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በብረታብረትና ኢንጅነሪንግ ኮርፖሬሽን

ሕብረት ማኑፋክቸሪንግና ማሽን ግንባታ


ኢንዱስትሪ

Job order and document review format (Form No. QMS/OP/01)


Product Customer Job Or. Cost Availability of Delivery Remark
S/N description/item No. sheet documents date
to be checked No. Available Not
available

Delivered by/on_________________ Reviewed by/on: ________________


(PPC) (Shop Mgr)

QMS. OPERATIONAL MANUAL FORM 111


በብረታብረትና ኢንጅነሪንግ ኮርፖሬሽን
ሕብረት ማኑፋክቸሪንግና ማሽን ግንባታ
ኢንዱስትሪ

Product status control Format (Form No. QMS/OP/02)


S/N Item Description Customer Qty Status Delivery Remark
Blanking M/c Inspec Finished date
preparation process tion

Checked by (Team leader) __________________ Signature: ________________ Date: __________________

Date________________
No. _______________

QMS. OPERATIONAL MANUAL FORM 112


በብረታብረትና ኢንጅነሪንግ ኮርፖሬሽን
ሕብረት ማኑፋክቸሪንግና ማሽን ግንባታ
ኢንዱስትሪ

5.3Transfer slip form (Form No.QMS/OP/03)

Transfer from: _______


Part description J.O. No Cost sheet OPRN Contract
S/N Customer Transferredto:_______
No No. No.
Qty Remark

Transferred by: Inspected by: ___________ Received by:____________


______________ (Inspector) (PPC/store keeper)
(PPC) Signature: __________ Signature: ---------------------
Signature:________________ Date: _______________ Date: ---------------------------
Date : ___________________

Copy distribution: Transferring and Receiving PPC/Store, Operation PPC

QMS. OPERATIONAL MANUAL FORM 113


በብረታብረትና ኢንጅነሪንግ ኮርፖሬሽን
ሕብረት ማኑፋክቸሪንግና ማሽን ግንባታ
ኢንዱስትሪ

Inspection/test data recording &information transfer form (Form no. QMS/OP/04)


Item Description Customer Job order Cost sheet No. Machine(s) code:
____________ _______________ Number: ________________ __________________
_____________

Conforming

Non conforming
S/N Performed Parameters Requireme Actual Corrective Workers’ Inspectors
Activities to be nt action to name& name&
checked eliminate signature signature
defects if any

Remark/Feedback __________________________________________________________

Checked by ( Q.C)__________________ Signature: ____________________ Date:________________


Accepted by (Owner)________________Signature______________________Date_________________

Copy distribution: Factory QC, Archive

QMS. OPERATIONAL MANUAL FORM 114


በብረታብረትና ኢንጅነሪንግ ኮርፖሬሽን
ሕብረት ማኑፋክቸሪንግና ማሽን ግንባታ
ኢንዱስትሪ

Daily performance controlling format (Form No, QMS/OP/05)


Work shop _________________ Shift ____________________

Machinist Activity /Type Job Reason for Corrective


S/ Name of operation O.No. Target Actual % discrepancy actions taken
N Performed
(Root cause) if nay

Prepared By: ______________ Approved By: _______________


(PPC) (Team leader/Supervisor)
Signature: ___________ Signature: ______________
Date: _______________ Date: __________________

5.6 Daily scheduling format (Form No. QMS/OP/06)


Type of machine: __________________________

QMS. OPERATIONAL MANUAL FORM 115


በብረታብረትና ኢንጅነሪንግ ኮርፖሬሽን
ሕብረት ማኑፋክቸሪንግና ማሽን ግንባታ
ኢንዱስትሪ

S/N Product Customer Risk Target (PCS) Estimate Man power Cumulative Remark
Description level d M/c Title and Estimated Time
time
Per Per Title Estimated
(Min)
unit Batch Time(Min)

Prepared By (shop manager) __________________

Signature: ____________________

Date: _______________________

Checked By (Factory Mgr) ____________________

Signature: _________________________

Date: ___________________________
Copy distribution: Shop manager, Archive

QMS. OPERATIONAL MANUAL FORM 116


በብረታብረትና ኢንጅነሪንግ ኮርፖሬሽን
ሕብረት ማኑፋክቸሪንግና ማሽን ግንባታ
ኢንዱስትሪ

Daily labor and machine hour recording format (Form no. QMS/OP/07)

Shop :_______________
Title(grade)

S/N Employee Work performed Job Product Qty Labor hour (hrs) Machine Hour (hrs)
Name order code

M/c code
Effective

Effective
Number

Reason

Reason
Idle

Idle
Remark: _______________________________________
Prepared By: __________________________ Approved By: _________________
(PPC/Team leader) (Shop mgr)
Signature): ____________ Signature: _________
Date: ________________ Date: _____________

Legend
1 WAITING FOR Wm 5 POWER PI
MATERIAL INTERRUPTION
2 JOB CHANGE JC 6 MAKE READY MR
3 UNDER MAINTENANCE Um 7 OTHERS OS
MEETING M 8

Daily work progress reporting format(Form No.QMS/OP/08)

QMS. OPERATIONAL MANUAL FORM 117


በብረታብረትና ኢንጅነሪንግ ኮርፖሬሽን
ሕብረት ማኑፋክቸሪንግና ማሽን ግንባታ
ኢንዱስትሪ

Job ordered by/on ___________________ Order accepted by/on____________________

shop: J. O. No. Shift:________________ Cost sheet Date:


___________ No.______ _______ ____________

Target
S/ Product Process Actual used

Actual
N Description description Machine Labor skill Man hours Remark/Vari
ance

(Minute)
Title - From assistant
CodeMachine

Estimated time

Actual Time

technician to
supervisory
pcs Pcs

Remark (Operator/other): Remark (Team leader):


_________________________ ______________________
Data compiled By: Checked By: _______________ Approved By: _______________
_______________ (Team leader) (shop mgr)
(Machinist) Signature: ______________ Signature: ______________
Signature: _______________ Date: __________________ Date: __________________
Date: ___________________

QMS. OPERATIONAL MANUAL FORM 118


በብረታብረትና ኢንጅነሪንግ ኮርፖሬሽን
ሕብረት ማኑፋክቸሪንግና ማሽን ግንባታ ኢንዱስትሪ

S/N Job order Cost sh. Custo Item Deliv. Qty Issue Operations % Starting Finishing Plant Act.t Workers name remark
number No. mer descrpn. date date performanc date&hr date&hr ime ime and grade
e

Prepared By/on (PPC): ______________


Job order registering and follow-up format (Form no. QMS/OP/09)

119
በብረታብረትና ኢንጅነሪንግ ኮርፖሬሽን
ሕብረት ማኑፋክቸሪንግና ማሽን ግንባታ
ኢንዱስትሪ
Part no. Manufacturing process description sheet(Form no. QMS/OP/10) Customer Name

Job O. Ord.Qty Received Qty Drawing No. Title of parts Cost Sheet No
No.

Material Code Material type blank size Contract agreement__________________ Delivery date

OPN Planned time Actual performed Measuring


S/N Operation description Feed RPM Tools used Inspected
. Set up Mach. Total time by tools by
Time Time Time

Prepared by _____________ Checked by Approved by _____________ Remark__________________________________________


_____________ ____________________________________________

2. The claim on the rejected piece from production sections is invalid, if it is raised after 3 days of Inspector’s decision.

QMS. OPERATIONAL MANUAL FORM 120


በብረታብረትና ኢንጅነሪንግ ኮርፖሬሽን
ሕብረት ማኑፋክቸሪንግና ማሽን ግንባታ
ኢንዱስትሪ
Customer needs transferring form(Form no. /QMSOP/11)
Reviewed/Confirmed Cost Delivered By Received By Expected
Selling Additional
S/N Customer Needs/ Sheet Name & Name & Delivery Remark
Price Ideas if any
Specification No. Position Position Date

Prepared by on _________________ Approved by: _________________


(Sales Engineer) Head of marketing dept.

