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h i g h l i g h t s
Using combined sand was beneficial to gain the highest compressive strength.
The optimum fiber content to get high compressive strength is 2%.
Using 20% quartz and aggregate size (0.15:1.18) increased compressive strength.
a r t i c l e i n f o a b s t r a c t
Article history: This research investigated the effect of materials constituents such as crushed quartz powder, silica fume,
Received 18 August 2018 steel fibers, and different aggregate size on compressive strength and fracture properties of ultra-high-
Received in revised form 23 March 2019 performance concrete. Failure load was calculated from experimental results at 17 mm notched depth
Accepted 25 March 2019
for all mixes to obtain critical stress intensity factor (KIC). KIC was obtained by using the finite element
Available online 16 April 2019
analysis of notched concrete beams. Results showed that using 20% crushed quartz powder, combined
sand and 2% steel fibers were found to be beneficial in increasing the compressive strength at all ages.
Keywords:
Ó 2019 Published by Elsevier Ltd.
Ultra-high performance concrete
Fracture mechanics
Compressive strength
Limestone
https://doi.org/10.1016/j.conbuildmat.2019.03.298
0950-0618/Ó 2019 Published by Elsevier Ltd.
562 Ahmed H. Abdel Raheem et al. / Construction and Building Materials 213 (2019) 561–566
response is linear then; the linear elastic condition is prevailed. The Table 3
ANSYS package was performed by using the finite element analy- The physical properties of limestone.
sis. The ANSYS input data was written in terms of failure load for Property Specific Unit weight Absorption Crush value
each mix to obtain critical stress intensity factor KIC by displace- gravity (Kg/m3) (%) (%)
ment extrapolation [3]. Failure load was used by finite element Values 2.61 1660 1.58 6.8
to get K by using Eqs. (1) and (2) in concrete without fibers but
for comparison only, these Equations can be used in concrete with
fibers.
2.2. Mixture proportions
The value of J is identical to the strain energy release rate G for
linear elastic situations [4] as shown in Eq. (1).
Sixteen mixtures were designed and tested to study the effect of
EJ ¼ EG ¼ K 2 1 þ t2 ð1Þ different proportions of the UHPC materials on the compressive
strength and the critical stress intensity factor of UHPC. All the
The fracture toughness Kc is defined as the critical stress inten-
concrete mixtures were made using Portland cement with content
sity factor, which is equal to the product of K (per unit compressive
900 kg/m3. Mixture proportions of UHPC are shown in Table 4.
load) and the failure load as shown in Eq. (2). The equivalent crit-
Crushed quartz powder with a ratio 0%, 10%, 20% and 30% as a par-
ical values of J and G are related to Kc by
tial replacement of fine sand by weight was used. Silica fume was
EJ c ¼ EGc ¼ K 2IC 1 þ t2 ð2Þ used with ratio 0%, 10%, 20% and 30% of cement content. Steel
fibers were used with ratio of 0%, 1.4% and 2% by the concrete
volume.
2. Experimental investigation
2.3. Mixing, casting procedure and curing
2.1. Materials
Mixer with capacity of 15 L was used to produce UHPC. The fol-
Portland Cements (PC): (CEM I 52.5N) Portland cement comply-
lowing process sequence showed the mixing procedure for the
ing with the Egyptian standard specification (ES 4756-1/2013)
UHPC. Firstly, cement, silica fume, crushed quartz powder, and fine
[5] was used and the chemical properties are shown in Table 1.
sand were mixed carefully at high speed for 3 min. Next, half of the
The specific gravity and cement fineness are 3.15 and 365 m2/kg
super plasticizer was dissolved in half amount of water and mixed
respectively.
for 3 min at low speed. Then, the remaining half of superplasticizer
Silica Fume (SF): SF with an average particle size of 8 mm and a
was dissolved in the remaining half of water and added to continue
specific surface area of 17,000 m2/Kg. SF complying with ASTM
mixing at a slow speed for approximately 3 min. Afterward, steel
C1240-97 (1997) [6] was used and the chemical properties are
fibers were added and mixed for 5 min at medium speed until
shown in Table 1.
