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HG6000TX Horizontal Grinder

Parts
Manual

Publish Date Wed, 15 Apr 2015


Serial No.
Order No. 105400ZYK
HG6000TX (SN 1001-) Table of Contents
Table of Contents HG6000TX (SN 1001-)

Frame - Section 01
Track Frame (SN1001-1008) 01-01
Track Frame (SN1009-) 01-01R01
Thrown Object Mounting-Folding Conveyor 01-01X01
Abrasion Resistant Millbox Wear Parts (SN1001-1003) 01-02
Abrasion Resistant Millbox Wear Parts (SN1004-) 01-02R01
Abrasion Resistant Millbox Wear Parts-Chip Drum Option 01-02X01
Standard Millbox Wear Parts (SN1001-1003) 01-03
Standard Millbox Wear Parts (SN1004-) 01-03R01
Anvil (SN1001-1007) 01-04
Anvil (SN1008-) 01-04R01
Adjustable Anvil 01-04X01
Left Side Catwalk 01-05
Right Side Access Ladder 01-06
Battery Box (SN 1001-1008) 01-07
Battery Box (SN1009-) 01-07R01
Thrown Object Deflector 01-08
Thrown Object Deflecter Layout 01-08X01
Air Compressor 01-09
Breakdown Air Compressor 01-09Z01
Tool Box (SN1001-1008) 01-10
Tool Box (SN1009-) 01-10R01
Implement Valve Shields - Fixed Conveyor 01-10X01
Left Hose Clamp/Shield 01-11
Right Hose Clamp/Shield 01-12
Safety Cones 01-13
Front Access System 01-14

Track - Section 02
Track Drive Gearbox/Sprocket ( SN 1001-1039) 02-01
Breakdown Track Drive Gearbox 02-01T01
Track Drive Gearbox/Sprocket (SN 1040-) 02-01R01
Breakdown Planetary 02-01T01R01
Track Frame/Shields 02-02
Track Tension 02-03
Track Roller 02-04
Bumper 02-05
Track Chain - 20" Double Grouser 02-06
Track Chain - 26" Double Grouser 02-07
Track Scraper 02-08
HG6000TX (SN 1001-) Table of Contents
Table of Contents HG6000TX (SN 1001-)

Infeed - Section 03
Infeed Table 03-01
Infeed Table Wear Parts 03-02
HD Infeed Conveyor 03-03
Infeed Conveyor Drive Pulley 03-04
Infeed Conveyor Idler Pulley 03-05

Engine - Section 04
Engine Subframe C18 Tier 4 Interim/Stage III B 04-01
Engine Movement 04-02
Fuel Tank 04-03
Fuel Tank Clean Level 04-03X01
Fuel Lines C18 Tier 4 interim/Stage III B (SN 1001-1026) 04-04
Fuel Lines C18 Tier 4 interim/Stage III B (SN1027-) 04-04R01
Track Cooler 04-05
Engine C18 Tier 4 Interim/Stage III B (SN1001-1044) 04-06
Engine C18 Tier 4 Interim/ Stage III B (SN1045-) 04-06R01
Engine C18 T4F 04-06X01
Exhaust C18 Tier 4 Interim/Stage IIIB (SN1001-1022) 04-07
Exhaust C18 Tier 3 & Tier 4 Interim/Stage IIIB (SN1023-) 04-07R01
Air Cleaner C18 Tier 4 Interim/Stage III B 04-08
Radiator C18 Tier 4 Interim/Stage III B 04-09
Radiator Fan And Accessories C18 Tier 4 Interim/Stage III B 04-10
Breakdown Motor - Hyd-Gear-2.96 CI 04-10T01
Fuel & Oil Coolers C18 Tier 4 Interim/Stage III B 04-11
Charge Air Cooler C18 Tier 4 Interim/Stage III B 04-12
Breakdown CAC Motor Mount 04-12T01
Breakdown CAC Shroud 04-12T02
Charge Air Cooler Tubing C18 Tier 4 Interim/Stage III B 04-13
Engine Cover C18 Tier 4 Interim/Stage III B (SN1001-1032) 04-14
Engine Cover C18 Tier 4 Interim Stage III B (SN1033-1053) 04-14R01
Engine Cover C18 Tier 4 Interim/ Stage IIIB (SN 1054-) 04-14R02
Deluxe Exhaust C18 Tier 4 Interim/Stage III B (SN 1001-1035) 04-15
Deluxe Exhaust C18 Tier 4 Interim/Stage IIIB (SN 1036-) 04-15R01
Engine Assembly C18 Tier 3 04-16
Air Cleaner Assembly C18 Tier 3 & 4I (W/Fixed Conveyor) 04-17
Charge Air Cooler Tubing Assembly C18 Tier 3 04-18
Exhaust Assembly C18 Tier 3 Tx (SN1001-1023) 04-19
Exhaust Assembly C18 Tier 3 Tx (SN1024-) 04-19R01
Deluxe Exhaust Assembly C18 Tier 3 Tx (SN 1001-1008) 04-20
HG6000TX (SN 1001-) Table of Contents
Table of Contents HG6000TX (SN 1001-)

Deluxe Exhaust Assembly C18 Tier 3 Tx (SN1009-1023) 04-20R01


Deluxe Exhaust Assembly C18 Tier 3 Tx (SN1024-) 04-20R02
Engine Cover Assembly C18 Tier 3 04-21
Doc Mount 04-22

Hydraulic Clutch - Section 05


Hyd Comp / Hose Location Diagram-HPTO Driveline 05-01
Hydraulic Clutch 05-02
Hydraulic Clutch (SN 1001-1033) 05-02R01
Hydraulic Clutch (SN 1034-) 05-02R02
Breakdown Clutch Valve 05-02T01
Breakdown Flywheel Coupling 05-02T02
Breakdown HPTO Clutch 05-02T03
Breakdown HPTO Clutch 05-02T04
Hydraulic Clutch 05-02X01
Drive Belt - 64/112 05-03
Drive Belt-Chip Drum (SN 1001-1041) 05-03X01
Drive Belt-Chip Drum (SN 1042-) 05-03X01R01
Belt Shields (SN1001-1052) 05-04
Belt Shields (SN1053-) 05-04R01
Belt Shields- Chip Drum Option (SN1053-) 05-04X01R01
Belt Shields-Chip Drum Option (SN1001-1052) 05-04X01
Hydraulic Clutch Tank 05-05
Clutch Pump 05-06
Clutch Filter 05-07

Hammermill - Section 06
Series ll Duplex Drum 06-01
Breakdown Bearing-Drive End 06-01T01
Breakdown Bearing-Non Drive End 06-01T02
Breakdown Wedge 06-01T03
Chip Drum (SN 1001-1033) 06-01X01
Chip Drum (SN 1034-1041) 06-01X01R01
Chip Drum (SN 1042-) 06-01X01R02
HG6000 Grid Screens (Tier 4) 06-02
HG6000 Step Screens (Tier 4) 06-03
HG6000 Rolled Screens 06-04
Negative Step Hex W/Snag Baffles 06-05
Specialty Screens 06-05X01
Cutters For Series II Drum 06-06
Mill Access Lid (SN1001-1003) 06-07
HG6000TX (SN 1001-) Table of Contents
Table of Contents HG6000TX (SN 1001-)

Mill Access Lid (SN 1004-) 06-07R01


Feed Roller Arm 06-08
Feed Roller (SN 1001-1001) 06-09
Breakdown Planetary (SN 1001-1001) 06-09T01
Feed Roller (SN 1002-) 06-09R01
Breakdown Planetary (SN 1002-) 06-09T01R01
Heavy Duty Feed Roller 06-10
Breakdown Planetary 06-10T01
Feed Roller Lock 06-11
Fuel Chip Attachment 06-12
Knives 5/8" 06-13
Knives 3/4" 06-14
Knives-Chip Drum 06-14X01
Special Tools Listing 06-15

Electrical - Section 07
Control Panel 07-01
Control Panel Components 07-02
ASM- Insite Asset Management Cellular 07-02X01
Control Panel Switches/Gauges 07-03
Control Panel Switches & Gauges (Fixed Conveyor) 07-03X01
Warning Beacon/Antenna 07-04
Warning Beacon/Antenna Fixed Conveyor 07-04X01
Battery 07-05
Power Circuit Cable 07-06
Infeed Lockout Switch 07-07
Right Side E-Stop 07-08
Mill Lid Sensor Switch 07-09
Harness - Tracks 07-10
Harness - Engine C18 Tier 4 Interim/Stage III B 07-11
Harness - Engine C18 Tier 3 07-12
Harness - Main (SN1001-1008) 07-13
Harness - Main (SN 1009-) 07-13R01
Harness - Panel (SN 1001-1008) 07-14
Harness - Panel (SN 1009-1047) 07-14R01
Harness- Panel (SN1048-) 07-14R02
Harness-Console (SN 1001-1008) 07-15
Harness-Console (SN 1009-) 07-15R01
Harness - Main Valve (SN 1001-1008) 07-16
Harness - Main Valve (SN 1009-) 07-16R01
Harness - Auxiliary Valve 07-17
HG6000TX (SN 1001-) Table of Contents
Table of Contents HG6000TX (SN 1001-)

Harness - Jumper (SN 1009-) 07-17X01


Pressure Switch 07-18
Track - Horns 07-19
Horns (Fixed Conveyor) 07-19X01
Conveyor Fold Switch 07-20
Front Work Light 07-21
Work Light Conveyor 07-22

Conveyor - Section 08
Discharge Conveyor Idler Pulley 08-01
Discharge Conveyor Bed 08-02
Discharge Conveyor Return Rollers (SN 1001-1001) 08-03
Discharge Conveyor Return Rollers (SN 1002-) 08-03R01
Discharge Conveyor Belt 08-04
Fixed Discharge Conveyor Belt 08-04X01
Discharge Conveyor Viper Belt W/ Super Splice 08-05
Fixed Discharge Conveyor Viper Belt W/Super Spice 08-05X01
Discharge Conveyor Flashing 08-06
Fixed Discharge Conveyor Flashing 08-06X01
Vibrating Roller 08-07
Vibrating Roller 08-07X01
Lower Discharge Conveyor 08-08
Upper Discharge Conveyor 08-09
Fixed Discharge Conveyor 08-09X01
Fixed Disgharge Conveyor Support 08-09X02
Magnetic Drive Pulley 08-10
Magnetic Drive Pulley (SN1001-1049) 08-10X01
Magnetic Drive Pulley (SN1050-) 08-10X01R01
Standard Drive Pulley 08-11

Hydraulics - Section 09
Hyd Comp & Hose Diagram - Primary Control Valve 09-01
Hyd Comp & Hose Diagram - Secondary Control Valve 09-02
Hyd Comp & Hose Diag - Fan Drive&Discharge Convey C18 Tier4i 09-03
Hyd Comp/Hose Loc Diag-Fixed Discharge Conveyor 09-03X01
Hyd Comp/Hose Diag-Folding Conveyor 09-03X02
Hyd Comp/Hose Loc Diag-Folding Discharge Conveyor 09-03X03
Hyd Comp & Hose Diagram - Track Drive C18 Tier 4i 09-04
Hyd Comp & Hose Diagram - Transporter 09-04X01
Hydraulic Oil Tank (SN 1001-1001) 09-05
Hydraulic Oil Tank (SN 1002-1005) 09-05R01
HG6000TX (SN 1001-) Table of Contents
Table of Contents HG6000TX (SN 1001-)

Breakdown Hydraulic Oil Tank (SN 1001-1001) 09-05T01


Hydraulic Oil Tank (SN 1006-) 09-05R02
Breakdown Hydraulic Oil Tank (SN 1002-) 09-05T01R01
Breakdown Thermal Bypass 09-05T02
Breakdown Thermal Bypass 09-05T03
Implement Pump 09-06
Breakdown Implement Pump 09-06T01
Implement Valve 09-07
Breakdown Aux. Implement Valve 09-07X01
Implement Valve 09-07X02
Breakdown Implement Valve 09-07X03
Breakdown Diverter Valve 09-07X04
Valves Misc. 09-07X05
Breakdown Crush Control Valve 09-07X06
Infeed Conveyor Drive Motor 09-08
Breakdown Drive Motor 09-08T01
Feed Roller Motor (SN 1001-1001) 09-09
Feed Roller Motor (SN 1002-) 09-09R01
Breakdown Motor 09-09T01
Feed Roller Lift Cylinder (SN 1001-1026) 09-10
Feed Roller Lift Cylinder (SN 1027-) 09-10R01
Mill Lid Lift Cylinder 09-11
Tod Cylinder 09-12
Discharge Conveyor Hyd. Pump 09-13
Discharge Conveyor Drive Motor 09-14
Discharge Conveyor Valve 09-15
Breakdown Control Valve 09-15T01
Breakdown Conveyor Valve 09-15T02
Discharge Conveyor Lift Cylinders 09-16
Discharge Conveyor Fold Cylinders 09-17
Fan Drive Pump C18 Tier 4i 09-18
Breakdown Drive Pump 09-18T01
Fan Valve C18 Tier 4i 09-19
Breakdown Fan Valve C18 Tier 4i 09-19T01
Heavy Duty Feed Roller Motor 09-20
Track Drive Pump 09-21
Breakdown Drive Pump 09-21T01
Track Drive Motor 09-22
Breakdown Drive Motor 09-22T01
Remote Track Drive Filter 09-23
HG6000TX (SN 1001-) Table of Contents
Table of Contents HG6000TX (SN 1001-)

Track Brake & Two-Speed Valve 09-24


Breakdown 3 Way Valve 09-24T01
Track System Bulkhead Fittings 09-25

Decals & Product Manuals - Section 10


Product Manuals 10-01
Frame 10-02
Frame Continued 10-03
Infeed 10-04
Infeed Continued 10-05
Engine / Drive Line 10-06
Controls 10-07
Controls Continued 10-08
Controls Continued 10-09
Hydraulics 10-10
No Text 10-11
No Text Continued 10-12
CE 10-13

Dolly Ready Option - Section 11


Fifth Wheel 11-01
Stabilizer (SN 1001-1022) 11-02
Stabilizer (SN 1023-) 11-02R01
Stabilizer Cylinder 11-03
Gladhands (SN1001-1056) 11-04
Gladhands (SN1057-) 11-04R01
Hydraulic Diagram 11-05
Air Brake Hydraulic Diagram 11-06
Attachment Pin 11-07
Attachment Pin Valve 11-08
Breakdown Valve 11-08T01
Control Panel 11-09
Pin Switch 11-10
Trailer Lights 11-11
Trailer Lights Wiring Harness 11-12
Cylinder Wire Harness 11-13
Decals 11-14
Section Table of Contents: HG6000TX (SN 1001-)

Frame
HG6000TX (SN 1001-) Section Table of Contents:

Frame

Track Frame (SN1001-1008) Fig 01-01


Track Frame (SN1009-) Fig 01-01R01
Thrown Object Mounting-Folding Conveyor Fig 01-01X01
Abrasion Resistant Millbox Wear Parts (SN1001-1003) Fig 01-02
Abrasion Resistant Millbox Wear Parts (SN1004-) Fig 01-02R01
Abrasion Resistant Millbox Wear Parts-Chip Drum Option Fig 01-02X01
Standard Millbox Wear Parts (SN1001-1003) Fig 01-03
Standard Millbox Wear Parts (SN1004-) Fig 01-03R01
Anvil (SN1001-1007) Fig 01-04
Anvil (SN1008-) Fig 01-04R01
Adjustable Anvil Fig 01-04X01
Left Side Catwalk Fig 01-05
Right Side Access Ladder Fig 01-06
Battery Box (SN 1001-1008) Fig 01-07
Battery Box (SN1009-) Fig 01-07R01
Thrown Object Deflector Fig 01-08
Thrown Object Deflecter Layout Fig 01-08X01
Air Compressor Fig 01-09
Breakdown Air Compressor Fig 01-09Z01
Tool Box (SN1001-1008) Fig 01-10
Tool Box (SN1009-) Fig 01-10R01
Implement Valve Shields - Fixed Conveyor Fig 01-10X01
Left Hose Clamp/Shield Fig 01-11
Right Hose Clamp/Shield Fig 01-12
Safety Cones Fig 01-13
Front Access System Fig 01-14
Frame - 01 HG6000TX (SN 1001-)

Track Frame (SN1001-1008)


Fig 01-01

14

17
19
17

17
16 6 25 3
21
14 17
17
9
20
19 18

15
11 4
7
1

15

14
10
8 12
27
22

24
5
28 22 23

26

01-01
HG6000TX (SN 1001-) Frame - 01

Track Frame (SN1001-1008)


Fig 01-01

REF
PART NO. DESCRIPTION QTY. REMARKS
NO.
1 163683401 WELDMENT - TRACK FRAME 1
2 163683478 WELDMENT - THROWN OBJECT MOUNT 1
3 163671397 PLATE - LEFT MATERIAL DEFLECTOR 1
4 163671398 PLATE - RIGHT MATERIAL DEFLECTOR 1
5 163671536 WELDMENT - FRAME DOOR 1
6 163683034 WELDMENT- SCREEN REST 1
7 163683111 SCREEN POSITIONER CAM 6
8 163683730 PLATE - SHIELD 1
9 163683251 WELDMENT - SCREEN INSTALLATION RAMP - LH 1
10 163683252 WELDMENT - SCREEN INSTALLATION RAMP - RH 1
11 163683253 WELDMENT - UPPER SCREEN INSTALLATION RAMP - LH 1
12 163683254 WELDMENT - UPPER SCREEN INSTALLATION RAMP - RH 1
13 296300771 SCREW-HFS-..38-16X.75GR8-YZ 2
14 145645001 BOLT - 5/8 - 11 X 2 GR.8 ZYC 26
15 85706001 WASHER-5/8 HARDEN 38
16 75388001 NUT-5/8-UNF GR.8 HEX JAM 2
17 235715001 WASHER-FLATSTRL-.63-.66 X 1.31-.15-YZ-A325 42
18 287008001 BOLT - 5/8-11 X 4 GRD 8 HEX YZN PLTD 26
19 250513001 NUT - 5/8NC Gr8 TOP LOCK Y/ZINC 34
20 102638001 NUT-5/8-11 SLTL GR.8 12
21 160763001 BOLT- 5/8 - 11 X 6 HHCS GR.8 ZY 8
22 127362001 WASHER-1/2 HARD.FLAT/PLATED 12
23 250512001 NUT- 1/2 NC Gr8 TOP LOCK Y/ ZINC 2
24 235737001 BOLT-1/2-13X1 1/4 GR8 ZYC 10
25 5776001 TAPE-SAFETY WALK 4" WIDE PER FOOT A/R P/N Qty. Of 1 = 1 Foot
26 700ic837 DECAL-CONVEYOR SPEED CONTROL 1
27 700ib807 DECAL - E-STOP 1
28 7000b854 DECAL - WARNING 1

01-01
Frame - 01 HG6000TX (SN 1001-)

Track Frame (SN1009-)


Fig 01-01R01

2
21 9 19
11
15
19
10

3
15
5

8
25 4
26
18

21

15

18

26

18

26 2

20 23

16
22 6
1 17

13
14
24

18

12

19

01-01R01
HG6000TX (SN 1001-) Frame - 01

Track Frame (SN1009-)


Fig 01-01R01

REF
PART NO. DESCRIPTION QTY. REMARKS
NO.
1 127362001 WASHER-1/2 HARD.FLAT/PLATED 12
2 145645001 BOLT - 5/8 - 11 X 2 GR.8 ZYC 14
3 160763001 BOLT- 5/8 - 11 X 6 HHCS GR.8 ZY 8
4 163671397 PLATE - LEFT MATERIAL DEFLECTOR 1
5 163671398 PLATE - RIGHT MATERIAL DEFLECTOR 1
6 163671536 WELDMENT - FRAME DOOR 1
7 163683034 WELDMENT- SCREEN REST 1
8 163683111 SCREEN POSITIONER CAM 6
9 163683251 WELDMENT - SCREEN INSTALLATION RAMP - LH 1
10 163683252 WELDMENT - SCREEN INSTALLATION RAMP - RH 1
11 163683253 WELDMENT - UPPER SCREEN INSTALLATION RAMP - LH 1 Not Shown
12 163683254 WELDMENT - UPPER SCREEN INSTALLATION RAMP - RH 1
13 163683401 WELDMENT - TRACK FRAME 1
14 163683730 PLATE - SHIELD 1
15 235715001 WASHER-FLATSTRL-.63-.66 X 1.31-.15-YZ-A325 18
16 235737001 BOLT-1/2-13X1 1/4 GR8 ZYC 10
17 250512001 NUT- 1/2 NC Gr8 TOP LOCK Y/ ZINC 2
18 250513001 NUT - 5/8NC Gr8 TOP LOCK Y/ZINC 34
19 287008001 BOLT - 5/8-11 X 4 GRD 8 HEX YZN PLTD 26
20 296300771 SCREW-HFS-.38-16X.75GR8-YZ 7
21 5776001 TAPE - SAFETY WALK 4in WIDE PER FOOT A/R P/N Qty. Of 1 = 1 Foot
22 7000B854 DECAL - WARNING 1
23 700IB807 DECAL - E-STOP 1
24 700IC837 DECAL-CONVEYOR SPEED CONTROL 1
25 75388001 NUT-5/8-UNF GR.8 HEX JAM 2
26 85706001 WASHER-5/8 HARDEN 38

01-01R01
Frame - 01 HG6000TX (SN 1001-)

Thrown Object Mounting-Folding Conveyor


Fig 01-01X01

01-01X01
HG6000TX (SN 1001-) Frame - 01

Thrown Object Mounting-Folding Conveyor


Fig 01-01X01

REF
PART NO. DESCRIPTION QTY. REMARKS
NO.
1 102638001 NUT-5/8-11 SLTL GR.8 12
2 145645001 BOLT - 5/8 - 11 X 2 GR.8 ZYC 12
3 163683478 WELDMENT - THROWN OBJECT MOUNT 1
4 235715001 WASHER-FLATSTRL-.63-.66 X 1.31-.15-YZ-A325 24

01-01X01
Frame - 01 HG6000TX (SN 1001-)

Abrasion Resistant Millbox Wear Parts (SN1001-1003)


Fig 01-02

12
9 2

7
10

11

8 5 6

14
13

01-02
HG6000TX (SN 1001-) Frame - 01

Abrasion Resistant Millbox Wear Parts (SN1001-1003)


Fig 01-02

REF
PART NO. DESCRIPTION QTY. REMARKS
NO.
1 163683019 WEARPLATE - INNER MILLBOX,A/R 2
2 163628188 BAR - MILL LID WEAR - 1.0 5
3 240334001 SCREW-HCS-.50-13X1.75-GR8-YZ 40
4 127362001 WASHER-1/2 HARD.FLAT/PLATED 40
5 296275179 WASHER-3/8" SAE EXTRA HEAVY HARDENED ZY 46
6 235736001 BOLT-3/8-16X1 1/4 ZYC 44
7 235727001 SCREW-HCS-.38-16X1.00-GR8-YZ 2
8 163683194 BOTTOM MILL END WEAR PLATE - RIGHT, ABRASION-RESIS 1
9 163683197 BOTTOM MILL END WEAR PLATE - LEFT, ABRASION-RESIST 1
10 235715001 WASHER-FLATSTRL-.63-.66 X 1.31-.15-YZ-A325 17
11 230727001 BOLT-5/8-11X1 1/2GR8 PLATED 17
12 163683193 ANVIL WEAR PLATE - ABRASION-RESISTANT 1
13 145645001 BOLT - 5/8 - 11 X 2 GR.8 ZYC 16
14 85706001 WASHER-5/8 HARDEN 16

01-02
Frame - 01 HG6000TX (SN 1001-)

Abrasion Resistant Millbox Wear Parts (SN1004-)


Fig 01-02R01

15

5 16
8

6
4 16
12
13

11

11

10
11

14

01-02R01
HG6000TX (SN 1001-) Frame - 01

Abrasion Resistant Millbox Wear Parts (SN1004-)


Fig 01-02R01

REF
PART NO. DESCRIPTION QTY. REMARKS
NO.
1 127362001 WASHER-1/2 HARD.FLAT/PLATED 40
2 145645001 BOLT - 5/8 - 11 X 2 GR.8 ZYC 16
3 163683019 WEARPLATE - INNER MILLBOX,A/R 2
4 163683104 ANVIL SHEAR EDGE 1
5 163683193 ANVIL WEAR PLATE - ABRASION-RESISTANT 1
6 163683194 BOTTOM MILL END WEAR PLATE - RIGHT, ABRASION-RESIS 1
7 163683197 BOTTOM MILL END WEAR PLATE - LEFT, ABRASION-RESIST 1
8 163683255 ANVIL SHEAR EDGE - UPPER 1
9 163701636 PLATE - A/R MILL LID WEAR 5
10 230727001 BOLT-5/8-11X1 1/2GR8 PLATED 31
11 235715001 WASHER-FLATSTRL-.63-.66 X 1.31-.15-YZ-A325 55
12 235727001 SCREW-HCS-.38-16X1.00-GR8-YZ 2
13 235736001 BOLT-3/8-16X1 1/4 ZYC 44
14 238245001 BOLT 5/8" - 11 X 2 1/4 Gr 8 HEX-YZ 8
15 240334001 SCREW-HCS-.50-13X1.75-GR8-YZ 40
16 296275179 WASHER-3/8" SAE EXTRA HEAVY HARDENED ZY 46

01-02R01
Frame - 01 HG6000TX (SN 1001-)

Abrasion Resistant Millbox Wear Parts-Chip Drum Option


Fig 01-02X01

13
7

14
12

8
5 3

14

15
11

9
10
6
15

15
2

01-02X01
HG6000TX (SN 1001-) Frame - 01

Abrasion Resistant Millbox Wear Parts-Chip Drum Option


Fig 01-02X01

REF
PART NO. DESCRIPTION QTY. REMARKS
NO.
1 127362001 WASHER-1/2 HARD.FLAT/PLATED 40
2 145645001 BOLT - 5/8 - 11 X 2 GR.8 ZYC 8
3 163683019 WEARPLATE - INNER MILLBOX,A/R 2
4 163701636 PLATE - A/R MILL LID WEAR 5
5 180019830 WELDMENT - SCREEN RETAINER NON-DRIVE SIDE 1
6 180019832 WELDMENT - BTM MILL END WEAR PLATE, AR NON-DRIVE S 1
7 180019833 WELDMENT - SCREEN RETAINER DRIVE SIDE 1
8 180019834 WELDMENT - BTM MILL END WEAR PLATE, AR DRIVE SIDE 1
9 230728001 BOLT-5/8-11X1 3/4GR 8 PLATED 6
10 235727001 SCREW-HCS-.38-16X1.00-GR8-YZ 2
11 235730001 BOLT-5/8-11X1 1/4 GR8 ZYC 2
12 235736001 BOLT-3/8-16X1 1/4 ZYC 44
13 240334001 SCREW-HCS-.50-13X1.75-GR8-YZ 40
14 296275179 WASHER-3/8" SAE EXTRA HEAVY HARDENED ZY 46
15 85706001 WASHER-5/8 HARDEN 16

01-02X01
Frame - 01 HG6000TX (SN 1001-)

Standard Millbox Wear Parts (SN1001-1003)


Fig 01-03

11

14

5 5 6
8
10
12 13
9

01-03
HG6000TX (SN 1001-) Frame - 01

Standard Millbox Wear Parts (SN1001-1003)


Fig 01-03

REF
PART NO. DESCRIPTION QTY. REMARKS
NO.
1 163683031 WEARPLATE - INNER MILLBOX, STD 2
2 163663931 BAR - 1.0" MILL LID WEAR (GR. 50) 5
3 240334001 SCREW-HCS-.50-13X1.75-GR8-YZ 40
4 127362001 WASHER-1/2 HARD.FLAT/PLATED 40
5 296275179 WASHER-3/8" SAE EXTRA HEAVY HARDENED ZY 46
6 235736001 BOLT-3/8-16X1 1/4 ZYC 44
7 235715001 WASHER-FLATSTRL-.63-.66 X 1.31-.15-YZ-A325 17
8 230727001 BOLT-5/8-11X1 1/2GR8 PLATED 17
9 235727001 SCREW-HCS-.38-16X1.00-GR8-YZ 2
10 163683116 BOTTOM MILL END WEAR PLATE - RIGHT, STD 1
11 163683192 BOTTOM MILL END WEAR PLATE - LEFT, STD 1
12 85706001 WASHER-5/8 HARDEN 16
13 145645001 BOLT - 5/8 - 11 X 2 GR.8 ZYC 16
14 163683101 ANVIL WEAR PLATE 1

01-03
Frame - 01 HG6000TX (SN 1001-)

Standard Millbox Wear Parts (SN1004-)


Fig 01-03R01

15

16
4
6
16

13
11

12
5

11

14

10

11

01-03R01
HG6000TX (SN 1001-) Frame - 01

Standard Millbox Wear Parts (SN1004-)


Fig 01-03R01

REF
PART NO. DESCRIPTION QTY. REMARKS
NO.
1 127362001 WASHER-1/2 HARD.FLAT/PLATED 40
2 145645001 BOLT - 5/8 - 11 X 2 GR.8 ZYC 16
3 163683031 WEARPLATE - INNER MILLBOX, STD 2
4 163683101 ANVIL WEAR PLATE 1
5 163683104 ANVIL SHEAR EDGE 1
6 163683116 BOTTOM MILL END WEAR PLATE - RIGHT, STD 1
7 163683192 BOTTOM MILL END WEAR PLATE - LEFT, STD 1
8 163683255 ANVIL SHEAR EDGE - UPPER 1
9 163701637 PLATE - STD MILL LID WEAR 5
10 230727001 BOLT-5/8-11X1 1/2GR8 PLATED 31
11 235715001 WASHER-FLATSTRL-.63-.66 X 1.31-.15-YZ-A325 55
12 235727001 SCREW-HCS-.38-16X1.00-GR8-YZ 2
13 235736001 BOLT-3/8-16X1 1/4 ZYC 44
14 238245001 BOLT 5/8" - 11 X 2 1/4 Gr 8 HEX-YZ 8
15 240334001 SCREW-HCS-.50-13X1.75-GR8-YZ 40
16 296275179 WASHER-3/8" SAE EXTRA HEAVY HARDENED ZY 46

01-03R01
Frame - 01 HG6000TX (SN 1001-)

Anvil Assembly (SN1001-1007)


Fig 01-04

17

21

22 10
13
3
12 11
14 2 14
19
18 8 20

16 5
9 8 7
4 6
15 5
1 6

23
8 5

01-04
HG6000TX (SN 1001-) Frame - 01

Anvil Assembly (SN1001-1007)


Fig 01-04

REF
PART NO. DESCRIPTION QTY. REMARKS
NO.
1 163648472 WEDGE BOTTOM - ANVIL 4
2 163648469 PLATE - WEDGE RETAINER 2
3 163648473 WEDGE TOP - ANVIL 4
4 238241001 BOLT 1/2"-13X 3 1/2" GR8 HEX 4
5 235727001 SCREW-HCS-.38-16X1.00-GR8-YZ 12
6 163648779 LOCKING PLATE 4
7 163653728 SCREW-HCS-1.00-15-GR.8-YZ 4
8 510337607 WASHER-FLATSTD-.38-.44X1.00-.08-YZ 20
9 127362001 WASHER-1/2 HARD.FLAT/PLATED 8
10 163683072 ANVIL WELDMENT 1
11 238215001 NUT-HEX-1.00-8-GR8-YZ 2
12 275364001 SQ HSS-1-8X4 CUP POINT GR8 ZYC 2
13 163683114 ANVIL PUSHER PLATE 1
14 85706001 WASHER-5/8 HARDEN 26
15 510337619 WASHER-FLATSTD-1.00-1.06X2.50-.15-YZ 4
16 250512001 NUT- 1/2 NC Gr8 TOP LOCK Y/ ZINC 4
17 163683104 ANVIL SHEAR EDGE 1
18 230727001 BOLT-5/8-11X1 1/2GR8 PLATED 14
19 238245001 BOLT 5/8" - 11 X 2 1/4 Gr 8 HEX-YZ 8
20 230728001 BOLT-5/8-11X1 3/4GR 8 PLATED 4
21 163683255 ANVIL SHEAR EDGE - UPPER 1
22 163683299 ANVIL COVER - LH 1
23 163683310 ANVIL COVER - RH 1

01-04
Frame - 01 HG6000TX (SN 1001-)

Anvil (SN1008-)
Fig 01-04R01

12

5
14
13
19
17
20 7
15 2
20
16 11

17
9
1 16
20
10
18 16

8
21
3

01-04R01
HG6000TX (SN 1001-) Frame - 01

Anvil (SN1008-)
Fig 01-04R01

REF
PART NO. DESCRIPTION QTY. REMARKS
NO.
1 127362001 WASHER-1/2 HARD.FLAT/PLATED 4
2 163648473 WEDGE TOP - ANVIL 4
3 163648779 LOCKING PLATE 4
4 163653728 SCREW HCS 1.00 15 GR8 YZ 4
5 163683114 WELDMENT - ANVIL PUSHER PLATE 1
6 163683299 ANVIL COVER - LH 1
7 163683310 ANVIL COVER - RH 1
8 163701727 WELDMENT - BOTTOM WEDGE 4
9 163701755 PLATE - KEEPER 4
10 163701757 TUBE - SPACER 4
11 163701762 WELDMENT - WELD RETAINER 2
12 163719075 ANVIL WELDMENT 1
13 230728001 BOLT-5/8-11X1 3/4GR 8 PLATED 4
14 235715001 WASHER-FLATSTRL-.63-.66 X 1.31-.15-YZ-A325 4
15 235724001 BOLT-1/2-13X3 GR8 HEX ZINC PLT 4
16 235727001 SCREW-HCS-.38-16X1.00-GR8-YZ 16
17 238215001 NUT-HEX-1.00-8-GR8-YZ 6
18 250512001 NUT- 1/2 NC Gr8 TOP LOCK Y/ ZINC 4
19 275364001 SQ HSS 1 8X4 CUP POINT GR8 ZYC 2
20 510337607 WASHER-FLATSTD-.38-.44X1.00-.08-YZ 24
21 510337619 WASHER FLATSTD 1.00 - 1.06 X 2.50 .15 YZ 4

01-04R01
Frame - 01 HG6000TX (SN 1001-)