Copy distribution

1st – Marketing
2nd – Operation
3rd – Finance & Property Administration

Customer needs releasing form(Form no. QMS/OF/OP/12)

CUSTOMER REFERENCES IF ATTACHED


Customer Needs Described/ Additional Ideas If Operation’s PPC
S/N Factory PPC Remark
Specification Any Bearer

QMS. OPERATIONAL MANUAL FORM 121


በብረታብረትና ኢንጅነሪንግ ኮርፖሬሽን
ሕብረት ማኑፋክቸሪንግና ማሽን ግንባታ
ኢንዱስትሪ

Signature ________ Signature ________


Date ___________ Date ___________
Copy distribution
1. Operation head 2. Department manager

Product packing list/Assembly Itemschecking form(Form no.QMS/OP/13)

Status
S/N Itemdescription/Specification Part No. Qty UM Complete Not Remark
Complete

QMS. OPERATIONAL MANUAL FORM 122


በብረታብረትና ኢንጅነሪንግ ኮርፖሬሽን
ሕብረት ማኑፋክቸሪንግና ማሽን ግንባታ
ኢንዱስትሪ

Provided by: Accepted by:


name _________________ name __________________________
Signature ______________ Signature _______________________
Date __________________ Date ___________________________
Copy distribution
1. Providing department 2. Accepting department

Internal Job request form(Form no. QMS/OP/14)

N/N Description of work to be done U/M QTY Remark

QMS. OPERATIONAL MANUAL FORM 123


በብረታብረትና ኢንጅነሪንግ ኮርፖሬሽን
ሕብረት ማኑፋክቸሪንግና ማሽን ግንባታ
ኢንዱስትሪ

Requested by ______________________ Approved by _________________ Accepted By ________________


Date _________________________ Date ___________________ Date ___________________
Time ________________________ Time __________________ Time __________________
Signature_________________________ Signature _____________________ Signature _________________

QMS. OPERATIONAL MANUAL FORM 124


በብረታብረትና ኢንጅነሪንግ ኮርፖሬሽን
ሕብረት ማኑፋክቸሪንግና ማሽን ግንባታ
ኢንዱስትሪ
Production progress report form (Form no. QMS/OP/15)
Prepared by____________________ Checked by_____________________ Approved by_______________________
Signature_____________________ Signature_____________________ Signature_______________________
Date_____________________

last week progress


production order

type of operation
estimate finished

current progress
Cost sheet No.
Job order No.

% in fraction
delivery date

next process
not started
order date

on process
Customer

total Qty

finished
Types of

date
No.
S/n

Remark
product

                                     
                                     
                                     
                                     
                                     
                                     
                                   
                                     

                                   
Date_____________________ Date_______________________

Copy distribution
1. Operation head 2. Shop manager

QMS. OPERATIONAL MANUAL FORM 111


በብረታብረትና ኢንጅነሪንግ ኮርፖሬሽን
ሕብረት ማኑፋክቸሪንግና ማሽን ግንባታ
ኢንዱስትሪ

Internal jobs/Actual labor & material used reporting form (Form no. QMS/OP/16)

S/N Task description Requesting Factory/ Material Qty Job order Cost sh. Time Worker No. of
Unit/Customer used No. No. Grade Workers
Planned Actual

Prepared by ______________________________Approved by _____________________________ Received by ___________________________


Signature______________________________ Signature ____________________________Signature ___________________________
Date______________________________Date ____________________________Date ____________________________

Copy distribution
1. Service Providingdepartmentt 2. Requesting/department/Customer 3. Marketing4. Finance and logistics/cost and budget

QMS. OPERATIONAL MANUAL FORM 112


በብረታብረትና ኢንጅነሪንግ ኮርፖሬሽን
ሕብረት ማኑፋክቸሪንግና ማሽን ግንባታ
ኢንዱስትሪ

Sample receiving form (Form no QMS/MASD/01)


ተ/ቁ የቃውዓይነት መለኪያ ብዛት መግለጫ
S/N Description U/M Qty Remark

QMS. OPERATIONAL MANUAL FORM 113


በብረታብረትና ኢንጅነሪንግ ኮርፖሬሽን
ሕብረት ማኑፋክቸሪንግና ማሽን ግንባታ
ኢንዱስትሪ

Request receiving form(form no.QMS/MASD/02)


Customer name:-_____________________________________________

Description:-
_______________________________________________________________________________________________________________
_______________________________________________________________________________________________________________
_______________________________________________________________________________________________________________
_______________________________________________________________________________________________________________
_______________________________________________________________________________________________________________
_______________________________________________________________________________________________________________
_______________________________________________________________________________________________________________
_______________________________________________________________________________________________________________
_______________________________________________________________________________________________________________
_______________________________________________________________________________________________________________
_______________________________________________________________________________________________________________
_______________________________________________________________________________________________________________
_______________________________________________________________________________________________________________
_______________________________________________________________________________________________________________
_______________________________________________________________________________________________________________
_______________________________________________________________________________________________________________
________________________________________________________________________________________________________

Name of contact person____________________________

Date_________________________ Sign____________________________

QMS. OPERATIONAL MANUAL FORM 114


በብረታብረትና ኢንጅነሪንግ ኮርፖሬሽን
ሕብረት ማኑፋክቸሪንግና ማሽን ግንባታ
ኢንዱስትሪ
Bill of material form(form no. QMS/MASD/03)
CUSTOMER:___________________________________________________
WORK SHOP :_______________________________________________
          JOB. No.OPRN_____________.
Reviewed/Confirm Selling
PR.N Cost Sheet Attachment OPERATION
S/N Customer Needs/ Customer Name ORDERED s U/M
Qty. Price Remark
S/ BMLEST. Title of OCODE Material
No. DIMENSION befor
N
Specification
REQ No. No. Type KG.
PCS. WORKERS GRADE   vat.
       
part TOTAL KG
           
  TOTAL ACTUAL/   WORK TIME
PLAN  

                             
 
                                                
                                
                              
                              
                 
             
                   
           
                               
                
                                
                              
                                                
             
                   
           
                             
             

Prepared by ________________________
Prepered Received by__________________________
by _______________________________ Approved by________________________
Checked by/on ________________________________ Approved
by _____________________________
Copy distribution:-
1st – Operation 2nd – Contract preparation & product follow up 3rd – Customer service and
promotion BILL
of
material & cost estimation form(form no. QMS/MASD/04)

QMS. OPERATIONAL MANUAL FORM 115


በብረታብረትና ኢንጅነሪንግ ኮርፖሬሽን
ሕብረት ማኑፋክቸሪንግና ማሽን ግንባታ
ኢንዱስትሪ

Job order form(form no. QMS/MASD/05)

JOB ORDER NO. ________________________ NO. __________________


PRODUCTION NO. _______________________ DATE _________________
COST CENTER __________________________
MATERIAL COST JOB
LABOUR COST TOTAL
MANUFACTURING COST
S/N TYPE OF PRODUCT QTY OVER HEAD COST
FACTORY
SHEET
COST
KG. U/P AMOUNT HOUR RATE TOTAL NO.
                       
                       
                       
                       
                       
                       
                       
                       
                     
                       
                       
                       
                       
                       
                       
                       
                       
                       

QMS. OPERATIONAL MANUAL FORM 116


በብረታብረትና ኢንጅነሪንግ ኮርፖሬሽን
ሕብረት ማኑፋክቸሪንግና ማሽን ግንባታ
ኢንዱስትሪ
Prepared by _____________________ Checked by __________________ Approved by ________________

Price estimation form( form no. QMS/MASD/06)

TOTAL
UNIT PRICE
MATERIAL SELLING CUSTOMER
S/N DESCRIPTION DIAMENSION U/M BEFORE REFERENCE
TYPE PRICE BEFORE NAME
TAX
TAX
                 
                 
               
                 
                 

QMS. OPERATIONAL MANUAL FORM 117


በብረታብረትና ኢንጅነሪንግ ኮርፖሬሽን
ሕብረት ማኑፋክቸሪንግና ማሽን ግንባታ
ኢንዱስትሪ
Prepared APPROVED
by_______________________ Checked by_________________ BY_______________________

Job cost form(form no. QMS/.MASD/07)


JOB No. OPRN-
PRODUCTION ________________________
______________
COST CENTER
DIEMENSION ________________________
_____________
CLIENT NAME ________________________
DELIVERY DATE
QUANTITY ___________________________
____________
Qty
S/N DESCRIPTION U/M AMOUNT REMARK

1 DIRECT MATERIAL              
                 
                 
                 
  SUB TOTAL              
2 DIRECT LABOUR   HOUR RATE/HR        
                 
                 

  SUB TOTAL
DIRECT MATERIAL &
3              
LABOUR TOTAL
Manufacturing Overhead Cost              
  Total Factory Cost              
  Selling & Adm. Overhead Cost              
  Total Cost              
  Profit Margin              
  Selling Price Before Tax              
PREPARED BY _________________CHECKED BY____________ APPROVED BY__________________

QMS. OPERATIONAL MANUAL FORM 118


በብረታብረትና ኢንጅነሪንግ ኮርፖሬሽን
ሕብረት ማኑፋክቸሪንግና ማሽን ግንባታ
ኢንዱስትሪ

Performa gathering form(Form no. QMS/MASD/08)

Date______________
PI No._____________
To:_________________________________

Address:
SI # Item Code Description Unit Quantity Rate Amount

Amount in words: Sub Total


VAT(15%)

Grand Total

Payment:___________________________

Payment terms: _____________________

Validity:____________________________

Prepared by______________

QMS. OPERATIONAL MANUAL FORM 119


በብረታብረትና ኢንጅነሪንግ ኮርፖሬሽን
ሕብረት ማኑፋክቸሪንግና ማሽን ግንባታ
ኢንዱስትሪ

Goods Receiving note (GRN) copy pad.(QMS/MMD/01)

Letter of credit No----------------------- Date---------------------------------------


Suppliers Invoice No---------------- purchase requisition No----------------
Transferring unit---------------------- Purchase order No----------------------
Receiving store------------------------- Letter of credit No-----------------------

