Drehkreuz Installation Manual 1 3 en Man

DKZ x70i
I n s t r u c t i o n s f o r I n s t a l l a t i o n V 1. 3
Documentation
& Training
1 Introduction Turnstile
Instructions for Setup and Installation - Turnstile

Issue September 2018
SKIDATA AG
Documentation & Training
Untersbergstraße 40
A-5083 Grödig/Salzburg
phone: +43 6246 888-0
fax: +43 6246 888-7
Internet: http://www.skidata.com
e-mail: docu@skidata.com
Copyright
© 2018 by SKIDATA AG. All rights reserved. The information contained in this documentation
manual is subject to copyright law. No part of this documentation may be copied or reproduced
without the prior written consent of SKIDATA AG. SKIDATA AG reserves the right to make changes
to the specifications and other information contained in this documentation without prior notice.
Note
Great care was taken to make the information contained in this documentation as correct and
accurate as possible. Although the documentation is updated regularly, SKIDATA AG cannot
guarantee absolute correctness and completeness of the information contained therein.
Trademarks
This documentation may contain representations of registered product or service trademarks owned
by SKIDATA AG or third parties, as well as references to proprietary know-how protected by
copyright laws or other legal provisions. In any case all rights remain exclusively with their
respective owners.
SKIDATA® is a registered trademark of SKIDATA AG in the USA, the European Union and other
countries.
EU Directives
All mentioned devices were designed and manufactured in compliance with one or more of the
conditions set forth in the following EU Directives:
Machinery Directive 98/37/EC

Machinery Directive 2006/42/EC
EMC Directive 89/336/EEC, as amended by 91/263/EEC, 92/31/EEC, 93/68/EEC
EMC Directive 2004/108/EC
Low Voltage Directive 73/23/EEC, as amended by 93/68/EEC
Low Voltage Directive 2006/95/EC
R&TTE Directive 1999/5/EC
The following regulations apply expressly to all UL certified devices
If a device is retroactively converted, upgraded or otherwise modified, this automatically voids any
existing UL certification of that device. UL certification can apply only to devices in their original
condition that have been properly installed in accordance with the appropriate installation
instructions and applicable local regulations.
To retain UL certification of a retroactively modified device, an "On-Site Certification" must be
obtained from Underwriters Laboratories Inc. (UL) by and at the expense of the device operator.
Page 2 © SKIDATA AG, Setup and Installation Guide V1.3

Turnstile Introduction
Content
1 Einleitung________________________________________________________ 5
1.1 Allgemein _______________________________________________________________ 5
1.1.1 Zu dieser Dokumentation __________________________________________________________ 5
1.1.2 Weitergabe von Unterlagen ________________________________________________________ 5
1.1.3 Personal, Schulungen_____________________________________________________________ 5
1.2 Darstellung und Symbole __________________________________________________ 6

1.2.1 Druckausgabe __________________________________________________________________ 6
1.2.2 Symbole _______________________________________________________________________ 6
2 Sicherheitshinweise _______________________________________________ 8
2.1 Gefahren durch elektrische Energie _________________________________________ 8
2.2 ESD - Elektrostatische Entladung ___________________________________________ 8
2.3 Gewährleistung und Haftung _______________________________________________ 9
2.4 EMV – Elektromagnetische Verträglichkeit ___________________________________ 9
2.5 Sicherheitshinweise – Drehkreuz DKZ x70i __________________________________10
2.5.1 Gefahr im Betrieb des Drehkreuzes x70i _____________________________________________ 10
2.5.2 Gefahrenstelle bei Wartungstätigkeiten ______________________________________________ 11
2.5.3 Verpflichtung des Betreibers zur Erreichung der Sicherheitsziele __________________________ 11
2.5.4 Schutz– und Warneinrichtungen ____________________________________________________ 11
2.5.5 Bestimmungsgemäße Verwendung _________________________________________________ 11
3 Planung, Vorbereitung ____________________________________________ 12

3.1 Gestaltung des Zugangsbereiches _________________________________________12
3.2 Abmessungen DKZ x70i __________________________________________________13
3.2.1 Abmessungen DKZ x70i 3-Arm Standard _____________________________________________ 13
3.2.2 Abmessungen DKZ x70i 3-Arm mit Fluchtmechanik_____________________________________ 13
3.2.3 Abmessungen DKZ x70i ADA 1-Arm ________________________________________________ 14
3.3 Anzahl der Lesegeräte ___________________________________________________15

3.4 Nötige Netzwerkumgebung _______________________________________________15
3.5 Errichten eines Fundamentes _____________________________________________16
3.6 Montage auf Bodeneinlasshülse ___________________________________________19
3.6.1 Bodeneinlasshülse nivellieren _____________________________________________________ 21
3.6.2 Bodeneinlasshülse mit Sollbruchstelle _______________________________________________ 22
3.7 Montage auf Palette _____________________________________________________23

3.7.1 Stadion-/Messepalette ___________________________________________________________ 23
3.7.1.1 Mehrfachzugang auf Stadionpalette _________________________________________________ 24
3.7.1.2 Geländer montieren _____________________________________________________________ 25
3.7.2 Palette DKZ 350 P ______________________________________________________________ 27
3.7.2.1 Geländer, Absperreinrichtung montieren _____________________________________________ 28
3.7.2.2 Geländer DKZ 350 G auf Palette DKZ 350 P montieren__________________________________ 28
3.8 Verkabelung Drehkreuz __________________________________________________29

4 Drehkreuz aufstellen______________________________________________ 30
© SKIDATA AG, Setup and Installation Guide V1.3 Page 3

