the Enclosure
(Refer to Fig3,4)
Note1
1)Roll up in coils and hold and fix at the cable intaking area
(e.g. behind the panel).
2)Store cables in horizontally laid inside the cable tray.
CP1 CP4
1 1
Set match marking
Remarks & description
CP5 CP6
Outlet 24V
Control
Note2
The total cross-sectional area of the conductor inside the duct
of enclosure must keep below 70% of the inner cross-sectional
are of the duct.
Note3 Conductor and connection portion (connector) of outside enclosure must be run store inside the duct
(e.g. conduit, cable tray) except for below cases.
1) Multiconductor secured along and protected by the machine surface and structural member
2) Sensor cable below 50V NOTE Ensure to avoid connection part (connector) being gathered around one area.
Note4 If there is possibility of physical cable damage, ensure to install a detachable cover (e.g. tray cover).
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ⒶMachine inspection manual
The second classification The third classification Consecutive No.
Quotation
Item Particulars Judgment criterion Check item & method source
1. Separation inside the duct Cable and other pipes inside the duct shall be 1)Material of the duct 6.4a)b)
separated. Also, if conductors of different 2)Process at the end of the duct e)f)i)
voltage circuit is mixed inside the duct, ensure 3)Separation of cables and other pipes Fig39
to prevent malfunctioning. 4)Separation of different voltage circuit Fig40
a)partition
b)store in conduit
e External Duct
c)separation by distance
(Refer to Note 1,2 and Fig1,2)
2. Wiring storage occupied Ensure to keep the fill cross section of the duct 1)Confirm capacity clearance inside cable duct 6.4g)
cross section less than 50% in total of the conductor cross 2)Confirm capacity clearance inside conduit Fig41
section (insulated covering) which stored inside
the duct (e.g. cable tray, ladder, conduit).
(Refer to Fig3)
24V 24V
400V 200V
<Fig2 Conductor separation inside the duct>
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ⒶMachine inspection manual
The second classification The third classification Consecutive No.
Quotation
Item Particulars Judgment criterion Check item & method source
1. Connector Ensure to connect using a plug (socket) or a 1)Evaluate necessity of connector at 6.6.1b)
receptacle for cable separation at installation or specification phase(e.g.of connector connection)
f Wire Connection Between Panels
⇔
(e.g. power panel-motor) b)No Cable No Fig44
c)Between machine control panel and process c)Destination name Source name Fig45
box for line control. d) Maximum voltage(V)
Match the destination nameplate description and 3)Location(easy to see, direction)
(Refer to Note2 and Table1,2) actual destination.
Note1 In the case of establishing several cables at same location, perform prevention measure
(e.g. wrap by color tape) for wrong insertion.
Note2 Connection Destination Nameplate
1)Use either below material for connection destination nameplate for being resistant to damage and corrosion.
・Label
・Acrylic plate
For a cable with large outer diameter, it can use a method of attaching label on the cable and protect over by taping.
2)Nameplate must be a white color. Font must be in black color.
3)Ensure to indicate the applicable machine name if several machines exist in same area.
Connecting Enclosure connection
Receptacle side Plug side
location (terminal block)
CN10-Cable No10
Cable No10 ⇔
⇔1JB
Control panel 1JB
Control panel
Remarks & description
Connecting
Control panel side of the machine Process box side for line control
location
Indication
example CN1 F1-PBL1-ETF1~Equipment name-CN1
Line name
Process box No + Connector name
Detail Connector name
Machine name + Connector name
CN1
Process box for
line control
Machine
Control panel
F1-PBL1-ETF1~Equipment name-CN1
<Table2 Connector nameplate example for machine control panel and Process box for line control>
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ⒶMachine inspection manual
The second classification The third classification Consecutive No.
Quotation
Item Particulars Judgment criterion Check item & method source
3. External Communication For external communication line between 1)Bottom of backside of control panel 6.6.3
Line enclosures, ensure to connect by converting to (communication cable connection) a)c)
f Wire Connection
Between Panels
M12 cable using RJ45-M12 conversion 2)Connection of communication cable with Fig48
connector M12 round connector
3)Length of communication line
(less than 100m)
2.Protection from loosening No disconnection of the connector due to 1)Fitting part of the connector 6.7e)
due to vibration vibration (priority is screw connection type) Fig50
2)Protection from loosening at vibration point
(Refer to 3,4 and Fig3) (one touch fitting type)
B A
(
M12 Round shape
Connector Female ) (
M12 Round shape
Connector Male ) →In Control panel
Power side Load side Note2 Danger while charging if power is exposing
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The second classification The third classification Consecutive No.