the mixtures were uniformly distributed. Finally, when UHPC mix-
Crushed Quartz Powder (QP): QP with specific gravity 2.85 and
tures became homogenous, they were cast in molds and vibrated
Blaine fineness equal to 3100 cm2/gm was used and the chem-
for 30 s. The specimens were covered using plastic sheets in a room
ical properties are shown in Table 1.
at 23 °C for 24 h. After that, all specimens were demolded and
Superplasticizer (SP): SP of type (ViscoCrete-3425) with density
cured in water at the temperature (20 ± 2 °C) until the tested age
1.08 kg/liter was used with specifications complying with (BS
of 7, 28, and 56 days. The statistical analysis of variance (ANOVA)
EN 934 part 2:2001) [7].
was used to analyze the data obtained from experimental results
Fine Aggregate: Four sizes of sand (0.15: 1.18) mm, (0.15: 2.36)
of all mixes to determine if the experimental exposure conditions
mm, (0.15: 4.75) mm and (0.15: 0.6) mm were used. Fine aggre-
had a significant effect on the measured values or not.
gates were clean and identical to the specifications of (ES
1109:2008) [8]. The Physical properties of used sand (0.15:
0.6 mm) are shown in Table 2. Table 3 shows the physical prop- 2.4. Testing process
erties of used limestone.
Steel Fibers: Corrugated round steel fibers with diameter 1 mm 2.4.1. Compressive strength testing
and length 25.25 mm were used. At 7, 28 and 56 days, cubes 50 50 50 mm were used to mea-
Water: Clean and drinkable water was used for mixing and cur- sure the compressive strength according to ASTM C109, (2004)
ing. The specification of water is according to the Egyptian Code [10]. Three cubes are tested at each age and averages of three sam-
of Practice (ECP 203/2007) [9]. ples for each age were reported as tested results.
Table 1
Chemical properties of UHPC components.
Component MgO (%) K2O (%) Na2O (%) Fe2O3 (%) SiO2 (%) CaO (%) AL2O3(%) Loss on ignition L.O.I (%) SO3 (%) CL2 (%)
Cement 1.65 0.180 0.500 3.56 21.58 61.09 4.94 2.60 3.22 —
Quartz powder 0.21 0.22 0.05 0.35 97.0 1.02 0.83 — 0.33 0.05
Silica fume 0.180 0.350 0.140 0.520 96.02 — 1.01 — 0.260 0.160
Table 2
Physical properties of used sand (0.15: 0.6 mm).
Property Specific Weight (t/m3) Bulk Density (Volumetric weight) (t/m3) Material Finer than No 200 Sieve (%) Fineness Modulus
Value 2.60 1.81 2.6 2.5
Ahmed H. Abdel Raheem et al. / Construction and Building Materials 213 (2019) 561–566 563
Table 4
Proportion of mixture of UHPC by weight.
Where: C: Cement; CQ/S: Ratio between crushed quartz and sand; S: Sand; SF: Silica fume; Stf: Steel fibers; SP: Superplastlizers.
2.4.2. Fracture mechanics testing [12], in which two types steel fiber were used, one with hooked
As shown in Fig. 1, specimens were prepared by means ends and one straight and showed that with increasing the volu-
50 50 300 beam. A 17 mm deep notch was introduced in the metric ratio of fibers lead to increasing compressive strength. From
center of each beam for each mix in compliance with RILEM’s TC ANOVA test, the interaction between each of age and steel fibers is
162-TDF (2002) recommendations by means of three point bend significant, that means increasing the ratio of steel fibers with the
tests on notched beam [11]. The size of beams used in this study improvement of age have a great effect on increasing compressive
was slightly lower than the length given in RILEM recommenda- strength. As illustrated in Fig. 2(a), the increasing in compressive
tions. Beams were notched at the mid-span with width 2 mm strength is due to increasing steel fibers that lead to delaying the
and 17 mm height, which is one-third of the height of the beam. propagation of cracks thus decrease the stress between each of
matrix and steel fibers [12].
