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Received 7 May 1999; received in revised form 26 January 2000; accepted 13 March 2000
Abstract
A stress and strain averaging procedure is presented in this paper for local/global analysis of plain-weave fabric composites.
Within a representative volume cell, using uniform stress and uniform strain assumptions, the constitutive equations are averaged
along the thickness direction. The cell is then divided into many subcells and an averaging is performed again by assuming uniform
stress distribution in each subcell to obtain the eective stress/strain relations of the subcell. As a result, a linear system of equations
is formed and subsequently solved to distribute the global average strains to each subcell. In this manner, given the average strains,
the global average stresses can be determined. Numerical results are generated for engineering constants and compared to other
numerical predictions and experimental data. Good agreements are achieved with respect to experimental data and ®nite-element
results. # 2000 Elsevier Science Ltd. All rights reserved.
Keywords: Micromechanics; Woven composites; Micro/macro analysis
deal with constituent materials with shear non-linearity data. Our procedure is employed accordingly and com-
and initial failure (known as knee phenomenon). Their pared to those limited results. The real value of the
work basically considers one-dimensional strip of a methodology is in its application to trace the response
representative cell. As a result, these models cannot of real world situations.
represent the material behavior of woven composites
under bi-directional loading. Naik et al. [8±10] proposed
a series-parallel model and a parallel-series model for 2. Formulation
considering the two-dimensional undulation geometry
of plain woven composites. 2.1. Representative volume cells
The developed two-dimensional analytical models to
date provide a reasonable interpretation of material Any non-hybrid plain-weave fabric composite lamina
property prediction. In this research, a homogenization can be represented by double-periodic representative
method is presented that provides the constitutive volume cells, as shown in Fig. 1. The representative
equations of plain woven-fabric composites from the volume cell typically consists of two sets of interlaced
constitutive relations at the constituent level. It is prac- yarns, known as ®ll and warp threads, and resin. The ®ll
tically important to use the proposed method when and warp threads, in the form of mixture of ®bers and
global analysis of structures may directly require the resin, are assumed to be homogenous and transversely
constitutive equations of the constituents. Global ana- isotropic. The resin is homogenous and isotropic. Given
lysis such as material non-linear behavior, strength a representative
volume cell, the average stresses f gand
modeling, temperature eect, and strain rate eect strains " can be written as:
would bene®t greatly from such formulation [11]. The
paper deals primarily with a micromechanics-based
1 1
method of obtaining eective engineering constants for f g f gdv and " f"gdv
1
V V
a woven composite. The reason for the new method is to
be able to evaluate these constants in a local/global
incremental analysis. The procedure is needed because where the stress and strain vectors are f g f x ;
T
at each load step the elastic constants (obtained y ; xy ; z ; yz ; xz gT and f"g "x ; "y ;
xy ; "z ;
yz ;
xz ,
through the local constitutive equations) may change respectively. The question that must be answered is that,
as a result of damage and non-linearities in the matrix given the average stresses (or strains), what are the global
contribution. strains (or stresses). For this purpose, a micromechanics-
The only results available are those of Refs. [12,13], based model is developed on the basis of assumptions
which are based on linear ®nite-element and experimental related to local stresses and strains.
Y. Jiang et al. / Composites Science and Technology 60 (2000) 1825±1833 1827
2.2. Eective stress/strain relations for an in®nitesimal f " x g f " x g m f " x gf f " x gw
3a
element
"y "y m "y f "y w
3b
Consider a typical in®nitesimal block of the cell with
dx in length, dy in width and H in height, as shown in
xy
xy m
xy f
xy w
3c
Fig. 2. This in®nitesimal element generally consists of
three dierent materials with tm , tf and tw volume frac- and
tions of matrix, ®ll and warp, respectively. The material
coordinate system of ®lls and warps may not coincide fz g fz gm fz gf fz gw
3d
with the global coordinate system. The eective average
stress and strain vector can be expressed as: yz yz m yz f yz w
3e
X X
f" g tk f"gk and f g tk f gk
2 fxz g fxz gm fxz gf fxz gw
3f
km;f;w km;f;w
The above compatibility conditions are based on the
where the vectors with subscript k denote constituents, of rules of mixture, i.e. the in-plane relations for these
with m for matrix, f for ®ll and w for warp. It is three materials are in a parallel (Voigt) arrangement and
assumed that strain and stress compatibility conditions the out-of-plane relations in a series (Reuss) arrange-
exist such that: ment. Those assumptions are independent of stress/
strain relations and have been widely used in estimation
of material properties of uniaxial composite materials.