Adjustable Anvil
Fig 01-04X01

32
28

31 4
3
27
24
1
2

1
10
6
21

20 10
1
30
13

1 11

5 9
25 7
7 29
17
9 19
18 23
15
16 26
10
14 7
22
12 9 8

01-04X01
HG6000TX (SN 1001-) Frame - 01

Adjustable Anvil
Fig 01-04X01

REF
PART NO. DESCRIPTION QTY. REMARKS
NO.
1 85706001 WASHER-5/8 HARDEN 44
2 287009001 BOLT - 5/8-11 X 4-1/2 GR8 HEX YZN PLTD 16
3 145645001 BOLT - 5/8 - 11 X 2 GR.8 ZYC 9
4 238208001 BOLT 5/8 - 11 X 3 1/2 Gr 8 HEX ZYC 7
5 27169024 BOLT-5/8-11NCX2 1/2 GR.8 HEX 8
6 180022307 SCREW-SQSET-1.00-8 X 5.00 PLN-CUP 4
7 235727001 SCREW-HCS-.38-16X1.00-GR8-YZ 16
8 163653728 SCREW-HCS-1.00-15-GR.8-YZ 4
9 510337607 WASHER-FLATSTD-.38-.44X1.00-.08-YZ 24
10 238215001 NUT-HEX-1.00-8-GR8-YZ 10
11 275364001 SQ HSS-1-8X4 CUP POINT GR8 ZYC 2
12 510337619 WASHER-FLATSTD-1.00-1.06X2.50-.15-YZ 4
13 230728001 BOLT-5/8-11X1 3/4GR 8 PLATED 4
14 163701762 WELDMENT - WELD RETAINER 2
15 163701755 PLATE - KEEPER 4
16 235724001 BOLT-1/2-13X3 GR8 HEX ZINC PLT 4
17 163701757 TUBE - SPACER 4
18 250512001 NUT- 1/2 NC Gr8 TOP LOCK Y/ ZINC 4
19 127362001 WASHER-1/2 HARD.FLAT/PLATED 4
20 180022374 WELDMENT - ANVIL 1
21 163683114 WELDMENT - ANVIL PUSHER PLATE 1
22 163701727 WELDMENT - BOTTOM WEDGE 4
23 180022375 SHEET - ANVIL SHIELD NON-DRIVE SIDE 1
24 163701768 SHEET - DRIVE SIDE ANVIL SHIELD 1
25 163648473 WEDGE TOP - ANVIL 4
26 163648779 LOCKING PLATE 4
27 180022379 PLATE - ANVIL SUPPORT 1
28 163701766 PLATE - ANVIL TOP FRONT GRADE 50 1
29 180022382 PLATE - NUT BAR 1
30 180022378 PLATE - NUT BAR 2
31 180022377 PLATE - ANVIL 1
32 163701767 PLATE - ANVIL TOP REAR GRADE 50 1

01-04X01
Frame - 01 HG6000TX (SN 1001-)

Left Side Catwalk Assembly


Fig 01-05

17
13 19
17
22 12

18

17

11
10

14

18

19

9 17
17
24

16

15

16
18
17
17

19

18 17 3

2
7

6
5
4

21
20 19

01-05
HG6000TX (SN 1001-) Frame - 01

Left Side Catwalk Assembly


Fig 01-05

REF
PART NO. DESCRIPTION QTY. REMARKS
NO.
1 163701159 WELDMENT - UPPER LADDER SECTION 1
2 163701166 WELDMENT - LOWER LADDER SECTION 1
3 163701176 WELDMENT - LADDER SUPPORT 1
4 485025 WASHER-1/2 FLAT-HARDENED-YZ 1
5 1978011 PIN ROLL 3/16 X 1 ZINC 1
6 1803023 SPRING - COMP. #67 2" OA 1
7 163626505 BAR - PIN 1
8 116080001 MOUNT-SANDWICH SINGLE STUD 2
9 163643580 HANDRAIL 1
10 163671933 WELDMENT - HANDRAIL 1
11 5776001 TAPE-SAFETY WALK 4" WIDE PER FOOT A/R P/N Qty. Of 1 = 1 Foot
12 163683280 PLATE - HANDRAIL SUPPORT STRUT 1
13 163695112 SPACER-BRACKET 2
14 163701348 PLATE - CATWALK 1
15 163683918 WELDMENT - HANDLE 1
16 604843001 CLAMP - CONSTANT TORQUE 3 3/4-4 5/8 DIA. 2
17 266691001 WASHER-FLATSTRL-.38-.41X.81-.09-GR8-YZ 40
18 235727001 SCREW-HCS-.38-16X1.00-GR8-YZ 21
19 250508001 NUT - 3/8-NC Gr8 TOP LOCK Y/ZINC 15
20 240056001 SCREW-SHSS-.50X.50-.38-16THD-CZ 1
21 129671001 SCREW-1/2X1 SOCKET SHOULDER 1
22 250504001 BOLT 3/8-16 X 2 1/4"GR8 HEX Y 2
23 235720001 BOLT-3/8-16X1 3/4 GR8 ZINC PLT 2
24 235736001 BOLT-3/8-16X1 1/4 ZYC 2

01-05
Frame - 01 HG6000TX (SN 1001-)

Right Side Access Ladder


Fig 01-06

1
3

7 2

8
5

01-06
HG6000TX (SN 1001-) Frame - 01

Right Side Access Ladder


Fig 01-06

REF
PART NO. DESCRIPTION QTY. REMARKS
NO.
1 127362001 WASHER-1/2 HARD.FLAT/PLATED 16
2 163695069 WELDMENT - LADDER - ACCESS 1
3 163695103 WELDMENT - CONVEYOR REST 1
4 235718001 BOLT-1/2-13X2 GR8 HEX ZINC PLT 8
5 235736001 BOLT-3/8-16X1 1/4 ZYC 8
6 250508001 NUT - 3/8-NC Gr8 TOP LOCK Y/ZINC 8
7 250512001 NUT- 1/2 NC Gr8 TOP LOCK Y/ ZINC 8
8 266691001 WASHER FLATSTRL, .38 - .41 X .81, .09, GR8, YZ 16

01-06
Frame - 01 HG6000TX (SN 1001-)

Battery Box Assembly (SN 1001-1008)


Fig 01-07

6 7
2 12 7 6
14

7
6

10

6
7

4
15 11

5 13

8
3

01-07
HG6000TX (SN 1001-) Frame - 01

Battery Box Assembly (SN 1001-1008)


Fig 01-07

REF
PART NO. DESCRIPTION QTY. REMARKS
NO.
1 163701267 WELDMENT - BATTERY BOX 1
2 163671929 WELDMENT - BATTERY BOX TOP 1
3 235725001 NUT - HEX - .38 - 16 - GR8 - YZ 1
4 206326001 TERMINAL-JUMPER/RED CAP(POS.) 1
5 163653257 TERMINAL-JUMPER/BLACK CAP (NEG) 1
6 235727001 SCREW-HCS-.38-16X1.00-GR8-YZ 8
7 266691001 WASHER-FLATSTRL-.38-.41X.81-.09-GR8-YZ 8
8 122474001 MOUNT-SANDWICH SINGLE STUD 1
9 485025 WASHER-1/2 FLAT-HARDENED-YZ 6
10 235737001 BOLT-1/2-13X1 1/4 GR8 ZYC 6
11 902402001 GROMMET-1 1/2"RUBBER 2
12 5776001 TAPE-SAFETY WALK 4" WIDE PER FOOT A/R P/N Qty. Of 1 = 1 Foot
13 70000044 DECAL-WARNING(AT/UND) 1
14 163671921 PLATE - BATTERY COVER KICK 1
15 700IA568 DECAL - 24V ELECTRICAL SYSTEM 1

01-07
Frame - 01 HG6000TX (SN 1001-)

Battery Box (SN1009-)


Fig 01-07R01

6
6

7 7

14
12

9
2
10

15

6
11
7

4
13
5
11

3
8

01-07R01
HG6000TX (SN 1001-) Frame - 01

Battery Box (SN1009-)


Fig 01-07R01

REF
PART NO. DESCRIPTION QTY. REMARKS
NO.
1 163701630 WELDMENT - BATTERY BOX 1
2 163671929 WELDMENT - BATTERY BOX TOP 8
3 235725001 NUT - HEX - .38 - 16 - GR8 - YZ 4
4 206326001 TERMINAL-JUMPER/RED CAP(POS.) 4
5 163653257 TERMINAL-JUMPER/BLACK CAP (NEG) 1
6 235727001 SCREW-HCS-.38-16X1.00-GR8-YZ 2
7 266691001 WASHER-FLATSTRL-.38-.41X.81-.09-GR8-YZ 1
8 122474001 MOUNT-SANDWICH SINGLE STUD 8
9 485025 WASHER-1/2 FLAT-HARDENED-YZ 8
10 235737001 BOLT-1/2-13X1 1/4 GR8 ZYC 26
11 902402001 GROMMET-1 1/2"RUBBER 4
12 5776001 TAPE-SAFETY WALK 4" WIDE PER FOOT 4 P/N Qty. Of 1 = 1 Foot
13 70000044 DECAL-WARNING(AT/UND) 1
14 163671921 PLATE - BATTERY COVER KICK 1
15 700IA568 DECAL - 24V ELECTRICAL SYSTEM 1

01-07R01
Frame - 01 HG6000TX (SN 1001-)

Thrown Object Deflector Assembly


Fig 01-08

12
14
16
11
14
15
13 13
14 14 15 1 18
11
12 17
12

16 7 9
12 21

18
5 6 9
17
10
10
7 7 7
10
9
9 20
10 10
9
3 20

20
20
9 4
19 7
6
8

7
9
10
3

01-08
HG6000TX (SN 1001-) Frame - 01

Thrown Object Deflector Assembly


Fig 01-08

REF
PART NO. DESCRIPTION QTY. REMARKS
NO.
1 163622022 THROWN OBJECT DEFLECTOR 1
2 404484001 RUBBER FLAP - SIDE 16
3 404481001 RUBBER FLAP 34
4 163622032 MOUNT- RUBBER FLAP 1
5 250529001 BOLT 3/8-16X2 1/2"GR.8 HEX 10
6 235713001 WASHER - FLATSTRL - .38 - .41 X .81 - .06-YA-A325 22
7 4536001 NUT - 3/8-16 FLG. WHIZ LOCK 58
8 235727001 SCREW-HCS-.38-16X1.00-GR8-YZ 12
9 405559001 STUD - 3/8-16 X 2.50 48
10 163648769 CLAMP BAR, LARGE - RUBBER 28
11 1835003 BSHG-1ODX3/4ID-3/4 2
12 1835001 BSHG.-STL.-1 1/4 X 1 X 3/4 4
13 397001 NUT-3/4-10 GR 8 SLTL 2
13 (250510001) NUT 3/4 NC Gr8 SLTL Y/ZINC
14 91093001 WASHER-FLATHARD-.75-.81 X 1.88-.25-YZ 4
15 250572001 BOLT-3/4-10X3 3/4 GR8 HX Y/ZNC 2
16 163622029 ARM- TOD ROTATION 2
17 238892001 WASHER-FLATSTRL-1.00-1.13X2.00-.16-YZ-A325 2
18 510338825 COTTER PIN - 3/16" X 2" - YZ 2
19 277377001 WASHER - 3/8 LARGE OD CASE HARDENED 2
20 163635775 RUBBER FLAP 4
21 180013302 SWIVEL-D-RING - 1/2-13 2500#LOAD 3

01-08
Frame - 01 HG6000TX (SN 1001-)

Thrown Object Deflecter Layout


Fig 01-08X01

9
11

3
5
11
12
9

11
10
2
8
8
1
4

01-08X01
HG6000TX (SN 1001-) Frame - 01

Thrown Object Deflecter Layout


Fig 01-08X01

REF
PART NO. DESCRIPTION QTY. REMARKS
NO.
1 102638001 NUT-5/8-11 SLTL GR.8 12
2 145645001 BOLT - 5/8 - 11 X 2 GR.8 ZYC 12
3 146174001 GROMMET 1
4 163701590 PLATE - CYLINDER SHIELD 2
5 163701591 PLATE - CYLINDER SHIELD 2
6 163701596 WELDMENT - RIGHT THROWN OBJECT MOUNT 1
7 163701601 WELDMENT - LEFT THROWN OBJECT MOUNT 1
8 235715001 WASHER-FLATSTRL-.63-.66 X 1.31-.15-YZ-A325 24
9 235727001 SCREW-HCS-.38-16X1.00-GR8-YZ 8
10 250508001 NUT - 3/8-NC Gr8 TOP LOCK Y/ZINC 2
11 266691001 WASHER FLATSTRL, .38 - .41 X .81, .09, GR8, YZ 10
12 375010 BOLT-3/8"-16X1"GD#5 CARRIAGE 2

01-08X01
Frame - 01 HG6000TX (SN 1001-)

Air Compressor
Fig 01-09

30

29

18

31
32

33
28
13

11
2 38
12 9
39
37 4
22 8 20
16 5
35

17

27 34
1 36
21
26 15

25
3
10
24 7 14

20 6 20
23
19

01-09
HG6000TX (SN 1001-) Frame - 01

Air Compressor
Fig 01-09

REF
PART NO. DESCRIPTION QTY. REMARKS
NO.
1 163682153 COMPRESSOR ADAPTER 2
2 163682154 AIR COMPRESSOR W/30 GALLON TANK 1 Breakdown Fig. 1-9t01
3 BATTERY-SP30 230CCA 1 NSS
4 163682159 HOLD DOWN 1
5 163682186 LID 1
6 163682183 BATTERY BOX - U1 1
7 163682161 WASHER PLATE 2
8 163682182 BATTERY CABLE-NEGATIVE 1
9 163682181 BATTERY CABLE-POSITIVE 1
10 70000044 DECAL - WARNING (AT/UND) 1
11 163661549 COVER-AIR COMPRESSOR 1
12 163682167 SUPPORT - OUTLET 1
13 235727001 SCREW-HCS-.38-16X1.00-GR8-YZ 2
14 266691001 WASHER FLATSTRL, .38 - .41 X .81, .09, GR8, YZ 4
15 250508001 NUT - 3/8-NC Gr8 TOP LOCK Y/ZINC 3
16 510337603 WASHER FLATSTD .25 .31 X .75 .07 YZ 2
17 510313501 NUT-TLHEX-.25-20-A-YZ 2
18 163682166 U-BOLT - 1/4-20 X 1" W-PLATE 1
19 403678001 BOLT - J - 3/8 -16 X 6.12 2
20 510346206 SCREW FLGWZ .38,16 X .75,GR2,YZ 8
21 238209001 BOLT-5/16-18X1 GR8 HEX ZINC YC 16
22 510337605 WASHER-FLATSTD-.31-.38X.88-.08-YZ 16
23 250512001 NUT- 1/2 NC Gr8 TOP LOCK Y/ ZINC 4
24 140368001 WASHER-SNUBBING,ISOLATOR MT. 4
25 149874001 MOUNT - ISOLATOR .531CX 1.23 OD 4
26 127362001 WASHER-1/2 HARD.FLAT/PLATED 4
27 240336001 SCREW-HCS-.50-13X3.25-GR8-YZ 4
28 79497001 PLUG-3/8 SOCKET PIPE 1
29 720019 ELBOW-1/8" X 90 DEG BLACK 2
30 163682168 FITTING-#4MNPT-#2MNPT-NIPPLE 2
31 296508623 FITTING - NIPPLE - 8MNPT - 6MNPT - HEX 1
32 642001 ELBOW-1/2 M X 1/2 FS 90 DEG 1
33 1976001 VALVE - 1/2" BALL 1
34 741007 NIPPLE-1/2 X 3 BLACK STEEL 1
35 731003 CAP 1/2 NPT HEX PLATED 1
36 1865009 GROMMET - 2875 1
37 405001 NUT-1/4 NC FLG WHIZ LOCK 2
38 4473006 BOLT-1/4-20X3/4 FLG WHIZ 2
39 59634001 SINGLE NYTIE - 8" 4

01-09
Frame - 01 HG6000TX (SN 1001-)

Breakdown Air Compressor


Fig 01-09Z01

20 19

15 12
21
13

10
14

11
5

6
8

9
3
1
18

17 16 22

01-09Z01
HG6000TX (SN 1001-) Frame - 01

Breakdown Air Compressor


Fig 01-09Z01

REF
PART NO. DESCRIPTION QTY. REMARKS
NO.
1 180019625 AIR FILTER 1
2 180019626 ENGINE 1
3 180019627 BELT 2
4 180019628 THROTTLE CONTROL 1
5 180019629 PILOT VALVE 1
6 180019630 PRESSURE RELIEF VALVE 1
7 180019631 PRESSURE GUAGE 1
8 180019632 REGULATOR 1
9 180019633 SAFETY VALVE 1
10 180019634 BREATHER ASSY 1
11 180019635 OIL LEVEL SIGHT 1
12 180019636 PUMP GASKETS KIT 1 VALVE (3), CYL & CRANK
13 224527013 ELEMENT-AIR CLEANER 1
13 (180019637) ELEMENT AIR CLEANER 1
14 180019638 GASKET AIR CLEANER ELBOW 1
15 180019639 NUT AIR CLENAER COVER 1
16 180019640 MUFFLER 1
17 180019641 GASKET MUFFLER (ARRESTER) 1
18 180019642 PROTECTOR MUFFLER 1
19 180019643 CAP FUEL FILLER 1
20 180019644 FILTER FUEL 1
21 180019645 LEVER CONTROL 1
22 274941001 STARTER MOTOR UNIT 1
22 (180019646) STARTER MOTOR UNIT 1
163682154 AIR COMPRESSOR W/30 GALLON TANK A/R Complete

01-09Z01
Frame - 01 HG6000TX (SN 1001-)

Tool Box (SN1001-1008)


Fig 01-10

1
5

9 4

1 3 10

7
8

01-10
HG6000TX (SN 1001-) Frame - 01

Tool Box (SN1001-1008)


Fig 01-10

REF
PART NO. DESCRIPTION QTY. REMARKS
NO.
1 235713001 WASHER - FLATSTRL - .38 - .41 X .81 - .06-YA-A325 8
2 235727001 SCREW-HCS-.38-16X1.00-GR8-YZ 4
3 250508001 NUT - 3/8-NC Gr8 TOP LOCK Y/ZINC 4
4 700ia658 DECAL-STORAGE BOX 1
5 145629001 OMEGA IIR 6-POINT RACHET HELMET-WHITE 2
6 163628329 TOOLBOX - DIAMOND TREAD ALUMINUM 1
7 235715001 WASHER-FLATSTRL-.63-.66 X 1.31-.15-YZ-A325 8
8 244211001 BOLT-5/8-11X1 GR8 HEX ZINC PLTD 8
9 97463001 WRENCH-5/16 HEX 1
10 163683412 WELDMENT - TOOLBOX MOUNT 1

01-10
Frame - 01 HG6000TX (SN 1001-)

Tool Box (SN1009-)


Fig 01-10R01

5
9 4

1 8

3 10

13
11
12

01-10R01
HG6000TX (SN 1001-) Frame - 01

Tool Box (SN1009-)


Fig 01-10R01

REF
PART NO. DESCRIPTION QTY. REMARKS
NO.
1 235713001 WASHER - FLATSTRL - .38 - .41 X .81 - .06-YA-A325 8
163683056 LATCH-SLAM WITH KEY 1
2 235727001 SCREW-HCS-.38-16X1.00-GR8-YZ 4
3 250508001 NUT - 3/8-NC Gr8 TOP LOCK Y/ZINC 4
4 700ia658 DECAL-STORAGE BOX 1
5 145629001 OMEGA IIR 6-POINT RACHET HELMET-WHITE 2
6 163628329 TOOLBOX - DIAMOND TREAD ALUMINUM 1
7 235715001 WASHER-FLATSTRL-.63-.66 X 1.31-.15-YZ-A325 8
8 244211001 BOLT-5/8-11X1 GR8 HEX ZINC PLTD 8
9 97463001 WRENCH-5/16 HEX 1
10 163683412 WELDMENT - TOOLBOX MOUNT 1
11 157517001 PIN-RETENTION EXTENSION 1
12 157926001 HAMMER-SLIDE 1
13 180018265 ASSEMBLY - WEDGE REMOVAL FOR HAMMER WITH 7/8" BOLT 1

01-10R01
Frame - 01 HG6000TX (SN 1001-)

Implement Valve Shields - Fixed Conveyor


Fig 01-10X01

26

16
9

19

22

6
20

7 11

23

8
21
15
24
18

12
2

14

25 13

4
1 10

15
17
5

18

01-10X01
HG6000TX (SN 1001-) Frame - 01

Implement Valve Shields - Fixed Conveyor


Fig 01-10X01

REF
PART NO. DESCRIPTION QTY. REMARKS
NO.
1 127362001 WASHER-1/2 HARD.FLAT/PLATED 4
2 142410001 CASE - 6" X 9" X 1" OPERATOR MANUAL 1
3 157541001 FITTING-90-8MORFF-12MORBA 1
4 158307001 FIRE EXTINGUISHER 10LB. 10A60BC 1
5 158309001 ASSY-FIRE EXTINGUISHER BRACKET 1
6 163649350 VALVE- AUXILIARY IMPLEMENT 1
7 163671961 FITTING-STR-4MORFF-8MORB 2
8 163671965 WELDMENT - LOWER VALVE MOUNT 1
9 163671966 WELDMENT - UPPER VALVE MOUNT 1
10 163682338 PLATE - SHIELD 1
11 163682387 WELDMENT - IMPLEMENT VALVE SHIELD 1
12 163683940 WELDMENT - SHIELD 1
13 163701400 HG6000TX OPERATORS MANUAL-CABLED (EN)02.00 1
296381864 MANUAL ASSY-HG6000TX (SP) CABLED 4TH ED 1 Spanish
14 2326940 DECAL-NOTICE TO OWNERS 1
15 235716001 WASHER - FLATSTRL - .25 -.28 X .63 - .06 - CZ 7
16 235727001 SCREW-HCS-.38-16X1.00-GR8-YZ 10
17 235729001 SCREW-HCS-.50-13X1.00-GR8-YZ 4
18 235734001 BOLT-1/4-20X3/4 GR8 ZYC 7
19 266691001 WASHER FLATSTRL, .38 - .41 X .81, .09, GR8, YZ 10
20 292616001 FITTING - STR - 6MORFF - 8MORB 4
21 296300771 SCREW-HFS-.38-16X.75GR8-YZ 11
22 400000015 FITTING 12MORB X 8 MORFS - ST 1
23 56218001 FITTING - PLUG - 8MORB - HEX 8
24 67263001 FITTING - PLUG - 4MORB - HEX 1
25 67570001 FITTING - PLUG - 12MORB - HEX 2
26 72433001 FITTING-90-8MORFF-8FSORFF 1

01-10X01
Frame - 01 HG6000TX (SN 1001-)

Left Hose Clamp/Shield


Fig 01-11

12
18
17

14 13

23
4

19 13
16
8

15 24 13
21
15
22 15 6

2 7 13 3 18
3
21 23
18
12
23
3 15 9 20
15 1 18 8
22 3
21 12 20 14
15 24 23
16
13 8
12 21 20
18 22
23 14
16
18 18 8
24 20 14
1
16
11
8
10
20 14
10 20 16

01-11
HG6000TX (SN 1001-) Frame - 01

Left Hose Clamp/Shield


Fig 01-11

REF
PART NO. DESCRIPTION QTY. REMARKS
NO.
1 163682349 WELDMENT - TOP MOUNT 2
2 163682375 WELDMENT - TOP OFFSET 1
3 163701303 PLATE - #15 TOP 4 HOLE SLOTTED 4
4 163682358 WELDMENT - MULTI MOUNT 1
5 163682353 PLATE - VERT SHIELD 1
6 163682360 WELDMENT - LEFT SHIELD 1
7 163682363 PLATE - BOX SHIELD 1
8 163682372 PLATE - BACKER 5
9 163682369 WELDMENT - LOWER SHIELD 1
10 163682335 TUBE - HYD. 5
11 163682334 TUBE-HYDRAULIC 4
12 235725001 NUT - HEX - .38 - 16 - GR8 - YZ 20
13 296300771 SCREW-HFS-..38-16X.75GR8-YZ 25
14 375050 BOLT-3/8-16X5 CRG GR5 ZP FT 20
15 510315411 NUT-HEXFLGL-.38-16-GR2-YZ 32
16 4475010 BOLT-3/8-16X1 FLANGE WHIZ 10
17 101511021 CLAMP-CUSH.#15-1.000 DIA.HALF 4
18 160025001 CUSHION - TWIN .625H SERIES 15 22
19 156280001 CLAMP - CUSH.#15-TWIN 15-R -.750H -.750H 2
20 160782001 CUSHION #15 - .500 DIA. 32
21 163657144 CLAMP-CUSHION #15 1.187 12
22 101511003 CLAMP-CUSH. #15-1.25 DIA.HALF 6
23 163682331 TUBE - SPACER - 3.45" 20
24 163682350 TUBE - SPACER - 1.90" 12

01-11
Frame - 01 HG6000TX (SN 1001-)

Right Hose Clamp/Shield Assembly


Fig 01-12

8
3

2
6 5

4 5

2 6

4
6
5

1 7

01-12
HG6000TX (SN 1001-) Frame - 01

Right Hose Clamp/Shield Assembly


Fig 01-12

REF
PART NO. DESCRIPTION QTY. REMARKS
NO.
1 163682392 PLATE - SHIELD 1
2 163648885 PLATE - HOSE CHASE CAP 3
3 104169001 FITTING-4MORS(BULK)X4MORS STR. 2
4 163682350 TUBE - SPACER - 1.90" 6
5 235743001 SCREW - HCS - .38 - 16 X 3.00 - GR8-YZ 6
6 266691001 WASHER-FLATSTRL-.38-.41X.81-.09-GR8-YZ 6
7 510346206 SCREW-FLGWZ-.38-16X.75-GR2-YZ 3
8 296254812 FITTING - BHSTR - 6MORFF - 6MORFF 4

01-12
Frame - 01 HG6000TX (SN 1001-)

Safety Cones Assembly


Fig 01-13

5
8

6
7

01-13
HG6000TX (SN 1001-) Frame - 01

Safety Cones Assembly


Fig 01-13

REF
PART NO. DESCRIPTION QTY. REMARKS
NO.
1 163661548 CONES-YELLOW PVC 4
2 163622122 PLATE-CONE HOLDER 2
3 295016001 WASHER-FLAT SAE-.75-.81X1.50-14-YZ 2
4 397001 NUT-3/4-10 GR 8 SLTL 1
4 (250510001) NUT 3/4 NC Gr8 SLTL Y/ZINC
5 235746001 BOLT-3/4-10X2 GR8 HEX ZYC 1
6 7000b855 DECAL - WARNING 4
7 904541001 CONES-ORANGE PVC 4
8 94119001 PADLOCK (KEYED-ALIKE LOCK) 1

01-13
Frame - 01 HG6000TX (SN 1001-)

Front Access System


Fig 01-14

01-14
HG6000TX (SN 1001-) Frame - 01

Front Access System


Fig 01-14

REF
PART NO. DESCRIPTION QTY. REMARKS
NO.
1 163682228 LADDER - UPPER 1
2 163682214 LADDER - LOWER 1
3 2109003 PIN LOCKING - 3/8 X 2 1/4 YZ 1
4 163679841 SUB-SECURE CABLE 1

01-14
Section Table of Contents: HG6000TX (SN 1001-)

Track
HG6000TX (SN 1001-) Section Table of Contents:

Track

Track Drive Gearbox/Sprocket ( SN 1001-1039) Fig 02-01


Breakdown Track Drive Gearbox Fig 02-01T01
Track Drive Gearbox/Sprocket (SN 1040-) Fig 02-01R01
Breakdown Planetary Fig 02-01T01R01
Track Frame/Shields Fig 02-02
Track Tension Fig 02-03
Track Roller Fig 02-04
Bumper Fig 02-05
Track Chain - 20" Double Grouser Fig 02-06
Track Chain - 26" Double Grouser Fig 02-07
Track Scraper Fig 02-08
Track - 02 HG6000TX (SN 1001-)

Track Drive Gearbox/Sprocket ( SN 1001-1039)


Fig 02-01

7
6

1 2

3
8 4

6
5

02-01
HG6000TX (SN 1001-) Track - 02

Track Drive Gearbox/Sprocket ( SN 1001-1039)


Fig 02-01

REF
PART NO. DESCRIPTION QTY. REMARKS
NO.
1 625300001 PLANETARY 2 Breakdown Fig. 2-1z01
2 625301001 SPROCKET-21 TOOTH TRACK DRIVE 2
3 625337001 GUARD-SPROCKET 2
4 103791001 SCREW-1/2-13X1 1/4 GR5 HEX FLG 6
5 506039090 SCREW-HCS,M20-2.50X90,8.8,YZ,D931,PT 32
6 85979001 WASHER-3/4"HARDEN ASTM-A325 72
7 603941001 BOLT M20X65 40
8 292604001 FITTING - STR - M12 X 1.5MORB - 4MORFF 2

02-01
Track - 02 HG6000TX (SN 1001-)

Track Drive Gearbox/Sprocket (SN 1040-)


Fig 02-01R01

4
8
7
5

6 8
3

02-01R01
HG6000TX (SN 1001-) Track - 02

Track Drive Gearbox/Sprocket (SN 1040-)


Fig 02-01R01

REF
PART NO. DESCRIPTION QTY. REMARKS
NO.
1 103791001 SCREW-1/2-13X1 1/4 GR5 HEX FLG 6
2 292604001 FITTING - STR - M12 X 1.5MORB - 4MORFF 2
3 506039090 SCREW,HCS,M20,2.50X90,8.8,YZ,D931,PT 32
4 603941001 BOLT M20X65 40
5 625301001 SPROCKET-21 TOOTH TRACK DRIVE 2
6 625337001 GUARD-SPROCKET 2
7 635206388 PLANETARY - TRACK DRIVE BRADEN TD50A 125.7:1 2 Breakdown Fig. 2-1101r01
8 85979001 WASHER - 3/4" HARDEN ASTM - A325 72

02-01R01
Track - 02 HG6000TX (SN 1001-)

Breakdown Track Drive Gearbox


Fig 02-01T01

33 27
9 8
17
19 21
35
6 5 9 26 20 30 32 31
4 23
7
28
22
1

4 41

44

43
40
42

45

25

39

24

34

18

46

48
16
37
15
16 10 38
2 15 29 36
11 3
15 15
16 16
14

13 16

02-01T01
HG6000TX (SN 1001-) Track - 02

Breakdown Track Drive Gearbox


Fig 02-01T01

REF
PART NO. DESCRIPTION QTY. REMARKS
NO.
1 625804001 SPINDLE 1
2 625805001 COUPLER 1
3 625806001 RING-RETAINING 1
4 608341001 MT. SHAFT 1
5 82367177 RING-SEAL 1
6 82367181 SEAL-FACE 1
7 82367171 BRG - TOP ROLLER 2
8 622984001 PIN-DOWEL 2
9 82367179 O-RING 1
10 608346001 RING-SNAP 1
11 625814001 RING-SNAP 1
12 625815001 PISTON-BRAKE 1 Not Shown
13 625816001 PLATE-BACKUP 1
14 625817001 RING-SNAP 1
15 625818001 DISK KIT-PLANETARY 1
16 608352001 KIT-SEAL (BRAKE) 1
16 (625819001) KIT-SEAL 1
17 625826001 GEAR-RING 1
18 625827001 COVER-END 1
19 625828001 CARRIER-PLANET 1
20 625829001 GEAR-PLANET 5
21 625830001 GEAR-SUN 1
22 625831001 CARRIER-PLANET 1
23 625832001 GEAR-PLANET 3
24 625833001 GEAR-SUN 1
25 625834001 BUTTON-THRUST 1
26 625835001 BEARING-CYLINDER ROLLER 5
27 625836001 BEARING-CYLINDER ROLLER 3
28 625837001 RING-LOCATING 6
29 625838001 RING-SNAP 1
30 621676001 RING-SNAP 5
31 627504001 RING-SNAP 3
32 622163001 RING-SNAP 1
33 625842001 RING-SNAP 6
34 627505001 RING-SNAP 1
35 621674001 BOLT-HEX HEAD 12
36 608359001 RING-O 1
37 82367191 PLUG-SCREW M18X1.5 DIN908 2
38 82367193 RING-SEAL 18X22 2
39 625848001 SHAFT-INPUT 1
40 625849001 CARRIER-PLANET 1
41 626250001 GEAR-PLANET 3
42 626251001 BEARING-CYLINDRICAL ROLLER 3
43 627513001 RING-SNAP 3
44 612230001 RING - SNAP 6
45 626254001 FACE SEAL 245X264, 5X32 B 6
46 626255001 TAPERED BEARING ROLLER 804782 1
47 626256001 RING GEAR GFT 36 1
48 622153001 PLUG-CAP 1
625300001 PLANETARY A/R Complete

02-01T01
Track - 02 HG6000TX (SN 1001-)

Breakdown Planetary
Fig 02-01T01R01

6
7

5
18 8

20

10 3
4
2
15
11 19
17 14
16
13 9
1

12

02-01T01R01
HG6000TX (SN 1001-) Track - 02

Breakdown Planetary
Fig 02-01T01R01

REF
PART NO. DESCRIPTION QTY. REMARKS
NO.
1 180025446 RING GEAR 1
2 180025447 PRIMARY SUN GEAR 1
3 180025448 O-RING 1
4 180025449 THRUST BUTTON 1
5 180025450 THRUST WASHER 1
6 180025451 PRIMARY RING GEAR 1
7 180025452 METRIC PLUG M16X1.5 3
8 180025453 METRIC CAPSCREW HM08-1.25 25 GD 10.9 Z 12
9 180025454 TAPERED ROLLER BEARING 2
10 180025455 BEARING LOCKNUT 1
11 180025456 METAL FACE SEAL 1
12 180025457 MOTOR COVER 1
13 180025458 METRIC CAPSCREW HM20-2.50 30 GD 10.9 2
14 180025459 OUTPUT SUN GEAR 1
15 180025460 SECONDARY SUN GEAR 1
16 180025461 DOWEL PIN 2
17 180025442 BRAKE CYLINDER 1
18 180025443 PRI PLANET CARRIER 1
19 180025444 SEC PLANET CARRIER 1
20 180025445 OUTPUT PLANET CARRIER 1
635206388 PLANETARY - TRACK DRIVE BRADEN TD50A 125.7:1 A/R Complete

02-01T01R01
Track - 02 HG6000TX (SN 1001-)

Track Frame/Shields
Fig 02-02

10
10
12
11 11

12

2
17

10

10

1
17

15 14
18

3 13
1
16

7
14
15 9

02-02
HG6000TX (SN 1001-) Track - 02

Track Frame/Shields
Fig 02-02

REF
PART NO. DESCRIPTION QTY. REMARKS
NO.
1 103791001 SCREW-1/2-13X1 1/4 GR5 HEX FLG 40
2 114233001 TUBE - SPACER 6
3 127362001 WASHER-1/2 HARD.FLAT/PLATED 10
4 163683339 WELDMENT - RIGHT TRACK FRAME 1
5 163683588 PLATE - SHIELD 1
6 163683591 WELDMENT - TRACK MOTOR SHIELD 1
7 163683609 WELDMENT - LEFT TRACK FRAME 1
8 163683611 WELDMENT - TRACK MOTOR SHIELD 1
9 163683612 PLATE - SHIELD 1
10 163701832 WELDMENT - TRACK GUARD MID 4
11 230728001 BOLT-5/8-11X1 3/4GR 8 PLATED 24
12 235715001 WASHER-FLATSTRL-.63-.66 X 1.31-.15-YZ-A325 24
13 235721001 BOLT-1/2-13X1 1/2 GR8 ZINC PLT 10
14 235727001 SCREW-HCS-.38-16X1.00-GR8-YZ 4
15 266691001 WASHER FLATSTRL, .38 - .41 X .81, .09, GR8, YZ 4
16 405710001 PLATE-TRACK COVER 4
17 7000I834 DECAL - TIE DOWN POINT 4
18 98690001 COVER 8

