Appendix 2 – HSE studies and Schedule

HAZID STUDY- OBJECTIVE

HAZID (Hazard Identification) is a technique for early identification of

potential hazards and threats. The major benefit of HAZID is early identification
and assessment of the critical health, safety and environmental hazards
provides essential input to the project development decisions. The purpose of
hazard identification is to help management and all stakeholders understand
the hazards and potential major accident risks (MAR) that could occur at or
near a facility and develop an awareness of the possible causes, contributing
factors and further risk control measures. Hazard identification implies the use
of a structured and systematic approach (Guidewords) to identify potential
hazards. Furthermore, the team analyses the appropriate controls that should
be put in place in order to prevent or control each identified threat. Brief Steps
of Conducting HAZID:
x Step 1 : Identification of Hazards ( based on guidewords specified in
KOC.PS.022)
x Step II: Determine Cause, consequence and safeguard for each
hazard
x Step III: Risk Ranking by estimating severity & likelihood of
consequence and Identify recommendations, if required to meet risk
criteria and achieve ALARP.
Applicable KOC HSEMS Procedure and Standards: KOC.PS.018 – Process
Safety Risk Management Procedure KOC Guidelines for Process Hazard
Analysis (KOC.PS.022)

HAZOP STUDY
The HAZOP study is conducted to examine the overall process design,
searching for operating /design deviations and process interactions that can lead
to hazardous situations or operability problems, including the
- To identify all possible causes of deviations from normal operation that
could lead to any safety hazard, environmental risk or operability problem
- Damage to equipment/asset/environment
- Operability/maintainability problems
- Potential Plant non-availability/limitation and lack of product quality
- Identification existing safeguards and suggest recommendations for
necessary changes/ alterations
- This Technique is normally applied, when the design is essentially
complete and the P&IDs have been developed and contain all essential
information.

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HAZOP METHODOLOGY
The method involves several repetitive steps
x Identify a node on the P&I diagram.
x Define the design intent and normal operation conditions of the node.
x Identify a deviation from design intent or operating conditions by
applying a system of guidewords.
x Identify possible causes for, and consequences of, the deviation. A
deviation can be considered meaningful if it has credible cause
and can result in harmful consequences.
x For a meaningful deviation, decide what action, if any is necessary.
x Record the discussion and action

Applicable KOC HSEMS Procedure ad Standards: KOC HAZOP Study

Procedures, Doc No: KOC.PS.021, KOC Recommended Practice for HAZOP
Studies, Doc No: KOC-L-017 KOC Process Safety Risk Management
(KOC.PS.018)

The HAZOP study sessions are generally recorded and presented in the final
report in tabular form. Very often these tabular records are the same as the
worksheet records used during the actual study.

Responsibilityy
Risk
Recommendat
Consequence
Guide Word

Parameter

Safeguard
Deviation

Ranking
Cause

ion
RR
S
L

QUANTITATIVE RISK ASSESSMENT STUDY

QRA is the process of hazard identification, followed by numerical evaluation of
consequences and frequencies, and their combination into an overall measure
of risk. QRA is based on the application of engineering evaluation and
mathematical techniques.

QRA study objective is specifically dedicated to determining the process risks to

workers, contractors and third parties, resulting from accidental releases of
hazardous materials, handled, stored, processed or transported by the above-
mentioned facilities. Therefore, the hazards included in QRA work are those
related to the accidental exposure to overpressure, toxic material and thermal
radiation.

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QRA Methodology
1. Preparation of Terms of Reference and Assumption Register.
2. Identification of hazard.
3. Study of heat & material balance for stream selection.
4. Scenario development.
5. Isolatable sections mark up in P&ID’S
6. Inventory calculations based on isolatable section.
7. Study of meteorological input data and selection of wind speed & Stability
class KOC.PS.015
8. Selection of fatality/vulnerability criteria based on KOC.PS.015
9. Modeling and Consequence Analysis for the identified hazards.
10. Determine hazard event frequencies from parts count.
11. Quantification of risks from process related hazards primarily from
fire/toxic and explosion scenarios.
12. Toxic hazard zoning as per KOC.PS.007 ( if applicable)
13. Determination of LSIR contour.
14. Calculation of Individual risk per annum (IRPA) for each identified worker
group.
15. Calculation of Potential Loss of Life (PLL) for the facility operating groups.
16. Societal (Group) risk in the form of F-N curve for worker group and public.
17. Comparison of risk levels against KOC risk acceptance criteria.
18. Findings and recommendations based on study results.
19. ALARP demonstration & Cost benefit analysis (If applicable).
20. Sensitivity analysis based on KOC.PS.015

Page 3 of 7
Page 4 of 7
PHSER STUDY
x The overall scope of PHSER process is to assure the company that the HSE
sensitive areas have been identified in a systematic way and to ensure
compliance with health, safety and environmental standards and legislations
x Provides assurance to stakeholders that sensitive areas of HSE risk
have been identified and appropriate procedures have been developed to
manage these risks.
x •PHSERs are not “tools” in the way that Design Review, HAZID, ESIA,
HAZOP, QRA, etc. are, but rather a qualitative audit of the project’s HSE
plans and actions.
x It does not suggest scope changes or alternatives but finds shortfalls
and non-compliance out of the agreed and established Project’s HSE plan
and actions.

PHSER STUDY STAGES

x PHSER #1: Concept Selection Stage HSE Review
x PHSER #2: Project Definition Stage (Basic Design HSE Review - Before
Tendering Out)
x PHSER #3: Project Execution Stage – Detailed Engineering & Design
HSE Review
x PHSER #4: Project Execution Stage – Construction HSE Review
x PHSER #5: Project Execution Stage – Commissioning HSE Review (Prior
to introduction of hazardous materials)
x PHSER #6: Project Operate & Monitoring Stage HSE Review (~12
months after Commissioning)

PHSER #3 OBJECTIVES
- To verify that HSE studies, including specialized reviews, are being
satisfactorily addressed and followed-up
- To ensure that the HSE related aspects of the engineering designs
meet or exceed regulatory requirements and that satisfactory project
codes, standards have been identified and design philosophies have
been established.
- To confirm that Engineering Assurance processes are in place.
- To confirm that Management of Change Procedures are in place
- To ensure that documentation requirements have been addressed.
- To ensure that documentation requirements have been addressed.
- To confirm that an HSE Management System including an HSE Plan
is being implemented effectively and that pre-construction preparedness
is adequate.

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PHSER #4 OBJECTIVES
- To verify that project quality controls are sufficient to deliver plant integrity.
- To confirm that the site change control procedure is being applied
- To confirm that construction workforce training and competence
assessment arrangements are in place.
- To verify that an HSE management system is in place and being
implemented.

PHSER #5 OBJECTIVES
- To verify that pre-commissioning has been satisfactorily completed and
the plant is ready for commissioning
- To confirm that commissioning, maintenance and operational personnel
are adequately trained, equipped
- and competent and that all necessary procedures are available. Fire
Team also to be made aware of various hazards, available emergency
systems and their handling
- To confirm that the Business Unit / Site has made adequate preparations
for start -up
- To confirm that emergency response arrangements and
- procedures have been established
- To verify that deviations from design have been satisfactorily addressed
and will not compromise HSE performance

PHSER #6 OBJECTIVES
- To verify that HSE performance of the operating facility meets design
intent
- To ensure that lessons learned from the execution of the project and early
operation of the plant are captured and shared.