Combining Eqs. (2) and (3), the following equations are
derived for incremental strains and stresses:
X ÿ
dfi g tk dfi gk
4c
km;f;w
where f"i g, f"o g, fi g, and fo g are the in-plane strains, out-
of-plane strains, in-plane stresses and out-of-plane stres-
ses, respectively, and given by the following equations:
8 9 8 9
< d"x = < d"z =
Fig. 1. Representative cell of a plain-woven composite. df"i g d"y ; df"o g d
xz ; dfi g
: ; : ;
d
xy d
yz
8 9 8 9
< dx = < dz =
dy ; dfo g dxz
5
: ; : ;
dxy dyz
8 9 2 3 8 9
>
> d"11 >
> St11 St12 0 St13 St23 0 > d11
> >
>
>
> >
> 6 St12 7 >
> d22 >
>
>
> d"22 >
> 6 St22 0 0 0 0 7 >
> >
>
>
< d
12 >
= 6 0 7 >
< d12 >
=
6 0 St66 0 0 0 7
6 7
>
> d"33 >
> 6 St 0 0 St33 0 0 7 > d11 >
>
> >
> 6 13 7 >
>
>
>
>
>
>
> d
>
> 4 St 0 0 0 St55 0 5 >
> d >
>
>
: 13 >
; 23 >
: 22 >
;
d
23 t
k 0 0 0 0 0 S44 k d12 k
Fig. 2. An in®nitesimal block of the representative cell.
6
1828 Y. Jiang et al. / Composites Science and Technology 60 (2000) 1825±1833
where the compliance components with superscript t dfi g Ci df"i g Cio dfo g
11a
represent the tangential ones. For linear orthotropic
materials, the expressions for Stij are the same as Sij and df"o g Coi df"i g Co dfo g
11b
can be found in any text book on mechanics of compo-
site materials. For derivation purpose, Eqs. (6) are where
arranged by in-plane and out-of-plane components and
X ÿ h iÿ1
are denoted by Ci tk Sti
12a
ÿ k
( ) " t # ( ) k
d"i Si Stio di
7 X ÿ h iÿ1 h i
d"o k Soi So k do k
t t
Cio ÿ tk Sti Stio
12b
ÿ k ÿ k
k
where X ÿ h i h iÿ1
8 9 8 9 Coi tk Stoi Sti
12c
ÿ k ÿ k
< d"11 = < d"33 = k
h i
In the global coordinate system, the constitutive rela- Stio ÿCi ÿ1 Cio
14b
tions can be written as:
h i
( ) 2 t 3 ( ) Stoi Coi Ci ÿ1
14c
d"i Si Stio di
4 t ÿ ÿ 5
8 h i
d"o k Soi Sto d
ÿ ÿ o k k Sto Co ÿ Coi Ci ÿ1 Cio
14d
with
2 3 " #
Sti Stio Sti Stio 2.3. Coupling phenomena
4ÿ ÿ 5 T1 k T1 Tk
9
Stoi Sto Stoi Sto
ÿ ÿ k k In Eq. (13), in-plane normal components are coupled
with transverse shear components. This stems from the
The expression of the transformation matrix T1 k can fact that
stio 21 ,
stio 22 ,
Stio 23 and
Stio 33 are not always
be found in Appendix I of Ref. [1]. Eqs. (8) can be
equal to zero.
However,
since either the cell is balanced
written in the partitioned matrix form as: or the structure is balanced, these coupling terms are
h iÿ1 h iÿ1 h i zero on the average. Therefore, coupling components of
dfi gk Sti df"i gk ÿ Sti Stio dfo gk
10a the compliance matrix in Eq. (11) are always ignored in
ÿ k ÿ k ÿ k subsequent formulation.
h i h i
df"o gk Stoi dfi gk ÿ Sto dfo gk
10b 2.4. Average stress/strain relations for a subcell
ÿ k ÿ k
Incorporating Eqs. (4) and (10), the following equa- The whole representative volume cell is divided into
tions can be derived many subcells, as shown in Fig. 4. It is assumed that
Y. Jiang et al. / Composites Science and Technology 60 (2000) 1825±1833 1829
; ÿ ÿ
dxy dxy 1; . . . ; Nx ; 1; . . . ; Ny
22c
X
Nx
;
l ÿ ÿ
x
d"
;
x d" x 1; . . . ; Ny
22d
1
Lx
Nyx
;
X ly ÿ
d"
;
y d" y
1; . . . ; Nx
22e
1
Ly
Ny X
X Nx
; l
;
l xy
; ÿ ÿ
d
xy d
xy 1; . . . ; Ny
22f
1 1
Lx Ly
Fig. 3. A quarter cell of the representative cell.
as the whole cell. The quarter cell is further divided into The quantities with ``bar'' denote the incremental
many subcells, as shown in Fig. 4, for performing the average strain and stress components of the whole cell.
averaging procedure. Once the incremental forms of the Nx and Ny are the total number of subcells in x and y
stress-strain relations of the constituents are obtained directions, respectively. The incremental average stresses
from Eqs. (20), the in-plane relations for a subcell can induced by incremental average strains are expressed as:
be derived from Eqs. (15) and are denoted by:
Ny
;
;
8
; 9 2 t
; 3 8 9 ÿ XNx X lx ly
t
;
; d d
;
23
< x = C11 C12 0 < "x = Lx Ly
6 7 1 1
d y
; 4 Ct
; C t
;
0 5d "
;
:
; ; 12 22 : y
; ;
xy 0 0 Ct
; "xy
66
where Lx and Ly denote the length and width of the
21 quarter cell, respectively.