S/N Item code No Description U/M QTY P/U Total value Remark
Received

Prepared by------------------------- ------------- Approved by------------------------ ----------------


Copy Distribution
Original copy—accounts (white)
1stcopy_____Cost (Pink)
2ndcopy_____purchases/store control (Yellow)
3rdcopy_____storekeeper (Blue)
4thcopy_____Pad (Green)

QMS. OPERATIONAL MANUAL FORM 120


በብረታብረትና ኢንጅነሪንግ ኮርፖሬሽን
ሕብረት ማኑፋክቸሪንግና ማሽን ግንባታ
ኢንዱስትሪ

Goods Receiving and Issuing voucher (GRIV) copy pad(form no. QMS/MMD/020

Supplier_____________________ Purchase Requisition No________ Date_______________

Supplier No__________________ Store requisition No__________ Department__________________


S/N Item U/M Qty P/U Total Remark
Description
code No Received

Listed No____ Approved by_________________


Checked and received by( Store keeper)__________________ Received by _____________________
Copy distribution
Original copy (White) _Accounts
1st copy (pink)_______ Purchase
2nd copy (Yellow)____Requisitioning dept
3rd copy (Green)____stock recording/Account
4th copy (Blue)_____Pad

QMS. OPERATIONAL MANUAL FORM 121


በብረታብረትና ኢንጅነሪንግ ኮርፖሬሽን
ሕብረት ማኑፋክቸሪንግና ማሽን ግንባታ
ኢንዱስትሪ

Store Issue Voucher (SIV) copy pad(form no. QMS/MMD/03)

Issued To_______________________ Date_________________


Cash sales Invoice No______________ Delivery order No_____________
Credit Sales Invoice No____________ Requisition No_______________

S/N Item code No U/M Qty P/U Total price Accounts code
Description

Prepared by store keeper (Issuer) Approved by. Received the above goods.
Name______________ Name____________ Name__________________

Sign___________ Sign__________ Sign____________


Distribution
Original copy(white)_Finance
1st copy(Yellow)_Marketing
2nd copy(Green)_Stock
3rd copy(Pink)___store
4th copy (Blue)__Pad

QMS. OPERATIONAL MANUAL FORM 122


በብረታብረትና ኢንጅነሪንግ ኮርፖሬሽን
ሕብረት ማኑፋክቸሪንግና ማሽን ግንባታ
ኢንዱስትሪ

Store requisition (SR) copy pad(form no. QMS/MMD/04)

Issued To_______________________ Date_________________


Cash sales Invoice No______________ Delivery order No_____________
Credit Sales Invoice No____________ Requisition No_______________

S/N Item code No U/M Qty P/U Total price Accounts code
Description

Prepared by store keeper (Issuer) Approved by. Received the above goods.
Name______________ Name____________ Name__________________

Sign___________ Sign__________ Sign____________


Distribution
Original copy(white)_Finance
1st copy(Yellow)_Marketing
2nd copy(Green)_Stock
3rd copy(Pink)___store
4th copy (Blue)__Pad

QMS. OPERATIONAL MANUAL FORM 123


በብረታብረትና ኢንጅነሪንግ ኮርፖሬሽን
ሕብረት ማኑፋክቸሪንግና ማሽን ግንባታ
ኢንዱስትሪ

Bin cards(form no. QMS/MMD/05)

Remark
Date Item description Voucher Received Issued Balance Initials
No

QMS. OPERATIONAL MANUAL FORM 124


በብረታብረትና ኢንጅነሪንግ ኮርፖሬሽን
ሕብረት ማኑፋክቸሪንግና ማሽን ግንባታ
ኢንዱስትሪ
Incoming material inspection form(form no. QMS/MMD/06)

S/N Description of items Invoice QTY U/ Cost/u P.R.No P.O.No Supplier


No M nit

Requested by_______________________Signature_________________Date__________________
Inspection Result
Acceptance Criteria
Reason For acceptance

Reason for rejection

Accepted Qty___________Rejected Qty____________-


Comments given to accept the rejected
qty by responsible person
Name_____________________Signature_____________Date______________
Collaborated By
Name____________________Signature_____________Date________________
Inspected by
Name____________________Signature_____________Date________________
Approved by
Name____________________signature______________Date_______________

Note: P.O.and other purchase requirements shall be attached with this form.

QMS. OPERATIONAL MANUAL FORM 125


በብረታብረትና ኢንጅነሪንግ ኮርፖሬሽን
ሕብረት ማኑፋክቸሪንግና ማሽን ግንባታ
ኢንዱስትሪ

Purchase finance request form( form no. QMS/MMD/07)

lØ`___________ k”_______________

KóÓ”e“ ”w[ƒ ›e}ÇÅ` NLò

¾Ó H>XwÖÁm (Purchaser )EeU -----------------------------------------------------------

Ó ¾T>²ÒÏKƒ :- É`σeU----------------------------------------------------------------

-ÓKcweU-------------------------------------------------------------------

}ÖnT>¨< ¡õM-------------------------------------------------------------------------------------

¾ÓðnÉ :- nK-Ñ<v¯@ -lØ`---------------

-k”-----------------

ÅwÇu? lØ`----------------

k”------------------

K?L-----------------------------------------------------------

Ñ”²u<

QMS. OPERATIONAL MANUAL FORM 126


በብረታብረትና ኢንጅነሪንግ ኮርፖሬሽን
ሕብረት ማኑፋክቸሪንግና ማሽን ግንባታ
ኢንዱስትሪ
¾}Ö?¾kuƒ U¡”¾ƒ---------------------------------------------------------------------------------------------------

¾Ñ”²u< SÖ”--------------------------/------------------------------------------------------------------------------------------

ÖÁm¨< Ø

QMS. OPERATIONAL MANUAL FORM 127


በብረታብረትና ኢንጅነሪንግ ኮርፖሬሽን
ሕብረት ማኑፋክቸሪንግና ማሽን ግንባታ
ኢንዱስትሪ
Át¨<” ÁìÅk¨<HLò

eU------------------------ eU-----------------------
ò`T------------------- ò`T-------------------
k”------------------- k”-----------------

}/l ´`´` H>dw ¾Ñ”²u< SÖ”


w` d

ÉU`

ŸLà u}²[²[¨< ¾¨ÜSÅw Sc[ƒ w`--------------------/----------------------------------------------------------------

---------------------------------------------------------------uu˃eLKS¡ðM ÉLM::

u˃eKS•\ Á[ÒÑÖ¨<

eU--------------------------
ò`T-----------------------
k”----------------------

Request for quotation form(form no. QMS/MMD/08)

QMS. OPERATIONAL MANUAL FORM 128


በብረታብረትና ኢንጅነሪንግ ኮርፖሬሽን
ሕብረት ማኑፋክቸሪንግና ማሽን ግንባታ
ኢንዱስትሪ

Ser.No---------------------------
Date----------------------------

To-----------------------------------------------------------------------------
We are interested in purchase of the following materials. Please quote us your terms and delivery date

S/N Description of material QTY Quality Required Date of delivery Price Remarks

Faithfully Yours.
On behalf of HMMBI: Name ________________________signature____________Date________

Suppliers Comparing Form(form no. QMS/MMD/09)

S/N Name of Suppliers Description of material Qty U/M U/P Delivery T/P Quality
period With
VAT

QMS. OPERATIONAL MANUAL FORM 129


በብረታብረትና ኢንጅነሪንግ ኮርፖሬሽን
ሕብረት ማኑፋክቸሪንግና ማሽን ግንባታ
ኢንዱስትሪ

Suppliers evaluation and selecting form(forms used. QMS/MMD/10)

QMS. OPERATIONAL MANUAL FORM 130


በብረታብረትና ኢንጅነሪንግ ኮርፖሬሽን
ሕብረት ማኑፋክቸሪንግና ማሽን ግንባታ
ኢንዱስትሪ
S/ Name of Bidders Description of Qty U/M Quality Del. P/U
N Material period

Grand Total
¾Ó ›ðéçU

Execution of purchase

u}Ý^Œ‹ ¨<ÉÉ` LÃ

¾}Sc[} ¾¢T>+ ¨<d’@

Selection by committee based on

Bidders Competition.

