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WEG Abw Air Circuit Breaker 50026203 Brochure English PDF
WEG Abw Air Circuit Breaker 50026203 Brochure English PDF
Construction Characteristics
Suspension slots
TRIP indication
button
OFF Button
ON Button
Withdrawing rail
Technical data
Technical Data
ABW16 ABW20 ABW25 ABW32 ABW40 ABW50 ABW63
Max. Rated Current - In max. (A) (40°C) 1600 2000 2500 3200 4000 5000 6300
Rated Operational Voltage - Ue (V) 690
Rated Insulation Voltage - Ui (V) 1000
Impulse Voltage - Uimp (kV) 12
Frequency (Hz) 50 / 60
Number of poles 3/4
Versions Fixed / Withdrawable
Protection units Electronic
220 / 380 / 415 V 65 85 100 120
Rated ultimate short-circuit breaking capacity
440 / 480 / 500 V 65 85 100 120
- Icu (kA)
550 / 600 / 690 V 50 85 85 100
220 / 380 / 415 V 65 85 100 120
Rated service short-circuit breaking capacity
440 / 480 / 500 V 65 85 100 120
- Ics (kA)
550 / 600 / 690 V 50 85 85 100
1s 50 85 85 100
Rated short-time withstand current - Icw (kA) 2s 42 75 75 90
3s 36 65 65 85
220 / 380 / 415 V 143 187 220 264
Rated making capacity - Icm (kA peak) 440 / 480 / 500 V 143 187 220 264
550 / 600 / 690 V 105 187 187 220
Utilisation category B
Max. total breaking time 40
Operating time (ms)
Max. closing time 80
Mechanical lifespan (number of operations) 20000 15000 10000 10000
Electrical lifespan (number of operations) 5000 5000 2000 2000
Altitude (m) ≤ 20001)
Operating -5...40°C2)
Ambient temperature
Storage -20...60°C
Withdrawable3) 61 85 143 184
Weight (kg)
Fixed 32 42 74 96
Horizontal Standard
Connection terminal - Fixed / Withdrawable
Vertical Standard - change position Optional (under request)
Withdrawable 430x334x424 430x412x424 460x629x449 460x785x449
3P
Fixed 320x354x328 320x432x328 380x649x363 380x805x363
External dimensions HxWxD (mm)
Withdrawable 430x419x424 430x527x424 460x799x449 460x1015x449
4P
Fixed 320x439x328 320x547x328 380x819x363 380x1035x363
Notes:
1) For installation above 2000m from sea level, please consider derating factors, as shown in the chart below;
2) For ambient temperature above 40°C, check maximum rated current values in the chart below;
3) Including withdrawable rack.
Altitude - h Rated voltage reduction factor Insulation voltage Rated current reduction factor
h ≤ 2000m 690 1000 1.00
2000 < h ≤ 3000m 590 900 0.99
3000 < h ≤ 4000m 520 700 0.96
4000 < h ≤ 5000m 460 600 0.94
Selection Guide
ABW16DN3-16AZ1F-A0220
Accessories
– no accessories
Air Circuit B - ON/OFF button lock
Breaker WEG K - key lock for 1 ACB
K2 - key interlock for 3 ACBs
M - mechanial interlock (2 breakers)
M3 - mechanical interlock (3 breakers)
Frame sizes D - door interlock
Max. Rated
DN – for 1600A BK - B+K
Current
ES – for 2000~3200A B2 - B+K2
16 – 1600A
FS – for 4000~5000A BM - B+M
20 – 2000A
GS – for 6300A BD - B+D
25 – 2500A KM - K+M
32 – 3200A KD - K+D
40 – 4000A Number of poles
CP - ProfiBus communication 1)
50 – 5000A 3 - 3 poles
CM - ModBus communication 1)
63 – 6300A 4 - 4 poles
Undervoltage Release
0 – no release
Optional
Rated 1 – 100~130VAC/DC
Current 2 – 200~250VAC/DC
16 – 1600A 3 – 24~30VDC
20 – 2000A 4 - 48~60VDC
25 – 2500A 5 - 380~480VAC
32 – 3200A 6 - 200~250VAC/DC with delay
Version
40 – 4000A 7 - 100~130VAC/DC with delay
F - Fixed
50 – 5000A Auxiliary Contacts 8 - 48~60VDC with delay
E - Withdrawable