In this procedure, it is assumed that the average in-plane Eqs. (22) together with Eqs. (21) provide sucient
strains and stresses among subcells have the following information to distribute the incremental average
relationships: strains to each subcell. Once the average strains in each
subcell are known, the incremental average stresses of
the cell can be obtained by Eqs. (21) and (23). Simulta-
neously, one can obtain the tangential stiness matrix.
In the next section, the calculation procedure will be
outlined. Now, by replacing the stress terms in Eqs.
(22a)±(22f) by using Eqs. (21) and moving the terms in
the right hand side at the equality sign to the left, a
simultaneous linear system of equations is formed with
incremental strains of each subcell as unknown and
incremental average strains of the cell as known. The
system is denoted by the following:
nÿo
Bfdf"i gg Kd "i
24
where
n oT n oT n oT n o
N ;N T
fdf"i ggT d "i
1;1 d "i
2;1 d "i
3;1 . . . d "i x y
B is a 3Nx Ny by 3Nx Ny matrix, and K is a 3Nx 4. The total stresses of each subcell are then obtained
Ny by 3 matrix. From Eq. (24), the incremental strains from the following equation:
of each subcell can be solved for from the following: n1 ÿ n1 ÿ n1 ÿ n1
nÿo
; t m
; m t f
; f t w
; w
fdf"i gg Bÿ1 Kd "i
26
32
The partitioned form of Eq. (26) is where the subscripts m, f and w denote matrix, ®ll and
n o nÿo warp respectively.
d "
;
i A
; d "i
ÿ
27
1; . . . ; Nx and 1; . . . ; Ny 4. Veri®cation examples
By combining Eqs. (21), (23) and (27), the incremental Two veri®cation examples are presented. The ®rst is a
average stresses can be obtained: plain-weave composite with circular cross-section ®ber
tows, and the second has sinusoidal cross-section ®ber
ÿ X Nx X
lx ly
;
; nÿo
Ny
;
;
tows. For the ®rst example, ®nite-element predictions
d C A d "
28 are available for comparison. The second example con-
1 1
Lx Ly
sidered, an experimental data is available. A parametric
study is performed to determine the number of subcells
or necessary for convergence to the prediction of the ®nite-
element and the experimental results.
ÿ h ÿ i nÿo
d C d "
29
4.1. A plain-woven composite lamina with circular cross-
section ®ber tows
with
The prediction of woven composite lamina properties
hÿi X Nx XNy
;
;
lx ly
;
; using the presented methodology is compared to the ®nite
C C A
30 element prediction of [12]. The shape of the undulation of
1 1
Lx Ly
the ®ber tows in [12] are taken as sinusoidal form of a cir-
cular cross-section. The shape of the ®ll is assumed to
Eq. (30) provides the tangential stiness matrix for have the following form:
the average in-plane stress/strain relations. One can
calculate the eective engineering constants, Ex , Ey , vxy f H x
h1
ÿ r sin
1
33
and Gxy , from this equation if desired. For other engi- 2 Lx
neering constants such as Ex , Gyz , Gxz , vyz and vxz ,
three-dimensional constitutive relations are required in Similarly, the shape of the warp undulation is
the above procedure.
w H Ly
h1
ÿ r sin
y ÿ 1
34
3.1. Solution algorithm 2 2 Ly
Table 1 Table 4
Properties of graphite/epoxy lamina and resin (GPa for moduli) Prediction of In-Plane Eective Engineering Constants (GPa for
moduli)
E1 E2 E3 12 13 23 G12 G13 G23
Ex Ey xy Gxy
Unidirectional 113.0 8.82 8.82 0.3 0.3 0.495 4.46 4.46 2.95
lamina Present No. 1 50.98 50.98 0.0504 4.29
Resin 4.0 4.0 4.0 0.35 0.35 0.35 1.48 1.48 1.48 of 4 47.56 47.56 0.0530 3.95
Subcells 9 46.95 46.95 0.0534 3.88
16 46.74 46.74 0.0536 3.86
The engineering constants of a woven composite with 25 46.64 46.64 0.0538 3.85
two dierent tow volume fractions are calculated and 100 46.38 46.38 0.0538 3.84
225 46.35 46.35 0.0538 3.83
compared to the FEA results of [12] in Table 2. The Experimental 48.3a/49.8b 48.3a/49.8b 0.062a/0.068b 5.41a/3.83b
prediction of the presented formulation with 9, 25, 36, Data [13]
and 100 subcells is presented in the table. Results show a
Number of plies=1.
that even with only nine subcells the methodology yield b
Number of plies=4.
good results as compared to the more expensive and
time consuming ®nite-element prediction.
4.2. A plain woven composite lamina with sinusoidal case of previous example the prediction of the presented
cross-section ®ber tows methodology yield an acceptable results.
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