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Chimney

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A vertical chimney erected on the mechanical


penthouse of a residential high rise in Ontario, Canada
for ejecting combustion products from the building's
water boiler.
Smokestacks in Manchester, England c. 1858
watercolor by William Wyld

The world's tallest chimney, of the GRES-2 power plant


in Ekibastuz, Kazakhstan, stands 419.7 m (1,377 ft)
tall.
A chimney remaining after the destruction of a 19th-
century two-story house (Mount Solon, Virginia).

A chimney is an architectural ventilation


structure made of masonry, clay or metal
that isolates hot toxic exhaust gases or
smoke produced by a boiler, stove,
furnace, incinerator or fireplace from
human living areas. Chimneys are typically
vertical, or as near as possible to vertical,
to ensure that the gases flow smoothly,
drawing air into the combustion in what is
known as the stack, or chimney effect. The
space inside a chimney is called the flue.
Chimneys are adjacent to large industrial
refineries, fossil fuel combustion facilities
or part of buildings, steam locomotives
and ships.

In the United States, the term 'Smokestack


industry' refers to the environmental
impacts of burning fossil fuels by
industrial society including the electric
industry during its earliest history. The
term smokestack (colloquially, stack) is
also used when referring to locomotive
chimneys or ship chimneys, and the term
funnel can also be used.[1][2]
The height of a chimney influences its
ability to transfer flue gases to the external
environment via stack effect. Additionally,
the dispersion of pollutants at higher
altitudes can reduce their impact on the
immediate surroundings. The dispersion
of pollutants over a greater area can
reduce their concentrations and facilitate
compliance with regulatory limits.

History
A smoke hood in the Netherlands. Image: Cultural
Heritage Agency of the Netherlands

Chimney pots in London, England, seen from the


tower of Westminster Roman Catholic cathedral
Seagull sits on top of a hot gas cooling chimney at
The World of Glass, St. Helens, UK.

Romans used tubes inside the walls to


draw smoke out of bakeries but chimneys
only appeared in large dwellings in
northern Europe in the 12th century. The
earliest extant example of an English
chimney is at the keep of Conisbrough
Castle in Yorkshire, which dates from 1185
AD.[3] However, they did not become
common in houses until the 16th and 17th
centuries.[4] Smoke hoods were an early
method of collecting the smoke into a
chimney (see image). Another step in the
development of chimneys was the use of
built in ovens which allowed the household
to bake at home. Industrial chimneys
became common in the late 18th century.

Chimneys in ordinary dwellings were first


built of wood and plaster or mud. Since
then chimneys have traditionally been built
of brick or stone, both in small and large
buildings. Early chimneys were of a simple
brick construction. Later chimneys were
constructed by placing the bricks around
tile liners. To control downdrafts, venting
caps (often called chimney pots) with a
variety of designs are sometimes placed
on the top of chimneys.

In the 18th and 19th centuries, the


methods used to extract lead from its ore
produced large amounts of toxic fumes. In
the north of England, long near-horizontal
chimneys were built, often more than 3 km
(2 mi) long, which typically terminated in a
short vertical chimney in a remote location
where the fumes would cause less harm.
Lead and silver deposits formed on the
inside of these long chimneys, and
periodically workers would be sent along
the chimneys to scrape off these valuable
deposits.[5]
Construction

A section of a large late Georgian four storey house,


showing the advantage of using a mechanical
sweeper over climbing boys

As a result of the limited ability to handle


transverse loads with brick, chimneys in
houses were often built in a "stack", with a
fireplace on each floor of the house
sharing a single chimney, often with such
a stack at the front and back of the house.
Today's central heating systems have
made chimney placement less critical, and
the use of non-structural gas vent pipe
allows a flue gas conduit to be installed
around obstructions and through walls.

In fact, most modern high-efficiency


heating appliances do not require a
chimney. Such appliances are generally
installed near an external wall, and a
noncombustible wall thimble allows a vent
pipe to run directly through the external
wall.
On a pitched roof where a chimney
penetrates a roof, flashing is used to seal
up the joints. The down-slope piece is
called an apron, the sides receive step
flashing and a cricket is used to divert
water around the upper side of the
chimney underneath the flashing.[6]

Carved brick chimneys characteristic of late Gothic


Tudor buildings, at Thornbury Castle, 1514
Industrial chimneys are commonly referred
to as flue gas stacks and are generally
external structures, as opposed to those
built into the wall of a building. They are
generally located adjacent to a steam-
generating boiler or industrial furnace and
the gases are carried to them with
ductwork. Today the use of reinforced
concrete has almost entirely replaced
brick as a structural component in the
construction of industrial chimneys.
Refractory bricks are often used as a
lining, particularly if the type of fuel being
burned generates flue gases containing
acids. Modern industrial chimneys
sometimes consist of a concrete
windshield with a number of flues on the
inside.