4.1 Benötigte Werkzeuge ____________________________________________________ 30

4.2 Montage Standfuß ______________________________________________________ 30
4.2.1 Standfuß auf Palette montieren ____________________________________________________ 31
4.2.2 Standfuß auf Bodeneinlasshülse montieren ___________________________________________ 32
4.2.2.1 Bodeneinlasshülsen-Abdeckung ___________________________________________________ 33
4.2.3 Standfuß auf Fundament montieren _________________________________________________ 34
4.3 Standfuß höhenverstellbar DKZ 350 ST/HV __________________________________ 35

4.3.1 Schutzblech Standfuß ___________________________________________________________ 36
4.4 Montage Drehkreuz _____________________________________________________ 36

4.4.1 Abdeckung öffnen ______________________________________________________________ 36
4.4.2 Drehkreuz auf Standfuß montieren _________________________________________________ 37
4.5 Elektrische Anschlüsse herstellen _________________________________________ 38

4.5.1 Wichtige Hinweise ______________________________________________________________ 38
4.5.2 sd420 Variante DKZ x70i, 3-Arm ___________________________________________________ 39
4.5.3 sd420 Variante DKZ ADA, 1-Arm ___________________________________________________ 40
4.5.4 Eingangsbeschaltung ____________________________________________________________ 42
4.5.5 Verkabelung Fluchtmechanik ______________________________________________________ 43
4.5.6 Sirenenansteuerung _____________________________________________________________ 44
4.5.6.1 Spezifikation Sirene: ____________________________________________________________ 44
4.6 Zugentlastung Versorgung, Steuerung _____________________________________ 45

4.7 Drehstern montieren ____________________________________________________ 46
4.8 Option Fluchtmechanik __________________________________________________ 47
4.8.1 Fluchtmechanik einbauen und anschließen ___________________________________________ 48
4.8.2 Drehsternmuffe Fluchtmechanik montieren ___________________________________________ 49
4.8.3 Auslösemechanik spannen _______________________________________________________ 50
4.8.3.1 Auslösemechanik spannen bei geöffnetem Drehkreuzkörper _____________________________ 50
4.8.4 Spannen der Auslösemechanik bei geschlossenem Drehkreuzkörper ______________________ 51
4.8.5 Drehstern montieren ____________________________________________________________ 52
4.8.6 Lage der Drehkreuzholme einstellen ________________________________________________ 52
4.8.7 Relais für DKZ Freigabe über Software (Handshake Monitor) _____________________________ 54
4.8.7.1 Anschluss Relais an sd420 _______________________________________________________ 55

1 Introduction
1.1 General
1.1.1 About this documentation
This documentation contains instructions and documents for all preparatory operations
(foundations, cabling), for setting up and installing all devices, and for integrating components and
extensions.
The procedures described in this manual do not include fault clearance or repair work. In the event
of a system defect, please notify your SKIDATA AG service center, describing the fault as
accurately as possible.
In order to familiarize yourself with the system, please read this manual - if possible before
commissioning of the system.
1.1.2 Passing-on of documentation
Recipients of documentation material are to be committed to refrain from passing these documents
on to third parties, or reproducing or electronically storing them, except for their own use
1.1.3 Training of personnel
The maintenance tasks described in this manual should only be carried out by properly trained
personnel.
Note that the information in this manual cannot substitute for proper training of operating and
maintenance personnel.

1.2 Layout and Symbols

1.2.1 Print layout
In order to get an optimum printout of the documentation, the print settings color print and double-
sided print must be selected.
1.2.2 Symbols
In this manual, important text passages and notes are marked throughout by symbols and special
typefaces.
The following symbols are used:
Danger: Danger is used for warnings about avoiding injury.
Danger: Dangers presented by rotating parts. Do not touch any of these parts while the unit is
running.
Danger: Dangers due to heat. Do not touch any of these parts while the unit is running. Only
touch them after they have cooled down.
Danger: Dangers due to electrical energy. Do not touch these parts unless the power supply of
the device has been disconnected.
Danger: Dangers due to radiation. Never point the laser either directly or (due to reflecting
surfaces) indirectly at the eyes. Laser radiation can cause irreparable eye damage.
Caution: Electrostatic sensitive devices.

Warning: No person with pacemaker.
Note: Notes are used for warnings about damage to hardware or software.
Hint: Hint is used for important explanations on the proper use of the device or software.
Example: This symbol is used for an example.

2 Safety Instructions Turnstile
2 Safety Instructions
The turnstile DKZ x70i has been subjected to comprehensive safety tests. Operating personnel will
be advised of possible residual dangers during system training courses and by the information
provided in this manual.
 The devices may only be used for the purposes intended by the manufacturer.
 Unauthorized modifications to the equipment as well as the use of replacement parts and
accessories not approved by the manufacturer may result in electrical shock and injury. Any
such measures would therefore lead to an exclusion of liability.
 Setup, installation, maintenance, and configuration of system units may only be carried out by
certified electricians who have special training in accident prevention.
 The technician in charge, technician carrying out the work, or the project manager is
responsible for the unit being installed and configured in compliance with the technical
guidelines set out in the country of installation as well as any other applicable regional
regulations. Relevant parameters include - among others - cable dimensions, protection against
risks, earth connection, deactivation, disconnection, insulation testing and overcurrent
protection.
2.1 Dangers due to electrical energy

Electrical repair work must be carried out by a professional electrician.
Danger: Electric installation and maintenance work may be carried out only by appropriately
qualified, licensed electricians. Network connections must be hardwired. Please ensure full
compliance with all applicable national and international rules and regulations concerning electric
connections, and all applicable safety regulations.
2.2 Electrostatic Discharge (ESD)
Danger: Electrostatic Discharge (ESD) events can harm electronic components. Under certain
conditions, ESD may build up on your body or an object, such as a peripheral, and then discharge
into another object. To prevent ESD damage, you should discharge static electricity from your
body before you interact with electronic components.