ⒶMachine inspection manual
【Examination of function】
SEI1000n Restart SEI1000n-1-a
Control circuit for machine
(Restart/Return to Home Return to home position SEI1000n-2-a
Position)
あ
Quotation
Item Particulars Judgment criterion Check item & method source
1. Configuration of the circuit Ensure to design the circuit to enable the 1)Stop the machine in the middle of operation 5.1a)
machine to start (restart) from any operating and than restart 5.2
position (operation step). Except for the cases Fig1
a Requirements
2. Restart returning operation For the machine which has position(s) 1)Existence of Start OK lamp(green) at 5.1b)c)
(operation step) where restart cannot occur, use operation panel
a “Start OK lamp” on the operating panel to 2)Confirm light on conditions
indicate when a restart condition (position) is lame on: position at restart is possible
possible. lamp off: position at restart is NOT possible
1.Return to home position Install return to home button (include circuits) 1)Confirm that Return to home button ON at 6.1a)b)
on operating panel regardless of actuator manual mode, and Home position lamp ON at
operation frequency. home position
2)Push Return to home position for Robot and
confirm Robot home position lamp ON at Robot
a Requirements
1cycle
Home position Work loading Clamp Machining Work loading Home position
Restart
Restart able Un-restart able
able
<Fig1 Restarting flow>
Note1 Ensure to design the circuit to enable the machine to start (restart) from any operating position (operation step).
Except for the cases below.
1) The fault which caused “continuous operation OFF” has not been released.
2) Unable to ensure the required quality.
3) Harm or injury to a person, parts (work) or damage to machines may result.
4) Work or machine portions are interfering with other machine. (No operating interlock signals from other machine)
5) Measurement difference occurring due to instrument types.
6) Machines are not operating in appropriate sequence (condition).
Remarks & description
Injector : If the machine (e.g. A/C, brake, gasoline, oil injector) stops during injection, do not restart (reinjection).
However, if injection quality is not affected, restart is permitted.
Pressing Device : If the machine (e.g. Bush, D/S pressing machine) stops during pressing, do not restart (re-pressing).
However, where pressing quality is not affected, restart is permitted.
Tightening Device : If the machine (e.g. Fr sus retightening device) stops during tightening, do not restart (re-tightening).
However, when tightening quality is not affected, restart is permitted.
Note3 Install return to home button (include circuits) on operating panel regardless of actuator operation frequency.
However, except for the machine where home position is not defined (e.g. Conveyor).
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ⒶMachine inspection manual
The second classification The third classification Consecutive No.
Quotation
Item Particulars Judgment criterion Check item & method source
1. Common Fault status and indication is as of the Table. 1)Fault matrix check sheet1 5
6.1
a Status and indication
Table7
Attached
Table1
(Refer to Note1,2 and Table1,2)
2. Machine-specific Machine-specific fault status and indication has 1)Fault matrix check sheet2 5.6
been decided with an agreement with Planning Attached
dept. , and the status and indication of hard Table2
lamp/HMI indication is proper at the fault
(Refer to Table3) condition.
Note1 For faulty output circuit, ensure to use APE_StdLib_Master library FBD
(F_Matrix_Safety_FB400,F_Matrix_System_FB401,F_Matrix_Equipment_FB402)
(F_Matrix_Synchronism_FB403,F_Matrix_Other_FB404)
for circuit structure. However, structure by ladder circuit for the fault which is not specified by FBD.
F_Matrix_ Protective External protection stop Movable protective cover Movable guard
Safety
Safety_FB400 bumper
Folding protective Pressure disconnect Decompression (Warning)
door (Fault)
PLC RUN PCS RUN HMI(DCM) fault PWS warning (Exchange)
PWS fault PCS fan warning PCS fan warning PCS communication fault
(Constant
F_Matrix_ voltage)
System PLC battery PLC system alarm PLC system alarm (Mild
System_FB401 PCS battery degradation
degradation (Warning) fault)
PLC system PCS system alarm PCS system alarm PCS system alarm
alarm (Warning) (Mild fault) (Critical fault)
(Critical fault)
Overload Remote switch off Inverter fault (Light on) Inverter fault (Flashing)
F_Matrix_ General
Equipment_FB402 equipment Servo fault
Remarks & description
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