Page 6 of 7
 WEEK 1 WEEK 2 WEEK 3 WEEK 4 WEEK 5 WEEK 6 WEEK 7 WEEK 8
2021 2022
23-Dec 26-Dec 27-Dec 28-Dec 29-Dec 30-Dec 2-Jan 3-Jan 4-Jan 5-Jan 6-Jan 8-Jan 9-Jan 10-Jan 11-Jan 12-Jan 13-Jan 15-Jan 16-Jan 17-Jan 18-Jan 19-Jan 20-Jan 22-Jan 23-Jan 24-Jan 25-Jan 27-Jan 29-Jan 30-Jan 31-Jan 1-Feb 2-Feb 3-Feb 5-Feb 6-Feb 7-Feb 8-Feb 9-Feb 10-Feb 12-Feb 13-Feb 14-Feb 15-Feb 16-Feb 17-Feb 19-Feb 20-Feb 21-Feb 22-Feb
Study Activity / Timeline Wednesd Wednesd Wednesd Wednesd Wednesd Wednesd Wednesd
Thursday Sunday Monday Tuesday Thursday Sunday Monday Tuesday Thursday Saturday Sunday Monday Tuesday Thursday Saturday Sunday Monday Tuesday Thursday Saturday Sunday Monday Tuesday Thursday Saturday Sunday Monday Tuesday Thursday Saturday Sunday Monday Tuesday Thursday Saturday Sunday Monday Tuesday Thursday Saturday Sunday Monday Tuesday
ay ay ay ay ay ay ay
Data review and preparation
HAZID Review / Session
HAZID Preparation and Submission of draft report
Review with KOC
Comment incorporation in the report / Final Report Review and Submission
Data request
Data review and preparation/ Node marking
HAZOP Review / Workshop
HAZOP Preparation and Submission of draft report
Review with KOC
Comment incorporation
Final Report Review and Submission
Data Request and Data collection
Data review Hazard identification/ Assumption Register Preparation and finalization as per KOC.PS.015
Comments on Assumptions Register /'Incorporation of KOC comments and finalization as per KOC.PS.015
HAZARD Identification/ Sectionalisation and 'Inventory calculation
Parts count and frequency calculation
Event- Tree Analysis
QRA Consequence Modeling to generate the necessary risk measures in terms of LSIR, IRPA, PLL
Risk Modeling / Compare the results with KOC Risk Criteria/ ALARP demonstration
'H2S Zoning Study ( if applicable)
QRA draft Report preparation and submission
Under KOC review
Incorporating KOC comments
Final report
Data request
Data review and preparation
PHSER Review / Session
PHSER III Preparation and Submission of draft report
Review with KOC
Comment incorporation in the report
Final Report Review and Submission
Note: PHSER IV/ V/VI will be carried out in construction , commissioning and operational phases respectively

Page 7 of 7
QUALIFICATIONS : B Tech, Chemical Engineering, Anna University,
Chennai
NATIONALITY : Indian

COUNTRY EXPERIENCE : India, Kuwait, UAE

PROFILE SUMMARY:
Nagarajan’s career over the years has led to focus in a wide range of areas such as safety and risk
management, project management, Operation, training, HSE specialization in addition to business
development. Have rendered services such as Hazard and Operability (HAZOP), Hazard Identification
(HAZID), Quantitative Risk Assessment (QRA), Safety Reviews, SIL (Safety Integrity Level)
assessments, and conducted various Safety and Environmental Audits.

TRAINING/ CERTIFICATION

Certified Quantitative Risk Assessment Specialist by DNV

Functional Safety Engineer certified by TUV
ISO 14001 Trained Lead Assessor

PROFESSIONAL CAREER SUMMARY

Senior General Manager (Risk Services ) – From: May 2016

CholaMS Risk Services.

Activities involve supervision of team of eight risk Engineers. Providing guidance to process
safety team. Responsibilities include executing QRA, OBRA, FERA, Zoning Study, Fire and Gas
Mapping Studies, Bow tie analysis.

Team leader (Safety & Risk) – From: June 2015 till May 2016
ESR Consultants UK- Arcadis Company

Activities involve supervision of team of two SR Engineers. Responsibilities include convincing the
lead centres to off shore the SRM activities and execution. Providing technical leadership to SRM
team. Employee of Quarter Award- December 2015

Senior Principal THSE Engineer - From: June 2013 till May 2015.
Amec Foster Wheeler India Private Limited.

Job responsibilities leading EPC projects and also include supervision of team of nine loss
prevention and THSE Engineers and ensuring timely delivery of desired outputs of highest quality to
the fulfilment of internal customers/ clients, in addition to proposal preparation, and participation
and chairmanship of reviews and sessions.

Page 1 of 10
Principal Safety & Risk Engineer - From: April 2012 to June 2013.
Dome Oilfield Engineering & Services LLC

Job accountabilities include administration of team of ten Risk & Safety Engineers and ensuring well-
timed delivery of study reports of premier quality to the gratification of clients, in addition to
proposal preparation, association with clienteles on techno commercial facets and chairmanship of
sessions.

Head, Risk & Safety and Senior Manager - Duration: Sep 2010 to March 2012.
Germanischer Lloyd Industrial Services GmbH, Chennai, India

Established a team of six personnel for safety and risk division and accomplished many off shore and
on shore projects. Bagged orders worth more than 15 Million INR within India and facilitated
company to get 3 million USD order in Kuwait with Kuwait Oil Company.

Zonal Manager (Process Safety) - Duration: Dec 2008 to Aug 2010.

Cholamandalam MS Risk Services, Chennai India

Managed the HAZOP division of the company and supported in implementation of many Indian and
international projects including major QRA study of Kuwait oil Company.

Safety Engineer Mina Al Ahmadi Refinery - Duration: May 2003 to Nov 2008.
Kuwait National Petroleum Company, Kuwait.
Focal point of HSE issues in the assigned area and implementation of critical activities including
major turnarounds involving many units. Implemented OSHA PSM activities for assigned area.

Manager (Safety Health and Environment) - Duration: July 1988 to May 2003.
Tamilnadu Petroproducts Limited, Chennai

Commanded a team of 27 personnel consisting of Engineers and Firemen and directed operation of
HSE activities in petrochemical complexes handling extremely hazardous chemicals.

FIELDS OF COMPETENCE

x Implementation of OSHA Process Safety Management

x Facilitation of HAZID/ ENVID , HAZOP, IPF/SIL classification
x Model reviews, plot plan reviews, hazardous area classification reviews, passive fire
protection, P & ID authorization, & safety equipment layout preparation, fire water system
piping design.
x Quantitative Risk Analysis (QRA) , Fire and Explosion Risk Analysis (FERA) , Facility Siting
Studies, Dispersion Analysis
x Safety Critical Elements (SCEs) and Performance Standards Preparation which includes Bow
tie analysis
x SIMOPS and MOPO Study preparation and co-ordination.
x Fire and Gas Mapping Study, EERA, ESSA, H2S Zoning, ALARP, Riser Risk Studies, Bow tie
analysis.
x Health Safety Environment Impact Assessment Reports & Safety Case Development
x Health and Safety compliance auditing

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 x Job Safety Assessments & Safety Management System (SMS) Development and Review
x Review of RAM Study Reports

EXPERIENCE FROM MAY 2016 TILL DATE

x Execution of QRA, BRA , FERA and Hydrogen Sulphide Zoning Study for Jurassic Gas Facility
of Kuwait Oil Company
x Execution of QRA and Hydrogen Sulphide Zoning Study for 100 wells of Kuwait Oil Company.
x Execution of QRA, OBRA, FERA, Hydrogen Sulphide Zoning Study and Fire and Gas
Mapping Study (Detect 3 D) for BS 160 Project of Kuwait Oil Company
x Risk Assessment for Indian Oil Company Refinery Expansion.
x QRA, FERA, OBRA, H2S Zoning Study, Bow tie for GC 32 in Kuwait Oil Company
x QRA for Tagros Chemicals India Ltd, Cuddalore
x QRA for LNG Terminal on behalf of Technip.
x QRA for Tata Steel facilities
x QRA for Strides Shasun Limited
x QRA for Suven life Sciences, Hyderabad
x QRA for construction of new 11kv, 10MW substations each in Abduliah and Dharif area,KOC
x QRA & Bow tie for Petronet LNG facilities Kochi

EXPERIENCE FROM JUNE 2015 TO MAY 2016

x Training of Safety & Risk Engineers

o Recently conducted training program on Hazard & Operability Study (HAZOP) to
engineers at GE Power/Alstom at Sholapur, Maharashtra
x Execution of QRA, EERA, ESSA, F& G Mapping, HSECES PS, AIV Study for NASR FFD Phase II
EPC Stage Project.
x Executed fire and gas mapping study for GASCO pipeline facility
x Progression of GEC establishment with all round co-ordination

PROJECT EXPERIENCE FROM MAY 2013 TILL MAY 2015.