02-02
Track - 02 HG6000TX (SN 1001-)

Track Tension
Fig 02-03

2
8
6

5
4

1
10

9
7
11

3 2
8

02-03
HG6000TX (SN 1001-) Track - 02

Track Tension
Fig 02-03

REF
PART NO. DESCRIPTION QTY. REMARKS
NO.
1 114281001 ROLLER-TRACK IDLER 2
2 235737001 BOLT-1/2-13X1 1/4 GR8 ZYC 8
3 114263001 PLATE - CYLINDER SUPPORT 2
4 114266001 ASSEMBLY - GREASE CYLINDER 2
98122001 VALVE ASSEMBLY-RELIEF 2
98122009 SEAL KIT-VALVE 2
98123001 VALVE ASSEMBLY-CHECK 2
98123003 O-RING-90D #908 90 DURO PARKER 2
598001 FITTING-1/4" NF ST GREASE ZERK 2
5 114273001 YOKE - TRACK TENSION 2
6 114277001 SHIELD - END IDLER 2
7 235715001 WASHER-FLATSTRL-.63-.66 X 1.31-.15-YZ-A325 24
8 127362001 WASHER-1/2 HARD.FLAT/PLATED 8
9 78201001 BOLT-M16X50 DIN 933 GRADE 8.8 8
10 235747001 BOLT-5/8-11X3 GR8 HEX ZYC 8
11 250513001 NUT - 5/8NC Gr8 TOP LOCK Y/ZINC 8

02-03
Track - 02 HG6000TX (SN 1001-)

Track Roller
Fig 02-04

02-04
HG6000TX (SN 1001-) Track - 02

Track Roller
Fig 02-04

REF
PART NO. DESCRIPTION QTY. REMARKS
NO.
1 238208001 BOLT 5/8 - 11 X 3 1/2 Gr 8 HEX ZYC 80
2 235715001 WASHER-FLATSTRL-.63-.66 X 1.31-.15-YZ-A325 80
3 620051001 ROLLER- D5 EXCAVATOR 20

02-04
Track - 02 HG6000TX (SN 1001-)

Bumper
Fig 02-05

1
5
6

6 3
8
4
2
4
7

02-05
HG6000TX (SN 1001-) Track - 02

Bumper
Fig 02-05

REF
PART NO. DESCRIPTION QTY. REMARKS
NO.
1 163701256 WELDMENT - CROSSMEMBER MOUNT 2
2 163701209 PLATE - CROSSMEMBER 1
3 145645001 BOLT - 5/8 - 11 X 2 GR.8 ZYC 4
4 235715001 WASHER-FLATSTRL-.63-.66 X 1.31-.15-YZ-A325 8
5 238887001 BOLT-1-8 X 3 HHCS GR8 ZY 4
6 238892001 WASHER-FLATSTRL-1.00-1.13X2.00-.16-YZ-A325 8
7 250513001 NUT - 5/8NC Gr8 TOP LOCK Y/ZINC 4
8 510320501 NUT-TLHEX-.1.00-8-B-YZ 4

02-05
Track - 02 HG6000TX (SN 1001-)

Track Chain - 20" Double Grouser


Fig 02-06

10 3
8
6 14
7
11
4
2
9
1 5
12
2
13

02-06
HG6000TX (SN 1001-) Track - 02

Track Chain - 20" Double Grouser


Fig 02-06

REF
PART NO. DESCRIPTION QTY. REMARKS
NO.
1 114285001 CHAIN-TRACK DOUBLE GROUSER 2
2 127362001 WASHER-1/2 HARD.FLAT/PLATED 8
3 145645001 BOLT - 5/8 - 11 X 2 GR.8 ZYC 16
4 160766001 BOLT-1- 8 X 3 1/2 HHCS GR 8 ZY 23
5 163626113 SCREW-HEX-1.00-8X7.00-GR8-YZ 4
6 163683574 PLATE - TAPPED 8
7 163683575 PLATE - TAPPED 4
8 163683577 WELDMENT - MOUNT 4
9 163683583 WELDMENT - 20" TRACK PAD STEP 1
10 235715001 WASHER-FLATSTRL-.63-.66 X 1.31-.15-YZ-A325 16
11 238892001 WASHER-FLATSTRL-1.00-1.13X2.00-.16-YZ-A325 23
12 240334001 SCREW-HCS-.50-13X1.75-GR8-YZ 4
13 250512001 NUT- 1/2 NC Gr8 TOP LOCK Y/ ZINC 4
14 85759001 WASHER - 1" HARDEN ASTM - A325 4

02-06
Track - 02 HG6000TX (SN 1001-)

Track Chain - 26" Double Grouser


Fig 02-07

7 2

5
9

7 11
12

13

17
18 3
21
18 4
17 10

19

16
22

23

24 20

17

15

19

14

02-07
HG6000TX (SN 1001-) Track - 02

Track Chain - 26" Double Grouser


Fig 02-07

REF
PART NO. DESCRIPTION QTY. REMARKS
NO.
1 163683558 TRACK CHAIN ASSY - 26" X 52L 2 Inc. Ref. No.'s 14-24
2 163683581 WELDMENT - 26" GROUSER SPACER 4
3 163683574 PLATE - TAPPED 8
4 163683575 PLATE - TAPPED 4
5 235715001 WASHER-FLATSTRL-.63-.66 X 1.31-.15-YZ-A325 16
6 287009001 BOLT - 5/8-11 X 4-1/2 GR8 HEX YZN PLTD 16
7 160767001 BOLT - 1-8 X 6 1/2" HHCS GR 8 ZY 24
8 238892001 WASHER-FLATSTRL-1.00-1.13X2.00-.16-YZ-A325 28
9 628815001 SCREW-HCS-1-8X9.50-GR8-YZ 4
10 240334001 SCREW-HCS-.50-13X1.75-GR8-YZ 4
11 250512001 NUT- 1/2 NC Gr8 TOP LOCK Y/ ZINC 4
12 127362001 WASHER-1/2 HARD.FLAT/PLATED 8
13 163683566 WELDMENT - 26" GROUSER STEP 1
14 118120001 BOLT-5/8 X 2.09 416
15 118122001 MASTER PIN 2
16 118116001 NUT-TRACK SHOE 416
16 (118123001) NUT-TRACK SHOE 416
17 78549015 WASHER SEAL 416
17 (118125001) WASHER-SEAL 416
18 78549017 SPACER-TRACK CHAIN 4
18 (118126001) SPACER-TRACK CHAIN 4
19 163683557 PAD - STEEL TRK (26" DOUBLE GROUSER) 104
20 604632001 BUSHING 102
21 604633001 MASTER BUSHING 2
22 604634001 PIN 102
23 604630001 TRACK LINK RH 104
24 604631001 TRACK LINK LH 104

02-07
Track - 02 HG6000TX (SN 1001-)

Track Scraper
Fig 02-08

4
5

02-08
HG6000TX (SN 1001-) Track - 02

Track Scraper
Fig 02-08

REF
PART NO. DESCRIPTION QTY. REMARKS
NO.
1 163701264 WELDMENT - FRONT TRACK BUMPER 2
2 163682326 BUMPER 2
3 235727001 SCREW-HCS-.38-16X1.00-GR8-YZ 8
4 266691001 WASHER-FLATSTRL-.38-.41X.81-.09-GR8-YZ 16
5 235736001 BOLT-3/8-16X1 1/4 ZYC 8

02-08
Section Table of Contents: HG6000TX (SN 1001-)

Infeed
HG6000TX (SN 1001-) Section Table of Contents:

Infeed

Infeed Table Fig 03-01


Infeed Table Wear Parts Fig 03-02
HD Infeed Conveyor Fig 03-03
Infeed Conveyor Drive Pulley Fig 03-04
Infeed Conveyor Idler Pulley Fig 03-05
Infeed - 03 HG6000TX (SN 1001-)

Infeed Table
Fig 03-01

17
15
30
18 8
31 19
21

20 30

19
29
11
31
16
17
36
33
32
35 23
1 13 6 38
28 9

14

24
26
25
12
13 13
10
4
22

3
13
7 37 5 27 2
34

03-01
HG6000TX (SN 1001-) Infeed - 03

Infeed Table
Fig 03-01

REF
PART NO. DESCRIPTION QTY. REMARKS
NO.
1 163683541 WELDMENT - TX INFEED 1
2 163701087 PLATE - COVER 2
3 163623070 SHIELD - HOSE ACCESS 4
4 163682242 PLATE - COVER 1
5 163656085 WELDMENT-HOSE ACCESS/LIGHT 2
6 163682238 WELDMENT-ACCESS DOOR 1
7 163682243 PLATE - ACCESS COVER 1
8 405023001 HINGE - TOOL BOX 1
9 163671862 PLATE - SCREEN TIE DOWN COVER 4
10 163701114 PLATE - INFEED FUEL TANK COVER 2
11 163635262 PLATE-COVER 2
12 163701132 PLATE - HORN SLOT COVER 1
13 510346206 SCREW-FLGWZ-.38-16X.75-GR2-YZ 72
14 375006 BOLT-3/8-16X3/4 CARRIAGE GR. 5 4
15 250508001 NUT - 3/8-NC Gr8 TOP LOCK Y/ZINC 4
16 510360637 WASHER-FLATSTRL-.50-.53X1.50-.19-YZ 8
17 163623068 SCREW-SBHCS-.50-13X1.25-GR5-PLN-NYPATCH 32
18 403470001 BOSS - SPACER 32
19 159884001 WASHER-.81ID X .320 THICK HARD ZNC PLT 60
20 147271001 3/4 - 10 X 7in GRADE8 HEX BOLT PLATED 32
21 434001 NUT-3/4 NC SLTL 28
22 7000F661 DECAL-WARNING, THROWN OBJECTS 2
23 700IC489 DECAL-LADDER STORAGE 1
24 7000D803 DECAL-WARNING, UNEXPECTED START-UP 1
25 700ID760 DECAL-INFEED RUN/DISABLE 1
26 2326324 DECAL-WARNING/REFUEL 2
27 70000803 DECAL-VERMEER 8 1/2 2
28 7000D001 DECAL-HG6000TX RIGHT SIDE STRIPE 1
29 7000D002 DECAL-HG6000TX LEFT SIDE STRIPE 1
30 163671343 PLATE - INFEED CONVEYOR SIDES 4
31 163671342 PLATE - INFEED CHAIN HOLD DOWN 4
32 127362001 WASHER-1/2 HARD.FLAT/PLATED 6
33 235718001 BOLT-1/2-13X2 GR8 HEX ZINC PLT 6
34 163635733 DEFLECTOR - RIGHT HITCH 1
35 163635731 DEFLECTOR - HITCH LEFT 1
36 163626197 PLATE - HOLD DOWN 2
37 163671334 PLATE - ABS LIGHT SLOT COVER 3
38 94119001 PADLOCK (KEYED-ALIKE LOCK) 1

03-01
Infeed - 03 HG6000TX (SN 1001-)

Infeed Table Wear Parts


Fig 03-02

7
2
6

5
7 2 1
4

03-02
HG6000TX (SN 1001-) Infeed - 03

Infeed Table Wear Parts


Fig 03-02

REF
PART NO. DESCRIPTION QTY. REMARKS
NO.
1 163671345 WELDMENT - INFEED CONVEYOR RETURN 10
2 163623067 PAD-WEAR 3
3 163632467 PAD - WEAR FULL BODY 1
4 403619001 STRIP - WEAR 10
5 235737001 BOLT-1/2-13X1 1/4 GR8 ZYC 20
6 127362001 WASHER-1/2 HARD.FLAT/PLATED 20
7 163623068 SCREW-SBHCS-.50-13X1.25-GR5-PLN-NYPATCH 62

03-02
Infeed - 03 HG6000TX (SN 1001-)

HD Infeed Conveyor
Fig 03-03

2 3

03-03
HG6000TX (SN 1001-) Infeed - 03

HD Infeed Conveyor
Fig 03-03

REF
PART NO. DESCRIPTION QTY. REMARKS
NO.
1 163628298 SLAT-60"INFEED CONVEYOR HEAVY A/R
2 163626437 PIN - CONVEYOR HINGE SHORT 12
3 163628199 SCREW-SHCS-M18-2.50X30-12.9-PLN-D912 24
4 163626443 ASSEMBLY - 8 SLAT HD 10

03-03
Infeed - 03 HG6000TX (SN 1001-)

Infeed Conveyor Drive Pulley


Fig 03-04

7
5

6 4
9

8
8
10

12
11
1
3

13
14

2
8

15
16

03-04
HG6000TX (SN 1001-) Infeed - 03

Infeed Conveyor Drive Pulley


Fig 03-04

REF
PART NO. DESCRIPTION QTY. REMARKS
NO.
1 163671405 WELDMENT - INFEED DRIVE ROLLER 1
2 163628720 BEARING - SPH.ROLLER FLG. 4" 1
3 163648588 BUSHING - POCLAIN MOTOR MOUNT 6
4 163671407 WELDMENT - POCLAIN MOUNT 1
5 163648872 COVER-CARRIER 1
6 266691001 WASHER-FLATSTRL-.38-.41X.81-.09-GR8-YZ 2
7 235726001 BOLT-3/8-16X3/4 GR8 HEX ZNCPLT 2
8 235717001 WASHER - 3/4" HARDENED FLAT YZ 24
9 238242001 BOLT 3/4"-10 X 3" GR8 HEX Y/Z 10
10 397001 NUT-3/4-10 GR 8 SLTL 10
10 (250510001) NUT 3/4 NC Gr8 SLTL Y/ZINC 10
11 12920001 WASHER-1/4-2ODX21/32 6
12 145645001 BOLT - 5/8 - 11 X 2 GR.8 ZYC 6
13 508486020 WASHER-FLAT, HARDENED, M20, YZ, DIN6916 8
14 508480040 SCREW-HCS,M20-2.50X40,10.9,YZ,ISO4017,FT 8
15 238880001 BOLT-3/4-10X2 1/2 HHCS GR8 ZY 4
16 700ib288 DECAL - ROTATION 1

03-04
Infeed - 03 HG6000TX (SN 1001-)

Infeed Conveyor Idler Pulley


Fig 03-05

16 18

12
11

1
17
13

7
9

17 3
6

10
4
2
7 15
5 19
9
14
8

03-05
HG6000TX (SN 1001-) Infeed - 03

Infeed Conveyor Idler Pulley


Fig 03-05

REF
PART NO. DESCRIPTION QTY. REMARKS
NO.
1 163621246 SPACER - IDLER SHAFT 2
2 163632492 WELDMENT-IDLER ADJUSTMENT 2
3 163635728 BAR-SPACER 2
4 163635729 TAB-SPACER 4
5 180025594 BEARING - 3" PILOTED FLANGE 2
6 235715001 WASHER-FLATSTRL-.63-.66 X 1.31-.15-YZ-A325 8
7 235717001 WASHER - 3/4" HARDENED FLAT YZ 8
8 235737001 BOLT-1/2-13X1 1/4 GR8 ZYC 2
9 235739001 NUT-3/4-10 GR8 ZYC 8
10 235747001 BOLT-5/8-11X3 GR8 HEX ZYC 8
11 296259660 ROD ASSY, BEARING ADJUST 4
12 402428001 SHAFT - WIDE CONVEYOR IDLER 1
13 402429001 RING - BEARING MOUNT 2
14 405128001 WASHER - 3.88OD X .53ID X .375 2
15 405129001 WASHER - 3.88OD X 3.06ID X .06 30
16 406353001 WELDMENT - IDLER TUBE 1
17 510354521 NUT,ACMEHEX,.75,6 8
18 550010 SQ HSS-1/2-13X1 6
19 700IB288 DECAL - ROTATION 2

03-05
Section Table of Contents: HG6000TX (SN 1001-)

Engine
HG6000TX (SN 1001-) Section Table of Contents:

Engine

Engine Subframe C18 Tier 4 Interim/Stage III B Fig 04-01


Engine Movement Fig 04-02
Fuel Tank Fig 04-03
Fuel Tank Clean Level Fig 04-03X01
Fuel Lines C18 Tier 4 interim/Stage III B (SN 1001-1026) Fig 04-04
Fuel Lines C18 Tier 4 interim/Stage III B (SN1027-) Fig 04-04R01
Track Cooler Fig 04-05
Engine C18 Tier 4 Interim/Stage III B (SN1001-1044) Fig 04-06
Engine C18 Tier 4 Interim/ Stage III B (SN1045-) Fig 04-06R01
Engine C18 T4F Fig 04-06X01
Exhaust C18 Tier 4 Interim/Stage IIIB (SN1001-1022) Fig 04-07
Exhaust C18 Tier 3 & Tier 4 Interim/Stage IIIB (SN1023-) Fig 04-07R01
Air Cleaner C18 Tier 4 Interim/Stage III B Fig 04-08
Radiator C18 Tier 4 Interim/Stage III B Fig 04-09
Radiator Fan And Accessories C18 Tier 4 Interim/Stage III B Fig 04-10
Breakdown Motor - Hyd-Gear-2.96 CI Fig 04-10T01
Fuel & Oil Coolers C18 Tier 4 Interim/Stage III B Fig 04-11
Charge Air Cooler C18 Tier 4 Interim/Stage III B Fig 04-12
Breakdown CAC Motor Mount Fig 04-12T01
Breakdown CAC Shroud Fig 04-12T02
Charge Air Cooler Tubing C18 Tier 4 Interim/Stage III B Fig 04-13
Engine Cover C18 Tier 4 Interim/Stage III B (SN1001-1032) Fig 04-14
Engine Cover C18 Tier 4 Interim Stage III B (SN1033-1053) Fig 04-14R01
Engine Cover C18 Tier 4 Interim/ Stage IIIB (SN 1054-) Fig 04-14R02
Deluxe Exhaust C18 Tier 4 Interim/Stage III B (SN 1001-1035) Fig 04-15
Deluxe Exhaust C18 Tier 4 Interim/Stage IIIB (SN 1036-) Fig 04-15R01
Engine Assembly C18 Tier 3 Fig 04-16
Air Cleaner Assembly C18 Tier 3 & 4I (W/Fixed Conveyor) Fig 04-17
Charge Air Cooler Tubing Assembly C18 Tier 3 Fig 04-18
Exhaust Assembly C18 Tier 3 Tx (SN1001-1023) Fig 04-19
Exhaust Assembly C18 Tier 3 Tx (SN1024-) Fig 04-19R01
Deluxe Exhaust Assembly C18 Tier 3 Tx (SN 1001-1008) Fig 04-20
Deluxe Exhaust Assembly C18 Tier 3 Tx (SN1009-1023) Fig 04-20R01
Deluxe Exhaust Assembly C18 Tier 3 Tx (SN1024-) Fig 04-20R02
Engine Cover Assembly C18 Tier 3 Fig 04-21
Doc Mount Fig 04-22
Engine - 04 HG6000TX (SN 1001-)

Engine Subframe C18 Tier 4 Interim/Stage III B


Fig 04-01

3
3
2

04-01
HG6000TX (SN 1001-) Engine - 04

Engine Subframe C18 Tier 4 Interim/Stage III B


Fig 04-01

REF
PART NO. DESCRIPTION QTY. REMARKS
NO.
1 163649404 SUBFRAME - ENGINE 1
2 403130001 JACK BOLT 1
3 238892001 WASHER-FLATSTRL-1.00-1.13X2.00-.16-YZ-A325 5
4 238215001 NUT-HEX-1.00-8-GR8-YZ 4
5 256010001 BOLT-1-8 X 5.00 HHCS GR 8 YZ 3
6 163626113 SCREW-HEX-1.00-8X7.00-GR8-YZ 1
7 163649481 TUBE - SPACER 4

04-01
Engine - 04 HG6000TX (SN 1001-)

Engine Movement
Fig 04-02

11
9

4 12

8 6
1 5
10 6
8

6
3

2
5 6
13
10
5 10 6

7
10

7
4

04-02
HG6000TX (SN 1001-) Engine - 04

Engine Movement
Fig 04-02

REF
PART NO. DESCRIPTION QTY. REMARKS
NO.
1 163646880 CYLINDER-2.5"BORE X 5"STROKE 2
180005752 SEAL KIT 1
2 180022307 SCREW-SQSET-1.00-8 X 5.00 PLN-CUP 2
3 235717001 WASHER - 3/4" HARDENED FLAT YZ 4
4 238215001 NUT-HEX-1.00-8-GR8-YZ 2
5 243771001 PIN-STEER CYLINDER 4
6 278948001 FITTING - 90 - 4MORFF - 6MORBA 8
7 405990001 HOSE-HYD..25X158-4FSORFF-ST/ST-3000PSI 2
8 405996001 HOSE -HYD .25X88-4FSORFF-ST/ST-3000PSI 2
9 406017001 SCREW - SQSET-1.00-8X6.00-PLN-CUP 1
10 510011 COTTER PIN-1/8" X 1 1/2" 4
11 87777001 FITTING - BALL CHECK 4
12 88978001 ZERK-1/8 NPT STR. LEAK PROOF 4
13 238215001 NUT-HEX-1.00-8-GR8-YZ 1

04-02
Engine - 04 HG6000TX (SN 1001-)

Fuel Tank
Fig 04-03

23
15
16
3 8

6 26
1 9
27

26 17 12

11

20 14

22

25
18

7 27

5
10
24
28
13
21

19

04-03
HG6000TX (SN 1001-) Engine - 04

Fuel Tank
Fig 04-03

REF
PART NO. DESCRIPTION QTY. REMARKS
NO.
1 111467001 STRAINER-FUEL 2
2 111471001 SNAP RING-INTERNAL 2
3 111472001 SNAP RING-INTERNAL 2
4 112948001 WASHER SNUB 4
5 113087001 MOUNT-#22003-15 4
6 118613001 FITTING-STR-8MORFF-8MNPT 2
7 127362001 WASHER-1/2 HARD.FLAT/PLATED 16
8 157822001 FITTING-STR-8MORB-8MNPT 2
9 158060001 HOSE - 1/2 X 28 8FFORS 3000PSI 2
10 163628085 STRAINER - 20MOR 12FOR 149 MICRON 1
11 163671180 O-RING - #008 5
12 163671181 SCREW-MCH-10-32X1.50-GR2-SS-TRUSS-HD-PHILLIPS 5
13 163671354 WELDMENT - FUEL TANK MOUNT 4
14 163671355 SENSOR-FUEL LEVEL - 13"- DT 1
15 163682190 FILTER BREATHER-3 MICRON 2
16 163701233 PLATE - COVER 2
17 163713626 CLEAN LEVEL - FUEL TANK HG6000TX 1
18 235721001 BOLT-1/2-13X1 1/2 GR8 ZINC PLT 16
19 250513001 NUT - 5/8NC Gr8 TOP LOCK Y/ZINC 4
20 287009001 BOLT - 5/8-11 X 4-1/2 GR8 HEX YZN PLTD 4
21 288740001 FITTING-STR-12FSORFF-10MORFF 1
22 510337615 WASHER FLATSTD .63/.69 X 1.75 .14 YZ 4
23 510346206 SCREW FLGWZ .38,16 X .75,GR2,YZ 8
24 72419001 FITTING - 90 - 12MORFF - 12MORBA 1
25 72429001 FITTING - STR - 8MORFF - 8MORB 1
26 72431001 FITTING 90 8MORFF 8MORBA FRG 2
27 72433001 FITTING-90-8MORFF-8FSORFF 3
28 94119001 PADLOCK (KEYED-ALIKE LOCK) 2

04-03
Engine - 04 HG6000TX (SN 1001-)

Fuel Tank Clean Level


Fig 04-03X01

7
2 5

04-03X01
HG6000TX (SN 1001-) Engine - 04

Fuel Tank Clean Level


Fig 04-03X01

REF
PART NO. DESCRIPTION QTY. REMARKS
NO.
1 103791001 SCREW-1/2-13X1 1/4 GR5 HEX FLG 64
2 106851001 CAP-FUEL 2
3 111468001 GASKET 2
4 128299001 GASKET-17.5OD X 14.5ID 16 HOLE 4
5 163653205 COVER - PLATE FUEL TANK 4
6 163713638 PARTS CENTER- FUEL TANK- ASSEMBLY HG6000/TX 1
6 (163701212) WELDMENT - FUEL TANK 1
7 483025 WASHER-1 1/4X3/4X14 GA M.B. 64
8 51046001 O-RING-#206 64
9 56218001 FITTING - PLUG - 8MORB - HEX 1

04-03X01
Engine - 04 HG6000TX (SN 1001-)

Fuel Lines C18 Tier 4 interim/Stage III B (SN 1001-1026)


Fig 04-04

9
5
13

7
10

15
14

2
1
4 8
12 6

16

8
11

04-04
HG6000TX (SN 1001-) Engine - 04

Fuel Lines C18 Tier 4 interim/Stage III B (SN 1001-1026)


Fig 04-04

REF
PART NO. DESCRIPTION QTY. REMARKS
NO.
1 12920001 WASHER-1/4-2ODX21/32 6
2 145645001 BOLT - 5/8 - 11 X 2 GR.8 ZYC 6
3 163628720 BEARING - SPH ROLLER FLG 4in 1
4 163648588 BUSHING - POCLAIN MOTOR MOUNT 6
5 163648872 COVER-CARRIER 2
6 163671405 WELDMENT - INFEED DRIVE ROLLER 1
7 163671407 WELDMENT - POCLAIN MOUNT 1
8 235717001 WASHER - 3/4" HARDENED FLAT YZ 24
9 235726001 BOLT-3/8-16X3/4 GR8 HEX ZNCPLT 4
10 238242001 BOLT 3/4"-10 X 3" GR8 HEX Y/Z 10
11 238880001 BOLT-3/4-10X2 1/2 HHCS GR8 ZY 4
12 397001 NUT-3/4-10 GR 8 SLTL 10
12 (250510001) NUT 3/4 NC Gr8 SLTL Y/ZINC 10
13 266691001 WASHER - 3/8 FLAT, ZN 4
14 508480040 SCREW-HCS,M20-2.50X40,10.9,YZ,ISO4017,FT 8
15 508486020 WASHER-FLAT, HARDENED, M20, YZ, DIN6916 8
16 700IB288 DECAL - ROTATION 1

04-04
Engine - 04 HG6000TX (SN 1001-)

Fuel Lines C18 Tier 4 interim/Stage III B (SN1027-)


Fig 04-04R01

1 4

04-04R01
HG6000TX (SN 1001-) Engine - 04

Fuel Lines C18 Tier 4 interim/Stage III B (SN1027-)


Fig 04-04R01

REF
PART NO. DESCRIPTION QTY. REMARKS
NO.
1 163649671 HOSE-FUEL-.63X232-10FSORFF-ST/ST-SLV 1
2 163649670 HOSE-FUEL-.63X87-10FSORFF-ST/ST 1
3 163649666 HOSE-FUEL-.50X255-8FROSFF-ST/90 1
4 163684136 HOSE-FUEL-.50 X 372-8FSORFF-ST/ST-SLV 1

04-04R01
Engine - 04 HG6000TX (SN 1001-)

Track Cooler
Fig 04-05

04-05
HG6000TX (SN 1001-) Engine - 04

Track Cooler
Fig 04-05

REF
PART NO. DESCRIPTION QTY. REMARKS
NO.
1 163632226 COOLER - CLUTCH 1
2 510301012 SCREW-HCS-.31-18X1.25-GR5-YZ 4
3 235714001 WASHER - FLATSTRL - .31 - .34 X .69 - .06-YZ-A325 4
4 72971001 FITTING-16-12C50L0 1
5 405648001 FITTING- STR-16MORFF-12MORB 1

04-05
Engine - 04 HG6000TX (SN 1001-)

Engine C18 Tier 4 Interim/Stage III B (SN1001-1044)


Fig 04-06

27 11
26
28

29
27

20

23

1
24 5
4
22 2
1 7
8 21
15
16
17
12
18
13
10
9

25

19

14

04-06
HG6000TX (SN 1001-) Engine - 04

Engine C18 Tier 4 Interim/Stage III B (SN1001-1044)


Fig 04-06

REF
PART NO. DESCRIPTION QTY. REMARKS
NO.
1 510352507 NUT - SMFLGTL - .31- 18 - F - YZ 8
2 111977001 MOUNT-SANDWICH DOUBLE STUD 4
3 235714001 WASHER - FLATSTRL - .31 - .34 X .69 - .06-YZ-A325 3
4 235742001 BOLT-5/16-18X3/4 GR8 ZYC 3
5 230728001 BOLT-5/8-11X1 3/4GR 8 PLATED 8
6 235715001 WASHER-FLATSTRL-.63-.66 X 1.31-.15-YZ-A325 8
7 238242001 BOLT 3/4"-10 X 3" GR8 HEX Y/Z 2
8 235717001 WASHER - 3/4" HARDENED FLAT YZ 4
9 397001 NUT-3/4-10 GR 8 SLTL 2
9 (250510001) NUT 3/4 NC Gr8 SLTL Y/ZINC 2
10 72435001 FITTING-90-10MORFF-10MORBA 1
11 72431001 FITTING-90-8MORFF-8MORBA-FRG 1
12 400004004 FITTING - 90 - 10MORFF - 10FSORFF 1
13 400000016 FITTING-STR-10MORFF-8MORB 1
14 83324001 PLUG-16MORS 1
15 289002001 FITTING - 1M NPT X 1F NPT 90 DEG 1
16 82492001 FITTING-1"M NPTX1"M NPT NIPPLE 1
17 161350001 VALVE - BALL SHUTOFF 1
18 404902001 FITTING - STR-16MORFF-16MNPT 1
19 163653076 HOSE - HYD.-1.00X84-16FSORFF-ST/ST-100R4 1
20 901887001 INSERT-12M X 1 1
21 296254857 FITTING - 90 - 8MORBA - 10MORFF 1
22 163683217 ETHER MOUNT PLATE 1
23 223973001 CYLINDER-START FLUID 18 OZ. 1
24 163683232 PLATE - ETHER MNT 1
25 163649418 ENGINE-C18 - 755 HP - TIER 4 1
625823001 SEAL 1 Not Shown
625822001 BOWL 1 Not Shown
605497001 FUEL FILTER-CAT 3406C 2 Secondary, Not Shown
625821001 ELEMENT-FUEL FILTER 1 Primary, Not Shown
180020451 COOLANT CONDITIONER ELEMENT 1 Coolant Conditioner, Not Shown
180020452 OIL FILTER 2 Not Shown
26 296256464 ELBOW - 2.5" ID X 90 DEG RUBBER 1
27 113095001 HOSE CLAMP-CONST.TRQ. CT350L 2
28 163671954 UPPER RADIATOR HOSE BRACKET 1
29 101569001 FITTING-4MORINGX1/4"BEADED90DG 1

04-06
Engine - 04 HG6000TX (SN 1001-)

Engine C18 Tier 4 Interim/ Stage III B (SN1045-)


Fig 04-06R01

11

10

20 28 30
28 28
18 1
27
17
22

6 3
8

28
3

2
34

26
13
5
12

15 14 19
21
32
14 24 4
23 16
25

31
7

29
29

33

04-06R01
HG6000TX (SN 1001-) Engine - 04

Engine C18 Tier 4 Interim/ Stage III B (SN1045-)


Fig 04-06R01

REF
PART NO. DESCRIPTION QTY. REMARKS
NO.
1 101569001 FITTING-4MORINGX1/4"BEADED90DG 1
2 111977001 MOUNT-SANDWICH DOUBLE STUD 4
3 113095001 HOSE CLAMP-CONST.TRQ. CT350L 2
4 161350001 VALVE - BALL SHUTOFF 1
5 163649418 ENGINE-C18 - 755 HP - TIER 4 1
6 163649469 SENSOR - AIR TEMPERATURE-CAT 1
7 163653076 HOSE - HYD.-1.00X84-16FSORFF-ST/ST-100R4 1
8 163671954 UPPER RADIATOR HOSE BRACKET 1
9 163683232 PLATE - ETHER MNT 1
10 163683973 TUBE-INLET AIR 6.0 OD X 16 GA 1
11 223973001 CYLINDER-START FLUID 18 OZ. 1
12 230728001 BOLT-5/8-11X1 3/4GR 8 PLATED 8
13 235715001 WASHER-FLATSTRL-.63-.66 X 1.31-.15-YZ-A325 8
14 235717001 WASHER - 3/4" HARDENED FLAT YZ 4
15 238242001 BOLT 3/4"-10 X 3" GR8 HEX Y/Z 2
16 397001 NUT-3/4-10 GR 8 SLTL 2
16 (250510001) NUT 3/4 NC Gr8 SLTL Y/ZINC 2
17 258646001 FITTING - 1/8 - 27 NPT W/FILTER 1
18 265834001 INDICATOR - GRADUATED SWITCH 25" H20 1
19 289002001 FITTING - 1M NPT X 1F NPT 90 DEG 1
20 28919001 CLEANER ELBOW P10-5535 90 DEG. 1
21 296254857 FITTING - 90 - 8MORBA - 10MORFF 1
22 296256464 ELBOW - 2.5" ID X 90 DEG RUBBER 1
23 400000016 FITTING-STR-10MORFF-8MORB 1
24 400004004 FITTING - 90 - 10MORFF - 10FSORFF 1
25 404902001 FITTING - STR-16MORFF-16MNPT 1
26 510352507 NUT - SMFLGTL - .31- 18 - F - YZ 8
27 600421001 HOSE 6in STR HUMP MOLDED RUBBER 1
28 604987001 CLAMP-CON TORQUE 5 3/4 - 6 5/8 7
29 700IF444 DECAL-DIESEL FUEL SPECIFICATION 2
30 72431001 FITTING 90 8MORFF 8MORBA FRG 1
31 72435001 FITTING 90 10MORFF 10MORBA 1
32 82492001 FITTING-1"M NPTX1"M NPT NIPPLE 1
33 83324001 PLUG-16MORS 1
34 901887001 INSERT-12M X 1 1

04-06R01
Engine - 04 HG6000TX (SN 1001-)