ÑuÁ¨<” }²ª¨<a uSð}i L

QMS. OPERATIONAL MANUAL FORM 131


በብረታብረትና ኢንጅነሪንግ ኮርፖሬሽን
ሕብረት ማኑፋክቸሪንግና ማሽን ግንባታ
ኢንዱስትሪ
à ¾}Sc[}

Based on Market Survey

K?L
Other means
-----------------------------------------------------------------------------------------
--------------------------------------------------------

¾¢T>} ›vLƒ ÑuÁ¨<” ¾ð}g< ›vLƒ uK?L


Committee members Market survey members Other means.
eUò`T eU ò`T eUò`T
Name Sign. Name Sign. Name Sign.
1.------------------------------------ 1---------------------------------------------- 1.-----------------------------------------
2.----------------------------- 2---------------------------------------------- 2.----------------------------------------
3---------------------------------------- 3---------------------------------------------- 3.-----------------------------------------

¾Ó ¡õMHLò ¾Ó¡ õMHKò ¾Ó ¡õMHLò


Purchase head approval Purchase head Approval Purchase head Approval
Name---------------------------------- Name------------------------------ Name---------------------------
Sign.---------------- Sign.---------------------- Sign.-------------
Date--------------- Date---------------- Date----------

Purchase order form(form no. QMS/MMD/11)

QMS. OPERATIONAL MANUAL FORM 132


በብረታብረትና ኢንጅነሪንግ ኮርፖሬሽን
ሕብረት ማኑፋክቸሪንግና ማሽን ግንባታ
ኢንዱስትሪ

K ------------------------------------------------------------k”----------------------------
To (Supplier) Date
›É^h ------------------------------------------------------- ¾Ó T²¹ lØ`----------
Address P.O.No
¾›ŸóðM G<’@------------------------------------------

Terms of reference

Your quotation number --------- has been accepted .please supply the following goods according to the terms
and conditions mentioned below.
¾°`e ›p`xƒ }S^ßeKJ’ kØKA u}²[²[¨< G<’@”Ç=Ák`u<”ÖÃnK”::

}/l SKÁlØ` ¾°n¨< ´`²` Te[Ÿu=Á Ñ>²? w³ƒ SKŸ=Á Á”Æ ªÒ ÖpLL ªÒ
S/N Code Mat. Description Del.period Qty U/M Unit price Total price

Total
u›G´------------------------------------------------------------------------------------------- Vat 15%
In words ------------------------------------------------------------------------------------------------- Grand total

ÁçÅk¨< Á[ÒÑÖ¨< ¡õÁ¨<” ¾ðçS¨<


Authorized by Approved by Payment performed by
Name--------------------- Name----------------------- Name-------------------------
Signature------------ Signature--------------- Signature----------------
Date---------------- date------------------- Date--------------------
}[Ÿu=
Reciever
Name-----------------------------
Signature------------------------
Date---------------------

Vacancy Notice (Internal/External)(QMS/HRD/01)

QMS. OPERATIONAL MANUAL FORM 133


በብረታብረትና ኢንጅነሪንግ ኮርፖሬሽን
ሕብረት ማኑፋክቸሪንግና ማሽን ግንባታ
ኢንዱስትሪ

VACANCY NOTICE

Hibret Manufacturing and Machine Building Industry /HMMBI/ wants to hire qualified and experienced
professional listed here under. There fore, interested applicants are invited to apply:

 Job Title …………………………………..………………………


 Grade……………………………………………………..…………
 Salary……………………………………………………..………
 Minimum Requirement ……………………………………..
………………………………………
………………………………………
………………………………………
 Required quantity…………………………………………………
 Place of work …………………………………………….………
 Term of employment …………………………………………….
 Registration Date…………………………
 “ Place ……………………………
With regards,

Personnel Administration

Eligible Job Applicant Registration Form(QMS/HRD/02)


QMS. OPERATIONAL MANUAL FORM 134
በብረታብረትና ኢንጅነሪንግ ኮርፖሬሽን
ሕብረት ማኑፋክቸሪንግና ማሽን ግንባታ
ኢንዱስትሪ

1. Applicants’ Full name ________________________


2. Age _____________________________________
3. Sex _____________________________________
4. Educational level ___________________________
5. Profession ________________________________
6. GPA (For Fresh External Applicants Only) ________
7. Total Work Experience ______________________

Organization title From - To Total years Remark

8. Vacant Post _________________________


9. Attached documents in number __________ in figure _________________
10. List of documents submitted ______________________________
10.1 __________________________________
10.2 ________________________________
10.3 ________________________________
11. Address Tel. P.O. Box E-mail
______________ ____________ ______________
______________
________________________ ____________________
Applicant’s Signature Date

QMS. OPERATIONAL MANUAL FORM 135


በብረታብረትና ኢንጅነሪንግ ኮርፖሬሽን
ሕብረት ማኑፋክቸሪንግና ማሽን ግንባታ
ኢንዱስትሪ

Employment Contract Agreement Format(QMS/HRD/03)

QMS. OPERATIONAL MANUAL FORM 136


በብረታብረትና ኢንጅነሪንግ ኮርፖሬሽን
ሕብረት ማኑፋክቸሪንግና ማሽን ግንባታ
ኢንዱስትሪ

Job Summary of dep’t /Division


___________________________________________________________________________________
JOB DESCRIPTION
1. Job Title------------------------------------------------------------
2. Grade--------------------------------------------------------------
3. Department------------------------------------------------------
4. Reports to-------------------------------------------------------
5. Work Place------------------------------------------------------
6. Responsibilities:
6.1. _______________________________________________________
6.2. _______________________________________________________
JOB SPECIFICATION

Job Title:-------------------------------------------------------------------------
Grade-----------------------------------------------------------------------------
Requirements

Academic/Educational Status

Profession /Area of study

Experience

Special Skills

Physical and Emotional conditions

QMS. OPERATIONAL MANUAL FORM 137


በብረታብረትና ኢንጅነሪንግ ኮርፖሬሽን
ሕብረት ማኑፋክቸሪንግና ማሽን ግንባታ
ኢንዱስትሪ

QMS. OPERATIONAL MANUAL FORM 138


በብረታብረትና ኢንጅነሪንግ ኮርፖሬሽን
ሕብረት ማኑፋክቸሪንግና ማሽን ግንባታ
ኢንዱስትሪ

Candidates Vacancy Application Form(QMS/HRD/08)

QMS. OPERATIONAL MANUAL FORM 139


በብረታብረትና ኢንጅነሪንግ ኮርፖሬሽን
ሕብረት ማኑፋክቸሪንግና ማሽን ግንባታ
ኢንዱስትሪ
Job position/title: Job id/grade: Number
______________________
___________________ required:
________
________
_
S/N Competency Records

Documents not

Current Address
Sex

Registered Date
Applicant Full Name

Education * Level Of

Field Of Study

Attended
Experience

Training
Work

/ Special Skills
(Years)

Submitted, if any
Registered By :____________
(Personnel Officer)
Signature:_______________
Date:___________________

New employ detail induction QMS/HRD/13

QMS. OPERATIONAL MANUAL FORM 140


በብረታብረትና ኢንጅነሪንግ ኮርፖሬሽን
ሕብረት ማኑፋክቸሪንግና ማሽን ግንባታ
ኢንዱስትሪ
S/n

DESC R IP TIONS OF EMP LOYEE OR IENTATION & INDUC TION


Discussed in brief about: Yes No
1 Over view of the organization
1.1 History of the company establishment
1.2 Organizational structure
1.3 Vision, mission, and value of MEC
1.4 Vision, mission, and value of HMMBI
2 Company policy & procedures
2.1 Working hours of duties, flexible working (Shift system), on call, tea breaks, meal period
2.2 Working time record method/or attendance (i.e. Punch, attendance sheet if the work place is not in the
main campus)
2.3 Pay policy (Method& time of payment, &deductions)
2.4 Application for leave & types of leave entitlement
2.5 Transfer of employees permanently & temporary.
2.6 Travel expenses & time for claims
2.7 Right & obligations of the employee (Personal policy: what new employees can expect of the
company and what it expects of them)
 Disciplinary
 Grievance handling

2.8 Notice of termination of employment

2.9 Allowance
3 Employees’ compensation & Welfare

4 Promotion
4.1 Career development & opportunities for promotion:
 Based on the appraisal system and standards of performance (working with objectives)
 Performance review procedures

5 Information exchangement source


6 Physical facilities
6.1 Physical facilities: cafeteria, washrooms, parking lot, Toilets, health center (clinic) etc.
7 Health & safety
7.1 Healthy reporting procedures & policies
7.2 Safety procedures & policies
8 Training & Development policy
9 Tour of company facilities: Location of workshop, departmental, photocopies, cafeteria,
conference room, training hall, store, toilets, clinic, puncher, fax machines, receptionist&
telephone operators, introduced concerned bodies & others.
10 Factorial Orientation

QMS. OPERATIONAL MANUAL FORM 141


በብረታብረትና ኢንጅነሪንግ ኮርፖሬሽን
ሕብረት ማኑፋክቸሪንግና ማሽን ግንባታ
ኢንዱስትሪ
10.1 Factorial orientation (by the Department, or immediate supervisor)
 Departmental objectives
 Departmental procedure & functions
 Model of supervision, managerial process and Report structure
 Job descriptions and work duties
 The appraisal system and standards of performance career development and opportunities for
promotion
 Roles of staff teams and sections
 Use of equipment (fax, digital sender, photocopiers, machineries, raw materials…)
 Information Resource
 Departmental filing system
 Expectation & priorities
 Introduction to staff teams & colleagues

11 Subsequent follow up for final review induction programs


 Follow up (4-6 weeks later) to answer further questions; reviewing key information; and
checking on success of initial job placement during the probationary period of employment
I understand that my signature below indicates that I have read and understand the above statements relevant to my
employment and have received a copy.

