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Technical Papers

Wire, Cable, and Fiber Optics


Steve Lampen
Technology Specialist, Multimedia Products
Belden

SBE Ennes Workshop


St Louis, Missouri
 June 17, 2000

Basic constructions
Wire and cable consists, for the most part, of four basic constructions:

 Single conductor
o One conductor, bare or insulated.
 Multiconductor
o Multiple insulated wires
 Twisted pairs
o Two insulated wires usually twisted together
 Coaxial cable
o Insulated center conductor with a shield and jacket overall.

Solid and Stranded


Conductors come in two variations, solid and stranded. Solid (Figure 1) offers slightly
lower resistance. The key to solid conductors is better performance at high frequencies.

Figure 1

Stranded (Figure 2) offers greater flexibility, that is limpness, and greater "flex-life", or
flexes until failure.
Figure 2

Multiconductor
As the name implies, multiconductor cables consist of many conductors. (Figure 3.) They
are common in control applications but are rarely used for signal applications, and
therefore, we will not be focusing on them for this paper.

Twisted Pairs
Twisted pairs (Figure 4) consist of two insulated wires twisted together. They are
specifically intended for carrying signals and were invented in the 1880’s for wiring up
the early telephone systems. Twisted pairs offer low noise pick-up and low noise
emission from a cable because it is a balanced line and because a balanced line offers
"common-mode noise rejection".

What is a Balanced Line?


A balanced line is a configuration where two wires are kept close together, usually by
twisting them (Figure 5). Conductors need to be the same length, the same size, with a
constant distance between them.
 

Figure 5

It should be noted that the signal, at any instant in time, is exactly the same but opposite
polarity on the two wires. Another way of saying that is, if you note the signal voltage at
any point of the cable, they should add up to zero.

When Noise Appears….


Noise is a fact of life. It is electromagnetic radiation and can come from many sources
including fluorescent lighting, motors, car ignition systems, equipment such as hospital
analyzers, transmission equipment from CB’s, truck, taxis, radio and television
broadcasters, and natural sources such as the sun.

When noise appears, and hits the two wires in our twisted pairs (Figure 6), the
electromagnetic radiation of the noise induces a voltage in both wires. However, the
direction is the same or "common mode" in both wires.

Figure 6

When the two noise signals reach either end of the cable, there is either a passive
balancing device (such as a transformer shown in Figure 6) or the equivalent active
balanced input. As you can see, the two noise signals on the two wires cancel each other
out. In this way, the noise cancels out and the signal (which is "differential mode") can
continue through.

 
Coaxial Cable
Coaxial cable, or coax, for short, is the other most popular cable configuration. The signal
on the cable is not the same on the two conductors since the shield carries both ground
and signal. The two conductors are not the same size, same resistance. Therefore, coax is
not a balanced line. It is an unbalanced line.

Coax does not have the inherent noise rejection of twisted pairs. But performance of
coaxial cable can be far superior to twisted pairs. First, coax has extremely stable
performance. The various parts of the cable are "locked together". (Figure 7) This, as we
will discuss later, gives much better performance especially at high frequencies.

Figure 7

Shields
Shields are added to twisted pairs, or multiconductor cables, to help prevent in ingress
(interference) or egress (radiation) of noise. Shields are an inherent part of coax cable.
There are six basic shield configurations:

 Unshielded
o Twisted pairs, especially in data, are often unshielded. Coax, by definition,
cannot be unshielded.
 Serve/spiral shields
o Serve or spiral shields are simply wound around the inner conductors.
 Braid shields
o Conductors woven or braided around a core. Most effective from 1,000 Hz
to 50 MHz.
 French braid shields
o This is a combination of serve and braid. Here two serves are braided
along one axis.
 Foil shields
o These are the simplest, cheapest, and easiest to apply. They are most
effective above 50 MHz
 Combination shields
o Combined foil and braid shields are effective at low and high frequencies.