Turnstile Safety Instructions
2.3 Warranty and liability

Except for all stipulated warranty and liability regulations, all warranty and liability claims shall be
excluded, in particular if the harm or damage should be attributed to one or more of these
instances:
 Misapplication of the used devices

 Improper installation
 Inadequate or missing warning and/or safety facilities in the danger area
 Irregular or insufficient maintenance
 Use of non SKIDATA AG approved material
 Insufficient constructional renovation measures
 Insufficient training of operating personnel
 Unauthorized constructional, technical or other modifications of the system; Modifications and/or
extensions of the system without approval or explicit consent of SKIDATA AG
 Disaster situations caused by impact of foreign bodies or by force majeure
2.4 Electromagnetic Compatibility (EMC)

Compliance with Electromagnetic Compatibility must be maintained during operation. This requires
that:
 Specified max. network connection distances are not exceeded

 Network connections are properly installed and maintained
 Network cable screens are properly installed and maintained
 All system devices and facility installations subject to EMC regulations are inspected regularly
and repaired if required

2 Safety Instructions Turnstile
2.5 Safety Instructions - Turnstile DKZ x70i

The turnstile is a machine as specified in the EC directive "Machinery 98/37/EC". This directive
defines the safety requirements to be met by the manufacturer and the turnstile’s operator.
This turnstile is state-of-the-art and has been designed and manufactured in compliance with
acknowledged safety rules and norms. However, dangers to material assets, the public, or
maintenance personnel cannot be ruled out completely. The turnstile may only be used:
 For its intended purpose, and

 If it is operationally safe
 Any faults which might impair the operating safety of the unit must be removed without delay.
 To ensure a safe and fault-free operation of the turnstile, operators must be familiar with the
basic instructions and regulations regarding operating safety.
 This note, particularly the safety instructions, must be adhered to by all persons that maintain or
adjust the turnstile.
 In addition, local rules and regulations for accident prevention must be adhered to.
2.5.1 Dangers when operating the turnstile x70i
Danger: Small children might be in danger of being hit in the back of the head by the
automatically controlled turnstile bar.
This danger can be minimized by deactivating the drive of the turnstile. This can be done by both
service and operating personnel.
Activating automatic control of the barrier arms facilitates the process of passing through the
turnstile, as it requires no force on the part of the user.
Danger: The turnstile DKZ x70i ADA, which has only one bar, the automatic control function
cannot be deactivated. The use of this model therefore requires additional measures to minimize
the risk of injury to small children. Such measures might include multi-lingual warning messages,
pictograms, etc, to caution accompanying adults against the danger.
Note: Handicapped accessible turnstile DKZx70i ADA; the access is constructed as specified in
appendix A of 28 CFR ch. 1 part 36.

Turnstile Safety Instructions
2.5.2 Safety precautions during maintenance
Danger: Make sure that the device is completely disconnected from the network! When the gear
casing is open: Worm drive in the gear casing: Danger of crushing fingers – turn off the turnstile
unit during maintenance work or avoid reaching into the gear casing while the barrier arms are
rotating.
 When maintenance work is performed on the turnstile unit, the access area must be cordoned
off.
2.5.3 Obligation of operator to meet safety requirements
According to the EC Directives 98/37/EG or 2006/42/EG respectively, the operator is obligated:
 To provide adequate means for securing the danger area around the turnstile unit and to
caution against remaining safety hazards.
 To restrict handling of the turnstile unit to authorized personnel who have been properly
instructed in the operation of the turnstile and who have been advised of possible dangers by
way of training received by SKIDATA and the study of the safety regulations and notes
contained in this documentation.
 To ensure safety around the access area.
 To ensure that the required system maintenance tasks are carried out regularly.
2.5.4 Protective and warning devices
 The safety and warning devices in the turnstile’s danger zone must always be in proper and
flawless condition.
 Warning and information signs are to be kept in readable condition.
2.5.5 Intended use
This turnstile is only intended for use at person entry and exit points.
The turnstile can be released manually or automatically, if used together with a device for verifying
access permissions. Skiers can pass the turnstile with skis on. In case of gondola lifts, skis can be
carried through the turnstile gate in the hands.
Any other use is not deemed as the intended use. SKIDATA AG is not liable for any damages
caused by such improper use.

3 Planning and Preparatory Work Turnstile
3 Planning and Preparatory Work

Before the turnstile can be installed, some preparatory work is required. This is described in the
chapters below.
Alignment of the turnstile: This symbol denotes the alignment of the turnstile. It is found on the
left side beside the corresponding illustration.
3.1 Access Area

In areas where a large numbers of visitors are to be expected, it is recommended that access
guidance facilities be installed in front of the turnstile unit. The construction of these guidance
facilities should be such that queuing users are slowed down before reaching the turnstile gate.
This can be best achieved by installing a 90° bend right in front of the turnstile(s).
If the turnstile gates are to be used by persons with skis on, an access path of at least two ski
lengths and a guide rail adapted to the width of the turnstile should be provided in front of the
turnstiles. The access area in front of the readers should be constructed so as to make access to
turnstiles at high speeds impossible. If the turnstile is to be used at ski lifts, the access area should
be plane or slightly downward-sloping. Even a slight upward slope can cause a significant
reduction of the passage frequency.
Hint: Note that the layout of the access gates is subject to ÖNORM V 5959 Access Control
Devices for Person Traffic - Turnstiles (this applies only in Austria).

