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I44v3

Parts Manual
SUBJECT TO CHANGE WITHOUT PRIOR NOTICE

Issue Date: 20/09/2017


McCloskey International Ltd
Head Office
1 McCloskey Road
Keene, Ontario K9J OG6
Canada
Toll Free: 7-877-876-6635 (1-877-TROMMEL)
Phone: 1 (705) 295-4925
Fax: 1 (705) 295-4777

Europe/UK Office
47 Moor Road
Coalisland, Co Tyronne
BT71 4QB
Northern Ireland
Phone: (+44) 28 8774 0926
Fax: (+44) 28 8774 7242

www.mccloskeyinternational.com

Serial Number

Year of Construction

Dealer Stamp

Notes
Table of Contents
Figure Page Number

INSIDE COVER 1

Blank 5

02-01-A I44v3 Chassis 6

02-01-B I44Rv3 Chassis 8

02-01-C Dust Suppression 10

03-01-A Tracks 12

04-01-A Hopper 14

04-02-A Pan Feeder 16

04-02-B Pan Feeder Vibrating Unit 18

04-03-A Pre-Screen 20

04-03-B Pre-Screen Media 22

04-03-C Pre-Screen Shaft (Drive) 24

04-03-D Pre-Screen Shaft (Non-Drive) 26

05-01-A Powerunit Canopy Parts 28

05-01-B Control Cabinet 30

05-02-A Volvo D11 32

05-02-B Volvo D11 Air Intake 34

05-02-C Volvo D11 Exhaust 36

05-02-D Volvo Adblue Tank (Volvo Tier 4 Final Only) 38

05-03-A Caterpillar C9 Tier 3 40

05-03-B Caterpillar C9 Exhaust 42

05-03-C Caterpillar C9 Air Intake 44

06-01-A Hydraulic Tank 46

06-01-B Lube Tank for Clutch 48

07-01 Fuel Tank 50

08-01-A Main Chamber Bolt on Items 52

08-01-B Adjust Beam & Shims 54

08-01-C Impactor Underpan 56

08-01-D Impactor Underpan (Extended Option) 58

08-01-E Impactor Back Parts 60

08-01-F Feed Chute & Inlet Curtain 62

08-02-A.1 Curtain Upper and Lower 64

08-02-A.2 3rd Apron Grinding Path (OPTION) 66

08-02-B Side Wear Plates and Liners 68

08-02-B Side Wear Plates and Liners 70

08-03-A Rotor and Blow Bar Options 72


Table of Contents
Figure Page Number

08-03-B Chamber Pulley 74

08-03-C Chamber Pully Guard items 76

08-04-A Underpan 78

08-04-B Underpan Wearplates 80

08-04-B Underpan Wearplates 82

09-01-A 2 Deck Screenbox Sub Frame 84

09-01-B 2 Deck Screenbox Hydraulic Lift and Ram (OPTION) 86

09-02-A Screenbox Frame (1 Deck) 88

09-02-B Screenbox Media (1 Deck) 90

09-03-A Screenbox Frame (1.5 Deck) 92

09-03-B Screenbox Media (1.5 Deck) 94

09-04-A Screenbox Frame (2 Deck) 96

09-04-A Recirculating Option 2 Deck Screenbox Media 98

09-05-A Recirculating Option After-Screen Shaft Drive Side 100

09-05-B Recirculating Option After-Screen Shaft Non-Drive Side 102

09-06-A 1 Deck Screenbox Sub Frame 104

09-06-B 1 Deck Screenbox Hydraulic Lift and Ram (OPTION) 106

10-01-A1 short main conveyor 108

10-01-B CONVEYOR DRIVE 110

10-01-C SHORT CONVEYOR LOWER 112

10-01-C1 SHORT CONVEYOR LOWER 114

10-01-D MAIN CONVEYOR MAGNET OPTION 116

10-01-D LONG MAIN CONVEYOR 118

10-01-E LONG CONVEYOR LOWER 120

10-01-E1 LONG CONVEYOR LOWER 122

10-03-A Side Conveyor 124

10-03-B Side Conveyor Upper 126

10-03-C Side Conveyor Lower 128

10-04-A Fines Conveyor 130

10-04-B Fines Conveyor Drive 132

10-05-A Transfer Conveyor (2 Deck Option) 134

10-05-B Transfer Conveyor Upper (2 Deck Option) 136

10-05-C Transfer Conveyor Lower (2 Deck Option) 138

10-06-A Tranfer Conveyor (1 Deck Option) 140

10-06-B Transfer Conveyor Drive (1 Deck Option) 142

10-06-A Recirculating Conveyor 144


Table of Contents
Figure Page Number

10-06-B Recirculating Conveyor Hydraulic Ram for Raise and Lower 146

10-06-C Recirculating Conveyor Head Drive Section 148

10-06-D Recirculating Conveyor Feedboot 150

10-06-E Recirculating Chute 152

11-01-A Walkway 154

11-01-B Walkway 156

12-01-A Tedd Panel Kit Looms 158

12-01-B Tedd Panel Kit 160

13-01-A Magnet (Option) 162

13-02-A Volvo Air Intake Snorkel (Option) 164

BACK PAGE 166


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02-01-A I44v3 Chassis

24 25

13 23
12 26

A
1
28
20 21 22
B
27

19

18

17

4
16
3

2
A
6 5

14

B
13 15 8
10
7

9
12 11

Page 6
02-01-A I44v3 Chassis
Item Part Number Description Qty Notes

1 550-070-006-CSA DIESEL TANK COMPLETE 1 SEE FIGURE 07-01


2 550-070-040-CSA ADBLUE TANK CHASSIS MTG COMPLETE 1 SEE FIGURE 05-02-D
3 501-001-005 JACKING LEG INNER 4
4 520-001-024 ROLL IN BOGIE JACK LEG RAM 4
5 520-001-024-001 SEAL KIT FOR RAMS 4 SEAL KIT FOR ITEM 4
6 550-070-038 CHASSIS VALVE COVER 1
7 550-070-011 TRACK LH 1
8 501-001-006 JACKING LEG COVER 2
9 501-001-022 CHASSIS JACKLEG PIN 38.1MM DIA X 280MM PIN 4
10 507-021-001-031 CHASSIS REAR JACKLEG OUTER TUBE 2
11 503-001-046 UNDER PAN FEEDER 50:50 FLOW DIVIDER 1
12 520-001-191-001 TR55 GALTECH VALVE HANDLE 10
13 520-001-191-HANDLE-MECHANISIM TR55 GALTECH VALVE HANDLE MECHANISIM 10
14 520-001-193 TR55/3 GALTECH VALVE 1
15 520-001-193-SK SEAL KIT FOR 520-001-193 1 SEAL KIT FOR ITEM 14
16 504-008-010 PAN FEEDER COIL SPRING (SMALL) 8
17 520-008-047 SCREEN FLOW CONTROL VALVE 2
18 503-074-005 PRE SCREEN COIL SPRING 289X123X20 8
19 550-070-010 TRACK RH 1
20 520-001-197 TR55/7 GALTECH VALVE 1
21 520-001-197-SK SEAL KIT FOR 520-001-197 1 SEAL KIT FOR ITEM 20
22 550-070-013 MUCK CHUTE REAR DOOR 1
23 550-070-016 MUCK CHUTE BACKPLATE DOOR LINER 1
24 550-070-015 MUCK CHUTE BACKPLATE REAR LH 1
25 550-070-014 MUCK CHUTE BACKPLATE REAR RH 1
26 550-070-017 MUCK CHUTE BACKPLATE FRONT LINER 1
27 507-040-036-CSA DUST SUPPRESSION COMPLETE 1 SEE FIGURE 02-01-C
28 516-006-013 55 X 195 RUBBER BUMPER BLOCK 4

Page 7
02-01-B I44Rv3 Chassis

15
16
1
2
3

A
14

4
13

7 5
12 1

9 6
A

8
8

10
12

11

Page 8
02-01-B I44Rv3 Chassis
Item Part Number Description Qty Notes

1 550-070-033 RETURN CONVEYOR RAM MTG BOSS 2


2 551-026-026 RECIRC MTG LOCATING PIN 1
3 551-026-017 RETURN CONVEYOR MAIN PIVOT 1
4 550-070-031 RETURN CONVEYOR PIVOT ARM 1
5 520-004-009 EMERGENCY STOP BOX 1
6 550-070-037 VALVE COVER 1
7 501-023-039 ADJUST RAM 90MM BORE 1
8 516-006-013 55 X 195 RUBBER BUMPER BLOCK 2
9 550-070-036 RETURN CONVEYOR TRANSPORT ARM 1
10 550-070-035 RETURN CONVEYOR MTG TOWER 1
11 501-023-039-003 SEAL KIT FOR 501-023-039 1 SEAL KIT FOR ITEM 7
12 550-070-021 RECIRC COUNTER BALANCE 2
13 520-001-191-001 TR55 GALTECH VALVE HANDLE 2
14 520-001-191-HANDLE-MECHANISIM TR55 GALTECH VALVE HANDLE MECHANISIM 2
15 520-001-192 TR55/2 GALTECH VALVE 1
16 520-001-192-SK SEAL KIT FOR VALVE BANKS 1 SEAL KIT FOR ITEM 15

Page 9
02-01-C Dust Suppression

3 1

2 1
4 2

5 2

7 6
8 8
11

9
12
12
13
13 10
12
16

12
14
13

17
4
2
15

Page 10
02-01-C Dust Suppression
Item Part Number Description Qty Notes

1 BSP-034-018 BSP 3/4" X 3/4" M/M P/P BULKHEAD ADAPTOR 2


2 DOWTY-005 DOWTY SEAL 5
3 501-011-172 BALL VALVE 3/4" 2
4 ADAPT_MM_PP_3-4X1-2 BSP1/2"X 3/4"BSP M/M P/P ADAPTOR 3
5 507-040-036 DUST SUPPRESION MTG PLATE 1
6 HF-90-16 HF-90-16 1
7 205-048 BSP1" X 3/4"BSP M/M P/P ADAPTOR 1
8 DOWTY-006 IMP 1" DOWTY SEAL 2
9 501-011-108 DUST SUPPRESSION FILTER 1
10 501-011-109 DUST SUPPRESSION FILTER MTG 1
11 ADAPTOR_MM_PP_1X1-2 BSP1" X 1/2"BSP M/M P/P ADAPTOR 1
12 BSP-012-007 BSP 1/2" X 1/2" F/F P/P SWIVEL ADAPTOR 3
13 ADAPTOR_1-2_TEE BSP 1/2" M/M/M TEE ADAPTOR 3
14 501-011-105 INDUSTRIAL DIAPHRAGM PUMP 1
15 501-011-171 3/4" PRESURE RELIEF VALVE (3 BAR)(D/SUPPRESSION) 1
16 507-040-037 DUST SUPRESSION COVER 1
17 507-040-038 DUST SUPPRESSION HOSE SUPPORT 1

Page 11
03-01-A Tracks

10

2 9 7

3
11

13

12
24
6 22
23
21
28 18
4 25 26
8 15
19
14
20
16

17

5
27

Page 12
03-01-A Tracks
Item Part Number Description Qty Notes

1 501-001-020-049 Track Drive Gearbox Only 1 PLEASE CONTACT SPARES QUOTING YOUR TRACK SERIAL NUMBER

2 501-001-020-050 Socket Head Capscrew (Gearbox to Track Frame) -Torque to 675 Nm (499 Ibs/ft) 40 PLEASE CONTACT SPARES QUOTING YOUR TRACK SERIAL NUMBER

3 501-001-020-027 MOTOR, FIXED DISPLACED 1 PLEASE CONTACT SPARES QUOTING YOUR TRACK SERIAL NUMBER

4 550-001-020-031 TRACK SHOE (400MM WIDE) 56


5 550-001-020-032 TRACK SHOE BOLT 224
6 501-001-020-023 TSN 014-1 TRACK SHOE NUT 224
7 501-001-020-051 TRACK REPAIR LINK KIT 1 PLEASE CONTACT SPARES QUOTING YOUR TRACK SERIAL NUMBER

8 501-001-020-052 MASTER PIN AND COLLARS 1 PLEASE CONTACT SPARES QUOTING YOUR TRACK SERIAL NUMBER

9 550-001-020-012 DRIVE SPROCKET 1 PLEASE CONTACT SPARES QUOTING YOUR TRACK SERIAL NUMBER

10 501-001-020-028 SOCKET HEAD CAP SCREW 24 PLEASE CONTACT SPARES QUOTING YOUR TRACK SERIAL NUMBER

11 501-001-020-053 Single Flanged Lower Roller 10


12 550-001-020-014 ROLLER TO TRACK FRAME BOLT 40
13 501-001-020-021 HARDENED WASHER 40
14 550-001-020-016 FRONT IDLER GROUP 1 PLEASE CONTACT SPARES QUOTING YOUR TRACK SERIAL NUMBER

15 501-001-020-011 IDLER YOKE 1


16 501-001-020-012 HEX HEAD BOLT 4
17 550-001-020-019 SPRING WASHER 4
18 501-001-020-014 SPRING RECOIL 1
19 501-001-020-054 Hex Head Bolt (Recoil to Yoke) –Torque to 206 Nm (152 Ibs/ft) 4
20 550-001-020-022 SPRING WASHER 4
21 550-001-020-023 GREASE TENSIONER 1
22 550-001-020-024 Hex Head Bolt (Tensioner to Track Frame) 2
23 501-001-020-055 Spring Washer 2
24 550-001-020-026 TENSIONER GREASE FITTING 1
25 550-001-020-027 GASKET FOR GREASE FITTING 1
26 550-001-020-028 GREASE GUN ADAPTOR 1
27 501-001-020-056 Track Group 1
28 520-001-010-019 TRACK LINK ASSEMBLY 1

Page 13
04-01-A Hopper

11

16
12
15

13
B

3
4
14
A

B
7
10 8
A

Page 14
04-01-A Hopper
Item Part Number Description Qty Notes

1 550-071-005-014 HOPPER SIDE LH WEARPLATE FRONT 1


2 550-071-005-012 HOPPER SIDE LH WEARPLATE REAR 1
3 550-071-004-014 HOPPER SIDE RH WEARPLATE FRONT 1
4 503-071-012-006 HOPPER CORNER PIECE WEAR PLT 1
5 550-071-004-012 HOPPER SIDE RH WEARPLATE REAR 1
6 503-071-007 HOPPER SIDE FOLD RAM 2
7 503-071-007-SK SEAL KIT FOR 503-071-007 2 SEAL KIT FOR ITEM 6
8 501-002-008 HOPPER WEDGE 2
9 520-012-008 TIPPING GRID RAM 1
10 514-009-005 SCREEN RAM SEAL KIT FOR 520-004-020 1 SEAL KIT FOR ITEM 9
11 M30_WASHER WASHER 4
12 550-003-032 10MM DIA SPLIT PIN 4
13 507-024-024 LOCK CAM PIN 20MM DIA X 95MM LENGTH 2
14 503-003-011 IMPACTOR TOP COVER RAM 2
15 503-003-011-001 SEAL KIT FOR 503-003-011 RAM 2 SEAL KIT FOR ITEM 14
16 507-024-023 LOCK CAM 2