63 – 6300A A – 5NO+5NC 9 - 380~480VAC with delay
Optional (withdrawable version) Standard Opening Coil
B – 5NO + 5NC + position 2 – 200~250VAC/DC
auxiliary contact (withdrawable) Optional
0 – no coil
1 – 100~130VAC/DC
3 – 24~30VDC
Protection Unit 2) Motorized Operator
4 – 48~60VDC
Standard unit Standard
5– 380~480VAC
AZ1 – LSIG + A3) (100~250VAC/DC, 60Hz) 0 – no motor operator
Optional units Optional Standard Closing Coil
AZ6 – LSIG + A3) (100~250Vac/dc, 50Hz) 1 – 100~130VAC/DC 2 – 200~250VAC/DC
AF1 – LSI + A3) (100~250VAC/DC, 60Hz) +Earth leakage 5) 2 – 200~250VAC/DC Optional
AF6 – LSI + A3) (100~250VAC/DC, 50Hz) +Earth leakage 5) 3 – 24~30VDC 0 – no coil
AC1 – LSIG + A3) + Communication (100~250VAC/DC, 60Hz) 4 – 48~60VDC 1 – 100~130VAC/DC
AC6 – LSIG + A3) + Communication (100~250VAC/DC, 50Hz) 5 – 380VAC 3 – 24~30VDC
PC1 – LSIG + M4) + Communication (100~250VAC/DC, 60Hz) 6 – 480VAC 4 – 48~60VDC
PC6 – LSIG + M4) + Communication (100~250VAC/DC, 50Hz) 5 – 380~480VDC
Accessories supplied as standard for the entire range Accessories supplied as optionals
Auxiliary contacts (5NO+5NC) Motor operator
Alarm contacts Undervoltage release
Opening coil 200-250VAC/DC Condenser trip device
Closing coil 200-250VAC/DC Key lock
Operation counter Key interlock
Position locking with Padlock (padlock not included) – withdrawable version only Door frame
Position indicator (Inserted /Test/ Withdrawn) – withdrawable version only Transparent cover
Mechanical interlock
Note:
1) To be used with circuit breakers that have protection units type AC or PC. Door interlock
2) For further information about the protection units, see pages 12, 13 and 14.
Position auxiliary contacts
3) A - Current measurement
4) M - Current, voltage, power and frequency measurements
5) The current transformer ABW-ZCT must be used for earth leakage
protection (supplied how accessory), see page 9.
Operation System
ABW air circuit breakers operate through a spring system, Remote operation is also possible, through the Open and
which can be manually charged through a front lever, or Close coils assembled inside the circuit breaker. The closing
electrically through a motor (supplied as an accessory). coil has an “antipumping” electronic circuit, which prevents
successive switching on a single command.
With the springs charged, situation in which the charge
indicador shows “CHARGED”, the circuit breaker can be Another feature of this product is the indicator on the front
operated locally using the ON and OFF buttons. showing the status of the product: ON or OFF.
TRIP INDICATION
BUTTON
OFF BUTTON
CHARGE
ON BUTTON
LEVER
In relation to the installation version, the circuit breakers can be installed as fixed or as withdrawable. The withdrawable
version is indicated for applications where eventual replacement or maintenance must be done in the shortest time possible.
These circuit breakers can be positioned at three distinct points in the withdrawable rack:
Inserted: in this position both the power and control circuits are connected.
The position indicator shows “CONNECTED”.
Test: position in which the control circuits are connected. The indicator shows
“TEST”.
Accessories
Auxiliary Contacts 1)
Alarm Contacts
These contacts are incorporated into the protection units and indicate trigger occurrence for any of the protection
functions.