Clients: Reliance Industries Limited –Jamnagar (EPC) and Swan LNG Terminal Gujarat
(FEED), Duqm Refinery Project (Oman) FEED.

x Review of piping and instrumentation diagrams, from THSE view point

x Conducting of HAZOP studies, SIL assessment, and verification studies
x Preparation of H & S Plans
x Review of safety equipment, passive fire protection specifications, & layout
x Preparation of fire water system P & IDs, gas detection system layouts, hydraulic
calculations.
x Review of Loss Prevention specifications, & drawings
x Attending model reviews, plot plan reviews
x Conducting fire protection reviews, final safety reviews, hazardous area classification
reviews
PROJECT EXPERIENCE OF OTHER STUDIES

Page 3 of 10
HAZID Studies Chaired:

x HAZID Study of entire Zirku Island facilities of ZADCO

x HAZID Study of Well Perforation/ Stimulation/ Testing of AL HOSN Facilities Abudhabi
x HAZID Study of sea water injection pump facilities of Takreer , Abudhabi
x HAZID Study of CICPA Shah Complex of ADCO, Abudhabi
x HAZID Study of CICPA Quishwara Complex of ADCO Abudhabi.
x HAZID Study of Gas Gathering Station Project of Oil and Natural Gas Corporation
x HAZID Study of Crude oil Gathering Stations of Assam Reconstruction Project of Oil and
Natural Gas Corporation.
x HAZID Study of Subsea pipeline and platform modification project of MHN WHP of Oil and
Natural Gas Corporation in Mumbai High fields
x HAZID Study of Gujarat Gas Company Limited.

HAZOP Studies Chaired:

x Indian Additives Limited process facilities

x Sesa Goa Utilities.
x Feed Services for DAS and USSC Debottlenecking Project – ADMA OPCO
x Brown field scope of work in Nasr Super Complex, NASR FFD, ADMA OPCO
x Brown field scope of work in IGD HAP for NASR FFD, ADMA OPCO
x Feed Services of USOL Project – ADMA OPCO
x Replacement of Tanks in Arzanah Island – ZADCO.
x Provision of Gas lift/ Gas injection facilities of Upper Zakum off shore platforms of ZADCO
x Provision of Nitrogen from NGI line to Habshan Project of GASCO
x Replacement of Crude Transit lines from GC-09 to CMM of Kuwait Oil Company, Kuwait.
x HAZOP Study of entire Process facilities in DAS Island operated by Abu Dhabi Marine
Operating Company, UAE
x HAZOP Study of entire 120 K Epoxy Resin Plant expansion Project of Nama Chemicals Saudi
Arabia
x Carrying out HAZOP Study for the Assam Reconstruction P Project of ONGC for Crude oil
Group Gathering Stations I/III/IV/V
x Carrying out, HAZOP Study for Subsea pipeline and platform modification project of MHN
WHP of Oil and Natural Gas Corporation in Mumbai High fields.
x HAZOP Study of Hydrogenation Plant, Adani Wilmar Mundra
x HAZOP Study of Entire Poly Ethylene Plant of ONGC Petro Additions Limited, Dahej, India
x HAZOP study of Sonamura Gas Gathering Station, Tripura Asset of ONGC
x HAZOP Study for all units of Chennai Petroleum Corporation Limited, Cauvery Basin Refinery
including Power Turbine Units.
x HAZOP Study of Propane & Cyclopentane Storage & Handling Facilities of LGEIL Delhi.
x Cavern Storage for LPG facility of South Asia LPG Company in Vizag India.
x Indo-Gulf Fertilizer Limited, Jagadishpur Ammonia/Urea Plant HAZOP Study.
x HAZOP Study of Gold Refining units in Titan Jewellery Division.
x HAZOP Study of Drying & Grinding Units for TISCO.

Page 4 of 10
SIL/ LOPA Studies

x SIL Assessment Study of vendor packages in Paraxylene unit in RIL Project.

x SIL Assessment Study of F & G Facilities in KOC Crude pumps
x SIL Assessment Study of Crude oil Transfer system to DOHA power station – Kuwait Oil
Company.
x SIL Assessment Study for Gujarat Gas Company Limited
x SIL Assessment Study for Gas Gathering Project of Oil & Natural Gas Corporation
x SIL Assessment Study of Cluster 7 Well head Platform of Oil and Natural Gas Corporation.

HSEIA Studies
x Phase I - Green field and Brown field facilities of NASR FFD Project, ADMA OPCO
x Phase III - Upper Zakum facilities – ZADCO
x Phase III – Zirku Island – ZADCO
x Phase III – Mussafah Tank Terminal Facilities Takreer
x Phase III – Habshan 5 Process Plant and Utilities , GASCO
x CICPA Shah Complex of ADCO, Abudhabi
x New gas lift/ gas injection facilities of Upper Zakum full field development

Fire and Gas Mapping Study.

x New gas Injection, gas lift facilities of ZADCO
x Das island facilities of ADMA OPCO.
x Well head Towers NASR FFD Abu Dhabi.
x North Pier Manifold in Kuwait Oil Company using Detect 3 D.

Fire Hazard Analysis Study and passive fire protection design review
x Green field and Brown field facilities of NASR FFD Project, ADMA OPCO

Preparation/ Review of PHSER reports

x RFP 1659 – Improvement and Modifications in GC 23 Power distribution systems, Stage III ,
IV & V
x RFP 1699 – Improving Maintainability of Trim Coolers and De salters/
x Dehydration heaters at GC 27 & 28 – Stage III & IV
x Replacement of Existing oily and effluent water lines with RTRP in GC 23 & 25 – Stage III
x EF-1671- New Crude oil Pipeline from TL 3 to Doha Power station – Stage III .
x Installation of Gravity Drain Systems in GC – 17, 27 & 28 – Stage III & IV
x #35055 – New HP Gas Transmission pipeline from BS 140 to GCMB – Stage V
x RFP 1677- New Crude oil pipeline from GC 3 to Doha Power Station – Stage III
x RFP 1379 – Replacement of ESVs/ AOVs/ Shutdown valves at BS 140 & 150 – Stage III
x # 43282 – Replacement xof 16” Crude oil pipelines in East Kuwait Area
Safety Perception Survey:

Page 5 of 10
 x Safety Perception Survey of Chennai Petroleum Corporation Limited, Manali Refinery,
Chennai.

Comprehensive Safety Audit:

x Comprehensive Safety Audit of Titan Industries Limited, Hosur,

x Comprehensive Safety Audit of Haldia Petrochemicals Haldia

Quantitative Risk Assessment:

x Preliminary Analysis for Separation Distances for NASR Full Field Development Project –
ADMA OPCO.
x Quantitative Risk Assessment of entire Fujairah refinery facilities in UAE.
x Quantitative Risk Assessment of Green field and brown field facilities of NASR FFD Project of
ADMA OPCO.
x Quantitative Risk Assessment of WHT facilities of NASR EPC Project of ADMA OPCO.
x Quantitative Risk Assessment Study of pipeline facilities of KOC.
x New gas lift/ gas injection facilities of Upper Zakum full field development
x Quantitative Risk Assessment of Upper Zakum Facilities of ZADCO.
x Quantitative Risk Assessment of TWML Facilities, Gummidipoondi.
x Quantitative Risk Assessment of Coastal Energen Power Plant, Tuticorin.
x QRA Studies for Gujarath Gas Company Limited
x QRA Studies for Onshore Cross Country Pipeline for Cairn India Project of L & T
x QRA studies for Valentine Maritime Project – off shore pipeline
x QRA studies for Assam Reconstruction project – ONGC
x QRA studies for Gas Gathering Stations and Pipelines - ONGC Tripura Asset
x QRA Studies for Gas Gathering Stations – ONGC – Sonamura
x QRA studies for pipelines, terminals of CAIRN
x QRA Studies for pipelines and terminals for GAIL, Maharastra and Vizag
x QRA Studies for cluster 7 Well head platforms of Oil and Natural Gas Corporation.
x QRA Studies for WO 16 & SB 14 well head platforms of Oil and Natural Gas Corporation
x QRA studies for pipelines and terminals for IOCL Rajkot