Employee's Name Position Signature Date


_____________ ______________ ___________ ______________

I confirm that the above induction program has been completed for the above employee(s)
Personnel Div. Mgr: __________ Training Div. manager :______ Head of Dep’t:____________
Signature:_______
Signature:______ Signature:______
Date:_______
Date:______ Date:_______

QMS. OPERATIONAL MANUAL FORM 142


በብረታብረትና ኢንጅነሪንግ ኮርፖሬሽን
ሕብረት ማኑፋክቸሪንግና ማሽን ግንባታ
ኢንዱስትሪ

Formal letter writing QMS/HRD/14

To: ____________________________
P.O. Box____________________

From: __________________________
P.O.Box: ___________________
Phone:___________________
Date: _______________________

Dear: Sir/Madam

Subject: _____________________________

____________________________________________________________________________________
____________________________________________________________________________________
____________________________________________________________________________________
____________________________________________________________________________________
____________________________________________________________________________________
____________________________________________________________________________________
_________________

Sincerely /Faithfully/Truly Yours

QMS. OPERATIONAL MANUAL FORM 143


በብረታብረትና ኢንጅነሪንግ ኮርፖሬሽን
ሕብረት ማኑፋክቸሪንግና ማሽን ግንባታ
ኢንዱስትሪ

Incoming letter registration QMS/HRD/15

Registration No. Letter date Letter Ref. No. Receiving date Company Name Subject Remark

QMS. OPERATIONAL MANUAL FORM 144


በብረታብረትና ኢንጅነሪንግ ኮርፖሬሽን
ሕብረት ማኑፋክቸሪንግና ማሽን ግንባታ
ኢንዱስትሪ
office writing QMS/HRD/16

Ref.No. _____________________
Date:____________________

To:____________________

Subject:___________________

____________________________________________________________________________
____________________________________________________________________________
____________________________________________________________________________
____________________________________________________________________________
____________________________________________________________________________
____________________________________________________________________________
____________________________________________________________________________
________________

Signature______________

Name_________________
Position_________________

/bg

Enc.

Copy:

QMS. OPERATIONAL MANUAL FORM 145


በብረታብረትና ኢንጅነሪንግ ኮርፖሬሽን
ሕብረት ማኑፋክቸሪንግና ማሽን ግንባታ
ኢንዱስትሪ
Minutes writing QMS/HRD/17

Minutes Place : _______________


“ “ Date: _______________
“ “ Time: _______________

1. Participants
1. ________________ ……………………….……….……. Chair man
2. __________________………………………….…………Member
3. _________________………………………………..……. “
4. __________________…………………………………….Secretary

2. Agenda ፡

2.1 ________________________________________________________
2.2________________________________________________________

3. Main Points & discussions


________________________________________________________
________________________________________________________
4. Proposed decision

5 .Name & Sign. Of participants


1. _____________ ……………………….….….…
2. _____________ …………………………………
3. _____________ ……………………………………

6. Remark

7. Final decision
Name
Signature ______________
Date

QMS. OPERATIONAL MANUAL FORM 146


በብረታብረትና ኢንጅነሪንግ ኮርፖሬሽን
ሕብረት ማኑፋክቸሪንግና ማሽን ግንባታ
ኢንዱስትሪ

QMS. OPERATIONAL MANUAL FORM 147


በብረታብረትና ኢንጅነሪንግ ኮርፖሬሽን
ሕብረት ማኑፋክቸሪንግና ማሽን ግንባታ
ኢንዱስትሪ

Personal file controlling QMS/HRD/18

S/N File/Employee Name Department/Plant Leaflet in the number Receiving Person name Receiving Returned Date & Time
& Signature Date Time Date Time

QMS. OPERATIONAL MANUAL FORM 148


በብረታብረትና ኢንጅነሪንግ ኮርፖሬሽን
ሕብረት ማኑፋክቸሪንግና ማሽን ግንባታ
ኢንዱስትሪ

Clearance sheet (QMS/HRD/19)

Name: Employee ID NO. Job Title: Reason for clearance:


____________ _______________ ____________________ ___________________

As he/She is being released from the company you are requested to identify any loan or Property you may have issued to
him/her.
Authorized by Name: ____________Sig. ____________Date ____________
S/N Position Name Signature Comment
1 Employee Immediate Head
2 Employee Factory or Unit Head
3 Employee Forman/Supervisor (Production)
4 Cashier
5 General Account (Salary Advance )
  - Loan
  - Business advance
6 Finance
7 Consumables & Fixed Asset Store
8 Tools Store (VMER)
9 Tools Store
14 Supply
15 Clinic
16 Personnel Officer
17 G. Service
18 HRD head
19 Archive & Documentation
20 Labor union
21 Civil Personnel
22 HRA HEAD
23 DGM (F&M)
24 DGM (HRAD)
24 DGM (Operation)

QMS. OPERATIONAL MANUAL FORM 149


በብረታብረትና ኢንጅነሪንግ ኮርፖሬሽን
ሕብረት ማኑፋክቸሪንግና ማሽን ግንባታ
ኢንዱስትሪ
Termination requestQMS/HRD/20

Name

Department

Title

Reason for termination

Contract completion

Due to claimed by Employee

Loss of capacity

Reduction

Health or disability

Discipline

Unwilling to move to a locality

Post of the worker canceled

Death

Others

Remark
________________________________________________________________________________
________________________________________________________________________________
___________________________________________________________
Date of termination

Duration of contract from to

Initiated by____________ Cheeked by____________ Approved by __________


Signature _____________ Signature _____________ Signature _____________
Date Date Date

QMS. OPERATIONAL MANUAL FORM 150


በብረታብረትና ኢንጅነሪንግ ኮርፖሬሽን
ሕብረት ማኑፋክቸሪንግና ማሽን ግንባታ
ኢንዱስትሪ

Training need assessment QMS/HRD/21


Make clear the objective of the training & development needs in order to attain the expected
organizational performance:
I Objective of the training
1) _____________________________________________________________________________
_______________________________
2) _____________________________________________________________________________
_______________________________
II justify the gap, Skill, Knowledge, and Attitude (SKA) that training needs to fill the performance
efficiency.
1) _____________________________________________________________________________
_______________________________
2) _____________________________________________________________________________
_______________________________
3) _____________________________________________________________________________
_______________________________
III Expected result to be achieved after the training.
1) _____________________________________________________________________________
______________
2) _____________________________________________________________________________
______________
3) _____________________________________________________________________________
______________
4) _____________________________________________________________________________
______________

QMS. OPERATIONAL MANUAL FORM 151


በብረታብረትና ኢንጅነሪንግ ኮርፖሬሽን
ሕብረት ማኑፋክቸሪንግና ማሽን ግንባታ
ኢንዱስትሪ

QMS. OPERATIONAL MANUAL FORM 152


በብረታብረትና ኢንጅነሪንግ ኮርፖሬሽን
ሕብረት ማኑፋክቸሪንግና ማሽን ግንባታ
ኢንዱስትሪ

S/n Name of trainee Job Title Type of Training(s) Place (Center of Training Time Budget Br. Remark
needed training) Schedule

Prepared By :____________ Checked By:_______________ Approved By:_______________


(Supervisor) (Div manager) (dep’t Manager)
Signature:_______________ Signature:___________ Signature:___________
Date:___________________ Date:_______________ Date:_______________

QMS. OPERATIONAL MANUAL FORM 153


በብረታብረትና ኢንጅነሪንግ ኮርፖሬሽን
ሕብረት ማኑፋክቸሪንግና ማሽን ግንባታ
ኢንዱስትሪ
Internal external training assessment QMS/HRD/23

Course Title: Training Date: Trainer (s): Venue: ____________


____________ From_____ ____________
To______
This feedback form is designed to evaluate the effectiveness of training(s) in order to introduce continual
improvement. Therefore, you are kindly requested to give frank and honest response to the following
questionnaires by marking “” in the box and by writing on the space provided
I. Course Effectiveness
1. Are you satisfied with the handout or manual provided with this training yes No
2. To what extent do you think this course will help you to improve your performance
To some extent To a large extent Very little
3. Would you recommend this training session to others?
Yes No
if your answer is yes please specify to which target group:
____________________________________________________________________________________
II. Effectiveness of the trainer
1. Clearly explained the training objectives, concepts & features
Excellent Good poor Very poor
2. over all: Excellent Good poor Very poor
3. Additional comments about the instructor:
_____________________________________________________________________________
_____________________________________________________________________________
____
III. Over all
1. How would you rate the overall value of this session to you?
Extremely valuable Very Valuable Somewhat valuable Of little value
No value at all
2. Do you think the duration of the program is adequate? yes No
3. If no, what is your opinion regarding the length of the program?
Too short Short Long Enough Too long
4. Suggestions and comments regarding training room facilities:
________________________________________________________________________________
________________________________________________________________________________
____
5. Strong sides of the
training.__________________________________________________________________________
________
6. Weak sides of the training:
________________________________________________________________________________
__
7.what recommendations, if any, can you offer for making this training more effective or relevant to your
work:
____________________________________________________________________________________
_

QMS. OPERATIONAL MANUAL FORM 154


በብረታብረትና ኢንጅነሪንግ ኮርፖሬሽን
ሕብረት ማኑፋክቸሪንግና ማሽን ግንባታ
ኢንዱስትሪ

Training effectiveness evaluation QMS/HRD/24

TO: Training and development


From: Main units:______________________________________

Training title: Objective of the training: Training time: Venue:


_________________________ ___________________________ from_______ to_________ _______________

S/n Name of trainee Result achieved after Criteria ( i.e. objective of Results achieved compared to previous limitations & Remark
training the training & the expected Objective of the training
KSAs ) Failed Limited Generally Completely
success successful successful

Short Descriptions of the out come gained from the training (in terms of Quality & Process improvement & Cost reduction)
1.
2.
3.