Configuration 2NO (generic) + 4NO (individual)
250 VAC 5
380 VAC 3
Switch capacity (A)
30 VDC 5
125 VDC 1
Minimum application levels 5VDC / 10mA
Closing Coil 1)
These coils allow remote closing of the circuit breaker through electrical control. This remote control is
valid only if the springs of the operating mechanism is charged.
Opening Coil 1)
These coils allow remote opening of the circuit breaker through electric control.
Accessories
Motor Operator
The motorized drive is used for automatic charging of the circuit breaker springs operating mechanism.
The operation begins immediately after curcuit breaker opening and, at the end of this process, an
auxiliary contact indicates that the springs are charged.
Even if the motorized operation is installed, it is still possible to charge the springs manually through the
front lever.
Reference ABW-AM E10 ABW-AM E27 ABW-AM E12 ABW-AM C34 ABW-AM D33 ABW-AM D74
Supply Voltage 110~130VAC/DC 48~60VDC 200~250VAC/DC 24~30VDC 380VAC 440~480VAC
Load current (A) 1 3 0.5 5 0.3 0.3
Starting Current (A) 5 x Load Current
Motor speed (rpm) 1500~1900
Charge Time
≤5
(to spring charging) (s)
Undervoltage Release
Consumption (VA or W)
Operation voltage range Reference
Energization Steady-state
110~130 VAC/DC ABW-UVT E10
200~250 VAC/DC ABW-UVT E12
380~480 VAC 200 5 ABW-UVT E55
24~30 VDC ABW-UVT C34
48~60 VDC ABW-UVT E27
Delays the opening of the circuit after the command from the
undervoltage release.
Accessories
Electrical Wiring for undervoltage time delay module
14 16
DC48~60V
AC48 [seg]
ABW UDC
5 7
14 16
Instantaneous
trip command
D1
D2
ABW UVT
T N
ZCT
125 VDC 10 10
Accessories
Key Lock
Circuit Breakers Reference
Locks the circuit breaker in the OFF position.
ABW 16...63 ABW-BK1
Key Interlock
Circuit Breakers Reference
Allows mutual interlock of three circuit breakers by
ABW 16...63 ABW-IK2
using the key lock fitted to each circuit breaker.
Status
ABW (1) ABW (2) ABW (3)
Load1 Load2
g g g OFF OFF
ABW1 ABW2 g g g OFF ON
M
g g g ON OFF
g g g ON ON
ABW3 g g g OFF OFF
Load1 Load 2 g
Release g g g OFF ON
g Lock g g g ON OFF
Terminals
The contacts can be rotated allowing the assembly in a vertical or horizontal position for ABW16...32.
The vertical terminals are supplied on request in sets of three units for ABW40...63.
Characteristics Specification
Reference ABW-CTD D58 ABW-CTD D68
Supply voltage (VAC) 100...110 200...220
Operation voltage range 0.85...1.1 x Un
Rated frequency (Hz) 50/60
Charging time (s) ≤5
Possible trip time (m) 3 2
Electrical Wiring
Accessories
Door Frame
A door frame can be fitted to cover the cut out in the panel and provide IP protection.
Transparent Cover
Transparent covers provide IP protection even if the breaker is in the isolated position
Mechanical Interlock
Enables two circuit breakers to be mechanically interlocked simultaneously through a flexible cabe system.
Communication Module
The communication module has an I/O unit that allows remote circuit breaker’s operation. The ABWs,with protection units AC or
PC, are able to communicate via network, allowing the user to verify the status of the circuit breaker through ModBus (standard)
or ProfiBus-DP (ABW-CP is required). However, to control the circuit breaker, it requires a communication module ABW-CM for
ModBus communication or ABW-CP for ProfiBus-DP communication. It can be installed either on the withdrawable rack or on
DIN rail.
Accessories
Protection unit
On ABW air circuit breakers, protection against over currents is performed through the ABW-OCR electronic
protection units.
The ABW-OCR AZ1 is supplied as standard for the circuit breakers from ABW16 up to ABW63 and offers protection
against overload (L), timed short circuit (S), instantaneous short circuit (I), ground fault (G) and earth leakage (needs an
external CT supplied as optional). These protections may be adjusted through the front dials.