H2S Zoning Study ( ADNOC) :

x Green field and Brown field facilities of NASR FFD Project, ADMA OPCO
x Entire operating facilities of ADOC (Japan)

Escape, Mustering, Evacuation Rescue Analysis:

x Green field and Brown field facilities of NASR FFD Project, ADMA OPCO
x Upper Zakum Facilities of ZADCO
x Safety case Development Project for Gujarat Gas Company Limited

ALARP Studies:

Page 6 of 10
 x Green field and Brown field facilities of NASR FFD Project, ADMA OPCO
x Safety case Development Project for Gujarat Gas Company Limited

Dispersion Analysis:

x Green field and Brown field facilities of NASR FFD Project, ADMA OPCO
x Safety case Development Project for Gujarat Gas Company Limited

SCE , PS & WSoV Development :

x Green field and Brown field facilities of NASR FFD Project, ADMA OPCO
x Buhasa-Bab-Thammama pipeline Project of GASCO
x Modification activities in Habshan facilities, GASCO
x Safety case Development Project for Gujarat Gas Company Limited

Lay out Safety Review study and safety equipment selection:

x Potable water tank Project, Arzanah Island , ZADCO

Bow tie report:

x Safety case Development Project for Gujarat Gas Company Limited

x Bow tie for GC 32 in Kuwait Oil Company
x Bow tie for Petronet LNG facilities Kochi
x Green field and Brown field facilities of NASR FFD Project, ADMA OPCO
x Upper Zakum facilities – ZADCO
x Zirku Island – ZADCO

Dropped object study:

x Valentine Maritime Safety Studies, ONGC Project.

x Cluster 7 Well head Platform Safety studies
x Al Nasr full field off shore platform development, Abudhabi

Ship collision study:

x Valentine Maritime Safety Studies, ONGC Project.

x Cluster 7 Well head Platform Safety studies
x Al Nasr full field off shore platform development, Abudhabi

Safety Engineer

MAA Refinery , KNPC Kuwait

Duration: From May 2004 till Nov 2008

Project: MAA Refinery consists of crude distillation units, desulphurization units, FCC, Hydro cracker,
Alkylation’s, Gas Condensate purification, C2,C3 Separation & storage, & Loading Piers, Methanol in
Bitumen unit and C2, C3 Separation units.

Page 7 of 10
Responsibilities
x Review PHSER study methodology for projects.
x Provide Safety advice to various divisions including operation for critical activities.
x Implementation of PSM methodology in HSEMS, Implementation of 1910.119 elements.
x Dissipation and contribution to Process Safety Information, Implemented written Plan for
employee participation,
x Executed Process Hazard Analysis for modifications and new projects ( Management of
Change)
x Executed System of Process Near Miss.
x Participated in Incident Investigation.
x Conduct Work Permit Risk assessment & Ensuring implementation of recommendations.
x Conducted “Class room”& field trainings, film shows, demonstration of safety equipment for
employees and contractors
x Experienced in Co-ordination with other divisions in HSE related issues
x Co-ordinated with Project division for safe implementation of projects in assigned area,
commissioning activities
x Conducting safety promotional activities during Turnaround
x Experienced in preparation of various reports on HSE issues
x Co-ordinated for conducting mock drills to ascertain effectiveness of major incident
procedure plans
x Involved in Management Safety Surveys, safety performance audits & safety
x Inspections with Top Management
x Experienced in Implementation of PTW system & efficient usage of RAM.
x Handled Investigation of Incidents & near miss using RCA
x Conducted Item audits, Theme audits, Hand tools audit, Scaffolding audits etc.
x Review of Safety Suggestions, Substandard acts/Conditions and initiating corrective actions.
x Co-ordinated with relevant divisions for implementation of Process Safety in the assigned
area.
Project Safety Engineer
Arabi Enertech, Kuwait
From June 2003 till May 2004
Working in KNPC – MAA refinery Sulfur Handling Facilities (revamp project)

Responsibilities
x Prepared full-fledged Safety manual containing safety guides for various activities;
x Prepare HSE plan for the contract.

Page 8 of 10
 x Conducted job safety analysis and suggested preventive measures;
x Conducted Risk assessment, suggestion and implementation of protective measures;
x Conducted training program for employees;
x Implemented HSE issues in project activities.
x Conducted safety audits and implemented recommendations.

TAMILNADU PETROPRODUCTS LIMITED, CHENNAI

Chemicals handled : Kerosene, Benzene, Paraffin, Olefin, Hydrogen, Hydro fluoric acid, Chlorine,
Propylene, & Epichlorohydrin

Position: Various positions held in the organization

Period : From July 1988 to May 2003

Position: Manager (Safety, Health and Environment)

Period : Jan 2000 to May 2003

Responsibilities
x Coordinated for Five star Safety Management system Audit of British Safety
x Council (Obtained 97% grading);
x Prepared Safety Manual containing 12 chapters with focus on maintenance safety;
x Carried out up gradation of PPEs to suit the need and requirement,
x Prepared Onsite Emergency Plans, Onsite Emergency procedures and Implemented
emergency plans by conducing periodic Mock drills;
x Developed ISO 9000 systems for HSE department;
x Developed Job specific separate training modules for various categories of employees
contract workmen, Hazmat cargo drivers;
x Conducted HSE training program for various categories
x Prepared safety guidelines; COSHH guidelines, MSDS,TREM for chemicals;
x Experienced in accident investigation (Fire and Personal accidents) and analysis, issue of
recommendations and monitored their implementations;
x Publication of Quarterly Safety bulletins;
x Conducted Occupational Health activities for employees;
x Conducted various health talks and promotional activities;
x Experienced in establishment of ISO 14001, Environment Management System;
x Conducted Environment audits & implementation of recommendations.
x Implemented waste reduction techniques.
x Liaised with Statutory authorities and external agencies.

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 x Experienced in implementation of Process Safety in hydrofluoric acid handling unit.

Position: Deputy Manager (Safety, Health and Environment)

Period: 1992 to Dec 1999

x Monitored implementation of permit system like Cold work, Hot work, Vessel
x Entry permit, HF acid handling permit, Special permits and Electrical clearance permits;
x Conducted safety committee meetings, review committee meetings;
x Participated in HAZOP studies for new projects
x Reviewed Technical proposals from HSE angle and suggested recommendations;
x Conducted Process safety management audits;
x Conducted noise level, light level and ventilation surveys;
x Conducted Qualitative Risk analysis and Implementation of recommendations;
x Conducted plant safety inspection highlighting unsafe conditions;
x Conducted job safety analysis of critical jobs and ensured implementation of risk mitigation
measures
x Conducted safety promotional activities and competitions.
x Conducted of medical checkup and health activities;
x Monitored plant environment performance and reported to Management;
x Carried out upkeep of safety equipment like eye washers, BA sets, on line masks, etc.

Position: Deputy Manager (Operation)

Period : July 1988 to 1992

x Experienced in operation of process plant and utilities of the petrochemical unit

Manufacturing Linear Alkyl Benzene.
x Experienced in Tank farm operations of LAB Plant
x Handled all loading/ unloading operations of hazardous chemicals.