 
Unshielded
Unshielded cable is appropriate where no noise is present, such as no crosstalk from
adjacent wires. Or it can be used if you don’t care if there is noise, that noise cannot
substantially affect the signal on the cable.

Unshielded cables are especially prevalent in the data world where pairs have very tight
twists, or may use conductors that are bonded together. Such high-performance pairs are
good to excellent at not picking up or radiating noise.

Serve/Spiral Shields
Serve or spiral shields can be made to be ultra-flexible. However, serve shields can open
up when flexed, which compromises shield effectiveness.

A spiral of wire obviously affects the inductance of the shield. Therefore spiral shields
are rare in video and are usually audio only. There is a double spiral serve, also known as
a "Reussen" shield. This configurations "shorts out" the inductive effect of a signal spiral,
but the shield can still open up when flexed. This double serve is common on many
European and Japanese audio snakes. The ultra-flexibility of the cables is a key.
However, it should be realized that users of this cable type often trade flexibility for
performance.

Braid Shields
Braid shields are formed by spinning wires or groups of wires around a core. This slow
and labor-intensive process makes braiding the most expensive single step of cable
manufacturing. Single braid coverage of up to 95% can be realized. Double braid
coverage can be up to 98% coverage. Since braids always have "holes" where the wires
cross, 100% coverage not possible with braid.

Braid shields are most effective at frequencies from 1,000 Hz to 50 MHz. For these
frequencies, the low resistance of a braid gives good coverage. Below 1,000 Hz there is
no standard braid material which is effective. The wavelengths are so long, and the low
frequency energy so pronounced, that the only effective shielding is solid steel conduit.
And, at 60 Hz, even steel conduit gives 27 dB of noise reduction.

At frequencies above 50 MHz, braid becomes "wavelength dependant" where the holes
look larger and larger as the wavelength gets smaller and smaller. The effective coverage
of a braid gets worse and worse, especially compared to a foil shield, which has no holes.

French Braid Shields


French braid shields are a combination of serve and braid. A French braid consists of two
serves braided along one axis. This gives cables excellent flexibility, rivaling those
Reussen shield in European and Japanese cables. And yet, unlike Reussen shields, lab
tests indicate that French braids have excellent RF performance. This may be partly
because the braiding "shorts out" the inductive effect of serve shields and "shorts out" the
RF noise too.

Because it takes the same number of steps as a regular braid, French braids are the same
cost as regular braid. Maximum coverage of a French braid is 98%.

Foil Shields
Foil shields are the easiest and cheapest to apply. They can be applied as fast as the cable
will run. Foil shields actually consist of two layers, a metal layer and a plastic substrate of
polyester. This can be easily seen since the foil is silver on one side and colored (red,
blue green or other colors) on the plastic side.

Since foil shields lack the mass and low resistance of a braid shields, the exhibit poor to
average low-frequency performance. However, after 50 MHz, foil shields have excellent
high frequency coverage. Since foil is a continuous sheet of metal, coverage can be
100%.

Combination Shields
Combination shields consist of foil and braid combined. Occasionally there can be more
than one layer of each, such as "quad" cable television cable, so called because it has two
layers of foil and two layers of braid. Because of this, combination shields are the most
expensive of all. But they also give the best broadband coverage, since it contains a braid
for low frequencies and a foil for high frequencies

The difference between broadcast coax cables, which often contain foil and braid in
digital applications, and CATV/broadband cable is that CATV cables use low coverage
braid (sometimes as low as 40). The reason is that these cables only operate above 50
MHz. At those frequencies, braid shields are ineffective. It is actually the foil shield that
is doing all the noise reduction. The braid shield is there to give the F-connector
something to grab onto. It’s a reliability issue, not a performance issue. CATV braids are
aluminum belying their low cost and indicating that this braid is not included for
performance.