Other protection units are supplied as optional accessories, allowing network communication, measurements and other
protections.
A Z1
Communication
Measurements Z - no communication Supply Voltage
A - Current F - no communication + earth leakage 1 – 110...250VAC/DC 60Hz
P - Current and voltage C - includes communication 6 – 110...250VAC/DC 50Hz
AZ AF AC PC
Circuit breakers ABW16...63 ABW16...63 ABW16...63 ABW16...63
Supply voltage* 110...250VAC/DC 110...250VAC/DC 110... 250VAC/DC 110...250VAC/DC
Comsumption 5VA 5VA 5VA 5VA
1 60Hz 60Hz 60Hz 60Hz
Rated frequency
6 50Hz 50Hz 50Hz 50Hz
L - Long-time delay (overload) ■ ■ ■ ■
S - Short-time delay short-circuit ■ ■ ■ ■
I - Instantaneous short-circuit ■ ■ ■ ■
G - Ground fault ■ ■ ■ ■
Earth leakage (external CT is needed - under request) - ■ - -
Protection functions ZSI (protective coordination) ■ ■ ■ ■
Over and under current - - - ■
Frequency out of range - - - ■
Unbalance (voltage/current) - - - ■
Pre trip alarm - - - ■
Discrimination / Trip type indication ■ (LEDs / aux. cont.) ■ (LEDs / aux. cont.) ■ (LEDs / aux. cont.) ■ (LEDs / aux. cont.)
Current (R / S / N / T) ■ ■ ■ ■
3-phase Voltage/Current/RMS/Vector - - - ■
Measurements
Power (P, Q, S), FP (3-phase) - - - ■
Frequency - - - ■
Recording possibility ■ ■ ■ ■
Number of records 10 10 10 256
Events sequence ■ ■ ■ ■
Fault recording
Broken current value ■ ■ ■ ■
Breaking total time ■ ■ ■ ■
Event recording - - - 256
Digital outputs 3 fixed 3 fixed 3 fixed 3 programmable
Front adjustment knobs ■ ■ ■ ■
Parameterization Display + navigation keys ■ ■ ■ ■
Parameterization password ■ ■ ■ ■
Network communication Serial connection - - RS485 RS485
ModBus Protocol (Status y measurements) - - ■ ■
ModBus Protocol (Status, measurements and operation) - - ABW-CM required ABW-CM required
ProfiBus Protocol (Status, measurements and operation) - - ABW-CP required ABW-CP required
9600bps, 19200bps, 9600bps, 19200bps,
Baud rate - -
38400bps 38400bps
* Protection unit is self-powered when breaker's current I > 20% In. For communication, external power is required.
Trip units
Type A
Technical Features
g LSIG protections
g 3 fixed digital outputs to indicate the alarms of
each protection
g Sequence of events, for the last 10 faults
g
Protective coordination by ZSI
(Zone Selective Interlocking)
Display
Indication LEDs
LED Function
Alarm Overload alarm - switches on in 90% Ir and flashes in 105% Ir
SP Indicates self-protection and battery test
Ir Indicates overload tripping (L)
Isd/Ii Indicates timed (S) or instantaneous (I) short circuit tripping
Ig Indicates ground fault (G)
Comm Indicates communication status trip (optional)
Trip units
Type P
Technical Features
g LSIG protection
g Protection against under and overcurrent, under and
overvoltage, current unbalance and frequency out of
range.