Turnstile Planning and Preparatory Work
3.2 Dimensions of DKZ x70i

The following versions of the turnstile are available:
 Turnstile x70i three-arm standard

 Turnstile x70i three-arm with escape mechanism
 Turnstile x70i ADA one-arm
3.2.1 Dimensions of the three-arm standard turnstile DKZ x70i
Fig. 1: Dimensions of DKZ x70i three-arm standard
780
(30.709")
(39.960" - 55.709")
515
1015 - 1415
(30.906" - 46.653") (20.276")
785 - 1185
435 850
(17.126") (33.465")
730
(28.740")
3.2.2 Dimensions of the three-arm turnstile DKZ x70i with escape mechanism
Fig. 2: Turnstile with escape mechanism dimensions
452 / 552
(17.795" / 21.732")
850/950
(33.465" / 37.402")

3.2.3 Dimensions of the one-arm turnstile DKZ x70i ADA
Fig. 3: Dimensions of the one-arm turnstile DKZ x70i ADA
100 (3.937") 740 (29.134") 224 (8.937") 1159 (45.630")
839 (33.031")
1095 (43.110")
1022 (40.236")
855 (33.661")
93 (3.661")
1146 (45.118") 180 (7.087") 1146 (45.118")
1296 (51.024") 1271 (50.039")
996 (39.213") 1021 (40.197") 125 (4.921")
445 (17.520")
455 (17.913")
480 (18.898")
150 (5.906")
1236 (48.661")

3.3 Number of Readers

The number of installed readers should be adapted to the number of persons to be expected.
Readers have a processing capacity of approx. 900 persons per hour.
The ADA turnstile can be passed by approx. 600 persons per hour.
3.4 Required network environment

All SKIDATA components are connected via a network. For distances of up to 100 m, a Cat 5
network cable (Ethernet) is used; for longer distances, cabling for an optical waveguide should be
provided. The network must be designed for a data transfer rate of 10 - 100 MBit/s.

3.5 Preparation of a foundation

The floor stand of the turnstile unit can be mounted on a solid foundation or — if the unit is installed
indoors — on concrete. In configurations involving multiple access points it is very important to
keep the required minimum distance between the turnstile units.
Hint: Mind the different dimensions of the turnstile versions.
Fig. 4: Dimensions: floor stand base plate, drill holes
min. 200
(7.874")
12,5 (0.492")
38 (1.496") 

150 (5.906")
125 (4.921")

25 (0.984")
5 (0.197")
12,5 (0.492")
 Wall  Outline of floor stand base plate

 Outline of floor stand  Outlet for installation tube

Distance between two acces points, or between an access point and the railing.
Fig. 5: Distance between access points

 Lay the installation tube (minimum diameter 25 mm per access) and secure it.
 Prepare the foundation
 Use a concrete drill to drill a 10 - 12 cm hole for the threaded rod
 Clean the drilled hole by means of a vacuum cleaner
 Use special gluten to secure the threaded rod (length: 15 - 17 cm) in the drilled hole.
Fig. 6: Installation on foundation
    
(3.94 - 4.72")
min. 10 - 12
800 (31.496")
750 (29.528")
150 (5.906")
176 (6.929")
450 (17.717")



135 (6.929")
 Foundation  Threaded rod

 Installation tube (FXPM 32)  Floor stand
Note: Threaded rod must have a length of 5 cm from foundation level.

3.6 Installation on floor receptacle

The floor receptacle can be installed at fixed positions; it serves as a support fixture for turnstile
units. Floor inlet supports are installed underground so that the floor stand of the turnstile unit (or -
in case the turnstile is removed - the cover plate of the support) is level with the ground. See the
illustration on the following page.

Fig. 7: Floor receptacle


  


  

 Cover plate or floor stand of turnstile  24 V DC supply line
 Floor receptacle  Data / Escape Mechanism supply line
 Supply and data lines  Rubber sealing
 Terminal  Ground connection point
 Ground wire

3.6.1 Leveling the floor receptacle
On uneven surfaces the floor receptacle must be installed on threaded rods to provide the required
stability. Uneven patches can be levelled by way of hexagon nuts screwed onto the threaded rods
before the floor receptacle is put in.
Note: The longitudinal axis and diagonal axis of the floor receptacle must be inserted horizontally,
so that the reader can be installed vertically.
 Drill holes for threaded rods (use floor receptacle as template to mark out position of drill holes),
then insert rods and fasten in accordance with manufacturer’s instructions.
 Screw on hexagon nuts for level adjustment.
 Put in floor receptacle, ensuring correct alignment; if necessary, remove floor receptacle and
adjust hexagon nuts.
 Secure the floor receptacle by means of hexagon nuts.
Fig. 8: Leveling the floor receptacle



 Floor receptacle  Threaded rod M12
 Hexagon nut for anchoring  Floor receptacle anchoring
 Hexagon nut for leveling

3.6.2 Floor receptacle with predetermined breaking point
Make sure to use a floor receptacle with punched drain hole, so that ingressing water can drain off.
Note: Even if the rubber sealing is used, water may still ingress into the floor receptacle.
Fig. 9: Floor receptacle with predetermined breaking point
 Predetermined breaking point
 Use a hammer to knock out the predetermined breaking point (aluminum casting).
 Set the floor receptacle in concrete.
 At the marked line of breakage, drill through the hard concrete to the filling (use 22 mm concrete
drill).

3.7 Installation on mounting platform

The different platform models are described in detail in the chapters below.
3.7.1 Stadium/Exhibition platform
The platform consists of a hot-galvanized steel plate and aluminium transition plates with integrated
cable conduit. The platform is designed for indoor and outdoor use.
Fig. 10: Dimensions of turnstile on stadium platform
1005 (39.567")
950 (37.402")
785 (30.906")
920 (36.220")
25 (0.984")

3.7.1.1 Multiple access point on stadium platform
By flush-mounting a series of platforms, it is possible to set up so-called ‘multiple access points,’

where the gates are tightly linked together by angular braces. M10 x 40 locking screws (wrench
size 17 mm), are supplied with each platform.
Fig. 11: Dimensions of multiple access point on stadium platform
(7.874")  

 Angular brace  Cable channel
 Cable exit  Wall

3.7.1.2 Installing the railing
Single access gates as well as the last gate in multiple access points should be fitted with a railing.
An additional module for the stadium platform allows mounting a railing. The module is pushed into
the platform and screwed on from below.
The spacer insert and longer locking screws required are supplied.
 Slide the module in below the platform, as shown in Fig. 12.