Engine C18 T4F


Fig 04-06X01

20

28
28 11

28
18 22 30
27

7 3
26
17 3
34
5
1

28 2
26

10

15
8
13
14
12

24 21
14
19
23
16 32
4
25

31

29

6
29

33

04-06X01
HG6000TX (SN 1001-) Engine - 04

Engine C18 T4F


Fig 04-06X01

REF
PART NO. DESCRIPTION QTY. REMARKS
NO.
1 101569001 FITTING-4MORINGX1/4"BEADED90DG 1
2 111977001 MOUNT-SANDWICH DOUBLE STUD 4
3 113095001 HOSE CLAMP-CONST.TRQ. CT350L 2
4 161350001 VALVE - BALL SHUTOFF 1
5 163649469 SENSOR - AIR TEMPERATURE-CAT 1
6 163653076 HOSE - HYD.-1.00X84-16FSORFF-ST/ST-100R4 1
7 163671954 UPPER RADIATOR HOSE BRACKET 1
8 163683232 PLATE - ETHER MNT 1
9 163683973 TUBE-INLET AIR 6.0 OD X 16 GA 1
10 163732592 ENGINE-755 HP CAT C18 T4F 1
11 223973001 CYLINDER-START FLUID 18 OZ. 1
12 230728001 BOLT-5/8-11X1 3/4GR 8 PLATED 8
13 235715001 WASHER-FLATSTRL-.63-.66 X 1.31-.15-YZ-A325 8
14 235717001 WASHER - 3/4" HARDENED FLAT YZ 4
15 238242001 BOLT 3/4"-10 X 3" GR8 HEX Y/Z 2
16 397001 NUT-3/4-10 GR 8 SLTL 2
16 (250510001) NUT 3/4 NC Gr8 SLTL Y/ZINC 2
17 258646001 FITTING - 1/8 - 27 NPT W/FILTER 1
18 265834001 INDICATOR - GRADUATED SWITCH 25" H20 1
19 289002001 FITTING - 1M NPT X 1F NPT 90 DEG 1
20 28919001 CLEANER ELBOW P10-5535 90 DEG. 1
21 296254857 FITTING - 90 - 8MORBA - 10MORFF 1
22 296256464 ELBOW - 2.5" ID X 90 DEG RUBBER 1
23 400000016 FITTING-STR-10MORFF-8MORB 1
24 400004004 FITTING - 90 - 10MORFF - 10FSORFF 1
25 404902001 FITTING - STR-16MORFF-16MNPT 1
26 510352507 NUT - SMFLGTL - .31- 18 - F - YZ 8
27 600421001 HOSE 6in STR HUMP MOLDED RUBBER 1
28 604987001 CLAMP-CON TORQUE 5 3/4 - 6 5/8 7
29 700IF444 DECAL-DIESEL FUEL SPECIFICATION 2
30 72431001 FITTING 90 8MORFF 8MORBA FRG 1
31 72435001 FITTING 90 10MORFF 10MORBA 1
32 82492001 FITTING-1"M NPTX1"M NPT NIPPLE 1
33 83324001 PLUG-16MORS 1
34 901887001 INSERT-12M X 1 1

04-06X01
Engine - 04 HG6000TX (SN 1001-)

Exhaust C18 Tier 4 Interim/Stage IIIB (SN1001-1022)


Fig 04-07

11

10
2

12

7
6

13

04-07
HG6000TX (SN 1001-) Engine - 04

Exhaust C18 Tier 4 Interim/Stage IIIB (SN1001-1022)


Fig 04-07

REF
PART NO. DESCRIPTION QTY. REMARKS
NO.
1 152454001 CLAMP - 6" SURE SEAL 1
2 163628307 SPARK ARRESTOR - MODIFIED 1
3 163657739 CLAMP-6" MUFFLER 2
4 163671623 TUBE - EXHAUST ADAPTER 1
5 163683794 TUBE-6"OD STREET ELBOW, 55 DEGREE 1
6 235715001 WASHER-FLATSTRL-.63-.66 X 1.31-.15-YZ-A325 4
7 238208001 BOLT 5/8 - 11 X 3 1/2 Gr 8 HEX ZYC 4
8 240377001 BOLT-3/8-16X3 1/4 GR8 ZINC PLT 1
9 250508001 NUT - 3/8-NC Gr8 TOP LOCK Y/ZINC 1
10 163683060 EXHAUST ELBOW W/ RAINCAP HINGE 1
11 163683058 FLAPPER - RAIN CAP 1
12 163701002 WELDMENT-EXHAUST MOUNT 1
13 163671683 TUBE- SPACER 4

04-07
Engine - 04 HG6000TX (SN 1001-)

Exhaust C18 Tier 3 & Tier 4 Interim/Stage IIIB (SN1023-)


Fig 04-07R01

12
13

8
9

3
3
7

14

11

10
6 5

04-07R01
HG6000TX (SN 1001-) Engine - 04

Exhaust C18 Tier 3 & Tier 4 Interim/Stage IIIB (SN1023-)


Fig 04-07R01

REF
PART NO. DESCRIPTION QTY. REMARKS
NO.
1 152454001 CLAMP - 6" SURE SEAL 1
2 163628307 SPARK ARRESTOR - MODIFIED 1
3 163657739 CLAMP-6" MUFFLER 2
4 163671623 TUBE - EXHAUST ADAPTER 1
5 163671683 TUBE- SPACER 4
6 163683794 TUBE-6"OD STREET ELBOW, 55 DEGREE 1
7 163701002 WELDMENT-EXHAUST MOUNT 1
8 163713345 WELDMENT- EXHAUST RAIN CAP HG6000 1
9 163713450 WELDMENT-- EXHAUST ELBOW W/ RAINCAP HINGE HG6000 1
10 235715001 WASHER-FLATSTRL-.63-.66 X 1.31-.15-YZ-A325 4
11 238208001 BOLT 5/8 - 11 X 3 1/2 Gr 8 HEX ZYC 4
12 240377001 BOLT-3/8-16X3 1/4 GR8 ZINC PLT 1
13 250508001 NUT - 3/8-NC Gr8 TOP LOCK Y/ZINC 1
14 59634001 SINGLE NYTIE - 8" 1

04-07R01
Engine - 04 HG6000TX (SN 1001-)

Air Cleaner C18 Tier 4 Interim/Stage III B


Fig 04-08

5 1

10 18
10 8
10 11 3
6 12
10
14
9
13
17
16 15 19

04-08
HG6000TX (SN 1001-) Engine - 04

Air Cleaner C18 Tier 4 Interim/Stage III B


Fig 04-08

REF
PART NO. DESCRIPTION QTY. REMARKS
NO.
1 163701298 AIR BOX 1
2 163679074 LID-AIR CLEANER 2
3 141363001 LATCH-DRAW 4
4 293713001 W/STRIP-SEAL-3/4 X 9/16 ADH. BACKED RUBBER A/R P/N Qty. Of 1 = 1 Foot
5 163649469 SENSOR - AIR TEMPERATURE-CAT 1
6 265834001 INDICATOR - GRADUATED SWITCH 25" H20 1
7 141974001 MODEL 880 PRECLEANER 2
8 600421001 HOSE-6"STR.HUMP MOLDED RUBBER 1
9 163683973 TUBE-INLET AIR 6.0 OD X 16 GA 1
10 604987001 CLAMP-CON TORQUE 5 3/4 - 6 5/8 7
11 258646001 FITTING - 1/8 - 27 NPT W/FILTER 1
12 28918005 ELEMENT 2
13 28918009 ELEMENT 2
14 28918007 NUT ASSY-DONALDSON RNX00-4816 2
15 28918013 NUT-DONALDSON P10-9062 2
16 28919001 CLEANER ELBOW P10-5535 90 DEG. 1
17 158854001 GASKET 2
18 296300772 SCREW-HFS-.38-16X1.00-GR8-YZ 4
19 547005 POP RIVET-SS64D 16

04-08
Engine - 04 HG6000TX (SN 1001-)

Radiator C18 Tier 4 Interim/Stage III B


Fig 04-09

7
8 7

27 19
34 26
35 24 26
34
32

23
2 3 21
40
2 6 6 25

2
43
18
5
38 10

31 16 17 27
14
35
2 2 42 11
35 9

29 35
33

41
15
22
13

27 35
37
2
36 35
39 26 28
2
31
27 35 12 20
35
30
4

32

04-09
HG6000TX (SN 1001-) Engine - 04

Radiator C18 Tier 4 Interim/Stage III B


Fig 04-09

REF
PART NO. DESCRIPTION QTY. REMARKS
NO.
1 112948001 WASHER SNUB 4
2 113095001 HOSE CLAMP-CONST.TRQ. CT350L 7
3 115140001 FITTING-BRASS1/4MX1/4BARB STR. 1
4 127362001 WASHER-1/2 HARD.FLAT/PLATED 14
5 152424001 SENDER - FLUID LEVEL 1
6 1578001 HOSE CLAMP - WORM GEAR - 1/4" - 5/8" 2
7 1580005 HOSE CLAMP - 1" 4
8 163626225 HOSE - 1.00" X 72" COOLANT 1 P/N Qty. Of 1 = 1 Foot
9 163649378 RADIATOR-C18 1
10 163671556 RADIATOR FRAME RIGHT SIDE WELDMENT 1
11 163671587 RADIATOR FRAME CORNER BRACE 4
12 163671593 PAD-LOWER RADIATOR OUTLET FILLER 1
13 163671604 RADIATOR CARRIER 1
14 163671648 CAC TUBE HANGER 1
15 163671696 TUBE-BOTTOM RADIATOR 1
16 163683298 WELDMENT - FAN SHROUD 1
17 163683306 WELDMENT - COVER 1
18 163683307 LEFT RADIATOR FRAME SIDE WELDMENT 1
19 163683463 WELDMENT - AIR CLEANER BRACKET 1
20 163683706 WELDMENT - RADIATOR CARRIER 1
21 163695139 WELDMENT - RADIATOR TOP 1
22 163695140 WELDMENT - LOWER RADIATOR SHIELD 1
23 180007376 WEATHERSTRIP - DOOR (4675-PSA) 4
24 230728001 BOLT-5/8-11X1 3/4GR 8 PLATED 4
25 2326315 DECAL WARNING 1
26 235715001 WASHER-FLATSTRL-.63-.66 X 1.31-.15-YZ-A325 12
27 235726001 BOLT-3/8-16X3/4 GR8 HEX ZNCPLT 71
28 235727001 SCREW-HCS-.38-16X1.00-GR8-YZ 7
29 235736001 BOLT-3/8-16X1 1/4 ZYC 2
30 235737001 BOLT-1/2-13X1 1/4 GR8 ZYC 14
31 250508001 NUT - 3/8-NC Gr8 TOP LOCK Y/ZINC 9
32 250513001 NUT - 5/8NC Gr8 TOP LOCK Y/ZINC 8
33 2595001 HOSE CLAMP - TS7FR 1/2" 3
34 2595013 CLAMP-1 1/2" I.D. W/VINYL COAT W/ 13/32 2
35 266691001 WASHER - 3/8 FLAT, ZN 89
36 271374001 ISOLATOR - ENGINE 4
37 287009001 BOLT - 5/8-11 X 4-1/2 GR8 HEX YZN PLTD 4
38 402108001 HOSE, RADIATOR LOWER 1 P/N Qty. Of 1 = 1 Foot
39 403654001 HOSE - RADIATOR 1 P/N Qty. Of 1 = 1 Foot
40 619001 HOSE-1/4 I.D.GASOLINE&DIESEL 1 P/N Qty. Of 1 = 1 Foot
41 620001 HOSE - 5/16 FUEL LINE 1 P/N Qty. Of 1 = 1 Foot
42 79561001 DRAIN COCK-3/8" PIPE FITTING 1
43 98685001 HOSE-RADIATOR 2 1/2 ID 1 P/N Qty. Of 1 = 1 Foot

04-09
Engine - 04 HG6000TX (SN 1001-)

Radiator Fan And Accessories C18 Tier 4 Interim/Stage III B


Fig 04-10

27

2 16
1
14

22 8
17 30
17
3

31 29 13
14

21

18 26

10 5

12

22 28

15
22 1
19 20
11
24 22
23
17
25
18
4

22 9
7

22 19

04-10
HG6000TX (SN 1001-) Engine - 04

Radiator Fan And Accessories C18 Tier 4 Interim/Stage III B


Fig 04-10

REF
PART NO. DESCRIPTION QTY. REMARKS
NO.
1 127362001 WASHER-1/2 HARD.FLAT/PLATED 10
2 145645001 BOLT - 5/8 - 11 X 2 GR.8 ZYC 6
3 155525001 ROD END - 5/8" MALE SPERICAL 6
4 163648542 WELDMENT - ADJUSTABLE SUPPORT 2
5 163648544 WELDMENT - ADJUSTABLE SUPPORT 1
6 163661647 TAPE-WHITE CONSPICUITY ECE 104 APPROVED A/R P/N Qty. Of 1 = 1 Foot
7 163671599 FAN MOTOR CARRIER 1
8 163671603 FAN MOTOR STRUT MOUNT BRACKET 5
9 163671949 PLATE - LEFT STEP MOUNT 1
10 163671950 PLATE - RIGHT STEP MOUNT 1
11 163671951 WELDMENT - RADIATOR STEP 1
12 163683043 MOTOR-HYD.GEAR-2.96CI 1 Breakdown Fig. 4-10T01
13 163683044 FAN HUB 1
14 235715001 WASHER-FLATSTRL-.63-.66 X 1.31-.15-YZ-A325 10
15 235718001 BOLT-1/2-13X2 GR8 HEX ZINC PLT 2
16 235721001 BOLT-1/2-13X1 1/2 GR8 ZINC PLT 6
17 235726001 BOLT-3/8-16X3/4 GR8 HEX ZNCPLT 40
18 235727001 SCREW-HCS-.38-16X1.00-GR8-YZ 8
19 250508001 NUT - 3/8-NC Gr8 TOP LOCK Y/ZINC 4
20 250512001 NUT- 1/2 NC Gr8 TOP LOCK Y/ ZINC 2
21 250513001 NUT - 5/8NC Gr8 TOP LOCK Y/ZINC 6
22 266691001 WASHER FLATSTRL, .38 - .41 X .81, .09, GR8, YZ 52
23 292578001 FITTING -STR - 12MORB-10MORFF 2
24 292597001 FITTING-45-6MORFF-4MORBA-FRG 1
25 400004004 FITTING - 90 - 10MORFF - 10FSORFF 2
26 402124001 FAN - ENGINE 46" 1
27 5776001 TAPE - SAFETY WALK 4in WIDE PER FOOT A/R P/N Qty. Of 1 = 1 Foot
28 612954001 GUARD - FAN LEFT 1
29 612955001 GUARD - FAN UPPER 1
30 612956001 GUARD - FAN RIGHT 1
31 75388001 NUT-5/8-UNF GR.8 HEX JAM 6

04-10
Engine - 04 HG6000TX (SN 1001-)

Breakdown Motor - Hyd-Gear-2.96 CI


Fig 04-10T01

04-10T01
HG6000TX (SN 1001-) Engine - 04

Breakdown Motor - Hyd-Gear-2.96 CI


Fig 04-10T01

REF
PART NO. DESCRIPTION QTY. REMARKS
NO.
1 180019519 SNAP RING 1
2 248726005 OUTBOARD BEARING 1
3 248726007 RETAINER SEAL 1
4 180019518 MOTOR SEAL 1
163683043 MOTOR-HYD.GEAR-2.96CI A/R Complete

04-10T01
Engine - 04 HG6000TX (SN 1001-)

Fuel & Oil Coolers C18 Tier 4 Interim/Stage III B


Fig 04-11

21

8
22

1 21 8

21
2
9
20 22
8
9
9
16
8
18
19 13
5 15
12
14
3
15
4 17
10 7 14
11
12
6

04-11
HG6000TX (SN 1001-) Engine - 04

Fuel & Oil Coolers C18 Tier 4 Interim/Stage III B


Fig 04-11

REF
PART NO. DESCRIPTION QTY. REMARKS
NO.
1 163683284 COOLER CARRIER WELDMENT 1
2 163683046 OIL COOLER 1
3 163683047 OIL COOLER 1
4 163649402 MOUNT - OIL COOLER 4
5 163632227 COOLER - ALUMINUM TUBE AND FIN FUEL 1
6 235743001 SCREW - HCS - .38 - 16 X 3.00 - GR8-YZ 4
7 508899001 WASHER - 1.75 OD X 13/32 ID - .100 4
8 235726001 BOLT-3/8-16X3/4 GR8 HEX ZNCPLT 38
9 266691001 WASHER-FLATSTRL-.38-.41X.81-.09-GR8-YZ 38
10 235714001 WASHER - FLATSTRL - .31 - .34 X .69 - .06-YZ-A325 2
11 279376001 BOLT - 5/16-18X1 1/2 GR8 HEX ZYC 2
12 72410001 FITTING-90-16MORFF-16FSORFF 2
13 296273567 FITTING - 90 - 12MORFF-12MORBA-LL 2
14 72407001 FITTING - STR - 16MORFF - 16MORB 2
15 235715001 WASHER-FLATSTRL-.63-.66 X 1.31-.15-YZ-A325 6
16 145645001 BOLT - 5/8 - 11 X 2 GR.8 ZYC 2
17 250513001 NUT - 5/8NC Gr8 TOP LOCK Y/ZINC 2
18 73243001 FITTING - 90 - 8MORFF - 10MORBA 2
19 72433001 FITTING-90-8MORFF-8FSORFF 1
20 163671990 RADIATOR SCREEN 2
21 163671991 RADIATOR SCREEN RETAINER BAR 3
22 163671995 RADIATOR SCREEN RETAINER 2

04-11
Engine - 04 HG6000TX (SN 1001-)

Charge Air Cooler C18 Tier 4 Interim/Stage III B


Fig 04-12

26

11

6 24

19

9
4 15
18 27
24
21 5

23
24 12
29 8

12
3

20 13 24
14
24
28 24
21

7 17
10 25
16 24

2
24

14
1
24
22

21

04-12
HG6000TX (SN 1001-) Engine - 04

Charge Air Cooler C18 Tier 4 Interim/Stage III B


Fig 04-12

REF
PART NO. DESCRIPTION QTY. REMARKS
NO.
1 112948001 WASHER SNUB 4
2 127362001 WASHER-1/2 HARD.FLAT/PLATED 20
3 163647821 FOAM SEAL-1 1/2 X 1 1/2 X 29 A/R P/N Qty. Of 1 = 1 Foot
4 163649381 FAN GUARD - 31" 1
5 163649398 MOTOR HYD. GEAR - 8CC - .49CI - REV 1
6 163649403 FAN-31"SUCKER 1
7 163671647 CHARGE AIR COOLER MOUNT 1
8 163671920 WIND SHIELD FOR CAC FAN 1
9 163683309 PLATE - COVER 8
10 163713999 CAC MOTOR MOUNT 1 Breakdown Fig. 4-12t01
11 163733000 SUBASSY - CAC SHROUD 1 Breakdown Fig. 4-12t02
12 235714001 WASHER - FLATSTRL - .31 - .34 X .69 - .06-YZ-A325 8
13 235723001 SCREW - HCS -.38 - 16 X 1.50 - GR8 - YZ 2
14 235726001 BOLT-3/8-16X3/4 GR8 HEX ZNCPLT 28
15 235727001 SCREW-HCS-.38-16X1.00-GR8-YZ 4
16 235729001 SCREW-HCS-.50-13X1.00-GR8-YZ 12
17 235736001 BOLT-3/8-16X1 1/4 ZYC 3
18 235742001 BOLT-5/16-18X3/4 GR8 ZYC 4
19 240310001 SCREW - HCS - .38 - 16 X .50 - GR8 - YZ 16
20 240333001 NUT-5/16-18 GR8 TL ZINC PLTD 4
21 250508001 NUT - 3/8-NC Gr8 TOP LOCK Y/ZINC 9
22 250512001 NUT- 1/2 NC Gr8 TOP LOCK Y/ ZINC 4
23 250644001 BOLT-1/4-20 X2 1/4 GR 8 Y/ZINC 3
24 266691001 WASHER FLATSTRL, .38 - .41 X .81, .09, GR8, YZ 62
25 271374001 ISOLATOR - ENGINE 4
26 296275065 SCREW - 1/2-13 X 4.25 GR.8 Y/ZINC 4
27 400003002 FITTING-45-8MORFF-8FSORFF 1
28 72444001 FITTING - 90 - 6MORFF - 6MORBA 1
29 73243001 FITTING - 90 - 8MORFF - 10MORBA 2

04-12
Engine - 04 HG6000TX (SN 1001-)

Breakdown CAC Motor Mount


Fig 04-12T01

2
5

7
4

8
7

3
7

04-12T01
HG6000TX (SN 1001-) Engine - 04

Breakdown CAC Motor Mount


Fig 04-12T01

REF
PART NO. DESCRIPTION QTY. REMARKS
NO.
1 145645001 BOLT - 5/8 - 11 X 2 GR.8 ZYC 4
2 155525001 ROD END - 5/8" MALE SPERICAL 4
3 163648542 WELDMENT - ADJUSTABLE SUPPORT 1
4 163648544 WELDMENT - ADJUSTABLE SUPPORT 1
5 163671603 FAN MOTOR STRUT MOUNT BRACKET 3
6 163671645 CAC FAN MOTOR MOUNT 1
7 235715001 WASHER-FLATSTRL-.63-.66 X 1.31-.15-YZ-A325 8
8 250513001 NUT - 5/8NC Gr8 TOP LOCK Y/ZINC 4
9 75388001 NUT-5/8-UNF GR.8 HEX JAM 4
163713999 CAC MOTOR MOUNT A/R Complete

04-12T01
Engine - 04 HG6000TX (SN 1001-)

Breakdown CAC Shroud


Fig 04-12T02

12
14
6
9

5
7
11
1
1 12
13 8
14

12
14

2
3

10

12

14

04-12T02
HG6000TX (SN 1001-) Engine - 04

Breakdown CAC Shroud


Fig 04-12T02

REF
PART NO. DESCRIPTION QTY. REMARKS
NO.
1 127362001 WASHER-1/2 HARD.FLAT/PLATED 8
2 163649380 COOLER-CHARGE AIR-C18 1
3 163671614 CAC SHROUD SIDE 2
4 163671615 CAC FAN SHROUD 2
5 163671616 CAC SCREEN COMB 2
6 163671617 CAC SCREEN BAR 2
7 163671620 CAC SCREEN 1
8 163671626 CAC / RADIATOR LINK BRACKET 1
9 163683256 FLASHING-RADIATOR FILLER 1
10 180007376 WEATHERSTRIP - DOOR (4675-PSA) A/R P/N Qty. Of 1 = 1 Foot
11 235721001 BOLT-1/2-13X1 1/2 GR8 ZINC PLT 4
12 235726001 BOLT-3/8-16X3/4 GR8 HEX ZNCPLT 40
13 250512001 NUT- 1/2 NC Gr8 TOP LOCK Y/ ZINC 4
14 266691001 WASHER FLATSTRL, .38 - .41 X .81, .09, GR8, YZ 42
163733000 SUBASSY - CAC SHROUD A/R Complete

04-12T02
Engine - 04 HG6000TX (SN 1001-)

Charge Air Cooler Tubing C18 Tier 4 Interim/Stage III B


Fig 04-13

18 4 20
6
5 4 5 4 21
20 21 24
31 25
17
4 12 2
30 27 27
26 16 27 26 29 1
4 26 11
5 19 29
26 11 12 26
10 19
4 28
28
9 4
14 29 5 7
4 9
9
4 4
19
28 9
4 4 1
32
3 8 19
9 31 15
22 29
9 28
3 13
20 4
24 9
23 25 4

04-13
HG6000TX (SN 1001-) Engine - 04

Charge Air Cooler Tubing C18 Tier 4 Interim/Stage III B


Fig 04-13

REF
PART NO. DESCRIPTION QTY. REMARKS
NO.
1 163671733 HOSE-4.5" SILICONE HUMP 2
2 163671655 TUBE-CAC TOP AT COOLER 1
3 163671648 CAC TUBE HANGER 4
4 604843001 CLAMP - CONSTANT TORQUE 3 3/4-4 5/8 DIA. 20
5 163671734 HOSE-4" SILICONE HUMP 4
6 163671652 TUBE-CAC TOP AT ENGINE 1
7 163671893 LOWER CAC TUBE REAR HEAT SHIELD 1
8 163671894 LOWER CAC TUBE FRONT HEAT SHIELD 1
9 163671896 CAC TUBE SHIELD BRACKET 8
10 163671913 TOP CAC COOLER TUBE BRACKET 1
11 163671980 CAC TOP TUBES JOINT BRACKET 2
12 163671912 CAC TUBE HANGER BRACKET CLAMP 2
13 163671981 LOWER CAC COOLER TUBE 1
14 163671982 LOWER CAC ENGINE TUBE 1
15 163683311 SHEET - HEAT SHIELD FILLER 4
16 163695112 SPACER-BRACKET 2
17 163701294 PLATE - CAC TUBE MOUNT 1
18 2609017 CLAMP-MUFFLER 4" 1
19 600102001 CLAMP-5 1/2 CONSTANT TORQUE 4
20 127362001 WASHER-1/2 HARD.FLAT/PLATED 20
21 235718001 BOLT-1/2-13X2 GR8 HEX ZINC PLT 4
22 235721001 BOLT-1/2-13X1 1/2 GR8 ZINC PLT 8
23 250512001 NUT- 1/2 NC Gr8 TOP LOCK Y/ ZINC 8
24 510337605 WASHER-FLATSTD-.31-.38X.88-.08-YZ 6
25 510314501 NUT-TLHEX-.31-18-A-YZ 6
26 266691001 WASHER-FLATSTRL-.38-.41X.81-.09-GR8-YZ 11
27 235736001 BOLT-3/8-16X1 1/4 ZYC 7
28 510337607 WASHER-FLATSTD-.38-.44X1.00-.08-YZ 48
29 235726001 BOLT-3/8-16X3/4 GR8 HEX ZNCPLT 42
30 250504001 BOLT 3/8-16 X 2 1/4"GR8 HEX Y 2
31 140149086 BOLT-5/16-18X8 3/4 GR2CARRIAGE 6
32 250508001 NUT - 3/8-NC Gr8 TOP LOCK Y/ZINC 8

04-13
Engine - 04 HG6000TX (SN 1001-)

Engine Cover C18 Tier 4 Interim/Stage III B (SN1001-1032)


Fig 04-14

10
1 15

5
20
15

3
14
11
8

13 12
15
7 6
1 4
17
18
16
19
20

15

04-14
HG6000TX (SN 1001-) Engine - 04

Engine Cover C18 Tier 4 Interim/Stage III B (SN1001-1032)


Fig 04-14

REF
PART NO. DESCRIPTION QTY. REMARKS
NO.
1 163701339 WELDMENT - ENGINE SHIELD 1
2 163683350 WELDMENT - HEAT SHIELD 1
3 163683449 PLATE - RIGHT SHIELD END 1
4 163671667 WELDMENT - RIGHT HAND SUPPORT 1
5 163683448 PLATE - TUBE COVER 1
6 163683200 WELDMENT - BELT SHIELD 1
7 163683207 WELDMENT - SHIELD MOUNT 1
8 163683209 PLATE - SHIELD MOUNT 1
9 163683218 WELDMENT - FORWARD ENGINE COVER 1
10 163701022 PLATE-LEFT SHIELD END 1
11 163701023 PLATE-LEFT SUPPORT 1
12 235715001 WASHER-FLATSTRL-.63-.66 X 1.31-.15-YZ-A325 2
13 235730001 BOLT-5/8-11X1 1/4 GR8 ZYC 2
14 510352503 NUT-SMFLGTL-.38-16-F-YZ 2
15 510346206 SCREW-FLGWZ-.38-16X.75-GR2-YZ 23
16 235729001 SCREW-HCS-.50-13X1.00-GR8-YZ 2
17 127362001 WASHER-1/2 HARD.FLAT/PLATED 2
18 250508001 NUT - 3/8-NC Gr8 TOP LOCK Y/ZINC 1
19 266691001 WASHER-FLATSTRL-.38-.41X.81-.09-GR8-YZ 1
20 510346210 SCREW-FLGWZ-.38-16X1.00-GR5-YZ 5

04-14
Engine - 04 HG6000TX (SN 1001-)

Engine Cover C18 Tier 4 Interim Stage III B (SN1033-1053)


Fig 04-14R01

22

25

18
26
17 4
21

27
29

28
7
19 1
3 22
10
26 29 25

4 15
28
16
21

27
29
4

28

27
19

12
29
27

27
20 8 2
23
6
24

27
13

14

11

27

04-14R01
HG6000TX (SN 1001-) Engine - 04

Engine Cover C18 Tier 4 Interim Stage III B (SN1033-1053)


Fig 04-14R01

REF
PART NO. DESCRIPTION QTY. REMARKS
NO.
1 122474001 MOUNT-SANDWICH SINGLE STUD 2
2 127362001 WASHER-1/2 HARD.FLAT/PLATED 2
3 163636764 WEATHERSTRIP-.06 X .50 FOAM 2
4 163653583 LATCH-RUBBER DRAW HD 3
5 163683207 WELDMENT - SHIELD MOUNT 1
6 163683209 PLATE - SHIELD MOUNT 1
7 163701529 PLATE - TUBE COVER 1
8 163701846 WELDMENT - SHIELD MOUNT 1
9 163701855 PLATE - HOLD DOWN 1
10 163701862 WELDMENT - UPPER SHIELD 1
11 163701866 PLATE - SUPPORT 1
12 163701867 PLATE - SUPPORT 1
13 163701869 WELDMENT - REAR SHIELD 1
14 163701879 WELDMENT - BELT SHIELD 1
15 163701891 WELDMENT - BRACKET 1
16 163701893 WELDMENT - HEAT SHIELD 1
17 163701895 WELDMENT - FRONT SHIELD 1
18 163725603 PLATE - SHIELD MOUNT 1
19 180010410 HINGE-SS-2.0 X 11.0 4
20 235715001 WASHER-FLATSTRL-.63-.66 X 1.31-.15-YZ-A325 2
21 235725001 NUT - HEX - .38 - 16 - GR8 - YZ 2
22 235727001 SCREW-HCS-.38-16X1.00-GR8-YZ 6
23 235729001 SCREW-HCS-.50-13X1.00-GR8-YZ 2
24 235730001 BOLT-5/8-11X1 1/4 GR8 ZYC 2
25 266691001 WASHER FLATSTRL, .38 - .41 X .81, .09, GR8, YZ 6
26 278986001 SCREW - 1/4 - 20 X 3/4 GR8 SBHCS CZ 12
27 296300771 SCREW-HFS-.38-16X.75GR8-YZ 23
28 510308105 BOLT-CARG-.25-20X.63-GR5-YZ 16
29 510352505 NUT-SMFLGTL-.25-20-G-YZ 28

04-14R01
Engine - 04 HG6000TX (SN 1001-)

Engine Cover C18 Tier 4 Interim/ Stage IIIB (SN 1054-)


Fig 04-14R02

25
4 18

25
9 24
26 17 21
1
27

25
20 4
28
26 8
6
28 21
27 27
28 24
16
3
28
18
28 1
27
14
26
26 28
21
24
28 20
15
7
11

23 2
19
22
26
12

10

13
5

26

04-14R02
HG6000TX (SN 1001-) Engine - 04

Engine Cover C18 Tier 4 Interim/ Stage IIIB (SN 1054-)


Fig 04-14R02

REF
PART NO. DESCRIPTION QTY. REMARKS
NO.
1 122474001 MOUNT-SANDWICH SINGLE STUD 2
2 127362001 WASHER-1/2 HARD.FLAT/PLATED 2
3 163636764 WEATHERSTRIP-.06 X .50 FOAM A/R P/N Qty. Of 1 = 1 Foot
4 163653583 LATCH-RUBBER DRAW HD 3
5 163683207 WELDMENT - SHIELD MOUNT 1
6 163701529 PLATE - TUBE COVER 1
7 163701846 WELDMENT - SHIELD MOUNT 1
8 163701855 PLATE - HOLD DOWN 1
9 163701862 WELDMENT - UPPER SHIELD 1
10 163701866 PLATE - SUPPORT 1
11 163701867 PLATE - SUPPORT 1
12 163701869 WELDMENT - REAR SHIELD 1
13 163701879 WELDMENT - BELT SHIELD 1
14 163701891 WELDMENT - BRACKET 1
15 163701893 WELDMENT - HEAT SHIELD 1
16 163701895 WELDMENT - FRONT SHIELD 1
17 163725603 PLATE - SHIELD MOUNT 1
18 180010410 HINGE-SS-2.0 X 11.0 4
19 235715001 WASHER-FLATSTRL-.63-.66 X 1.31-.15-YZ-A325 2
20 235725001 NUT - HEX - .38 - 16 - GR8 - YZ 2
21 235727001 SCREW-HCS-.38-16X1.00-GR8-YZ 6
22 235729001 SCREW-HCS-.50-13X1.00-GR8-YZ 2
23 235730001 BOLT-5/8-11X1 1/4 GR8 ZYC 2
24 266691001 WASHER - 3/8 FLAT, ZN 6
25 278986001 NII, SCREW - 1/4-20 X 3/4 GR8 SBHCS CZ 12
26 296300771 SCREW-HFS-.38-16X.75GR8-YZ 21
27 510308105 BOLT-CARG-.25-20X.63-GR5-YZ 16
28 510352505 NUT-SMFLGTL-.25-20-G-YZ 28

04-14R02
Engine - 04 HG6000TX (SN 1001-)

Deluxe Exhaust C18 Tier 4 Interim/Stage III B (SN 1001-1035)


Fig 04-15

10

9
3

12

1
4

1
12

2
11
8

13

04-15
HG6000TX (SN 1001-) Engine - 04

Deluxe Exhaust C18 Tier 4 Interim/Stage III B (SN 1001-1035)


Fig 04-15

REF
PART NO. DESCRIPTION QTY. REMARKS
NO.
1 163657739 CLAMP-6" MUFFLER 2
2 163671623 TUBE - EXHAUST ADAPTER 1
3 163683058 FLAPPER - RAIN CAP 1
4 163683755 TUBE-EXHAUST TURBO TO SILENCER DELUXE T4TX 1
5 163701070 WELDMENT - TX DELUXE SILENCER BRACKET 1
6 163701080 WELDMENT - SILENCER EXHAUST 1
7 235729001 SCREW-HCS-.50-13X1.00-GR8-YZ 5
8 235730001 BOLT-5/8-11X1 1/4 GR8 ZYC 6
9 240377001 BOLT-3/8-16X3 1/4 GR8 ZINC PLT 1
10 250508001 NUT - 3/8-NC Gr8 TOP LOCK Y/ZINC 1
11 250512001 NUT- 1/2 NC Gr8 TOP LOCK Y/ ZINC 5
12 510337611 WASHER-FLATSTD - .50-.56X1.38-.11-YZ 10
13 510337615 WASHER FLATSTD .63/.69 X 1.75 .14 YZ 6

04-15
Engine - 04 HG6000TX (SN 1001-)

Deluxe Exhaust C18 Tier 4 Interim/Stage IIIB (SN 1036-)


Fig 04-15R01

10 9

12

1
12

2
11
8

13

04-15R01
HG6000TX (SN 1001-) Engine - 04

Deluxe Exhaust C18 Tier 4 Interim/Stage IIIB (SN 1036-)