Combination braids are required for digital video such as SDI or HD. The Broad
frequency range of SDI (135 MHz) or HD (750 MHz) make a combination shield a
requirement. That being said, it should be notes that double-braid cables (such as Belden
8281) can still operate at these high frequencies. It is simply that the effective distance
they can run is severely reduced compared to cables with foil + braid (among other
improvements). Most precision digital cables contain 95% braid + 100% foil
 

Cable Parameters
Cables are made up of metals and plastic. The choice of metals and the choice of plastic
can have a significant effect on the performance of that cable. Effects such as
capacitance, impedance, inductance and skin effect are derived from the choice of
materials.

The Conductor
When comparing metals, each can be characterized by resistance as the next table shows.
Silver, while the best conductor, is expensive and difficult to work with. Copper is the
most common metal.

Metals Resistance

Circular mil-ohms per foot


at 20ºC
Silver 9.9
Copper 10.4
Gold 14.7
Aluminum 17
Nickel 47
Steel 74

One advantage of copper is its ability to be "annealed". After being drawn through dies
from large rod to small wire, copper will get brittle. By placing it in an oven at around
700oF, the copper will become flexible again.

Gold is most commonly used on connectors because it will not oxidize. Aluminum is
often used in low-cost cable constructions such as CATV/broadband shields, or in low-
cost consumer audio interconnect cables.

Wire Gage
The size of each wire is describes as the gage size, and is measured in units of American
Wire Gage (AWG). Below is a list of gages with a description of how small or large that
size is:

smaller than a
40 AWG
hair
30 AWG sewing thread
20 AWG diameter of a pin
10 AWG knitting needle
1 AWG pencil
1/0 "1-aught" finger

Resistance
The choice of metal, the gage size of the wire, and the length of the wire can determine
the resistance of any conductor. Charts are available, such as in the back pages of the
Belden Master Catalog, which shows the resistance for stranded wire from 36 AWG to
10 AWG, and the resistance for solid 40 AWG to 10 AWG.

All wire has resistance. Resistance affects the signal by turning part of the signal into
heat. This creates a voltage drop on the wire when one end is compared to the other. The
voltage drop can be determined by one of the formulas of Ohm’s Law, E =I2R, where E is
the voltage drop on the wire, I is the current in amps, and R is the resistance in ohms.

While a voltage drop in the presence of any resistance is unavoidable, picking a larger
conductor with lower resistance can reduce the effect. Also, resistance is linear over
frequency, meaning that resistance affects all frequencies equally. It is therefore often
ignored since the effect may be a minor drop in overall level.

Insulation
Basic insulation prevents wires from touching each other and creating a short circuit or
grounding portions of a circuit that should not be grounded.

When the insulation affects the signal being carried on the wire, it is called a "dielectric".
Every non-conductor varies in its ability to insulate. Plastics, and other materials, can be
compared by a number that describes their quality, called a "dielectric constant". Below is
a list of materials and their dielectric constant. Note that vacuum is the standard by which
all other materials are compared, and therefore, has a dielectric constant of one.

Vacuum =1
Air = 1.0167
TeflonTM
= 2.1
Polyethylene = 2.25
Polypropylene = 2.3
PVC = 3 to 5

Air is so close to "1" that it is most often used as "1", in formulas. As we will see, the
dielectric constant of air makes it a highly prized commodity in dealing with cable
construction. The simple question is how can you put air into a cable and yet keep
everything inside from moving around?
 

Velocity of Propagation
Velocity of Propagation (Vp) compares the speed of a signal down a wire to the speed of
light. The speed of light in a vacuum is the standard by which all other signals are
measured. The reason there is such an effect is because the signal consists of an
electromagnetic field around the wire. That field travels in the plastic or other insulation
on the wire.

Velocity of Propagation is a cousin to dielectric constant and the relationship can be


described in the formula shown in Figure 8.