Page 15
04-02-A Pan Feeder

Page 16
04-02-A Pan Feeder
Item Part Number Description Qty Notes

1 550-080-008 PAN FEEDER SIDEPLATE WEARPLATE 2


2 550-080-007 PAN FEEDER WEARPLATE 1
3 501-008-010 PAN FEEDER COIL SPRING 345 X 125 X 27 8
4 550-080-002 PRESCREEN SPRING MTG RH 1 RIGHT HAND SIDE
4 550-080-003 PRESCREEN SPRING MTG LH 1 LEFT HAND SIDE
5 550-070-008 PAN FEEDER MOTOR COVER 1
6 551-075-002-CSA PAN FEEDER VIBRATOR COMPLETE 1 SEE FIGURE 04-02-B
7 550-008-030 PAN FEEDER COVER 1
8 501-001-095 AIR BREATHER 1

Page 17
04-02-B Pan Feeder Vibrating Unit

25
26

25

1
A
2
3
4
24 5
22 6
21 7
20 1 8 9
23 5 2
9 3
23 A
4 4
5
3 6 10
24
22 2 15
21 1
20 19
18
5 14 13
4 11
17 16 12
3
2
1

16

Page 18
04-02-B Pan Feeder Vibrating Unit
Item Part Number Description Qty Notes

1 501-008-048 SKF VIBRATOR BOX SEAL 4


2 501-008-038 PAN FEEDER BOLT HOLDING RING 4
3 501-008-005 PAN FEEDER BEARING HOUSING 4
4 501-008-006 PAN FEEDER BEARING 4
5 501-008-007 PAN FEEDER BEARING HOUSING CAP 4
6 501-008-044 TAPERLOCK 2012 50MM 2
7 206-232 HRC 150 COUPLING COMPLETE 1 Full Coupling
8 501-008-043 TAPERLOCK 2012 1/1-4 INCH 1
9 551-008-009 PAN FEEDER COVER CORK GASKET 2
10 501-008-015 PAN FEEDER MOTOR MTG 1
11 520-008-036 MOTOR 1
12 209-314 SEAL KIT 1 SEAL KIT FOR ITEM 11
13 501-008-036 SITE GLASS 1 1/2" MP FILTRI 2
14 DOWTY-008 IMP 1 1/2" DOWTY SEAL 2
15 501-008-029 PAN FEEDER OIL FLINGER 2
16 550-008-003 PAN FEEDER SHAFT 2
17 00000484 M20X70 BOLT 10.9 20
18 M20HPW M20 HARDENED PIP WASHER 20
19 00020002 M20 NYLOC NUT 20
20 501-008-031 PAN FEEDER GEAR SPACER 2
21 501-008-027 PAN FEEDER GEAR 57T 2
22 501-008-028 PAN FEEDER GEAR RETAINER 2
23 M12SW M12 SPRING WASHER 4
24 501-008-046 M12X45 SETSCREW WIRELOCK 4
25 HRC150 HRC 150 COUPLING FLANGE 2
26 501-008-042 HRC 150 COUPLING INSERT OIL RESISTANT 1
27 550-008-004-001 14 NOT SHOWN IN ILLUSTRATION

Page 19
04-03-A Pre-Screen

A
2

13 3

11 10

12 6
C
11 C 7

12
A
8
B
8

B 4

Page 20
04-03-A Pre-Screen
Item Part Number Description Qty Notes

1 C50LR-BR-24-16 C50LR-BR-24-16 46
2 3LC2R24G 3LC2R24G 46
3 550-074-014 PRE SCREEN SIDE LINER RH 1
4 520-008-038 SCREEN LORD MOUNT 2
5 PRESCREEN_SHAFT FOR REFERENCE ONLY 1 SEE FIGURES 04-03-C & 04-03-D
6 PRESCREEN_MEDIA FOR REFERENCE ONLY 1 SEE FIGURE 04-03-B
7 507-002-022 PRE SCREEN ADJUSTABLE SCREEN POD 4
8 503-074-005 PRE SCREEN COIL SPRING 289X123X20 8
9 520-008-039 SCREEN TENSIONER 2
10 551-021-005 CAMBER BAR 1220 LONG 1
11 M24_WASHER M24_WASHER 4
12 520-008-060 M20 TENSION BOLT 4
13 550-074-015 PRE SCREEN SIDE LINER LH 1

Page 21
04-03-B Pre-Screen Media

10
9
8

4
4
5
4

6 5

Page 22
04-03-B Pre-Screen Media
Item Part Number Description Qty Notes

1 550-074-012 PRE SCREEN BOFOR 30MM TO 55MM 1 BOFAR OPTIONS


1 550-074-013 PRE SCREEN BOFOR 40MM TO 70MM 1 BOFAR OPTIONS
2 550-074-032 PUNCH PLATE LOWER 50MM 1 PUNCHPLATE OPTION
3 550-074-031 PUNCH PLATE UPPER 50MM 1 PUNCHPLATE OPTION
4 550-074-036 PRESCREEN LOWER DECK REAR RUBBER 1
5 550-074-019 BLANKING PLATE FOR PRESCREEN 1 BLANKING PLATE OPTION
6 550-074-018 PRE SCREEN BOTTOM DECK MESH 1 MESH OPTION
7 550-074-048 PRESCREEN BOFOR CLAMP 1
8 550-074-050 PRE SCREEN TOP DECK REAR RUBBER 1
9 520-003-036 RUBBER CLAMP 4
10 507-013-033 PRE SCREEN TOP DECK REAR SIDE RUBBER 2

Page 23
04-03-C Pre-Screen Shaft (Drive)

12
13
14
12
1 15
16
17
2
18

19

20
21
22 4
22
22
22 5
22
6 7
23
8
25
25
9
25
25
24 25
25
21

26 11
10

Page 24
04-03-C Pre-Screen Shaft (Drive)
Item Part Number Description Qty Notes

1 551-021-020 SCREEN SHAFT 1


2 502-012-021 5X10 MOTOR HOUSING 1
3 903-002-020-CSA BEARING HOUSING COMPLETE DRIVE SIDE 1 SEE ITEMS 15-20 FOR INTERNALS
4 550-074-005-CSA FLYWHEEL COMPLETE I44V3 1 SEE ITEMS 21-28 FOR INTERNALS
5 501-008-044 TAPERLOCK 2012 50MM 1
6 HRC150_COMPLETE HRC 150 COUPLING STEEL FLANGE COMPLETE 1 SEE ITEMS 12-14 FOR INTERNALS
7 501-008-043 TAPERLOCK 2012 1/1-4 INCH 1
8 502-012-023 5X10 FLYWHEEL HOUSING COVER 1
9 518-008-027 SCREEN INSPECTION COVER 1
10 514-008-036 MOTOR DAVID BROWN 1
11 209-314 SEAL KIT 1 SEAL KIT FOR ITEM 10
12 HRC150 HRC 150 COUPLING FLANGE 2
13 HRC150_INSERT HRC 150 COUPLING INSERT/CENTRE 1
14 903-002-020 BEARING HOUSING 1
15 203-033 SCREEN BEARING 22220 EAKE4 1
16 203-035 LOC RING FRB 12/180 1
17 203-034 ADAPTOR SLEEVE 1
18 903-002-019 BEARING HOUSING CAP 1
19 209-021 90MM SEAL 1
20 BOLT_HEX M24X60 4
21 M16_WASHER M16 WASHER 8
22 502-012-017 10X5 FLYWHEEL WEIGHT INNER 5
23 502-012-015 10X5 FLYWHEEL WELDED TYPE 1
24 520-008-056 M3020 X 3" TAPERLOCK 1
25 502-012-016 10X5 FLYWHEEL WEIGHT 6
26 M16 NUT NYLOC M16 NYLOC NUT 4

Page 25
04-03-D Pre-Screen Shaft (Non-Drive)

1
8

9
2
10

11
12
13 3
13
13
13
13

14 4

16
16
16

15 16
16
16
12
5
17

Page 26
04-03-D Pre-Screen Shaft (Non-Drive)
Item Part Number Description Qty Notes

1 551-021-020 SCREEN SHAFT 1


2 502-012-020 5X10 FLYWHEEL HOUSING 1
3 903-002-020-CSA2 BEARING HOUSING COMPLETE NON DRIVE SIDE 1 SEE ITEMS 6-11 FOR INTERNALS
4 550-074-005-CSA FLYWHEEL COMPLETE I44V3 1 SEE ITEMS 12-19 FOR INTERNALS
5 502-012-022 5X10 FLYWHEEL HOUSING COVER 1
6 903-002-020 BEARING HOUSING 1
7 203-033 SCREEN BEARING 22220 EAKE4 1
8 203-034 ADAPTOR SLEEVE 1
9 903-002-019 BEARING HOUSING CAP 1
10 209-021 90MM SEAL 1
11 BOLT_HEX M24X60 4
12 M16_WASHER M16 WASHER 8
13 502-012-017 10X5 FLYWHEEL WEIGHT INNER 5
14 502-012-015 10X5 FLYWHEEL WELDED TYPE 1
15 520-008-056 M3020 X 3" TAPERLOCK 1
16 502-012-016 10X5 FLYWHEEL WEIGHT 6
17 M16 NUT NYLOC M16 NYLOC NUT 4

Page 27
05-01-A Powerunit Canopy Parts

17
2
16 1
19
3
18
A 15 4
2
8 5
1

14
6

13
A

7
5

10
2

11 9
2 12

Page 28
05-01-A Powerunit Canopy Parts
Item Part Number Description Qty Notes

1 501-011-125 POWERUNIT TOP HANDLE 2


2 201-259 6 HOLE ZINC PLATED HINGE 12
3 550-072-021 POWERUNIT TOP COVER LH 2
4 550-072-020 POWERUNIT TOP COVER RH 2
5 501-011-045 GAS STRUT 250x500 600N 1245/7841 10
6 501-011-045-001 SEAL KIT FOR (501-011-045 RAM) 10 SEAL KIT FOR ITEM 5
7 550-072-004 OIL COOLER MOUNT 1
8 520-011-079 SOUTHCO HINGE EH-6A-5G5-38 6
9 550-072-014 ENGINE DOOR LOUVRE 1 CAT C9
9 550-072-016 ENGINE DOOR LOUVRE VOLVO D11 1 VOLVO D11
10 520-011-044 START DELAY SIREN 1
11 550-072-025 POWERUNIT BACK DOOR LOWER 1
12 550-072-024 POWERUNIT BACK DOOR 1
13 550-072-011 ENGINE DOOR LOUVRE 1
14 550-072-007 LUBE COOLER MOUNT 1
15 520-001-192 TR55/2 GALTECH VALVE 1 COMPLETE VALVE
16 520-001-192-SK SEAL KIT FOR VALVE BANKS 1 SEAL KIT FOR ITEM 15
17 520-001-191-HANDLE-MECHANISIM TR55 GALTECH VALVE HANDLE MECHANISIM 2
18 520-001-191-001 TR55 GALTECH VALVE HANDLE 2
19 550-072-007 LUBE COOLER MOUNT 1

Page 29
05-01-B Control Cabinet

25
A 6
1

7
2

3 5
24

A
11
9

23
10

17
B
18 12
19
22 13

B 11
6 16

14
21
26
15
20

Page 30
05-01-B Control Cabinet
Item Part Number Description Qty Notes

1 550-011-100 AUX I/O CABINET 1


2 550-072-027 VALVE FRONT PLATE UPPER 1
3 550-072-026 VALVE FRONT PLATE LOWER 1
Please Observe Label on Your Valve before ordering (Check if item 6 is fitted, may need to order
4 520-001-189 VALVE 4 also)
5 520-001-189-SK SEAL KIT FOR 520-001-189 4 SEAL KIT FOR ITEM 4
6 520-001-199 VALVE HANDLE 4
7 520-001-189-003 GM115 HANDLE MECHANISM 8
8 520-001-201 GALTECH 115 PRESSURE RELIEF VALVE 1
9 520-001-187 VALVE HPCO 1
10 520-001-203 VALVE TO VALVE HPCO COUPLER 1
11 550-072-029 SMALL GAS STRUT 2
12 501-011-015 BACKFLAP 5 HOLE HINGE 277 3
13 550-072-023 POWERUNIT CONTROL BOX DOOR 1
14 520-011-104 SLAM LATCH TRIMARK 116891 1
15 504-011-026 PULL HANDLE JAGGER 1
16 520-011-067 MANUAL BOX 1
17 503-072-047 NEW UNIVERSAL CRUSHER PANEL 1
18 502-019-104-035 VOLVO AIR FILTER INDICATOR 1 OPTIONAL
19 520-046-069-001 CONNECTOR 1
20 520-001-198-002 HANDLE MECHANISM 4
21 520-001-198 VALVE 4
22 520-001-198-SK SEAL KIT FOR 520-001-198 4 SEAL KIT FOR ITEM 21
23 520-004-009 EMERGENCY STOP BOX 1
24 551-011-113-001 RADIO RECEIVER HIGH SPEED 1
25 504-011-106 POPPET VALVE 1
26 520-001-198-001 Q95 PRESSURE RELIEF VALVE 1

Page 31
05-02-A Volvo D11

6
2
7

3 A
33
4

5
A

8
10
9 11
13
12
32
30
29 23
31
15
22 14
26
28
31 21

27 24
25 20 19
18 14 16
17

Page 32
05-02-A Volvo D11
Item Part Number Description Qty Notes

1 1-ASSEMBLY FOR REFERENCE ONLY 1 SEE FIGURE 05-02-B


2 551-011-010 FUSE PANEL 1
3 3-ASSEMBLY FOR REFERENCE ONLY 1 SEE FIGURE 05-02-C
4 520-011-065 Battery Isolator Switch 1
5 501-011-075 PILOT MANIFOLD 1
6 DOWTY-003 IMP 3/8" DOWTY SEAL 42
7 501-011-191 3/8" TEST POINT 2
8 503-038-029 TORSIONAL COUPLING FCAC65B-F5N-A113-14 1
9 550-072-061 TUROLLA PUMP 1
10 503-038-084 TUROLLA 17CC SINGLE PUMP (CCW) 1
11 503-038-084-SK SEAL KIT FOR 503-038-084 1 SEAL KIT FOR ITEM 10
12 503-038-003-001 SEAL KIT KAWASAKI PUMP FOR 503-038-003 1 SEAL KIT FOR ITEM 14
13 503-038-004 PT TECH CLUTCH HPTO14TF1 1
14 503-038-003 KAWASAKI K3VL80 PUMP 2
15 507-051-010-SK SEAL KIT FOR 507-051-010 1 SEAL KIT FOR ITEM 16
16 507-051-010 TUROLLA 1
17 550-072-060 TUROLLA PUMP 1
18 550-072-008 PULLEY SPC 1
19 503-038-037 TAPERLOCK 5050 3 15/16" 1
20 550-072-060-SK SEAL KIT FOR 550-072-060 1 SEAL KIT FOR ITEM 17
21 501-011-114 PRESSURE FILTER 1
22 501-011-114-002 PRESSURE FILTER ELEMENT 1
23 550-072-061-SK SEAL KIT FOR 550-072-061 1 SEAL KIT FOR ITEM 9
24 501-011-078-002 ELEMENT OIL FILTER 1
25 501-011-078 HYDRAULIC OIL WATER FILTER 1
26 502-019-104-005B HAND OIL PUMP 1
27 502-019-104-018 FUEL PRE FILTER 1
28 502-019-103-039 FILTER ELEMENT FOR FUEL PRE-FILTER & WATER SEPERATOR 1
29 502-019-103-031 FUEL FILTER (ENGINE PRE-FILTER) 1
30 502-019-103-030 FUEL FILTER 1
31 502-019-103-049 OIL FILTER FOR VOLVO D11 ENGINE 2 OFF 2
32 502-019-103-048 OIL FILTER FOR VOLVO D11 ENGINE 1 OFF 1
33 550-072-016 ENGINE DOOR LOUVRE VOLVO D11 1