Prepared By :____________ Checked By:_______________ Approved By:_______________


(Training DivMgr) (HR dep’t manager) (DGM Service)
Signature:_______________ Signature:___________ Signature:___________
Date:___________________ Date:_______________ Date:______________

_
Training plan(QMS/HRD/25)

QMS. OPERATIONAL MANUAL FORM 155


በብረታብረትና ኢንጅነሪንግ ኮርፖሬሽን
ሕብረት ማኑፋክቸሪንግና ማሽን ግንባታ
ኢንዱስትሪ

s/n Training Course/Title No. Of Trainee(s ) Training Place Training Starting Total Budget in Br.
Participants working area / (On job/ in- Institution time/date duration
Department/ house/External) (Days)

Prepared By :____________ Checked By:_______________ Approved By:_______________


(Training DivMgr) (HR dep’t manager) (DGM Service)
Signature:_______________ Signature:___________ Signature:___________
Date:___________________ Date:_______________ Date:_______________

QMS. OPERATIONAL MANUAL FORM 156


በብረታብረትና ኢንጅነሪንግ ኮርፖሬሽን
ሕብረት ማኑፋክቸሪንግና ማሽን ግንባታ
ኢንዱስትሪ
Analysis of credit sells (QMS/FAB/01)

For the month of ________________2000__________

Code Debit Credit

Prepared by__________________________ Checked By___________________________ Approved by_______________________

QMS. OPERATIONAL MANUAL FORM 157


በብረታብረትና ኢንጅነሪንግ ኮርፖሬሽን
ሕብረት ማኑፋክቸሪንግና ማሽን ግንባታ
ኢንዱስትሪ

Annual sells report QMS/FAB/02


S/ In Quantity In Value
Description Unit
N Plan Actual Plan Actual
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15

Prepared by_______________________ Checked by_______________________ Approved by____________________

QMS. OPERATIONAL MANUAL FORM 158


በብረታብረትና ኢንጅነሪንግ ኮርፖሬሽን
ሕብረት ማኑፋክቸሪንግና ማሽን ግንባታ
ኢንዱስትሪ

No Description Plan Actual


I Assets

Current Asset
Cash & Ban Balance
Debtors
Associated Companies
stocks
Total Current Asset
Non Current Asset
Net Fixed Asset
Intangible Asset
Construction In Progress
Total Non Current Asset
Total Assets
II Liabilities

Current Liabilities
Creditors
Bank Loan
Associated Companies

Provision For Taxation & State Dividend


Total Current Liabilities
Long term Liabilities
Loan from Head Office
Industrial Development Fund
Total Long term Liabilities
Total Liabilities
III Capital

Capital Paid
Legal Reserve
Retained Earning
Total Capital
Total Liability Capital
Balance sheet QMS/FAB/03

Budget and plan QMS/FAB/04

QMS. OPERATIONAL MANUAL FORM 159


በብረታብረትና ኢንጅነሪንግ ኮርፖሬሽን
ሕብረት ማኑፋክቸሪንግና ማሽን ግንባታ
ኢንዱስትሪ

S/N Code No. Description Date Department Amount

QMS. OPERATIONAL MANUAL FORM 160


በብረታብረትና ኢንጅነሪንግ ኮርፖሬሽን
ሕብረት ማኑፋክቸሪንግና ማሽን ግንባታ
ኢንዱስትሪ

Cash flow statement QMS/FAB/05

QMS. OPERATIONAL MANUAL FORM 161


በብረታብረትና ኢንጅነሪንግ ኮርፖሬሽን
ሕብረት ማኑፋክቸሪንግና ማሽን ግንባታ
ኢንዱስትሪ
No Description Plan Actual

I Cash Flows From Operating Activities


Profit From Taxation
Depreciation
Allowance For Doubtful Debt
Provision For Stock Obsolescence
Interest
Decrease (Increase) In Debtors
Decrease (Increase) In Associated Companies
Receivables
Decrease (Increase) In Inventories
Increase (Decrease) In Creditors
Increase (Decrease) In Bank Loan
Increase (Decrease) In Associated Companies
Payables
Increase (Decrease) In Provision For taxation and State Dividend
Net Cash In (Out)Flow From Operating Activities

Cash Flow From Investing Activities


II
Acquisition Of Property Plant and Equipment
Receipt From Disposal Of Fixed Assets
Net Cash Used In Investing Activities

III
Cash Flow From Financing Activities
Loan Received From Head Office
Loan payment
Interest Paid
Cash In (Out)Flow Financing Activities

IV Increase (Decrease) In Cash and Bank Balances


Cash and Bank Balances, Beginning of the Year
Cash and Bank Balances, End of the Year

Consumption expense And sells reporting QMS/FAB/06


Descriptions of Expenses
S/N Description Amount Remark

QMS. OPERATIONAL MANUAL FORM 162


በብረታብረትና ኢንጅነሪንግ ኮርፖሬሽን
ሕብረት ማኑፋክቸሪንግና ማሽን ግንባታ
ኢንዱስትሪ

1 Salary Expense of Regular Workers


2 Salary Expense of Contract Workers
3 Allowance Expense
4 Allowance Perdium
5 Military Allowance
6 Other Allowance
7 Electric Expense
8 Telephone Expense
9 Miscellaneous Expense
Total
Purchasing and Consumption Expense In Production Centers

S/N Production Center Consumed Purchased Remark


Dir. Material Indir. Row Row Goods In Fixed
Material material material Transit Asset
1 Precision
2 Conventional
3 Material Treatment
4 Metal Work And Packing
5 Quality Control
6 Maintenance
7 others
Sales In Production Centers

S/N Production Center Cash Sale Credit Sales Total Sales

Total

Prepared by_______________________ Checked by_______________________ Approved by___________________

Cost of goods sold QMS/FAB/07


Description Plan Actual
Work in Process Beginning
Direct Material
Direct Labor

QMS. OPERATIONAL MANUAL FORM 163


በብረታብረትና ኢንጅነሪንግ ኮርፖሬሽን
ሕብረት ማኑፋክቸሪንግና ማሽን ግንባታ
ኢንዱስትሪ
Indirect Material
Indirect Labor
Employee Benefit
Professional Fee
Knowledge and Design
Subcontract Cost
Depreciation
Repair and Maintenance
Vehicle Running Cost
Electric and Water
Property Insurance
Travel and Perdiem
Rental Cost
Spare parts And Factory supplies
Fuel and Lubricants
Cost of Pipe and Other Accessories
Cost of the Spare Part Sold
Miscellaneous
Total Work In Process
Less: work in process Ending
Cost of manufactured
Add Finished Goods Beginning
Cost of Goods Available for sale
Less: Finished Goods Used Internal
Less: Finished Goods Ending
Cost of Goods Sold

Daily cash and sells status report QMS/FAB/08

Position at________________________

Bank at________________________

Main Cash Birr In Birr Total Birr

1. Beginning Balance ___________________ ___________________


____________________
2. Collection by major group (Item)
a) Deposit ___________________ ___________________ ____________________
b) Cash Receipt ___________________ ___________________ ____________________
c) Cash Sales ___________________ ___________________ ____________________
d) Void Check ___________________ ___________________ ____________________
QMS. OPERATIONAL MANUAL FORM 164
በብረታብረትና ኢንጅነሪንግ ኮርፖሬሽን
ሕብረት ማኑፋክቸሪንግና ማሽን ግንባታ
ኢንዱስትሪ
e) Credit advice ___________________ ___________________
____________________
f) Others ___________________ ___________________ ____________________

Total Available ___________________ ___________________ ____________________

3. Payment by major group(Item) ___________________ ___________________


____________________
a) Deposit ___________________ ___________________ ____________________
b) Purchase ___________________ ___________________ ____________________
c) Debit advice ___________________ ___________________ ____________________
d) C.P.O Check ___________________ ___________________ ____________________
e) ___________________ ___________________ ____________________
f) ___________________ ___________________ ____________________
g) ___________________ ___________________ ____________________
h. Others ___________________ ___________________ ____________________

