ENGR.

OWAIS MANZOOR
Risk Assessment | Process Safety| EHSS Professional

Address: 12, Building 7426, Street Al Kharj, Al Thuqbah, AlKhobar, KSA.

Cell no: +966 583941100
E-mail: owaismalik14@gmail.com

PROFILE SUMMARY:

Experienced Process Safety and Risk Consultant with 8 years industrial experience in Process Safety, Risk
Consulting and Operations Management. I am Metallurgical Engineer with specialisation in Process safety and
Asset Criticality analysis. I am interested to keep continuing my professional carrier development in Process
Safety Management.

Risk Assessment & EHSS Engineer | Petro Master Ltd. Saudi Arabia/ United Kingdom | Feb 2018 –
Present

Roles & Responsibilities:

 Assigned to Petrorabigh Refinery Saudi Arabia as EHSS Engineer

o Site Safety Audit to ensure compliance of activities in accordance with PTW (Permit to Work)
and specific requirements mentioned in PTW are adhered
o To ensure Activity Specific hazards and control measure are communicated and understood
by work party
o Coordinate and communicate the job safety analysis / Method Statement
o Review and ensure the implementation of controls according to risk assessment
o Observe the Unsafe Acts / Conditions and report them to Lead HSE / Supervisor for correction
o Reporting of Non-compliances and initiation of corrective actions
o Ensure Site Safety Rules are implemented and PPE’s are worn by workforce
o To ensure Tools / Equipment used in activity are Certified and Color coded

 Assigned to GPIC Petrochemical Bahrain as a EHSS Engineer for 2 years contact

o Implement the company safety manual & SOP’s & SMS, CSM etc.
o Review of Audit & Inspection Reports in accordance with Saudi Aramco G.I & SMS.
o Coordinate with 3rd Party & Aramco Auditors during periodical safety audit/site visit.
o Review & update the company safety procedure in accordance with client requirement which
must comply with latest standards
o Carry out Injury Review for identification of pro-active and corrective measure to prevent
accidents
o Conduct safety training, orientation, craft-base training, vehicle safety to drivers, Tool box talks
etc.
o Carry out camp inspection on weekly follows the finding for closing, Reporting MIR to Client.
o Conducting and Leading Safety Meetings on periodical basis with Company Management &
participate in the SOC on quarterly basis with client Management.
o Conduct monthly safety inspection of fire protection equipment’s such as; F-Extinguisher,
Hose Reel, Suppression system, FACP, exit door etc and report to client.
o Heading for the periodical various emergency evacuation drills at company camp work site in
order to aware the occupant.
o rack employee HSE performance, conduct Pre job assurance reviews with crews.
o Support and undertake Incident Investigation and Auditing Strategies to ensure SSW.
o Monitor and maintain data and information Statistics on HSE activities and Incident.
o Compliance with local ordinance and permit requirements. Ensure that employees conduct
their work in accordance with company, customer and regulatory guidelines.
o Issue HSE Warnings as per company disciplinary procedure as in company safety Manual
o Ensure implementation of policies and objectives, integrated management system
Process Safety & EHSS | AXIS Inspection Ltd. Saudi Arabia / ETD United Kingdom | June 2016 – Feb 2018

Roles & Responsibilities:

▪ Assigned to SABIC as Process Safety & EHSS Engineer

o Safety Studies (PHA, LOPA, Facility Siting, PIP and EAP):

