Christopher L.

Cade
Engineering Manager
Industrial Motors and Systems Engineering

Nidec Motor Corporation

8050 W. Florissant Ave, 8ta. 8434
Sf. Louis. MO 63109

.........\11 for dreams ~ T (314) 5958434

F (314) 595 8440
chris.cade@nidec-motor.com

November 3, 2010

Jordan Valley - Motor Submittal Comments

1) TEFC was quoted as this is the most cost effective option for this particular rating.
The industry does not offer a WPII enclosure on this small of rating/frame size since iUs less expensive
to supply a better enclosure (TEFC). (The WPI enclosure shown in the pump data was a type-o error)

2) The bearing life calculations are included in the attached submittal revision. Lateral and torsional. rotor

data have also been included.

3) The cover letter has been revised to include "Platinum" in the description for the RTD's.
All 100 Ohm RTDs are made of Platinum so we normally don't need to make this distinction.

4) The motors are currently designed to be Premium Efficient, but not "NEMA Premium".
The "Nema Premium" Standards were defined by Nema in their MG-1 tables in 2001. Being a "definite
purpose" motor used in a definite purpose application, high thrust vertical motors are not required to
meet these standards.

Inherentto their design to handle high axial thrust loads, vertical motors have higher friction and
windage losses (primarily in the form of more/larger bearings). Therefore electrical designs that would
normally make the "Nema Premium" values in a horizontal motor configuration, when used in the
vertical configuration, may not make the same efficiency due to these increased friction and windage
losses.

The DOE recognizes this and thus does not require high thrust vertical motors to meet the same
efficiency values as "general purpose" motors. Normally the lower efficiency for our high thrust vertical
motor is not more than one efficiency ban width less than the same horizontal motor rating. In fact
many ratings do make the general purpose motor requirement, but not all.

5) The motors that will be supplied are Inverter Duty per NEMA MG-1, part 31. (see attached)

8) The submittal cover letter and the motor nameplate data both show that the motor is good for 4400
FASL. 4400 FASL is not currently an available altitude that can be displayed on the performance data
or curves, but the motor has been evaluated at thiS altitude and the 4400' will be what is shown on the
motors' actual nameplate.

9) The speed torque curves are included in the attached submittal revision.

10) The 200 HP order already has the Non Reverse Ratchet and it is listed on the submittal cover letter.

11) The. dimension print for the 600 HP motor already shows the lifting hooks and the dimension print for
the 200 HP motor has been updated to clearly designate the lifting provisions. The "arrange to
 accommodate" vibration detector (qty 1 - upper bracket) has been added to the orders and shown on
the respective prints.

12) The stainless steel hardware is already listed on the submittal cover letter.

13) The tests that will be performed meet the requirements of the specification. The 600H Ps will receive a
"complete initial tesf' and "polarization index" test. The 200HPs will receive a "short commercial" test.

14) We are not supplying the vibration detector, only arrange to accommodate.

Christopher L. Cade
Engineering Manager - Nidec Motor Corporation
 Nidec Motor Corporation
6826 West Donald Drive
Glendale, AZ. 85310

-All for dreams '" T (623) 934 4485

F (623) 930 5598
C (602) 625 7348
david.moll@nidec-motor.com

TO: Patrick Mcnulty - National Pump Co. 11/3/10

RE: Jordan Valley - Motor Submittals

This is to certify that our Emerson 1 USEM "Varidyne Inverter Duty" motors are
functionally compatible with any "Adjustable Frequency Drive" on the market today
that does not exceed NEMA MG-1, Part 31 specs at the motor. Please see our
Product Data Sheet publication PDS544-193.

These "Varidyne" motors are specifically designed for use with "AFDs" and are
certified to develop nameplate HP and torque throughout the speed range without
injurious heating to the motor.

Thank you for this chance to be of service to you.

Respectfully.
VavUf:Mo{{
Sr. )'lccount ;Manager
vs C£kctrica(:Motors
!Jru/'ec :Motor Corporation - PormerfJ C£merson :Motors
 -! r-.125~~d05
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g;;!_ON INSIDE CORNERS

I- 15.94:1:.13-d~ .. I- 17.75 "I 3.462+~

2.051-+----1
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4.10
+ 000
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'DETAIL
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.75 MIN. PERF. -.010 05.245 +.000 SEE DETAIL 0
+.0000 -.010
(p.o. 2.5119 -.0063 ) -02.982+. 000
-.005 03.S59 +.000
01.03 -.003
RC .015 MAX BOTH

INSIDE CORNERS
0.43S;~g: T2.3<~~ 1EJ
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•
TYPE'
+.000 1V-4.LV-4
DETAIL 0 01.750 -.005
REVISION DESCRIPTION FOR: COU-348:HJl
3.0440 DIA WAS 3.5540 DIA
SHAFT, ROTOR
NOTES:(UNLESS OTHERWISE SPECIFIED) . EMERSON.
I··~,·"~ I Motor Technologies
1. NO MIAL RELATIONSHIP BETWEEN KFNWAYS.
2. ALL DIAMETERSl~10 .002IA-BI ....Tew"' ...., .. """IJIiiI'.ro....
EMERSON CONFIDENTIAL IAIS! 1045 H. R. STEEL
IOEMERSONELECTl'IICCO.1 • . s . p . o s ·
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 ..

EMERSON...
Motor Tedmologles

CUSTOMER: National Pump

ORDER NO.: 20085577-100

BEARING LIFE CALCULATION FOR VERTICAL MOTORS

With 40° angular contact ball bearings (assuming no radial load)

Bearing life can be calculated with various degrees of sophistication

depending on the accuracy with which the operating conditions can be defined.

The basic ABMA equation for rating life is L1D :;:; (CtP)P.

Where: L10 =Basic life in millions of revolutions.

C = Basic dynamic load rating.

P = Equivalent dynamic load rating.

= =
p = Life Exponent, ball bearing 3, roller 3.333.

Since operating conditons of motors are defined to a great extent, a more accurate life rating is

possible with use of adjustment factors a1. a2. a3 as defined by ABMA and ISO.

Where: a1 = Life adjustment factor for reliablity. Assume 1.0 for L10190% reliability.

a2 =Ufe adjustmentfactor for material. Assume 1.0 for standard bearing steels.
a3 = Life adjustment factor for operating conditions. Typically varies between 1.0 and 3;0
depending on lubricant viscosity and temperature.

Incorporating the adjustment factors, converting revolutions to hours,and adding a factor for thrust only,

the adjusted equation becomes:

.. 16667 ( C J3
LIO =al.a2,al N .57(~)
Where:
Basic rating life in hours
Basic dynamic load rating, Ibs
Revolutions per minute
Axial load in Ibs + rotor weight.

SIZE: 7320 Bearing Ufe (hrs) :;:;

c= 45600 64.120
N= 1800
Fa= 4909
93 = 1.6

BY: JPO·

DATE: 10t18/2010
 EMERSON.¥
...
Motor Tildmologles

LATERAL CRITICAL SPEED ANALYSIS DATA

USEM ORDER NO: 20085577-100

FRAME SIZE 447VP, TVCI4
A -foiJi---_____f a f - ­

LJ8lL----I--------'-~~_lJ-1_i f DRIVE
E END

"""""".......................w..I........, ---~,,"O::,~-..I..BEARING
I ROTOR DATA I
A .. ROTOR CORE B .. ROTOR CORE C- OPPOSITE D - DRIVE END. BRG.
LOCATION LENGTH DRIVE END BRG. LOCATION
17.39 15.00 6.63 8.91

E .. ROTOR CORE SHAFT LENGTH ROTOR CORE ROTORASSEMBLY

DIAMETER END TO END WEIGHT WEIGHT
12.25 47.64 400 550

ROTOR INERTIA ROTOR INERTIA SHAFT/ROTOR ASIVI

POLAR TRANSVERSE BALANCE
63.1 31.6 ISO 1940 G 2.5

BEARING DATA
DRIVE END BEARING OPPOSITE END BEARING
NUMBER STIFFNESS NUMBER STIFFNESS
6218~J/C3 8,19 X 105 lBIIN 7320 BEM 5
9.96 X 10 lB/lN

I SHAFT DATA I
DRAWING NO. MATERIAL DENSITY YIELD
3
0396361 AISI1040 -1045 HR .283 LBS/lN 45,000 psi
TENSILE YOUNG'S MODULUS SHEAR MODULUS
12.0 X 106
6
82,000 psi 30.0 x10

10/18/201.0
,, .
I

i
I .
 .

EMERSON ...
Mo'f:o,,- 1ie.c;;:hnologlE:S

TORSIONAL ANALYSIS DATA

USEM ORDER NO: 20085577·100

FRAM E SIZE 447VP, TVCI4

DRIVE
END

SHAFT DATA I
DRAWING NO... MATERIAL DENSITY YIELD
3
0396361 AJSI1040-1045 HR .283 LBS/II'J 45,000 psi
TENSILE YOUNG'S MODULUS SHEAR MODULUS
82,000 psi 6
30 x10 psi 12 x 106 psi

MOMENTOF INERTIA - ROTOR ASSEMBLY:

. WR2 = - - - -67.3
---,­

SHAFT TORSIONAL STIFFNESS:

2.73 X 106 LB-IN/RADIAN

--- -
Torsional stiffness is the spring rate or constant which allows a user to
determine the amount of twist or angular deflection in a shaft based on the
amount of torque applied. The portion of the shaft for which the shaft
stiffness has been calculated from 1/3 the length of the rotor core to the end
of the drive end of the shaft (shafts with an anular keyways are measure from
inboard side of the ring groove). It is the users responsibility to correct for
coupling mounting effects.
SHAFT EXTENSION
De - EFFECTIVE DIAMETER WITH KEYWAY 1.845 INCHESQ}

10/18/2010
 U.S. ELECTRICAL MOTORS

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300 600 900 1200 1500 1800

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 u.s. ELECTRICAL MOTORS
1350

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300 QOO 900 1200 1500
1800

RPM 10-0$.2010
 EMERSON.
., EMERSON MOTOR COMPANY
8100 WESTFI..ORISSANT!WE.
SL lOlJS, MO 63136

DATE: 11J212010 PoD. No.~ 82BS3A

On:IerIUne 20085577 SO 100
NO.;

TO: NATIONAL PUMP SUBSIDIARY OF GORMAN RUPP

7706 North 71stAvenue

Glendale,AZ, 85303-1703

ATTN: LINDA Lrrrt.E

Model Number: NA REVISIONS:

Catalog Number: NA B)AODEO ATA VIS SW &

V~caIMoIDr~on CHANGED OUTLET BOX

400/A440/440 AV4RV4,1V4,LV4 PER CUSTOMER.

I..I..C,VERTICAL MOTOR INFO REVISED CP 8. COVER

LETTER.

MARKS: 400/A440f440 AV4RV4,TV4,LV4

ALL DOCUMENTS HEREIN ARt: C~SlDERED CERTIFIED BY US ELECTRICAL MOTORS.

THANK YOU FOR YOUR ORDERAND THE OPPORTUNITYTO SERVE YOU.