Page 33
05-02-B Volvo D11 Air Intake

3
2

Page 34
05-02-B Volvo D11 Air Intake
Item Part Number Description Qty Notes

1 503-072-031 AIR INTAKE 1


2 502-019-104-014 AIR FILTER RUBBER ELBOW 1
3 550-072-041 AIR CLEANER MTG 1
4 551-019-128 DONALDSON AIR FILTER (D140088) H 1
5 551-019-133 PRIMARY FILTER ELEMENT 1
6 551-019-134 SAFETY FILTER ELEMENT 1

Page 35
05-02-C Volvo D11 Exhaust

3 4
7
5

3 6
2

1
11

10

Page 36
05-02-C Volvo D11 Exhaust
Item Part Number Description Qty Notes

1 502-019-103-008 VOLVO DOSING UNIT 1


2 550-072-038 D11 VOLVO MUFFLER EXHAUST 1
3 501-011-088 MIKALOR SUPRA CLAMP 124-135MM 0301941-8 2
4 550-072-039 EXHAUST WRAP 1
5 501-019-091 5" 2 PLY STAINLESS BELLOW 1
6 550-072-037 D11 I44V3 VOLVO EXHAUST 1
7 507-042-071 5" EXHAUST CLAMP 1
8 550-072-040 EXHAUST WRAP 1
9 502-019-103B D11 MUFFLER 1
10 550-072-005 D11 SILENCER MOUNT 1
11 551-019-131 5" STAINLESS STEEL RAIN CAP 1

Page 37
05-02-D Volvo Adblue Tank (Volvo Tier 4 Final Only)

16
2
1
15

14
13
3

12

11

10
7
9

Page 38
05-02-D Volvo Adblue Tank (Volvo Tier 4 Final Only)
Item Part Number Description Qty Notes

1 550-070-040 ADBLUE TANK CHASSIS MTG 1


2 550-009-017 RECIRC CONVEYOR PIVOT BAR 1
3 550-070-041 ADBLUE TANK CHASSIS PIVOT 1
4 504-011-026 PULL HANDLE JAGGER 1
5 503-089-008 ADBLUE TANK SIDE COVER 1
6 501-011-286 GASS STRUT BOSS 4
7 502-019-104-021 70 LITRE VOLVO ADBLUE TANK 1
8 502-019-103-037 FILTER FOR BREATHER ADBLUE TANK (STRAINER IN NECK OF ADBLUE TANK) 1
9 501-011-091 ANTILUCE FASTENER M12 1
10 550-070-044 ADBLUE TANK RETAINER PLATE 1
11 550-070-045 ADBLUE TANK RETAINER BRACKET 1
12 502-019-103-045 ADBLUE TANK LEVEL SENSOR SOCK FILTER 1
13 502-019-102-014 ADBLUE TANK LEVEL SENSOR 1
14 502-019-103-040 FILTER ELEMENT FOR THE ADBLUE TANK BREATHER 1
15 550-070-042 ADBLUE TANK COVER 1
16 550-070-043 ADBLUE TANK COVER 2 1

Page 39
05-03-A Caterpillar C9 Tier 3

3 4

21 19
18
6
20
12 7
15 11

16
13 8
6
17 14 9

10

Page 40
05-03-A Caterpillar C9 Tier 3
Item Part Number Description Qty Notes

1 1-ASSEMBLY FOR REFERENCE ONLY 1 SEE FIGURE 05-03-B


2 2-ASSEMBLY FOR REFERENCE ONLY 1 SEE FIGURE 05-03-C
3 550-072-061 TUROLLA PUMP 1
4 503-038-084 TUROLLA 17CC SINGLE PUMP (CCW) 1
5 503-038-029 TORSIONAL COUPLING FCAC65B-F5N-A113-14 1
6 503-038-003 KAWASAKI K3VL80 PUMP 2
7 507-051-010 TUROLLA 1
8 550-072-008 PULLEY SPC 1
9 503-038-037 TAPERLOCK 5050 3 15/16" 1
10 550-072-060 TUROLLA PUMP 1
11 503-038-029 TORSIONAL COUPLING FCAC65B-F5N-A113-14 1
12 501-011-104 HYDRAULIC PILOT OIL FILTER MTG 1
13 501-011-114 PRESSURE FILTER 1
14 501-011-114-002 PRESSURE FILTER ELEMENT 1 ELEMENT FOR ITEM 13
15 501-011-079 HYDRAULIC OIL FILTER MTG 1
16 501-011-078 HYDRAULIC OIL WATER FILTER 1
17 501-011-078-002 ELEMENT OIL FILTER 1 ELEMENT FOR ITEM 18
18 501-011-117 FUEL WATER SEPARATOR ELEMENT 1
19 501-011-116 C9 FUEL FILTER 1
20 501-011-115 OIL FILTER 1 ELEMENT FOR ITEM 22
21 501-011-183 CAT C9 OIL FILTER COMPLETE 1

Page 41
05-03-B Caterpillar C9 Exhaust

8
9 5

10

7
6

Page 42
05-03-B Caterpillar C9 Exhaust
Item Part Number Description Qty Notes

1 550-072-049 CAT C9 I44V3 EXHAUST SUPPORT 1


2 550-072-048 EXHAUST WRAP 1
3 550-072-043 I44V3 C9 CAT EXHAUST 1
4 504-011-041 Exhaust silencer 1
5 550-072-045 I44V3 CAT C9 TAIL PIPE 1
6 550-072-047 EXHAUST CLOSER PLATE 1
7 550-072-046 I44V3 EXHAUST MOUNT 1
8 504-019-010 EXHAUST CLAMP 1
9 551-019-053 4" 2 PLY BELLOW 1
10 550-072-042 I44V3 C9 CAT EXHAUST 1

Page 43
05-03-C Caterpillar C9 Air Intake

Page 44
05-03-C Caterpillar C9 Air Intake
Item Part Number Description Qty Notes

1 551-019-136 "SILICONE AIR INTAKE HOSE 1


2 550-072-051 AIR CLEANER MTG LRC C9 1
3 551-019-128 DONALDSON AIR FILTER (D140088) H 1
4 551-019-133 PRIMARY FILTER ELEMENT 1
5 551-019-134 SAFETY FILTER ELEMENT 1
6 518-011-051 AIR INTAKE TEMP SENSOR CAT PART NO 256-6453 1

Page 45
06-01-A Hydraulic Tank

15
14

17
16 13
1
12

11

10

9
8

7 2 3

4
5
6

Page 46
06-01-A Hydraulic Tank
Item Part Number Description Qty Notes

1 501-011-073 RKM 800 RETURN LINE FILTER 1


2 DOWTY-006 IMP 1" DOWTY SEAL 1
3 ADAPTOR_MALECAP_1 BSP 1" MALE STOPPER 1
4 520-011-025 FILTER SUCTION ELEMENT 3
5 520-011-072 BALL VALVE 1 1/2" 3
6 BSP-112-011 BSP 1 1/2" X 1 1/2" M/M P/T ADAPTOR 3
7 520-011-178 FL211 5" HYD LEVEL GAUGE 1
8 501-011-120 HYDRAULIC OIL TEMPERATURE SWITCH 1
9 520-011-052 HYDRAULIC OIL LEVEL SWITCH FOZMULA 1
10 504-011-057 HYDRAULIC TANK GASKET 1
11 504-011-055 HYDRAULIC TANK ACCESS LID 1
12 501-011-058 CRYSTAL BREATHER 1
13 501-011-235 FILLER CAP 1
14 503-038-012 SUCTION MANIFOLD 1
15 DOWTY-008 IMP 1 1/2" DOWTY SEAL 2
16 BSP-112-004 BSP 1 1/2" X 1 1/2" M/M P/P ADAPTOR 2
17 HF-90-24 HF-90-24 2

Page 47
06-01-B Lube Tank for Clutch

1
2

13

12
11

10 6

7
8

Page 48
06-01-B Lube Tank for Clutch
Item Part Number Description Qty Notes

1 M10_NYLOC_NUT M10 NYLOC NUT 8


2 M10_WASHER M10 WASHER 8
3 502-005-026 LUBE FILTER ACCESS COVER 1
4 503-038-072 LUBE TANK GASKET 1
5 501-011-172 BALL VALVE 3/4" 1
6 DOWTY-005 DOWTY SEAL 1
7 BSP-034-017 BSP 3/4" X 3/4" M/M P/P ADAPTOR 1
8 503-038-032 CLUTCH DRAIN SOCKET 1
9 503-018-041-026 CLUTCH DRAIN TO CLUTCH TANK 1
10 HF-90-20 HF-90-20 1
11 520-011-178 FL211 5" HYD LEVEL GAUGE 1
12 501-001-095 AIR BREATHER 1
13 501-011-235 FILLER CAP 1

Page 49
07-01 Fuel Tank

14 15

13

12

11

10
9 1

2
3
1 2
6 8 4

6
7

Page 50
07-01 Fuel Tank
Item Part Number Description Qty Notes

1 206-517 FL313 10" LEVEL GAUGE 2


2 DOWTY-004 IMP 1/2" DOWTY SEAL 3
3 ADAPT_MM_PP_1-2X1-2 BSP1/2" X 1/2" M/M P/P ADAPTOR 2
4 ADAPTOR_MALECAP_1-2 BSP 1/2" MALE STOPPER 1
5 550-070-007 DIESEL TANK MTG RUBBER 1
6 DOWTY-006 IMP 1" DOWTY SEAL 2
7 ADAPTOR_MALECAP_1 BSP 1" MALE STOPPER 1
8 ADAPT_MM_PP_1X1 BSP1" X 1" M/M P/P ADAPTOR 1
9 520-001-075 WISCO PRODUCTS INC DIESEL CAP 400 SERIES 1
10 501-001-095 AIR BREATHER 1
11 501-001-079 DIESEL FUEL SENDER 680mm 1
12 507-040-009 DIESEL TANK VENT COVER 1
13 501-001-110 DIESEL TANK ACCESS COVER GASKET 1
14 501-001-109 DIESEL TANK ACCESS COVER 1
15 507-021-005 M6 BLIND RIVET NUT 5.5-8MM 20

Page 51
08-01-A Main Chamber Bolt on Items

B
22
A 21

1
20

4 2

5 A
E 3

1 G 4
5

B
C
G
D F
E F 7
6

19 8
9

C 17
16
15
D 14
11
10

12
13

18

Page 52
08-01-A Main Chamber Bolt on Items
Item Part Number Description Qty Notes

1 550-003-146 INDUCTIVE PROXIMITY SWITCH C/W SHORT CABLE 2


2 550-003-030 IMPACTOR SAFETY STAY 1
3 503-003-012 IMPACTOR CHAMBER RAM 2
4 DOWTY-003 IMP 3/8" DOWTY SEAL 8
5 BSP-038-005 BSP 3/8" X 3/8" M/M P/P ADAPTOR 8
6 503-033-135 ADJUST SPRING THREAD PROTECTION 4
7 M36_PLAIN M36 PLAIN NUT 4
8 503-033-138 CYLINDER ROD BOOT 4
9 503-073-018 CYLINDER ROD BOOT WASHER 4
10 504-008-010 PAN FEEDER COIL SPRING (SMALL) 4
11 503-033-131 IMPACTOR CHAMBER ADJUSTMENT SPRING BAR 4
12 503-033-132 IMPACTOR CHAMBER ADJUSTMENT SPRING KEEPER 4
13 M36_NYLOC M36 NYLOC NUT 2
14 550-073-021 IMPACTOR SIDE DOOR 1
15 550-003-019 IMPACTOR SMALL TOGGLE BOLT 1
16 M24_HWASHER_PLAIN M24 WASHER HARDENED PLAIN 1
17 HEXM24 M24 PLAIN NUT 2
18 550-003-095 ROTOR LOCK PIN 1
19 550-003-094 ROTOR LOCK PIVOT 1
20 503-003-011 IMPACTOR TOP COVER RAM 2
21 503-003-011-001 SEAL KIT FOR 503-003-011 RAM 2 SEAL KIT FOR ITEM 20
22 503-003-078 IMPACTOR FEED CHUTE PIN 2

Page 53
08-01-B Adjust Beam & Shims

11
1

2
10
9

8
3

7 2
7 3
7
4

Page 54
08-01-B Adjust Beam & Shims
Item Part Number Description Qty Notes

1 503-003-017 APRON ADJUST RAM LONG 2


2 DOWTY-003 IMP 3/8" DOWTY SEAL 4
3 BSP-038-005 BSP 3/8" X 3/8" M/M P/P ADAPTOR 4
4 550-073-013 ADJUST BEAM 1
5 550-003-029 SHIM WEARPLATE 2
6 550-003-142 ADJUST BEAMS RUBBER SEAL 2
7 503-003-024 25MM APRON SHIM 20
8 503-003-025 12MM APRON SHIM 4
9 503-073-017 UPPER APRON ADJUST SHIM 2
10 550-003-008 ADJUST BEAM PIN 4
11 550-073-012 ADJUST BEAM 1

Page 55
08-01-C Impactor Underpan

1
2
12
3

10 4

11
8

Page 56
08-01-C Impactor Underpan
Item Part Number Description Qty Notes

1 550-073-009 REAR WEARPLATE LH 1


2 550-073-011 MIDDLE WEARPLATE LH 1
3 550-073-019 FRONT WEAR PLATE LH 1
4 550-073-033 FRONT WEARPLATE (NO 3RD APRON) 1
5 550-073-031 FRONT WEARPLATE 1
6 550-073-114 CHAMBER REAR SEALING RUBBER FRONT 1
7 550-073-115 CHAMBER REAR SEALING RUBBER SHORT 1
8 550-073-018 FRONT WEAR PLATE RH 1
9 550-073-020 FEED CHUTE BACK WEARPLATE 1
10 550-073-017 MIDDLE WEARPLATE RH 1
11 550-073-008 REAR WEARPLATE RH 1
12 550-073-014 REAR WEARPLATE 1

Page 57
08-01-D Impactor Underpan (Extended Option)

1
22 4
21 23
24
20

2
19 3
5
18

A
17

16 14 13

15
10 A
12
9

11

Page 58
08-01-D Impactor Underpan (Extended Option)
Item Part Number Description Qty Notes