o Lead MOC PHA for small to large scale of changes in petrochemical complex
o Facilitating the Risk Assessment, Hazard Identification and critical activity JSA development.
o Developing the Pre-incident plants and Emergency Action plans for the high risk scenarios
o Trainings: Olefins and Polyethylene plant specific hazard recognition training provided to
Operation engineers, specialist, operators.
o Training provided to Process/Operation engineers, specialist, Maintenance staff for Hazop,
Risk Assessment.
o Conducting Process Safety Awareness Sessions for Operations and Maintenance (including
contractors)
o Leading the process safety campaign within the Petrochemical complex to elevate the process
safety culture within the company.
o KPI Development and Monitoring:
o Transforming existing process safety management system to Risk Based Process Safety
(RBPS) Management System of CCPS.
o Monitoring the Process Safety KPIs, developing and monitoring plant SOE, revalidation of
SHE Critical equipment/instruments list. (PHA/ACA credited devices).
o Development of Risk Register for the petrochemical complex.
o Development of post Facility siting and QRA methodology and applicability on the
petrochemical complex. Drive the mitigation strategy by involving all the stake holder and
demonstrating the high-risk areas.
o Development of consequence model for the the assessment of post incident scenario.
o Perform the project safety reviews such as HSE Plan, PHA Studies, FRA, Escape route plan,
Emergency Response plan, Quantitative Risk Assessment, HSE Impact Assessment.
o see less

Materials & Corrosion Engineer | Exova Cayman-Oman | July 2013 – April 2016

Roles & Responsibilities:

▪ Scheduling and performing tests/examinations of incoming material, ensuring deadlines are met and
coordinating with clients throughout the process, Job booking, processing and reporting

▪ Responsible for implementing 5S methodology in Lab

Metallurgical Forensic Failure Analysis

▪ Failure Investigation of service utilized or new components prior installation.

Field Metallurgical Testing

▪ Visual Examination | Insitu Replica Metallography | Portable Hardness Testing | Ferrite Content | PMI

Lab Based Metallurgical Testing

▪ Microstructural Analysis | Grain Size Measurement | Inclusion Content Rating | Phase Volume Fraction
Analysis | Detrimental Phase Analysis | Coating Thickness Measurement | Coating Integrity Analysis

Lab Based Mechanical Testing

▪ Macro Examination | Tensile Test | Bend Test | Hardness Test | Impact Test | Fracture Test | Flattening
Test

Chemical Analysis
▪ Optical Emission Spectroscopy (OES) | Portable Optical Emission Spectroscopy (Port OES) | Positive
Material Identification (PMI)
Corrosion Engineer | Mol Oil & Gas B.V Pakistan | Aug 2012- April 2013

Roles & Responsibilities:

▪ To provide the company with the appropriate remedies for both internal and external corrosion for the
company’s facilities and equipment

▪ Monitoring and following up all existing projects, such as cathodic protection (CP), chemical inhibitor
and coating applications during monitoring companies and their contractors

▪ Work as a focal point to set up the basic and detailed design as well as the material selection for
different facilities used in oil and gas field with focus on those related to corrosion control engineering

▪ Corrosion Prevention/Protection plans: Evaluation of Corrosion inhibitors (Static, NACE Rotating Cage,
NACE Bubble Tests and foaming/emulsion test). Injection of Corrosion Inhibitors at all production
wellheads at an appropriate dosage. Maintaining the desired concentration of Corrosion Inhibitor in
pipelines by residual inhibitor analyses.

▪ Corrosion Monitoring Plan: Techniques utilized include ER probes, LPR probes, corrosion coupons, iron
count method, thickness monitoring survey. Reporting the summary of all the data in a comprehensive
Corrosion Performance Report.

▪ Cathodic Protection Systems: PSP surveys of flowlines, tanks bottoms, underground vessels and
wellhead casings (instant-off potential surveys). DCVG Surveys and CIP surveys for determining
location of coating damage.

▪ Non-Destructive Testing: Management and liaison with contractors for DPT, MPI, UT, and RT

▪ Corrosion monitoring and prevention of wellhead surface facilities, flow lines, and processing facilities
using corrosion coupons, corrosion/erosion probes, produced water analysis, iron counts, residual
inhibitors, and pH analysis

▪ Corrosion control of flow lines by optimization of corrosion inhibitor injection and monitoring| Evaluation
of corrosion inhibitor efficiency and its economics

▪ Overall supervision of installation and commissioning projects of cathodic protection