Featul'e$:

HOLD PRODUCTION

Horsepower . . . . . . . . . . . . • . 00200.00-00000.00 ~ KW: 149.2

Enclosure ..•.•....•..... TEFC

E'o1es •.••...•..•.•.•.•.. 04-00 - RE'M: 18.00-0

Frame Size .............. 44 7~VP

Phase/Frequency/Voltage .. 3~060~460 ~ Random Wound

Service Factor ..•••••.•• 1.15

Insulation Class .......• Class nF" - Insulife 2000

Altitude In Feet (Max) •• 4400 Ft.

Ambient In Degree C (Max) +40 C

Efficiency Class ..••••.• Premium Efficiency
Application .....•..••... Vertical centrifugal Pump
Customer Part Number ....
16.5" Base
Non-Reverse Ratchet
P~icebook Thrust Value (lbs) .. 9300
Customer Down Thrust {lbs} ..• 4409
Customer Shutoff Thrust (lbs).
Up Thrust (lbs): ­
Inverter Duty Rating:
Load Type (Base Hz « Below) .• Variable Torque
Speed Range (Base Hz & Below). 10:1
"AK" Dimension (!nches) .. NA
Shaft Dimensions:-U=2.125 - AH/V=4.500
KEYWAY=0.500 - ES=3.030
Temperature Rise (Sine Wave): liB" Rise @ 1.0 SF (Resist)
NEMA Design ............. B
Starting Method ......... Direct-On-Line Start
Duty Cycle ••. , ••.••.•... Continuous Duty
Sound Level Value (dBa) .. 85 dBa @ 1M Sound Pressure
Load Inertia (lb-ft2): NEMA - NEMA Inertia: 831.00 - 1.00
Number Of Starts Per Hour: NEMA
Motor Type Code . . . . • . . . . . . . . TVCI4
Rotor Inertia (LB-FT2) 63.1 LB-FT2
 ~ty. of RQarings PR (Shaft) 1
Qty. of Bearings SE (OFF) 1
Bearing Number PE (Shaft) 6218-J/C3
Bearing Number SE (OPP) 7320 BRM
.>~,..
.......
'

"1J'-Io'IJ'\ Emerson Motor ~ Is e d\Islt'll'l d Ememon Electrlo Co.

' /
The EmeIson logo is a tracIemark and serlAce mali< rl Emerst'll'l Electric Co.
,,~.,

 EMERSON~
• EMERSON MOTOR COMPANY
8100 WEST FLOOISSANTAVE.
S'! LOllS, MO 63136

DATE: 11/212010 P.O. NO.: 82683A

OrderlLine 200855n so 100

NO.:

TO; NATIONAL PUMP SUBSIDIARY OF GORMAN RUPP

7706 North 71 st Avenue

Glendale, AZ, 85303-1703

ATTN: LINDA LrTn.E

Model Number: NA REVISIONS:

Catalog Number: NA B)ADDED ATA VIS SW &
Vertical Motor Infonnation CHANGED OUTLET BOX
400/A440/440AV4RV4,1V4,LV4 PER CUSTOMER
LLC,VERTICAL MOTOR NFO REVISED CP & COVER
LETTER.

MARKS: 400/A440/440 AV4RV4,lV4,LV4

ALL DOCUMi:NTS HEREIN ARE CONSIDERED CERTIFIED BY US ELECTRICAL MOTORS.

THANK YOU FOR YOUR ORDER AND THE OPPORTUNITY TO SERVE YOU.
Accessories:
60,000 Hours L-ID Bearing Life
Stainless Steel Drain-Lower Br
Direct Connected To Load
Carro-Duty
Counter CW Rotation FODE
Ground Lug In Conduit Box
115 Volt Space Heaters
stainless Steel Hardware
Bearing RTD-IOO Ohm,3 Lead, Platinum
Both Bearings
Winding RTD's-lOO Ohm,3 Lead. Platinum
VFD Duty
Conduit Box Information: - Std. Oversized- Std. Canst.
Conduit Opening Size (AA) .• 4" NPT
1 Conduit Opening - Bottom Of Conduit Box
Lead Positioning Gasket
Q-1 Accessory Outlet Box - Opposite Side of Main O/B
1" NPT Conduit Opening
One Box with Terminal Board
Lubrication Instruction Plate
Special Features Plate Info:
TAG it:
ATA Vib. Detect/Prox Probe:
Vib Det/Prox Frobe Type .•.. ACCEL/SWITCH
Manufacturer . . . . . . . . . . . . . . . METRIX
Manufacturer's Part Number .. PR0440
Test Requirements;
Short Commer. Test - Unwit

USE THE DATAPROVIDED BELOWTO SELECT THE APPROPRIATE DIMENSION PRINT

HO($epower 200
PolA(s) 04
 VoItage(s) 480
FmmeSke 44NP
Shaft UDiameter 2.125
Outlet 80xAF 5.28
Outlet BoxAA. 4
Accessory Outlet Box DM 1
.~.
/1~'bYf Ernersoo Mota- ~y Is a dlAsion d Ertlemoo Electric Co.
\~.' 1he Emerson logo is a trademark and seNce nak d ErTlOOiCl1 Electric Co.

 PRIIT:
EfFECTIVE:
VERTICAL MOTORS
31..JUL..oS wrTH NEMA -p" BASE 09-2079-97
SUPERSEDES: FRAME: 444VP THRU 441VPA SHEeT:
NEW TYPE; TV TVC4 1 OF 1

UFfUlG
L\l~

AG
C

BEARING TEMPERATURE
DETECTOR, 314 NPT
CONDUIT CONNECTION

ALL DIMENSIONS ARE IN INCHES AND MILLIMETERS

AK BB
AB~AH
p2 U BE BF
UNITS I AJ +.005 MIN
-.001
IN 23.25 2.125 18.75 4.50 14.750 1!..5oo .25 1.00 .69
MM 591 53.98 47tl I 378 134 114 374.65 342.90 6 25 17

;E~
t:S t:u t:YV I:::JI.
XP
UNITS B.U· XO AA.
MIN -.005 +.002 -.005
IN
23
3.00 1;7'" .375 .no 2$.91 14.36 .!;OO :lNPI
MM 76 44.45 9.53 19.05 734 365 12.70 3-112 NPT
4NPT
FRAME UNITS C AG BV FRAME UNITS :~ OM
IN 52.63 48.13 17.13 IN 16.50
444.445 MM i­ 440VP
1337 1222 435 MM 419 314NPT

- 447
IN
!\AM
56.13
1426
51.66
1310
'lUlU
479 i­ 44QVPA
IN
MM
20.00
508
1NPT
1-112 NPT

1: ROUGH DIMENSIONS UAY VARY SY ,026" DUE

~:
TO CAISTIIIG AND/OR FA9RlCA11ON VARIATIONS.
LARGEST MOTOR WIDTH.
fACE RUNOUT
PERMISSIBU; ECCENTRICITY
j .007 F .I.R.
3 TOLERANCES SHOWI'I ARE IN 1NCHEs ONLY OF MOUNTIHG RAeaET ,()1J7 f.lFL
~: CONDIJIT SOX tMY lIE ROTA'rEOIN S'TEPS OF 90".
PER.MISSt9iLE SHAFT RUtlOUT .002 F.I.R.
 NAMEPLATE DATA
,~~-,;r.;"~ "".,..., ,,~ , _ '" '_ .~ ~m~~~~~~"t."'t<.~·-_

SHAFT
EKlBRG

t"40,,',c, '--j I" ,. (~()diif~f7:;-~§:~~~_'1iX?L",,]

MAX
PH
AMB ..' 100
INSUI. Asm. DUTY
a.ASS Pm.
HP
VCLlS
FL FL
AMPS AMPS
SF SF
AMPS AMPS
SF SF
r.EMAt-av1 II()M , ,"-,,:,:,:.. :;':,.1
'EFACENCY PF
GUARANTEED MAX HZ
EFFlCIEJICY KVAR

\L DATAOF APPUCAEI.E):
, DIVISION ,,;::;' ," , ..';!!) a.ASS1 GRaJPI ;~~,::':::::'?..o:~

TEMP C(X)E L ,c, c: ';; :c:,:'~"";');;..;;;" ....::"

a.ASSB GROtPII .r:;.... :-~,::~:~.,-'::_:::_:,., ""c." ''::b:!.~:':: .. ,:;:J

AMPS
TCA:ll.IE2
VFD lOAD TYPE 1 VFO LOAD TYPE 2
VFO t£RlZ RANGE 1 VFD tERlZRANGE 2
VFD SPEED RANGE 1 VFD SPEEO RANGE 2

SERVICE FACTOR
NO. Pa.ES
VEGKRMAXRPM
RadIans f Secalds
TEAO Doo\TA(lF APPUCABI..E):
I-P (AIR OVER) ~ _ _O=:=i:I f-P (~S~R,~ ;;,'0,:,':' ~R 'f' ' " RPM (:~rR6i:"~':'C:"':::":"'=
FPMAiR
,;:;::", ":~::,~"--'::::,;;:.;] ~~S ,C:;",::::,:,'::::C,::,: ':;..-' VE='EC ~~'::~":';"'2:1
;e:i-:'-;"'::::','';':;:'':':;:'
VELOCIlY
 •
';,.'­

EMERSON.
e.tBEON MOTOR COMPANY
SLlOUS. Me

lYPlCAL NAMEPlAlE DATA

AcruAI.. MOT(R NAMePlAlE LAYOUT MAY VAif'(

SeNE FIElDS lIMY BE OMfTTED

 MOTOR PERFORMANCE

4~€"""'"0.i·@;%v~~:r'?i-'3$''''';JfR~>;F~;?:':.;I~:"l~~L''~~~~~~~~~~~ '.".

_.lij.,#;,§t. _ . . ._ __2008
__55_n
_ _---' 100

WI: 129765
HP: 200
POLES: - .. .­
4
VOLTS:
f--._.
HZ:
.­ .. 1460
60 ! !

SERVICE FACTOR; 1.15 1

EFFICIENCY (%); i
S.F. 95.5
FULL
..­ 95.S
--l
3/4 96.4
112
1/4
96.1
!i94
I
POWER FACTOR (%);
.­
i
- - -
I
S.F.
FUlL
86.7
86.7
.--J
1
314 85.2
1/2 79.7
1/4 61.4 I
NO lOAD 4.3
LOCKED ROTOR 22.1 -_.j
MIPS; " . -i
S.F. 260 I
-:,
FUlL 225
314 171
112 122
114 81 '.- I
NO lOAD 60.1 J
LOCKED ROTOR 1450
NEMACODE LETTER .. -- " .. ­ G
NEMA DESIGN LETTER B J,
FULL LOAD RPM 1785 ---1,
NEMANOMNALEFFICIENCY (%) 95.8
GUARANTEED EFFICIENCY (%) 95 ---]
MAXKVAR 40.7 J
MeIENT (OC) 40
ALTITUDE (FASl) 4000
! j
1
SAFE STALL TII\tE-HOT (SEC) 30 i
SOUND PRESSURE (DBA@ 1M) 85 J
TORQUES: !
BREAKDOWN{% F.L.} 200
"'~~
t= :: ' LOCKED ROTOR{% F.L.}
Fl.Il!: LOAO{LB-FT} _
100
588.9
j
_.
The fJOOye Data Is TYPical Sinewij~ Power Unless Noted otherwjsg
- _I

I;,
EMERSON.
 499495

Motor Wiring Diagram

T1
T1

or

T3 DELTA
T2 T3 T2
WYE
Connection
Connection

!.fAD CONNECTION

Une
Each lead may COIlsisi of one 0( more cableS ha\tng lIle
same lead /IlIIllber.
499495

To reverse direction of rotation interchange connections L1 and L2.