Page 10 of 10
Prasad Rajadhyaksha

Profile : Process Safety Expert

Qualification : M. Tech (Chem. Engg. 1985), IIT Bombay
B. Tech (Chem. Engg. 1983), IIT Bombay
Nationality : Indian
Area of Expertise : Process Safety, Process Design, Process
Simulation, Business Software Projects
Total Years of Experience : 35+ Years
_________________________________________________________________________

Global Exposure

Country Company/ Univ Duration Purpose/Work

U.S.A. Purdue University/ 14 Weeks UNDP Fellowship -
Northwestern Univ. Batch Processes
U.K. ICI PLC/Imperial 1 Week UNDP Fellowship -
College Batch Processes
Sweden Chematur Engg. AB 2 Weeks Nitrobenzene Plant
Sweden Chematur Engg. AB 3 Weeks 3D Plant Design System,
Standardization of Engineering
Procedures.
Thailand Conference 4 Days CIO Conference
UAE Borouge 1 Week Gap Analysis
UAE ADNOC -Dist 4 Days Gap Analysis
Saudi Opteamates 2 Months Integrated Refinery Information System
Arabia Design
Hong Kong Opteamates 2 Weeks STARLIMS System Training
Germany IBI GMBH 1 Week ACHEMA-2012
Kuwait Chola MS Risk More than 25 visits for HAZID, HAZOP,
Services QRA and PHSER for KOC / KNPC.
UAE Dodsal 2 Weeks HAZID/HAZOP for KOC – GC 31
UAE Petrofac 4 Weeks HAZOP – KOC-GC29 / Vendor
Package Hazop / PHSER-3 / GC-32
HAZID & SIMOPS
Bahrain Agas International 3 Days HAZOP
UK KOC / Amec FW (Wood 7 Days PHSER# 2 (2 Days)/ HAZID/ENVID/ISD
Plc) for KOC Projects
UK KOC / WorleyParsons- 14 Days HAZOP (BS160 for KOC)
Manchester

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Major Assignments / Projects

Projects for KOC – Kuwait

HAZID Studies
i HAZID for Construction of GC-32 of KOC in North Kuwait conducted at Petrofac, Sharjah
i HAZID for installation of VSM Pumps at GC-06 and GC-20 and Pipeline between GC-09 and
CMM.
i HAZID for Manifold Groups and Trunklines (MGT Prototype) as part of W&NK contract.
i HAZID for New Export Lab Building
i HAZID for Construction of New Two 132KV, 72MW Substations Raudhatain ‘F’ & Sabriya ‘F’
i HAZID for Construction of New 33KV Overhead Power Lines Connecting to 11kV Abduliah &
Dharif Substations.
i HAZID for construction of New 132 KV Overhead lines, Underground cabling (EF1986A)
i HAZID study for Construction of New APG Office Complex for KOC
i HAZID study for Construction of 2nd Avenue New Office Building – for KOC
i HAZID study for New Effluent Water Pipeline from GC-17 to GC-27.
i HAZID study for Installation of EPF-18 Standby HP Flare.
i HAZID for KOC Project (EW 0005 & EW 0031) to reuse Treated Effluent Water from KNPC in
KOC (STF)
i HAZID for New Office Building for D & T group
i HAZID for KOC – GC 31 – OSBL at Dodsal, Dubai
i HAZID for Gas Network Upgradation Project – Phase- I

HAZOP Studies
i HAZOP Study for EF 2030 – EWTIP-Phase- III at Technip-Genesis office, London
i HAZOP Study for BS160 Enhancement and Third Train at BS 160
i HAZOP for ISBL and Vendor Packages for GC29 of KOC at Petrofac, Sharjah
i HAZOP study for installation of VSM Pumps at GC-06 and GC-20 and Pipeline between GC-09
and CMM.
i HAZOP for Manifold Groups and Trunklines (MGT Prototype) as part of W&NK contract.
i HAZOP Study for Drain System Modifications- NEW GATHERING CENTRE GC -29 IN NORTH
KUWAIT – Contractor - Petrofac
i HAZOP study for Debottlenecking of GC-17 including some vendor packages for KOC
i HAZOP study for Fire Water Network for the Construction of 2nd Avenue New Office Building –
for KOC
i HAZOP for Vendor Packages (TV Gas Compressor/HP & TV Flares/EWTP/Desalter Heater
package) for GC29 of KOC for Petrofac, Sharjah.

CV Prasad Rajadhyaksha
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i HAZOP for KOC Project (EW 0005 & EW 0031) to reuse Treated Effluent Water from KNPC in
KOC (STF)
i HAZOP for KOC Gas / Condensate Network Upgradation project
i HAZOP for KOC – GC 31 – OSBL at Dodsal, Dubai
i HAZOP for Gas Network Upgradation Project – Phase- I

PHSER Studies
i PHSER#5 for Manifold Groups and Trunklines (MGT) project of KOC for Petrofac.
i PHSER#3 and PHSER#4 for Jurassic Production Facilities off Plot works at North Kuwait Areas
(Part A - Section III)- Contractor – CGC (Combined Group Contracting Co. (KSC).
i PHSER#3 and PHSER#4 for JURASSIC PRODUCTION FACILITIES OFF PLOT WORKS AT
NORTH KUWAIT (ADJUSTMENT ORDER NO. 01). SUPPLY AND INSTALL CRUDE OIL &
FUEL GAS PIPELINE TO NEW REFINERY (AL-ZOUR) - Contractor – CGC (Combined Group
Contracting Co. (KSC).
i PHSER # 3, PHSER # 4 and PHSER # 5 for New Flowlines for 5 EXISTING INJECTION WELLS,
1 New SOURCE WELL & Replacement of 19 EXISTING BRACKISH WATER FLOWLINES – WK
and Emergency Brackish Water Line TO NTF – Contractor – Mushrif
i PHSER # 2 for BS 160 Enhancement and Third Train at BS 160
i PHSER # 2 for Manifold Groups and Trunklines (MGT Prototype) as part of W&NK contract.
i PHSER#2 for construction of New 132 KV Overhead lines, Underground cabling (EF1986A)
i PHSER # 2 for New Export Lab Building
i PHSER # 2 for Construction of New 33KV Overhead Power Lines Connecting to 11kV Abduliah &
Dharif Substations.
i PHSER # 2 for Construction of New Two 132KV, 72MW Substations Raudhatain ‘F’ & Sabriya ‘F’
i PHSER # 5 for IMCO for Construction of Three New 132/11 kV Substations and 132kV Overhead
Power lines in Ratqa, Sabriya & Raudhatain
i PHSER # 4 & PHSER#5 for EPF-50 Integrity Revamp Project of KOC for MECC, Kuwait
i PHSER # 2 for (EF/1966) GC-24 Upgrade to handle 70% Water Cut in Crude and Capacity
Increase to 215 MBOPD
i PHSER # 4 for MGT (Manifold Group Trunk lines) SYSTEM for the GCs 29,30,31 in NORTH
KUWAIT – Contractor Petrofac
i PHSER # 3 for Installation of New Fire Water Tanks at GC-17, GC-27 and GC-28 in West Kuwait
i PHSER # 3 for MGT (Manifold Group Trunk lines) SYSTEM for the GCs 29,30,31 in NORTH
KUWAIT – Contractor Petrofac
i PHSER # 3 for GC-29 of KOC. Contractor – Petrofac
i PHSER # 1 study for Construction of New APG Office Complex for KOC