Figure 8

Velocity of Propagation is what you most often see in a catalog, and comparing VP
between cables gives you some idea of which cable performs better at high frequencies.
A faster velocity means less high-frequency loss and flatter frequency response overall.

Here is our same list of dielectrics with their velocities.

o Vacuum = 100% (by definition)


o Air = 99.18% (100%)
o Teflon = 70%
o Polyethylene = 66%
o Polypropylene = 66%
o PVC = 45 to 60%

Capacitance
A capacitor is a device that holds an electrical charge. It consists of two metal plates with
insulation in between. Well, isn’t that exactly what a cable is? Two metal plates (or
wires) with an insulator (dielectric) in between. Figure 9 shows the specific parts of a
twisted pair and coax cable that are involved with capacitance.
While cables do have capacitance, it is very small, due mostly to the fact that the wires
are also small. Capacitance in cables is almost always measured in picofarads-per-foot.
(pF/ft.) A picofarad is a trillionth of a farad, the unit of capacitance. So why would we
have any interest in an effect that small? Because you don’t use just one foot of cable.
Most often you are using tens, hundreds, even thousands of feet. And this capacitive
effect adds up. That is, a 1,000-ft. cable will have 1,000 times the capacitance as a one-
foot piece. Then you can get up to some serious capacitance!

The real problem with capacitance is that it is affected by the frequency of the signal on
the cable. The higher the frequency, the more the capacitance "stores" that signal as a
charge. This "reaction" to frequency creates "capacitive reactance" also measured in
Ohms, like resistance. But the effect changes with frequency, which resistance does not.
Being "Frequency-dependant", capacitance is responsible for the "Frequency response
curve" of any cable.

Inductance
The electrical signal down a wire also creates a magnetic field down that wire. This effect
is called "inductance". However, on most cables, the inductive effect is so tiny, that it is
never listed in a catalog. The effect, with a frequency running on the cable, is called
"inductive reactance".

Because the inductance is tiny on most cables, the inductive reactance is also tiny.
Inductance and capacitance are reverse effects. Therefore, they cancel each other out.
But, in almost every cable, the capacitance and capacitive reactance and so much greater
that they cancel out the inductance and inductive reactance/ But there is still capacitance,
and capacitive reactance, left. This is why capacitance is a critical number in almost
every cable type from analog audio to high-speed UTP, and inductance is essentially
ignored.

Inductance is based mainly on the size of the wire (AWG) and can be most easily
changed by changing the size of the wire.
 

Impedance
Of all the effects of frequency on a cable, impedance is the hardest specification to
understand. That is because it is the sum-total effect of resistance, capacitance, and
inductance when a frequency or band of frequencies is applied to the cable. Since it
describes the "total opposition to current flow" caused by these three factors, it too is
measured in Ohms.

But impedance is more than that. It is also a number that describes the relationship of
dimensions in the cable. In fact, if you can provide three numbers for any cable, there is a
simple algebraic formula that can then tell you the impedance of the cable. Figure 10
shows you those "three numbers".

Figure 10

In the case of the twisted pairs on the left, just tell me (1) the size of the conductors, and
we are assuming the two conductors are the same size, (2) the distance between them,
and (3) the dielectric constant of the material in between.

In the case of the coax cable on the right, it is almost the same. Just tell me (1) the size of
the center conductor, (2) the distance from the center conductor to the shield, and (3) the
dielectric constant of the material in between.

If you are clever, you can already see the resistance, capacitance, and inductance factors
all combined. The size of the conductor is obviously resistance. (Gage size determines
resistance.). The size of the conductor also gives you the inductance. The distance
between conductors (or center and shield), with the dielectric constant, gives you the
capacitance. So you can see all three factors combined.

Every cable has impedance. From the lowliest twisted pair, to the fanciest coax. If it has
two conductors (which is the definition of a "cable"), it has impedance. And like the
capacitive and inductive reactances that it contains, impedance changes with frequency
with one special difference. The impedance changes until you get to a certain frequency
where you reach a "characteristic impedance". This occurs somewhere around 10 MHz.
From that point on, the cable will be one impedance value.