3. Experimental results and discussion
3.1.1.2. Effect of silica fume. The compressive strength was less than
120 MPa at all ages without adding silica fume; meanwhile, with
Fig. 1 showed notched beam in fracture test. A comparison of
increasing the ratio of silica fume up to 20% by cement content,
means for the effect of each variable at each age was performed
the compressive strength increased to reach 154 MPa at 56 days
by using Duncan’s multiple range test at level 0.05.
Fig. 2(b) so to produce UHPC with dense packing in the particles
of cement, silica fume was preferred to be used by ratio 20% by
3.1. Compressive strength cement content. These findings were consistent with the results
of some studies, in which (15:20) % silica fume was preferred.
The results of the compressive strength test at 7, 28 and 56 days These incremental in compressive strength is because of the poz-
are shown in Fig. 2. From ANOVA test, adding steel fibers, crushed zolanic action of silica fume. The interaction between each of age
quartz powder, silica fume, combined sand and varying aggregate and silica fume is significant according to ANOVA test.
size have a significant effect on compressive strength results.
3.1.1.3. Effect of crushed quartz powder. Increasing crushed quartz
3.1.1. Discussion of compressive strength results powder up to 20% as a partial replacement of fine sand by weight
3.1.1.1. Effect of steel fibers. Without adding steel fibers, compres- resulted in increasing the compressive strength above 150 MPa at
sive strength results didn’t exceed 120 MPa at all ages. Adding 2% 56 days; meanwhile, with increasing the ratio of crushed quartz
steel fibers by volume of concrete resulted in increasing the com- powder from 20 to 30%, compressive strength is decreased as
pressive strength over 150 MPa after 56 days. These results were shown in Fig. 2(c). The differences in compressive strength can
ensured by Sahmaran and Yaman (2007) which were reported in be illustrated by quartz powder is a good filler material then, add-
ing it lead to increasing compressive strength but when increasing
the ratio of quartz powder above 20%, the smooth surface of quartz
increased and the poor interlocking between the aggregates and
cement paste increased. ANOVA test showed that the interaction
between each of age and crushed quartz powder is insignificant.
140
120
100
80
60
40
20
0
Natural sand Combined sand
Sand Type
(e) Effect of sand type
Fig. 2. Compressive strength results for UHPC: (a) Effect of steel fibers; (b) Effect of silica fume; (c) Effect of crushed quartz powder; (d) Effect of aggregate size; (e) Effect of
sand type.
each of age and sand type is significant, that means varying sand Mix No KIC (MN.m1/2/m2)
type with the improvement of age resulted in a great effect on 1 1.03
increasing compressive strength. 2 1.05
3 1.37
4 1.24
3.2. Fracture mechanics test
5 2.12
6 1.80
Fig. 4 shows the two dimension model which is created by auto- 7 1.54
matic mesh generation. The finite element analyses were per- 8 1.07
9 1.11
formed by the ANSYS package [3]. The variation in KIC with
10 1.16
different ratios of used materials at 28 days is shown in Table 5. 11 1.15
Fig. 3 showed the details of the geometry of a three-point bend 12 0.35
tests on notched beams. PLANE82 is the recommended element 13 0.90
type for a two-dimensional fracture model, the eight-node quadri- 14 1.32
15 1.93
lateral solid [3]. As shown in Fig. 5, the first row of elements at the
16 1.28
crack tip must be singular. To forming the mesh, a plane strain 8-
node quadrilateral element was used. As shown in Fig. 4, by using
PLANE82, the two dimension model is created by automatic mesh
generation.
high strength concrete and hence resulted in higher fracture maximum aggregate size and sand type on the mechanical proper-
energy in addition to the difference in the crack paths during the ties and the critical stress intensity factor of UHPC in addition to
fracture process [15]. their combinations on the early-age properties of UHPC.