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i PHSER # 2 study for Construction of New APG Office Complex for KOC
i PHSER # 2 for Installation of Effluent Water Disposal System at GC-23 of KOC
i PHSER # 1 study for Construction of 2nd Avenue New Office Building – for KOC
i PHSER # 2 study for Construction of 2nd Avenue New Office Building – for KOC
i PHSER # 2 study for Upgrade of Chemical Injection & Monitoring System at North Kuwait (NK)
Facilities.
i PHSER # 4 for IMCO for Construction of Three New 132/11 kV Substations and 132kV Overhead
Power lines in Ratqa, Sabriya & Raudhatain
i PHSER # 2 for the Construction of an Exhibition Building at Abdulliyah Preserved Area in West
Kuwait.
i PHSER # 3 for EPF-50 Integrity Revamp Project of KOC for MECC, Kuwait
i PHSER # 2 for KOC Project (EW 0034) – Upgrading Sampling Systems at GC 27 & GC 28.
i PHSER # 2 for KOC Project (EW 0025) – Upgradation of Power Distribution Network in West
Kuwait
i PHSER #1 for New Office Building for D & T group
i PHSER # 2 for KOC Gas / Condensate Network Upgradation project
i PHSER # 3 for IMCO for Construction of Three New 132/11 kV Substations and 132kV Overhead
Power lines in Ratqa, Sabriya & Raudhatain
i PHSER-# 3 for Arabi Enertech (RFP2004761) for Construction of High Pressure Flow lines and
associated works for Jurassic Wells at North Kuwait areas (Re-routing of Pipeline) of KOC.
i PHSER # 3 & 4 – for KCC for (RFP 2280) Replacement of 16” Condensate line with New 20” line
from GCMB to MAA-02 Manifold (KOC, Kuwait)
i PHSER # 1 Chairman for KIPRC- Concept Stage apart from HAZID / QRA for the selected site for
KIPRC along with, HSE Action Tracking register, HSE Value Improvement Plan etc.
i Conceptual HSE Plan preparation for KIPRC Design & Implementation of R & D Centre.
i PHSER # 3 & 4 for CCC for Construction of New Export Transit Pipelines from New BS-171 to
AGRP at MINA AL AHMADI
i PHSER # 5 for Al Meer for Upgrade of Chemical Injection and Monitoring Capability at WK
facilities
i PHSER # 5 for IMCO for Construction of 4 Nos. Electrical Substations 132/11KV in NK, Burgan –
Ahmadi
i PHSER # 5 for NCC for Construction of 132KV Overhead Power Lines To Feed Four New
Substations In North Kuwait, Burgan & Ahmadi

Other Studies
i SIMOPS study for Construction of GC-32 of KOC at Petrofac, Sharjah.

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i On Call QRA for Central Chemical Warehouse – QRA for the KOC Central Chemical Warehouse.
i On Call QRA for KIPRC Design & Implementation for relocating 132KV & 11KV Substations
outside of KIPRC Plot.
i On Call QRA for Pipeline corridor from South tank farm to crude pump house inside MAA
Refinery.
i On Call QRA for New DNT Office Building.
i RFP 2312 – HAZOP & QRA study for Replacement of Dual Tank at GC-04 and Dry Tank at GC-
21. (KOC, Kuwait)
i RFP 2280 – HAZID & QRA Study for Replacement of 16” Condensate line with New 20” line from
GCMB to MAA-02 Manifold (KOC, Kuwait)
i RFP 2005 – HAZOP & QRA for New Transit Line From ABDALI Main Point Manifold To ABDALI
Mid Point Manifold, Kuwait Oil Company (KOC, Kuwait)
i RFP 2322 - HAZOP & QRA Study for Replacement of Existing 16” dia Eocene Crude supply line
from Wafra MGC to Burgan Manifold – TB1 (KOC, Kuwait)
i RFP 2172 – HAZOP & QRA Study for Construction Of New Transit Export Pipelines From NEW
BS-171 TO AGRP AT MINA AL – AHMADI (KOC, Kuwait)
i RFP 1871 – HAZOP Closeout report for Installation and replacement of Crude Transit Lines at
SEK areas (KOC, Kuwait)
i RFP 1531 QRA Study for Flare Gas Recovery Facilities in Unit 49 MAB Refinery – AMEC (KOC,
Kuwait)
Projects for KNPC – Kuwait
i QRA for KNPC - QRA for the replacement of 8” NG line with 12” aboveground pipeline.

QRA and related studies in India

i QRA for BPCL- Mumbai Refinery – Dec2018
i QRA for RIL, Patalganga.
i QRA for Mahanagar Gas Limited, Taloja Chemical Warehouse
i QRA for a Pilot Plant for Asian paints, Khandala Plant
i Building Siting Study for RIL-Nagothane
i F & G Mapping Study for National Peroxide Ltd.
i QRA for Mahanagar Gas Limited, for CNG Stations, Piping Network and CGS stations in and
around Mumbai.
i QRA for UPL Ltd for two of their plants (GF 3000, Acrolein) at Jhagadia facility.
i QRA for UBL Ltd manufacturing facility at Taloja, Mumbai
i QRA and BRA (Building Risk Assessment) for Hazira LNG Pvt Ltd.

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Projects in India and Other Countries

i HAZOP for GRASIM – Vilayat Viscose Fibre Plant Expansion

i HAZOP for Agas International, Bahrain for their Pilot Plant for Treating Hydrocarbon Laden soil.
i HAZOP-Project Risk Assessment (PRA-3)- Process as well as Vendor Packages for an upcoming
New Facility of Henkel Adhesives India Ltd.
i HAZOP-Project Risk Assessment (PRA-3)- for three manufacturing facilities (Jejuri, Pune, Thane
and Chennai) of Henkel Adhesives India Ltd.
i HAZID / HAZOP Chairman for ACC Limited (A Holcim group company) for Hazard Identification in
their AFR facility to be implemented in four of their locations.
i HAZOP Chairman and Leader for Facility Risk Assessment of a pharmaceuticals plant and other
offsite facilities of Granules OmniChem, Visakhapatnam, India plant.
i HAZOP Chairman for HMEL, Bhatinda for the HAZOP of Sour Water Tanks for their SRU.
i HAZOP Chairman for BALCO, India – HAZOP of 1200MW Power Plant(Coal Mill, Boiler, Turbine,
Coal & Ash Handling system etc), New Smelter Unit(Involving Pot Line, Green Anode Plant, Cast
house, Fume Treatment plant etc.) and other infrastructure at the Power Plant site- In progress.
i HAZOP Chairman for Bostik India Private Ltd., TOTAL, France group company involved in
manufacturing of Specialty Chemicals – HAZOP of a new expansion project coming up in Gujarat,
India. Involved HAZOP of Process, Tank farm, Utilities and broad review of RM/FG warehouses.
i HAZOP Study for HPCL Mahul Refinery as Process specialist in the HAZOP team. Involved
Hazop of Fuel Refinery, FCCU, Lube plant, Captive Power Plant, Utilities and Offsites. (India)
i HAZOP Chairman for on HAZOP study for MRPL (Mangalore Refinery) revamp of Crude
Distillation Unit and Vacuum Distillation Unit for Toyo Engineering India Ltd.(India) with Uhde as
PMC.
i HAZOP Chairman for HAZOP study of SRU – IV Mathura Refinery (Indian Oil Corporation Ltd.)
on behalf of Technip KTI with PDIL as PMC.
i HAZOP study for HPCL-Mittal (HMEL)-Bathinda refinery. – As a Lead Process specialist of Bell
team, conducted HAZOP of their Sour Water Stripping-I and II units, Amine Regeneration Unit
and Sulphur Recovery Unit, Sulphur yard, with the team of EIL,Toyo, HMEL, Prosernat etc.(India).
i HAZOP Chairman and QRA for 8 No. of Aviation Fuel Stations (AFS) of Indian Oil Corporation
Ltd. IOCL
i HAZOP Chairman and QRA lead for a Pilot study of Key HPCL Retail Outlets in Mumbai region.
i HAZID & HAZOP Chairman / Expert for Ambuja Cement Ltd. – AFR Hazard Identification for 5
locations.
i HAZOP Chairman for the internal HAZOP conducted for Laxmi Organic Industries Ltd, a Specialty
Chemical Manufacture company located in Roha, Maharashtra, India.

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i HAZOP Chairman for the HAZOP conducted for BEC Chemicals, a Bulk Drug Manufacture
company located in Roha, Maharashtra, India.
i HAZOP Process Lead for ONGC Gas Compression Facility at Rajamundry and two other sites on
behalf of Tata Projects Ltd.
i PHA and What-If analysis for ACC-Techport - Ambuja Cement Ltd. Ambujanagar Cement Plant –
A Pilot location and four more locations.
i PSM Training Programme – Team member at GRASIM, Vilayat Plant
i PSM Leadership Boot Camp – Team member at IOTL, Paradip
i PSM Training Programme – Team member at BPCL, Kochi Refinery
i Conducted a 5 Day Training programme in Chennai for HAZID/HAZOP Leader Certification.