There are three formulas for impedance based on capacitance and inductance. Figure 11
below shows all three.

Figure 11

In the first formula, on the left, works where resistance is a major factor. You will note
that it starts at a very high number, (10,000 ohms at the 10 Hz), and descends as the
frequencies get higher. The formula on the right is used where resistance is no longer a
factor. In that case the inductance and capacitance are the key factors. Since they do not
change, the impedance of the cable remains the same for all frequencies. The third
formula, in the middle, is the transitional formula between the two other formulas.

You can see that, at low frequencies, there is no "characteristic" impedance. It is always
changing. This is why it would be impossible to build an 8-ohm speaker cable, for
instance, because it would only be 8 ohms at one particular frequency, in the analog
audio spectrum of 20 Hz to 20 kHz. At any other frequency above or below the chosen
frequency, it would be a different impedance.

Lest you think this is all scientific gobbledy-gook, Figure 12 shows the actual measured
impedance of two cables.
Figure 12

The only difference between the cables is the gage size of the wires. Since this is a
resistive different, the two traces are not in the same place. However, as they get closer to
the characteristic impedance, you will note the get closer and closer together. If they have
the same capacitance and inductance, the will eventually have the same value of
impedance.

OK, so what is impedance and why is it important? To understand it’s importance, we


have to understand one more specification, wavelength.

Wavelength

Wavelength describes the length of a wave. Figure 13 is a picture of a wave with an


arrow indicating the wavelength. This picture could represent the movement of a string in
a piano. If it is "middle A", it would make this shape 440 times a second. (OK, 436 times
a second for you musical purists)
Figure 13

This picture could also show the air in the room being compressed or expanded 440 times
per second by the piano string. It could also show the movement of your eardrum 440
times per second as you hear the sound. If we built a device that converted acoustical
energy into electrical energy (a microphone), the wave would also represent the electrical
flow, back and forth, down the cable from the microphone. It is this electrical flow in
which we are most interested. So how long is the wavelength? It is different for every
frequency. But we have a formula (Figure 14) that will tell us.

This says that the wavelength of any signal (in meters…we can convert to feet when
we’re done) can be determined by dividing a big number (300 million) by the frequency
we’re interested in.

In any system which uses a range of frequencies (such as audio, which is 20 Hz to 20


kHz) the number to put in the formula is the highest frequency. If your car will go 150
miles per hours, 65 miles per hour will be no big thing. In the same way, if your cable
will handle 20 kHz, any frequency below that will be easy to carry.

OK, so the wavelength is nine miles. So what? Well, here’s a simple rule:

When any signal on any cable is at least one-quarter of a wavelength then the
impedance of that cable is important.
This means that, in our audio example, one-quarter of nine miles is 2 1/4 miles. That
means the cable carrying that 20 kHz (and below) has to be at least two miles long before
we even care what the impedance is. So what is the impedance of a speaker cable? It
doesn’t matter. What’s the impedance of that analog microphone cable? It doesn’t matter,
as long as they are less than two miles long.

One other thing affects wavelength, and that is the dielectric. So, in our example above,
you would actually multiply the distance by the Vp. So, assume our cable was low-grade
PVC with a Vp of 50%. Then the critical distance will be 2 1/4 miles x 50%, or 1 1/8th
miles, still a very long way.

What about other frequencies? Below is a table that shows the critical distance for
various signals. Appropriate velocities of plastic are included.

Frequency Wavelength Wavelength Quarter- Common Distance where


(meters) (ft.) wavelength cable impedance is
(ft.) velocity important

20 kHz 15,000 49,200 12,300 50% 6,150 ft.

100 kHz 3,000 9,840 2,460 50% 1,230 ft.