Fig 04-15R01

REF
PART NO. DESCRIPTION QTY. REMARKS
NO.
1 163657739 CLAMP-6" MUFFLER 2
2 163671623 TUBE - EXHAUST ADAPTER 1
3 163683755 TUBE-EXHAUST TURBO TO SILENCER DELUXE T4TX 1
4 163701070 WELDMENT - TX DELUXE SILENCER BRACKET 1
5 163713345 WELDMENT- EXHAUST RAIN CAP HG6000 1
6 163713451 WELDMENT - SILENCER EXHAUST 1
7 235729001 SCREW-HCS-.50-13X1.00-GR8-YZ 5
8 235730001 BOLT-5/8-11X1 1/4 GR8 ZYC 6
9 240377001 BOLT-3/8-16X3 1/4 GR8 ZINC PLT 1
10 250508001 NUT - 3/8-NC Gr8 TOP LOCK Y/ZINC 1
11 250512001 NUT- 1/2 NC Gr8 TOP LOCK Y/ ZINC 5
12 510337611 WASHER-FLATSTD - .50-.56X1.38-.11-YZ 10
13 510337615 WASHER FLATSTD .63/.69 X 1.75 .14 YZ 6

04-15R01
Engine - 04 HG6000TX (SN 1001-)

Engine Assembly C18 Tier 3


Fig 04-16

28
11
10
12
11
23 26

22

13
14 19 21

15

16

17

20
18
4
1
5

25
6
27
1
4 24

2
8
9

04-16
HG6000TX (SN 1001-) Engine - 04

Engine Assembly C18 Tier 3


Fig 04-16

REF
PART NO. DESCRIPTION QTY. REMARKS
NO.
1 163683804 ENGINE-C18-630 HP - TIER 3 1
2 397001 NUT-3/4-10 GR 8 SLTL 2
3 238242001 BOLT 3/4"-10 X 3" GR8 HEX Y/Z 2
4 235715001 WASHER-FLATSTRL-.63-.66 X 1.31-.15-YZ-A325 12
5 230728001 BOLT-5/8-11X1 3/4GR 8 PLATED 8
6 400000016 FITTING-STR-10MORFF-8MORB 1
7 296254857 FITTING - 90 - 8MORBA - 10MORFF 1
8 400004004 FITTING - 90 - 10MORFF - 10FSORFF 1
9 72435001 FITTING-90-10MORFF-10MORBA 1
10 296256464 ELBOW - 2.5" ID X 90 DEG RUBBER 1
11 113095001 HOSE CLAMP-CONST.TRQ. CT350L 2
12 101569001 FITTING-4MORINGX1/4"BEADED90DG 1
13 901887001 INSERT-12M X 1 1
14 163701276 PLATE - ETHER MOUNT 1
15 163695112 SPACER-BRACKET 2
16 266691001 WASHER-FLATSTRL-.38-.41X.81-.09-GR8-YZ 2
17 250529001 BOLT 3/8-16X2 1/2"GR.8 HEX 2
18 111977001 MOUNT-SANDWICH DOUBLE STUD 5
19 163683232 PLATE - ETHER MNT 1
20 510352507 NUT - SMFLGTL - .31- 18 - F - YZ 8
21 223973001 CYLINDER-START FLUID 18 OZ. 1
22 163701498 UPPER RADIATOR HOSE SUPPORT 1
23 2609007 MUFFLER CLAMP-2 1/2" 1
24 621001 HOSE - 5/8 LP 10-RLA 1
25 1580005 HOSE CLAMP - 1" 1
26 98125001 FITTING - STR - 8MORB - 4FORB 1
27 163701513 WELDMENT - FUEL FILTER BRACKET 1
28 163701496 ELBOW-RADIATOR TUBE T3 1

04-16
Engine - 04 HG6000TX (SN 1001-)

Air Cleaner Assembly C18 Tier 3 & 4I (W/Fixed Conveyor)


Fig 04-17

2
9 14
8

11
10

13 3 17
12
16

4
18

5
1

15

04-17
HG6000TX (SN 1001-) Engine - 04

Air Cleaner Assembly C18 Tier 3 & 4I (W/Fixed Conveyor)


Fig 04-17

REF
PART NO. DESCRIPTION QTY. REMARKS
NO.
1 141363001 LATCH-DRAW 4
2 141974001 MODEL 880 PRECLEANER 2
3 158854001 GASKET 2
4 163683479 TUBE - SPACER 4
5 163683484 WELDMENT - AIRBOX 1
6 163701714 WELDMENT - PRECLEANER MOUNT 2
7 163701716 PLATE - AIR CLEANER LID 2
8 235716001 WASHER - FLATSTRL - .25 -.28 X .63 - .06 - CZ 16
9 235734001 BOLT-1/4-20X3/4 GR8 ZYC 16
10 28918005 ELEMENT 2
11 28918007 NUT ASSY-DONALDSON RNX00-4816 2
12 28918009 ELEMENT 2
13 28918013 NUT-DONALDSON P10-9062 2
14 293713001 W/STRIP-SEAL-3/4 X 9/16 ADH. BACKED RUBBER A/R P/N Qty. Of 1 = 1 Foot
15 296300771 SCREW-HFS-.38-16X.75GR8-YZ 4
16 296300772 SCREW HFS .38-16X1.00 GR8 YZ 4
17 510352504 NUT - SMFLGTL - .38-16 - G - YZ 4
18 547005 POP RIVET-SS64D 16

04-17
Engine - 04 HG6000TX (SN 1001-)

Charge Air Cooler Tubing Assembly C18 Tier 3


Fig 04-18

4
20
16 22
33 26 5
22
24
4 32 20 25
5 29 11 2
34 18
14 28 28 1
30
35 28 27
27 10
31 27 17 18
19 30
4 21 11 27
8 10 9
26
5 20 26 4
4 30 6
5
8
15 13
4
32
4 26 8 28
8 1 18
4 4
26
3 7 29
8
23 26
3 8 30
20 29
12 4
21 25 24 4
8

04-18
HG6000TX (SN 1001-) Engine - 04

Charge Air Cooler Tubing Assembly C18 Tier 3


Fig 04-18

REF
PART NO. DESCRIPTION QTY. REMARKS
NO.
1 163671733 HOSE-4.5" SILICONE HUMP 2
2 163671655 TUBE-CAC TOP AT COOLER 1
3 163671648 CAC TUBE HANGER 4
4 604843001 CLAMP - CONSTANT TORQUE 3 3/4-4 5/8 DIA. 20
5 163671734 HOSE-4" SILICONE HUMP 4
6 163671893 LOWER CAC TUBE REAR HEAT SHIELD 1
7 163671894 LOWER CAC TUBE FRONT HEAT SHIELD 1
8 163671896 CAC TUBE SHIELD BRACKET 8
9 163671913 TOP CAC COOLER TUBE BRACKET 1
10 163671980 CAC TOP TUBES JOINT BRACKET 2
11 163671912 CAC TUBE HANGER BRACKET CLAMP 2
12 163671981 LOWER CAC COOLER TUBE 1
13 163683311 SHEET - HEAT SHIELD FILLER 4
14 163683822 CAC TUBE HANGER AT ENGINE OUTLET 1
15 163683821 LOWER CAC ENGINE TUBE 1
16 163683800 TUBE-CAC TOP AT ENGINE 1
17 163683825 BRACKET SPACER 1
18 600102001 CLAMP-5 1/2 CONSTANT TORQUE 4
19 235724001 BOLT-1/2-13X3 GR8 HEX ZINC PLT 1
20 127362001 WASHER-1/2 HARD.FLAT/PLATED 22
21 250512001 NUT- 1/2 NC Gr8 TOP LOCK Y/ ZINC 9
22 235718001 BOLT-1/2-13X2 GR8 HEX ZINC PLT 4
23 235721001 BOLT-1/2-13X1 1/2 GR8 ZINC PLT 8
24 510337605 WASHER-FLATSTD-.31-.38X.88-.08-YZ 6
25 510314501 NUT-TLHEX-.31-18-A-YZ 6
26 510337607 WASHER-FLATSTD-.38-.44X1.00-.08-YZ 58
27 266691001 WASHER-FLATSTRL-.38-.41X.81-.09-GR8-YZ 11
28 235736001 BOLT-3/8-16X1 1/4 ZYC 10
29 250508001 NUT - 3/8-NC Gr8 TOP LOCK Y/ZINC 15
30 235726001 BOLT-3/8-16X3/4 GR8 HEX ZNCPLT 42
31 250529001 BOLT 3/8-16X2 1/2"GR.8 HEX 2
32 140149086 BOLT-5/16-18X8 3/4 GR2CARRIAGE 6
33 2609017 CLAMP-MUFFLER 4" 2
34 163683823 CAC TUBE BRACKET AT ENGINE INLET 1
35 163695112 SPACER-BRACKET 2

04-18
Engine - 04 HG6000TX (SN 1001-)

Exhaust Assembly C18 Tier 3 Tx (SN1001-1023)


Fig 04-19

6
7
12 3 2

1
13
3 8

14

10

11 5

04-19
HG6000TX (SN 1001-) Engine - 04

Exhaust Assembly C18 Tier 3 Tx (SN1001-1023)


Fig 04-19

REF
PART NO. DESCRIPTION QTY. REMARKS
NO.
1 152454001 CLAMP - 6" SURE SEAL 1
2 163628307 SPARK ARRESTOR - MODIFIED 1
3 163657739 CLAMP-6" MUFFLER 2
4 235715001 WASHER-FLATSTRL-.63-.66 X 1.31-.15-YZ-A325 4
5 238208001 BOLT 5/8 - 11 X 3 1/2 Gr 8 HEX ZYC 4
6 240377001 BOLT-3/8-16X3 1/4 GR8 ZINC PLT 1
7 250508001 NUT - 3/8-NC Gr8 TOP LOCK Y/ZINC 1
8 163683830 WELDMENT - EXHAUST ELBOW W/ RAINCAP HINGE 1
9 163683058 FLAPPER - RAIN CAP 1
10 163701002 WELDMENT-EXHAUST MOUNT 1
11 163671683 TUBE- SPACER 4
12 163701451 EXHAUST TUBE-T3 SPARK ARRESTOR 1
13 151482001 ADAPTER EXHAUST 1
14 59634001 SINGLE NYTIE - 8" 1

04-19
Engine - 04 HG6000TX (SN 1001-)

Exhaust Assembly C18 Tier 3 Tx (SN1024-)


Fig 04-19R01

12

13

14

11
10
5

2
1

04-19R01
HG6000TX (SN 1001-) Engine - 04

Exhaust Assembly C18 Tier 3 Tx (SN1024-)


Fig 04-19R01

REF
PART NO. DESCRIPTION QTY. REMARKS
NO.
1 151482001 ADAPTER EXHAUST 1
2 152454001 CLAMP - 6" SURE SEAL 1
3 163628307 SPARK ARRESTOR - MODIFIED 1
4 163657739 CLAMP-6" MUFFLER 2
5 163671683 TUBE- SPACER 4
6 163701002 WELDMENT-EXHAUST MOUNT 1
7 163701451 EXHAUST TUBE-T3 SPARK ARRESTOR 1
8 163713345 WELDMENT- EXHAUST RAIN CAP HG6000 1
9 163713452 WELDMENT--EXHAUST ELBOW W/ RAINCAP HINGE TIER 3 1
10 235715001 WASHER-FLATSTRL-.63-.66 X 1.31-.15-YZ-A325 4
11 238208001 BOLT 5/8 - 11 X 3 1/2 Gr 8 HEX ZYC 4
12 240377001 BOLT-3/8-16X3 1/4 GR8 ZINC PLT 1
13 250508001 NUT - 3/8-NC Gr8 TOP LOCK Y/ZINC 1
14 59634001 SINGLE NYTIE - 8" 1

04-19R01
Engine - 04 HG6000TX (SN 1001-)

Deluxe Exhaust Assembly C18 Tier 3 Tx (SN 1001-1008)


Fig 04-20

12

10 11

16

3 15

5 13

1
6 8

6 9

14
16
4 7
10

04-20
HG6000TX (SN 1001-) Engine - 04

Deluxe Exhaust Assembly C18 Tier 3 Tx (SN 1001-1008)


Fig 04-20

REF
PART NO. DESCRIPTION QTY. REMARKS
NO.
1 163701070 WELDMENT - TX DELUXE SILENCER BRACKET 1
2 163701080 WELDMENT - SILENCER EXHAUST 1
3 163683755 TUBE-EXHAUST TURBO TO SILENCER DELUXE T4TX 1
4 163671623 TUBE - EXHAUST ADAPTER 1
5 235729001 SCREW-HCS-.50-13X1.00-GR8-YZ 5
6 510337611 WASHER - FLATSTD - .50-.56X1.38-.11-YZ 10
7 250512001 NUT- 1/2 NC Gr8 TOP LOCK Y/ ZINC 5
8 235730001 BOLT-5/8-11X1 1/4 GR8 ZYC 6
9 510337615 WASHER-FLATSTD-.63-.69X1.75-.14-YZ 6
10 250508001 NUT - 3/8-NC Gr8 TOP LOCK Y/ZINC 2
11 240377001 BOLT-3/8-16X3 1/4 GR8 ZINC PLT 1
12 163683058 FLAPPER - RAIN CAP 1
13 2595013 CLAMP-1 1/2" I.D. W/VINYL COAT W/ 13/32 1
14 266691001 WASHER-FLATSTRL-.38-.41X.81-.09-GR8-YZ 1
15 235727001 SCREW-HCS-.38-16X1.00-GR8-YZ 1
16 163657739 CLAMP-6" MUFFLER 2

04-20
Engine - 04 HG6000TX (SN 1001-)

Deluxe Exhaust Assembly C18 Tier 3 Tx (SN1009-1023)


Fig 04-20R01

11

10
9

14

3 12
4
1
5

7
17
5
8
15

13
16
9

04-20R01
HG6000TX (SN 1001-) Engine - 04

Deluxe Exhaust Assembly C18 Tier 3 Tx (SN1009-1023)


Fig 04-20R01

REF
PART NO. DESCRIPTION QTY. REMARKS
NO.
1 163701070 WELDMENT - TX DELUXE SILENCER BRACKET 1
2 163701080 WELDMENT - SILENCER EXHAUST 1
3 152453001 CLAMP - 6.28" SURE SEAL 1
4 235729001 SCREW-HCS-.50-13X1.00-GR8-YZ 5
5 510337611 WASHER-FLATSTD - .50-.56X1.38-.11-YZ 10
6 250512001 NUT- 1/2 NC Gr8 TOP LOCK Y/ ZINC 5
7 235730001 BOLT-5/8-11X1 1/4 GR8 ZYC 6
8 510337615 WASHER FLATSTD .63/.69 X 1.75 .14 YZ 6
9 250508001 NUT - 3/8-NC Gr8 TOP LOCK Y/ZINC 2
10 240377001 BOLT-3/8-16X3 1/4 GR8 ZINC PLT 1
11 163683058 FLAPPER - RAIN CAP 1
12 2595013 CLAMP-1 1/2" I.D. W/VINYL COAT W/ 13/32 1
13 266691001 WASHER-FLATSTRL-.38-.41X.81-.09-GR8-YZ 1
14 235727001 SCREW-HCS-.38-16X1.00-GR8-YZ 1
15 152454001 CLAMP - 6" SURE SEAL 1
16 151482001 ADAPTER EXHAUST 1
17 163701453 EXHAUST TUBE-T3 DELUXE 1

04-20R01
Engine - 04 HG6000TX (SN 1001-)

Deluxe Exhaust Assembly C18 Tier 3 Tx (SN1024-)


Fig 04-20R02

11 10

13

4
5

9
13
14

12

04-20R02
HG6000TX (SN 1001-) Engine - 04

Deluxe Exhaust Assembly C18 Tier 3 Tx (SN1024-)


Fig 04-20R02

REF
PART NO. DESCRIPTION QTY. REMARKS
NO.
1 151482001 ADAPTER EXHAUST 1
2 152453001 CLAMP - 6.28" SURE SEAL 1
3 152454001 CLAMP - 6" SURE SEAL 1
4 163701070 WELDMENT - TX DELUXE SILENCER BRACKET 1
5 163701453 EXHAUST TUBE-T3 DELUXE 1
6 163713345 WELDMENT- EXHAUST RAIN CAP HG6000 1
7 163713451 WELDMENT - SILENCER EXHAUST 1
8 235729001 SCREW-HCS-.50-13X1.00-GR8-YZ 5
9 235730001 BOLT-5/8-11X1 1/4 GR8 ZYC 6
10 240377001 BOLT-3/8-16X3 1/4 GR8 ZINC PLT 1
11 250508001 NUT - 3/8-NC Gr8 TOP LOCK Y/ZINC 1
12 250512001 NUT- 1/2 NC Gr8 TOP LOCK Y/ ZINC 5
13 510337611 WASHER-FLATSTD - .50-.56X1.38-.11-YZ 10
14 510337615 WASHER FLATSTD .63/.69 X 1.75 .14 YZ 6

04-20R02
Engine - 04 HG6000TX (SN 1001-)

Engine Cover Assembly C18 Tier 3


Fig 04-21

11
11

11

10
8
1
11
9

2 11

04-21
HG6000TX (SN 1001-) Engine - 04

Engine Cover Assembly C18 Tier 3


Fig 04-21

REF
PART NO. DESCRIPTION QTY. REMARKS
NO.
1 127362001 WASHER-1/2 HARD.FLAT/PLATED 2
2 163683806 WELDMENT - BELT SHIELD 1
3 163683889 PLATE - ENGINE HEAT SHIELD 1
4 163683894 PLATE - RIGHT SUPPORT 2
5 163683899 WELDMENT - T3TX ENGINE COVER 1
6 163683909 WELDMENT - T3TX FRONT ENGINE COVER 1
7 163701502 WELDMENT - SHIELD MOUNT 1
8 235713001 WASHER - FLATSTRL - .38 - .41 X .81 - .06-YA-A325 2
9 235729001 SCREW-HCS-.50-13X1.00-GR8-YZ 2
10 250508001 NUT - 3/8-NC Gr8 TOP LOCK Y/ZINC 2
11 510346206 SCREW FLGWZ .38,16 X .75,GR2,YZ 19

04-21
Engine - 04 HG6000TX (SN 1001-)

Doc Mount
Fig 04-22

10
8 1

16

17 7

3
14
6

19
5

19

20
13 15

11
21
12

11

18

04-22
HG6000TX (SN 1001-) Engine - 04

Doc Mount
Fig 04-22

REF
PART NO. DESCRIPTION QTY. REMARKS
NO.
1 163650008 DOC FLEX PIPE 1
2 163682042 CLAMP-5.25" SURE SEAL 1
3 163725787 CAT C18 DOC 1
4 163725788 CAT DOC CLAMP 2
5 163732585 WELDMENT-DOC BRACE 1
6 163732612 WELDMENT - DOC SUPPORT 1
7 163732621 TUBE ASSEMBLY - DOC INLET ELBOW 1
8 163732624 PIPE ASSEMBLY-TURBO OUT 1
9 163732628 WELDMENT--EXHAUST RAIN CAP 1
10 163732640 WELDMENT-5" RAIN CAP 1
11 235717001 WASHER - 3/4" HARDENED FLAT YZ 4
12 235730001 BOLT-5/8-11X1 1/4 GR8 ZYC 4
13 235731001 NUT-1/2-13 GR8 ZYC 3
14 235737001 BOLT-1/2-13X1 1/4 GR8 ZYC 3
15 243905001 SCREW-HCS-.75-10X1.75-GR8-YZ 2
16 296300850 NUT-HEXFLGTL-.38-16-G-YZ 1
17 296300931 SCREW,HFS,.38,16X3.50,GR8,YZ 1
18 397001 NUT-3/4-10 GR 8 SLTL 2
19 485025 WASHER-1/2 FLAT-HARDENED-YZ 6
20 507614035 SCREW HFS M16 2.00 X 35 10.9 YZ ANSI B18.2.3.9M FT 4
21 510337615 WASHER FLATSTD .63/.69 X 1.75 .14 YZ 4

04-22
Section Table of Contents: HG6000TX (SN 1001-)

Hydraulic Clutch
HG6000TX (SN 1001-) Section Table of Contents:

Hydraulic Clutch

Hyd Comp / Hose Location Diagram-HPTO Driveline Fig 05-01


Hydraulic Clutch Fig 05-02
Hydraulic Clutch (SN 1001-1033) Fig 05-02R01
Hydraulic Clutch (SN 1034-) Fig 05-02R02
Breakdown Clutch Valve Fig 05-02T01
Breakdown Flywheel Coupling Fig 05-02T02
Breakdown HPTO Clutch Fig 05-02T03
Breakdown HPTO Clutch Fig 05-02T04
Hydraulic Clutch Fig 05-02X01
Drive Belt - 64/112 Fig 05-03
Drive Belt-Chip Drum (SN 1001-1041) Fig 05-03X01
Drive Belt-Chip Drum (SN 1042-) Fig 05-03X01R01
Belt Shields (SN1001-1052) Fig 05-04
Belt Shields (SN1053-) Fig 05-04R01
Belt Shields- Chip Drum Option (SN1053-) Fig 05-04X01R01
Belt Shields-Chip Drum Option (SN1001-1052) Fig 05-04X01
Hydraulic Clutch Tank Fig 05-05
Clutch Pump Fig 05-06
Clutch Filter Fig 05-07
Hydraulic Clutch - 05 HG6000TX (SN 1001-)

Hyd Comp / Hose Location Diagram-HPTO Driveline


Fig 05-01

1 2

8
9

05-01
HG6000TX (SN 1001-) Hydraulic Clutch - 05

Hyd Comp / Hose Location Diagram-HPTO Driveline


Fig 05-01

REF
PART NO. DESCRIPTION QTY. REMARKS
NO.
1 406011001 HOSE-HYD.75X102-12FSORFF-ST/ST-100R17 1
2 163645639 HOSE-HYD .75X84-12FFORX-ST/90-3000PSI 1
3 163632041 HOSE-HYD-.75X52-12FFORX-ST/12FFORX90SM3K 1
4 163649678 HOSE-HYD-.75X110-12FSORFF-ST/ST-3050 PSI 2
5 163646689 HOSE - .75X50-12FFORX-ST/45-3000PSI 1
6 163649674 HOSE-HYD-.75X72-12FSORFF-ST/ST-300 PSI 1
7 627006001 HOSE-HYD-1.5X44-24FSJ-ST/ST-162PSI-100R4 1
8 163683846 HOSE-HYD-2.0X56-32FSJST/32CD6190-100 PSI 1
9 163683847 HOSE-HYD-2.0X75-32FSJST/32CD6190-100 PSI 1

05-01
Hydraulic Clutch - 05 HG6000TX (SN 1001-)

Hydraulic Clutch
Fig 05-02

27 9 8
11 10
12

14 16
15 17
15 18
7
3
4 26

25 13
5
28 24 13
21
2 1 19
5 22

6 30 29
19
23
20

05-02
HG6000TX (SN 1001-) Hydraulic Clutch - 05

Hydraulic Clutch
Fig 05-02

REF
PART NO. DESCRIPTION QTY. REMARKS
NO.
1 180025531 CLUTCH-HPTO14TW 1 Breakdown Fig. 5-2z03
1 (163683470) CLUTCH-HPTO12DG 1 Breakdown Fig. 5-2z03
163648895 CLUTCH VALVE CHYMA-24V-001-DA 1 Breakdown Fig. 5-2z01
163648896R CLUTCH CONTROLLER (REBUILT) 1
(163648896) CLUTCH CONTROLLER 1
180006386 SPEED PICKUP 2
(180010836) MAGNETIC-PICKUP (3/8") W/ DEUTSCH 2
2 163695057 WELDMENT - CLUTCH MOUNT 1
3 235715001 WASHER-FLATSTRL-.63-.66 X 1.31-.15-YZ-A325 4
4 230728001 BOLT-5/8-11X1 3/4GR 8 PLATED 4
5 235717001 WASHER - 3/4" HARDENED FLAT YZ 4
6 397001 NUT-3/4-10 GR 8 SLTL 2
7 238242001 BOLT 3/4"-10 X 3" GR8 HEX Y/Z 2
8 163671750 FLYWHEEL COUPLING 1 Breakdown Fig. 5-2z02
9 480011 WASHER-1/2 S/T LOCK 8
10 276402001 SCREW-1/2-13X1 1/2 SHC Y ZINC 8
11 250515001 WASHER - 7/16 HARD SAE Y/ZINC 12
12 381014 BOLT - 7/16-14X1 1/2 GR 8 HEX 12
13 292614001 FITTING - STR - 12MORFF - 10MORB 4
14 157997001 FITTING - 90 - 12MORFF - 10MORBA - FRG 1
15 117433001 FITTING-STR-12MORFF-8MORB 2
16 72423001 FITTING-90-12MORFF-12FSORFF 1
17 266691001 WASHER-FLATSTRL-.38-.41X.81-.09-GR8-YZ 3
18 235743001 SCREW - HCS - .38 - 16 X 3.00 - GR8-YZ 3
19 235716001 WASHER - FLATSTRL - .25 -.28 X .63 - .06 - CZ 5
20 235735001 BOLT-1/4-20X1 GR8 HEX ZYC 2
21 249050001 SPLIT FLANGE KIT-32 CD 61 2
72898001 O RING-SQ. #32 FLANGE 2
73114001 FITTING-CODE 61 #32 FLANGE 4
235721001 BOLT-1/2-13X1 1/2 GR8 ZINC PLT 8
480001 WASHER-3/16 S/T LOCK 8
22 141296001 MOUNT-SANDWICH,1/4-20 THRDS. 3
23 510313401 NUT-HEXFLGL-.25-20-GR2-YZ 3
24 235733001 BOLT-1/4-20X1/2 GR8 ZYC 3
25 400001012 FITTING-45-12MORFF-8MORBA 1
26 75493001 FITTING - DIAGNOSTIC - 4MORB - 16MTP 2
27 294283001 CLIP - 1 15/16" TUBE 2
28 403538001 FITTING-STR-8MORB-8FORB 2
29 163701337 WELDMENT - CLUTCH CONTROLLER MOUNT 1
30 69800001 STRAP-NYTIE 21"LONG #T150M-BLACK 1

05-02
Hydraulic Clutch - 05 HG6000TX (SN 1001-)

Hydraulic Clutch (SN 1001-1033)


Fig 05-02R01

27 9 8
11 10
12

14 16
15 17
15 18
7
3
4 26
13

25 16
5
28 24 13
21
2 1 19
5 22

29
6 30
19
23
20

05-02R01
HG6000TX (SN 1001-) Hydraulic Clutch - 05

Hydraulic Clutch (SN 1001-1033)


Fig 05-02R01

REF
PART NO. DESCRIPTION QTY. REMARKS
NO.
1 180025531 CLUTCH-HPTO14TW 1 Breakdown Fig. 5-2z03
1 (163683470) CLUTCH-HPTO12DG 1 Breakdown Fig. 5-2z03
163648895 CLUTCH VALVE CHYMA-24V-001-DA 1 Breakdown Fig. 5-2z01
163648896R CLUTCH CONTROLLER (REBUILT) 1
(163648896) CLUTCH CONTROLLER 1
180006386 SPEED PICKUP 1
(180010836) MAGNETIC-PICKUP (3/8") W/ DEUTSCH 1
2 163695057 WELDMENT - CLUTCH MOUNT 1
3 235715001 WASHER-FLATSTRL-.63-.66 X 1.31-.15-YZ-A325 4
4 230728001 BOLT-5/8-11X1 3/4GR 8 PLATED 4
5 235717001 WASHER - 3/4" HARDENED FLAT YZ 4
6 397001 NUT-3/4-10 GR 8 SLTL 2
7 238242001 BOLT 3/4"-10 X 3" GR8 HEX Y/Z 2
8 163671750 FLYWHEEL COUPLING 1 Breakdown Fig. 5-2z02
9 480011 WASHER-1/2 S/T LOCK 8
10 276402001 SCREW-1/2-13X1 1/2 SHC Y ZINC 8
11 250515001 WASHER - 7/16 HARD SAE Y/ZINC 12
12 381014 BOLT - 7/16-14X1 1/2 GR 8 HEX 12
13 292614001 FITTING - STR - 12MORFF - 10MORB 4
14 157997001 FITTING - 90 - 12MORFF - 10MORBA - FRG 1
15 117433001 FITTING-STR-12MORFF-8MORB 2
16 72423001 FITTING-90-12MORFF-12FSORFF 2
17 266691001 WASHER-FLATSTRL-.38-.41X.81-.09-GR8-YZ 3
18 235743001 SCREW - HCS - .38 - 16 X 3.00 - GR8-YZ 3
19 235716001 WASHER - FLATSTRL - .25 -.28 X .63 - .06 - CZ 5
20 235735001 BOLT-1/4-20X1 GR8 HEX ZYC 2
21 249050001 SPLIT FLANGE KIT-32 CD 61 2
72898001 O RING-SQ. #32 FLANGE 2
73114001 FITTING-CODE 61 #32 FLANGE 4
235721001 BOLT-1/2-13X1 1/2 GR8 ZINC PLT 8
480001 WASHER-3/16 S/T LOCK 8
22 141296001 MOUNT-SANDWICH,1/4-20 THRDS. 3
23 510313401 NUT-HEXFLGL-.25-20-GR2-YZ 3
24 235733001 BOLT-1/4-20X1/2 GR8 ZYC 3
25 400001012 FITTING-45-12MORFF-8MORBA 1
26 75493001 FITTING - DIAGNOSTIC - 4MORB - 16MTP 2
27 294283001 CLIP - 1 15/16" TUBE 2
28 403538001 FITTING-STR-8MORB-8FORB 2
29 163701337 WELDMENT - CLUTCH CONTROLLER MOUNT 1
30 69800001 STRAP-NYTIE 21"LONG #T150M-BLACK 1

05-02R01
Hydraulic Clutch - 05 HG6000TX (SN 1001-)

Hydraulic Clutch (SN 1034-)


Fig 05-02R02

4
26
1
7 20

18
22

25

29 15
19
1
16 3

8 30
12 5

13
21 8 11

2
12
6
23
17 25

24

28
10 8
11
9
27
14

05-02R02
HG6000TX (SN 1001-) Hydraulic Clutch - 05

Hydraulic Clutch (SN 1034-)


Fig 05-02R02

REF
PART NO. DESCRIPTION QTY. REMARKS
NO.
1 117433001 FITTING-STR-12MORFF-8MORB 2
2 141296001 MOUNT-SANDWICH,1/4-20 THRDS. 3
3 157997001 FITTING - 90 - 12MORFF - 10MORBA - FRG 1
4 163671750 FLYWHEEL COUPLING 1 Breakdown Fig. 5-2t02
5 163695057 WELDMENT - CLUTCH MOUNT 1
6 163701337 WELDMENT - CLUTCH CONTROLLER MOUNT 1
7 180015309 CLAMP-HOSE 2" 2
8 180025531 CLUTCH-HPTO14TW 1 Breakdown Fig. 5-2t03 & 5-2t04
9 230728001 BOLT-5/8-11X1 3/4GR 8 PLATED 4
10 235715001 WASHER-FLATSTRL-.63-.66 X 1.31-.15-YZ-A325 4
11 235716001 WASHER - FLATSTRL - .25 -.28 X .63 - .06 - CZ 5
12 235717001 WASHER - 3/4" HARDENED FLAT YZ 4
13 235733001 BOLT-1/4-20X1/2 GR8 ZYC 3
14 235735001 BOLT-1/4-20X1 GR8 HEX ZYC 2
15 235743001 SCREW - HCS - .38 - 16 X 3.00 - GR8-YZ 3
16 238242001 BOLT 3/4"-10 X 3" GR8 HEX Y/Z 2
17 249050001 SPLIT FLANGE KIT-32 CD 61 2
72898001 O RING-SQ. #32 FLANGE 2
73114001 FITTING-CODE 61 #32 FLANGE 4
480011 WASHER-1/2 S/T LOCK 8
235721001 BOLT-1/2-13X1 1/2 GR8 ZINC PLT 8
18 250515001 WASHER - 7/16 HARD SAE Y/ZINC 12
19 266691001 WASHER FLATSTRL, .38 - .41 X .81, .09, GR8, YZ 3
20 276402001 SCREW-1/2-13X1 1/2 SHC Y ZINC 8
21 292614001 FITTING - STR - 12MORFF - 10MORB 4
22 381014 BOLT - 7/16-14X1 1/2 GR 8 HEX 12
23 397001 NUT-3/4-10 GR 8 SLTL 2
24 400001012 FITTING-45-12MORFF-8MORBA 1
25 403538001 FITTING-STR-8MORB-8FORB 2
26 480011 WASHER-1/2 S/T LOCK 8
27 510313401 NUT-HEXFLGL-.25-20-GR2-YZ 3
28 69800001 STRAP-NYTIE 21"LONG #T150M-BLACK 1
29 72423001 FITTING-90-12MORFF-12FSORFF 2
30 75493001 FITTING - DIAGNOSTIC - 4MORB - 16MTP 2

05-02R02
Hydraulic Clutch - 05 HG6000TX (SN 1001-)

Breakdown Clutch Valve


Fig 05-02T01

05-02T01
HG6000TX (SN 1001-) Hydraulic Clutch - 05

Breakdown Clutch Valve


Fig 05-02T01

REF
PART NO. DESCRIPTION QTY. REMARKS
NO.
1 163648898 VALVE BODY 1
2 163648901 ADAPTER 1
3 180010837 TRANSDUCER-PRESSURE(300PSI) W/ DEUSTCH 1
4 406827001 TEMPERATURE SWITCH 1
5 406828001 PRESSURE RELIEF VALVE 1
6 180015223 ASSY - COIL AND JUMPER 2
6 (180013177) COIL - 24V DC CECCL-002-D 2
7 406824001 SOLENOID CARDRIDGE 1
8 163648899 SOLENOID CARTRIDGE CHYPV - 002 1
163648895 CLUTCH VALVE CHYMA-24V-001-DA A/R COMPLETE

05-02T01
Hydraulic Clutch - 05 HG6000TX (SN 1001-)

Breakdown Flywheel Coupling


Fig 05-02T02

05-02T02
HG6000TX (SN 1001-) Hydraulic Clutch - 05

Breakdown Flywheel Coupling


Fig 05-02T02

REF
PART NO. DESCRIPTION QTY. REMARKS
NO.
1 180019505 FLANGE 1
2 180019504 ELEMENT 1
3 180019502 HUB 1
4 180019503 COLLAR 1
5 180019501 SCREW 12
6 270087001 SCREW SHCS M10 1.50 X 35 12.9 PLN D912 10
6 (180019500) SCREW 10
163671750 FLYWHEEL COUPLING A/R Complete

05-02T02
Hydraulic Clutch - 05 HG6000TX (SN 1001-)

Breakdown HPTO Clutch


Fig 05-02T03

4 5

05-02T03
HG6000TX (SN 1001-) Hydraulic Clutch - 05

Breakdown HPTO Clutch


Fig 05-02T03

REF
PART NO. DESCRIPTION QTY. REMARKS
NO.
1 180022128 FLEX HOUSING SI SUB ASSEMBLY 1
180022129 FLEX HOUSING REBUILT KIT-SPEED INCREASE 1
2 163649477 END COVER SYB-ASSY W/ONE WAY 1
180019090 COMPLETE CLUTCH REUILT KIT W/ONE WAY BRAKE 1
3 635287001 SPLINE INSERT-SAE C 3
4 635285001 SPLINE INSERT-SAE A 1
5 406819001 SEAL KIT- OUTPUT SHAFT 1
5 (180019088) OUTPUT SHAFT SEAL KIT (TD) 1
180025531 CLUTCH-HPTO14TW A/R Complete
(163683470) CLUTCH-HPTO12DG A/R Complete