1 550-073-055 MCONV TRANSFER CHUTE BREAKER WEARPLATE 1


2 550-073-033 FRONT WEARPLATE (NO 3RD APRON) 1
3 550-073-031 FRONT WEARPLATE 1 3RD APRON OPTION ONLY
4 550-073-058 MCONV TRANSFER CHUTE BREAKER BOX BAR 1
5 550-073-059 MCONV TRANSFER CHUTE BREAKER BOX 1
6 550-073-077 IMPACTOR MCONV TRANSFER CHUTE SIDE RUBBER 2
7 550-073-079 TRANSFER CHUTE SIDE RUBBER CLAMP 4
8 550-073-063 MCONV TRANSFER CHUTE WEARPLATE 1
9 503-033-083 LINER 5
10 550-073-117 CHAMBER REAR SEALING RUBBER FRONT 1
11 550-073-118 CHAMBER REAR SEALING RUBBER SHORT 1
12 550-073-116 CHAMBER REAR SEALING RUBBER CLAMP 1
13 550-073-078 TRANSFER CHUTE BACK RUBBER 1
14 520-002-017 HOPPER REAR CLAMP 1
15 550-073-056 REAR WEARPLATE RH 1
16 550-073-057 REAR WEARPLATE LH 1
17 550-073-075 LOWER SIDE WEARPLATE REAR 2
18 550-073-076 LOWER SIDE WEARPLATE FRONT 2
19 550-073-071 REAR WEARPLATE 2
20 550-073-072 MIDDLE WEARPLATE 2
21 550-073-073 FRONT WEARPLATE 2
22 550-070-061-002 TRANSFER CHUTE BREAKER BAR MTG SIDE PLATE 2
23 M16X 90 8.8ZP M16X 90 8.8ZP 1
24 M16_WASHER M16 WASHER 1

Page 59
08-01-E Impactor Back Parts

7 7

2
5
2

Page 60
08-01-E Impactor Back Parts
Item Part Number Description Qty Notes

1 503-003-024 25MM APRON SHIM 8


2 550-003-018 IMPACTOR LARGE TOGGLE BOLT 4
3 520-037-002 TOWBAR PIN 1 OPTION
4 550-073-007 HOIST MTG BRACKET 1 OPTION
5 550-073-113 HOIST ARM 1 OPTION
6 550-073-125 IMPACTOR REAR CHUTE RUBBER 1
7 550-073-022 REAR CHUTE BACK WEARPLATE 2
8 550-073-045 FEEDBOX SIDE RUBBER 2

Page 61
08-01-F Feed Chute & Inlet Curtain

10 C
1
9 7
10
11
9
8
C A

B
2
A
6

5
B

B 4

Page 62
08-01-F Feed Chute & Inlet Curtain
Item Part Number Description Qty Notes

1 550-073-060 CHAIN RETAINING PIN 2


2 503-003-196 HD INLET CHAIN LONG 7
3 550-003-032 10MM DIA SPLIT PIN 2
4 503-003-198 HD INLET CHAIN SHORT 7
5 503-033-194 SPLIT PIN 10MM DIA X 130MM LG 2
6 550-003-024 IMPACTOR FLAP PIVOT BAR 1
7 503-033-192 INLET CURTAIN RUBBER 9
8 M12X30MM 8.8 BOLT M12X30MM 8.8 BOLT 18
9 M12_WASHER WASHER 36
10 503-033-191 FEED CHUTE RUBBER BRACKET 18
11 M12-NYLOC-NUT M12 NYLOC NUT 18

Page 63
08-02-A.1 Curtain Upper and Lower

1
2
3
4

5
6
7

4
3
2
1 7

Page 64
08-02-A.1 Curtain Upper and Lower
Item Part Number Description Qty Notes

1 BOLT_HEX M24X60 2
2 SPRING_WASHER_M30 M30 SPRING WASHER 2
3 550-003-111 APRON PIVOT BUSH 2
4 550-003-014 IMPACTOR CURTAIN PIVOT BLOCK 2
5 550-033-013 IMPACTOR LOWER CURTAIN 1
6 550-003-008 ADJUST BEAM PIN 4
7 550-003-070 CURTAIN LINER 4
8 550-003-013 IMPACTOR CURTAIN PIVOT BAR 1
9 550-033-012 IMPACTOR UPPER CURTAIN 1

Page 65
08-02-A.2 3rd Apron Grinding Path (OPTION)

1
23

22
3 2
4
5

2
20 7
10
19
2

5 8
18
3 9 11
17
16

21 15
14

12

2
13

Page 66
08-02-A.2 3rd Apron Grinding Path (OPTION)
Item Part Number Description Qty Notes

1 550-073-050 GRINDING PATH CURTAIN 1


2 550-003-008 ADJUST BEAM PIN 4
3 00039002 M39 NYLOC NUT 6
4 M39_WASHER WASHER 4
5 M39_PLAIN M39 PLAIN NUT 4
6 550-003-039 3RD APRON ADJUSTER BAR 2
7 550-003-066 3RD APRON ADJUSTER 20MM SHIM 16
8 550-003-067 3RD APRON ADJUSTER 10MM SHIM 8
9 550-003-068 3RD APRON ADJUSTER 5MM SHIM 6
10 550-033-033 3RD APRON ADJUSTER MTG LH SHORT 1
11 550-073-052 FRONT FACE WEARPLATE LH 1
12 550-033-032 3RD APRON ADJUSTER MTG RH SHORT 1
13 550-073-051 FRONT FACE WEARPLATE RH 1
14 550-003-057 3RD APRON ADJUSTER WASHER 2
15 516-012-017 DISC SPRING 100X51X4 8
16 550-003-055 3RD APRON ADJUSTER CROSSBAR 1
17 550-003-038 DISC SPRING 100X41X4 40
18 550-003-059 3RD APRON ADJUSTER SEAL CLAMP 2
19 550-003-058 3RD APRON ADJUSTER SEAL 2
20 550-003-069 3RD APRON ADJUST RAM 1
21 550-003-069-001 SEAL KIT FOR 550-003-069 RAM 1
22 550-003-070 CURTAIN LINER 1
23 550-033-034 THIRD APRON SHORT LINER 1

Page 67
08-02-B Side Wear Plates and Liners

2
3 4
21
1 6 20
5 7

6
8 7

9
6 6
11 7

6 6 6 6 6

10
12

6 6 6

13 14 14 15 14 14 14

19

16 17 16 18

Page 68
08-02-B Side Wear Plates and Liners
Item Part Number Description Qty Notes

1 550-073-091 LINER 2
2 503-033-098 LINER 2
3 503-033-054 LINER 2
4 550-003-078 WEAR PLATE 410X155 RH 1
4 550-003-079 WEAR PLATE 410X155 LH 1
5 503-033-097 LINER 2
6 550-003-071 WEAR PLATE 26
7 550-003-073 WEAR PLATE 3
7 550-003-074 WEAR PLATE 250X155 LH 3
8 550-003-072 WEAR PLATE 2
9 550-073-036 LINER 2
10 550-073-049 WEAR PLATE 2
11 550-073-074 LINER 2
12 550-073-086 LINER 2
13 550-073-038 LINER 2
14 550-073-039 25.4MM HARDOX PLATE 10
15 550-003-080 WEAR PLATE SHAFT UPPER 2
16 550-073-030 LINER 4
17 550-073-037 LINER 2
18 550-073-032 LINER 2
19 550-073-024 TRANSFER CHUTE ROUND WEARPLATE 2
20 M20X40 M20X40 BOLT 10.9 152 Quantity for both sides of Chamber
21 M20SW M20 SPRING WASHER 152 Quantity for both sides of Chamber

Page 69
08-02-B Side Wear Plates and Liners

A
1

1
5
2

A
6
7

4 9 8

B
3
B
3

Page 70
08-02-B Side Wear Plates and Liners
Item Part Number Description Qty Notes

1 550-073-025 INLET CHUTE BASE PLATE 2


2 550-073-006 INLET CHUTE WEAR PLATE 1
3 550-003-075 WEAR PLATE 9
4 550-003-077 WEAR PLATE 1
5 BOLT_CSK M16X40_CSK_BOLT 24
6 M16_WASHER M16 WASHER 24
7 M16 NUT NYLOC M16 NYLOC NUT 24
8 M16X50 BOLT M16 X 50 BOLT 8.8 18
9 M16_WASHER M16 WASHER 18

Page 71
08-03-A Rotor and Blow Bar Options

20

6 A

19
16
15 18
17
16
2 1
3

3
A 10
9

6 11
2
11
9
1 12
7 13
14 8

Page 72
08-03-A Rotor and Blow Bar Options
Item Part Number Description Qty Notes

1 550-003-040-CSA1 DRIVE SIDE BEARING COMPLETE 2


2 550-003-147 ROTOR DUST COVER 2
3 550-003-046 RINGFEDER 2
4 550-073-010 IMPACTOR SHAFT 1
5 550-033-009 IMPACTOR ROTOR 1
6 550-033-050 ROTOR SIDE WEARPLATE RH 4 RIGHT HAND SIDE
6 550-033-051 ROTOR SIDE WEARPLATE LH 4 LEFT HAND SIDE
7 7-ASSEMBLY FOR REFERENCE ONLY 1 Please Contact Spares for Part Number
8 8-ASSEMBLY FOR REFERENCE ONLY 1 Please Contact Spares for Part Number
9 550-003-042 LABYRINTH SEAL 4
10 550-003-045 SLEEVE AND NUT 2
11 550-003-043 SPACER RING 4
12 550-003-040 SPLIT HOUSING 2
13 550-003-044 BEARING 2
14 550-003-041 END COVER 1
15 M20X160 BOLT M24X160 BOLT8.8ZP 16
16 M24_WASHER M24_WASHER 32
17 503-033-038 ROTOR LOCK RH 16
18 503-033-039 ROTOR LOCK LH 16
19 M24 8.8 NYLOC NUT M24 NYLOC NUT 16
20 550-003-056-CR CHROME BLOW BAR 4 (Option) Please Contact Spares for Feed size and Application
20 550-003-056-CR-CER CHROME CERAMIC BLOW BAR 4 (Option) Please Contact Spares for Feed size and Application
20 550-003-056-MN MANGANESE BLOW BAR 4 (Option) Please Contact Spares for Feed size and Application
20 550-003-056-MR MARTENSITIC BLOW BAR 4 (Option) Please Contact Spares for Feed size and Application
20 550-003-056-MR-CER MARTENSITIC CERAMIC BLOW BAR 4 (Option) Please Contact Spares for Feed size and Application

Page 73
08-03-B Chamber Pulley

1
22
2
21 3
23
20
18 4
19

10

9
5
14 12 12
11
17 9
8
13 6
10
7
16
15

Page 74
08-03-B Chamber Pulley
Item Part Number Description Qty Notes

1 503-033-114 SPEED SENSOR RING 1


2 503-003-013 TAPERLOCK 5050 110MM 1
3 550-073-090 DRIVE PULLEY COG 1
4 550-073-047 PULLEY 1
5 550-073-048 V-BELT SPC 7500 4 BANDED 2
6 BOLT_SOCKET_HEAD M12X30 SOCKET HEAD BOLT 3
7 M10SW M10 SPRING WASHER 3
8 503-073-082 IDLER PULLEY SHAFT CAP 1
9 503-073-081 IDLER PULLEY BEARING CAP 2
10 503-005-059 SEAL 70X90X10 HMSA10 V 2
11 503-073-085 IDLER 1MM SHIM 1
12 503-094-001 SPHERICAL ROLLER BEARING 2
13 503-073-080 IDLER PULLEY 1
14 503-073-084 IDLER PULLEY SLOT COVER 1
15 550-072-008 PULLEY SPC 1
16 503-038-037 TAPERLOCK 5050 3 15/16" 1
17 503-038-004 PT TECH CLUTCH HPTO14TF1 1
18 00000148 M24X140 SETSCW8.8ZP 1
19 M24_PLAIN M24 PLAIN NUT 1
20 503-073-083 IDLER PULLEY MTG ARM 1
21 520-004-020 MAIN CONVEYOR SLIDE RAM 1
22 514-009-005 SCREEN RAM SEAL KIT FOR 520-004-020 1 SEAL KIT FOR ITEM 21
23 501-003-009 CRUSHER MOTOR MTG PIVOT SHAFT 1

Page 75
08-03-C Chamber Pully Guard items

7 2
2
1
8

6
3

4
4
5 5

Page 76
08-03-C Chamber Pully Guard items
Item Part Number Description Qty Notes

1 550-072-029 SMALL GAS STRUT 8


2 501-011-015 BACKFLAP 5 HOLE HINGE 277 6
3 550-073-109 V BELT GUARD DOOR 2 1
4 520-011-104 SLAM LATCH TRIMARK 116891 2
5 504-011-026 PULL HANDLE JAGGER 2
6 550-073-108 V BELT GUARD DOOR 1 1
7 550-003-146 INDUCTIVE PROXIMITY SWITCH C/W SHORT CABLE 2
8 503-033-049 BELT TENSION BLOCK 1

Page 77
08-04-A Underpan

9
10
3 11
1

5 3
2

5
5
7 4
6

Page 78
08-04-A Underpan
Item Part Number Description Qty Notes

1 550-076-130-CSA VIBRATOR BOX COMPLETE I44V3 1 see figure 08-04-C


2 550-076-031 UNDERPAN SIDE CLAMP 4
3 550-076-038 SIDE RUBBER UPPER 2
4 550-076-036 SIDE RUBBER LOWER 2
5 503-035-011 SPRING MTG DOUBLE 8
6 551-021-053 PRE SCREEN COIL SPRING 239X123X20 8
7 550-076-012 UNDERPAN SPRING MTG REAR 2
8 550-076-002 UNDERPAN FRONT SPRING CROSSBEAM 1
9 550-076-030 UNDERPAN REAR CLAMP 1
10 550-076-037 REAR RUBBER UPPER 1
11 550-076-035 REAR RUBBER LOWER 1

Page 79
08-04-B Underpan Wearplates

1
11

10
1

4
5
6

7
9
8
9

Page 80
08-04-B Underpan Wearplates
Item Part Number Description Qty Notes

1 550-076-006 UNDER PAN BASE WEARPLATE 6


2 550-076-022 UNDER PAN UPPER SIDE WEARPLATE LH 1
3 550-076-023 UNDER PAN MID SIDE WEARPLATE 2
4 550-076-025 UNDER PAN LOWER SIDE WEARPLATE 2
5 550-076-003 UNDERPAN SEALING BACK RUBBER 1
6 550-076-004 UNDERPAN SEALING BACK RUBBER CLAMP 1
7 503-035-019 UNDERPAN EXIT CLAMP SIDE RH 2
8 550-076-017 UNDERPAN EXIT RUBBER 1
9 550-076-018 UNDERPAN EXIT CLAMP LOWER 2
10 550-076-021 UNDER PAN UPPER SIDE WEARPLATE RH 1
11 M12X25-CSK M12X25 COUNTERSUNK 48

Page 81
08-04-B Underpan Wearplates

31 1
2
30 3
29 4

1
2
A 5
28 6
27 7
8
5 9
25 10
2 11
1 24
6 12
14
17 8 15
16
16 9 23 14
13
25 22 18
19 24 20 22 21
16
16 17
23 26
18
13 21
22
14
26 23
15 19
14 16
9
21 12
8 11
22 10 24
9 20
6 25
8
24 7
25 6