 Place the railing onto the module and mount it as shown in Fig. 13.
(4 x M10 x 25, wrench size 17 mm).
Fig. 12: Pushing in the module
  
 Stadium platform  Module for railing

 Locking screws (from below)  Direction of insertion

Fig. 13: Installing the railing

3.7.2 Mounting platform Turnstile 350 P
This platform consists of a hot-galvanized steel plate with an inlet grid for outdoor installation and
integrated cable conduit. By flush-mounting a series of platforms, it is possible to set up so-called
‘multiple access points,’ where the gates are tightly linked together by angular braces. The braces,
including M10 x 40 locking screws (wrench size 17 mm), are supplied with each platform.
Fig. 14: Dimensions of turnstile on platform 350 P
950 - 1350 (37.402" - 53.150")

785 - 1185 (30.906" - 46.654")
40 (1.575")
Fig. 15: Dimensions of multiple access point platform 350 P




 Angular brace  Cable exit
 Cable conduit  Wall

3.7.2.1 Attaching a railing or barrier device
Single access gates as well as the last gate in multiple access points should be fitted with a railing
or barrier device.
The guide rail for turnstile 350 G/Inox comes equipped with a mounting plate, which makes it
suitable for installation on a concrete foundation, a floor receptacle, or a platform.
The height of the height adjustable railing unit DKZ 350 G should always match the height of the
turnstile unit.
3.7.2.2 Installing the turnstile 350 G railing on the turnstile 350 P mounting platform
 Mount the railing as shown in the illustration.

(4 x M10 x 25, width across flats 17 mm)
Fig. 16: Attaching the railing to the turnstile platform

350 P
 Floor stand railing

  Platform

3.8 Cabling of turnstile

If the turnstile is to be used outdoors, particularly if it is used at a facility that is in operation all year
round, it is recommended that the supply cables and network lines are installed in protective tubes.
The section leading to the cable conduit on the platform is isolated by way of a flexible installation
tube.
Hint: To guarantee proper operation, the cables must not be longer than 50 m.
Fig. 17: Cabling of turnstile
 

 

 Turnstile  230 V AC
 NYM-J 3 mm² x 2.5 mm² or SKIDATA article  NYM-J 3 mm² x 2.5 mm² or SKIDATA article
AS 350 VK AS 350 VK
(AS 350 Power cable) (AS 350 Power cable)
 Power adapter  Unlocking escape mechanism (optional)

4 Installing the turnstile Turnstile
4 Installing the turnstile

This chapter explains how to install the turnstile.
4.1 Required tools

 Allen key 5 mm, 6 mm
(other Allen keys are supplied)
 Torque wrench with a hex socket
 Flat screwdriver
4.2 Mounting the floor stand

The floor stand for turnstile and satellite can be mounted on a platform (versions 350 P or stadium),
on a foundation or on a floor receptacle.
The access is mounted by assembling the single components described below. This can be done
in different combinations.

Turnstile Installing the turnstile
4.2.1 Mounting the floor stand on the platform
The installation surface must be horizontal and level. If the mounting surface is slippery, the
platform must be protected against sliding.
 Run the supply and network cables Fig. 18 through the floor stand. Cables should protrude
about 60 cm when the floor stand is mounted.
Note: The cables are guided to the side on which the reader is mounted. Mind that the reader can
be mounted on the left or right side.
 Place the floor stand on the pallet, put the fastening screws in place
(M10 x 40, wrench size 17 mm).
Fig. 18: Mounting the floor stand on the platform





 Floor stand  Locking screws

 Cable exit floor stand  Cable exit platform
 Inserted power and network cable

4.2.2 Mounting the floor stand on the floor receptacle
To mount the floor stand of the turnstile on a floor receptacle, the following steps have to be carried
out:
 Run the supply and control cables through the floor stand, cables should protrude
about 60 cm when the floor stand is mounted.
 Place the floor stand on the floor receptacle and insert the locking screws
(M10 x 30, 6 mm Allen key)
Fig. 19: Mounting the floor stand on the floor

receptacle
  Floor stand
 Inserted cables
  Locking screws
 Floor receptacle



4.2.2.1 Cover for floor receptacle
Inserting a line terminal for the supply and network lines into the floor receptacle ensures easy and
straightforward removal of the access gate if required, as it eliminates the need to detach the
internal cables.
 Remove cover plate of floor receptacle: Unfasten M 10 x 30 screws with 6 mm Allen wrench
 Install line terminal for supply and network lines.
 Attach cable socket to ground wire and screw onto floor receptacle.
Fig. 20: Cover for floor receptacle
  Cover plate
 Supply and data lines
 Terminal
  Ground wire
  Floor receptacle



4.2.3 Mounting the floor stand on a foundation
To mount the floor stand of the turnstile on a foundation, the following steps have to be carried out:
 Lay the installation tube (minimum diameter 25 mm per access) and secure it.
 Prepare the foundation
 Use a concrete drill to drill a 10 - 12 cm hole for the threaded rod
 Clean the drilled hole by means of a vacuum cleaner
 Use special gluten to secure the threaded rod (length: 15 - 17 cm) in the drilled hole.
Fig. 21: Installation on foundation
    
(3.94 - 4.72")
min. 10 - 12
800 (31.496")
750 (29.528")
150 (5.906")
176 (6.929")
450 (17.717")



135 (6.929")
 Foundation  Threaded rod

 Installation tube (FXPM 32)  Floor stand

4.3 Height adjustable floor stand DKZ 350 ST/HV

By raising the floor stand, the height of the turnstile can be increased by up to 400 mm, for
example, in order to adapt it to different snow conditions in the access area.
Hint: The weight of the unit to be lifted may require the assistance of a second person.
 Unfasten locking screws on both height adjustment levers (do not remove screws).
 Raising: Lift floor stand (including turnstile unit with drum) to desired height and lock into place.
 Lowering: Press down both height adjustment levers, carefully lower unit to desired position
and let go of levers.
Danger: Mind the weight of the turnstile unit! Danger of injury!
Fig. 22: Adjusting the height of the floor stand