The 300 m (980 ft) chimney at Sasol Three


consists of a 26 m (85 ft) diameter
windshield with four 4.6 metre diameter
concrete flues which are lined with
refractory bricks built on rings of corbels
spaced at 10 metre intervals. The
reinforced concrete can be cast by
conventional formwork or sliding
formwork. The height is to ensure the
pollutants are dispersed over a wider area
to meet legal or other safety requirements.

Residential flue liners


A chimney with two clay-tile flue liners

A flue liner is a secondary barrier in a


chimney that protects the masonry from
the acidic products of combustion, helps
prevent flue gas from entering the house,
and reduces the size of an oversized flue.
Since the 1950s, building codes in many
locations require newly built chimneys to
have a flue liner. Chimneys built without a
liner can usually have a liner added, but the
type of liner needs to match the type of
appliance it services. Flue liners may be
clay or concrete tile, metal, or poured in
place concrete.

Clay tile flue liners are very common in the


United States, although it is the only liner
that does not meet Underwriters
Laboratories 1777 approval and frequently
they have problems such as cracked tiles
and improper installation.[7] Clay tiles are
usually about 2 feet (0.61 m) long,
available in various sizes and shapes, and
are installed in new construction as the
chimney is built. A refractory cement is
used between each tile.
Metal liners may be stainless steel,
aluminum, or galvanized iron and may be
flexible or rigid pipes. Stainless steel is
made in several types and thicknesses.
Type 304 is used with firewood, wood
pellet fuel, and non-condensing oil
appliances, types 316 and 321 with coal,
and type AL 29-4C is used with non-
condensing gas appliances. Stainless
steel liners must have a cap and be
insulated if they service solid fuel
appliances, but following the
manufacturer's instructions carefully.[7]
Aluminum and galvanized steel chimneys
are known as class A and class B
chimneys. Class A are either an insulated,
double wall stainless steel pipe or triple
wall, air-insulated pipe often known by its
genericized trade name Metalbestos.
Class B are uninsulated double wall pipes
often called B-vent, and are only used to
vent non-condensing gas appliances.
These may have an aluminum inside layer
and galvanized steel outside layer.

Concrete flue liners are like clay liners but


are made of a refractory cement and are
more durable than the clay liners.

Poured in place concrete liners are made


by pouring special concrete into the
existing chimney with a form. These liners
are highly durable, work with any heating
appliance, and can reinforce a weak
chimney, but they are irreversible.

Chimney pots, caps and tops

Rows of chimney pots in an English town, 2013.

A chimney pot is placed on top of the


chimney to expand the length of the
chimney inexpensively, and to improve the
chimney's draft. A chimney with more than
one pot on it indicates that multiple
fireplaces on different floors share the
chimney.

A cowl is placed on top of the chimney to


prevent birds and other animals from
nesting in the chimney. They often feature
a rain guard to prevent rain or snow from
going down the chimney. A metal wire
mesh is often used as a spark arrestor to
minimize burning debris from rising out of
the chimney and making it onto the roof.
Although the masonry inside the chimney
can absorb a large amount of moisture
which later evaporates, rainwater can
collect at the base of the chimney.
Sometimes weep holes are placed at the
bottom of the chimney to drain out
collected water.

Spanish Conquistador style wind directional cowl


found on many homes along the windy Oregon coast.

A chimney cowl or wind directional cap is


a helmet-shaped chimney cap that rotates
to align with the wind and prevent a
backdraft of smoke and wind down the
chimney.
A H-style cowl

An H-style cap is a chimney top


constructed from chimney pipes shaped
like the letter H. It is an age-old method of
regulating draft in situations where
prevailing winds or turbulences cause
downdraft and backpuffing. Although the
H cap has a distinct advantage over most
other downdraft caps, it fell out of favor
because of its bulky design. It is found
mostly in marine use but has been
regaining popularity due to its energy-
saving functionality. The H-cap stabilizes
the draft rather than increasing it. Other
downdraft caps are based on the Venturi
effect, solving downdraft problems by
increasing the updraft constantly resulting
in much higher fuel consumption.