05-02T03
Hydraulic Clutch - 05 HG6000TX (SN 1001-)

Breakdown HPTO Clutch


Fig 05-02T04

3
4

4
2

05-02T04
HG6000TX (SN 1001-) Hydraulic Clutch - 05

Breakdown HPTO Clutch


Fig 05-02T04

REF
PART NO. DESCRIPTION QTY. REMARKS
NO.
1 163648895 CLUTCH VALVE CHYMA-24V-001-DA 1 Breakdown Fig. 5-2t01
2 163648896R CLUTCH CONTROLLER (REBUILT) 1
2 (163648896) CLUTCH CONTROLLER 1
3 163683595 CLUTCH - 14" FX POWER TOWER 1
4 635287001 SPLINE INSERT-SAEC 3
5 635285001 SPLINE INSERT-SAE A 1
6 180025521 BREATHER RISER KIT 1
180025531 CLUTCH-HPTO14TW A/R Complete

05-02T04
Hydraulic Clutch - 05 HG6000TX (SN 1001-)

Hydraulic Clutch
Fig 05-02X01

1
7
25 18 20
22 26

29

19 15
3

8
21

16 30

8 21
13
6 29
12
5 11

2
25
12
17 24
28 27
11
23
8
10
14
9

05-02X01
HG6000TX (SN 1001-) Hydraulic Clutch - 05

Hydraulic Clutch
Fig 05-02X01

REF
PART NO. DESCRIPTION QTY. REMARKS
NO.
1 117433001 FITTING-STR-12MORFF-8MORB 2
2 141296001 MOUNT-SANDWICH,1/4-20 THRDS. 3
3 157997001 FITTING - 90 - 12MORFF - 10MORBA - FRG 1
4 163671750 FLYWHEEL COUPLING 1
5 163701337 WELDMENT - CLUTCH CONTROLLER MOUNT 1
6 163732605 WELDMENT - LOWER DOC SUPPORT 1
7 180015309 CLAMP-HOSE 2" 2
8 180025531 CLUTCH-HPTO14TW 1
9 230728001 BOLT-5/8-11X1 3/4GR 8 PLATED 4
10 235715001 WASHER-FLATSTRL-.63-.66 X 1.31-.15-YZ-A325 4
11 235716001 WASHER - FLATSTRL - .25 -.28 X .63 - .06 - CZ 5
12 235717001 WASHER - 3/4" HARDENED FLAT YZ 4
13 235733001 BOLT-1/4-20X1/2 GR8 ZYC 3
14 235735001 BOLT-1/4-20X1 GR8 HEX ZYC 2
15 235743001 SCREW - HCS - .38 - 16 X 3.00 - GR8-YZ 3
16 238242001 BOLT 3/4"-10 X 3" GR8 HEX Y/Z 2
17 249050001 SPLIT FLANGE KIT-32 CD 61 2
18 250515001 WASHER - 7/16 HARD SAE Y/ZINC 12
19 266691001 WASHER - 3/8 FLAT, ZN 3
20 276402001 SCREW-1/2-13X1 1/2 SHC Y ZINC 8
21 292614001 FITTING - STR - 12MORFF - 10MORB 4
22 381014 BOLT - 7/16-14X1 1/2 GR 8 HEX 12
23 397001 NUT-3/4-10 GR 8 SLTL 2
24 400001012 FITTING-45-12MORFF-8MORBA 1
25 403538001 FITTING-STR-8MORB-8FORB 2
26 480011 WASHER-1/2 S/T LOCK 8
27 510313401 NUT-HEXFLGL-.25-20-GR2-YZ 3
28 69800001 STRAP-NYTIE 21"LONG #T150M-BLACK 1
29 72423001 FITTING-90-12MORFF-12FSORFF 2
30 75493001 FITTING - DIAGNOSTIC - 4MORB - 16MTP 2

05-02X01
Hydraulic Clutch - 05 HG6000TX (SN 1001-)

Drive Belt - 64/112


Fig 05-03

2
6
4

5
7

05-03
HG6000TX (SN 1001-) Hydraulic Clutch - 05

Drive Belt - 64/112


Fig 05-03

REF
PART NO. DESCRIPTION QTY. REMARKS
NO.
1 163649340 SPROCKET - 112T-14GT 1
2 163649341 SPROCKET - 64T-14GT 1
3 163649367 BELT-POLY CHAIN-14GT-4410MM LENGTH 1
4 402050001 BUSHING 6050 W/4.9375 1
296505189 SCREW-HCS-1 1/4"-7 X 3.5-GR8-YZ 3
114551001 WASHER-1 1/4 HARDENED 3
5 402048001 BUSHING - 4535 W/ 3.9375 BORE 1
521020 SCREW-SHC 3/4-10 X 2.00"-PLAIN FINISH 3
6 162315001 KEY - 1.25 X 1.25 - 5.00 1
7 402121001 KEY - 1 X 1 - 4.50 1

05-03
Hydraulic Clutch - 05 HG6000TX (SN 1001-)

Drive Belt-Chip Drum (SN 1001-1041)


Fig 05-03X01

2
6 3

8
4
7
1

05-03X01
HG6000TX (SN 1001-) Hydraulic Clutch - 05

Drive Belt-Chip Drum (SN 1001-1041)


Fig 05-03X01

REF
PART NO. DESCRIPTION QTY. REMARKS
NO.
1 163649341 SPROCKET - 64T-14GT 1
2 163729613 BELT-14-4956-125 1
2 (180019795) BELT-4956MM LONG-14MPT-120MM WIDE 1
3 402050001 BUSHING 6050 W/4.9375 1
4 402048001 BUSHING - 4535 W/ 3.9375 BORE 1
5 162315001 KEY - 1.25 X 1.25 - 5.00 1
6 402121001 KEY - 1 X 1 - 4.50 1
7 180019794 SPROCKET-192T-14GT 1
8 521020 SCREW-SHC 3/4-10 X 2.00"-PLAIN FINISH 3

05-03X01
Hydraulic Clutch - 05 HG6000TX (SN 1001-)

Drive Belt-Chip Drum (SN 1042-)


Fig 05-03X01R01

05-03X01R01
HG6000TX (SN 1001-) Hydraulic Clutch - 05

Drive Belt-Chip Drum (SN 1042-)


Fig 05-03X01R01

REF
PART NO. DESCRIPTION QTY. REMARKS
NO.
1 163649341 SPROCKET - 64T-14GT 1
2 163729598 SPROCKET-192T-14GT-7.087" BORE 1
3 163729613 BELT-14-4956-125 1
4 163729643 BUSHING-KEYLESS 1
5 402048001 BUSHING - 4535 W/ 3.9375 BORE 1
6 402121001 KEY - 1 X 1 - 4.50 1

05-03X01R01
Hydraulic Clutch - 05 HG6000TX (SN 1001-)

Belt Shields (SN1001-1052)


Fig 05-04

26 29 14 11 28
32

3 37 22

29
1 23 1
28
29 1
12
29 27
19 6 24 31
10
30 41
7 35
36 1
20 39 22
29
18 8 26
13

17

41
15

26
29
2
9
27 31
34
42

26
29 4
5 24

38

25 21

43 40
33 31
27
16

05-04
HG6000TX (SN 1001-) Hydraulic Clutch - 05

Belt Shields (SN1001-1052)


Fig 05-04

REF
PART NO. DESCRIPTION QTY. REMARKS
NO.
1 127362001 WASHER-1/2 HARD.FLAT/PLATED 12
2 162268001 WELDMENT - HINGE - LEAF, MALE 2
3 162270001 WELDMENT - HINGE - LEAF, FEMALE 2
4 162304001 COVER - HOSE ENTRANCE/EXIT 1
5 163626183 PLATE - LATCH 1
6 163626185 WELDMENT - PIN HOLDER 1
7 163626186 PIN - LATCH 1
8 163671719 WELDMENT - INNER DRIVE SHIELD 1
9 163671723 WELDMENT - DRIVE SHIELD OUTER 1
10 163671729 WELDMENT - RIGHT DRIVE SHIELD 1
11 163671730 WELDMENT - LEFT DRIVE SHIELD 1
12 163671735 WELDMENT - REAR COVER 1
13 163671737 WELDMENT - REAR COVER 1
14 163671740 FOAM - SHIELD WIDTH A/R 1 equals 1 foot
15 163671742 FOAM - INNER SHIELD A/R 1 equals 1 foot
16 163679432 FOAM - OUTER FRONT DRIVE SHIELD A/R 1 equals 1 foot
17 163679433 FOAM - SHIELD WIDTH A/R 1 equals 1 foot
18 180025525 FITTING-BP 1/8MNPT X 1/8FNPT 90 DEGREE 1
19 1803023 SPRING - COMP. #67 2" OA 1
20 1978011 PIN ROLL 3/16 X 1 ZINC 1
21 235716001 WASHER - FLATSTRL - .25 -.28 X .63 - .06 - CZ 8
22 235721001 BOLT-1/2-13X1 1/2 GR8 ZINC PLT 5
23 235725001 NUT - HEX - .38 - 16 - GR8 - YZ 2
24 235726001 BOLT-3/8-16X3/4 GR8 HEX ZNCPLT 14
25 235732001 NUT - HEX - .25 - 20 - GR8 - YZ 8
26 235736001 BOLT-3/8-16X1 1/4 ZYC 26
27 250008001 BOLT 1/4-20 X 1 1/4 ZINC PL 8
28 250512001 NUT- 1/2 NC Gr8 TOP LOCK Y/ ZINC 5
29 266691001 WASHER FLATSTRL, .38 - .41 X .81, .09, GR8, YZ 39
30 400383001 TUBE-SPACER 1
31 403410001 PLATE - ALIGNMENT 4
32 403449001 MOUNT - DRIVE SHIELD 1
33 404337001 FOAM - OUTER FRONT DRIVE SHIELD 1
34 510021 COTTER PIN-3/16" X 1" 2
35 587001 ZERK 1/8in F ST GREASE 1
36 59245015 HOSE - 1/8 X 16 1/8 NPT M&M 100R7 1
37 606103001 FITTING-6M ORING-1/8F NPT 1
38 7000D012 DECAL - 20.00" - COSMETIC V 1
39 700IF448 DECAL-ENGINE MOVEMENT 1
40 94119001 PADLOCK (KEYED-ALIKE LOCK) 1
41 97404001 PORON-1/4X3/4 A/R 1 equals 1 foot
42 97465001 LOCK-ROTO MALE 2
43 97466001 LOCK-ROTO FEMALE 2

05-04
Hydraulic Clutch - 05 HG6000TX (SN 1001-)

Belt Shields (SN1053-)


Fig 05-04R01

14 11 28
32
26 29

3 22

29
1 1
23
28
29 1
12
6 29 27
19 24 31
10
30

20 7
29
36

1
22 8 13

18
15

16

38

29
2
26
9
27 31
34
39

26
29
5
24

35 4

25 21

40
37
33
31
27 17

05-04R01
HG6000TX (SN 1001-) Hydraulic Clutch - 05

Belt Shields (SN1053-)


Fig 05-04R01

REF
PART NO. DESCRIPTION QTY. REMARKS
NO.
1 127362001 WASHER-1/2 HARD.FLAT/PLATED 12
2 162268001 WELDMENT - HINGE - LEAF, MALE 2
3 162270001 WELDMENT - HINGE - LEAF, FEMALE 2
4 162304001 COVER - HOSE ENTRANCE/EXIT 1
5 163626183 PLATE - LATCH 1
6 163626185 WELDMENT - PIN HOLDER 1
7 163626186 PIN - LATCH 1
8 163671719 WELDMENT - INNER DRIVE SHIELD 1
9 163671723 WELDMENT - DRIVE SHIELD OUTER 1
10 163671729 WELDMENT - RIGHT DRIVE SHIELD 1
11 163671730 WELDMENT - LEFT DRIVE SHIELD 1
12 163671735 WELDMENT - REAR COVER 1
13 163671737 WELDMENT - REAR COVER 1
14 163671740 FOAM - SHIELD WIDTH 1
15 163671741 FOAM - OUTER SHIELD 1
16 163671742 FOAM - INNER SHIELD 1
17 163679432 FOAM - OUTER FRONT DRIVE SHIELD 1
18 163679433 FOAM - SHIELD WIDTH 2
19 1803023 SPRING - COMP. #67 2" OA 1
20 1978011 PIN ROLL 3/16 X 1 ZINC 1
21 235716001 WASHER - FLATSTRL - .25 -.28 X .63 - .06 - CZ 8
22 235721001 BOLT-1/2-13X1 1/2 GR8 ZINC PLT 5
23 235725001 NUT - HEX - .38 - 16 - GR8 - YZ 2
24 235726001 BOLT-3/8-16X3/4 GR8 HEX ZNCPLT 14
25 235732001 NUT - HEX - .25 - 20 - GR8 - YZ 8
26 235736001 BOLT-3/8-16X1 1/4 ZYC 26
27 250008001 BOLT 1/4-20 X 1 1/4 ZINC PL 8
28 250512001 NUT- 1/2 NC Gr8 TOP LOCK Y/ ZINC 5
29 266691001 WASHER - 3/8 FLAT, ZN 39
30 400383001 TUBE-SPACER 1
31 403410001 PLATE - ALIGNMENT 4
32 403449001 MOUNT - DRIVE SHIELD 1
33 404337001 FOAM - OUTER FRONT DRIVE SHIELD 1
34 510021 COTTER PIN-3/16" X 1" 2
35 7000D012 DECAL - 20.00" - COSMETIC V 1
36 700IF448 DECAL-ENGINE MOVEMENT 1
37 94119001 PADLOCK (KEYED-ALIKE LOCK) 1
38 97404001 PORON-1/4X3/4 3
39 97465001 LOCK-ROTO MALE 2
40 97466001 LOCK-ROTO FEMALE 2

05-04R01
Hydraulic Clutch - 05 HG6000TX (SN 1001-)

Belt Shields-Chip Drum Option (SN1001-1052)


Fig 05-04X01

21 17 23 31 16
32 46
24 47
41 1
18 4
19 33
9
30 10
8 2
48 3
29 5 39 13
14
15
6
18
20

27 13
17 42 49
21 44
28 17 25
12
37 40 43 21
8
38 34 36 45 7 26
18
22
11
35
21 17

05-04X01
HG6000TX (SN 1001-) Hydraulic Clutch - 05

Belt Shields-Chip Drum Option (SN1001-1052)


Fig 05-04X01

REF
PART NO. DESCRIPTION QTY. REMARKS
NO.
1 97404001 PORON-1/4X3/4 3
2 180019815 FOAM-INNER SHIELD 1
3 180019816 FOAM-OUTER SHIELD 1
4 180019817 FOAM-SHIELD WIDTH 1
5 180019818 FOAM-SHIELD WIDTH 1
6 180019821 FOAM-SHIELD WIDTH 1
7 180019822 FOAM-INNER/OUTER FRONT 2
8 180019823 FOAM-OUTER REAR 3
9 180019842 FOAM-INNER FRONT 1
10 180019843 FOAM-OUTER FRONT DRIVE SHIELD 1
11 7000d012 DECAL-20.00" COSMETIC V DECAL 1
12 700IF448 DECAL-ENGINE MOVEMENT 1
13 235726001 BOLT-3/8-16X3/4 GR8 HEX ZNCPLT 16
14 235716001 WASHER - FLATSTRL - .25 -.28 X .63 - .06 - CZ 8
15 235732001 NUT - HEX - .25 - 20 - GR8 - YZ 8
16 250008001 BOLT 1/4-20 X 1 1/4 ZINC PL 8
17 266691001 WASHER-FLATSTRL-.38-.41X.81-.09-GR8-YZ 39
18 127362001 WASHER-1/2 HARD.FLAT/PLATED 18
19 250512001 NUT- 1/2 NC Gr8 TOP LOCK Y/ ZINC 8
20 235721001 BOLT-1/2-13X1 1/2 GR8 ZINC PLT 8
21 235736001 BOLT-3/8-16X1 1/4 ZYC 26
22 510021 COTTER PIN-3/16" X 1" 2
23 235725001 NUT - HEX - .38 - 16 - GR8 - YZ 2
24 180019809 WELDMENT - INNER DRIVE SHIELD 1
25 180019812 WELDMENT - DRIVE SHIELD OUTER 1
26 162268001 WELDMENT - HINGE - LEAF, MALE 2
27 162270001 WELDMENT - HINGE - LEAF, FEMALE 2
28 163626185 WELDMENT - PIN HOLDER 1
29 180019840 WELDMENT - LEFT DRIVE SHIELD 1
30 180019839 WELDMENT - RIGHT DRIVE SHIELD 1
31 163671735 WELDMENT - REAR COVER 1
32 163671737 WELDMENT - REAR COVER 1
33 94119001 PADLOCK (KEYED-ALIKE LOCK) 1
34 400383001 TUBE-SPACER 1
35 163626183 PLATE - LATCH 1
36 1803023 SPRING - COMP. #67 2" OA 1
37 1978011 PIN ROLL 3/16 X 1 ZINC 1
38 163626186 PIN - LATCH 1
39 162304001 COVER - HOSE ENTRANCE/EXIT 1
40 180019845 HOSE-1/8 X 22.5, 1/8 NPT M&M 1
41 180022339 MOUNT - DRIVE SHIELD 1
42 606103001 FITTING-6M ORING-1/8F NPT 1
43 720019 ELBOW-1/8" X 90 DEG BLACK 1
44 93394001 FITTING-1/8 HEX NIPPLE 1
45 587001 ZERK-1/8" F ST GREASE 1
46 403410001 PLATE - ALIGNMENT 4
47 97465001 LOCK-ROTO MALE 2
48 97466001 LOCK-ROTO FEMALE 2
49 180019814 SHEET - BOLT ACCESS PANEL 1

05-04X01
Hydraulic Clutch - 05 HG6000TX (SN 1001-)

Belt Shields- Chip Drum Option (SN1053-)


Fig 05-04X01R01

45 35 29
32 35

8
9 10

34 33
24

13
37 46
47
1 44
27
15 30
31 14
17
4
20 28
2 45
22 16
41 1
3

35
32
40 30
12
1 39
38
43
35

10
6 11
32 25 21
18
36 19
26
7

42
32
35

18

23 19

05-04X01R01
HG6000TX (SN 1001-) Hydraulic Clutch - 05

Belt Shields- Chip Drum Option (SN1053-)


Fig 05-04X01R01

REF
PART NO. DESCRIPTION QTY. REMARKS
NO.
1 127362001 WASHER-1/2 HARD.FLAT/PLATED 18
2 162268001 WELDMENT - HINGE - LEAF, MALE 2
3 162270001 WELDMENT - HINGE - LEAF, FEMALE 2
4 162304001 COVER - HOSE ENTRANCE/EXIT 1
5 163626183 PLATE - LATCH 1
6 163626185 WELDMENT - PIN HOLDER 1
7 163626186 PIN - LATCH 1
8 163671735 WELDMENT - REAR COVER 1
9 163671737 WELDMENT - REAR COVER 1
10 180019809 WELDMENT - INNER DRIVE SHIELD 1
11 180019812 WELDMENT - DRIVE SHIELD OUTER 1
12 180019814 SHEET - BOLT ACCESS PANEL 1
13 180019815 FOAM-INNER SHIELD 1
14 180019816 FOAM-OUTER SHIELD 1
15 180019817 FOAM-SHIELD WIDTH 1
16 180019818 FOAM-SHIELD WIDTH 1
17 180019821 FOAM-SHIELD WIDTH 1
18 180019822 FOAM-INNER/OUTER FRONT 2
19 180019823 FOAM-OUTER REAR 3
20 180019839 WELDMENT - RIGHT DRIVE SHIELD 1
21 180019840 WELDMENT - LEFT DRIVE SHIELD 1
22 180019842 FOAM-INNER FRONT 1
23 180019843 FOAM-OUTER FRONT DRIVE SHIELD 1
24 180022339 MOUNT - DRIVE SHIELD 1
25 1803023 SPRING - COMP. #67 2" OA 1
26 1978011 PIN ROLL 3/16 X 1 ZINC 1
27 235716001 WASHER - FLATSTRL - .25 -.28 X .63 - .06 - CZ 8
28 235721001 BOLT-1/2-13X1 1/2 GR8 ZINC PLT 8
29 235725001 NUT - HEX - .38 - 16 - GR8 - YZ 2
30 235726001 BOLT-3/8-16X3/4 GR8 HEX ZNCPLT 16
31 235732001 NUT - HEX - .25 - 20 - GR8 - YZ 8
32 235736001 BOLT-3/8-16X1 1/4 ZYC 26
33 250008001 BOLT 1/4-20 X 1 1/4 ZINC PL 8
34 250512001 NUT- 1/2 NC Gr8 TOP LOCK Y/ ZINC 8
35 266691001 WASHER - 3/8 FLAT, ZN 39
36 400383001 TUBE-SPACER 1
37 403410001 PLATE - ALIGNMENT 4
38 510021 COTTER PIN-3/16" X 1" 2
39 587001 ZERK 1/8in F ST GREASE 1
40 59245013 HOSE-1/8X14 1/8NPT M&M 100R7 1
41 606103001 FITTING-6M ORING-1/8F NPT 1
42 7000D012 DECAL - 20.00" - COSMETIC V 1
43 700IF448 DECAL-ENGINE MOVEMENT 1
44 94119001 PADLOCK (KEYED-ALIKE LOCK) 1
45 97404001 PORON-1/4X3/4 3
46 97465001 LOCK-ROTO MALE 2
47 97466001 LOCK-ROTO FEMALE 2

05-04X01R01
Hydraulic Clutch - 05 HG6000TX (SN 1001-)

Hydraulic Clutch Tank


Fig 05-05

10 13
11
5
1

12

15

1
4
2

14

05-05
HG6000TX (SN 1001-) Hydraulic Clutch - 05

Hydraulic Clutch Tank


Fig 05-05

REF
PART NO. DESCRIPTION QTY. REMARKS
NO.
1 127362001 WASHER-1/2 HARD.FLAT/PLATED 10
2 235721001 BOLT-1/2-13X1 1/2 GR8 ZINC PLT 4
3 81590001 GAUGE-SIGHT 1
4 7000b835 DECAL - VERMEER VMF GOLD HYD. FLUID 1
5 94119001 PADLOCK (KEYED-ALIKE LOCK) 1
6 72419001 FITTING - 90 - 12MORFF - 12MORBA 1
7 130640001 FITTING-24MJICX24M ORING 45DEG 1
8 152448001 FITTING - 32M JIC X 24M 90 DEG 2
9 116931001 COVER - CLEANOUT 1
10 235729001 SCREW-HCS-.50-13X1.00-GR8-YZ 6
11 235808001 CAP-FILLER/BREATHER W/O RELIEF 1
12 78544001 O-RING AS-378 B46 1
13 1802006 BOLT-10-24 X 3/4 RND HD STOVE 6
14 81214001 PLUG- 16M 1
15 163713647 PARTS ORDER- CLUTCH TANK HG6000 1
15 (163713033) HYDRAULIC CLUTCH TANK ASSEMBLY-PLUG 1

05-05
Hydraulic Clutch - 05 HG6000TX (SN 1001-)

Clutch Pump
Fig 05-06

5 1 4

7 6
2
3

15
11
10
6
14
11

12
13

6
9

05-06
HG6000TX (SN 1001-) Hydraulic Clutch - 05

Clutch Pump
Fig 05-06

REF
PART NO. DESCRIPTION QTY. REMARKS
NO.
1 163626469 PUMP - HYD. 1.20 CID CCW ROT 1
296267051 SEAL KIT 1
(180007476) SEAL KIT-PUMP
2 287085001 FITTING - 24 MJIC X 16 MORING ADAPT. 1
3 98672001 FITTING-24MJICX24FSJIC 45 1
4 4350001 O-RING 042 NAT. 1
5 157996001 FITTING - 12-10 V5OLO 1
6 266691001 WASHER-FLATSTRL-.38-.41X.81-.09-GR8-YZ 10
7 235723001 SCREW - HCS -.38 - 16 X 1.50 - GR8 - YZ 2
8 163683941 TUBE-HYD-CLUTCH PUMP SUCTION 1
9 235743001 SCREW - HCS - .38 - 16 X 3.00 - GR8-YZ 2
10 163683942 PLATE - TUBE MOUNT 1
11 250508001 NUT - 3/8-NC Gr8 TOP LOCK Y/ZINC 4
12 163682350 TUBE - SPACER - 1.90" 2
13 121385001 BAR-HOSE CLAMP SINGLE 1
14 101511017 CLAMP-CUSH.#15-1.500 DIA. HALF 2
15 235720001 BOLT-3/8-16X1 3/4 GR8 ZINC PLT 2

05-06
Hydraulic Clutch - 05 HG6000TX (SN 1001-)

Clutch Filter
Fig 05-07

2
9

7
4

05-07
HG6000TX (SN 1001-) Hydraulic Clutch - 05

Clutch Filter
Fig 05-07

REF
PART NO. DESCRIPTION QTY. REMARKS
NO.
1 163632184 HEAD-M3K 50 PSI BYPASS P170773 1
2 235716001 WASHER - FLATSTRL - .25 -.28 X .63 - .06 - CZ 4
3 235734001 BOLT-1/4-20X3/4 GR8 ZYC 4
4 125286001 RECEPTACLE-DEUTSCH 2 PIN 1
5 276866001 PIN - 14/16 GA. 2
6 163733231 PRESSURE INDICATOR 40 PSI 1
7 163632186 FILTER ELEMENT - P170311 1
8 276870001 WEDGE - 2 PIN RECEPTACLE 1
8 (125283001) 2 CONTACT RECEPTACLE - WEDGE LOCK 1
9 279784001 FITTING-STR-12MORFF-12MORB 2

05-07
Section Table of Contents: HG6000TX (SN 1001-)

Hammermill
HG6000TX (SN 1001-) Section Table of Contents:

Hammermill

Series ll Duplex Drum Fig 06-01


Breakdown Bearing-Drive End Fig 06-01T01
Breakdown Bearing-Non Drive End Fig 06-01T02
Breakdown Wedge Fig 06-01T03
Chip Drum (SN 1001-1033) Fig 06-01X01
Chip Drum (SN 1034-1041) Fig 06-01X01R01
Chip Drum (SN 1042-) Fig 06-01X01R02
HG6000 Grid Screens (Tier 4) Fig 06-02
HG6000 Step Screens (Tier 4) Fig 06-03
HG6000 Rolled Screens Fig 06-04
Negative Step Hex W/Snag Baffles Fig 06-05
Specialty Screens Fig 06-05X01
Cutters For Series II Drum Fig 06-06
Mill Access Lid (SN1001-1003) Fig 06-07
Mill Access Lid (SN 1004-) Fig 06-07R01
Feed Roller Arm Fig 06-08
Feed Roller (SN 1001-1001) Fig 06-09
Breakdown Planetary (SN 1001-1001) Fig 06-09T01
Feed Roller (SN 1002-) Fig 06-09R01
Breakdown Planetary (SN 1002-) Fig 06-09T01R01
Heavy Duty Feed Roller Fig 06-10
Breakdown Planetary Fig 06-10T01
Feed Roller Lock Fig 06-11
Fuel Chip Attachment Fig 06-12
Knives 5/8" Fig 06-13
Knives 3/4" Fig 06-14
Knives-Chip Drum Fig 06-14X01
Special Tools Listing Fig 06-15
Hammermill - 06 HG6000TX (SN 1001-)

Series ll Duplex Drum


Fig 06-01

21 6 3
23
16
14
18 23
1
22
4
10

12 13

19
2 11
20
5
17 9

18

25

24

7
15

06-01
HG6000TX (SN 1001-) Hammermill - 06

Series ll Duplex Drum


Fig 06-01

REF
PART NO. DESCRIPTION QTY. REMARKS
NO.
1 127362001 WASHER-1/2 HARD.FLAT/PLATED 2
2 158870001 PLUG - DUST - .825 DIA. 1
3 163628400 SCREW,HCS,1.25,7X7.00,L9,YZ 8
4 163632345 BARREL NUT-5/8-11 GR 8 SLTL 20
5 163635776 KEEPER - RETENTION PIN 1
6 163683061 DUPLEX CENTER PIN SHIELD 1
7 180008933 SCREW,12PT,.625,11X2.50,PLN 36
8 180009609 HAMMER - 36in DIA CUT 2 - .87 BOLT CUTTER 10
9 180011461 WELDMENT - PROTECTOR PLATE HG6000 4
10 180012609 WELDMENT - SERIES II CENTER SECTION HG6000 1
11 180012612 ENDCAP-DRIVE HG6000 SERIES II 1
12 180012614 ENDCAP-NON DRIVE HG6000 SERIES II 1
13 180012780 BLOCK-HAMMER BACK UP 20
14 180015164 ASSEMBLY - WEDGE HG6000, TG9000 20 Breakdown Fig. 6-1t03
15 180015167 BEARING ASSEMBLY - DRIVE END HG6000, TG9000 1 Breakdown Fig. 6-1t01
16 180015168 BEARING ASSEMBLY - NON DRIVE HG6000, TG9000 1 Breakdown Fig. 6-1t02
17 1835037 BSHG-STL 2 3/8 X 2 X 2 2
18 230727001 BOLT-5/8-11X1 1/2GR8 PLATED 36
19 235715001 WASHER-FLATSTRL-.63-.66 X 1.31-.15-YZ-A325 8
20 235721001 BOLT-1/2-13X1 1/2 GR8 ZINC PLT 2
21 235728001 BOLT-1/2-13X3/4 GR8 ZYC 2
22 238216001 NUT-1 1/4-7 GR8 ZINC YC 8
23 238891001 WASHER-1 1/4 HARDENED FLAT ZY 16
24 244211001 BOLT-5/8-11X1 GR8 HEX ZINC PLTD 24
25 402590001 PIN - CENTER RETENTION HG6000 1

06-01
Hammermill - 06 HG6000TX (SN 1001-)

Breakdown Bearing-Drive End


Fig 06-01T01

9
10
12

15

5
11

4
7 13
3 14

1
6 8

06-01T01
HG6000TX (SN 1001-) Hammermill - 06

Breakdown Bearing-Drive End


Fig 06-01T01

REF
PART NO. DESCRIPTION QTY. REMARKS
NO.
1 127362001 WASHER-1/2 HARD.FLAT/PLATED 8
2 141720001 BEARING HOUSING HAMMERMILL 1
3 151808001 CAP - GREASE 2
4 154992001 SEAL - CR 54972, 6.75 OD 1
5 154998001 O-RING-3/16 X 9 - 3/4 X 10 - 1/8 DP 376N70 2
6 155000001 BOLT - 1/2-13 UNC-6 GR8 ZYC 8
7 155001001 PLUG - MODIFIED, #6M 2
8 161384001 SNAP RING-6.919 ID X .265 WIDE X .061 TH 1
9 161385001 SNAP RING-7.688ID X .265 WIDE X .061 THI 1
10 180015061 SEAL OIL CR62495 1
11 402014001 CAP - FRONT OUTER BEARING 1
12 402015001 CAP - INNER FRONT BEARING 1
13 5553001 FITTING - PLUG - 6MORB - HEX 1
14 598001 FITTING - 1/4" NF ST GREASE ZERK 2
15 78545001 BEARING-#22228LB C3 1

06-01T01
Hammermill - 06 HG6000TX (SN 1001-)

Breakdown Bearing-Non Drive End


Fig 06-01T02

10
11
13

5
6
16

6
5
12
8
15
3 4
2 9
14

1
7

06-01T02
HG6000TX (SN 1001-) Hammermill - 06

Breakdown Bearing-Non Drive End


Fig 06-01T02

REF
PART NO. DESCRIPTION QTY. REMARKS
NO.
1 127362001 WASHER-1/2 HARD.FLAT/PLATED 8
2 141720001 BEARING HOUSING HAMMERMILL 1
3 151808001 CAP - GREASE 2
4 154992001 SEAL - CR 54972, 6.75 OD 1
5 154998001 O-RING-3/16 X 9 - 3/4 X 10 - 1/8 DP 376N70 2
6 155000001 BOLT - 1/2-13 UNC-6 GR8 ZYC 8
7 155001001 PLUG - MODIFIED, #6M 2
8 161384001 SNAP RING-6.919 ID X .265 WIDE X .061 TH 1
9 161385001 SNAP RING-7.688ID X .265 WIDE X .061 THI 1
10 180015061 SEAL OIL CR62495 1
11 402014001 CAP - FRONT OUTER BEARING 1
12 402015001 CAP - INNER FRONT BEARING 1
13 5553001 FITTING - PLUG - 6MORB - HEX 1
14 598001 FITTING - 1/4" NF ST GREASE ZERK 2
15 78545001 BEARING-#22228LB C3 1

06-01T02
Hammermill - 06 HG6000TX (SN 1001-)

Breakdown Wedge
Fig 06-01T03

06-01T03
HG6000TX (SN 1001-) Hammermill - 06

Breakdown Wedge
Fig 06-01T03

REF
PART NO. DESCRIPTION QTY. REMARKS
NO.
1 180012781 BLOCK-CUTTER SUPPORT 5.6 TALL 1
2 180012782 BLOCK-WEDGE 1
3 180009641 SPRING - COMP. #72 2 1/2 OA 190.35 LB/IN 1
4 180012733 STUD-5/8-11X23.5 DAMPENED - 5/8 SHANK 1
5 180015065 NUT-5/8-11 X 2" LONG 3/4" SQUARE 1
180015164 ASSEMBLY - WEDGE HG6000, TG9000 A/R Complete

06-01T03
Hammermill - 06 HG6000TX (SN 1001-)

Chip Drum (SN 1001-1033)


Fig 06-01X01

4
18

16
17 18

15

5
13
14
10
11
6 12
7
2
1
3
8 9

20

19

06-01X01
HG6000TX (SN 1001-) Hammermill - 06

Chip Drum (SN 1001-1033)