1 MHz 300 984 246 66% 162 ft.

4 MHz 75 246 61.5 66% 40.6 ft.

25 MHz 12 39.36 9.84 78% 6.89 feet

135 MHz 2.2 7.29 1.82 83% 22 inches

750 MHz 0.4 1.3 0.328 83% 3.27 inches

Table 1

You can see that, as the frequency gets higher, the wavelength gets shorter and the more
critical the impedance becomes. And, when the frequencies are very high, everything the
signal runs on is critical in its impedance, including cable, connectors, patch cords, and
patch panels. Even traces on printed circuit boards are critical at those high frequencies.

The frequencies above were not chosen at random. They are the top critical frequencies
of many broadcast standards.
Frequency Standard Application

20 kHz none Analog audio

4 MHz NTSC Analog video

25 MHz AES/EBU Digital audio (192 kHz sampling)

135 MHz SMPTE 259M SDI serial digital video

750 MHz SMPTE 292M HD video uncompressed

Table 2

So you can see that cable impedance can important, even critical, with certain high-
frequency applications. And what happens if your cable (or connector) does not have the
correct value of impedance? You get "return loss"

Return Loss
Broadcast engineers are familiar with return loss. They know it as Voltage-Standing-
Wave-Ratio (VSWR), sometimes called SWR. In high frequency systems, when a signal
goes down a cable which the wrong impedance, the signal will reflect and "return" to the
source. This is sometimes mistaken for natural attenuation, or even resistive loss in the
cable. However, it looks like a very long cable is attached, when the cable is not long at
all. In digital systems, it can increase bit errors, even to the point of signal failure, if the
impedance problem is severe enough.

Skin Effect
As frequencies get higher, the signal tends to migrate to the "skin" of the conductor. This
is why resistance becomes less and less of a factor in impedance. (See "Impedance"
above.) The formula for the skin depth of copper is quite simple. Here it is in Figure 14.

Figure 15
This shows the depth in inches (Din) determined by the frequency (F in Hertz). Below is a
table that shows the skin depth of various conductors at various frequencies. The
percentage of conductor used is then determined. Be aware that, since skin effect is a
gradient from the inside of the conductor to the outside, the "percentages" shown indicate
the majority of wire conduction

Frequency Skin Depth AWG Diameter Percentage of


conductor used

20 kHz .0184 in. 24 .024 in. 100%

20 kHz .0184 in. 22 .031 in. 100%

20 kHz .0184 in. 12 .093 in. 75%

20 kHz .0184 in. 10 .115 in 68%


 
4.2 MHz .0127 in. 20 68.6%

25 MHz .00527 in. 24 .024 in. 4.39%


 
135 MHz .00225 in. 20 12.5%
 
750 MHz .000953 in. 20 5.29%

Table 3

Fire Ratings
The National Fire Protection Agency (NFPA) is a voluntary non-profit organization that
puts out the National Electrical Code (NEC). This book sets suggested standards for safe
construction of buildings. These standards include flammability testing of wire and cable.

The NEC code is voluntary. This means that a state, county, or city may or may not adopt
the code. Some cities, such as Las Vegas and Chicago, have stricter codes. If you are
planning an installation, you should check with your architect, contractor, Building
Inspector, Fire Marshal, Planning Board or other authority as to what your community
uses as a standard. The majority of the states and communities subscribe to the NEC, but
you can’t know for sure unless you ask.
The NEC book lists many different cable ratings. The most common for audio and video
are:

1. Unrated
2. CM
3. CMR
4. CMP

Unrated cables are those which will not be installed, and which will be visible when in
operation such as microphone cables. In the 1999 NEC, they now state that any cable
installed must carry a rating. If this is how your inspector interprets the new rules, then
unrated cable cannot even be installed in a conduit.

CM or "commercial" grade cables can go through a wall without being in a conduit. CM


is the most common rating

CMR is "riser" version of CM. This cable type can be run vertically between floors
without being in conduit.