 Height adjustment lever  Floor stand
 Locking screw  Platform
 Protection plate

4.3.1 Protection plate for floor stand
A protective plate located next to the base plate of the floor stand should help prevent people from
accidentally sliding a ski past the rear of the floor stand.
 Install protective plate as shown in Fig. 22.
4.4 Installation of the turnstile

The following chapters explain how to mount the turnstile compartment, including the turnstile
mechanism.
4.4.1 Opening the cover
Before the turnstile unit can be installed on the prepared floor stand, the cover plate of the gear
housing must be removed.
 To do so, unfasten the two mounting screws (M6 x 15; use a 4 mm Allen wrench) and remove
the cover plate.
Fig. 23: Removing the gear housing cover
 Turnstile gear housing

  Gear housing cover
  Locking screws for gear housing cover

4.4.2 Mounting the turnstile on the floor stand
Due to the heavy weight ofthe turnstile unit, this step should be carried out with the help of a
second person.
Danger: Danger of bruising around upper edge of floor stand.
 Person 1: Lift the turnstile unit onto the floor stand; do not lock into place yet;
Person 2: Guide the power supply and network cables inside the gear housing.
 Lock the turnstile unit into place and push it in slowly as far as it will go.
 Fasten the locking screws (grub screws M 10 x 20, use a 5 mm Allen wrench)
Fig. 24: Mounting the turnstile unit on the floor stand




 Turnstile gear housing  Floor stand
 Control PCB sd420  Locking screws

4.5 Electrical Connections

The power supply and control cables must be attached to the respective connectors on the sd420
control circuit board inside the gear housing.
Trim the cables and connect them to the phoenix clamps on the sd420 board, as shown in the
terminal plan (Table 1: Terminal Connections on sd420).
When trimming the network and power supply cables, remember to leave sufficient slack to allow
for proper strain relief.
4.5.1 Important notes
 If no external power source is available and galvanic separation is not required, terminal X8 can
be used for the required 24 V DC supply.
 The 24 V DC supply voltage (X1) may vary by up to 3 V DC.
 The max. power consumption of the turnstile unit is 1.5 A.
 The GND and BL signals on the sd420 control circuit board are DC coupled.
 The release signal must be present until the feedback signal is sent
(the time of release of the feedback signal can be adjusted as required).
 The feedback signal is reset as soon as the next locking position is reached
(GND level).
 The duration of the feedback signal is at least 10 ms.

4.5.2 sd420 version DKZ x70i, three-arm
Fig. 25: sd420 for three-arm turnstile x70i
For details on connectors and terminal connections, see table 1.
 X19 (ADR) must be open

 X18 (BAUD) must be closed
 OEM must be closed

4.5.3 sd420 Version DKZ ADA, one-arm
The X8 connection of sd420 units used for ADA turnstiles has a sticker that reads Var.Einarm-
ADA. The scope of delivery of a complete ADA turnstile also contains the ADA version of sd420.
Fig. 26: sd420 for one-arm turnstile ADA
For details on connectors and terminal connections, see table 1.
 X19 (ADR) must be open

 X18 (BAUD) must be closed
 OEM must be open
 X11 and X12 are the connectors for the motion sensors.
The two sensors are connected crosswise, i.e.
― The plug for sensor 1 is connected to the right sensor
― The plug for sensor 2 is connected to the left sensor

Table 1: Terminal Connections on sd420
Terminal Terminal Name Signal To component
X16 NOT - GND Option Retention

magnet
NOT + + 24 V DC
Escape mechanism
X8 OUT 2 – B unused External inputs/outputs
OUT 2 – A unused
OUT 1 – B GND
OUT 1 – A Feedback signal to Control Unit
IN 3 – B unused
IN 3 – A unused
IN 2 – B Release signal to turnstile - (DKST

button)
IN 2 – A Release signal to turnstile + (DKST

button)
IN 1 – B Direction of rotation left / right -
IN 1 – A Direction of rotation left / right +
GND GND
+24 V DC +24 V DC out
X4 BR unused Reader AS x70i Cx -

Arcnet
unused
SW unused
WS Data Reader AS x70i Cx -

Ethernet
GR GND
OR +24 V DC
X3 - unused Arcnet
X1 BL GND Power supply
RT Supply voltage +24 V DC
X15 NOT - GND Supply Escape

Mechanism
NOT + +24 V DC
X22 Ethernet To Reader
X23 Ethernet To Reader

4.5.4 Input Connections
The allocation of input connections of sd420 can be effected in one of the following three ways.
Fig. 27: Input terminals at X8 – Connection variants
Version 1 Version 2 Version 3

Open Collector Switch Control signal
galvanically seperated
Table 2: Translation table
English German
Open collector Offener Kollektor
Switch Schalter
Control Signal Steuersignal
Galvanically separated Galvanisch getrennt
Bridge Brücke

4.5.5 Cabling of Escape Mechanism
Pressing the button for the emergency shutdown (or another external signal) will actuate an opener
that interrupts the power circuit. This in turn interrupts the holding effect of the magnetic field. As a
result, the turnstile bars fold down, allowing for free passage through the gate.
Fig. 28: Emergency power supply - wiring
 Retention magnet of escape mechanism  Power supply for escape mechanism
Note: This kind of wiring is only aimed for the option Escape Mechanism.