Fig 06-01X01

REF
PART NO. DESCRIPTION QTY. REMARKS
NO.
1 238891001 WASHER-1 1/4 HARDENED FLAT ZY 16
2 163628400 SCREW,HCS,1.25,7X7.00,L9,YZ 8
3 238216001 NUT-1 1/4-7 GR8 ZINC YC 8
4 180015167 BEARING ASSEMBLY - DRIVE END HG6000, 1 NSS, Breakdown Fig. 6-1z01
TG9000
5 180015168 BEARING ASSEMBLY - NON DRIVE HG6000, 1 NSS, Breakdown Fig. 6-1z02
TG9000
6 85706001 WASHER-5/8 HARDEN 48
7 244211001 BOLT-5/8-11X1 GR8 HEX ZINC PLTD 48
8 127362001 WASHER-1/2 HARD.FLAT/PLATED 2
9 235728001 BOLT-1/2-13X3/4 GR8 ZYC 2
10 296261750 SCREW - 1-8 X 1 1/2 GR8 YZ 14
11 180023617 ASSEMBLY - DRUM LOCK SHIELD HG6000 1
12 180023608 ASSEMBLY - DRUM LOCK LATCH HG6000 1
13 180023615 ASSEMBLY - DRUM LOCK HG6000 1
14 180023613 ASSEMBLY - DRUM LOCK COG HG6000 1
15 180023606 PLATE - DRUM LOCK WRENCH 1
180024757 TOOL-3/4" DRIVE 1 1/8" SOCKET 1
16 180022322 WELDMENT - CHIP DRUM 1 Inc. Ref. No.'s 17 & 18 if replacing on SN 1002
or 1009
17 180024226 SHAFT-HG6000 CHIP DRUM 1
18 180024219 HUB-BUSHING-KEYLESS B-LOC 6 7/16" BORE 2 Has 12 Bolts
19 180019764 HUB-BUSHING-8.858:OD X 6.5" ID 2 S/N 1002 & 1009 Has 22 Bolts
20 180019757 SHAFT-CHIPPER DRUM 1 S/N 1002 & 1009

06-01X01
Hammermill - 06 HG6000TX (SN 1001-)

Chip Drum (SN 1034-1041)


Fig 06-01X01R01

2
22

10
14
16

22 15

7
21

17

19 20

13 5

23 1

28 25

26

12 6

24

11
3

14
22

9
23
28 22

27 21
8
1
18

06-01X01R01
HG6000TX (SN 1001-) Hammermill - 06

Chip Drum (SN 1034-1041)


Fig 06-01X01R01

REF
PART NO. DESCRIPTION QTY. REMARKS
NO.
1 127362001 WASHER-1/2 HARD.FLAT/PLATED 3
2 163628400 SCREW,HCS,1.25,7X7.00,L9,YZ 8
3 163679841 SUB-SECURE CABLE 1
4 163729337 ASSEMBLY - DRUM LOCK SHIELD HG6000 1
5 163729341 WELDMENT - DRUM LOCK 1
6 163729345 BAR - DRUM LOCK PIN 1
7 180015167 BEARING ASSEMBLY - DRIVE END HG6000, TG9000 1 NSS Breakdown Fig. 6-1z01
8 180015168 BEARING ASSEMBLY - NON DRIVE HG6000, TG9000 1 NSS Breakdown Fig. 6-1z02
9 180022322 WELDMENT - CHIP DRUM 1
10 180023606 PLATE - DRUM LOCK WRENCH 1
11 180023607 WELDMENT - DRUM LOCK LATCH 1
12 180023612 WELDMENT - DRUM LOCK COG 1
13 180023614 BAR - COG DOWEL 1
14 180024219 HUB-BUSHING-KEYLESS B-LOC 6 7/16" BORE 2
15 180024226 SHAFT-HG6000 CHIP DRUM 1
16 180024757 TOOL-3/4" DRIVE 1 1/8" SOCKET 1
17 235716001 WASHER - FLATSTRL - .25 -.28 X .63 - .06 - CZ 1
18 235728001 BOLT-1/2-13X3/4 GR8 ZYC 2
19 235733001 BOLT-1/4-20X1/2 GR8 ZYC 1
20 235743001 SCREW - HCS - .38 - 16 X 3.00 - GR8-YZ 1
21 238216001 NUT-1 1/4-7 GR8 ZINC YC 8
22 238891001 WASHER-1 1/4 HARDENED FLAT ZY 16
23 244211001 BOLT-5/8-11X1 GR8 HEX ZINC PLTD 48
24 249719001 BOLT-1-8 X 2.00 GR8 HEX YZ 1
25 250569001 BOLT 1/2-13 8" Gr8 HEX ZINC 1
26 250576001 NUT-3/8 NC HEX JAM W/Y-ZINC 2
27 296261750 SCREW - 1-8 X 1 1/2 GR8 YZ 14
28 85706001 WASHER-5/8 HARDEN 48

06-01X01R01
Hammermill - 06 HG6000TX (SN 1001-)

Chip Drum (SN 1042-)


Fig 06-01X01R02

2
22

11
15
16

22

21

7
4

19 20
17
14
23 5

28
25

26 1
26
27

13
3 6
12

24

15
22

10 23

28 22

9
21

18

06-01X01R02
HG6000TX (SN 1001-) Hammermill - 06

Chip Drum (SN 1042-)


Fig 06-01X01R02

REF
PART NO. DESCRIPTION QTY. REMARKS
NO.
1 127362001 WASHER-1/2 HARD.FLAT/PLATED 4
2 163628400 SCREW,HCS,1.25,7X7.00,L9,YZ 8
3 163679841 SUB-SECURE CABLE 1
4 163729337 ASSEMBLY - DRUM LOCK SHIELD HG6000 1
5 163729341 WELDMENT - DRUM LOCK 1
6 163729345 BAR - DRUM LOCK PIN 1
7 163729611 SHAFT-HG6000 CHIP DRUM 1
8 180015167 BEARING ASSEMBLY - DRIVE END HG6000, TG9000 1
9 180015168 BEARING ASSEMBLY - NON DRIVE HG6000, TG9000 1
10 180022322 WELDMENT - CHIP DRUM 1
11 180023606 PLATE - DRUM LOCK WRENCH 1
12 180023607 WELDMENT - DRUM LOCK LATCH 1
13 180023612 WELDMENT - DRUM LOCK COG 1
14 180023614 BAR - COG DOWEL 1
15 180024219 HUB-BUSHING-KEYLESS B-LOC 6 7/16" BORE 2
16 180024757 TOOL-3/4" DRIVE 1 1/8" SOCKET 1
17 235716001 WASHER - FLATSTRL - .25 -.28 X .63 - .06 - CZ 1
18 235728001 BOLT-1/2-13X3/4 GR8 ZYC 2
19 235733001 BOLT-1/4-20X1/2 GR8 ZYC 1
20 235743001 SCREW - HCS - .38 - 16 X 3.00 - GR8-YZ 1
21 238216001 NUT-1 1/4-7 GR8 ZINC YC 8
22 238891001 WASHER-1 1/4 HARDENED FLAT ZY 16
23 244211001 BOLT-5/8-11X1 GR8 HEX ZINC PLTD 48
24 249719001 BOLT-1-8 X 2.00 GR8 HEX YZ 1
25 250569001 BOLT 1/2-13 8" Gr8 HEX ZINC 2
26 250576001 NUT-3/8 NC HEX JAM W/Y-ZINC 2
27 296261750 SCREW - 1-8 X 1 1/2 GR8 YZ 14
28 85706001 WASHER-5/8 HARDEN 48

06-01X01R02
Hammermill - 06 HG6000TX (SN 1001-)

HG6000 Grid Screens (Tier 4)


Fig 06-02

06-02
HG6000TX (SN 1001-) Hammermill - 06

HG6000 Grid Screens (Tier 4)


Fig 06-02

REF
PART NO. DESCRIPTION QTY. REMARKS
NO.
1 163670956 WELDMENT-5 BAR GRID SCREEN (3.62) (HG6000) 1
2 163670957 WELDMENT-3 BAR GRID SCREEN (9.15) (HG6000) 1
3 163670958 WELDMENT-4 BAR GRID SCREEN (5.48) (HG6000) 1

06-02
Hammermill - 06 HG6000TX (SN 1001-)

HG6000 Step Screens (Tier 4)


Fig 06-03

1 9

06-03
HG6000TX (SN 1001-) Hammermill - 06

HG6000 Step Screens (Tier 4)


Fig 06-03

REF
PART NO. DESCRIPTION QTY. REMARKS
NO.
1 163670945 SCREEN-7.3X4.5 RECT STEP W/ SNAG BAFFLE (HG6000T4) 1
2 163685317 SCREEN-3.0" SQ STEP W/BAFFLE (HG6000T4) 1
3 163685314 SCREEN - 3.0" SQ STEP (HG6000T4) 1
4 163685309 SCREEN-2.0" SQ STEP W/BAFFLE (HG6000T4) 1
5 163685308 SCREEN-2.0" SQ STEP (HG6000T4) 1
6 163685303 SCREEN-1.25" SQ STEP W/BAFFLE (HG6000T4) 1
7 163685302 SCREEN-1.25" SQ STEP (HG6000T4) 1
8 163685544 SCREEN-3.5" SQ STEP (HG6000T4) 1
9 163685575 SCREEN-4.0" SQ STEP W/ BAFFLE (HG6000T4) 1

06-03
Hammermill - 06 HG6000TX (SN 1001-)

HG6000 Rolled Screens


Fig 06-04

8
9

06-04
HG6000TX (SN 1001-) Hammermill - 06

HG6000 Rolled Screens


Fig 06-04

REF
PART NO. DESCRIPTION QTY. REMARKS
NO.
1 163670899 SCREEN-5"X11" DIAMOND (HG6000T4) 1
2 163670950 SCREEN-3" SQ (HG6000T4) 1
3 163670951 SCREEN-2" SQ (HG6000T4) 1
4 163670952 SCREEN-4" SQ (HG6000T4) 1
5 163670995 SCREEN-3" SQ SNAG BAFFLE (HG6000T4) 1
6 163670999 SCREEN-2" SQ SNAG BAFFLE (HG6000T4) 1
7 163685003 SCREEN-4" SQ SNAG BAFFLE (HG6000T4) 1
8 163685434 SCREEN-1" SQUARE (HG6000T4) 1
9 163707144 SCREEN-1.5" SQ (HG6000T4) 1

06-04
Hammermill - 06 HG6000TX (SN 1001-)

Negative Step Hex W/Snag Baffles


Fig 06-05

06-05
HG6000TX (SN 1001-) Hammermill - 06

Negative Step Hex W/Snag Baffles


Fig 06-05

REF
PART NO. DESCRIPTION QTY. REMARKS
NO.
1 163685567 SCREEN-2.0X3.8 HEX NEG STEP W/SNAG BAFFLES (HG6000 1
2 163685571 SCREEN-1.2X2.5 HEX NEG STEP W/SNAG BAFFLE (HG6000) 1
3 163685528 SCREEN-.9 X 1.6 HEX NEG STEP W/SNAG BAFFLES (HG600 1
4 163685452 SCREEN-1.6 X 3 HEX NEG W/SNAG BAFFLES 1

06-05
Hammermill - 06 HG6000TX (SN 1001-)

Specialty Screens
Fig 06-05X01

06-05X01
HG6000TX (SN 1001-) Hammermill - 06

Specialty Screens
Fig 06-05X01

REF
PART NO. DESCRIPTION QTY. REMARKS
NO.
1 163729477 SCREEN-1" ANGLED HEX (HG6000) 1
2 163729510 SCREEN-7/8" ANGLED HEX (HG6000) 1
3 163729513 SCREEN-3/4" ANGLED HEX (HG6000) 1
4 163729515 SCREEN-5/8" ANGLED HEX (HG6000) 1

06-05X01
Hammermill - 06 HG6000TX (SN 1001-)

Cutters For Series II Drum


Fig 06-06

6
10
5
7

2
4

06-06
HG6000TX (SN 1001-) Hammermill - 06

Cutters For Series II Drum


Fig 06-06

REF
PART NO. DESCRIPTION QTY. REMARKS
NO.
1 180009627 WRENCH - TORQUE 450 FT-LBS 1
2 180008995 SCREW-HCS-.88-9X6.00-GR8-PLN-SP-HF 40
3 180015192 SCREW-HCS-.88-9X5.50-GR8-PLN-SP-HF 40
4 70055054 BOLT-7/8-9X5 1/2 GR.8 HEX 40
5 180008936 NUT-SMFLGTL-.88-9-G-CZ 40
6 606160001 BOLT - 7/8-9X6 GR 8 HEX 40
7 296371054 TIP-BLOCK 7/8" DBL 3.5" X 5.3" GRIT 20 Use 5.5" Bolts
8 180015103 CUTTER-5.5 X 3.5 AR 2 7/8 HOLES 20 Use 6.0" Bolts
9 180012617 CUTTER-5.4 X 3.5 BEAR CLAW 2 - 7/8 HOLES 20 Use 5.5" Bolts
10 296367135 TIP-WING 7/8" DBL 4.4" X 5.4" GRIT 20 Use 5.5" Bolts

06-06
Hammermill - 06 HG6000TX (SN 1001-)

Mill Access Lid (SN1001-1003)


Fig 06-07

30 20 19
16 17
36 17
34 44 14
17 42 26 15
38
35 43 1 17
23 18
22 3
33
6

30
13

2 38
29
27 1
37 27 26
8
36
28
12
21 27
22
7
17 26 39
4 24 35
9
6
33
10
5 34
11
31
40
32
41

06-07
HG6000TX (SN 1001-) Hammermill - 06

Mill Access Lid (SN1001-1003)


Fig 06-07

REF
PART NO. DESCRIPTION QTY. REMARKS
NO.
1 402596001 PIN - MILL BOX TOP 2
2 163679391 WELDMENT - MILL LID LOCK DRIVE SIDE 1
3 163663918 WELDMENT - MILL LID 1
4 402611001 LOCK BAR - TOP 1
5 402703001 LATCH - MILL BOX COVER 2
6 403568001 SPACER 2
7 163628339 CLAMP - CUSHION 2
8 163663925 BOSS - FEED ROLLER STOP 2
9 163628374 CLAMP - CUSHION BOTTOM 2
10 163628418 BAR - TAP PLATE 2
11 163679052 WELDMENT - MILL LID LOCK 1
12 163683030 WELDMENT - RIGHT MILL BOX SIDE PLATES 1
13 163683026 WELDMENT - LEFT MILL BOX SIDE PLATE 1
14 406030001 PLATE - CLAMP 2
15 405975001 RUBBER - MILL SEAL SIDE 2
16 406031001 PLATE - CLAMP 2
17 163671025 PLATE-HOSE HOLD DOWN 1
18 163648892 TUBE - HOSE CLAMP SHORT 2
19 437001 NUT-1 NC HEX JAM 4
20 275364001 SQ HSS-1-8X4 CUP POINT GR8 ZYC 2
21 235743001 SCREW - HCS - .38 - 16 X 3.00 - GR8-YZ 2
22 266691001 WASHER-FLATSTRL-.38-.41X.81-.09-GR8-YZ 26
23 250508001 NUT - 3/8-NC Gr8 TOP LOCK Y/ZINC 8
24 235720001 BOLT-3/8-16X1 3/4 GR8 ZINC PLT 8
25 235727001 SCREW-HCS-.38-16X1.00-GR8-YZ 4
26 388024 BOLT-1-UNCX2 1/2 GR.8 HEX ZYC 2
27 235718001 BOLT-1/2-13X2 GR8 HEX ZINC PLT 12
28 16114034 BOLT-3/8-16X3 1/2 HEX HD. GR8 4
29 127362001 WASHER-1/2 HARD.FLAT/PLATED 4
30 235717001 WASHER - 3/4" HARDENED FLAT YZ 12
31 147270001 BOLT-3/4-10X6 GR.8 HEX ZYC 2
32 397001 NUT-3/4-10 GR 8 SLTL 2
32 (250510001) NUT 3/4 NC Gr8 SLTL Y/ZINC
33 586001 ZERK-1/8" ST NPT GREASE ZYC 4
34 235739001 NUT-3/4-10 GR8 ZYC 2
35 552030 SQ HSS-3/4-10X3 2
36 238891001 WASHER-1 1/4 HARDENED FLAT ZY 2
37 163661830 SCREW-HCS-1 1/4-7 X 4 - GRADE 8 - YZ 2
38 180016751 NUT-HEX-1.50-6-GR.8-YZ 2
39 235729001 SCREW-HCS-.50-13X1.00-GR8-YZ 2
40 579001 HKEYS-3/8X3/8X1 2
41 1835037 BSHG-STL 2 3/8 X 2 X 2 2
42 238217001 BOLT-3/4-10X1 1/2 GR8 HEX ZYC 8
43 235715001 WASHER-FLATSTRL-.63-.66 X 1.31-.15-YZ-A325 8
44 230727001 BOLT-5/8-11X1 1/2GR8 PLATED 8

06-07
Hammermill - 06 HG6000TX (SN 1001-)

Mill Access Lid (SN 1004-)


Fig 06-07R01

33 25 24
16 22 22
39
37 21 14
22 17 29 15
41
38 18 1 22
20 23
19 3
36
6

33
13

2 41
32
30 1
40 8 30 29
39
31
12
26 30
19
28 7
22 29 42
4 27 38
9
6
36
10
5 37
11
34
43
35
44

06-07R01
HG6000TX (SN 1001-) Hammermill - 06

Mill Access Lid (SN 1004-)


Fig 06-07R01

REF
PART NO. DESCRIPTION QTY. REMARKS
NO.
1 402596001 PIN - MILL BOX TOP 2
2 163679391 WELDMENT - MILL LID LOCK DRIVE SIDE 1
3 163663918 WELDMENT - MILL LID 1
4 402611001 LOCK BAR - TOP 1
5 402703001 LATCH - MILL BOX COVER 2
6 403568001 SPACER 2
7 163628339 CLAMP - CUSHION 2
8 163663925 BOSS - FEED ROLLER STOP 2
9 163628374 CLAMP - CUSHION BOTTOM 2
10 163628418 BAR - TAP PLATE 2
11 163679052 WELDMENT - MILL LID LOCK 1
12 163683030 WELDMENT - RIGHT MILL BOX SIDE PLATES 1
13 163683026 WELDMENT - LEFT MILL BOX SIDE PLATE 1
14 406030001 PLATE - CLAMP 2
15 405975001 RUBBER - MILL SEAL SIDE 2
16 406031001 PLATE - CLAMP 2
17 163671025 PLATE-HOSE HOLD DOWN 1
18 163648892 TUBE - HOSE CLAMP SHORT 2
19 437001 NUT-1 NC HEX JAM 4
20 275364001 SQ HSS-1-8X4 CUP POINT GR8 ZYC 2
21 235743001 SCREW - HCS - .38 - 16 X 3.00 - GR8-YZ 2
22 266691001 WASHER-FLATSTRL-.38-.41X.81-.09-GR8-YZ 26
23 250508001 NUT - 3/8-NC Gr8 TOP LOCK Y/ZINC 8
24 235720001 BOLT-3/8-16X1 3/4 GR8 ZINC PLT 8
25 235727001 SCREW-HCS-.38-16X1.00-GR8-YZ 4
26 388024 BOLT-1-UNCX2 1/2 GR.8 HEX ZYC 2
27 235718001 BOLT-1/2-13X2 GR8 HEX ZINC PLT 12
28 16114034 BOLT-3/8-16X3 1/2 HEX HD. GR8 4
29 127362001 WASHER-1/2 HARD.FLAT/PLATED 4
30 235717001 WASHER - 3/4" HARDENED FLAT YZ 12
31 147270001 BOLT-3/4-10X6 GR.8 HEX ZYC 2
32 397001 NUT-3/4-10 GR 8 SLTL 2
32 (250510001) NUT 3/4 NC Gr8 SLTL Y/ZINC
33 586001 ZERK-1/8" ST NPT GREASE ZYC 4
34 235739001 NUT-3/4-10 GR8 ZYC 2
35 552030 SQ HSS-3/4-10X3 2
36 238891001 WASHER-1 1/4 HARDENED FLAT ZY 2
37 163661830 SCREW-HCS-1 1/4-7 X 4 - GRADE 8 - YZ 2
38 180016751 NUT-HEX-1.50-6-GR.8-YZ 2
39 235729001 SCREW-HCS-.50-13X1.00-GR8-YZ 2
40 579001 HKEYS-3/8X3/8X1 2
41 1835037 BSHG-STL 2 3/8 X 2 X 2 2
42 238217001 BOLT-3/4-10X1 1/2 GR8 HEX ZYC 8
43 235715001 WASHER-FLATSTRL-.63-.66 X 1.31-.15-YZ-A325 8
44 230727001 BOLT-5/8-11X1 1/2GR8 PLATED 8

06-07R01
Hammermill - 06 HG6000TX (SN 1001-)

Feed Roller Arm


Fig 06-08

12

3
6
13 7
15 9
11
8
3
13
4 13 10 14
15 2
15 13 12
5

06-08
HG6000TX (SN 1001-) Hammermill - 06

Feed Roller Arm


Fig 06-08

REF
PART NO. DESCRIPTION QTY. REMARKS
NO.
1 163663872 WELDMENT-FEED ROLLER ARM 1
2 163663885 PIN - FEED ROLLER ARM 2
3 1835091 BSHG.-STL.2 3/8 ODX2 ID-3 2
4 163663880 COVER - FEED ROLLER MOTOR 1
5 163679401 WELDMENT - REAR HOSE GUARD 1
6 163679405 WELDMENT - HOSE GUARD MIDDLE SECTION 1
7 163683178 RUBBER-MILL SEAL 1
8 163683179 PLATE - HOLD DOWN 2
9 613948001 WASHER- 3/8 X 1.00 O.D. 4
10 250508001 NUT - 3/8-NC Gr8 TOP LOCK Y/ZINC 2
11 296300777 SCREW-HFS-.38-16X2.25-GR8-YZ 2
12 586001 ZERK-1/8" ST NPT GREASE ZYC 2
13 266691001 WASHER-FLATSTRL-.38-.41X.81-.09-GR8-YZ 25
14 235736001 BOLT-3/8-16X1 1/4 ZYC 8
15 235727001 SCREW-HCS-.38-16X1.00-GR8-YZ 17

06-08
Hammermill - 06 HG6000TX (SN 1001-)

Feed Roller (SN 1001-1001)


Fig 06-09

4 5
4 9
8

13
14
7

6
15

16

6
10

2
12
17
11
3

06-09
HG6000TX (SN 1001-) Hammermill - 06

Feed Roller (SN 1001-1001)


Fig 06-09

REF
PART NO. DESCRIPTION QTY. REMARKS
NO.
1 163646502 PLANETARY-AUBURN MODEL 9 POWER WHEEL 1 Breakdown Fig. 6-9t01
2 163663893 36" FEED ROLLER 1
3 235718001 BOLT-1/2-13X2 GR8 HEX ZINC PLT 1
4 510504028 WASHER-FLATHARD 2 1/2OD X 1.06ID-1/4, YZ 2
5 238887001 BOLT-1-8 X 3 HHCS GR8 ZY 1
6 235715001 WASHER-FLATSTRL-.63-.66 X 1.31-.15-YZ-A325 2
7 230727001 BOLT-5/8-11X1 1/2GR8 PLATED 1
8 75390001 NUT-1-UNC GR.8 TOP LOCK HEX 1
9 163679382 FEED ROLLER FLOAT TUBES 1
10 230728001 BOLT-5/8-11X1 3/4GR 8 PLATED 1
11 127362001 WASHER-1/2 HARD.FLAT/PLATED 1
12 588001 ZERK-1/8" NPT 45 DEG GREASE 1
13 147272001 BOLT-3/4-16X2 1/4 GRADE #8 HEX PLATED 1
14 235717001 WASHER - 3/4" HARDENED FLAT YZ 1
15 163663899 FEED ROLLER PLANETARY MOUNT 1
16 163651362 BEARING 1
17 163651366 WELDMENT-IDLER 1

06-09
Hammermill - 06 HG6000TX (SN 1001-)

Feed Roller (SN 1002-)


Fig 06-09R01

4 5
4 9
8 6

13
14 7
17

15

16

10

12
18
11
3

06-09R01
HG6000TX (SN 1001-) Hammermill - 06

Feed Roller (SN 1002-)


Fig 06-09R01

REF
PART NO. DESCRIPTION QTY. REMARKS
NO.
1 163683511 PLANETARY - MODEL 9 1 Breakdown Fig. 6-9t01r01
2 163663893 36" FEED ROLLER 1
3 235718001 BOLT-1/2-13X2 GR8 HEX ZINC PLT 1
4 510504028 WASHER-FLATHARD 2 1/2OD X 1.06ID-1/4, YZ 2
5 238887001 BOLT-1-8 X 3 HHCS GR8 ZY 1
6 235715001 WASHER-FLATSTRL-.63-.66 X 1.31-.15-YZ-A325 2
7 238208001 BOLT 5/8 - 11 X 3 1/2 Gr 8 HEX ZYC 1
8 75390001 NUT-1-UNC GR.8 TOP LOCK HEX 1
9 163679382 FEED ROLLER FLOAT TUBES 1
10 230728001 BOLT-5/8-11X1 3/4GR 8 PLATED 1
11 127362001 WASHER-1/2 HARD.FLAT/PLATED 1
12 588001 ZERK-1/8" NPT 45 DEG GREASE 1
13 147272001 BOLT-3/4-16X2 1/4 GRADE #8 HEX PLATED 1
14 235717001 WASHER - 3/4" HARDENED FLAT YZ 1
15 163663899 FEED ROLLER PLANETARY MOUNT 1
16 163651362 BEARING 1
17 163695114 SPACER 1
18 163651366 WELDMENT-IDLER 1

06-09R01
Hammermill - 06 HG6000TX (SN 1001-)

Breakdown Planetary (SN 1001-1001)


Fig 06-09T01

4
5
3

12

13

11

8
10 9

06-09T01
HG6000TX (SN 1001-) Hammermill - 06

Breakdown Planetary (SN 1001-1001)


Fig 06-09T01

REF
PART NO. DESCRIPTION QTY. REMARKS
NO.
1 231393013 SEAL - OIL 1
2 231393015 BEARING CONE 1
3 231393017 RACE-BEARING 1
4 231393025 WASHER - THRUST 1
5 231393027 LOCK WASHER - 9" 1
6 180018477 GEAR-PRI SUN 1
7 180018478 SEAL-V RING 1
8 231393023 BEARING CONE - 9" 1
9 231393021 RACE - BEARING 9" 1
10 163622985 SEAL - V RING 1
11 180018479 COUPLING 1
12 244405031 WASHER - THRUST 1
13 180011175 O-RING 1

06-09T01
Hammermill - 06 HG6000TX (SN 1001-)

Breakdown Planetary (SN 1002-)


Fig 06-09T01R01

31

2 3 4 5 6 7 8 9

10

11

12

13

14

15

30 16

17

18

29

19
28

20

24 23
25 22 21
27 26

06-09T01R01
HG6000TX (SN 1001-) Hammermill - 06

Breakdown Planetary (SN 1002-)


Fig 06-09T01R01

REF
PART NO. DESCRIPTION QTY. REMARKS
NO.
1 180022157 SPINDLE 1
2 231393013 SEAL - OIL 1
3 231393015 BEARING CONE 1
4 231393017 RACE-BEARING 1
5 163622921 PLUG - PIPE 2
6 231393025 WASHER - THRUST 1
7 231393027 LOCK WASHER - 9" 1
8 231393029 NUT-LOCK 1
9 244405039 COMPOUND - SEALING 2 Places
9 (296332334) COMPOUND-SEALING-10X2 OZ CA 2 Places
10 231393043 WASHER - FLAT 24
11 231393045 BOLT-HEX HEAD 9" 24
12 180022156 COVER 1
13 180018477 GEAR-PRI SUN 1
14 244405031 WASHER - THRUST 1
15 180011175 O-RING 1
16 244405027 COVER - DISENGAGE 1
17 244405029 PLUNGER 1
18 244405023 BOLT - HEX HEAD 2
19 231393049 PLUG - MAGNETIC 1
20 180022153 ASSY-PRI CARRIER 1
21 180018478 SEAL-V RING 1
22 180022154 ASSY-SEC CARRIER 1
23 231393023 BEARING CONE - 9" 1
24 231393021 RACE - BEARING 9" 1
25 180022165 HUB 1
26 296263416 PLUG-PIPE 1
27 163622985 SEAL - V RING 1
28 180022166 SHAFT-INPUT 1
29 180022167 COUPLING 1
30 296380021 PLUG-SHIPPING 1
31 163622975 PLUG - PIPE 1

06-09T01R01
Hammermill - 06 HG6000TX (SN 1001-)

Heavy Duty Feed Roller


Fig 06-10

16
6
15
14

17

18
4
2

3
5
1
8
9
8
10
13
11
7
11
12

06-10
HG6000TX (SN 1001-) Hammermill - 06

Heavy Duty Feed Roller


Fig 06-10

REF
PART NO. DESCRIPTION QTY. REMARKS
NO.
1 163663945 36" FEED ROLLER HD 1
2 163626917 PLANETARY - AUBURN MODEL 10 1 Breakdown Fig. 6-10t01
3 163663946 FEED ROLLER MOUNT (HG6000HD) 1
4 163651362 BEARING 1
5 163695124 BUSHING - SPACER 12
6 163651366 WELDMENT-IDLER 1
7 163679382 FEED ROLLER FLOAT TUBES 11
8 235717001 WASHER - 3/4" HARDENED FLAT YZ 24
9 386040 3/4-16X4" GRADE#8HEX BOLT ZY 12
10 142483024 BOLT-3/4-16X2 1/2 GR.8 YZ 12
11 510504028 WASHER-FLATHARD 2 1/2OD X 1.06ID-1/4, YZ 22
12 238887001 BOLT-1-8 X 3 HHCS GR8 ZY 11
13 75390001 NUT-1-UNC GR.8 TOP LOCK HEX 11
14 235715001 WASHER-FLATSTRL-.63-.66 X 1.31-.15-YZ-A325 4
15 230728001 BOLT-5/8-11X1 3/4GR 8 PLATED 4
16 127362001 WASHER-1/2 HARD.FLAT/PLATED 6
17 235718001 BOLT-1/2-13X2 GR8 HEX ZINC PLT 6
18 588001 ZERK-1/8" NPT 45 DEG GREASE 1

06-10
Hammermill - 06 HG6000TX (SN 1001-)

Breakdown Planetary
Fig 06-10T01

24

9
10
8 11 12
6
7
13
5

4
14
3
15

2
16
1

21 17
23 20
19
22 18

06-10T01
HG6000TX (SN 1001-) Hammermill - 06

Breakdown Planetary
Fig 06-10T01

REF
PART NO. DESCRIPTION QTY. REMARKS
NO.
1 180019523 INPUT SHAFT 1
2 180015420 COUPLING 1
3 180015418 SPINDLE 1
4 180015417 BEARING-CONE 1
5 180015416 SEAL-OIL 1
6 180019524 BEARING CUP 1
7 180015414 BEARING-CUP 1
8 180015413 BEARING-CONE 1
9 180015412 HUB 1
10 244405039 COMPOUND - SEALING 1
10 (296332334) COMPOUND-SEALING-10X2 OZ CA 1
11 180011228 WASHER-FLAT 12
12 180011227 BOLT-HEX HEAD 12
13 180019525 COVER 1
14 180019526 GEAR-SUN 1
15 180011224 WASHER-THRUST 3
16 231393049 PLUG - MAGNETIC 1
17 180019527 PRIMARY CARRIER ASSEMBLY 1
18 180010563 GEAR-RING 1
19 180019528 SECONDARY CARRIER ASSEMBLY 1
20 180010561 NUT - LOCK 1
21 180010556 WASHER-LOCK 1
22 180010555 WASHER-THRUST 1
23 180010554 SEAL-V RING 1
24 296263416 PLUG-PIPE 2
163626917 PLANETARY - AUBURN MODEL 10 A/R Complete

06-10T01
Hammermill - 06 HG6000TX (SN 1001-)

Feed Roller Lock


Fig 06-11

11
4 8

10
3 4 12

5
1 2
7
13

9
3
14 16 17
6 15

4
12

06-11
HG6000TX (SN 1001-) Hammermill - 06

Feed Roller Lock


Fig 06-11

REF
PART NO. DESCRIPTION QTY. REMARKS
NO.
1 104214001 ELBOW-4MFFORSX4F SWIVEL NUT 90 2
2 72449001 FITTING - STR - 4MORFF - 4MORB 2
3 233920001 WASHER-3/4 HARDENED FLAT ZINC 2
4 485025 WASHER-1/2 FLAT-HARDENED-YZ 4
5 403842001 SPACER - FEEDROLLER LOCK 1
6 232437001 CYLINDER-1 X 1 1/2 1
232437009 SEAL KIT 1
7 403828001 TRUNNION 1
8 163695122 FEEDROLLER LOCK 1
9 434001 NUT-3/4 NC SLTL 1
10 240340001 BOLT-3/4-10X5 GR8 ZYC 1
11 238241001 BOLT 1/2"-13X 3 1/2" GR8 HEX 1
12 235731001 NUT-1/2-13 GR8 ZYC 2
13 250568001 SCREW - HCS-.50-13 X 4.50-GR 8-YZ 1
14 451001 NUT-1/2 N.F. HEX ZYC 1
15 163551768 SWITCH - RH ROLLER ARM 1
16 503214001 NUT-NYLOCK-10-32-GR2-CZ 2
17 159338001 SCREW-MCH-10-32X1.00-GR2-CZ-PAN-PHILLIPS 2

06-11
Hammermill - 06 HG6000TX (SN 1001-)

Fuel Chip Attachment


Fig 06-12

2 1
5
9

8
10 4

16 3
14 13
12
15 12
6

7
3
12
8
12
13 11
2
9
1
4 5

06-12
HG6000TX (SN 1001-) Hammermill - 06

Fuel Chip Attachment


Fig 06-12

REF
PART NO. DESCRIPTION QTY. REMARKS
NO.
1 72009001 BOLT-7/8NCX4 GRADE 8 20
2 288459001 WASHER - 7/8 HARD ZINC/YELLOW 20
3 180008936 NUT-SMFLGTL-.88-9-G-CZ 20
4 70055054 BOLT-7/8-9X5 1/2 GR.8 HEX 20
5 163667171 SCREW-HCS-.63-11 X 5.25 - GR 8 - PLN 20
6 180018289 RING - RIGHT 10
7 180018290 RING - LEFT 10
8 180018261 BAR-KNIFE MOUNT 20
9 95988014 SCREW-3/8-16X1.5 FLHD.SOC.CAP 20
10 180018318 PROTECTOR - LEFT 10
11 180018317 PROTECTOR - RIGHT 10
12 180018341 SCREW-SSET-.75-10X1-PLN-FLAT POINT 80
13 180018392 PIN-DOWEL 3/8" X 5/8" 40
14 180018342 HG FUEL CHIP ATTACHMENT (OM/MM) CABLED ED 3.00 1
15 105400BG7 HG FUEL CHIP ATTACHMENT (OM) ED 3.00 1
16 180018208 TOOL - FCA ROTATION LEVER 1

06-12
Hammermill - 06 HG6000TX (SN 1001-)

Knives 5/8"
Fig 06-13

3
1

3
2

06-13
HG6000TX (SN 1001-) Hammermill - 06

Knives 5/8"
Fig 06-13

REF
PART NO. DESCRIPTION QTY. REMARKS
NO.
1 180012724 5/8" KNIFE-CUTTER 20
2 27169044 BOLT-5/8-11UNCX4 1/2 GR.8 HEX 40
3 180018267 KNIVES - 5/8" THICK (20 PIECE ASSY) 1 Inc. Ref. No.'s 1 & 2

06-13
Hammermill - 06 HG6000TX (SN 1001-)