A chimney damper is a metal plate that


can be positioned to close off the chimney
when not in use and prevent outside air
from entering the interior space, and can
be opened to permit hot gases to exhaust
when a fire is burning. A top damper or cap
damper is a metal spring door placed at
the top of the chimney with a long metal
chain that allows one to open and close
the damper from the fireplace. A throat
damper is a metal plate at the base of the
chimney, just above the firebox, that can
be opened and closed by a lever, gear, or
chain to seal off the fireplace from the
chimney. The advantage of a top damper
is the tight weatherproof seal that it
provides when closed, which prevents cold
outside air from flowing down the chimney
and into the living space—a feature that
can rarely be matched by the metal-on-
metal seal afforded by a throat damper.
Additionally, because the throat damper is
subjected to intense heat from the fire
directly below, it is common for the metal
to become warped over time, thus further
degrading the ability of the throat damper
to seal. However, the advantage of a throat
damper is that it seals off the living space
from the air mass in the chimney, which,
especially for chimneys positioned on an
outside of wall of the home, is generally
very cold. It is possible in practice to use
both a top damper and a throat damper to
obtain the benefits of both. The two top
damper designs currently on the market
are the Lyemance (pivoting door) and the
Lock Top (translating door).
In the late Middle Ages in Western Europe
the design of crow-stepped gables arose
to allow maintenance access to the
chimney top, especially for tall structures
such as castles and great manor houses.

Chimney draught or draft

The stack effect in chimneys: the gauges represent


absolute air pressure and the airflow is indicated with
light grey arrows. The gauge dials move clockwise
with increasing pressure.

When coal, oil, natural gas, wood, or any


other fuel is combusted in a stove, oven,
fireplace, hot water boiler, or industrial
furnace, the hot combustion product
gases that are formed are called flue
gases. Those gases are generally
exhausted to the ambient outside air
through chimneys or industrial flue gas
stacks (sometimes referred to as
smokestacks).

The combustion flue gases inside the


chimneys or stacks are much hotter than
the ambient outside air and therefore less
dense than the ambient air. That causes
the bottom of the vertical column of hot
flue gas to have a lower pressure than the
pressure at the bottom of a corresponding
column of outside air. That higher
pressure outside the chimney is the driving
force that moves the required combustion
air into the combustion zone and also
moves the flue gas up and out of the
chimney. That movement or flow of
combustion air and flue gas is called
"natural draught/draft", "natural
ventilation", "chimney effect", or "stack
effect". The taller the stack, the more
draught or draft is created. There can be
cases of diminishing returns: if a stack is
overly tall in relation to the heat being sent
out of the stack, the flue gases may cool
before reaching the top of the chimney.
This condition can result in poor drafting,
and in the case of wood burning
appliances, the cooling of the gases
before emission can cause creosote to
condense near the top of the chimney. The
creosote can restrict the exit of flue gases
and may pose a fire hazard.

Designing chimneys and stacks to provide


the correct amount of natural draft
involves a number of design factors, many
of which require iterative trial-and-error
methods.
As a "first guess" approximation, the
following equation can be used to
estimate the natural draught/draft flow
rate by assuming that the molecular mass
(i.e., molecular weight) of the flue gas and
the external air are equal and that the
frictional pressure and heat losses are
negligible:
where:  
= chimney draught/draft flow rate,
Q
m³/s
= cross-sectional area of chimney,
A m² (assuming it has a constant
cross-section)
= discharge coefficient (usually
C
taken to be from 0.65 to 0.70)
= gravitational acceleration,
g
9.807 m/s²
H = height of chimney, m
= average temperature inside the
Ti
chimney, K
Te = external air temperature, K.
Combining two flows into chimney:
At+Af<A, where At=7.1 inch2 is the
minimum required flow area from water
heater tank and Af=19.6 inch2 is the
minimum flow area from a furnace of a
central heating system.

Draft hood
Gas fired appliances must have a draft
hood to cool combustion products
entering the chimney and prevent updrafts
or downdrafts.[8][9][10]

Maintenance and problems


Chimneys on the Parliamentary Library in Wellington,
New Zealand.

A characteristic problem of chimneys is


they develop deposits of creosote on the
walls of the structure when used with
wood as a fuel. Deposits of this substance
can interfere with the airflow and more
importantly, they are combustible and can
cause dangerous chimney fires if the
deposits ignite in the chimney.
Heaters that burn natural gas drastically
reduce the amount of creosote buildup
due to natural gas burning much cleaner
and more efficiently than traditional solid
fuels. While in most cases there is no need
to clean a gas chimney on an annual basis
that does not mean that other parts of the
chimney cannot fall into disrepair.
Disconnected or loose chimney fittings
caused by corrosion over time can pose
serious dangers for residents due to
leakage of carbon monoxide into the
home.[11] Thus, it is recommended—and in
some countries even mandatory—that
chimneys be inspected annually and
cleaned on a regular basis to prevent
these problems. The workers who perform
this task are called chimney sweeps or
steeplejacks. This work used to be done
largely by child labour, and as such
features in Victorian literature. In the
Middle Ages in some parts of Europe, a
crow-stepped gable design was
developed, partly to provide access to
chimneys without use of ladders.