▪ Troubleshooting of problems associated with the installed CP system (Power source, Anode ground
beds, Negative circuit, Positive circuit, Monitoring circuit, grounding system, Permanent Electrode circuit
etc)

▪ To advise corrective actions for rectification of problems associated with installed CP systems
▪ Generation of monthly reports highlighting CP data and effectiveness of the system

CHEMICAL INJECTION PROGRAM

▪ Injection of Corrosion Inhibitors for all flow lines. Maintaining the desired concentration of Corrosion
Inhibitor in pipelines by residual inhibitor analyses

▪ Injection of Scaling Inhibitor for all jet pumps power fluid lines. Maintaining the desired concentration of
Scaling Inhibitor in jet pumps by residual inhibitor analyses.

▪ Injection of biocides for tanks and flow lines. Monitoring of biological growth by surveying for SRB and
GABs

▪ Ensuring the periodic pigging of the flow lines. Reviewing the analysis of pigging fluid

CORROSION MONITORING PROGRAM

▪ Corrosion rate monitoring through Corrosion Coupons, ER probes and iron count

▪ Corrosion rate calculations through Ultrasonic Thickness Survey. Calculation of remaining life and
Maximum Allowable Working Pressure (MAWP)
 ▪ Responsible for providing Pre-Start-up Safety Review (PSSR) of Mechanical Integrity for all new
projects e.g. new flow lines, jet pumps, gathering facility etc

CATHODIC PROTECTION SYSTEM MAINTENANCE

▪ PSP Surveys of the flow lines, trunk lines, buried plant piping (BPP), tanks bottom, and underground
vessels. To ensure that the protection criteria are met. To spot interference in the structures.

▪ Conduct DCVG and CIPS through contractors to investigate coating condition of flow lines and trunk
lines.

▪ To conduct the bell-hole investigation on the basis of DCVG and CIPS. Recommending pipe piece
replacement or recoating on the basis of results.

▪ To ensure that all water tanks are internally protected by Hanging Anodes. To arrange for periodic
inspection of these anodes to access their condition and plan replacement

KEY SKILLS

▪ The Key strengths that I possess for success include, but are not limited to, the following:
▪ Quantitative Risk Assessment (QRA)
▪ Building Risk Assessment (BRA)
▪ Bowtie
▪ Dispersion and Consequence Modelling.
▪ Project Health, Safety and Environment Review
▪ Safety Integrity Levels(SIL)
▪ Fault tree and Event Tree Analysis
▪ Human Factors in Design and Operation.
▪ Process Safety Management
▪ Safety Case Study

EDUCATION:

B.E Materials & Metallurgical Engineering 2008-2012

Ghulam Ishaq Khan Instituted (GIKI) , Pakistan.

CERTIFICATIONS:

 Sr. Corrosion Technologist |NACE International |Licence 80776

 Certified in Risk based Inspection Methodologies | API (580) | Licence 75129
 Certified In Refinery Damage Mechanism Assessment | API (571) | License 72487

TRAININGS:

1. Implementation of Inspection Management System using RBI Approach by Velosi Asset Integrity, HSE
and Engineering Services Company, Abu Dhabi, UAE. April 2020
2. Basic Inspection Methods by Canadian Welding Board May 2020
3. Equipment Criticality Analysis (ECA) & Failure Mode, Effect & Criticality Analysis (FMECA) based
Reliability Centered Maintenance (RCM) by Velosi Asset Integrity, HSE and Engineering Services
Company, Abu Dhabi, UAE. April 2020
4. Understanding the Microstructures of Stainless Steels by Struers Inc. Oct 2019
5. Internal Corrosion Management of Pipelines| NACE International June 2018
6. Corrosion In Refineries | NACE International May 2018

AWARDS:

▪ Received “Best Employee of the Year 2014” based on outstanding performance. Exova Cayman
▪ Received Appreciation Letter from AXIS Inspection for excellent job performance 2017.
▪ Received Appreciation Certificate from Gulf Petrochemical Industries Company, Bahrain for Splendid
work done during Major Turnaround April 2018