Page 82
08-04-B Underpan Wearplates
Item Part Number Description Qty Notes

1 M8X25_BOLT M08X025 SETSCW8.8ZP 16


2 M8_WASHER WASHER 16
3 550-005-048 VIBRATOR BOX SEAL CLAMP 1
4 550-005-047 VIBRATOR BOX RUBBER SEAL 1
5 550-005-038 VIBRATOR BOX COVER 2
6 550-005-039 SEAL 60X80X10 4
7 550-005-045 BEARING SHIM 2
8 550-005-031 VIBRATOR BOX BEARING HOUSING 4
9 550-005-035 BEARING NJ 2309 ECML 4
10 550-005-040 SEAL 45X62X7 2
11 550-005-033 VIBRATOR BOX BEARING CAP INNER 2
12 550-005-044 TAPERLOCK 1610 1/1-4 INCH 2
13 502-002-061 TAPERLOCK 1610 7/8 INCH 3\16 KEYWAY 2
14 HRC130 HRC 130 COUPLING FLANGE 4
15 HRC130_INSERT HRC 130 COUPLING INSERT/CENTRE 2
16 M12SW M12 SPRING WASHER 24
17 00012040 M12X040 SETSCW8.8ZP 8
18 550-005-041 VIBRATOR BOX MOTOR MTG 2
19 550-076-005 MOTOR TUROLLA 26.2CC/REV 83047484 2
20 550-076-005-SK seal kit for 550-076-005 2 seal kit for item 18
21 M8X25_BOLT M08X025 SETSCW8.8ZP 16
22 M10SW M10 SPRING WASHER 16
23 M12-NYLOC-NUT M12 NYLOC NUT 16
24 M12HPW M12 WASHER HARDENED 16
25 M12X60 M12X60 SETSCREW 8.8 16
26 550-005-032 VIBRATOR BOX BEARING CAP OUTER 2
27 550-005-036 VIBRATOR BOX FLYWHEEL 6
28 550-005-034 VIBRATOR BOX SHAFT 2
29 550-005-037 VIBRATOR BOX FLYWHEEL CAP 6
30 M24SW M20 SPRING WASHER 12
31 M20X60HTS M20X060 BOLT8.8ZP 12

Page 83
09-01-A 2 Deck Screenbox Sub Frame

7
5 4 3
8
C 12 1
4
1
3
4 A
3

17
2
A

16
15
C
D 14

13 9
D

10

B 11

Page 84
09-01-A 2 Deck Screenbox Sub Frame
Item Part Number Description Qty Notes

1 1-ASSEMBLY FOR REFERENCE ONLY 1 SEE FIGURE 09-01-B


2 520-008-015 20X5 COIL SPRING 8
3 BSP-034-020 BSP 3/4" X 1" M/M P/P ADAPTOR 2
4 DOWTY-006 IMP 1" DOWTY SEAL 3
5 520-008-047 SCREEN FLOW CONTROL VALVE 1
6 HF-90-12 HF-90-12 1
7 BSP-034-016 SWEPT BEND 1
8 BSP-034-005 TEE 1
9 502-012-078 SUPPORT LANDING LEG INNER REAR 4
10 504-013-101-CSA2 HOSE CLAMP COMPLETE 5
11 550-014-001 SCREEN TRANSPORT BRACKET 4
12 504-013-101-CSA1 HOSE CLAMP COMPLETE 5
13 520-002-030 SIDE CONVEYOR TRANSPORT ARM PIN 25MM DIA X 131MM LENGTH 4
14 M20X160 BOLT8.8ZP M20X160 BOLT8.8ZP 4
15 M20 WASHER 8
16 520-002-033 SIDE CONVEYOR SUPPORT PIN 4
17 514-019-019 NYLOC NUT 4

Page 85
09-01-B 2 Deck Screenbox Hydraulic Lift and Ram (OPTION)

13 1
14
3
12 3
11 2
10
4

14 5
3

9
8 6
3
2

Page 86
09-01-B 2 Deck Screenbox Hydraulic Lift and Ram (OPTION)
Item Part Number Description Qty Notes

1 550-016-003 SCREEN LIFT LEG PIN 1


2 M24X100_BOLT M24X100_BOLT 1
3 M24_WASHER M24_WASHER 2
4 550-081-051 RECIRC SCREEN SUPPORT ARM INNER 1
5 520-002-030 SIDE CONVEYOR TRANSPORT ARM PIN 25MM DIA X 131MM LENGTH 1
6 550-016-015 RECIRC SCREEN SUPPORT ARM OUTER 1
7 M30X200MM 8.8 BOLT M30X200MM 8.8 BOLT 1
8 M30_WASHER WASHER 2
9 M30_NYLOC M30_NYLOC 1
10 520-012-008 TIPPING GRID RAM 1
11 DOWTY-003 IMP 3/8" DOWTY SEAL 2
12 BSP-038-005 BSP 3/8" X 3/8" M/M P/P ADAPTOR 2
13 514-009-005 SCREEN RAM SEAL KIT FOR 520-004-020 1 SEAL KIT FOR ITEM 10
14 M24 8.8 NYLOC NUT M24 NYLOC NUT 1

Page 87
09-02-A Screenbox Frame (1 Deck)

4 3

29
28
5

27 6

26

7 10
23 25
24 8
9

12

22 11
20 19
21 13

18
14
17

16 15

Page 88
09-02-A Screenbox Frame (1 Deck)
Item Part Number Description Qty Notes

1 502-012-007 5X10 RECIRC SCREEN BREAKER BOX 1


2 502-012-080-001 SPREADER BACK PLATE 1
3 520-004-111-001 SPREADER PLATES SCREEN BOX 1
4 502-012-033-001 10X5 BREAKER BOX WEAR PLATE 1
5 520-004-110-001 SPREADER PLATES SCREEN BOX 1
6 502-012-061 5X10 RECIRC SCREENBOX BACKPLATE WEARPLATE 1
7 550-094-002 5X12 RECIRC SCREENBOX 1
8 520-008-038 SCREEN LORD MOUNT 2
9 M12X25HTB M12 X 25 HIGH TENSILE BOLTS 8
10 550-094-009 RECIRC SCREENBOX WEARPLATE SIDE UPPER RH 1
11 550-094-006-001 5X12 RECIRC SCREEN DEFLECTOR RH 1
12 M12FW M12 FLAT WASHER 8
13 502-012-010 5X10 RECIRC SCREEN SPRING POD 4
14 550-094-010 RECIRC SCREENBOX WEARPLATE SIDE LOWER RH 1
15 550-094-008 RECIRC SCREEN SIDE RUBBER 1
16 502-012-025-001 RECIRC SCREEN BACK RUBBER 1
17 550-014-002-001 SCREENBOX LOWER DEFLECTOR 1
18 550-094-008 RECIRC SCREEN SIDE RUBBER 1
19 HBC16 3LC16 COLLARS 10
20 502-012-060 5X10 RECIRC SCREENBOX FRONTPLATE WEARPLATE 1
21 HB16-16 BR16-16 HUCK BOLT 10
22 550-081-006 5X10 RECIRC SCREEN TOP DECK LIP 1
23 550-081-022 EXIT LIP PLATE 1
24 M12X25CSS M12X25 COUNTERSUNK BOLT 90
25 550-094-012 RECIRC SCREENBOX WEARPLATE SIDE LOWER LH 1
26 NYL12 M12 NYLOC NUT 90
27 M12FW M12 FLAT WASHER 90
28 550-094-007 5X12 RECIRC SCREEN DEFLECTOR LH 1
29 550-094-011 RECIRC SCREENBOX WEARPLATE SIDE UPPER LH 1

Page 89
09-02-B Screenbox Media (1 Deck)

6 8

5 7
3
9

Page 90
09-02-B Screenbox Media (1 Deck)
Item Part Number Description Qty Notes

1 M20X100HTS M20 X 100 HIGH TENSILE SETS 24 BOLT TENSION OPTION


2 M20HPW M20 HARDENED PIP WASHER 48 BOLT TENSION OPTION
3 NYL20 M20 NYLOC WASHER 24 BOLT TENSION OPTION
4 520-008-048 TOP DECK MESH 5X4 3 SPECIFY CORRECT APERTURE ON ORDER
5 550-094-005 5X12 RECIRC SCREEN TOP DECK FRAME 1
6 520-008-051 SCREEN TENSIONING PIN 20MM DIA X 140MM LENGTH 24 WEDGE TENSION OPTION
7 520-008-052 SCREEN TENSIONING WASHER 24 WEDGE TENSION OPTION
8 520-008-053 SCREEN TENSIONING SPLIT PIN 24 WEDGE TENSION OPTION
9 520-008-050 SCREEN TENSIONING WEDGE 24 WEDGE TENSION OPTION

Page 91
09-03-A Screenbox Frame (1.5 Deck)

4 3

32

5
31
30
6

29 7

28
9
12
25 27
26 10
11

14

24
22 21
23
15

20
16
19 13

18 17

Page 92
09-03-A Screenbox Frame (1.5 Deck)
Item Part Number Description Qty Notes

1 502-012-007 5X10 RECIRC SCREEN BREAKER BOX 1


2 502-012-080-001 SPREADER BACK PLATE 1
3 520-004-111-001 SPREADER PLATES SCREEN BOX 1
4 502-012-033-001 10X5 BREAKER BOX WEAR PLATE 1
5 550-081-025 RECIRC SCREEN REAR RUBBER 1
6 520-004-110-001 SPREADER PLATES SCREEN BOX 1
7 550-081-019 5X10 RECIRC SCREENBOX BACKPLATE WEARPLATE 1
8 550-081-026 RECIRC SCREEN REAR RUBBER CLAMP 1
9 550-095-001 1.5 DECK RECIRC SCREENBOX 1
10 520-008-038 SCREEN LORD MOUNT 2
11 M12X25HTB M12 X 25 HIGH TENSILE BOLTS 8
12 550-095-012 RECIRC SCREENBOX WEARPLATE SIDE UPPER RH 1
13 550-095-010 1.5 DECK RECIRC SCREEN DEFLECTOR RH 1
14 M12FW M12 FLAT WASHER 8
15 502-012-010 5X10 RECIRC SCREEN SPRING POD 4
16 550-095-014 RECIRC SCREENBOX WEARPLATE SIDE LOWER RH 1
17 550-095-007 RECIRC SCREEN SIDE RUBBER 1
18 502-012-025-001 RECIRC SCREEN BACK RUBBER 1
19 550-014-002-001 SCREENBOX LOWER DEFLECTOR 1
20 550-095-007 RECIRC SCREEN SIDE RUBBER 1
21 HBC16 3LC16 COLLARS 10
22 550-095-020 RECIRC SCREENBOX FRONTPLATE WEARPLATE 1
23 HB16-16 BR16-16 HUCK BOLT 10
24 550-095-006 RECIRC SCREEN TOP DECK LIP 1
25 550-081-022 EXIT LIP PLATE 1
26 M12X25CSS M12X25 COUNTERSUNK BOLT 90
27 550-095-015 RECIRC SCREENBOX WEARPLATE SIDE LOWER LH 1
28 NYL12 M12 NYLOC NUT 90
29 M12FW M12 FLAT WASHER 90
30 550-095-011 1.5 DECK RECIRC SCREEN DEFLECTOR LH 1
31 550-095-013 RECIRC SCREENBOX WEARPLATE SIDE UPPER LH 1
32 503-097-015 20X5 SIDE TENSION SCREEN CLAMP 8

Page 93
09-03-B Screenbox Media (1.5 Deck)

6 8

1
7

9
3

10

Page 94
09-03-B Screenbox Media (1.5 Deck)
Item Part Number Description Qty Notes

1 M20X100HTS M20 X 100 HIGH TENSILE SETS 24 BOLT TENSION OPTION


2 M20HPW M20 HARDENED PIP WASHER 48 BOLT TENSION OPTION
3 NYL20 M20 NYLOC WASHER 24 BOLT TENSION OPTION
4 520-008-048 TOP DECK MESH 5X4 3 SPECIFY CORRECT APERTURE ON ORDER
5 550-095-004 1.5 DECK RECIRC SCREEN TOP DECK FRAME 1
6 520-008-051 SCREEN TENSIONING PIN 20MM DIA X 140MM LENGTH 24 WEDGE TENSION OPTION
7 520-008-052 SCREEN TENSIONING WASHER 24 WEDGE TENSION OPTION
8 520-008-053 SCREEN TENSIONING SPLIT PIN 24 WEDGE TENSION OPTION
9 520-008-050 SCREEN TENSIONING WEDGE 24 WEDGE TENSION OPTION
10 550-095-005 1.5 DECK RECIRC SCREEN MID DECK FRAME 1

Page 95
09-04-A Screenbox Frame (2 Deck)

4 3

5
30
29
6

14 7

8
28

9 12
25 27
A 10
26
11

14
A
24
22 21
23
15
31
20
16
19 13 14

33 34
18 17
32 28

Page 96
09-04-A Screenbox Frame (2 Deck)
Item Part Number Description Qty Notes

1 502-012-007 5X10 RECIRC SCREEN BREAKER BOX 1


2 502-012-080-001 SPREADER BACK PLATE 1
3 520-004-111-001 SPREADER PLATES SCREEN BOX 1
4 502-012-033-001 10X5 BREAKER BOX WEAR PLATE 1
5 550-081-025 RECIRC SCREEN REAR RUBBER 1
6 520-004-110-001 SPREADER PLATES SCREEN BOX 1
7 550-081-019 5X10 RECIRC SCREENBOX BACKPLATE WEARPLATE 1
8 550-081-026 RECIRC SCREEN REAR RUBBER CLAMP 1
9 550-081-001 5X10 2 DECK RECIRC SCREENBOX 1
10 520-008-038 SCREEN LORD MOUNT 2
11 M12X25HTB M12 X 25 HIGH TENSILE BOLTS 8
12 550-081-015 RECIRC SCREENBOX WEARPLATE SIDE UPPER RH 1
13 550-081-011 5X10 RECIRC SCREEN DEFLECTOR RH 1
14 M12FW M12 FLAT WASHER 8
15 502-012-010 5X10 RECIRC SCREEN SPRING POD 4
16 550-081-017 RECIRC SCREENBOX WEARPLATE SIDE LOWER RH 1
17 502-012-024-001 RECIRC SCREEN SIDE RUBBER 1
18 502-012-025-001 RECIRC SCREEN BACK RUBBER 1
19 550-014-002-001 SCREENBOX LOWER DEFLECTOR 1
20 502-012-024-001 RECIRC SCREEN SIDE RUBBER 1
21 HBC16 3LC16 COLLARS 10
22 550-081-019 5X10 RECIRC SCREENBOX BACKPLATE WEARPLATE 1
23 HB16-16 BR16-16 HUCK BOLT 10
24 550-081-006 5X10 RECIRC SCREEN TOP DECK LIP 1
25 550-081-022 EXIT LIP PLATE 1
26 M12X25CSC M12X25 COUNTERSUNK BOLT 90
27 550-081-018 RECIRC SCREENBOX WEARPLATE SIDE LOWER LH 1
28 NYL12 M12 NYLOC NUT 90
29 550-081-012 5X10 RECIRC SCREEN DEFLECTOR LH 1
30 550-081-016 RECIRC SCREENBOX WEARPLATE SIDE UPPER LH 1
31 550-081-021 SCREEN OUTLET RUBBER 1
32 M12X30 20
33 550-081-024 SCREEN EXIT RUBBER INNER CLAMP 1
34 550-081-023 SCREEN OUTLET RUBBER INNER 1