Each lead may be comprised of one or more cables.

Each cable will be marked with the appropriate lead number.

EFFECTIVE: 21211fie
SUPERCEpES: )(730016, 96441, 179879, 284138
ConnectiO/i PfIIlI&: 499495
ConnecliO/l DI!f;a/; 912113
 WIllING RTD'S ~A 833989 A
\ THERE ARE GTV... RESISTANCE TYPE TEMPERATURE
DETECTORS (RTD) IISTALlED IN THE STATOR WINDING, 2 .
PER PHASE. REfER TO NAMEPlATE ATTACHED TO THE·MOTOR
ADJACENT TO ACCESSORY OUTlET BOX FOR RATIfG THE RTD'S.

2. DETECTORS ARE INSTALLED IN PHASES AS SHOWN.

F~~S:O. It ~1 12. ~213:~3 t

WIlfDIHGS RTD'S
r RTDNO•

J (RED)

'WItTE\ T
(WitTE) T·

ACCESSORY lISTINO
QTV-6 3 LEAD RlD'S

ALT CHIINGE tlESCAl PT ION r7 CHANGE

U.S. ELECTRICAL MOTORS ~ CUSTa.ER
LET NOTICE NO. DI II ISlaN aF EWFISClN aECUU C co.
5T. LOU IS ,M ISSOUR 1 E CONECT 10\1 0 I "GRAM
REDRAWN ON CAD 8-10-89
A MOD 6-JUN-QO UPDATED ~ NONE
~ .
~ I N DAWN 9·MAY-79.
RVSO e- JUN- 00.
I£B
AWl<
i --­ I --­
-
~ - - - APPD
.
e·JUN·oo. REP ~ --­ ~ --­
m
i l
2 1 ~ 1 COG l~ A I 833989 A
 I~ A I 3383 12 IAl

BEARIHG RID'S

1, THERE ARE QTY-lOR 2 (3 LEAD) BEARING RID'S INSTALLED.

ONE PER BEARING.
A = UPPER/ODE (OPPOSITE ORIVE END)
8 = LOWER/DE (DRIVE END)

BEARING RID~
I
! UPPER/ODE LOWER/DE
I ..

j (RED)
A1 81
I
!
:.
~f::
~;,;
I ;,;
(WHITE)
A2 82
(WHITE)
A2 82

ACCESSORY LISTING
QTY 1 OR 2 BEARING RTo'S (3 LEAD)

ALT 0IN«iE OOSCA 1pnON Of" C~

U.S. ELECTRICAL MOTORS ':I CUSTOMER CONNECTION
I.£T "OnCE: NO. OIVISION fF DEFI50N ELECTRiC CO.
-... DIAGRAM
- MOD 12-APR-OO ST. LOUIS. MISSOURI
. ..
I-

A . MOD II - JUL -00 ~ NONE

W If:~ IN ORWN 12-IIPR-OO, R"W Ii
< --- ~
<
II:
- --
M · RVSO II - JUl. • 00 • RWI< ~
....

~ - -- 0
lii -- - ...~ ---
-
II:
...
APPO 11-JU.-OO. REP
t.)

~
~ 11 ~ 1 iCDG1~AI 338312 A
 970798

SPACE I-IEATER

CONNECTION DIAGRAM

SPACE HEATER I EADS MAY BE LOCATED IN BTHER THE MAIN OUTLET BOX

OR IF SO EQUIPPED, M AUXILIARY BOX

MOTOR STARTER
AUX. CONTACT
(N.C.)

, , .....
,
, " \
I

..OTOR ENCL4SURE, ~
, 1PHA$E I
\
,, , ;
I

" """-
-----; , ."

THIS EQUIPMENT IS SlPPUED wm-tANll-.

CO'IDENSAll00 !-EATERS. !-EATERS
SHOllD BE ENERGI2EO WHEN EQlHPME

IS NOT OPEAAllNG 10 PROTECT lNT BY

rl!
PREVEN'I'IN3IN1ERNAI.. CON:lENSAlTON.
CCJI'.II.IECT 11-E "I{' CR HEAlER
I
I.EAl)SlO I

!::!~5Vva:ts 1192WWATlBRA~

SPACE HEATER NAMEPLATE (ON MOTOR)

Revision: 7/30/2008
Mike Cullen
 TYPfCAL REED CR!TlCAL FREQUENCY DATA
~ _ c..,...,..., ~ "A"'~"",""'''''-::-~C::- - - ---<;'~~~-.--- .. """~~~~-.,... ~-- ~- ~ .~-.-... -~~"\-

USEM MODEL NO: NA

USEM CATALOG NO: NA

Frarne: 447VP Type: lVCI4

REED CRITICAL FREQUENCY: 50 HZ

CENlER OF GRAVITY: 21 IN

DEFLECTION @ CENTER OF GRAVITY: 0.0039 IN

UNIT WEIGHT:
2300 L,BS.

BASE DIAMETER:
16.5 IN.

MAXIMUM MOTOR DIAMElER

23.25 IN.

DAlE:
10/19/2010

ttJme anail
Copyright@ 2000 u.s. Beetrical Motor& AIl rights reserved

 DEEP
¢,n2~:g~~ ~

1-----------------------<l.,SOSl---------------~-

~~
------.,,3.----------~ --12'.125
DETAIL D
SCAte: 1: I
\1<. ------­ A"", ------­ +--~--E %.'6 ------1
----1----11 ' ...,
l ' ¢. ----15,50----1

-l.las

.375:.005 WIDE X ,IS6~:~:~ DtEP

SEE DETAil
R?N~~~H~R~~~~~y25'Fw~~ ~ir:l~~ A-,
llETAll C
SCALE I:Z

-t-­
¢3.las ,ooof
l::£J -.00.

$££ DETAil
¢F::m ,03 x 4$­

¢F::m

lr
¢s::m '7S0"OO<
¢4, 121~: gg~ (SPiDER K(r O{)
¢G±.• " ¢3.14164-,OOOO -.000
IO!iil.02OIA-sl EEl -...009 ~
¢4.4J1~:gg~ ¢4. ItHI::~g~ ~

'5'-~I'SOI
~."
& XE"(S
I<$To'.!FeI ','9'
;, 13Hl HS-IA
O.G,"59~:~g~~ P.O~i
.01 2:1::. OoS -------­
~'015
.016- MAX"
OETAIL
SCALE
F
2: I
.0& X 45"

OIM 'B'lD~
1\1.000
12.250
9,OO3~ 4.965

11.
¢3.130::g1Y --~
12.2S0
.375*.005 WIDE 1 ,15G::~~~ t>!EP
SECTION A- A ib~~~ fdo 7JNWAY 1O.00l~ S. g05
SCAtE 1:2:
DETAIL E 8.150
SCALE 1:2

NOTtS: (UNLESS OTHERWISE SPECIFIED) RV4

t.' ItO AXiAL R£LATIONSH'IP 5ErW£EH KEn1AYS,
Z, WELt> TO WITHIN ,50 OF' EItD OF' SPIDER KEYS, 100 NOT WELD ENOS}'
3, STRm ME,IEVE PER 91500-$.
'4, ALLOIA.ET£RSW~
&.FOR 1HIS LENGHI, HOLD "r' TOlEfl:AttCE AS SHOWN. ELSEWHERE:. TOl TO at .,OOO;~,OIO,
_ _7_ _
 u.s. Electrical Motors .
EMERSON..
Motor THhnl)lflqi~\

CUSTOMER: National Pump

ORDER NO.: 20085578-100

BEARING LIFE CALCULATION FOR VERTICAL MOTOR

With spherical roller bearing

Bearing life can be calculated with various degrees of sophistication,

depending on the accuracy with which the operating conditions can be defined.

Basic rating life equation

The most simple method of life calculation is to use the ISO or

AFBMA equation for basic rating life which is:

. Basic rating life equation:

16667 (C). 10/3

NP

Where:
LIO = Basic rating life, hours

G= Basic dynamic load rating, Ibs

P= Equivalent dynamic bearing load (Thrust + Rotor Weight), Ibs

N= Revolutions per minute

SIZE: 29428

c= 315000 Bearing Life (hrs) = Exceeds 100,000

p= 15495

N= 1800

BY: JPO
DATE: 10/20/2010
 ~ tl

~
EMERSON

MINIMUM DOWN-THRUST REQUIREMENT

The motor contains an Extra-High-Thrust bearing arrangement that

utilizes preload springs to prevent bearing skidding. In order to
properly seat the thrust bearing and unload the guide bearing, the
motor must be subjected to at least 4500 Ibs of external down­
thrust during all operation, with exception of momentary excursions
of reduced down-thrust or up-thrust at startup and/or shutdown.
Failure to provide adequate down-thrust may result in premature
damage to the motor bearings that would not be covered under
warranty.

The pump thrust should be compared to the required motor down­

thrust value to ensure that sufficient thrust will be present under all
steady-state running conditions (at all anticipated speeds and flow
rates). If there are any questions, please contact your US Motors
Sales Representative.

The motor will be provided with a caution nameplate indicating the

same minimum down-thrust noted above.

Thrust Bearing: 29428

8/15/05 80-224
 EMERSON,~
•
Mot ..., TechnaltCIQh!s

LATERAL CRITICAL SPEED ANALYSIS DATA

USEM ORDER NO: 20085578-100

FRAME SIZE 5012VP, RVEI4

DRIVE
END

ROTOR DATA
A - ROTOR CORE B - ROTOR CORE C - OPPOSITE D - DRIVE END BRG.
LOCATION LENGTH DRIVE END BRG. LOCATION
25.375· 25.75 8.50 12.125

E - ROTOR CORE SHAFT LENGTH ROTOR CORE ROTOR ASSEMBLY

DIAMETER END TO END WEIGHT· WEIGHT
15.00 75.50 890 LBS 1660 LBS

ROTOR INERTIA ROTOR INERTIA SHAFT/ROTOR ASM

POLAR TRANSVERSE BALANCE
198.0 LB/FT2 99.0 LB/FT2 ISO 1940 G 2.5
I

I BEARING DATA I
DRIVE END BEARING OPPOSITE END BEARING
NUMBER STIFFNESS NUMBER STIFFNESS
6219-J/C3 1.21 x10 6
29428-EJ 5.26 x10 6

I SHAFT DATA I I .