CMP is the plenum version of CM. This can be placed in the most fire-critical areas such
as drop ceiling, or raised floor. These areas are often where air conditioners have an air
return. Anything burning and creating smoke will have the smoke fed into the air
conditioning thus causing a hazard to all other areas of the building. So plenum cable is
intensely tested to avoid being fuel for a fire and to limit the smoke produced.

You need to be aware that the NEC ratings have nothing whatsoever to do with cable
performance. You can get a plenum rated speaker cable, or a plenum rated high-
definition video cable and all they have in common is their fire rating.

What Should I Buy?


With all the discussion we have had about cable types, constructions, and performance,
the question still remains, how can you select the appropriate cable for any application?
So below, is a list of each type of cable we have discussed with a list of the important or
critical parameters to be considered when choosing cable.

What Cable is Required for Each Application?

Analog audio cable requires…

 Low capacitance

1. 50 pF/ft. for short runs under 100 ft.


2. 30 pF/ft. for longer runs up to 500 ft.
3. 25 pF/ft for longer runs up to 750 ft.
4. 13 pF/ft. for runs over 1000 ft. or where ultimate performance is desired

 Low resistance

1. 26 AWG for short runs under 100 ft. where ruggedness is not an issue
2. 24 AWG for runs up to 1000 ft.
3. 22 AWG for runs over 1000 ft. or where ruggedness is essential

 Low crosstalk between pairs

1. Foil shields for RF protection


2. Braid shields for low self-noise and protection 1 kHz to 50 MHz

AES/EBU Digital audio twisted-pair cable requires…

 Specific impedance 110

1. May vary between 88 and 132

 Low capacitance

1. Below 20 pF/ft.
2. Most AES pairs are 13 pF/ft.

 Low resistance

1. Gage size a factor due to skin effect


2. 24 AWG is most common
3. 22 AWG can go about 10% farther

 Moderate crosstalk

1. Only 30dB required


2. Even UTP can meet this

AES3id or S/PDIF Digital audio coax cable requires…

 Coax cable

1. Distance about 2-3 times that of twisted pairs


2. Lacks common mode noise rejection of twisted pairs

 Specific impedance

1. 75 required

 Low capacitance

1. <20 pF/ft.
2. Capacitance controlled by impedance dimensions
3. Precision video cables suggested

 Low resistance

1. Large gage coax such as 20 AWG or 18 AWG suggested

Analog video coax cable requires…

 Specific impedance

1. 75 required

 Low capacitance

1. ~20 pF/ft.
2. Capacitance controlled by impedance dimensions
3. Precision video cables suggested

 Low resistance

1. Large gage coax such as 20 AWG or 18 AWG suggested

SDI Digital video coax cable requires…

 Impedance critical

1. 75 +/- 3

 Low capacitance

1. <20 pF/ft.
2. Capacitance controlled by impedance dimensions
3. Precision video cables swept to 400 MHz minimum

 Low resistance

1. Large gage coax such as 20 AWG or 18 AWG suggested

 Return loss

1. To be considered

HDTV video cable requires…

 Impedance critical

1. 75 +/- 3

 Low capacitance

1. <20 pF/ft.
2. Capacitance controlled by impedance dimensions
3. Precision video cables swept to 2.25 GHz minimum

 Low resistance

1. Large gage coax such as 20 AWG or 18 AWG suggested

 Return loss

1. >15 dB SMPTE standard to 2.25 GHz


2. >20 dB suggested to 2.25 GHz

Fiber Optics
There are three basic kinds of fiber optic cables:

1. Plastic fiber, of which the most common is for high-end audio and is called
"Toslink". This fiber has a diameter of 900 µm (micrometers) or almost 1 mm.
We will see that this is "huge" in the fiber world, and huge is not good when
considering performance.
2. Then we have "Multimode" fiber. This is made of glass and can come in various
diameters. The most popular is 62.5 µm, although recently 50 µm has been
making a comeback in the data world.
3. And then we have "Single Mode" the king of fiber, with a diameter of 8 µm. This
is so small that you cannot see it without a microscope, and is therefore very hard
and expensive to connectorize, at least compared to the two fiber optics cables
above. It is also the king of performance.