Page 97
09-04-A Recirculating Option 2 Deck Screenbox Media

4
5

7 9
6

1
8

10
3

11

Page 98
09-04-A Recirculating Option 2 Deck Screenbox Media
Item Part Number Description Qty Notes

1 M20X100HTS M20 X 100 HIGH TENSILE SETS 24 BOLT TENSION OPTION


2 M20HPW M20 HARDENED PIP WASHER 48 BOLT TENSION OPTION
3 NYL20 M20 NYLOC WASHER 24 BOLT TENSION OPTION
4 514-008-048 TOP DECK MESH 3 SPECIFY CORRECT APERTURE ON ORDER
5 520-008-048 TOP DECK MESH 5X4 4 SPECIFY CORRECT APERTURE ON ORDER
6 550-081-004 5X10 RECIRC SCREEN TOP DECK FRAME 1
7 520-008-051 SCREEN TENSIONING PIN 20MM DIA X 140MM LENGTH 24 WEDGE TENSION OPTION
8 520-008-052 SCREEN TENSIONING WASHER 24 WEDGE TENSION OPTION
9 520-008-053 SCREEN TENSIONING SPLIT PIN 24 WEDGE TENSION OPTION
10 520-008-050 SCREEN TENSIONING WEDGE 24 WEDGE TENSION OPTION
11 550-081-005 5X10 RECIRC SCREEN MID DECK FRAME 1

Page 99
09-05-A Recirculating Option After-Screen Shaft Drive Side

12 18

19
1
13
18
14
2
15
16

3 17

20
21 4
22
22
5
22
6
22
7
23 8

25
9
25
24
25
21
26
11

10

Page 100
09-05-A Recirculating Option After-Screen Shaft Drive Side
Item Part Number Description Qty Notes

1 502-012-014 SCREEN SHAFT 1


2 502-012-021 5X10 MOTOR HOUSING 1
3 903-002-020-CSA BEARING HOUSING COMPLETE DRIVE SIDE 1 SEE ITEMS 12-17 FOR INTERNALS
4 502-012-015-CSA 10X5 FLYWHEEL WELDED TYPE COMPLETE 1 SEE ITEMS 21-27 FOR INTERNALS
5 501-008-044 TAPERLOCK 2012 50MM 1
6 HRC150_COMPLETE HRC 150 COUPLING STEEL FLANGE COMPLETE 1 SEE ITEMS 18-19 FOR INTERNALS
7 501-008-043 TAPERLOCK 2012 1/1-4 INCH 1
8 502-012-023 5X10 FLYWHEEL HOUSING COVER 1
9 518-008-027 SCREEN INSPECTION COVER 1
10 514-008-036 MOTOR DAVID BROWN 1
11 209-314 SEAL KIT 1 SEAL KIT FOR ITEM 10
12 903-002-020 BEARING HOUSING 1
13 203-033 SCREEN BEARING 22220 EAKE4 1
14 203-035 LOC RING FRB 12/180 1
15 203-034 ADAPTOR SLEEVE 1
16 903-002-019 BEARING HOUSING CAP 1
17 209-021 90MM SEAL 1
18 HRC150 HRC 150 COUPLING FLANGE 2
19 HRC150_INSERT HRC 150 COUPLING INSERT/CENTRE 1
20 00016130 M16X130 BOLT8.8ZP 4
21 M16_WASHER M16 WASHER 8
22 502-012-017 10X5 FLYWHEEL WEIGHT INNER 4
23 502-012-015 10X5 FLYWHEEL WELDED TYPE 1
24 520-008-056 M3020 X 3" TAPERLOCK 1
25 502-012-016 10X5 FLYWHEEL WEIGHT 3
26 M16 NUT NYLOC M16 NYLOC NUT 1

Page 101
09-05-B Recirculating Option After-Screen Shaft Non-Drive Side

6
1
7

8
9

10
2

3
13
13
11
13 4
12
13

14 5

15
16
16
16

12
17

Page 102
09-05-B Recirculating Option After-Screen Shaft Non-Drive Side
Item Part Number Description Qty Notes

1 502-012-014 SCREEN SHAFT 1


2 502-012-020 5X10 FLYWHEEL HOUSING 1
3 903-002-020-CSA2 BEARING HOUSING COMPLETE NON DRIVE SIDE 1 SEE ITEMS 6-10 FOR INTERNAL
4 502-012-015-CSA 10X5 FLYWHEEL WELDED TYPE COMPLETE 1 SEE ITEMS 11-17 FOR INTERNAL
5 502-012-022 5X10 FLYWHEEL HOUSING COVER 1
6 903-002-020 BEARING HOUSING 1
7 203-033 SCREEN BEARING 22220 EAKE4 1
8 203-034 ADAPTOR SLEEVE 1
9 903-002-019 BEARING HOUSING CAP 1
10 209-021 90MM SEAL 1
11 00016130 M16X130 BOLT8.8ZP 4
12 M16_WASHER M16 WASHER 8
13 502-012-017 10X5 FLYWHEEL WEIGHT INNER 4
14 502-012-015 10X5 FLYWHEEL WELDED TYPE 1
15 520-008-056 M3020 X 3" TAPERLOCK 1
16 502-012-016 10X5 FLYWHEEL WEIGHT 3
17 M16 NUT NYLOC M16 NYLOC NUT 1

Page 103
09-06-A 1 Deck Screenbox Sub Frame

3 2

6 2

4
7

Page 104
09-06-A 1 Deck Screenbox Sub Frame
Item Part Number Description Qty Notes

1 1-ASSEMBLY FOR REFERENCE ONLY 1 SEE FIGURE 09-03-B


2 520-002-033 SIDE CONVEYOR SUPPORT PIN 4
3 502-012-076 SUPPORT LANDING LEG REAR 1
4 520-002-030 SIDE CONVEYOR TRANSPORT ARM PIN 25MM DIA X 131MM LENGTH 4
5 502-012-078 SUPPORT LANDING LEG INNER REAR 2
6 502-012-075 SUPPORT LANDING LEG FRONT 1
7 502-012-077 SUPPORT LANDING LEG INNER FRONT 2
8 550-014-001 SCREEN TRANSPORT BRACKET 4
9 520-008-047 SCREEN FLOW CONTROL VALVE 1

Page 105
09-06-B 1 Deck Screenbox Hydraulic Lift and Ram (OPTION)

13 1
14
3
12 3
11 2
10
4

14 5
3

9
8 6
3
2

Page 106
09-06-B 1 Deck Screenbox Hydraulic Lift and Ram (OPTION)
Item Part Number Description Qty Notes

1 550-016-003 SCREEN LIFT LEG PIN 1


2 M24X100_BOLT M24X100_BOLT 2
3 M24_WASHER M24_WASHER 4
4 550-016-016 RECIRC SCREEN SUPPORT ARM INNER 1
5 520-002-030 SIDE CONVEYOR TRANSPORT ARM PIN 25MM DIA X 131MM LENGTH 1
6 550-016-015 RECIRC SCREEN SUPPORT ARM OUTER 1
7 M30X200MM 8.8 BOLT M30X200MM 8.8 BOLT 1
8 M30_WASHER WASHER 2
9 M30_NYLOC M30_NYLOC 1
10 520-012-008 TIPPING GRID RAM 1
11 DOWTY-003 IMP 3/8" DOWTY SEAL 2
12 ADAPT_MM_PP_3-8X3-8 BSP3/8" X 3/8" M/M P/P ADAPTOR 2
13 514-009-005 SCREEN RAM SEAL KIT FOR 520-004-020 1 SEAL KIT FOR ITEM 10
14 M24 8.8 NYLOC NUT M24 NYLOC NUT 0

Page 107
10-01-A1 short main conveyor

6
A
14
5
13
4
7
4

3 8
11
A 2
12
1

10
9

Page 108
10-01-A1 short main conveyor
Item Part Number Description Qty Notes

1 550-075-076 MAIN CONVEYOR ALLOY COVER 1


2 550-075-079 MAIN CONVEYOR ALLOY COVER 1
3 550-075-073 MAIN CONVEYOR ALLOY COVER 1
4 550-075-075 MAIN CONVEYOR ALLOY COVER 1
5 550-075-080 MAIN CONVEYOR ALLOY COVER 1
6 503-004-110 MAIN CONVEYOR ALLOY COVER 1
7 503-004-018 I54 MAIN CONVEYOR SPRAYBAR (ZINC PLATED) 1
8 550-075-007 MAIN CONVEYOR BELT SHORT 1
9 550-075-013-CSA MAIN CONVEYOR MIDDLE SECTION 1
10 550-075-100A MAIN CONVEYOR SKIRTING RUBBER 2
11 550-075-032 MAIN CONVEYOR SUPPORT ARM OUTER 1
12 550-075-033 MAIN CONVEYOR SUPPORT ARM INNER 2
13 520-006-048 SIDE CONVEYOR FOLD RAM 2
14 514-009-005 SCREEN RAM SEAL KIT FOR 520-004-020 1

Page 109
10-01-B CONVEYOR DRIVE

2 7
3
4
5
6
13

9 8
10
11
12

12
Page 110
10-01-B CONVEYOR DRIVE
Item Part Number Description Qty Notes

1 520-004-008D-001 SEAL KIT FOR DANFOSS MOTORS 520-004-008D 1


2 520-004-006 50 MM SOLID MOTOR COUPLING 1
3 520-004-005 80MM COUNTERSUNK WASHER 1
4 520-004-007 75MM COUNTERSUNK WASHER 1
5 520-004-003 2.5" SOLID SHAFT COUPLING 1
6 520-003-005 TSF 2 1/2" BEARING 2
7 520-004-106-001 MARTIN SCRAPER BLADE 1
8 550-075-014-001 MARTIN SCRAPER SUPPORT BAR 1490mm 1
9 520-005-006 TAIL CONVEYOR DRIVE DRUM 1
10 520-005-007-001 TAIL CONVEYOR DRIVE DRUM SHAFT 1
11 520-003-027 M3020 X 2 1/2" TAPERLOCK 2
12 501-004-038 MAIN CONVEYOR DRIVE DRUM TENSIONER 2
13 520-004-008D-001 SEAL KIT FOR DANFOSS MOTORS 520-004-008D 1

Page 111
10-01-C SHORT CONVEYOR LOWER

17

18

19 1

16 3
4
5

14
15
15 11

10
13
12
12 8
11
11 7
11 6
9

Page 112
10-01-C SHORT CONVEYOR LOWER
Item Part Number Description Qty Notes

1 550-075-008 MAIN CONVEYOR ALLOY COVER 1


2 550-075-089 MAIN CONVEYOR PIVOT SEAL 1
3 550-075-046 MAIN CONVEYOR FEEDBOOT WEARPLATE RH 1
4 503-075-096 MAIN CONV FEEDBOOT SKIRTING RUBBER 2
5 520-006-013-001 SIDE CONVEYOR FEEDBOOT SIDE CLAMP 2
6 503-075-092 FEEDBOOT SIDE COVER RH 1
7 503-034-014 FEEDBOOT VIEWING COVER 2
8 550-075-044 MAIN CONVEYOR FEEDBOOT RH SIDE 1
9 516-005-005-001 TAIL CONVEYOR CENTRE ROLLER SUPPORT 1
10 550-075-030 MAIN CONVEYOR REAR COVER RH 1
11 520-003-020 L804 CENTRE ROLLER 4
12 CENTRE_ROLLERS L314 CENTRE ROLLER 2
13 520-003-008 30 DEGREE SIDE ROLLER RH 1
14 520-003-009 30 DEGREE SIDE ROLLER LH 1
15 520-006-015 L388 CENTRE ROLLER 2
16 550-075-031 MAIN CONVEYOR REAR COVER LH 1
17 503-075-093 FEEDBOOT SIDE COVER LH 1
18 550-075-045 MAIN CONVEYOR FEEDBOOT LH SIDE 1
19 550-075-047 MAIN CONVEYOR FEEDBOOT WEARPLATE LH 1

Page 113
10-01-C1 SHORT CONVEYOR LOWER

8
9
7

10

2
5

4
3

Page 114
10-01-C1 SHORT CONVEYOR LOWER
Item Part Number Description Qty Notes

1 550-075-049 MAIN CONVEYOR FB COVER TOP REAR 1


2 503-004-056-001 MAIN CONVEYOR RETURN ROLLER GUARD 1
3 520-003-021 L1485 DISC RETURN ROLLER 1
4 520-003-005 TSF 2 1/2" BEARING 2
5 519-003-009 FEEDER CONVEYOR TAIL DRUM 1
6 550-075-051 MAIN CONVEYOR SPRAY BAR RUBBER SEAL 1
7 550-075-050-001 MAIN CONVEYOR FB COVER TOP FRONT 1
8 502-003-047-001 FEED IN BOX SPRAYBAR 1
9 516-005-060 M10 X ID37 U BOLT 2
10 550-075-050-002 SPRAYBAR MTG SPACER 2

Page 115
10-01-D MAIN CONVEYOR MAGNET OPTION

7 7

6
3
5
1

2
4
6
3

Page 116
10-01-D MAIN CONVEYOR MAGNET OPTION
Item Part Number Description Qty Notes

1 503-047-024-CSA-000 J40V2 MAIN CONVEYOR NO MAGNET CHUTE OPTION 2


2 550-075-006 MAGNET CHUTE EXTENSION RH 1
3 550-075-056 MAIN CONVEYOR FEEDBOOT SIDE RUBBER CLAMP 2
4 550-075-057 FEEDBOOT BACK RUBBER CLAMP 1
5 550-075-054 MAIN CONVEYOR FEEDBOOT COVER MIDDLE RUBBER 1
6 550-075-055 MAIN CONVEYOR FEEDBOOT COVER SIDE RUBBER 2
7 550-093-019-001 MAGNET SECTION SKIRTING INNER 2

Page 117
10-01-D LONG MAIN CONVEYOR

1 2

13
14
15
4 B
B
3
11 12

4
A

A
5
6

8
7
8

10

Page 118
10-01-D LONG MAIN CONVEYOR
Item Part Number Description Qty Notes

1 550-093-011 MAIN CONVEYOR SKIRTING RUBBER 2


2 550-092-002 MAIN CONVEYOR SHORT STANDARD I44V3 1
3 503-004-015 MAIN CONVEYOR HEAD SECTION 1
4 517-002-028 TRANSPORT PIN, 25MM DIA X 137MM LG PIN 2
5 550-075-003 MAIN CONVEYOR ANGLE RAM I44V3 2
6 BSP-038-005 BSP 3/8" X 3/8" M/M P/P ADAPTOR 2
7 550-075-041-001 MAIN CONVEYOR CHAIN 2
8 503-075-041-001 MAIN CONVEYOR CHAIN SHACKLE 4
9 503-004-056-001 MAIN CONVEYOR RETURN ROLLER GUARD 5
10 520-003-021 L1485 DISC RETURN ROLLER 5
11 516-005-055 TAIL CONVEYOR FOLD RAM 2
12 517-013-011-001 TAIL RAM PIN 2
13 520-003-009 30 DEGREE SIDE ROLLER LH 9
14 520-003-020 L804 CENTRE ROLLER 10
15 520-003-008 30 DEGREE SIDE ROLLER RH 9