Total Payment ___________________ ___________________ ____________________

4. Ending balance ___________________ ___________________

____________________

Beginning Additions Ending


Balance Balance

5. Sales ___________________ ___________________

____________________

Prepared by___________________________ Checked by___________________________ Approved by________________________

Daily cash collection and deposit QMS/FAB/09


Cash Receipt No. Cash Invoice No. Bank Deposit No. Particular Received Deposit

QMS. OPERATIONAL MANUAL FORM 165


በብረታብረትና ኢንጅነሪንግ ኮርፖሬሽን
ሕብረት ማኑፋክቸሪንግና ማሽን ግንባታ
ኢንዱስትሪ

Total Pay
Balance FWD
Balance C. FWD
Total

Financial and budget control form QMS/FAB/10


Cost Center Department Three Month Three Month Six Month Six Month Total
Expense with Expense with Expense with Expense with
CPV CPO CPV CPO
Bolt And Nut
Material Treatment
Machine Building
Production Conventional
Precision
QMS. OPERATIONAL MANUAL FORM 166
በብረታብረትና ኢንጅነሪንግ ኮርፖሬሽን
ሕብረት ማኑፋክቸሪንግና ማሽን ግንባታ
ኢንዱስትሪ
Mechanical Sub-system
General Manager & MIS
Operation Management
Finance Administration
Administration Human Resource
Material Management
Design & Development
Inspection & Quality
Safety
Clinic
Auto Maintenance

Marketing & Sales Distribution


Sales

Total

Income statement QMS/FAB/11

QMS. OPERATIONAL MANUAL FORM 167


በብረታብረትና ኢንጅነሪንግ ኮርፖሬሽን
ሕብረት ማኑፋክቸሪንግና ማሽን ግንባታ
ኢንዱስትሪ

Description Plan Actual


Revenue:-
Sales
Contribution Income
Cost Of Goods Sold
Gross Operating Profit
Expenses:-
Selling and Distribution
Administration and General
Corporation Levy
Audit Fee
Board Of Directors Fee
Total Operating Expense
Net Operating Profit Before Tax
Other Income
Profit Tax 30%
Net Operating Profit After Tax
Appropriation:-
Transfer To Legal Reserve
Transfer To Retained Earning

QMS. OPERATIONAL MANUAL FORM 168


በብረታብረትና ኢንጅነሪንግ ኮርፖሬሽን
ሕብረት ማኑፋክቸሪንግና ማሽን ግንባታ
ኢንዱስትሪ

Inventory control for subsidiary QMS/FAB/12

S/N Subsidiary Code Description U/M Unit Price Record Physical Amount Shortage Overage Remark
Count

Total

QMS. OPERATIONAL MANUAL FORM 169


በብረታብረትና ኢንጅነሪንግ ኮርፖሬሽን
ሕብረት ማኑፋክቸሪንግና ማሽን ግንባታ
ኢንዱስትሪ
Inventory control form QMS/FAB/13
WIP Prime Cost Total Prim
S/N Item Code No. U/M Qty Remark
Reference Material Labor Cost

QMS. OPERATIONAL MANUAL FORM 170


በብረታብረትና ኢንጅነሪንግ ኮርፖሬሽን
ሕብረት ማኑፋክቸሪንግና ማሽን ግንባታ
ኢንዱስትሪ

Journal voucher QMS/FAB/14

Dr Cr Acc. No. Journal Voucher Dr Cr Acc. No.

Monthly summary report QMS/FAB/15

QMS. OPERATIONAL MANUAL FORM 171


በብረታብረትና ኢንጅነሪንግ ኮርፖሬሽን
ሕብረት ማኑፋክቸሪንግና ማሽን ግንባታ
ኢንዱስትሪ

Conventional Precision Material treatment Machine Building Mechanical sub System Out sourcing
CRS No Amount CRS No Amount CRS No Amount CRS No Amount CRS No Amount CRS No Amount

QMS. OPERATIONAL MANUAL FORM 172


በብረታብረትና ኢንጅነሪንግ ኮርፖሬሽን
ሕብረት ማኑፋክቸሪንግና ማሽን ግንባታ
ኢንዱስትሪ
Payment order QMS/FAB/16

DATE

PLEASE PREPARE CHEQUE BIRR

BIRR

AND CENTES ) ONLY BEING

FOR THE MONTH 200__. BY THE NAME OF

PREPARED BY

CHECKED BY

CERTIFIED BY

AUTORIZED BY

QMS. OPERATIONAL MANUAL FORM 173


በብረታብረትና ኢንጅነሪንግ ኮርፖሬሽን
ሕብረት ማኑፋክቸሪንግና ማሽን ግንባታ
ኢንዱስትሪ

Payment voucher for contract QMS/FAB/17

RED
S/ SALAR FEMALS CROS ABSEN Total NET
N NAME B.SALARY Y TAX BOND CON S MEDICAL T DEDUCTION PAY Signature

   
Prepared by_____________________________________ Certified by________________________________________
Checked by_____________________________________ Casher________________________________________ Approved by________________________________

QMS. OPERATIONAL MANUAL FORM 174


በብረታብረትና ኢንጅነሪንግ ኮርፖሬሽን
ሕብረት ማኑፋክቸሪንግና ማሽን ግንባታ
ኢንዱስትሪ

Payment voucher for regular QMS/FAB/18

RED
S/ FEMAL CROS MEDICA Total
N NAME B.SALARY SALARY TAX BOND S CON S L ABSENT DEDUCTION NET PAY Signature

Prepared by_____________________________________ Certified by________________________________________


Checked by_____________________________________ Casher________________________________________ Approved by_________________________________

QMS. OPERATIONAL MANUAL FORM 175


በብረታብረትና ኢንጅነሪንግ ኮርፖሬሽን
ሕብረት ማኑፋክቸሪንግና ማሽን ግንባታ
ኢንዱስትሪ

Pity cash replenishment summary QMS/FAB/19

Date______________

S/ DR
N Description CR
1 Total Paid  

2 Suspense Vouchers  

3 Cash On Hand  

4 Float  

5 Over(Sort)  

6 Amount Replenished Br  
C.P.V. No_______________________
7  

QMS. OPERATIONAL MANUAL FORM 176


በብረታብረትና ኢንጅነሪንግ ኮርፖሬሽን
ሕብረት ማኑፋክቸሪንግና ማሽን ግንባታ
ኢንዱስትሪ

Pity cash posting summary QMS/FAB/20


Subsidiary Leger Account Leger
General Leger Account
A/C No. A/C No. Account
DR CR DR CR

Prepared By_____________________________ Checked By___________________________ Approved By__________________________

QMS. OPERATIONAL MANUAL FORM 177


በብረታብረትና ኢንጅነሪንግ ኮርፖሬሽን
ሕብረት ማኑፋክቸሪንግና ማሽን ግንባታ
ኢንዱስትሪ

Selling administration expense II QMS/FAB/21


Description Plan Actual
Salaries, wages & Befit
Employee Befit
Salaries of Expatriates
Repair and maintenance Other Than Vehicle
Car Running Cost
Property insurance
Consultancy and professional Fee
Traveling and Perdiem
Publication
Depreciation
Bank Charge and Commission
Stationary and Office Supplies
Postage, Telephone, Fax & Internet
Land and Building Tax
Rent
Cleaning, Sanitation and Gardening
Sponsorship
Compensation
Entertainment
Training Fee
Allowance for Doubtful Debt
Provision for Stock Obsolescence
Fuel, Lubricant and Gas
Freight and Transport
Amortization
Donation Expense
Legal Fee
Food Accommodation
Miscellaneous
Total Administration Expense

Description Plan Actual


Salaries & wages
Employee Befit
Depreciation
Sales Promotion & Advertisement
Loyalty Fee
Vehicle Running Cost
After Sales Service
Delivery Expense
Traveling and Perdiem
Postage, Telephone, Fax & Internet
Rent
Stationary and Office Supplies
Fuel and Lubricants
Repair and maintenance Other Than Vehicle
Miscellaneous
Total Selling & Distribution Expense
Selling administration expense I QMS/FAB/22

QMS. OPERATIONAL MANUAL FORM 178


በብረታብረትና ኢንጅነሪንግ ኮርፖሬሽን
ሕብረት ማኑፋክቸሪንግና ማሽን ግንባታ
ኢንዱስትሪ

QMS. OPERATIONAL MANUAL FORM 179


በብረታብረትና ኢንጅነሪንግ ኮርፖሬሽን
ሕብረት ማኑፋክቸሪንግና ማሽን ግንባታ
ኢንዱስትሪ

Incoming material inspection form QMS/QC/01

Supplier: Reference used Source of item Certification Date Sample size used(%,QTY)
_________________ PR No------------------ Local Foreign _______________ _______________
Invoice No. PO No-------------------
_________________ Others--------------------
S/N Condition of acceptance by:- Required specification U/M QTY accepted Decision given
- Purchase Requirement(PR)
- Corrective actions (CA)

1
2
3
4
5
6
7
8
9
10
11
12
We certified that the above quantities are accepted.