DRAWING NO. MATERIAL DENSITY YIELD I

617298-002 AISll040 -1045 HR .283 LBSIIN 3 45,000 psi

TENSILE YOUNGJS MODULUS SHEAR MODULUS
6
82,000 psi 30.0 xl0 12.0 X 106

10/2012010 .
 EMERSON.~
+
Mot.or T<P.-'chnofQgies

TORSIONAL ANALYSIS DATA

USEM ORDER NO: 20085578-100

FRAME SIZE ----------------­
5012VP, RVEI4
--------~-------

ROTOR CORE

DRIVE
END

I SHAFT DATA
I
I
DRAWING NO. MATERIAL DENSITY YIELD
3
617298-002 AISI1040 -1045 HR .283LBSIIN 45,000 psi

TENSILE YOUNG'S MODULUS SHEAR MODULUS

6
82,000 psi 30 x10 psi 12 X 106 psi

MOMENT OF INERTIA - ROTOR ASSEMBLY:

2
WR =---
198
---
SHAFT TORSIONAL STIFFNESS:

5.89 X 106 LB-IN/RADIAN

-------
Torsional stiffness is the spring rate or constant which allows a user to
determine the amount of twist or angular deflection in a shaft based on the
amount of torque applied. The portion of the shaft for which the shaft
stiffness has been calculated from 1/3 the length of the rotor core to the end
of the drive end of the shaft (shafts with an anular keyways are measure from
inboard side of the ring groove). It is the users responsibility to correct for
coupling mounting effects.
SHAFT EXTENSION
De - EFFECTIVE DIAMETER WITH KEYWAY 2.704
INCHES~.
..•.
~e
10/20/2010
 U.S. ELECTRICAL MOTORS

r-
C
T - ------ -'-- f-- TORQUE
P U
0 R
0 --- -
R
W R
Q
E E I--- t---j- CURRENT
U
R N
E
- - -
T

)0
3120 I--- -- r-- ----- c----- -- r--
t- l- i- r POWER FACTOR
F --- t-
I-- t--- - ------
A I- t- f
t- I- _l
C
l- I-
- --
T N
N I- l-
t-
I lil
0
R I - - j--
r- .L JJ

In~
~ I
3600 -
... /
5
r l- II
"
V
A

M
, I !
i/ " / \
p
S I L /
1/ ,I f
\
B
----- '-- / \
1560 1--
./
./ J \
.... V \ DISCLAJMER

f'- t-- -f-- - I-- f- l-

f:-- -- ........ V
--
J..-
V
[Lv
It' \ I
\ .f
I
THEGRAPHDATAlS

TYPICAL UNLESS

NOTED OTHERWISE.

.- f- V
0.25 1200 780 I - - I- - !--- l-
-I--"
\
i-'-
f-- !
\ I

J 600.00 Hp

- W 460 Volts 60Hz

1-- 40'C 4,000 Ft

o o o ~ I L ___ ' - - . , -
1----'--- MPI= 136&24-
300 600 900 1200 1500 1800
RPM 10-18·2010
 U.S. ELECTRICAL MOTORS
.-- ... ~,--

p
0
W
C
U
R
R
T
0
R
I-I-

1---r----- t-. t--- 1---.

I-- 1--- -~

t-- ---

r-F -I-- I-- TORQUE

--- -

Q
E E CURRENT
U
R N
E
- - --
T

F
r
3300 t=- rI"'-
I - - j----f--
t-
1==-. p. I- l-
-~-

0---

f~
V- f---
POWER FACTOR
-
A
C I I
--- t--,..... I- t- _. ---
I \
r-. r-
T
0
N N
t-- l- II
R V I
i
I

1530 , 1- -t-- j - -j - - . 1---

~

- -'
-.
/ /
1 --
-- r---
A

M
--- t--
1/ " "- I
!'---
\
p
/ ,i/
S
I
l- t-- --- t--t- f---- f- f--
/'
i~ 1--- f+-
1900
l'02! --

,/
y V
/I
\

/' DISCLAIMER
. \.
-t-- r-

... /" I /
r \ r
-- --
TIlE GRAPH DATA is
V \ \ TYPICAL UNLESS
r-. P r-
I-- - I- l- I-

V
V- ~
I NOTED OTHERWISE.

950 1-510 1---1-

l- I-- - f-- I-- - V- iI
r- \

r- 1--- \ I 600.00 Hp

- i J. 368 Volts 60 Hz
r
- 40' C
! - - 1--. I 4,000 Ft
o LO I MPl= 136824
300 600 900 1200 1500 1&00
RPM 1()"11J..2010
 h
~
EMERSON MOTOR COMPANY
EMERSON.. 8100 WEST FLORISSANTAVE.
st LOUS, MO 63136

DATE: 111212010 P'Q.NQ.: 82S83A

Ordern.Jne NO.: 20085578 SO 100

Tfr. NAnoNALPUMPSUBSD~RYOFGORMANRUPP
7706 North 71stAvenue

Glendale, AZ. 85303--1703

ATTN: L"'DA LI11l...E

Model Number: NA REVISIONS:

Catalog Number: NA (B)ATAVIB

5012 FRAME

LLC,5012 FRAME

ALL DOCUMENTS HEREIN ARE CC»4SIDERED CERTIFIED BY US ELECTRICAL MOTORS.

THANK YOU FOR YOUR ORDERAND THE OPPORTUNITYTO SERVE YOU.

Features:
HOLD PRODUCTION

Horsepower . . . . . . . . . . . . . . 00600.00-00000.00 - KW: 447.6

Enclosure .•....•........ WPll

Poles ........•• ; •.•.•..• 04~00 - RPM: 1800-0

Frame Size ....•...•..•.• 5012"'VP

Phase/Frequency/Voltage .. 3~060-460 - Random Wound

Service Factor •••••.••.• 1.15

Insulation Class ..•..... tlass "FH - VPI-IOOO

Altitude In Feet (Max) ._ 4400 Ft.

Ambient Iii Degree C (Max) +40 C

Efficiency Class •..••.•. Premium Efficiency

Application •...•.•..••.• Vertical Centrifugal pump

Customer Part Number •••.

Base Diameter (Inches) •..••.. 24.5

Non-Reverse Ratchet

Pricebook Thrust Value (lbs) .. 10300

Customer Down Thrust (lbs) •.. 13835
Customer Shutoff Thrust (lbs).
Up Thrust (lbs) ...•....•.••..
Inverter Duty Rating:
Load Type (Base Hz & Below) .. Variable Torque
Speed Range (Base Hz & Below). 10;1
"AK" Dimension (Inches) .. NA
Shaft Dimensions:-U=3.l25 - AH/V;7.000
KEYWAY=0.750 - ES=5.00
Temperature Rise (Sine Wave): "B" Rise @ 1.0 SF (Resist)
Starting Method .......•. Direct-On-Line Start
Duty Cycle ......•••...•• Continuous Duty
Sound Level Value (dBa) •. 85 dBa @ 1M Sound Pressure
Load Inertia (lb-ft2): NEMA - NEMA Inertia: 2202.00 - 1.00
Number Of Starts Per Hour: NEMA
Motor Type Code ..•...•••.•• RVEI4
Rotor Inertia (LB-FT2) 198. LB-FT'
Qty. of Bearings FE (Shaft) 1
Qty. of Bearings BE (OPP) 1
Bearing Number PE (Shaft) 6219-J/C3
Bearing Number BE (OPP) 2942B-EJ

;~~
 ErneI'sm Mrm Con1mY is a cHsioo d Errmoo Electric Co.

The Errasoo logo is a trademaIk and S61\4C6 mark cI EmeIson Bectric Co,

 #/ EMERSON MOTOR COMPANY

EMERSON. 8100 WEST FLORISSANTAVE.
st lCUS, MO 63136

DATE: 111212010 r.o. NO.: 826e3A

OrderILine NO.; 20085578 SO 100

TO: NAIDNAL PUMP SUBSDIARY OF GORMAN RUPP

7706 North 71 st Avenue

Glendale, flZ. 85303-1703

ATTN: LINDA LITTLE

Model Number: NA REVISIONS:

Catalog Number: NA (B)ATAVB

5012 FRAME

LlC,5012 FRAME

ALL DOCUMENTS HEREIN ARE CONSIDERED CERTFIED BY US ELECTRICAL MOTORS.

THANK YOU FOR YOUR ORDER AND THE OPPORTUNnYTO SERVE YOU.

Accessories:

60,000 Hours L-10 Bearing Life

Direct Connected To Load

Counter CW Rotation FODE

300 %EHT-SeeMin.Thrust Requiremt.

Ground Lug In Conduit Box

Insul. Bearing - Upper Bracket

115 Volt Space Heaters

Synthetic Lubrication
Stainless Steel Hardware
Bearing RTD-IOO Ohm,3 Lead, Platinum
Both Bearings
Winding RTD's-lOOOhm / 3 Lead, Platinum
VFD Duty
Conduit Box Information: ~ Size 3 Conduit Box-Cast Iron
Conduit Opening Size (M) .. 3.5" NPT
2 Conduit Openings - Bottom Of Conduit Box
Lead Positioning Gasket
Q-l Accessory Outlet Box - Same Side As Main O/B
1" NPT Conduit Opening
One Box with Terminal Board
Lubrication Instruction Plate
Special Features Plate Info:
TAG 'If:
ATA Vih. Detect/PrQx Probe:
Vib Det/Prox Probe Type •••. ACCEL/SWITCH
Manufacturer .••...•......•. METRIX
Manufacturer's Part Number .. PR0440
Test Requirements:
Complete Initial Test-Unwit.
Polarization Index - Unwit

USE THE DATAPROVIDED BELOINTO SELECT THE APPROPRIATE DIMENSION PRINT

Horsepower 600
PoIe(s) 04
VoItage{s) 460
FriirnuSke 50 12VP
Shaft U Diameter 3.125
OUtlet BoxM 10.94
Outlet BoxAA 3.5
~ry (Juliet BoxOM 1

/~\

: MO'I'OBS; Ermsat MiIX CoolIanY is a dlisioo of Emersal Electric Co.