4.5.6 Siren Control
Any attempt to pass through the locked gate by forcibly turning the turnstile’s barrier arms will be
detected automatically. An alarm siren (connected to X7) will sound.
4.5.6.1 Siren specifications
Table 3: Siren specifications
Technical Data Properties
Voltage Max. 24 V DC
Power consumption Max. 250 mA
Connector on sd420 Connector X7 –

JST-B2B-PH-K
Crimp connector Crimp connector

– JST-PHR-2
Insulation displacement
connection – JST-
02KR-xx

4.6 Strain Relief of Supply and Control Cables

The power supply cable as well as the control cable must be secured by way of a strain relief
clamp inside the gear casing. If a floor receptacle is used in combination with the supplied cable
set, one clamp should be used for two cables.
Note: Always make sure that wires (especially unconnected ones) are positioned under the sd420
control circuit board and that they are kept away from rotating parts (i.e. motor and gearwheels,
position generator).
 Push any excess cable back into the floor stand.

 Place cables into strain relief clamp from below and fasten locking screw
(M 5 x 8, 4 mm Allen key).
Fig. 29: Strain relief inside gear casing
 Gear casing
 Strain relief clamp
  Network and supply cables
  Floor stand


4.7 Mounting the turnstile drum

The unit is installed by mounting and securing the barrier arms.
Note: The barrier arms should not be mounted before the electrical connections on the sd420
circuit board are complete and the connecting cables are installed inside the gear casing. Loose
wires can get caught in the drive mechanism and cause damage to the barrier arms when they
are rotated manually!
 (use 8 mm Allen wrench).
Fig. 30: Mounting the turnstile drum
 Gear casing
  Drive shaft
 Turnstile drum
  Locking screw


Hint: Turnstiles with a single bar (ADA) are installed in the same way.
Fig. 31: Mounting the bar for DKZ ADA
 Gear casing
  Drive shaft
  Bar
 Locking screw



4.8 Escape Mechanism Option

The Escape Module can also be installed to an existing turnstile as an add-on unit.
The escape mechanism consists of:
 1 Turnstile with foldable bars

 1 Electromechanical release mechanism
 1 Cover for the gear casing
 2 grub screws
 3 Locking screws
 1 Turnstile sleeve with spring
 1 Pressure pin
Fig. 32: Escape Mechanism Installation Kit


 

 
 Turnstile drum  Grub screw

 Gear housing cover  Turnstile sleeve with spring
 Pressure pin  Grub screw
 Locking screws  Release mechanism

4.8.1 Installing and connecting the escape mechanism
To install the escape mechanism, carry out the steps explained below.
Danger: Make sure that the turnstile unit is disconnected from the power supply before installing
the escape mechanism.
 Remove the cover of the gear casing (M6 x 15 screws; use a 4 mm Allen wrench). Replace
original cover by the one supplied with the installation kit.
Note: You will have to remove the control board (sd420) to avoid damage.
 Unplug the connecting cable of the light sensor.

 Remove locking screws from sensor plate and strain relief clamps. Replace info sticker on
release mechanism by warning sticker provided with the set.
 Put in release mechanism as shown in the illustration. Reinsert and fasten locking screws.
Fig. 33: Installing the release mechanism



 Release mechanism  Locking screws of release mechanism
 Connection cable for light sensor

 Attach connecting cable of retention magnet to terminal X16 on sd420

 Reconnect the cable of the light sensor
Note: Place the light sensor cable above the escape mechanism to prevent it from being
damaged by the revolving motion of the barrier arms.
4.8.2 Installing the barrier arms’ sleeve with the escape mechanism
 In case a standard turnstile is installed, remove it.

 Clean both the grub screws and the internal thread of the barrier arms’ sleeve so that they are
free from grease (e.g. with Loctite 7063 or a similar cleaner).
 Put the activator liquid Loctite SF 7091 (or similar) onto the internal thread of the barrier arms’
sleeve as well as grub screws’ threads.
 Apply Loctite 243 (medium strength threadlocker) to the grub screw’s thread.
 Put the grub screws into the barrier arms’ sleeve.
 Put the barrier arms’ sleeve in place using a rubber hammer to make sure that it sits properly.
 Fasten both grub screws with a torque of 20 Nm.
 After one hour, the final strength is reached and the barrier arms can be used fully.
Fig. 34: Installing the spring, barrier arms’ sleeve and release pin





 Gear casing  Grub screw
 Flute  Grub screw
 Drive shaft  Barrier arms’ sleeve

4.8.3 Tensioning the Release Mechanism
In order for the escape mechanism to the used in an emergency, it must have been tensioned after
its installation. This tensioning can be done in two different ways. Either with the turnstile body
open or closed.
4.8.3.1 Tensioning the Release Mechanism while the turnstile body is open
To tension the release mechanism while the turnstile body is closed, proceed as follows:
Note: The turnstile must be switched on

(voltage must be present)
 Using a lever (e.g., an Allen key), press the release mechanism against the retention magnet
Hint: Use an Allen key as a lever.
Fig. 35: Tensioning the Release Mechanism
 Lever

4.8.4 Tensioning the Release Mechanism with the turnstile body closed
 Place the cover onto the turnstile body and fasten the locking screws.
 Insert the Allen key into the Allen screw, as illustrated in Fig. 36.
 Turn the Allen key counterclockwise as far as it will go.
 Manually lock the turnstile bars at the front of the gear housing into place.
Fig. 36: Tensioning the Release Mechanism with the turnstile body closed

4.8.5 Mounting the turnstile drum
To mount the barrier arms of the escape mechanism with foldable arms, proceed as follows:
Hint: The release mechanism needs to be tensioned before the turnstile can be mounted.
 Insert the release pin

 Place the barrier arms onto the sleeve and adjust it. Insert and fasten the locking screws.
Fig. 37: Mounting the turnstile drum
 Gear casing
 Barrier arms’ sleeve
 Release pin
  Turnstile drum


Hint: When mounting the release pin, make sure the dished side is at the side of the turnstile
drum.
 Remove the locking pin from the release mechanism – the bars will fold down
4.8.6 Adjusting the position of the turnstile bars
The exact locking position of the turnstile bars can be adjusted in the gearbox. To be able to do
this, a supply current must be applied to terminal X1.