Other Projects
i Gap Analysis for a COMAH study done by Shaw International (subsidiary of Stone and Webster)
for Borouge Petrochemicals, Ruwais (Abu Dhabi-UAE).
i Gap Analysis on HSE procedures for ADNOC-Distribution for their CNG/NGV business on behalf
of Focus LLC (Abu Dhabi-UAE)
i As a fall out of the HAZOP conducted for Xylene Separation column train, conducted a Dynamic
Simulation Study on Xylene Column of MRPL (Mangalore Refinery) for the purpose of
establishing flare load for Toyo Engineering India Ltd..(India). This resulted in a CAPEX saving of
about $ 1 Million.
i Lead Functional Consultant for Health, Safety and Environment and Laboratory Management
Functions in a project for Design and Implementation of Integrated Refinery Information System at
Satorp, a Saudi Aramco and Total, France Joint Venture.
i Project Manager for Laxmi Organic Industries Ltd. Specialty Chemicals Project for Diketene,
Acetic Anhydride manufacture
i Debottlenecking and Process Improvements for Acetaldehyde & Ethyl Acetate plants for Trichy
Distilleries & Chemicals Ltd. Simulation and Design of Distillation columns using Process
Simulator.
i Worked as a Project Manager for the Cairn Energy India Pty Ltd Project for the implementation of
Linear Programming (LP) Software for Refinery Planning application.
i Worked as a Project Manager for HPCL-Mittal Energy Ltd.(HMEL) Bathinda refinery project for
the implementation of Scheduling and LIMS solution. Also worked as a Senior Consultant for
LIMS Solution.
i Was responsible for initiating the use of Process simulation technology in the company which was
emerging in India at that time. Steady State Process Simulation was used for the design of
Azeotropic Distillation Columns, Heat Exchangers etc. De-bottlenecking studies were conducted

CV Prasad Rajadhyaksha
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on the existing plants. Basic Engineering work for the Principals, Chematur Engineering AB was
carried out.
i Detail Engineering activities such as PFD/PID Development, Hydraulics calculations, PSV design
and preparation of inputs to other Engineering disciplines, for various chemical plants for
manufacture of Acetaldehyde, Acetic Acid, Acetic Anhydride, Nitrobenzene, Aniline etc. These
technologies were Chematur / IBI Chematur technologies. As a process lead, responsible for
interaction and coordination with other engineering functions. Participated in HAZOP conducted
by Chematur Engineering AB, for Nitrobenzene plant.
i Detail Engineering activities for TDI project where Know-How was from Chematur Engineering.
Piping layout for Nitrobenzene plant (NCPL).
i Start up and commissioning activities for acetic anhydride plant (King Chemicals)
i Was a key member for the project on Simulation of a Sulphuric Acid Plant for M/s.Dharamsi
Morarji Chemical Co., Ambernath, India. Worked as a member of the team for the project on
Simulation of Ammonia Synthesis Loop for M/s. Zuari Agro Chemicals Ltd., Goa, India. And RCF,
Chembur.
i Simulation & Scheduling of Batch Processes using a batch process simulator- BATCHES, during
the UNDP fellowship program at Purdue University, USA.
i Various detail engineering activities for the design and construction of chemical plants, PID
development, Piping Layout, Techno-commercial comparisons for package units for Pentasia
Chemcals project. The know-how for the Pentaerythritol was from Hercules Inc. USA.
i Commissioning of Acetaldehyde plant (SOCL).

Publications

Co-Author : ‘Computer Simulation of a Sulphuric Acid Plant’ Fertilizer News, May 1991,
Vol. 36 (5), pp. 49-57

Conferences/Seminars/Certification
x Invited Speaker: CCPS (Centre for Chemical Process Safety) Regional Meeting held in
Chennai (September 2015) – “Pipeline QRA”
x Invited Speaker: 1 Day National Seminar on ‘"Odour Assessment and Control in India-
Requirement for Regulatory Framework". Spoke on Risk Assessment and Control.(August
2013)
x Invited Speaker: BPCL IS Auditor Training- Spoke on Risk Management in Petroleum
Industry (August 2013)

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Prasad Rajadhyaksha

x Participant: CCPS (Centre for Chemical Process Safety) Regional Meeting held in Mumbai
(July 2013)
x Certification : DNV Certificate Training on QRA
x Certification : PrimaTech - PHA for Team Leaders

Training Courses as Trainer

x HAZID / HAZOP Leader Certification Course offered by Chola MS Risk Services :
July 2018 – Chennai : Key Trainer for a 5 Day course
x PSM Certification Course offered by Chola MS Risk Sources :
February 2019 – Chennai : Trainer for PSI and PHA Modules in a 3 Day Course

Employment Record:

Cholamandalam MS Risk Services Ltd. Since Jan 2013 – Presently Principal

Consultant Risk Services – (Western Region)

IBI-CHEMATUR (Engg and Consultancy) LTD 2011 - 2013 – General Manager – Process &
Systems

Opteamates Chemical Process Optimization

Solutions Pvt Ltd. 2010 –2011 – Senior Consultant – LIMS & HSE

Bell Engineering Software Technologists Ltd 2009 – 2010 – Director - Technical

TYTAN Organics Pvt. Ltd 2007 – 2009 – Chief Information Officer

GHARDA Chemicals Ltd 1996 – 2007 – Dy. General Manager - IT

IBI-CHEMATUR (Engg and Consultancy) LTD 1991 - 1996 – Manager

CAD Centre, I.I.T. BOMBAY 1986 – 1991 - Research Engineer

IBI-CHEMATUR (Engg and Consultancy) LTD 1985 - 1986 – Chemical Engineer

CV Prasad Rajadhyaksha
 CURRICULUM VITAE

Profile : Principal Consultant –

Process Safety
Name : Swaminathan Raman
Total Years of Experience : 35 years

Key areas of Expertise

x HAZID / HAZOP & FMEA Leader x Safety Integrity Level (SIL)

Assessment & SIL Verification
x Process Safety Mangement (PSM) x DCS/ Resource Optimization
x Permit to work systems x Site and Factory acceptance testing

x LOPA x Plant Operations/ Handling

Hazardous Chemicals

Major Assignments:Industriesfor which specialized HSE Studies were carried out

ƒ Upstream Oil Processing Units ƒ Polymer Units

ƒ Upstream Gas Processing units
ƒ Petrochemical Plants
ƒ Cross Country Oil And Gas Pipeline
Network
EducationalQualifications:
ƒ Ammonia and Methonal Plant
ƒ Amine Treatment Unit
ƒ Sulphur Recovery Unit, Steam
Network

1992 Graduatein Chemical Engineering from Indian Institute of Chemical

Engineers

1984 Diploma in Chemical Technology (Institute of Chemical Technology, Chennai,

Indi

Professional Certifications:

S. No Training Program Training Provider

1 Certified Functional Safety Expert ( CFSE) Exida
2 Applied Hazard & Operability (HAZOP) The Expert Group W.L.L - The
Study and its Leadership and Management Instituate of Chemical Engineers
(UK) recognized and approved.
3 Refesher Training for Existing HAZOP Haward Technology Middle East,
Leaders Doha, Qatar.
4 Layer of Protection Analysis (LOPA) Chola MS Risk Services

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Profile : Principal Consultant –

Process Safety
Name : Swaminathan Raman
Total Years of Experience : 35 years

5 Certified Team Leader in Apollo Root Cause ARMS Reliability

Analysis Methodology
6 Incident Investigation / Analysis in Oil & TUV Akademic Middle East
Gas Industry

Employment Record:

Cholamandalam MS Risk March 2019 till date Principal Consultant (

Services Limited Process Safety)
NIST institute Private limited Feb-2019 –March 2019 AGM ( Process Safety)

iFluids engineering Jan 2017 – Jan 2019 Principal Consultant (

Process Safety)

QAFCO (QP Subsidiary), Qatar Nov 2011 – Jan 2017 Chief Supervisor

Cairn India Limited Jun 2010 – Nov 2011 Production superintendant

QAFCO (QP Subsidiary), Qatar Mar 1994 – Jun 2010 Plant Engineer

Madras Fertilizers Limited March 1985 – Mar 1994 Senior Technical Assistant
(Naphtha based Ammonia
plant),India

Chemfab Alkalies Limited August 1984- Oct 1985 Process Trainee

Career Abridgement

Ö An engineering graduate with proven success of over 35 years Operations, Project

management Installation, commissioning and Process safety studies
Ö I have been associated with the world’s largest fertiliser industry QAFCO for 23years in
different roles like Chief Supervisor , Plant engineer with Production support group
Ö I had brief association with Cairn India Limited a leading oil and gas producer of India as
Production Superintendent for about 18 months in the Year 2010.
Ö Managed a wide spectrum of machinery, equipment & utilities.
Ö Proven experience in operating various DCS like HONEYWELL EXPERION C300,
YOKOGOWA CENTUM XL, TDC 3000, HONEYWELL GUS operating system (TPS),
TS 3000 TRICONEX control system, FSC – ESD.

