T&C Form – Electrical Lift System

JKR/CKM/T & C :______________________

CAWANGAN KEJURUTERAAN MEKANIKAL

JABATAN KERJA RAYA

FORMAT T & C FOR ELECTRICAL LIFT SYSTEM

Location:......................................................................................................................…………

Lift No : .....................................................................................................................................

Rated Load :......................................kg .................Persons

Rated Speed : ......................................m/s

No. of Floors Served : ......................................

1 Motor Room Inspection

1.1 Motor Room Door N/A Yes No
(a) Is the door lock fitted and lockable?

Remarks__________________________________________________

1.2 Wall/Floor
(a) Have the curbs been provided around all the holes in the shaft slab?
(b) Is the floor clean?
(c) Is there any water leakage from the roof, wall or floor?

Remarks________________________________________________________________

1.3 Electricity/Ventilation
(a) Is the ventilation system running adequately and normally?
(b) Is there a socket outlet in the motor room?
(c) Are the main switches with correct labeling?

Remarks_________________________________________________________________

1.4 Machine
Are the protection guards cover for the main traction and divertor sheaves
fitted on?
(a) Are the anti-jump bars correctly fitted across the ropes of the drive and
divertor sheaves? *(tambahan)
(c) Are the corresponding floor markings marked on the hoisting ropes?
(d) Is the machine brake operating correctly?
(e) Is the machine marked with lift no.?

Remarks
1.5 For 2 : 1 roping
(a) Are the rope clevis rods fitted with both locknuts and split pins?
(b) Is there an anti-twist rope fitted to the rope clevis rods?

Remarks

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 T&C Form – Electrical Lift System

1.6 Speed Governor N/A Yes No

(a) Is the governor rope running without touching mounting plate?

Remarks_________________________________________________

1.7 Controller
(a) Is the controller marked with lift no.?

Remarks_________________________________________________

1.8 Miscellaneous
Is there sufficient lighting for maintenance purpose within the motor and
controller (>200 lux)?
(b) Is the motor room trunking fitted correctly?
(c) Is a table and chair provided for each group of motor room?
(d) Are the brake release mechanism and handwinding instructions mounted
on the wall adjacent to machine?
(e) Are there separate supply switches provided for each section with proper
labels?
(f) Are all trunking lids and covers fitted correctly and clean ?

Remarks_________________________________________________

2 Shaft & Pit

2.1 Pit
(a) Is the pit area dry and free from any water problem or rubbish?
(b) Are the necessary shafts dividing screens fitted between adjoining shafts?
(c) Is lighting provided?

Remarks______________________________________________________________

2.2 Guide Rail

(a) Is the guide rails and all the shaft material painted?

Remarks________________________________________________________________

2.3 Landing Door

(a) Are all landing door sills/headers clean?
(b) Are the gaps around the landing doors between the panels and the
architrave’s set to 4 -6mm? * ( 4.5 mm )
(c) Can the door self close?
(d) Are all the landing entrance toe guards fitted?
(b) Are all the landing door headers earthed ?

Remarks_______________________________________________________________

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 T&C Form – Electrical Lift System

2.4 Landing Board and Indicator N/A Yes No

(a) Are all landing buttons, indicators, gongs and arrows operating ?
(b) Is the Fireman’s switch fitted, complete with faceplate, correctly at the
Firemen’s landing?

Remarks________________________________________________________________

2.5 Counterweight
(a) Are the guide shoes/rollers adjusted?
(b) Are the anti-jump bars fitted to the car divertor sheave?
(c) Are the divertor sheave hitch plate bolts fitted securely with both locknuts?

Remarks____________________________________________________

3 Lift Car
3.1 Car Top
(a) Is there a socket fitted to the car top?
(b) Is the mechanical lock of the top of trap door functioning?
(c) Are safety gear rods and its locknuts installed?
(d) Does the car ventilation fan operate correctly?

For 2.1 roping

(a) Is the car top divertor sheave cover fitted?
(b) Are the anti-jump bars fitted to the car divertor sheave?
(c) Are the divertor sheave hitch plate bolts fitted securely with both locknuts?

Remarks________________________________________________________________

3.3 Car inside

(a) Does the car emergency light and fan work?
(b) Do the following button or switches on car board work?
(i) car call button
(ii) door opening button
(iii) door closing button
(iv) alarm button
(v) reservation switch
(vi) overload indicator and buzzer
(vii) fan switch
(viii) light switch

Remarks________________________________________________________________

3.4 Car Sling and car bottom

(a) Is the car sling totally isolated from the car body unit?
(b) Is the compensation element terminated under the car securely?
(c) Is the car sill apron fitted?
(d) Is the compensation device suspension element fitted correctly with locknuts
and split pins?

Remarks___________________________________________________

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 T&C Form – Electrical Lift System

3.6 Miscellaneous N/A Yes No

(a) Does the governor rope run free without coming in contact with anything in the
shaft?
(b) Do the travelling cables run free of all obstructions?
(c) Are all the main ropes tensioned?
(d) Are there adequate pit lighting?
(e) Ensure that the lift is smooth running without any obstruction and moving parts.
(f) Ensure that the lift is no jerking when car lift start running or stop running.
Remarks________________________________________________________________

3.7 Car Door

(a) Are the door clean and clear from sand / stone ?
(b) Is the door operating smoothly and in acceptable noise?
(c) Are the gaps around the car door between the doors and architrave set at 4-
6mm?
(d) Is the speed and operation of the door correctly set?
(e) Does the door sensor functioning?
Remarks________________________________________________________________

3.8 Car Safety Gear

(a) Is the safety gear adjusted correctly - equal distance on both sides?

Remarks________________________________________________________________

3.9 Miscellaneous
(a) Does the alarm of the car function correctly, and can the alarm signal be heard
clearly from inside the car and outside the shaft?
(b) Voice Announcement System
Does the Voice Announcement System function correctly and can the
announcement made be heard clearly and understood?

Remarks________________________________________________________________

3.10 Overtravels
(a) Are the shaft end limits set to actuate at both ends of the shaft 100-150mm
beyond the terminal level?
(b) When the lift is parked at the top floor level, is the distance between c/wt buffer
extensions and the buffers within 150-450mm, and does this give adequate
allowance for the car’s over travel?

Remarks ______________________________________________________________

4.0 Safety Circuit

4.1 (a) Motor room

a. Stop button
b. 1st governor switch
c. Handwinding switch
d. Tacho belt switch

Remarks _____________________________________________________________

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 T&C Form – Electrical Lift System

(b) Car
a. Stop button top of car
b. Safety gear switches
c. Trap door switch
d. Car door contact

Remarks_____________________________________________________________

(c) Shaft
a. Landing door locks
b. Final Limits
c. Shaft end terminal slowdown limits

Remarks _____________________________________________________________

(d) Pit
a. Stop switch
b. Buffer switches
c. Governor slack rope switch
d. Compensation device switches

Remarks _____________________________________________________________

5.0 Manufacture and JKKP Inspection

a. Drop Test
b. Over speed Test
c. Balance Test
d. Load Test
e. Safety Operation Test
f. Traction Test
g. Performance

Remarks________________________________________________________________

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 T&C Form – Electrical Lift System

Checked By Contractor: Witness By JKR Representative:

Sign :……………………………………………… Sign :………………………………………………

Name:……………………………………………… Name:………………………………………………

Date :………………………………………………. Date :……………………………………………….

Sign :………………………………………………. Sign :………………………………………………

Name:………………………………………………. Name:……………………………………………….

Date :………………………………………………. Date :……………………………………………….

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