\~i lheEmereonlcgo 15 a uooe.ttalk n 5aNW I'TliiIIt-. r:XErnen>Qr1 EIeclric Co.
 VERTICAL MOTORS 09-2660-05

• WEATHER PROTECTED TYPE I I

FRAME: 5000VPH. VP, VPA
TYPE; RV4

ARING TEMPERATURE
TECTORS, 3/4 NPT
CONDUIT CONNECTION
EffECTIVE: II·DEC·06
SUPERSEOES: NEW

CONDUIT BO VIBRATION
FOR ACCESSORY DI::TECTOR
LEADS AS
REQUIRED

ID <>

UFl1tJG
LUGS

ROUN,D
PAD;::::

F-4
HOLES

5600 CUBIC INCH CONDUIT BOX

IT1
: .:. n f 'I
t_-lj
~
,J Il!: j-t-~F-t-r
,I ev
OUTSIDE
D I MENS IONS
HEIGHT: 24"
AD­ / IT' 1 WIDTH: IS"
AA-SlltJ r-II<:~' DEPTH: 14"
CO~~¥!~ /--AB--;

FRANE p AG BV
5008 63.88 27.00
11.00
5012 18.88 ~2.00

POLE U AH ES EU EW EX SO
-.001 :1:.062 14tH -.005 +.002 ",005 KEY
2.375 5.000 3.50 2.000 • 375 .750 . .625 AA DN
" & SLOWER 3.12~ 1.000 S.OO 2.625 .500 1.000 .750
1. NPT 1/2 HPT
C/80X
VOLTS ;2 ­ 1 12 NP T f-!-=3:.:./4::......:;H~P.:..T-I
VOLUME
(ell.IN.l
AB AC AD AF BU 3 HPT I NPt
0-4800 3400 36.50 Z7 .88 3.00 3-1/2 NPT 1-1/4 HPT
4801-6900 5GIlO 36.13 30.13 4.00 10.81 4 NPT 1-1/2 NPT

fRAME AJ AK B6 BD 8E 8F' TOLERANCES

+.005 MIN "'AX rACE RUIIOUT .001 f.I.R.
5000VPH 14.150 13.S00 20.00
14. ISO
PERMISSIBLE ECCENTRICITY .001 r. I.R.
13,:;00 24.50 2.19
.69 OF MOUNTING RAeBET
~2.000 .94 PERMISSIBLE SHAFt RUNOUt .003 f.1.R.
5000VPA 26.000 22.000 30.50 .81 MAXIMUM SHAFT END PLAY .010
I; OIWENSIONS YAY VARY .25' DUE TO CASTING AHOIOR FABRICATION VARIATIONS.
2: DIMENSIONS AND TOLERANCES ARE SHOWN IN INCHES.
3: SDOOYP HAS TWO BOLT CIRCLES.

09-2(;1;0
u. S. ELECTR ICAl MOTORS
DIVISION OF EMERSON ELECTR[C CO .. ~
II ~
DO NOT. USE FOR CONSTRUCTION
PURPOSES UNLESS CERTIFIED

I .I
 NAMEPLATE DATA
"""'~ ~ ~ ~ .' ,,_ 1(", ._ , ,,_ " ~ '" . ' ~ • ~

CA1J\lOG I'UABER: NAMEPlAlE PARf#.j .....:..==_~~~:~~~:=J

MCXJEL ~::::.~·C:;;;~I

:F-""'--="-'--'
FR tw:~~~...] lYPE C~J ENCL r:·WPII"".J
SHAFT
L_'_P.'.~,~01YL.m .01
-''''''''1 CPP
EI\[)BRG ] .6219-J1C3 - QlY 1 j EN>BRG
PH MAX
AMB

INSUL Asm.

UASS PM.

HP RPM I-F
VOLTS VCl..1B
FL FL

AMPS Atvt'S

SF SF

AMPS
AMPS

SF CESIGN
a:x:E Sf
NEMA~ "'=-=-~ Na.4 ~:::::
"""·''''''''''1 NCl'v1
EFFIOENCY PF I<iIolJIktt :@f.aoo :, PF
GUARANTEED MAX HZ
M\X HZ !WAR
EFFIaENCY KYAR
UL DATA(IF APPUCABI.E):
IlVISI(J.I .. c.:., .:.. '..::.'. :::...::::-:::-- ..::::-$ a..ASSt
. GROlPI
TEMP CODE :r' . ,··:c·::::.:::::: ·':'::::'·C:::::C::.CC·';lJ . a.ASS11
GRQtPU
VFD DATA(lF APPUCABL.E:):
VC11B 'r=~==--~~~~~~~~~~

AMPS
It:KlUE 1 It:KlUE2 .. : .. 1

VFD LOAD lYPE 1 VFD LOAD lYPE 2

VFD rERTZ RANGE 1 VFD rERTZ RANGE 2
VFD SPEED RANGE 1 VFD SPEED RANGE 2

SERVICE FACTOR
00. PQ.ES
VECTOR MAXRPM
RalJans I Seconds
TEAO tW'A(lF APPUCABLE).:
HP (AIR OVER) s·;:·· ;:::C-.C·:::::· .;::;:) I-P (':S~R ·C,O::.::·:.:::"..' .:.':::~~ ~ .i:.::g;:.::~·,:::::.:..:..·:.:.:::.:) RPM (~~)OVER :~::.::.:::.:. : __C:::.~l

~c:!/fv '~:.:::::.::: '-"". ~MlS ':::8.'::':' ::~1 ~~EC '1.'::.-:;;:'"'- ,;:::".::"':"·1

i:
 .n"' U;;);:" ........- - - - · "•• ~i

............._..
mR · : fI
==~~~~==~~==~~~~~~-=~~~~~~~~_+ ______ ~~~ __ ~'~i
I

... - .~."- .. '.'-­

SH Walts . SH WAl1S=384W .. ,

"
EMERSON~
EMERSON MOTORCONPN«
stLOUIS. MO

TYPICAl NAMEPlATE DATA

ACTUAL MOlOR NAMEPlATE LAYOUT MAY V/ltff(
8aIIIE FIELDS MAY BE 0MI1TED

j i
 MOTOR PERFORMANCE
,~~!;!ft-~/5, ~ ~*'-7~ '.rr"~.~".~ ~~~~ {~~~I;~ __ ,

Wt 13682.4­ !
HP: 600 I
I
-
POLES;
- _. 4
VOLTS: - - .~O
....... -~---- .
HZ: 60
SERVICE FACTOR: 1.15
EFFICIENCY (%):
S.E 95.6
FULL 95.8
.­ 95.7
,
314
112 94.9
1/4 91.7
POWER FACTOR (%):
S_F. 91.7
FUlL .92
314 91.6
1/2 88.9
1/4 76.7
i
NO lOAD 5.2
LOCKED ROTOR 19.7
IWPS:
S.F. 736
FUU 638
3/4 480.
1/2 333
1/4 200
NOlOAO 120.8 ---.~
LOCKED ROTOR 4734­
NEMACODE LETTER G
NEMADESIGN LEITER #
FULL LOAD RPM 1780
NEMANOMNAL EFFICIENCY (%} 95.8
GUARANTEED EFFICIENCY(%) 95
MAXKVAR 81.8 -
AAtBIENT ("C) 40
ALTrruOE(FASL) _ 4000
SAFE ST,AU. ThE-HOT (SEC) 19
SOUND PRESSUREJpBA@ 1M) 81
TOROUES: -
BREAKOOWN{% F.l.} 175
LOCKED ROTOR~% F.L} 60
FUlL LOAD{LB-FT} :
ThefJOOve Data Is TY1!Ica/. Sinewaye Power Unless Noted otherwjse
: 11772.1 I
1/
EMERSON.
 499495

Motor Wiring Diagram

T1
T1

or

T3 DELTA T2 T3 ·WVE T2
Connection Connection

l
LEAD CONNECTION .

r
Una
Each lead may e<>nslSt of one or mOIl> cables hailing 1he
Ame fftd number.
499495

To reverse direction of rotation interchange connections L1 andL2.

Each lead may be comprised of one or more cables.

Each cable will be marked with the appropriate lead number.

EFFECTI'IIE: 201196
sUPERCeDES; X736618, 96441,179879,284136
COIlflllClion Plate: 49!Wl5
Gonneciioil D6I:aI: 912113
 WINlIfG ATD'S ~A 833989 A
1. THERE ARE QTY-6 RESISTANCE TYPE TEMPERATURE
DETECTORS (RTD) lISTALLED II THE STATOR WINDING. 2
PER PHASE. REfER TO NAMEPlATE ATTACHED TO THE MOTOR
ADJACENT TO ACCESSORY ounET BOX FOR RATING· THE BTD'S.

2. DETECTORS ARE INSTALLED IN PHASES AS SHOWN.

I:1. I ~ 12. ~2 13.;3 I

t

/RTONO.
WIIlINGS RTO'S
C

~
(RED)

(WHITE} T
(WHITEl T

ACCESSORY LISTING
QTV-6 3 LEAD RTDtS

ALl
~hI). OESCRIPT I0.. Of" CHAN;E
U.S. ELECTRICAL MOTORS ~ CUSTOMER
LET DIVISIGI OF ~ EI.EC1RIC co.
ST. LOUIS, MISSOURI ~ COtfECTION DIAGRAM
REDRAWN ON CAD 8-10-89
A . MOD 6-JUN-QO UPDATED ,a NONE-~ IN DRWN 9-W.V-79
RVSD 6-.JI.N- 00 t
t
--­
t£e
AWl<
i
Ii.
--~ !
~ ~ --~ ~ --­
-
m
- - - APPO 8-JUN-00. REP

L
i I 1~ 1 • COG I~ A I 833989 A
i
!
i BE A8ING RID'S
pAl 338312 jA i

!
I
I 1 THERE ARE QTY-1 OR 2 (3 "EAD) BEARING RTO'S INSTALLED.
! ONE PER BEARING.
A =UPPER/ODE (OPPOSITE DRIVE END)
B =: LOWER/DE (DRIVE END)

BEARING RID:S

UPPERlODE LOWERlDE
(RED)
Al 81

t (WHITE)

(WHITE)
A2
A2
82
82

ACCESSORY LISTING
OTY 1 OR 2 BEARING RTD'S (3 LEAD)
ALT CW\NGe:
I..E1 IC)TICE NO. OESCAIPTlo. (JIF CHANGE
u.s. ELECTRICAL MOTORS
DlvtSlo. CF E\IER'SON ELECTRIC CO. ..
w
ol
CUSTOMER CONNECTION
. ST. LOUIS. MISSOURI ;: DIAGRAM
MOD 12-APR-OO
A MOD 1 1 - .JUL - 00 ;i
W
11l
NONE Ii
!:
~.
IN DAWN 12·AP!=t·00. RAW
RVSO I hJUL·oo. RWK ~
•
i --- i -- ­
- r"">­
;i - ~ APPO 11·JUL.·00. REP
0
:nu -- - .. ---
it
..
iCOGI~AI 338312 A
:!!
~ ~ 1~ 1
 970798

SPACE I-IEATER

CONNECTION DIAGRAM

SPACE HEATER I EADS MAY BE LOCATED IN BTHER THE MAIN OUTLET BOX

OR IF SO EQUIPPED, M AUXILIARY BOX

MOTOR STARTER
AUX. CONTACT
(N.C.)

, , .....
,
, " \
I

..OTOR ENCL4SURE, ~
, 1PHA$E I
\
,, , ;
I

" """-
-----; , ."

THIS EQUIPMENT IS SlPPUED wm-tANll-.