g Records up to 256 fault information
Display
Indication LEDs
LED Function
Alarm Overload alarm
SP Indicates self-protection and battery test
Ir Indicates overload tripping (L)
Isd/Ii Indicates timed (S) or instantaneous (I) short circuit tripping
Ig Indicates ground fault (G)
Comm Indicates communication status trip (optional) Setting of the Protection Functions
Navigation Keys
Characteristic curves
Protection function L - Overload adjustment - Ir and tr
Characteristic curves
Protection function S - Timed short circuit adjustment - Isd and tsd
Characteristic curves
Protection function I - Short circuit instantaneous adjustment- Ii
Protection function G - Ground fault adjustment - Ig and tg
Characteristic curves
Pre Alarm indication curve (available only on type P protection unit)
Characteristic curves
Current x Time characteristic curve adjustment - IDTML (available only on type P protection unit)
ZSI Output
Circuit breaker
ZSI Input
OFF
OFF
RES(+)
ON
ZCT
V1 V2 V3 VN E1 Z3 Z1 485+ R11 R22 513 R2 R1 251 83 183 D1 C11 C1 A1 U1 413 423 11 21 31 41 51 13 23 33 43 53 314 312 324 322 334 332 344 342
SHT1
SHT2
UVT
CC
Protection unit
M
E2 Z4 Z2 485- 544 534 524 252 84 184 D2 C12 C2 A2 U2 414 424 12 22 32 42 52 14 24 34 44 54 311 321 331 341
RES(-)
OFF
S/I
ON
G
Shunt coil 1
Closing coil
UVT coil
Shunt coil 2
Charged springs
Ready to close
Trip contacts
Motor operator
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Electrical Wiring
20
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Dimensions (mm)
ABW16 – 3P Fixed Version
ABW16 ABW16
Front view Top view
Operating panel
center
Fixing hole
ABW16 ABW16
Side view Horizontal terminals
Insulation
barrier
Dimensions (mm)
ABW16 – 3P Withdrawable Version
ABW16 ABW16
Front view Bottom view
ABW16 ABW16
Side view Horizontal terminals
Disconnected & Test positions
Connected position
Insulation
barrier
Fixing hole
Dimensions (mm)
ABW20...32 – 3P Fixed Version
ABW20...32 ABW20...32
Front view Top view
Operating
panel center
Fixing hole
ABW20...32 ABW20...32
Side view Horizontal terminals
Insulation
barrier
Dimensions (mm)
ABW20...32 – 3P Withdrawable Version
ABW20...32 ABW20...32
Front view Bottom view
ABW20...32 ABW20...32
Side view Horizontal terminals
Disconnected & Test positions
Connected positon
Insulation
barrier
Fixing hole
Dimensions (mm)
ABW40...50 – 3P Fixed Version
ABW40...50
Front view
Operating panel
center
ABW40...50
Top view
Fixing hole
ABW40...50 ABW40...50
Side view Insulation Horizontal terminals
barrier
Dimensions (mm)
ABW40...50
Front view
Operating panel
center
ABW40...50
Bottom view
ABW40...50 ABW40...50
Side view Horizontal terminals
Disconnected & Test positions
Connected position
Arc extinguishing chamber
Insulation
barrier
Fixing hole
Dimensions (mm)
ABW63 – 3P Fixed Version
ABW63
Front view
ABW63
Top view
Fixing hole
ABW63 ABW63
Side view Horizontal terminals
Insulation
barrier
Dimensions (mm)
ABW63 – 3P Withdrawable Version
ABW63
Front view
ABW63
Bottom view
ABW63 ABW63
Side view Horizontal terminals
Disconnect and test positions
Connected position
Arc extinguishing chamber
Insulation
barrier
Fixing hole
Dimensions (mm)
ABW16 - 4P Fixed Version
ABW16 ABW16
Front view Top view
385
280
85 85 85
150 50
Operating panel
Operating
center
panel
center
45
25
300
165
270
320
20
4- Ø14Fixing