Page 119
10-01-E LONG CONVEYOR LOWER

15
16
17 1
19 3
A
14 2
16
18
13
B
A
4

18
5

11
B

12 6

10

9 8
7 7

Page 120
10-01-E LONG CONVEYOR LOWER
Item Part Number Description Qty Notes

1 550-078-078 MAIN CONVEYOR DISCHARGE COVER 1


2 550-075-050-002 SPRAYBAR MTG SPACER 2
3 502-003-047-001 FEED IN BOX SPRAYBAR 1
4 550-075-052 MAIN CONVEYOR SPRAY BAR RUBBER SEAL CLAMP 2
5 550-075-051 MAIN CONVEYOR SPRAY BAR RUBBER SEAL 1
6 550-078-077 MAIN CONVEYOR FEEDBOOT TOP COVER 1
7 503-004-056-001 MAIN CONVEYOR RETURN ROLLER GUARD 1
8 520-003-021 L1485 DISC RETURN ROLLER 1
9 520-003-004 TNP 2 1/2" BEARING 2
10 519-003-009 FEEDER CONVEYOR TAIL DRUM 1
11 503-075-102 IMPACT BAR 75X100X970MM 1
12 502-002-069 M16X55 SQUARE HEAD BOLT 24
13 550-093-009 MAIN CONV ADJUSTER MTG 1
14 BOLT_HEX M24X60 1
15 550-003-018 IMPACTOR LARGE TOGGLE BOLT 1
16 00030002 M30 NYLOC NUT 2
17 M30_WASHER WASHER 1
18 550-093-012 LOWER IMPACT CUSHIN LH 2
19 M12X25-CSK M12X25 COUNTERSUNK 20

Page 121
10-01-E1 LONG CONVEYOR LOWER

12 13 1

11
3
4
5

10

Page 122
10-01-E1 LONG CONVEYOR LOWER
Item Part Number Description Qty Notes

1 520-003-020 L804 CENTRE ROLLER 3


2 520-003-014 20 DEGREE SIDE ROLLER RH 3
3 550-093-024 MAIN CONVEYOR SKIRTING CLAMP 2
4 550-078-082 MAIN CONVEYOR DISCHARGE RH 1
5 550-093-003 MAIN CONVEYOR LOWER SKIRTING INNER RH 2
6 550-078-066 MAIN CONVEYOR MIDDLE SKIRTING RH 2
7 550-093-030 MAIN CONVEYOR FEEDBOOT LOWER COVER RH 2
8 550-093-028 MAIN CONVEYOR FEEDBOOT LOWER COVER RH 2
9 550-078-014 MAIN CONV LOWER CROSS BRACE 2
10 519-003-006 TAIL DRUM SCRAPER 1
11 503-075-100 CENTER ROLLER RETAINER 4
12 520-006-015-IMPACT L388 IMPACT ROLLER 14
13 520-003-015 20 DEGREE SIDE ROLLER LH 3

Page 123
10-03-A Side Conveyor

15

14

13
12
11 1

10

6
8
9
7

Page 124
10-03-A Side Conveyor
Item Part Number Description Qty Notes

1 550-079-003-CSA SIDE CONVEYOR TELESCOPIC SECTION 1 SEE FIGURE 10-05-B


2 520-002-030 SIDE CONVEYOR TRANSPORT ARM PIN 25MM DIA X 131MM LENGTH 1
3 501-006-039 SIDE CONVEYOR TELESCOPIC RAM 1
4 501-006-039-SK SEAL KIT FOR 501-006-039 1 SEAL KIT FOR ITEM 3
5 550-079-001-CSA SIDE CONVEYOR BASE SECTION 1 SEE FIGURE 10-05-C
6 550-079-018 SIDE CONVEYOR MOUNT RH 1
7 516-006-018 SIDE CONVEYOR FOLD RAM 1
8 501-006-033 SIDE CONVEYOR RAM GUARD 1
9 550-079-019 SIDE CONVEYOR MOUNT LH 1
10 516-005-041 TAIL CONVEYOR RAISE RAM SEAL KIT 1
11 520-003-008 30 DEGREE SIDE ROLLER RH 2
12 514-006-015 L314 CENTRE ROLLER 2
13 520-003-009 30 DEGREE SIDE ROLLER LH 2
14 516-006-013 55 X 195 RUBBER BUMPER BLOCK 1
15 550-079-005 SIDE CONVEYOR BELT 1

Page 125
10-03-B Side Conveyor Upper

18 1
2
5
19

20

3
4
2
12
6
7
8
9

10

11
13
14

15 14
16
17 13

Page 126
10-03-B Side Conveyor Upper
Item Part Number Description Qty Notes

1 501-006-048 NON DRIVE SIDE BEARING GUARD 1


2 520-003-007 TSF 2" BEARING 2
3 501-006-022 SIDE CONVEYOR DRIVE DRUM SHAFT 1
4 520-006-054 M3020 X 2" TAPERLOCK 2
5 501-006-009 SIDE CONVEYOR DRIVE DRUM 1 COMPLETE DRUM
6 520-006-046 2" DRUM COUPLER 1
7 520-004-007 75MM COUNTERSUNK WASHER 1
8 520-004-005 80MM COUNTERSUNK WASHER 1
9 518-006-015 35MM MOTOR COUPLER 1
10 206-352D DANFOSS OMT 400 MOTOR 1
11 206-352D-001 SEAL KIT FOR DANFOSS OMT 400 MOTOR 1 SEAL KIT FOR ITEM 10
12 501-006-038 HEADDRUM GUARD 1
13 520-004-024 SE 27 BELT CLEANER BRACKET 2
14 203-179 SE 27 ROSTA TENSIONER 2
15 501-006-006 SIDE BELT CLEANER FRAME 1
16 501-006-007 SIDE CONV POLYURETHANE BELT CLEANER 1
17 501-006-008 SIDE BELT CLEANER STRAP 1
18 520-003-009 30 DEGREE SIDE ROLLER LH 1
19 514-006-015 L314 CENTRE ROLLER 1
20 520-003-008 30 DEGREE SIDE ROLLER RH 1

Page 127
10-03-C Side Conveyor Lower

A
16 17 1
10
14 2

3
15

13

11 12

10

7
8
6

A
5
9

Page 128
10-03-C Side Conveyor Lower
Item Part Number Description Qty Notes

1 520-003-009 30 DEGREE SIDE ROLLER LH 4


2 514-006-015 L314 CENTRE ROLLER 4
3 520-003-008 30 DEGREE SIDE ROLLER RH 4
4 501-026-020 SIDE CONVEYOR FEEDBOOT SIDE COVER 2
5 503-079-018 SIDE CONVEYOR TAILDRUM COVER RH 1
6 501-006-019 8" TAIL DRUM SPOKED 1
7 501-006-016 FEEDBOOT RUBBER 1
8 514-006-012 SIDE CONVEYOR FEEDBOOT BACK CLAMP 1
9 550-079-014 SIDE CONVEYOR TAILDRUM COVER 1
10 520-003-006 TNP 2" BEARING 2
11 503-079-019 SIDE CONVEYOR TAILDRUM COVER LH 1
12 550-079-011 FEEDBOOT UPPER REAR RUBBER 1
13 501-026-018 FEEDBOOT SKIRTING RUBBER SIDE 2
14 501-006-024 BEARING ADJUSTER PLATE RH 2
15 520-005-024 BEARING ADJUSTER INNER BOX 2
16 520-005-025 BEARING ADJUSTER OUTER BOX 2
17 550-079-010 FEEDBOOT UPPER SIDE RUBBER 2

Page 129
10-04-A Fines Conveyor

17
1

15

14
2

16
14

13

12 3
11
10

7
5
6

8
4
9

Page 130
10-04-A Fines Conveyor
Item Part Number Description Qty Notes

1 550-012-041 FINES CONVEYOR UPPER DUST COVER 1


2 503-004-018 I54 MAIN CONVEYOR SPRAYBAR (ZINC PLATED) 1
3 3-ASSEMBLY FOR REFERENCE ONLY 1 SEE FIGURE 10-04-B
4 550-012-003 FINES CONVEYOR BELT 1
5 520-005-023 TAIL CONVEYOR RETURN ROLLER GUARD 2
6 520-003-021 L1485 DISC RETURN ROLLER 2
7 550-012-014 FEEDBOOT BACK RUBBER 1
8 519-003-009 FEEDER CONVEYOR TAIL DRUM 1
9 550-012-022 RECIRC CONVEYOR REAR GUARD 1
10 520-003-008 30 DEGREE SIDE ROLLER RH 7
11 520-003-020 L804 CENTRE ROLLER 7
12 520-003-009 30 DEGREE SIDE ROLLER LH 7
13 550-012-012 FEEDBOOT SIDE RUBBER 2
14 550-012-008 FEEDBOOT SIDE CLAMP 4
15 550-012-010 UPPER SKIRTING INNER RH 1 RIGHT HAND SIDE
15 550-012-011 UPPER SKIRTING INNER LH 1 LEFT HAND SIDE
16 550-012-013 UPPER SIDE RUBBER 2
17 550-012-040 FINES CONVEYOR LOWER DUST COVER 1

Page 131
10-04-B Fines Conveyor Drive

1 2
3
5
6
9
4

16

7
10
8

11

12

10
14
15 13

11

12

Page 132
10-04-B Fines Conveyor Drive
Item Part Number Description Qty Notes

1 514-004-008D MOTOR 1
2 520-004-006 50 MM SOLID MOTOR COUPLING 1
3 520-004-005 80MM COUNTERSUNK WASHER 1
4 520-004-007 75MM COUNTERSUNK WASHER 1
5 520-004-003 2.5" SOLID SHAFT COUPLING 1
6 520-003-005 TSF 2 1/2" BEARING 2
7 520-005-007 TAIL CONVEYOR DRIVE DRUM SHAFT 1
8 520-003-027 M3020 X 2 1/2" TAPERLOCK 2
9 520-005-006 TAIL CONVEYOR DRIVE DRUM 1
10 501-004-038 MAIN CONVEYOR DRIVE DRUM TENSIONER 2
11 520-005-038 SE 38 BELT CLEANER BRACKET 2
12 203-234 SE 38 ROSTA TENSIONER 2
13 520-005-020 1200MM BELT CLEANER 1
14 520-005-021 1100MM POLYEURATHANE BELT CLEANER 1
15 520-005-022 1100MM POLYEURATHANE BELT CLEANER CLAMP 1
16 514-004-008D-SK SEAL KIT 514-004-008D 1

Page 133
10-05-A Transfer Conveyor (2 Deck Option)

13

12

11 2
1

8 7
4

7 3
6

9
2
5

10

Page 134
10-05-A Transfer Conveyor (2 Deck Option)
Item Part Number Description Qty Notes

1 1-ASSEMBLY FOR REFERENCE ONLY 1 SEE FIGURE 10-05-B


2 00020002 M20 NYLOC NUT 4
3 00000375 M20X120 BOLT 8.8 ZP 4
4 550-081-157 SIDE CONVEYOR SPEED CONTROL VALVE 1
5 207-031 SHREDDER HYDRAULIC CYLINDER 2
6 M39X90_BOLT M39X90 BOLT 55MM THD 8.8ZP 2
7 M39_WASHER WASHER 4
8 00039002 M39 NYLOC NUT 2
9 207-031-001 SEAL KIT FOR (207-031 RAM) 4 SEAL KIT FOR ITEM 5
10 10-ASSEMBLY FOR REFERENCE ONLY 1 SEE FIGURE 10-05-D
11 550-016-004 TRANSFER CONVEYOR TRANSPORT STAY 1
12 550-081-158 TRANSFER CONVEYOR SIDE SKIRTING RUBBER 2
13 550-081-152 MID TRANSFER CONVEYOR BELT 1

Page 135
10-05-B Transfer Conveyor Upper (2 Deck Option)

16
1
2

3
4
15
13
14

5
6
7
8

12

11

10

9
13

Page 136
10-05-B Transfer Conveyor Upper (2 Deck Option)
Item Part Number Description Qty Notes

1 520-003-007 TSF 2" BEARING 2


2 520-003-029 M2517 X 2" TAPERLOCK 2
3 550-081-102-005 DRIVE DRUM SHAFT 1
4 550-081-102 TRANSFER CONVEYOR DRIVE DRUM 1
5 520-006-046 2" DRUM COUPLER 1
6 520-004-007 75MM COUNTERSUNK WASHER 1
7 520-004-005 80MM COUNTERSUNK WASHER 1
8 518-006-015 35MM MOTOR COUPLER 1 SEAL KIT FOR ITEM 7
9 518-005-025D DANFOSS OMH 500 MOTOR 1
10 209-343 SEAL KIT FOR 520-004-008 1
11 550-081-160 TRANSFER CONVEYOR SKIRTING RH 1
12 550-081-162 FEEDBOOT SIDE CLAMP UPPER 1
13 516-006-015 L490 CENTRE ROLLER 4
14 203-213 GUIDE ROLLER 2
15 550-081-160 TRANSFER CONVEYOR SKIRTING RH 1
16 550-081-162 FEEDBOOT SIDE CLAMP UPPER 1

Page 137
10-05-C Transfer Conveyor Lower (2 Deck Option)

A 2 3
9
8
10

6 A

Page 138
10-05-C Transfer Conveyor Lower (2 Deck Option)
Item Part Number Description Qty Notes

1 520-021-006 IMPACT BAR 4


2 203-213 GUIDE ROLLER 2
3 516-006-015 L490 CENTRE ROLLER 2
4 550-081-103 TAIL DRUM SPOKED 1
5 520-003-007 TSF 2" BEARING 2
6 550-081-110 TRANSFER CONVEYOR REAR COVER 1
7 550-081-129 BEARING ADJUSTER INNER 2
8 520-005-025 BEARING ADJUSTER OUTER BOX 2
9 550-081-128 MIDS CONVEYOR FEEDBOOT BACK RUBBER 1
10 502-002-069 M16X55 SQUARE HEAD BOLT 16

Page 139
10-06-A Tranfer Conveyor (1 Deck Option)

12

9 11
10 2
8
3
15

13
7
14
6 7 A
A
5

Page 140
10-06-A Tranfer Conveyor (1 Deck Option)
Item Part Number Description Qty Notes