CO'IDENSAll00 !-EATERS. !-EATERS
SHOllD BE ENERGI2EO WHEN EQlHPME

IS NOT OPEAAllNG 10 PROTECT lNT BY

rl!
PREVEN'I'IN3IN1ERNAI.. CON:lENSAlTON.
CCJI'.II.IECT 11-E "I{' CR HEAlER
I
I.EAl)SlO I

!::!~5Vva:ts 1192WWATlBRA~

SPACE HEATER NAMEPLATE (ON MOTOR)

Revision: 7/30/2008
Mike Cullen
 TYPICAL REED CRiTICAL FREQUENCY DATA
"7' -....-.::;:-~~~"7"'- -~ ~_'Y'r-:; --;;:: .-~~"""'-~"'""~--~ 4"'~-~ "';:--;" r ......-- - ~,...,...,....- - - ~ '" -7rr~=

USEM MODEL NO: NA

USEM CATALOG NO: NA

Frame: 5012VP Type: RVEI4

REED CRITICAl FREQUENCY: 19 HZ

CENTER OF GRAVITY: 33.5 IN

DEFLECTION @ CENTER OF GRAVITY: 0.0271 IN

UNIT WEIGHT: 5300 LBS.

BASE DIAMETER: ·24.5 IN.

MAXIMUM MOTOR DIAMElER: 71 IN.

DATE: 10/19/2010

tbme &nai!

Copyright@ 2000 U.S. Electrical Motors. AU rlghtsreserved

 ABC 0 E F G H J K L M
PR0440 ~@]][q]?10IJ[g]011 ~1~[£]1]0IJd IT@J[IJ].~! ~

HARDWARE OPTIONS SOFTWARE OPTIONS

A CD Switch Model J CD Mode

~.lll:fill~~n~t~~~~f.o~fL.]

B CO Display
K CD Trip Delay'

[C!J:al ='3~~~~~.:I~~.o..~.l'l'.~~FD
c [JJ Power
L OJ Startup D.&lay·

~~. 20 -S_~CQ~~.~~~t~f~~i~

o CD Agency Cei'tlfiicatl<ms
'ori'r'''';;::Ordin~iYropiitklni"'--''J
l~_L!J~"""r"'~_R_''''''_''''~'''!~'''''':''''~,."",,,_,\,,

N OJ Relay

[~[~~~~~~:~~~~1~~~;~;;~W

*OUler6ptlons .&vallable. Contact fact()fll.

"OptiOllit for external seOsor:i only.

Dimensional Drawing
Weigl)l: 3' lhs.. 7 oz. {1.S6 kg} CONDUIT ENTRY
111.15

- - [4.4]-·""'-­

I
.3X 09.20
[01.4] ,
134.63
[5.3J

~~. ___l
www.fI1(ttl'hd.Gorn· info@motrlx1,com' .salas 8.Servlcfl Tol; 2111-940~1602. Fax: 713-559·9421 -05110
 ODEL PRO Switch

PR0440 & P 6000

Installation Manual 101 091 0

·Rev:A .
 TABLE OF CONTENTS

L
INTRODlJCTION ............................................................................................................................................ 4

.Ll FFAITRES .................................................................................................................................................... 4

11 ApPLICATIONS ............................................................................................................................................. 4

b. SPECIFICATIONS .......................................................................................................................................... 4

2.1 SENSORS INTERFACE .................................................................................................................................... 4

2.2 SIGNAL CONOITIONER ................................................................................................................................. 4

2.3 1\1AXIMUM VIBRATION Lll\l1TS .................................................................................................................... 4

2.4 BUH'EREO OYNAMIC SIGNAL FOR INTERNAL SENSOR ............................, ........................................................ 5

2.5 BlJFFERED DYNAMIC SIGNAL FQR EXTERNAL SENSOR ................................................................................... 5

2.6 Al.ARM AND SHtJTOOWN LIMn's .................................................................................................................. 5

2.7 TRIP [NI)ICA'[ORS ........................................................................................................................................ 5

2.8 LIMITS TRIP Df,:LAy ....................................................·.................................................................. .............. 5

2.9 RELA\' OtITPVTS ................................................................................................................... , .. ,.................. 5

2.10 STARTUP POWER l!P DELAY ............................................................. :........................................................... 5

2.11 OPTIONAL 4-20M A SOtJRS:;E OUTPUT .......................................................................................................... 5

2.12 INPUT POWER ...................................................................... ,...................................................................... 5

l.J..1 FREOUENCY RESPONSE ............................................................................................................................... 5

2.14 OPTIONAL DISPLAy ..................................................................................................................................... 6

2.15 TEMPERATURE LIMITS ................................................................ ;...........................................:...... :.............. 6

2.16 ENVIRONMENTAL RATING ........................................................................................................................... 6

2.17 HOIISING .................................................................................................................................................... 6

2.18 CONDUIT CONNES:;T1QNS ..............., ............................... , .............................................................................. 6

2.19 '\VEIGHT .................................................................................................. :.. ;............................................... 6

2.20 HAZARD RATING ........................................................................................................................................ 6

;,t INSTALLATION ................................ ~ .........................................;................................................................... 7

3.1 1\1ECHANICAL HOl'SING ............................................................................................................... ,.............. 7

3.1. 1 PR0440............................................................................. ................................................................. .

Eigyre LSitje 1'Iew Q[PR0.J40jjollsiJ]g...................................................................... .................................... 7

E1gu.!.:?...L ..J..D.I:..!.r;J.E:.LQ[f~lW:f.:l(J...HQ.1J.,£ing...... ................................................................................................. 8

EJg:i!.r.!:...} ..:.J..[).. .!:l.fiJ~:.:2..9fPR.Q1..:1.(!'HQ.1:!.~:i.!JR............. ............................................................................................. 8

LL.2 PRQyO(){).................................................................... .......................................................................... 9

Eil£l!1.:~LJ..D..I!.2P_nfJJ.t2il..B06000 jious.,{ag ........... ......................................................................................... 9

Eiglf.rfi....>...:.s..ki.? ..L:i.?..U'.P1..f.'.B..Q6..Q(J.(J..H.Qy§f..u.g................. ........ .. ........ ....... ......... .. ... ......... ... .. .. .. ..... .... ...... .. ... ....... .. 10

Ejg1.!.!.:?".Q.:...7..Qp.J.k}v...Qf/~8Q(jQa(J...!.f..Q.lJ.,~i.r.tg ........................................................................................................ 10

U I\1I<:0'IA"'ICAL INSTALLATION ..................................................................................................................... 1I

Figure 7: Placement o011e switch within 'he Application.................. .. .................................... II

EWlre 8: Dimensional Details................. ............................................ .. .................................................. II

3.3 EU:CTRICAL INS·I';\LLATlON ........................................................................................................................ 12

L}.J. l?.!.:m.i!1CJ.!..H:I!:ing .... ... ... ... ....... .. ..... .... ....... .... ............. ...... .... ...... ..... .... .. .. .. .... ...... .. ... ..... ... .. ... ... ....... ... .. 12

Figure f 0: Interface Board Front fJlew ............................................................................................................ 12

Fi~TUre 12: Power SUDDlv Board Front flew .................................................................................................... 1-1

D}£l!l1!...1 J' GND Point ofthe PR06{){){) Housitlg .......................................................................................... /J

E'igurfJ...l:1..:..Gi':'!'.QP9..iu(pflb.fJ..PRQ.:!.-!.fU:!mlJ.ing ............................................................................, ................ 15

Tqbl.g,J:..JJ.]i:..u.?Ii!1(JL(f.!.t.ip./(!rLQ.9...Ql1mrc;!.i.mJ§ ...... ....... ... .. ... ............... .... ................ ...................... .. 16

1010910 Page 2

 7i1bJe 3: J3 Terminal slripon cOn/rolier board (or Internal Sensor Connection ... "." ...................... ".. "" .... 17

3.3.2 Wiring Recommendati.ons .................................................................................................................. /7

:t. CONFIGURATJON I CALIBRATION OFTHE PRQOlIC! ................................................................... 18

ELrf.IJ.t:fL.l.~":...WiB.JrJ.t.gt:la(J.f]J.Q.r..1hg.A!.(fJ!..'LY. ~\v.i1J;b..... ....................................................................................... . 18

2:. GE'lvflNG STARTEO......................................................................................... ;.......................................... 18

5.1 POWER Up S~:()tmNcE .............................................................................................................................. 18

f'.:tg1.{!.:f...JQ,:..f.:"e.r.f'?'cJ.!J2.Se..gy'!!:.r.I.f.f!. ......... .. ........................................" .... ................................................. .. .. 18

S.J. USER INIERfA!;,'& Dt'SCRIPTION ................................................................................................................. 19

~ KEYlIOARQ Fl;N~:II01'is ............................................................................................................................. I 9

Ei[:lIl.'e 17: Kevboard anqJ)isplav ........................................................... ................................................. ,.. 19

5.4 !\1AIN 1V1ENlI ............................................................................................................................................. 20

552 ................................................................................................................................ ...... 21

5.5.3 CQIifjguralion menu ........................................................................................................................... 22

5.6 CONFIGURATION P"MMETERS Dt:!·ENI)(ijNCY ............................................................................................. 26

5.7 DIAGNOSTIC ....................................................., ..... ~ ................................................................................. 27

5.8 MfjA~VRE .................................................................................................................................................. 29

A PPEN DIX ••••m.. m.....................................~............. ,..................................................................................... 29

1010910 Page' .3

 1. Introduction

The PR0440/6000 is a versatile, programmable vibration protection instrument. Within its standard configuration, the
electronic switch is an economical single set point vibration switch loaded with standard features and packaged in industrial
grade housing.

PRO switches can be configured via a real time remote operator interface membrane keypad or a USB interface to a PC.
This capability allows users to tailor the switch specifically to their monitoring needs. In addition, an isolated proportional
4-20 mA output and a buffered output give easy access to the machine vibration signal.

The PRO switch accepts most accelerometer or velocity inputs. It can also accept and power a 4-20 mA loop sensor to
become a field monitor. When fully configured, the switch provides local machine protection with an optional alphanumerical
readout.

PRO switches feature the option of hazardous area certifications.

1.1 Features
.. Low cost, unitized protection system
.. Weatherproof/optional ex-proof rated
.. Single or optional dual set-points
.. Acceleration or Velocity responses or 4-20 mA
.. Adjustable trip delays
.. Loop test feature
.. Proportional 4-20mA output.
.. Buffered, dynamic vibration signal output for analysis
.. Configuration and Self diagnostics using the provided PC software.

1.2 Applications
.. Centrifugal Pumps
. Reciprocating Compressors
.. Centrifuges
.. Cooling Towers
.. Industrial Fans
.. Electric Motors
.. Natural Gas/Diesel Engines

2. Specifications

2.1 Sensors interface

.. Internal Accelerometer
• External Accelerometer
. Piezo-electric Velocity
.. Electromechanical Velocity
. Metrix 5485C Velocity
.. 4-20mA Input

2.2 Signal Conditioner

Amplifier / Integrator to obtain acceleration or velocity response.

True RMS or Peak measurement mode.

2.3 Maximum Vibration Limits

Maximum vibration levels for Switch:

o to 100 m/s2 (10 g)

Oto 76 rnm/s (3 in/s) pk (frequency limited)

1010910 Page 4
 Maximum input levels from external sensor:

Maximum dynamic signal level of 5V pk

2.4 Buffered dynamic signal for internal sensor

Sensitivity: 100mV/g ±2% @ 25°C.