Prepared by--------------------------- Approved by-----------------------------


Sign---------------------- Sign-------------------------------
Date------------------- Date----------------------

QMS. OPERATIONAL MANUAL FORM 180


በብረታብረትና ኢንጅነሪንግ ኮርፖሬሽን
ሕብረት ማኑፋክቸሪንግና ማሽን ግንባታ
ኢንዱስትሪ

Incoming material report form QMS/QC/02

Purchased Goods
Type Goods U/N QUANTITY Cost (price)

Total
Reject Material

Total

The Month’s % Rejection in Cost (price)------------------------------


Preceding Month’s% percent Rejection-------------------------------
Problems Faced-----------------------------------------------------------------------------------------------------------------------------------------------------------
------------------------------------------------------------------------------------------------------------------------------------------------------------
Remedial Action Taken--------------------------------------------------------------------------------------------------------------------------------------------------
----------------------------------------------------------------------------------------------------------------------------------------------------

Prepared by/on---------------------------------------------------------- Approved by/on---------------------------------------------------------------------------

QMS. OPERATIONAL MANUAL FORM 181


በብረታብረትና ኢንጅነሪንግ ኮርፖሬሽን
ሕብረት ማኑፋክቸሪንግና ማሽን ግንባታ
ኢንዱስትሪ

QMS. OPERATIONAL MANUAL FORM 182


በብረታብረትና ኢንጅነሪንግ ኮርፖሬሽን
ሕብረት ማኑፋክቸሪንግና ማሽን ግንባታ
ኢንዱስትሪ
Description Of The Reject Ltem. Failure Cost Investigation:
1. Name Of The Ltam--------------------------------- A)Rework Cost
2. Job Order No----------------------------------------
3. Drawing No------------------------------------------ Birr
operation Time taken Worker grade Direct Material(Dm)
4. Put In Hand------------------------------------------
5. Accepted--------------------------------------------- Direct Labor (Dl)
6. Rejected---------------------------------------------- Factory’s Over Head (Dh)
Total
Failure Conditions: B) Birr Reject
 Found At Operation------------------------------ Cost Direct Material(Dm)
 Caused At Operation----------------------------- Direct Labor(Dl)
 Found Defect---------------------------------------- Factory’s Over Head (FOH)
------------------------------------------------------------- Total
 Causes Of Reject------------------------------------
-------------------------------------------------------------
Material Status: Responsibility:
 Material Type------------------------------------------  Name Of Responsible Person
 Dimension----------------------------------------------- --------------------------------------------
 Et In Kg---------------------------------------------------- Signature-----------------------------
Date-----------------------------------
Decision On The Reject:  Shop Supervisors ‘name.
 Replace ------------------------------------------
Signature----------------Date--------------
 Rework  Indemnity
 Decision Of Scrap Committee----------------
-------------------------------------------------------------
------------------------------------------------------------

Failure Cost Data Quality Division:


 Name of inspection issued
------------------------------------------
Signature ----------------------------
Date -------------------------------

Division Supervisor Name ------------------------------------

Reject and Rework Report form QMS/QC/03

QMS. OPERATIONAL MANUAL FORM 183


በብረታብረትና ኢንጅነሪንግ ኮርፖሬሽን
ሕብረት ማኑፋክቸሪንግና ማሽን ግንባታ
ኢንዱስትሪ
Process inspection and follow up form QMS/QC/04
Serial No--- -------------------------- Material Type-------------------------------
Cost Center ---------------------------- Size of Material----------------------------
Name of product --------------------- Date of lssue---------------------------------
Job Order No---------------------------
Drawing No------------------------------

Name of grade Received Accepted Rejected Prdn Inspn. Name of Date Signature
Operation Machinist pcs pcs pcs Time time Inspector

Lathe

Milling

G. Hobbing

Slotting

C.N.C

H.T

GRR

GRS

Welding

Bending

Assembly

Incoming material inspection request and result form QMS/QC/05


QMS. OPERATIONAL MANUAL FORM 184
በብረታብረትና ኢንጅነሪንግ ኮርፖሬሽን
ሕብረት ማኑፋክቸሪንግና ማሽን ግንባታ
ኢንዱስትሪ
1. Description of Goods--------------------------------------------------------------
2. Suppliers’ Name--------------------------------------------------------------------
3 .Suppliers’ Invoice No--------------------------------------------------------------
4. Factories’ /HMTEC/Purchase requisition No---------------------------------
5 .Qty -------------------------------------------------------------------------------------
6 .Total Price ---------------------------------------------------------------------------
7. Drawing/Sketch/Catalogue. No------------------------------------------------
i. --------------------------------Qty-------------------------------------Price-----------------------------------------------------------
ii. --------------------------------Qty-------------------------------------Price-----------------------------------------------------------
iii. --------------------------------Qty--------------------------------------Price-----------------------------------------------------------
iv. --------------------------------Qty--------------------------------------price-----------------------------------------------------------
v. --------------------------------Qty--------------------------------------price-----------------------------------------------------------
vi. --------------------------------Qty--------------------------------------price--------------------------------------------------------
Checking Requested by Accepted by Assigned inspector

8. QtyAccepted-----------------------------------------------Qty Rejected-----------------------------------------------------------------
Inspector’s Signature------------------------------Collaborator’s Signature-----------------------------------------------------------
9. The QC has accepted and certified--------------------Pcs of the above Inspected Goods. They are
According To the Factory’s Purchasing Order.
Approved by---------------------------------------------------------Date-----------------------------------
Technical Reasons for Non Acceptance
Goods------------------------------------------------------------------------------------------------------------------------------------------------------------------------------
---------------------------------------------------------------------------------------------
10. Approval of Non-Acceptance or Suggestion of Acceptance By.
A) Technical Management office-------------------------------------------------------------------------------------------------------------------
B) -----------------------------------------------------------------------------------------------------------------------------------------------------------
Comment:------------------------------------------------------------------------------------------------------------------------------------------------------------------------
--------------------------------------------------------------------------------------------------------------------------------------------------
Signature----------------------------------------------------------------Date------------------------------------

QMS. OPERATIONAL MANUAL FORM 185


በብረታብረትና ኢንጅነሪንግ ኮርፖሬሽን
ሕብረት ማኑፋክቸሪንግና ማሽን ግንባታ
ኢንዱስትሪ

Incoming material inspection summary QMS/QC/06

ACCEPTED Qty and Rejected Qty and


Total Price
S/N Type of Material U/M price price

Qty Price Qty price Birr

Summary report of failure cost as per the responsible person QMS/QC/07


S/N Name of the work Grade Operation Cause of failure Month cost cost Total cost

QMS. OPERATIONAL MANUAL FORM 186


በብረታብረትና ኢንጅነሪንግ ኮርፖሬሽን
ሕብረት ማኑፋክቸሪንግና ማሽን ግንባታ
ኢንዱስትሪ
1 a)
b)
c)
d)
2 a)
b)
c)
d)
3 a)
b)
c)
d)
4 a)
b)
c)
d)
5 a)
b)
c)
d)
6 a)
b)
c)
d)
7 a)
b)
c)
d)

Prepared By/On---------------------------------------- Approved By/On-----------------------------------------------------------------

Finished products inspection cost summary QMS/QC/08

QMS. OPERATIONAL MANUAL FORM 187


በብረታብረትና ኢንጅነሪንግ ኮርፖሬሽን
ሕብረት ማኑፋክቸሪንግና ማሽን ግንባታ
ኢንዱስትሪ

Rejected product replacement request form QMS/QC/09

Description Of The Material:


 Drawing No------------------------------
 Job Order No------------------------------
 Type Of Material-------------------------
 Observed
Defects-----------------------------------------------------------------------------------------------------------------------------
---------------------------------------------------------------------------------------------------------------------------------------
---------------------------------------------------------------------------------------------------------------------------------------
----------------------------------------------------------------------
i. Test Requisition:
 Test Requested By Approved By
------------------------------------- --------------------------------------------------

Signature---------------------------------- Signature-----------------------------------
Date--------------------------------- Date------------------------------------
ii. Test Result
 Chemical
Composition----------------------------------------------------------------------------------------------------------------------
---------------------------------------------------------------------------------------------------------------------------------------
------------------------------------------------------------------------------------
 Cause Of
Defect------------------------------------------------------------------------------------------------------------------------------
---------------------------------------------------------------------------------------------------------------------------------------
-------------------------------------------------------------------------------------
 Comments (If
Necessary)------------------------------------------------------------------------------------------------------------------------
---------------------------------------------------------------------------------------------------------------------------------------
----------------------------------------------------------------------------
 Tested By. Approved By.

--------------------------------- ---------------------------------------
Signature----------------------- Signature---------------------------
Date-------------------------- Date----------

QMS. OPERATIONAL MANUAL FORM 188


በብረታብረትና ኢንጅነሪንግ ኮርፖሬሽን
ሕብረት ማኑፋክቸሪንግና ማሽን ግንባታ
ኢንዱስትሪ

QMS. OPERATIONAL MANUAL FORM 189

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