Danger: Danger of bruising inside release mechanism - Please follow the instructions below
closely.
 Tension the release mechanism and secure by means of locking pin (for safety purposes this is
also recommended if the supply current of the retention magnet is present at terminal X 16).
 Adjust turnstile bars as required and check their position.
 Remove power connector from terminal X1
 Loosen the 3 locking screws on the adjustment disk (if necessary, rotate turnstile drum
manually until fixing screws are accessible).
 Adjustment procedure: Turn the adjustment disk as illustrated in Fig. 38 and keep temporarily in
position by fastening one locking screw
 Reattach supply current connector to terminal X1. This will cause the turnstile drum to rotate to
the next locking position. Check the position of the turnstile bars.
 If necessary, repeat adjustment procedure until bars are in desired position.
 When adjustment is complete, fasten all three locking screws.
 Remove the locking pin.
Fig. 38: Adjusting the turnstile bars
 
 Locking pin  Locking screw

 Adjustment disk

4.8.7 Relay for releasing the turnstile via the software (Handshake Monitor)
The turnstile of the escape module can be released via the software
(e.g. Handshake Monitor). This requires the installation of a special relay.
Fig. 39: Relay
80.010.4100.0
FLARE-24DC-1W-250V6A-F
14 A1+
11
A2-
12
DIN VDE 0106-T101

INPUT: 24V DC
OUTPUT: 250V/ max. 6A

4.8.7.1 Connecting the relay to sd420
To connect the relay to sd420, carry out the steps below:
 Connect the red and black cable to the relay and the connector on the heating of sd420
Fig. 40: Connecting the relay to sd420








 Power supply, blue  Cable to heating (sd420), red

 Power supply, brown  Clamp of escape module power supply
 Front side of relay  Power supply adaptor
 Cable to heating (sd420), black  sd420

 Connect the power cable
Fig. 41: Power supply connections



 To brown relay  To blue relay

 From blue power supply  From red power supply

 After the relay has been correctly connected, place it between the turnstile housing and the
holding frame of the contactless sensor.
Fig. 42: Placing the relay
 Relay


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DKZ x70i

Instructions for Setup and Installation - Turnstile

Machinery Directive 98/37/EC

Page 2 © SKIDATA AG, Setup and Installation Guide V1.3

1.2 Darstellung und Symbole __________________________________________________ 6

3 Planung, Vorbereitung ____________________________________________ 12

3.3 Anzahl der Lesegeräte ___________________________________________________15

3.7 Montage auf Palette _____________________________________________________23

3.8 Verkabelung Drehkreuz __________________________________________________29

© SKIDATA AG, Setup and Installation Guide V1.3 Page 3

4.1 Benötigte Werkzeuge ____________________________________________________ 30

4.3 Standfuß höhenverstellbar DKZ 350 ST/HV __________________________________ 35

4.4 Montage Drehkreuz _____________________________________________________ 36

4.5 Elektrische Anschlüsse herstellen _________________________________________ 38

4.6 Zugentlastung Versorgung, Steuerung _____________________________________ 45

Page 4 © SKIDATA AG, Setup and Installation Guide V1.3

1.1.2 Passing-on of documentation

1.1.3 Training of personnel

© SKIDATA AG, Setup and Installation Guide V1.3 Page 5

1.2 Layout and Symbols

The following symbols are used:

Danger: Danger is used for warnings about avoiding injury.

Caution: Electrostatic sensitive devices.

Page 6 © SKIDATA AG, Setup and Installation Guide V1.3

Warning: No person with pacemaker.

Example: This symbol is used for an example.

© SKIDATA AG, Setup and Installation Guide V1.3 Page 7

2.1 Dangers due to electrical energy

2.2 Electrostatic Discharge (ESD)

Page 8 © SKIDATA AG, Setup and Installation Guide V1.3

2.3 Warranty and liability

 Misapplication of the used devices

2.4 Electromagnetic Compatibility (EMC)

 Specified max. network connection distances are not exceeded

© SKIDATA AG, Setup and Installation Guide V1.3 Page 9

2.5 Safety Instructions - Turnstile DKZ x70i

 For its intended purpose, and

2.5.1 Dangers when operating the turnstile x70i

Page 10 © SKIDATA AG, Setup and Installation Guide V1.3

2.5.2 Safety precautions during maintenance

2.5.3 Obligation of operator to meet safety requirements

According to the EC Directives 98/37/EG or 2006/42/EG respectively, the operator is obligated:

2.5.4 Protective and warning devices

2.5.5 Intended use

© SKIDATA AG, Setup and Installation Guide V1.3 Page 11

3 Planning and Preparatory Work

3.1 Access Area

Page 12 © SKIDATA AG, Setup and Installation Guide V1.3

3.2 Dimensions of DKZ x70i

 Turnstile x70i three-arm standard

3.2.1 Dimensions of the three-arm standard turnstile DKZ x70i

Fig. 1: Dimensions of DKZ x70i three-arm standard

Fig. 2: Turnstile with escape mechanism dimensions

© SKIDATA AG, Setup and Installation Guide V1.3 Page 13

3.2.3 Dimensions of the one-arm turnstile DKZ x70i ADA

Fig. 3: Dimensions of the one-arm turnstile DKZ x70i ADA

100 (3.937") 740 (29.134") 224 (8.937") 1159 (45.630")

1146 (45.118") 180 (7.087") 1146 (45.118")

1296 (51.024") 1271 (50.039")

996 (39.213") 1021 (40.197") 125 (4.921")

Page 14 © SKIDATA AG, Setup and Installation Guide V1.3

3.3 Number of Readers

3.4 Required network environment