Plastic Fiber
Plastic Fiber uses visible light as the signal-carrying medium. Because of the long
wavelengths and the relatively huge size of the fiber, the light bounces around while
passing down the fiber (called "dispersion"). The effect is that the signal can only go a
few feet, maybe 20 or 30 feet.

On the other hand, plastic fiber is amazingly easy to connectorize. It is also limited to low
bandwidth of a few megahertz. It is most often used for high-end consumer
interconnection of devices and is especially popular carrying digital audio.

Multimode Fiber
Multimode fiber uses much shorter wavelengths than the plastic fiber. In multimode fiber
there are two places in the spectrum which give the lowest loss and are called "windows"
Instead of describing them by "megahertz", windows are describes by the wavelength of
the light in nanometers. The characteristics of the fiber, based on its diameter, determine
the performance or bandwidth in each window. The bandwidth is specified for 1 km (1
kilometer or approximately 3280 ft.) Shorter runs would have less dispersion and
therefore be higher bandwidths. Longer runs would have greater dispersion and therefore
have less bandwidth.

For 50 µm multimode fiber the two windows are 850 nm (with a bandwidth of 500 MHz)
and 1300 nm (which also has a bandwidth of 500 MHz). So the total bandwidth of 50µm
fiber is 1 GHz. How much data you can put down such a cable is determined by the
compression, bit reduction, and other techniques. Therefore, telling someone the bit rate
running down the fiber is almost meaningless, since you have no idea what techniques
were used to get that much data on the fiber. The bandwidth is the only way to compare
fiber optic cables.

On the more popular multimode fiber, 62.5 µm the windows are the same but the
bandwidth of each is different. The first is 850 nm (with a bandwidth of 160 MHz). The
second window is1300 nm (with a bandwidth of 500 MHz). So 62.5µm fiber has a total
bandwidth of 660 MHz. One can see why 50 µm is making a comeback: greater
bandwidth. There are also some 62.5 µm fibers that are selected for higher first-window
bandwidth, some above 200 MHz, giving a total above 700 MHz.

Considering that the hardware, especially connectors, is most common for 62.5 µm, one
should consider seriously a choice between 62.5 µm and 50 µm. The latter died, and is
coming back from the dead, so not all manufacturers may support it. Or the lead-times for
their products may be unacceptable

Single Mode
Then we come to the king of fiber optics, Single Mode. It also has two windows, but they
are at different wavelengths, 1300 nm and 1550 nm. What is the bandwidth in these
windows? Truthfully, nobody knows. In fact, the bandwidth seems to be limited only by
the performance of the devices to which it is connected.

Single mode has bandwidth well into the GHz with most common equipment. Top-of-
the-line equipment will get you into a total bandwidth in the 40 GHz range. Experiments
have been done with 3000-mile long samples where they successfully passed 100 GHz of
data. Such a bandwidth would be enough to cover almost every signal requirement
imaginable, and far into the future.

So Which Do I Use?
Most professional audio and video equipment still has copper connections. When this
changes, and when you have fiber optic connections on the back of equipment, that is the
most likely time you will start using fiber.

The other time you will use fiber is when the bandwidth required, or the distance
required, cannot be satisfied by a copper cable. For instance, the farthest one can go on a
copper coax running HDTV (750 MHz/1.5 GHz) is somewhere around 900 ft. If you
want to go a thousand feet, fiber might be your next best option.

However, at each end of the fiber you will need to convert from electrical to optical and
back again. This adds to the cost and complexity, and reduces reliability. You can’t
solder or crimp a fiber, and it is recommended that you take a class in connectorizing
fiber.

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