4-Ø14 Mounting
holeHole
35
20
12 12 415
250 165
439 439
ABW16 ABW16
Side view Horizontal terminals
90
Insulation
30
barrier
15
15
25
50
15
270
2-2-Ø13
Æ13
118
133
15
67
59.5
35
65 20 165 45
295 32.5
Dimensions (mm)
ABW16 - 4P Withdrawable Version
ABW16 ABW16
Front view Bottom view
Operating panel center 85 85 85
42.5 167 50
115
430
200
85 260 85 260
419 345
6- Ø13 Fixing hole
ABW16 ABW16
Side view Horizontal terminals
90
50
Insulation
barrier
25
2- Ø13
15
270
350
133
41 18
97
6
60 200 115
10 375 38.5
6- Ø13 Fixing hole
Dimensions (mm)
ABW20...32 - 4P Fixed Version
ABW20...32 ABW20...32
Front view Top view
493
304 189 115 115 115
280 75
Operating panel
center
45
25
165
300
270
320
20
4- Ø14 Fixing hole
20
35
523
12 319 204 12
547
547
ABW20...32 ABW20...32
Side view Horizontal terminals
90 30
15
Insulation
barrier
15
25
75
25
20
270
3- Ø13
113
133
57 20
67
35
65 20 165 45
295 32.5
Dimensions (mm)
ABW20...32 - 4P Withdrawable Version
ABW20...32 ABW20...32
Front view Bottom view
115
430
200
375 375
ABW20...32 ABW20...32
Side view Horizontal terminals
Disconnected & Test positions 34
Connected position
50
15
15 55
90
Insulation
barrier
25
75
25
20
270
350
133
3- Ø13
97
41 18
6
60 200 115
10 375 38.5
6- Ø13 Fixing hole
Dimensions (mm)
ABW40...50 - 4P Fixed Version
ABW40...50
Front view
765
280
150
Operating panel
center
300
270
380
35
95
80
60
12 630 165 12
819
ABW40...50
Top view
190 190 190
125
45
165
20
795
819
ABW40...50 ABW40...50
Side view Horizontal terminals
90
Insulation
34
barrier 15
15
20
70
25
20
270
125
193
25
83
25
70 20
25
97
95
42 20
5- Ø13
65 20 165 45
295 67.5
Dimensions (mm)
ABW40...50 - 4P Withdrawable Version
ABW40...50
Front view
232.5
Operating panel center
460
260 205 260
799
ABW40...50
Bottom view
190 190 190
125
115
200
ABW40...50 ABW40...50
Disconnected & test
Connected
Side view Horizontal terminals
50
15 55 34
90 15
Insulation
barrier
20
25
110
70
125
30
A
25
270
20
193
380
83
133
25
25
110
41 18
97
5- Ø13
42
36
200 115
10 375 63.5
6-Ø 13 Fixing hole
Dimensions (mm)
ABW63 - 4P Fixed Version
ABW63
Front view
981
792 189
280
Operating panel
center
300
270
380
35
95
80
60
12 807 204 12
1035
ABW63
Top view
Ø )L[LQJ+ROH
ABW63 ABW63
Side view 90 Horizontal terminals
Insulation 34
barrier
15
15
20
70
25
270
20
193
25
83
150
25
70 20
25
97
95
42 20
18
25
65 20 165 45
295 67.5
6-Ø 13
Dimensions (mm)
ABW63 - 4P Withdrawable Version
ABW63
Front view
301.5
Operating panel center
460
260 343 260
1015
4-Ø13 Fixing hole
ABW63
Bottom view
244 244 244
150
115
200
ABW63 ABW63
Side view Horizontal terminals
Didsconnected & test
Connected
50 34
15 55 15
90
Insulation
barrier
25
20
25
110
70
150
25
A
270
20
25
193
380
83
25
110
41 18
6- Ø13
97
42
36
200 115
10 375 63.5
6-Ø 13 Fixing hole
Dimensions (mm)
Panel Cutout - Fixed Version
ABW16~32
ABW40~63
Dimensions (mm)
Panel Cutout - Withdrawable Version
ABW16
Door frame
(Panel cutout)
ABW20~32
Door frame
(Panel cutout)
(Panel cutout)
ABW40~50
Door frame
(Panel cutout)
(Panel cutout)
ABW63
Door frame
(Panel cutout)
(Panel cutout)
Dimensions (mm)
Minimum Distances
Dimensions (mm) A B C D E F G H
ABW-ZCT-120 120 45 225 180 210 20 55 35
B
F02
ABW-ZCT-200 200 53 310 260 286 20 70 35
A
C
Connections
ABW-ZCT Circuit Breaker ABW
a d
b c
Terminal "b" Terminal "E1"
Terminal "c" Terminal "E2"
F G
D
H
E