2.5 Buffered dynamic signal for External sensor

Sensitivity: as per the programmed sensitivity ±2% @ 25 cC.

2.6 Alarm and Shutdown Limits

Alarm and Shutdown limits are adjustable to 90% of sensor full scale range.

2.7 Trip Indicators

Alarm Trip Indicator: Amber LED

Shutdown Trip Indicator: Red LED

2.8 Limits Trip Delay

Adjustable from 1 to 15 seconds.

2.9 Relay Outputs

Two relay outputs...., Alarm and Shutdown

Sealed mechanical relays suitable for Div 2 approvals and

10g vibration .

Voltage: 300 VAC or 28 VDC Maximum

Current: 10 Amps Maximum

2.10 Startup Power up delay

Fully adjustable from 10 to 30 seconds.

2.11 4 20mA Source Output

w

4-20mA Proportional to Acceleration or Velocity.

Accuracy: ±5% of full scale range.

600 ohms Max. Load resistance.

2.12 Input Power

85 to 260 VAC 50/60 Hz

24 VDC ±10%

2.13 Frequency Response

For switch with internal sensor: 2 to 1000 Hz ±3dB

For external sensor: Frequency response will vary with Sensor within these limits
Velocity: 2 - 12,000 Hz
Acceleration: 2 20,000 Hz
*Frequency Respon~e not applicable to 4-20mA inputs.

1010910 Page 5
2.14 Optiona I Display

8 characters X 2 line Alphanumeric display

2.15 Temperature limits

Operating Temperature Range: AO°F to 185°F

(AO°C to 85°C)
Humidity: 100% Condensing with conduit seals

2.16 Environmental Rating

NEMA4X
IP65

2.17 Housing

PR0440 meets Div 2 approval requIrements.

PR060DO is Explosion Proof and meets Div1 approval requirements.

2.18 Conduit connections

3/4-14 NPT

M20 x 1.5 straight threads. (For PROSDOO only)

2.19 Weight

2.2Kg (4.4 lbs)

Hazard Rating - Pending

North America: CSA Class I, Div. 2 Groups A, 8, C, D,

Class II, Di" 1, Groups E.F, G
Temp Code T4A
European: EEx nL IIC T4

1010910 Page. 6
Vibration operating range

Internal sensor
The PRO switch operating range is dependent on the sensor used. For internal sensor versions the operating range is
limited by the maximum acceleration limits of the circuit components and the mounted resonance of the housing,

For acceleration measurements the range is 10 g (peak orRMS) from 2 Hz to 1 kHz. For velocity measurements, the
operating range is illustrated in the following nomograph .

.:s:.
n.
cS
w
(f)

""
(f)
W
I
()
Z

.2
>­
f-
U
0 .10
-1 .09
W .08
> .()7

.02

.00+-.....,~~~~~#~...;...~~~~w...I.J..j~~~~..:::..:l...::::..h.::::.w..J...J..J
5 6 769

1 . 0)' 100
9
.':9 lK (Hz)
60 60K (ePM)
FREOUENCY 6'f-

PRO SWITCH
OPERATING RAN
IN TERN AL SEN
.001 inch 1 mil pk PEAK VALUE
CPM CYCLES pk-pk PEAK TO PEAK
PER MINUTE VALWE
K 1000

1010910 Page' 7

~--~-""""""""""""""""""- ""
External sensor

For external sensors the operating range depends on the type of sensor, the sensor output sensitivity, and the measure­

ment type (peak or RMS). In some cases the sensor operating range may be less than that of the switch.

Measuring acceleration with an external accelerometer

When measuring acceleration. the maximum amplitude is the lesser of the following:

50 9 (500 m/s2) or 5V peak sensor output from 2 Hz to 20 kHz.

The switch configuration software will limit the full scale range based on the sensor sensitivity and measurement type.

These examples best illustrate the allowable range

Sensor Sensitivity Maximum 9 peak Maximum m/s2 peak Maximum g RMS Maximum O1/s2 RMS
10 mV/g 50 500 50 500
100 mV/g 50 500 35 353
110 mV/g 45 454 32 321

Measuring velocity with an external accelerometer

When measuring velocity with an external accelerometer, a nomograph best illustrates the allowable measurement range.

This applies for sensors with sensitivity up to 100 mV/g, and can be easily adjusted for higher sensitivities using the maxi­

mum acceleration limit as described above.

)­
1­
(3
o
-'
uJ
>

'~, 100 ~9 lK 10K '.'') 100K (Hz)

.9 y
FREOUENCY

PRO SVvlTCH

OPERATING RANGE FOR

EXTERNAL ACCELEROMETER

up to 100rnV/g
.001 inch 1 rAil pk PEAK VALUE
(PM CYCLES pk-pk PEAK TO PEt..K
PER MINUTE VAI.UE
K = 1000

1010910 Page 8
 Measuring velocity with external velocity sensor

When using external velocity sensors, the operating range is 5 in/s (127 mm/s) peak or RMS for all sensor sensitivities.

The frequency range is 2 Hz to 12 kHz.

3. Installation

3.1 Mechanical Housing

There are two types of the housing for the vibration switch.

3.1.1 PROMO

Figure 1: Side View of PR0440 Housing Figure 2: Side View 2 of PR0440 Housing

1010910 Page 9

-'-'------------------------------------­ -~ ... - .... - - .

3.1.2 PR06000

Explosion proof housing.

Figure 4: 3D Top View of PR06000 Housing

1010910 . Page 10
 Figure 5: Side View ofPR06000 Housing

Figure 6: Top View of PR06000 Housing

101091.0 Page 11

 3.2 Mechanical installation

The sensitive axis of the switch can be mounted on any radial axis, although the horizontal axis is preferred so that unit can
see maximum vibrations. The horizontal axis also reduces the temperature exposure as compared to the vertical axis.

Figure 7: Placement of the switch within the Application

Figure 8: Dimensional Details PRO 6000 & PRO 440

The optional display can be rotated +/- 60 degree to bring it to a readable position.

The switch is designed to dissipate internal.heat by conduction through its base. Hence, it is important to keep the mounting
surface at or below the switch max temperature limit of 185°F. If the equipment being monitored is going to exceed this limit,
consideration should be given to either using one of the remote transducers. or thermally isolating the switch.

To ensure accurate switch performance, a warm-up time of 5 minutes is recommended.

Although seal tight and other flexible conduit have been used successfully, in areas of extreme humidity or moisture it is
recommended that an "SO" type cable together with a suitable rain-tight CGB fitting be used. .
1010910 Page 12

, )
3.3 Electrical Installation

3.3.1 Terminal Wiring

If you have selected the optional alphanumerical display, then the display board must be removed to access the terminal
strips I field interface.

Remove the display board to allow wiring to the terminal strips on the switch.

For terminal wiring, please refer the following figures.

SENSOR OKiNOT OK

BICOLOR LED'S
BYPASS LED

ALARM I SHUTDOWN

BICOlOR LED

CONNECTOR J 1

CONNECTOR J3

CONNECTOR FOR
DISPLAY AND
KEYPAD

Figure 10; Interface Board Top View

1010910· Page 13
3.3.1.1 J1 Terminal strip on Interface Board for Power Connections

IPin No. Connections Description !

!
I L+ AC L OR 24V +ve Live of Mains OR +ve terminal of 24V DC power Supply

I N­ AC N OR 24V -va of Mains OR -ve terminal of 24V DC power Supply

~
-I
EARTH E Earth of mains OR Earth of DC power supply I
I,..---­
Not used ! N/A
i
I
N01 NO LlM1 ALARM Relay NO
I
i
C1 COM UM1 ALARM Relay COM

NC1 NCUM1 ALARM Relay NC

I N02 ..
NO LlM2 SHUTDOWN Relay NO

C2 COM L1M2 SHUTDOWN Relay COM

NC2 NC LlM2 SHUTDOWN Relay NC

Table 1: J1 Terminal strip for Power connections

The power required is indicated on the nameplate. The voltage supply must be within the following limits:

1. 24VDC: 22 to26V DC..

2. VAC: 85 to 265V AC. 50/60 Hz.

3.3.1.2 Connecting Alarm & Shutdown Relay outputs

Potential free contacts for Alarm and Shutdown signals are provIded on the terminal blocks as shown in Table 1.

At the UM1 terminals, loads like enunciators, lamps etc. can be connected between N01 & Ci or between NCi & Ci.

Maximum load is 1OA for both the outputs.

The internal shutdown switch circuit is designed to be wired in series with the external shutdown circuit Le. motor starter,

contactor, etc. At LlM2 terminals the load should be connected.