1 550-081-130 DISCHARGE HOOP 1


2 550-081-131 DISCHARGE HOOP RUBBER 1
3 550-081-132 TRANSFER CONVEYOR WEAR PLATE 1
4 4-ASSEMBLY FOR REFERENCE ONLY 1 SEE FIGURE 10-06-A
5 550-081-110 TRANSFER CONVEYOR REAR COVER 1
6 550-081-103 TAIL DRUM SPOKED 1
7 520-003-007 TSF 2" BEARING 2
8 520-021-006 IMPACT BAR 4
9 550-081-114 OVERS CONVEYOR FEEDBOOT BACK RUBBER 1
10 516-006-015 L490 CENTRE ROLLER 2
11 550-081-122 OVERS CONVEYOR FEEDBOOT SIDE RUBBER 1
12 550-081-104 TRANSFER CONVEYOR BELT 1
13 520-005-025 BEARING ADJUSTER OUTER BOX 2
14 550-081-129 BEARING ADJUSTER INNER 2
15 502-002-069 M16X55 SQUARE HEAD BOLT 16

Page 141
10-06-B Transfer Conveyor Drive (1 Deck Option)

2
3
4
5

Page 142
10-06-B Transfer Conveyor Drive (1 Deck Option)
Item Part Number Description Qty Notes

1 518-005-025D DANFOSS OMH 500 MOTOR 1


2 518-006-015 35MM MOTOR COUPLER 1
3 520-004-005 80MM COUNTERSUNK WASHER 1
4 520-004-007 75MM COUNTERSUNK WASHER 1
5 520-006-046 2" DRUM COUPLER 1
6 520-003-007 TSF 2" BEARING 2
7 550-081-102 TRANSFER CONVEYOR DRIVE DRUM 1
8 209-343 SEAL KIT FOR 520-004-008 1 SEAL KIT FOR ITEM 1

Page 143
10-06-A Recirculating Conveyor

5
3

Page 144
10-06-A Recirculating Conveyor
Item Part Number Description Qty Notes

1 550-077-012 I44V3 RECIRC CONVEYOR BELT 1


2 550-009-021 RECIRC CONVEYOR TOP COVER LOWER SECTION 1
3 550-009-022 RECIRC CONVEYOR TOP COVER CENTRE SECTION 3
4 550-077-011 RECIRC CONVEYOR TOP COVER UPPER 1
5 5-ASSEMBLY FOR REFERENCE ONLY 1 SEE FIGURE 10-06-B

Page 145
10-06-B Recirculating Conveyor Hydraulic Ram for Raise and Lower

2
5

5
6

Page 146
10-06-B Recirculating Conveyor Hydraulic Ram for Raise and Lower
Item Part Number Description Qty Notes

1 551-026-010 RETURN CONVEYOR CHAIN 2


2 551-026-005 RAM FRONT PIVOT 1
3 551-026-011 RECIRC RAISE LOWER RAM 1
4 551-026-011-001 SEAL KIT FOR 551-026-011 1 SEAL KIT FOR ITEM 3
5 551-026-012 RADIAL LINK CHAIN 1
6 551-026-004 RAM REAR PIVOT 1

Page 147
10-06-C Recirculating Conveyor Head Drive Section

2
13
3

12 5

6
11
7

10

Page 148
10-06-C Recirculating Conveyor Head Drive Section
Item Part Number Description Qty Notes

1 520-039-006 ROUND FYH 2" 1


2 503-046-021 AUX CONVEYOR BEARING MTG 1
3 520-039-004 STUB SHAFT ASSY 1
4 520-050-017 500MM AUX CONVEYOR DRIVE DRUM 1
5 520-053-038 40MM THREADED COUPLER 1
6 503-046-020 AUX CONVEYOR MOTOR MTG 1
7 517-004-013D DANFOSS OMT 500 MOTOR 1
8 517-004-013D-SK SEAL KIT FOR 517-004-013D 1 SEAL KIT FOR ITEM 7
9 550-077-015 AUX CHUTE PLATE 1
10 520-039-039 BEATER_ROLLER_L575 1
11 520-003-018 30 DEG SHORT ROLLER RH 1
12 520-003-019 30 DEG SHORT ROLLER LH 1
13 551-032-013 AUX SKIRTING UPPER 2

Page 149
10-06-D Recirculating Conveyor Feedboot

1
24
2

21 3

4
18
22 A 20
23 5
19 17 16

13
11

6
A 7
8
9

14 10

15

11

13 12

Page 150
10-06-D Recirculating Conveyor Feedboot
Item Part Number Description Qty Notes

1 550-077-004 RECIRC CONVEYOR FEEDBOOT RUBBER 1


2 551-032-022 IMPACT CUSHIN 2
3 520-003-036 RUBBER CLAMP 3
4 520-039-037 AUX CONVEYOR ROLL BACK FRAME 1
5 520-039-038 AUX CONVEYOR ANTI ROLLBACK RUBBER 1
6 520-039-019 AUX CONVEYOR RETURN ROLLER GUARD 1
7 520-039-011 DISC RETURN ROLLER L575 1
8 551-032-023 RECIRC CONVEYOR PIVOT BAR 1
9 M30_WASHER WASHER 1
10 550-003-032 10MM DIA SPLIT PIN 1
11 520-039-032 TAIL DRUM SIDE GUARD 1
12 551-032-010 RETURN CONVEYOR UNDER COVER LOWER 1
13 520-003-007 TSF 2" BEARING 2
14 520-039-029 TAIL DRUM SPOKED 1
15 503-046-030 RECIRC CONVEYOR TAIL DRUM COVER 1
16 520-003-018 30 DEG SHORT ROLLER RH 1
17 520-003-019 30 DEG SHORT ROLLER LH 1
18 520-039-009 L120 CENTRE ROLLER 10
19 551-032-016 FEEDBOOT SIDE RUBBER 2
20 551-032-017 RECIRC CONVEYOR FEEDBOOT CLAMP 2
21 520-005-025 BEARING ADJUSTER OUTER BOX 2
22 520-039-031 BEARING ADJUSTER INNER 2
23 520-039-034 BEARING MTG LH 2
24 M12X25-CSK M12X25 COUNTERSUNK 28

Page 151
10-06-E Recirculating Chute

Page 152
10-06-E Recirculating Chute
Item Part Number Description Qty Notes

1 550-071-013 RETURN CHUTE SIDE RUBBER 1


2 550-071-011 RETURN CHUTE BASE WEARPLATE 1
3 550-071-012 RETURN CHUTE SIDE WEARPLATE 1
4 550-071-015 RETURN CHUTE SIDE RUBBER LH 1
5 M12X25-CSK M12X25 COUNTERSUNK 20

Page 153
11-01-A Walkway

3
7

Page 154
11-01-A Walkway
Item Part Number Description Qty Notes

1 503-010-011 WALKWAY HANDRAIL DOOR 1


2 501-010-014 HANDRAIL CLOSING SPRING 1
3 550-084-041 REAR WALKWAY HANDRAIL RH 1
4 550-084-044 REAR WALKWAY MID RAIL 1
5 550-084-040 PRESCREEN WALKWAY 1
6 503-077-033 LADDER 1
7 550-084-042 REAR WALKWAY HANDRAIL LH 1

Page 155
11-01-B Walkway

15

11
13 9
14
8

10

12
6

Page 156
11-01-B Walkway
Item Part Number Description Qty Notes

1 502-010-011 WALKWAY HANDRAIL DOOR LH 1


2 501-010-014 HANDRAIL CLOSING SPRING 1
3 550-084-011 SIDE HANDRAIL RH 1
4 550-084-010 UPPER WALKWAY RH 1
5 504-014-048 LADDER UPPER LONG 1
6 504-014-042 LADDER LOWER 1
7 504-014-052 LADDER PLAIN LINK LONG 1
8 504-014-050 LADDER LOCKING LINK LONG RH 1
9 501-011-091 ANTILUCE FASTENER M12 1
10 504-014-049 LADDER INNER LINK LONG 1
11 504-014-053 LADDER LOWER MTG LONG RH 1
12 550-084-020 CROSS WALKWAY 1
13 550-084-024 HANDRAIL RH 1
14 550-084-030 WALKWAY SIDE PLATFORM LH 1
15 550-084-031 HANDRAIL LH 1

Page 157
12-01-A Tedd Panel Kit Looms

23 3
24 1

2
4

5
6

7
25 8

21
10 11
9
22 12
13
14

15
18
16
17
20
19

Page 158
12-01-A Tedd Panel Kit Looms
Item Part Number Description Qty Notes

1 504-019-051-002 Termination Cap 1


2 502-019-051-008 LOOM D - DOGLEAD SOCKET EXTENDED 1
3 503-019-051-012 LOOM - CAT C13 CEM INTERCONNECT LOOM 1
4 551-019-039-002 UNIVERSAL MASTER MODULE 1
5 551-019-039-001 CRUSHER UNIVERSAL CONTROL PANEL 1
6 551-019-039-003 LCD DISPLAY SCREEN 1
7 551-011-164 SLAVE MODULE 1
8 502-019-051-009 LOOM E - FEEDER EXTENDED 1
9 551-011-155 Ignition Key 1
9 551-011-172 IGNITION KEY SWITCH 1
10 551-011-156 CABINET KEY 1
11 503-019-051-001 E-STOP NUMBER 1 7600MM 1
12 503-019-051-002 E-STOP NUMBER 2 (2250MM) 1
13 503-019-051-003 E-STOP NUMBER 3 (8000MM) 1
14 503-019-051-004 E-STOP NUMBER 4 (9200MM) 1
15 551-011-170 ESTOP SWITCH AND HOUSING (TEDD) 4
16 502-019-051-012 OIL COOLER, SIREN AND BEACON LOOM 1
17 551-019-039-009 TEDD FUSE BOX 1
18 551-019-039-008 FUSE AND RELAY BOX 1
19 550-011-157 POWER / CAN LOOM FOR AUX 1/O 1
20 550-011-100 AUX I/O CABINET 1
21 550-011-101 AUX I/O MODULE 1
22 550-019-051-009 IMPACTOR PROXIMITY LINKS 3
23 551-019-039-016 CAT ENGINE LOOM 1
24 503-019-051-006 LOOM A - VALVE BLOCK WITH EXTENDED BRAKE BLOCK 1
25 502-019-051-007 LOOM B - PUMP LOOM EXTENDED 1

Page 159
12-01-B Tedd Panel Kit

23 25 2
1 3

22 26 2 6

24 4
21
7
20
13

8
19
14

18 9
10

16 11

17
12

15
Page 160
12-01-B Tedd Panel Kit
Item Part Number Description Qty Notes

1 551-011-145 Hydraulic Oil Level Sensor 1


2 550-011-199 PRESSURE SENSOR ADAPTIOR LEAD E10 ELECTRICAL CABLE 2
3 551-001-147 PRESSURE TRANSDUCER 600 BAR 1
4 551-011-146 HYD OIL TEMPERATURE SENSOR (FAIL SAFE) 1
5 551-001-148 PRESSURE TRANSDUCER 250 BAR 1
6 503-019-051-007 CHAMBER OPEN SENSOR LEAD 1
7 503-019-051-008 LH UPPER DOOR SENSOR LEAD 1
8 503-019-051-009 RH UPPER DOOR SENSOR LEAD 1
9 503-019-051-005 CRUSHER SPEED SENSOR LEAD 1
10 503-019-051-011 PRE-SCREEN LOOM 1
11 551-019-039-010 BATTERY LEAD RED 3000MM 70MM2 1
12 551-019-039-011 BATTERY LEAD BLACK 2500MM 70MM2 1
13 550-003-146 INDUCTIVE PROXIMITY SWITCH C/W SHORT CABLE 3
14 550-011-103 M30 PROX SENSOR 1
15 551-019-039-012 BATTERY LEAD - BLACK 550MM 1
16 551-011-135 BATTERY LEAD RED/BLACK 250MM 1
17 520-011-065 Battery Isolator Switch 1
18 503-019-051-010 LOOM - FUEL SENDER 1
19 501-001-079 DIESEL FUEL SENDER 680mm 1
20 551-011-079 FUEL SENDER 1
21 551-011-124 RADIO RECEIVER COMMS LOOM 1
22 22-ASSEMBLY FOR REFERENCE ONLY 1 Part Number to be confirmed
23 23-ASSEMBLY FOR REFERENCE ONLY 1 Part Number to be confirmed Old Style
24 24-ASSEMBLY FOR REFERENCE ONLY 1 Part Number to be confirmed Old Style
25 551-011-143 DOGLEAD HANDSET 5000MM 1
26 520-046-136 Dog Lead 1 New Style

Page 161
13-01-A Magnet (Option)

19
1
2
3
4
6
5 7
17 18
8
8

7
10
15

16
13 14
6
9
8

7 11

12

Page 162
13-01-A Magnet (Option)
Item Part Number Description Qty Notes

1 501-005-016 Danfoss OMS400 1


2 516-019-002-017 MOTOR MOUNTING PLATE 1
3 501-005-000-012 Hydraulic Motor Mount Coupling Guard 1
4 501-005-000-010 Fenner RM1615 Taper Lock Rigid Coupling 1
5 501-005-000-017 Eyenut 8.8 BZP 4
6 501-005-000-007 NP40 BEARING TAKEUP PLATE ASSEMBLY 2
7 507-049-001-001 UCP208 BEARING OUTER CAP 3
8 507-049-001-002 UCP208 Bearing (NP40 Equivalent) 4
9 507-049-001-004 Non Drive Pulley - CP20/CP15 1
10 516-019-002-023 Deflector - CP20/140 SC2 RH 1
11 507-049-001-006 Magnet Assembly - CP20/140 SC2 (6 Hole) 1
12 516-019-002-020 CP & TP20/140 SC2 Belt (5058 mm) 1
13 501-005-000-008 NP40 Bearing Backing Strip 2
14 516-019-002-021 Deflector Blank Plate - CP20/140 SC2 1
15 516-019-002-022 Deflector - CP20/140 SC2 LH 1
16 501-005-016-SK SEAL KIT FOR DANFOSS OMS 400 1 SEAL KIT FOR ITEM 1
17 507-049-001-005 Bearing Spacer Plate - MS - NP40 2
18 516-019-002-019 Frame - CP20/140 SC2 1
19 501-005-000-009 Drive Pulley - CP20/CP15 Hydraulic 1

Page 163
13-02-A Volvo Air Intake Snorkel (Option)

10 2

12 11

9 2

8
7 4

Page 164
13-02-A Volvo Air Intake Snorkel (Option)
Item Part Number Description Qty Notes

1 506-019-034 AIR DUCTING PIPE 1


2 507-042-072 6" EXHAUST U BOLT CLAMP 2
3 501-011-089 MIKALOR SUPRA CLAMP 162-174MM 0301930-3 2
4 550-019-071 RUBBER HUMP CONNECTOR (P105612) 1
5 506-019-032 AIR BOX 1
6 551-019-128 DONALDSON AIR FILTER (D140088) H 1
7 551-019-133 PRIMARY FILTER ELEMENT 1
8 551-019-134 SAFETY FILTER ELEMENT 1
9 506-019-033 AIR DUCT BASE 1
10 550-072-063 AIR DUCT MTG SUPPORT 1
11 502-019-104-014 AIR FILTER RUBBER ELBOW 1
12 503-072-031 AIR INTAKE 1

Page 165
McCloskey International Ltd
www.mccloskeyinternational.com
Printed in the UK

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