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Profile : Principal Consultant –

Process Safety
Name : Swaminathan Raman
Total Years of Experience : 35 years

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Profile : Principal Consultant –

Process Safety
Name : Swaminathan Raman
Total Years of Experience : 35 years

Process Safety Projects done in my role as Principal Process Safety Consultant

S. No Client Description

KOC major projects – HAZOP and SIL Study for

Kuwait Oil
1. JLO Export facilities and Upgrading of Existing
Company
network EF 2034

Grasim Industries
2. HAZOP Study of VSF-ISBL
Limited

Indian Oil
3. Corporation HDPE unit IOCL Panipat naphtha cracker unit
Limited (IOCL)

Indian Oil
Poly Propylen Unit IOCL Panipat naphtha cracker
4. Corporation
unit
Limited (IOCL)

Indian Oil
HDPE/ LDPE Swing unit of IOCL Panipat Naphta
5. Corporation
Cracker unit
Limited (IOCL)

Indian Oil
Hazop study of Mono Ethylene Glycol unit of IOCL
6. Corporation
Panipat Naptha Cracker unit
Limited (IOCL)

Indian Oil
7. Corporation Hazop study of DMRO unit
Limited (IOCL)

Hindustan HAZOP study for Glyphosate Plant at Hindustan

8.
Insecticides limited Insecticides Limited

Consultancy Service for Permit to Work and No

9. HAYA Water
objection Certificate systems

10. HAYA Water Oman Training for Permit to work system for all staff

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Profile : Principal Consultant –

Process Safety
Name : Swaminathan Raman
Total Years of Experience : 35 years

Hindustan
Petroleum HAZOP, QRA and ERDMP for Vijayawada POL
11.
Corporation Terminal
Limited (HPCL)

Kentz Engineers & HAZOP study for the modification project in ORYX
12.
Contractors GTL

Kentz Engineers &

13. SIL study for the modification project in Oryx GTL
Contractors

Velosi Certification
14. Hazop study for Amwaj HSE Project
LLC

Doha Petroleum
HAZID Study for Installation of Two sulphur
15. Construction Co
Granulator units in Qatar Gas
Ltd (DOPET)

Doha Petroleum
HAZOP Study for Installation of Two sulphur
16. Construction Co
Granulator units in Qatar Gas
Ltd (DOPET)

Hindustan
Petroleum
17. SIL study at VVSPL Pipeline (Worley Parsons)
Corporation
Limited (HPCL)

Indian Oil
Safety Audit at Haldia Refinery as MSIHC Rule
18. Corporation
and/or IS 14489
Limited (IOCL)

Baker Hughes, a GE
19. HAZOP Study for China Petro
Company

Kavin Enginnering
20. HAZOP study for OIL india FEED Project
limited

Kavin Enginnering
21. SIL Study for OIL India FEED Project
limited

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Profile : Principal Consultant –

Process Safety
Name : Swaminathan Raman
Total Years of Experience : 35 years

22. IPS Tunisia HAZOP and SIL Training at TUNISIA

23. GAIL Pata HAZOP study of LLDPE plant

24. GAIL Pata HAZOP study of BUTENE Plant

HAZOP study of Utilities and offsites including

25. GAIL Pata
storage spheres

26. Group-IPS Tunisia Hazop and SIL leadership training

Nayara Energy (
Hazop and LOPA study of FCCU unit
Essar Oil)

Nayara Energy (
Hazop and LOPA Study of NHT CCR unit
Essar Oil)

Brahmaputra
crackers and Hazop of LLDPE units
polymers limited

Daleel Petroleum
Design review of Oil production units
LLC Oman

Roles and Responsibilities as Chief supervisor with QAFCO

Ö Instilling a culture of high HSE awareness in my team i.e. ensure Permit-to-work

compliance and appropriate job safety analysis
Ö Monitoring and correcting the Process Safety leading / lagging indicators in time. Instilling
process safety awareness for the team.
Ö Establishing budget for fixed cost and variable cost for continual improvement.
Ö Production budget and uptime budget every year and close followup on daily basis
Ö Energy management and audit of the plant, followup of specific energy consumption and
new targets every year for continual improvement.
Ö Scheduling of jobs and communicating with EPC vendors for amendments in main
documents like P&ID and operating instructions
Ö Reviewing and approving commissioning procedures , MC update and follow-up,
Precommissioning procedures like blowing/flushing activities

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Profile : Principal Consultant –

Process Safety
Name : Swaminathan Raman
Total Years of Experience : 35 years

Ö Validate the day to day maintenance plan and approve the operational resources required
for its execution.

Chief Tasks Handled as Plant engineer

Responsibilities as Plant engineer

Ö Handling plant operations including safe start-up, operation and shutdown of plant, trouble
shooting and routine maintenance.
Ö Preparing Monthly report for the plant operations, specific consumption ,Uptime loss
analysis , Environmental release and loss reporting, Updating of operating instructions,
procedures and action plans for the section
Ö Performing risk analysis of Ammonia and Urea plants on a yearly basis. This includes risk
classification and making action lists
Ö Overseeing plant operations encompassing material planning & store, R&M and utility
budgeting and other allied functions for accomplishment of overall business targets.
Ö Simulation activities using Aspen Plus 2006(piping/Exchangers/Compressors) for finding
out the problems in equipment and giving the right solution. Proactively identify constraints
and take steps to rectify the equipment through application of trouble shooting tools.
Ö Effectively Designed Control valves, Instrument CAUSE and EFFECT data sheet and
interpretation of trip matrix in graphics, Plant modification projects and presently involved
in major revamp activity with CASALE group
Ö Involved in verifying EPC vendor PFD documents using Aspen Plus software using
established models.
Ö Detailed Hazop study and safety integrity levels
Ö Coordinating projects for the set up facilities with accountability for strategic utilization &
deployment of available resources to achieve organizational objectives.
Ö Preparing budgets & planning funds for diverse operations, ensuring adherence to the
allotted budgets.
Ö Preparing periodic MIS reports to facilitate decision making by top management
Ö Preparing Safe Job analysis prior to construction/commissioning activities for safe
execution.
Ö Planning and effecting preventive/ predictive/ breakdown maintenance schedules of various
machineries and equipment for increasing machine up time/ reliability
Ö Reviewing plant layout, making drawing, approving them and carrying out inspection tests
for determining the effectiveness of the equipment/ plants.
Ö Liaising with Government authorities for obtaining necessary approvals and clearances.

Accomplishments
ƒ Core team member in the implementation of JD Edwards- ERP solutions
ƒ Lead member in ESD implementation from scratch and FAT activities with Honeywell
(Milano Italy)

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 CURRICULUM VITAE

Profile : Principal Consultant –

Process Safety
Name : Swaminathan Raman
Total Years of Experience : 35 years

ƒ Extracting cost figures for operational and capital costs for the unit and Honeywell PIMS
design like graphic building/Virtual tag configuration/1D correlation / Advanced formula
manager/ Uniformance.
ƒ Successfully handled the commissioning activities of Ammonia/Urea plants and approving
operating instructions and vendor document studies as business process owner.
ƒ Actively involved with benchmarking consultants for Ammonia/Urea plants.
ƒ Actively involved in the plant information management implementation by Honeywell
PIMS as a process member and trained in configuring calculated tags/advanced formula
manager /Production balance software and graphic building by WPKS graphic builder.

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