The Maximum load that can be connected to the LlM1 OR LlM2 is iDA

1010910 Page 14
 3.3.1.3 J3 Terminal strip on Intenace Board for 110 connections

tiNO' RST
Connections

RESET +
Functions

Reset Switch +ve terminal

~~~-
RESET Common
M Reset Switch -ve terminal
Bypass + Bypass Switch +ve terminal
,-----_.­
I -ill' Bypass - Common Bypass Switch -ve terminal

mA­ Analog DIP Common 4-20 rnA Common

rnA+
Analog OIP + 4-20 rnA Output

OUT+
Buffer DIP + Input Signa! Buffer Output

-.
OUT- I Buffer DIP Common
Buffer Output Common
,--­
IN+ ExtSensor+_IN +ve terminal of Sensor Output

-
._­ IN- I Ext Sensor-JN • -ve terminal of Sensor Output

.­
-[> j SHIELD Shield

Table 2: J3 Terminal strip for 110 connections

3.3.1.4 Connecting the REseT Input

!f remote reset capability is desired, connect the Reset terminals to the remotely located momentary NO (Normally Open)
push button switch: User is expected to connect a potential free contact at these terminals. The necesSary excitation for
this Reset Switch is provided by the vibration switch. The RESET input clears all the latched alarms when the reset input is
momentarilY closed. The resetting of alarms occurs only after the input is below the alarm set points. Th.e reset switch does
not play any role in non latching type of alqrms. '

To reduce the noise pick up, a shielded wire is preferred.

3.3.1.5 Connecting the BYPASS Input

The bypass input forcefully disables the relays from entering into alarm or shutdown states.

Connect Bypass terminals to the remotely located NO (Normally Open) toggle switch. User is expected to connect a potential
free contact at these terminals. The necessary excitation for this Bypass Switch is provided by the vibration switch.

To reduce the noise pick up, a shielded wire is preferred.

3.3.1.6 Connecting the Analog Output

Proportional analog 4-20mA output is provided from the vibration switch. 4 rnA corresponds to zero vibration; 20mA
corresponds to full scale vibrations as set by range mA The 4-20 rnA output is self-powered (sourcing) and therefore
requires no external power source.

The 4-20 mA output is electrically isolated from the switch power supply. Shielded wire is recommended to reduce the noise
pick up. .

In case of any malfunction like sensor not ok, the analog output is dropped to 3.6 rnA.

'1010910 Page 15
 3.3.1.7 Connecting the Buffer Output:

Raw signal from the sensor is available at the terminal block. It is capable of driving a cable with a capacitance of up to
O.02uF.

The buffered output provides connection terminals to access the "raw" output of the vibration sensor.

Continuous short circuit protection is provided for the buffer output.

3.3.1.8 Connecting the External Sensor

Connect external sensors between IN + & IN - terminals for acquisition. Following 4 types of sensor can be connected to
the switch:
1. External Accelerometer
2. Pieza-electric velocity
3. Electromechanical velocity (Metrix 5485C)
4. 4-20mA Transmitter input

3.3.2 Wiring Recommendations

For incoming power & switch outputs use approved wire of 14AWG (1.5sq. mm) or smaller. For reset & bypass functions
use a twisted pair cable to reduce electrical noise pick up.

The dynamic sensor signal output is available at the terminal strip. For the Analog & Buffer dynamic signal outputs a
shieldedlwisted pair cable is recommended. The shield should be common at the receiver end only. For the dynamic buffer
signal output the capaCitance of the cable run must not exceed O.02uF.

It IS highly recommended that all power wiring should be routed separately from the output signals to reduce AC/transient
noise pick up.

. No stress should be given on the terminal block wiring. If such protection is not provided by the conduit system, some form
of stress relief must be installed where wiring exits the housings.

To assure compatibility with EMC·standards, any signal level wiring for transducer, reset or 4-20 mA, etc. should utilize
shielded cable in EMI proof conduit, separate from any power wiring.

1010910 Page 16
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PRO SWITCH WlTfI PRO SWITCH WITH PRO SWITCH WITH PRO SWITCH WITH PRO SWITCH WiTH
INTERNAL SENSOR AC POWER W/2 RELAYS DC POWER ¥i/2 RELAYS AC POWER'll/I RELAY DC POWER W/2 RELAYS

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Figure 13: GND Point of the PROSOOO Housing

Figure 14: GND Point of the PR0440 Housing

The Earth wire from the input power supply should be connected to the Ground Point on the Switch Housing as shown
above.' .

10.10910 Page 18
4. Configuration I Calibration of the Product

!n case of Display option, the user can configure the switch using Alphanumeric display & keypad.

With no display, the Pro configuration software (User software) is available tothe customer for configuration and for diagnostic
tests of the product. This software is availble as a free download at www.metrix1.com

The interface between the product & PC is via USB. For this interface the USB connector is available on the interface board
as shown in the "Figure 10: Interface Board Top View". A USB AlB cable is required.

Figure 15: USB Interface for the Metrix Switch

5. Configuration Using the Optional Display

Insert the power cord into the J1 terminal connector as per and switch ON the system. The power up sequence
should be as mentioned below. After power up, the switch enters into Measu rement Mode.

With the optional display, the switch automatically displays the vibrations, read by the sensor as per the configuration. Type
and Unit of measurement are displayed on the second line of the display.

5.1 Power Up Sequence

After switching ON the electronic switch the following start up sequence is displayed:

Figure 16: Power Up Sequence

Note '1: YYYYYY represents the sensor type as per the configuration.

Note 2: XX.XX represents measured value. AM represents the measurement unit. BBB represents the measurement type

i.e. RMS I PK.

101.0910 Page 19
 5.2 User Interface Description

The user interface for the switch is a 2 line X 8 character alphanumeric display and 4 button keypad. Using this Keypad and
display user can navigate through Trip Settings, Reset, Configuration, Diagnostic and Measurement mode.
After powering on, the switch displays the configured sensor type and waits for the power up delay. The user can enable
menu options by pressing the MENU key and then can navigate the menus and their options using other keys. The Default
mode for the Switch is measurement mode. If a key is not pressed for XX sec. it automatically goes into the measurement
mode.

5.3 Keyboard Functions

ALARM,
SENSOR OK&
BYPASS LED's

MENU
KEY
KEY

DOWN
ARROW
KEy----­

Figure 17: Keyboard and Display

Menu Key: The MENU key can be used at anytime to return to the Main Menu for selection of different modes. When the
MENU key is pressed the Main Menu options are displayed. There are 5 Main Menu options, described in later sections .

.. (Down arrow key): By pressing this key the user can navigate through various menu and sub-menu options. This key
also functions as an increment key during numerical entry.

.,.J (Enter key): This key is used to enter into a selected menu. It is also used to confirm/store entered values .

... (Right arrow):' This key is used to position the cursor at the desired place during numerical entry. The cursor moves in

a left to right direction.

1010910 Page 20
5.4 Main Menu

The GUI interface is menu driven. Each menu may have lower level submenus The GUt Main menu map is as follows.

The default mode for the switch is measurement mode. The user can select a different mode by pressing MENU key.

User can operate switch in one of the following modes:

.. Trip setting
.. Reset Alarms
.. Configuration
.. Diagnostic
• Measurement mode

5.5 Sub Menus

The following sub-submenus will be displayed for each selected switch mode.

1010910 PClge 21
5.5.1 Trip settings

In this menu the user will be able to change parameter related to trip level and trip delay_

--------------"'"--­

Note: By pressing .... key the digit of a displayed number shall blink and same digit can be incremented using'" key. The
edited number should confirmed by .,J key.

5.5.2 Reset

The user can reset the alarms in latched condition by selecting Confirm Reset

1010910 Page 22
5.5.3 Configuration menu

The sub-menu and configuration options available to the user in configuration mode are as shown in the flowchart below.

In the configuration, user is allowed to modify I alter the following parameters, depending upon the type of sensor

.. Sensitivity

.. Sensitivity Unit

.. Measurement Unit

.. Full scale range

.. Alarm Setpoint

to Shutdown Setpoint

.. Power On Delay

.. Trip Delay

.. Latching I Non Latching type of alarm

co Energized I Non energized state of alarm

It Measurement mode - RMS I True Peak

Internal sensor type selection

M[lOE
~!GUR<\TIC»l

t
8 + SEN151UNP
f'REVMtNU

Note 1: By pressing ...,.J key the sensor type shall selected and will display "SELECT SENSRINP" screen. For the switchs
configured for Internal Accelerometer type of sensor no other choices are available.

Note 2: By pressing" key interface scrolls back to "SENSRINP INT ACEL" screen.

1010910 Page 23
External sensor type selection with other parameters

+ @TEZ)

SELECT
M.UNIT

CONTINUED ~

CUSTOM

l\Iote1: By pressing ..,..J key the sensor type shall selected and will display "SELECT SENSRINP" screen.
Note 2: By pressing .J. key the interface scrolls through all ~ensor choices.

Note 3: By pressing ..,..J key the measurement unit will be selected and shall display "SELECT M.UNIT" screen.

Note 4: By pressing'" key interface scrolls back to aI/ unit choices.

Note X: Default Custom Unit is degC or the custom unit will be as per the configuration sent via User software.
Custom units are only applicable to 4-20mA inputs.

1010910 Page' 24
 SELBe,",
+ S-,UNr~

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S"lJ'NIT rnn't/$.

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t S~lJ~'{IT

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t

Note 5: By pressing .,...J key the sensitivity unit will be selected and will display "SELECT S. UNIT' screen.
Note 6: By pressing'" key interface scrolls back to "S.UNIT ips" screen.
Note 7: By pressing .... key the digit of a displayed number shall blink and same digit can be incremented by using,a. key.
The edited number should be confirmed by .,...J key.
Note 8: By pressing .,...J key the measurement m~de shall get selected and shall display" SELECT M.MODE" screen.
Note 9: By pressing" key interface scrolls back to "MEASMODE RMS" screen.

,1010910" Page, 25
Note 7: By pressing . . key the digit of a displayed number shall blink and same digit can be incremented by using'" key.

The edited number should be confirmed by ....,J key_

Note 10: By pressing ..,..J Key the alarm type shall get selected and shall display "SELECT ALARMTYPE" screen.

Note 11: By pressing'" key interface scrolls back to "LATCHING" screen.

Note 12: By pressing ..,..J Key the relay type shall selected and should display "SELECT RLY TYPE" screen.

Note 13: By pressing'" key interface scrolls back to "ENERGIZED" screen.

Note 14: By pressing....,J key the configuration shall get updated and screen shall display "UPDATING".

1010910 Page' 26
 5.6 Configuration Parameters Dependency

If the user changes the configuration parameter such as sensor type, sensitivity, measurement unit etc ... ,.then some
dependable parameters are also required to be changed,

Config. Parameter Dependable Parameter

Sensor Input Type Sensor Sensitivity

Load Resistance
Measurement Units
Full Scale Range
Trip Levels

Sensor Sensitivity Full Scale Range

Trip Levels

Measurement Units Full Scale Range

Trip Levels

RMS or Peak Detect. Trip levels

1010910
Page 27
5.7 Diagnostic

Diagnostic tests shall be performed to test the Switch hardware functionality, using inbuilt diagnostic firmware as shown in
flowchart below.

9 :J ;H~/Ii1IlRLY
.....-J·I S~:LY I
--------------~ ~

I TEST
4-2C1mA I*! ....... . I 1.
TEST'f!'0'''-iF'_-,
J..._-"'0:;p8m",A"", .....,J..
1'-----""""cH""'TEC""'-K
"OSm.!!. QIP
."'-_ _ _ _ _ _ _-'i
-:L. "

i i " TEST
--JI
....... .L_-,-=CH:::.,E:..;:C:.:.;.K
_ 12mA,O.1? .

I CHECK
18mA.Q,iP
.-J
I

II
..
TEST ",YPASS LED

CHECf{ SH[)\iliNLED

CHSCR SENSOR OK
LED

I
1,.

1010910 Page 28
 CONTACTS

PRY MENU

~
I

L +

.
'-_- - =-SI:. :CHKWAIT

.:G. :. . P:. .;.A:. . :;TH'"'- - '
.
TEST
SIG PATH ........

........

! ,'--___.________.. ,____ ::::::in (Note 2)

,---=D=;i:::..;=LTA-,-Y,---~-------·I:::::::
l .........

TEST ......-I ..I Ver. No.

xx XX xx·
I
FIRM VER
J ........

DIAGNOSE

PRY MENU

Note 1: During the signal path check, the switch displays "SIG PATH CHK WAIT" on and internally conducts different self
tests. If any no. of tests fails, the display will show the respective error messages in a sequence. These error messages
are as follow:

SIG PATH CHK ERR

EEPROM SUjVI ERR

+24V FAIL ERR

SENSOR OK ERR

RELAY ERR

LED ERR

INT ERR

If there is no error the display shows "SIG PATH CHK OK" message .
. Note 2: By pressing.-J key the display will turn ON all the pixels of the Alphanumeric Display for a while as shown.

1010910 Page 29
5.8 Measure

Measure Mode is used to display the measured vibrations as per the configuration.

X)(J(){

AAABB8

Note: XX. XXX represents measured quantity. AM represents the measurement unit BBB represents the measurement
type Le. RMS I PK.

S. Appendix

The Vibration Switch can be also configured through a PC.

The PRO Configuration Software can be downloaded at www.metrix1.com

10109'10 Page 30