Iconic non-operational chimney of the Chernobyl


reactor #4, preserved as part of the Chernobyl
sarcophagus.
Masonry (brick) chimneys have also
proven to be particularly prone to
crumbling during an earthquake.
Government housing authorities in cities
prone to earthquakes such as San
Francisco, Los Angeles, and San Diego
now recommend building new homes with
stud-framed chimneys around a metal
flue. Bracing or strapping old masonry
chimneys has not proven to be very
effective in preventing damage or injury
from earthquakes. It is now possible to
buy "faux-brick" facades to cover these
modern chimney structures.
Other potential problems include:

"spalling" brick, in which moisture seeps


into the brick and then freezes, cracking
and flaking the brick and loosening
mortar seals.
shifting foundations, which may degrade
integrity of chimney masonry
nesting or infestation by unwanted
animals such as squirrels, racoons, or
chimney swifts
chimney leaks
drafting issues, which may allow smoke
inside building[12]
issues with fireplace or heating
appliance may cause unwanted
degradation or hazards to chimney

Modernist chimneys on the Casa Milà (Barcelona,


Spain), by Antoni Gaudí.

Dual-use chimneys
Some very high chimneys are used for
carrying antennas of mobile phone
services and low power FM/TV-
transmitters. Special attention must be
paid to possible corrosion problems if
these antennas are near the exhaust of the
chimney.

In some cases the chimneys of power


stations are used also as pylons. However
this type of construction, which is used at
several power stations in the former Soviet
Union, is not very common, because of
corrosion problems of conductor cables.

The Dům Dětí a Mládeže v Modřanech in


Prague, Czech Republic is equipped with
an observation deck.

The chimney of Pei Tou Incinerator carries


a revolving restaurant.
Cooling tower used as an industrial …

chimney

At some power stations, which are


equipped with plants for the removal of
sulfur dioxide and nitrogen oxides, it is
possible to use the cooling tower as a
chimney. Such cooling towers can be seen
in Germany at the Power Station
Staudinger Grosskrotzenburg and at the
Power Station Rostock. At power stations
that are not equipped for removing sulfur
dioxide, such usage of cooling towers
could result in serious corrosion problems
which are not easy to prevent.
See also
Chimenea
Chimney (locomotive)
Cowl (chimney) - Includes image of
referenced H-style cap/cowl
Flue-gas stack
List of tallest chimneys in the world
Silos & Smokestacks National Heritage
Area
Solar chimney

References
1. C.F. Saunders (1923), The Southern
Sierras of California
2. "Jules Verne (1872), Around the World
in Eighty Days" . Archived from the
original on 2014-03-02. Retrieved
2006-07-30.
3. James Burke, Connections (Little,
Brown and Co.) 1978/1995, ISBN 0-
316-11672-6, p. 159
4. Sparrow, Walter Shaw. The English
house: how to judge its periods and
styles. London: Eveleigh Nash, 1908.
85-86.
5. "Lead Mining" . The Northern Echo.
Newsquest Media Group. Retrieved
10 April 2012.
. Roofing, flashing & waterproofing.
Newtown, CT: Taunton Press, 2005.
43-50.
7. Bliss, Stephen, ed.. Troubleshooting
guide to residential construction: the
diagnosis and prevention of common
building problems. Richmond, VT:
Builderburg Group, 1997. 197. Print.
. "Field Installation of Draft Hoods"
(PDF). A.O. Smith Water Products
Company. 2009. Retrieved January 6,
2016.
9. "Guide to Draft Hoods on Gas Fired
Heating Equipment" .
InspectApedia.com. 2017. Retrieved
January 6, 2016.
10. Reuben Saltzman (September 24,
2013). "Water Heater Backdrafting,
Part 1 of 2: Why it Matters and What to
Look For" . Structure Tech. Retrieved
January 6, 2016.
11. Chimney Problems and Warnings
Signs
12. "Chimney Airflow Problems" .

External links
Wikimedia Commons has media
related to Chimneys.

Look up chimney in Wiktionary, the


free dictionary.

CICIND - International Committee on


Industrial Chimneys
Chimney Safety Institute of America
Power Station Konakovskaya GRES , at
which chimneys serve as electricity
pylons
Article about chimney breast removal
Chimney Maintenance Information
European Chimney Association ECA; to
find further information on chimneys
National Association of Chimney
Engineers; UK trade association for the
chimney engineering industry

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