Knives 3/4"
Fig 06-14

3
1

3
2

06-14
HG6000TX (SN 1001-) Hammermill - 06

Knives 3/4"
Fig 06-14

REF
PART NO. DESCRIPTION QTY. REMARKS
NO.
1 163667499 3/4" KNIFE-CUTTER 20
2 27169044 BOLT-5/8-11UNCX4 1/2 GR.8 HEX 40
3 180018268 KNIVES - 3/4" THICK (20 PIECE ASSY) 1 Inc. Ref. No.'s 1 & 2

06-14
Hammermill - 06 HG6000TX (SN 1001-)

Knives-Chip Drum
Fig 06-14X01

2
7

12

11 12 8 9 8 9

1
13
4

3 6

10

06-14X01
HG6000TX (SN 1001-) Hammermill - 06

Knives-Chip Drum
Fig 06-14X01

REF
PART NO. DESCRIPTION QTY. REMARKS
NO.
1 180022311 KNIFE KIT ASSEMBLY (KNIFE,BOLT,AND NUT). 28
180022335 KNIFE KIT - HG6000 1 Inc. Ref. No.'s 1,14 & 9
2 180022392 ASSEMBLY - KNIFE SET JIG HG6000 CHIP DRUM 1
3 180019894 BAR-MOUNT BLOCK 14
4 180022332 BAR-COUNTER KNIFE 28
5 180022463 PLATE - THICK SHIM 28
6 180022464 SHEET - THIN SHIM 14
7 180022337 PLATE - POCKET PROTECTOR 14
8 180022313 BAR-KNIFE CAP 28
9 385050 BOLT-3/4-10X5 HEX HEAD GRADE 8 56
10 147270001 BOLT-3/4-10X6 GR.8 HEX PLATED 84
11 235717001 WASHER - 3/4" HARDENED FLAT YZ 56
12 124620034 BOLT-3/4-10X3 1/2 GR8 HEX ZYC 84
13 180022312 BAR-NUT 84
14 252973009 TONNA V 68 MicroDose Vial A/R

06-14X01
Hammermill - 06 HG6000TX (SN 1001-)

Special Tools Listing


Fig 06-15

12 1

15
2

3
9 13
4
14

11

10

5 8 6

06-15
HG6000TX (SN 1001-) Hammermill - 06

Special Tools Listing


Fig 06-15

REF
PART NO. DESCRIPTION QTY. REMARKS
NO.
1 157517001 PIN-RETENTION EXTENSION 1
2 157926001 HAMMER-SLIDE 1
3 97463001 WRENCH-5/16 HEX 1
4 402115001 METER - SONIC TENSION 1
5 163628020 WRENCH - TORQUE 475FT-LBS 1
6 163628021 WRENCH - TORQUE 550 FT-LBS 1
7 163628027 SOCKET - 1 1/2" IMPACT, DEEP, 1" DRIVE 1
8 180009627 WRENCH - TORQUE 450 FT-LBS 1
9 163628026 SOCKET - 1 5/16" IMPACT, DEEP, 1" DRIVE 1
10 163628028 SOCKET ADAPTER - 3/4" TO 1" 1
11 163628029 SOCKET EXTENSION - 7 1/8" LONG, 1" DRIVE 1
12 163628022 WRENCH - TORQUE, ADJ. 200 - 1000 FT-LBS 1
13 163628033 PIN - 1" IMPACT DRIVE SOCKET RETAINER 2
14 163628034 PIN - 1" IMPACT DRIVE SOCKET RETAINER 2
15 180018265 ASSEMBLY - WEDGE REMOVAL FOR HAMMER WITH 7/8" BOLT 1

06-15
Section Table of Contents: HG6000TX (SN 1001-)

Electrical
HG6000TX (SN 1001-) Section Table of Contents:

Electrical

Control Panel Fig 07-01


Control Panel Components Fig 07-02
ASM- Insite Asset Management Cellular Fig 07-02X01
Control Panel Switches/Gauges Fig 07-03
Control Panel Switches & Gauges (Fixed Conveyor) Fig 07-03X01
Warning Beacon/Antenna Fig 07-04
Warning Beacon/Antenna Fixed Conveyor Fig 07-04X01
Battery Fig 07-05
Power Circuit Cable Fig 07-06
Infeed Lockout Switch Fig 07-07
Right Side E-Stop Fig 07-08
Mill Lid Sensor Switch Fig 07-09
Harness - Tracks Fig 07-10
Harness - Engine C18 Tier 4 Interim/Stage III B Fig 07-11
Harness - Engine C18 Tier 3 Fig 07-12
Harness - Main (SN1001-1008) Fig 07-13
Harness - Main (SN 1009-) Fig 07-13R01
Harness - Panel (SN 1001-1008) Fig 07-14
Harness - Panel (SN 1009-1047) Fig 07-14R01
Harness- Panel (SN1048-) Fig 07-14R02
Harness-Console (SN 1001-1008) Fig 07-15
Harness-Console (SN 1009-) Fig 07-15R01
Harness - Main Valve (SN 1001-1008) Fig 07-16
Harness - Main Valve (SN 1009-) Fig 07-16R01
Harness - Auxiliary Valve Fig 07-17
Harness - Jumper (SN 1009-) Fig 07-17X01
Pressure Switch Fig 07-18
Track - Horns Fig 07-19
Horns (Fixed Conveyor) Fig 07-19X01
Conveyor Fold Switch Fig 07-20
Front Work Light Fig 07-21
Work Light Conveyor Fig 07-22
Electrical - Section 7 - 07 HG6000TX (SN 1001-)

Control Panel
Fig 07-01

35 31 17 19 48
16

33 22

45
48 51
47
3 27 50
57 39 41 4
56 55 1
58 25
7 23
42
38 5
40 36 24
26 43
46 30 32
41 28 29
49 54 8 20
41
36 6
21
18
44
53 45
52 47
37
14 10
9
13
15
11
12 37
34

07-01
HG6000TX (SN 1001-) Electrical - Section 7 - 07

Control Panel
Fig 07-01

REF
PART NO. DESCRIPTION QTY. REMARKS
NO.
1 163695106 WELDMENT - CONTROL PANEL BODY 1
2 163663882 DOOR - CONTROLLER ACCESS 1
3 163651749 WELDMENT - CONTROL PANEL RELAY 1
4 163646078 BAR - RUBBER CLAMP FOR 163551317 1
5 163663900 CONSOLE - CONTROL PANEL 1
6 163651746 PLATE - CONTROL PANEL CONSOLE 2
7 156464001 HANDLE - ALUMINUM 4 1/4 CTR TO CTR 2
8 163651747 PLATE - PANEL CATCH-HARNESS G 1
9 180007376 WEATHERSTRIP - DOOR (4675-PSA) A/R P/N Qty. Of 1 = 1 Foot
10 163663864 DOOR-CONTROL PANEL 1
11 180013112 LATCH-MODIFIED COMPRESSION 1
12 180013113 PAWL-MODIFIED COMPRESSION LATCH 1
13 163663919 PUSH BUTTON 1
14 1803135 SPRING-COMP.1.15ODX.085W-2.0IN 1
15 1793005 HAIR PIN COTTER - .125 WIRE 1
16 5776001 TAPE-SAFETY WALK 4" WIDE PER FOOT A/R P/N Qty. Of 1 = 1 Foot
17 153893001 TRIM - SEAL (SOLD BY FOOT) A/R P/N Qty. Of 1 = 1 Foot
18 163671955 PLATE - GAUGE COVER 1
19 149863001 SPRING - GAS 15.94 LENGTH X 6.30 STROKE 56.2 LBS 1
20 163551317 CURTAIN-CHASSIS REAR 1
21 163651969 GAUGE - HYDRAULIC PRESSURE 0-5000 PSI W/SAE 4 1
22 72975001 FITTING - 90 - 6MORFF - 4MORBA 1
23 403452001 OUTLET - 12 / 24V AUX. 1
24 163683937 PLATE - SHIELD 1
25 700IF941 DECAL-SYSTEM PRESSURE 1
26 7000b838 DECAL - REMOTE WARNING 1
27 7000F825 DECAL-SMALL MACHINE ID, BAR CODE 1
28 700IA568 DECAL - 24V ELECTRICAL SYSTEM 1
29 7000b789 DECAL - DANGER 1
30 163648128 DECAL - ZIEGLER CAT ENGINE OEM INFO 1
31 7000b843 DECAL - WARNING 1
32 700id806 DECAL-CAN BUS PORT 1
33 7000d767 DECAL - HG8000 FULL FAULT LISTING 1
34 700ib807 DECAL - E-STOP 1
35 7000b420 DECAL - WARNING 1
36 7000F658 DECAL-WARNING, THROWN OBJECT ZONES 2
37 7000F661 DECAL-WARNING, THROWN OBJECTS 2
38 700IF882 DECAL-GREASE CHART, HG6000TX 1
39 7000d768 DECAL - STOPPING PROCEDURE 1
40 7000F534 DECAL-PATENTS, HG6000/6000E/6000TX 1
41 510346206 SCREW-FLGWZ-.38-16X.75-GR2-YZ 13
42 503214001 NUT-NYLOCK-10-32-GR2-CZ 2
43 504811001 MACH SCREW-10-32X.50-PHILLIPS 2
44 281022001 WASHER - 5/16 FENDER 2
45 235742001 BOLT-5/16-18X3/4 GR8 ZYC 6
46 510304036 SCREW-HCS-.50-13X3.75-GR5-YZ 2
47 510337605 WASHER-FLATSTD-.31-.38X.88-.08-YZ 12
48 235741001 NUT - HEX - .31 - 18 - GR8 -YZ 2
49 250512001 NUT- 1/2 NC Gr8 TOP LOCK Y/ ZINC 2
50 235737001 BOLT-1/2-13X1 1/4 GR8 ZYC 4
51 127362001 WASHER-1/2 HARD.FLAT/PLATED 4
52 238209001 BOLT-5/16-18X1 GR8 HEX ZINC YC 4

07-01
Electrical - Section 7 - 07 HG6000TX (SN 1001-)

Control Panel
Fig 07-01

35 31 17 19 48
16

33 22

45
48 51
47
3 27 50
57 39 41 4
56 55 1
58 25
7 23
42
38 5
40 36 24
26 43
46 30 32
41 28 29
49 54 8 20
41
36 6
21
18
44
53 45
52 47
37
14 10
9
13
15
11
12 37
34

07-01
HG6000TX (SN 1001-) Electrical - Section 7 - 07

Control Panel
Fig 07-01

REF
PART NO. DESCRIPTION QTY. REMARKS
NO.
53 510352507 NUT - SMFLGTL - .31- 18 - F - YZ 4
54 147850001 TUBE - CONTROL PANEL 4
55 161504001 RETAINER - 1/4 TURN 8
56 161506001 WASHER - NYLON WEAR 8
57 161505001 RECEPTACLE - SNAP IN 8
58 163646154 STUD - 1/4 TURN #480 8

07-01
Electrical - Section 7 - 07 HG6000TX (SN 1001-)

Control Panel Components


Fig 07-02

17
1
16
19

14
8 15
9

18

11
3 17

10

6
12 7

19

13
2

07-02
HG6000TX (SN 1001-) Electrical - Section 7 - 07

Control Panel Components


Fig 07-02

REF
PART NO. DESCRIPTION QTY. REMARKS
NO.
1 10530006 SCREW-#8-32X3/4 SLOT RD.HD. 4
2 130745083 SCREW - MCH-8-32 X .50-PHILLIPS-CZ 4
3 141364001 SCREW-10-32 X 1/2 CRPHM 10
4 163639748 SCREW-HFS-TCTAP-12-24X.75-GR2-CZ-SP-CH 12
5 163673445 RELAY-40 AMP SEALED 2
6 180010825 FUSE BLOCK ASSEMBLY 1
7 1865041 GROMMET-1IDX1.75OD-.19GROOVE 2
8 235716001 WASHER - FLATSTRL - .25 -.28 X .63 - .06 - CZ 3
9 235735001 BOLT-1/4-20X1 GR8 HEX ZYC 3
10 283099001 SWITCH KIT-BATTERY DISCONNECT 1
11 296272543 ASM, UNIVERSAL TRANSCEIVER BASE B424 1
12 296273497 FUSE - MINI 10 AMP 19
13 296330511 ASM R524J REMOTE LCD HG TRACK 1
14 296365236 ASM - C248 HG6000TX GEN2 CONTROLLER 1
15 296365237 ASM - C248 HG6000TX GEN2 IOA CONTROLLER 1
16 504543001 10-32X3/4 RH M/S ZP 4
17 510337601 WASHER-FLATSTD-.19-.22X.56-.05-YZ 8
18 628765001 RELAY, 24VDC (DIODE SUPPRESSED) 2
19 69759001 LOCK NUT-#8-32 NYLON INSERT PL 8

07-02
Electrical - 07 HG6000TX (SN 1001-)

ASM- Insite Asset Management Cellular


Fig 07-02X01

07-02X01
HG6000TX (SN 1001-) Electrical - 07

ASM- Insite Asset Management Cellular


Fig 07-02X01

REF
PART NO. DESCRIPTION QTY. REMARKS
NO.
1 296300764 SCREW-HFS-.31-18X1.25-GR8-YZ 4
2 296365591 ASM - PENTABAND TCU W/ 18FT ANTENNA 1
3 296365615 HARNESS - 24IN PHOENIX TCU INTERCONNECT W/ PLUG 1

07-02X01
Electrical - Section 7 - 07 HG6000TX (SN 1001-)

Control Panel Switches/Gauges


Fig 07-03

3
11
8
4

2
5

11

12 7

13

6
10

4 9

12

07-03
HG6000TX (SN 1001-) Electrical - Section 7 - 07

Control Panel Switches/Gauges


Fig 07-03

REF
PART NO. DESCRIPTION QTY. REMARKS
NO.
1 163663900 CONSOLE - CONTROL PANEL 1
2 296287392 ASM - DP10 HG 1
3 296252560 #10 -14 X 3/8 SCREW 4
4 163662737 GAUGE-FUEL 1-4V, 24V W/DEUTSCH 1
5 163628359 E-STOP - HEAVY DUTY-(N/0) 1
6 285597001 SWITCH - IGNITION 1
7 700if312 DECAL-CONSOLE OVERLAY 1
8 7000d768 DECAL - STOPPING PROCEDURE 1
9 180010846 SWITCH-TOGGLE-(ON)/OFF/(ON) 9
10 180010859 SWITCH-TOGGLE-ON/(ON) 2
11 180010847 SWITCH-TOGGLE-ON/ON 1
12 141430001 SWITCH BOOT (1/2) 12
13 79942001 PLUG-15/32 BUTTON #D2724 DULL BLACK 2

07-03
Electrical - Section 7 - 07 HG6000TX (SN 1001-)

Control Panel Switches & Gauges (Fixed Conveyor)


Fig 07-03X01

10

11
5
2

12
6

07-03X01
HG6000TX (SN 1001-) Electrical - Section 7 - 07

Control Panel Switches & Gauges (Fixed Conveyor)


Fig 07-03X01

REF
PART NO. DESCRIPTION QTY. REMARKS
NO.
1 141430001 SWITCH BOOT - 1/2 10
2 163628359 E-STOP - HEAVY DUTY-(N/0) 1
3 163662737 GAUGE-FUEL 1-4V, 24V W/DEUTSCH 1
4 180010846 SWITCH-TOGGLE- (ON) / OFF / (ON) 7
5 180010847 SWITCH-TOGGLE-ON/ON 1
6 180010859 SWITCH-TOGGLE-ON / ON 2
7 285597001 SWITCH - IGNITION 1
8 296252560 SCREW - #10 -14 X 3/8 SCREW 4
9 296287392 ASM - DP10 HG 1
10 7000D768 DECAL-STOPPING PROCEDURE 1
11 700IF312 DECAL-CONSOLE OVERLAY 1
12 79942001 PLUG-15/32 BUTTON #D2724 DULL BLACK 4

07-03X01
Electrical - Section 7 - 07 HG6000TX (SN 1001-)

Warning Beacon/Antenna
Fig 07-04

10

11

07-04
HG6000TX (SN 1001-) Electrical - Section 7 - 07

Warning Beacon/Antenna
Fig 07-04

REF
PART NO. DESCRIPTION QTY. REMARKS
NO.
1 159338001 SCREW-MCH-10-32X1.00-GR2-CZ-PAN-PHILLIPS 4
2 163661134 CABLE-RF 20' RG8 TNC MALE TO N 1
3 163679827 WELDMENT - BEACONS AND ANTENNA MOUNT 1
4 180010848 STROBE-AMBER,LED,DEUTSCH 2 PIN 1
5 180010849 STROBE BLUE, LED, DEUTSCH 2 PIN 1
6 235726001 BOLT-3/8-16X3/4 GR8 HEX ZNCPLT 4
7 266691001 WASHER - 3/8 FLAT, ZN 4
8 163733082 ASSY - REMOTE ANTENNA 1
8 (296252594) ANTENNA COMPONENTRY 1
9 296272382 ANTENNA - 2400MHZ 1/4 WAVE 1
10 503214001 NUT-NYLOCK-10-32-GR2-CZ 4
11 700IC183 DECAL - LIGHT 2

07-04
Electrical - Section 7 - 07 HG6000TX (SN 1001-)

Warning Beacon/Antenna Fixed Conveyor


Fig 07-04X01

9 10

07-04X01
HG6000TX (SN 1001-) Electrical - Section 7 - 07

Warning Beacon/Antenna Fixed Conveyor


Fig 07-04X01

REF
PART NO. DESCRIPTION QTY. REMARKS
NO.
1 159338001 SCREW-MCH-10-32X1.00-GR2-CZ-PAN-PHILLIPS 4
2 163661134 CABLE-RF 20' RG8 TNC MALE TO N 1
3 163701606 WELDMENT - BEACON & ANTENNA MOUNT 1
4 163733082 ASSY - REMOTE ANTENNA 1
5 180010848 STROBE-AMBER,LED,DEUTSCH 2 PIN 1
6 180010849 STROBE BLUE, LED, DEUTSCH 2 PIN 1
7 235726001 BOLT-3/8-16X3/4 GR8 HEX ZNCPLT 4
8 266691001 WASHER FLATSTRL, .38 - .41 X .81, .09, GR8, YZ 4
9 503214001 NUT-NYLOCK-10-32-GR2-CZ 4
10 700IC183 DECAL - LIGHT 2

07-04X01
Electrical - Section 7 - 07 HG6000TX (SN 1001-)

Battery
Fig 07-05

6
3 8

7
4

07-05
HG6000TX (SN 1001-) Electrical - Section 7 - 07

Battery
Fig 07-05

REF
PART NO. DESCRIPTION QTY. REMARKS
NO.
1 404698001 RUBBER - BATTERY PAD 2
2 BATT. GROUP 8-D 1155 CCA 2
3 240454001 BOLT-3/8-16X2 GR8 ZP 2
4 163663932 ROD-BATTERY HOLD DOWN 2
5 235725001 NUT - HEX - .38 - 16 - GR8 - YZ 2
6 266691001 WASHER-FLATSTRL-.38-.41X.81-.09-GR8-YZ 4
7 163671952 PLATE -BATTERY HOLD DOWN 2
8 4225001 SD-1250 FLEX STL. CORE 4

07-05
Electrical - Section 7 - 07 HG6000TX (SN 1001-)

Power Circuit Cable


Fig 07-06

12

2 8

13
11
10

5
4

11

7
10

07-06
HG6000TX (SN 1001-) Electrical - Section 7 - 07

Power Circuit Cable


Fig 07-06

REF
PART NO. DESCRIPTION QTY. REMARKS
NO.
1 180010853 CABLE-BATT TO STARTER 3/0 1
2 180010854 CABLE-BATT TO DISCONNECT 3/0 1
3 180010855 CABLE-BATT TO JUMP TERM (POS) 3/0 1
4 180010856 CABLE-RELAY TO FUSE BLOCK 2
5 180010857 CABLE - DISCONNECT TO FRAME 3/0 1
6 180010822 CABLE - GROUND TO CHASSIS 35" 1
7 180010866 CABLE-RELAY TO RELAY 12", 6 AWG 1
8 404010001 CABLE - BAT-BAT 2/0 37.5 E-E 1
9 180020300 CABLE-STARTER TO ALT. HG6000 TIER 4 1
10 235729001 SCREW-HCS-.50-13X1.00-GR8-YZ 2
11 127362001 WASHER-1/2 HARD.FLAT/PLATED 2
12 163679090 CABLE-BATT TO RELAY (FUSED), 70" 1
13 163679091 CABLE-STARTER TO START RELAY 250" 1

07-06
Electrical - Section 7 - 07 HG6000TX (SN 1001-)

Infeed Lockout Switch


Fig 07-07

5
2

10
11

9
6
7

7 1
8

07-07
HG6000TX (SN 1001-) Electrical - Section 7 - 07

Infeed Lockout Switch


Fig 07-07

REF
PART NO. DESCRIPTION QTY. REMARKS
NO.
1 163701049 WELDMENT-INFEED LOCKOUT SWITCH HOUSING 1
2 163701018 WELDMENT-LOCKOUT SWITCH HANDLE 1
3 1803133 SPRING COMP. 15/16 OD X 4 1/2 - .080 W. ZINC 1
4 295016001 WASHER-FLAT SAE-.75-.81X1.50-14-YZ 1
5 20667001 HAIR PIN COTTER - .177 WIRE 1
6 163551767 SWITCH-LH ROLLER ARM 1
7 485001 WASHER - FLATSTD - .19 - .22 X .56 - .05 - CZ 4
8 99042001 NUT - NYLOCK - 10 - 24 - GR2 - CZ 2
9 601298001 SCREW-#10-24X3/4 SOC HD CAP 2
10 266691001 WASHER-FLATSTRL-.38-.41X.81-.09-GR8-YZ 4
11 235727001 SCREW-HCS-.38-16X1.00-GR8-YZ 4

07-07
Electrical - Section 7 - 07 HG6000TX (SN 1001-)

Right Side E-Stop


Fig 07-08

07-08
HG6000TX (SN 1001-) Electrical - Section 7 - 07

Right Side E-Stop


Fig 07-08

REF
PART NO. DESCRIPTION QTY. REMARKS
NO.
1 163628359 E-STOP - HEAVY DUTY-(N/0) 1
2 163626547 E-STOP MOUNT 1
3 240056001 SCREW-SHSS-.50X.50-.38-16THD-CZ 3
4 1865023 GROMMET-1/2ID-18X3/4 GROOVE 3

07-08
Electrical - Section 7 - 07 HG6000TX (SN 1001-)

Mill Lid Sensor Switch


Fig 07-09

6 7

07-09
HG6000TX (SN 1001-) Electrical - Section 7 - 07

Mill Lid Sensor Switch


Fig 07-09

REF
PART NO. DESCRIPTION QTY. REMARKS
NO.
1 510337609 WASHER-FLATSTD-.44-.50X1.25-.08-YZ 1
2 1803023 SPRING - COMP. #67 2" OA 1
3 141064001 SCREW-5/8X3/8 SKT. SHLDR. ZYC 1
4 163695116 WELDMENT - SWITCH KEY 1
5 163551767 SWITCH-LH ROLLER ARM 1
6 485001 WASHER - FLATSTD - .19 - .22 X .56 - .05 - CZ 2
7 601298001 SCREW-#10-24X3/4 SOC HD CAP 2

07-09
Electrical - 07 HG6000TX (SN 1001-)

Harness - Tracks
Fig 07-10

07-10
HG6000TX (SN 1001-) Electrical - 07

Harness - Tracks
Fig 07-10

REF
PART NO. DESCRIPTION QTY. REMARKS
NO.
1 180020375 HARNESS- TRACK HG6000TX 1

07-10
Electrical - Section 7 - 07 HG6000TX (SN 1001-)

Harness - Engine C18 Tier 4 Interim/Stage III B


Fig 07-11

07-11
HG6000TX (SN 1001-) Electrical - Section 7 - 07

Harness - Engine C18 Tier 4 Interim/Stage III B


Fig 07-11

REF
PART NO. DESCRIPTION QTY. REMARKS
NO.
1 163673006 HARNESS-HG6000TX ENGINE C18 755 HP 1

07-11
Electrical - Section 7 - 07 HG6000TX (SN 1001-)

Harness - Engine C18 Tier 3


Fig 07-12

07-12
HG6000TX (SN 1001-) Electrical - Section 7 - 07

Harness - Engine C18 Tier 3


Fig 07-12

REF
PART NO. DESCRIPTION QTY. REMARKS
NO.
1 163673018 HARNESS-HG6000TX C18 755 HP ENGINE 1

07-12
Electrical - Section 7 - 07 HG6000TX (SN 1001-)

Harness - Main (SN1001-1008)


Fig 07-13

07-13
HG6000TX (SN 1001-) Electrical - Section 7 - 07

Harness - Main (SN1001-1008)


Fig 07-13

REF
PART NO. DESCRIPTION QTY. REMARKS
NO.
1 163679077 HARNESS-HG6000 MAIN 1

07-13
Electrical - Section 7 - 07 HG6000TX (SN 1001-)

Harness - Main (SN 1009-)


Fig 07-13R01

07-13R01
HG6000TX (SN 1001-) Electrical - Section 7 - 07

Harness - Main (SN 1009-)


Fig 07-13R01

REF
PART NO. DESCRIPTION QTY. REMARKS
NO.
1 163673005 HARNESS-HG6000/TX MAIN 1

07-13R01
Electrical - Section 7 - 07 HG6000TX (SN 1001-)

Harness - Panel (SN 1001-1008)


Fig 07-14

07-14
HG6000TX (SN 1001-) Electrical - Section 7 - 07

Harness - Panel (SN 1001-1008)


Fig 07-14

REF
PART NO. DESCRIPTION QTY. REMARKS
NO.
1 163679079 HARNESS-HG6000 PANEL 1

07-14
Electrical - Section 7 - 07 HG6000TX (SN 1001-)

Harness - Panel (SN 1009-1047)


Fig 07-14R01

07-14R01
HG6000TX (SN 1001-) Electrical - Section 7 - 07

Harness - Panel (SN 1009-1047)


Fig 07-14R01

REF
PART NO. DESCRIPTION QTY. REMARKS
NO.
1 163673255 HARNESS-HG6000/TX PANEL 1

07-14R01
Electrical - Section 7 - 07 HG6000TX (SN 1001-)

Harness- Panel (SN1048-)


Fig 07-14R02

07-14R02
HG6000TX (SN 1001-) Electrical - Section 7 - 07

Harness- Panel (SN1048-)


Fig 07-14R02

REF
PART NO. DESCRIPTION QTY. REMARKS
NO.
1 163673255 HARNESS-HG6000/TX PANEL 1

07-14R02
Electrical - Section 7 - 07 HG6000TX (SN 1001-)

Harness-Console (SN 1001-1008)


Fig 07-15

07-15
HG6000TX (SN 1001-) Electrical - Section 7 - 07

Harness-Console (SN 1001-1008)


Fig 07-15

REF
PART NO. DESCRIPTION QTY. REMARKS
NO.
1 163679080 HARNESS-HG6000 CONSOLE 1

07-15
Electrical - Section 7 - 07 HG6000TX (SN 1001-)

Harness-Console (SN 1009-)


Fig 07-15R01

07-15R01
HG6000TX (SN 1001-) Electrical - Section 7 - 07

Harness-Console (SN 1009-)


Fig 07-15R01

REF
PART NO. DESCRIPTION QTY. REMARKS
NO.
1 163673010 HARNESS-HG6000/TX CONSOLE 1

07-15R01
Electrical - Section 7 - 07 HG6000TX (SN 1001-)

Harness - Main Valve (SN 1001-1008)


Fig 07-16

07-16
HG6000TX (SN 1001-) Electrical - Section 7 - 07

Harness - Main Valve (SN 1001-1008)


Fig 07-16

REF
PART NO. DESCRIPTION QTY. REMARKS
NO.
1 163679081 HARNESS-HG6000 MAIN VALVE 1

07-16
Electrical - Section 7 - 07 HG6000TX (SN 1001-)

Harness - Main Valve (SN 1009-)


Fig 07-16R01

07-16R01
HG6000TX (SN 1001-) Electrical - Section 7 - 07

Harness - Main Valve (SN 1009-)


Fig 07-16R01

REF
PART NO. DESCRIPTION QTY. REMARKS
NO.
1 163673009 HARNESS-HG6000/TX MAIN VALVE 1

07-16R01
Electrical - Section 7 - 07 HG6000TX (SN 1001-)

Harness - Auxiliary Valve


Fig 07-17

07-17
HG6000TX (SN 1001-) Electrical - Section 7 - 07

Harness - Auxiliary Valve


Fig 07-17

REF
PART NO. DESCRIPTION QTY. REMARKS
NO.
1 163673009 HARNESS-HG6000TX MAIN VALVE 1

07-17
Electrical - Section 7 - 07 HG6000TX (SN 1001-)

Harness - Jumper (SN 1009-)


Fig 07-17X01

07-17X01
HG6000TX (SN 1001-) Electrical - Section 7 - 07

Harness - Jumper (SN 1009-)


Fig 07-17X01

REF
PART NO. DESCRIPTION QTY. REMARKS
NO.
1 163673066 HARNESS-JUMPER TRAILER/TRACK 1

07-17X01
Electrical - Section 7 - 07 HG6000TX (SN 1001-)

Pressure Switch
Fig 07-18

6
2

07-18
HG6000TX (SN 1001-) Electrical - Section 7 - 07

Pressure Switch
Fig 07-18

REF
PART NO. DESCRIPTION QTY. REMARKS
NO.
1 163649463 PRESSURE SWITCH MOUNT 1
2 266691001 WASHER-FLATSTRL-.38-.41X.81-.09-GR8-YZ 2
3 235727001 SCREW-HCS-.38-16X1.00-GR8-YZ 2
4 72442001 FITTING - STR - 6MORFF - 6MORB 2
5 163649468 SWITCH-SENSOR PRESSURE 1
6 163649461 SWITCH-SENSOR PRESSURE 1

07-18
Electrical - Section 7 - 07 HG6000TX (SN 1001-)

Track - Horns
Fig 07-19

8 4
3
2

3
9
5
7 6

12
15 10
6 11
10 6
13

11

14

07-19
HG6000TX (SN 1001-) Electrical - Section 7 - 07

Track - Horns
Fig 07-19

REF
PART NO. DESCRIPTION QTY. REMARKS
NO.
1 1865041 GROMMET-1IDX1.75OD-.19GROOVE 1
2 163683275 PLATE - HORN GUARD 2
3 510337603 WASHER FLATSTD .25 .31 X .75 .07 YZ 8
4 235734001 BOLT-1/4-20X3/4 GR8 ZYC 4
5 510313501 NUT-TLHEX-.25-20-A-YZ 4
6 266691001 WASHER-FLATSTRL-.38-.41X.81-.09-GR8-YZ 14
7 235726001 BOLT-3/8-16X3/4 GR8 HEX ZNCPLT 8
8 163680427 ALARM-BACKUP 12-24V 2
9 510346206 SCREW-FLGWZ-.38-16X.75-GR2-YZ 4
10 405770001 SHIELD - BACKUP ALARM 2
11 614929001 ALARM - BACKUP 2
12 163701079 WELDMENT - HORN MOUNT 1
13 250541001 BOLT-3/8-16 X 4" GR8 HEX Y/ZI 2
14 276363001 BOLT-3/8-16X4 1/4 GR8 HCS YZNC 2
15 250508001 NUT - 3/8-NC Gr8 TOP LOCK Y/ZINC 2

07-19
Electrical - Section 7 - 07 HG6000TX (SN 1001-)

Horns (Fixed Conveyor)


Fig 07-19X01

6
3
5

1 5
6

12

11

11 2 9
14

10

13

07-19X01
HG6000TX (SN 1001-) Electrical - Section 7 - 07

Horns (Fixed Conveyor)


Fig 07-19X01

REF
PART NO. DESCRIPTION QTY. REMARKS
NO.
1 163680427 ALARM-BACKUP 12-24V 1
2 163701079 WELDMENT - HORN MOUNT 1
3 163701604 PLATE - COVER 2
4 1865041 GROMMET-1IDX1.75OD-.19GROOVE 1
5 235716001 WASHER - FLATSTRL - .25 -.28 X .63 - .06 - CZ 8
6 235734001 BOLT-1/4-20X3/4 GR8 ZYC 6
7 250508001 NUT - 3/8-NC Gr8 TOP LOCK Y/ZINC 2
8 250541001 BOLT-3/8-16 X 4" GR8 HEX Y/ZI 2
9 266691001 WASHER FLATSTRL, .38 - .41 X .81, .09, GR8, YZ 6
10 276363001 BOLT-3/8-16X4 1/4 GR8 HCS YZNC 2
11 405770001 SHIELD - BACKUP ALARM 2
12 510313501 NUT-TLHEX-.25-20-A-YZ 2
13 510346206 SCREW FLGWZ .38,16 X .75,GR2,YZ 4
14 614929001 ALARM, BACK-UP, 12 TO 36V 2

07-19X01
Electrical - Section 7 - 07 HG6000TX (SN 1001-)

Conveyor Fold Switch


Fig 07-20

4
21 6
1
10
5
20
2
14
11
19 15
8
6
16 4
12
3
13
18
17 7
9

07-20
HG6000TX (SN 1001-) Electrical - Section 7 - 07

Conveyor Fold Switch


Fig 07-20

REF
PART NO. DESCRIPTION QTY. REMARKS
NO.
1 266691001 WASHER-FLATSTRL-.38-.41X.81-.09-GR8-YZ 4
2 235723001 SCREW - HCS -.38 - 16 X 1.50 - GR8 - YZ 2
3 163695097 WELDMENT-SWITCH BACKING 1
4 240333001 NUT-5/16-18 GR8 TL ZINC PLTD 4
5 510366110 BOLT-CARG-.31-18X1.00-GR5-YZ 2
6 235714001 WASHER - FLATSTRL - .31 - .34 X .69 - .06-YZ-A325 4
7 1803023 SPRING - COMP. #67 2" OA 1
8 99042001 NUT - NYLOCK - 10 - 24 - GR2 - CZ 2
9 510308116 BOLT-CARG-.38-16X1.75-GR5-YZ 2
10 163643400 BOLT-CARG-10-24X.75-GR2-SS 2
11 485001 WASHER - FLATSTD - .19 - .22 X .56 - .05 - CZ 2
12 510337609 WASHER-FLATSTD-.44-.50X1.25-.08-YZ 1
13 141064001 SCREW-5/8X3/8 SKT. SHLDR. ZYC 1
14 163551767 SWITCH-LH ROLLER ARM 1
15 163648298 PLATE - SWITCH BACKING 1
16 163648296 COVER - SWITCH 1
17 163643409 PLATE - STOP 1
18 163639898 PLATE-KEY 1
19 250512001 NUT- 1/2 NC Gr8 TOP LOCK Y/ ZINC 1
20 296276007 FIR TREE MOUNT 1
21 250508001 NUT - 3/8-NC Gr8 TOP LOCK Y/ZINC 2

07-20
Electrical - Section 7 - 07 HG6000TX (SN 1001-)

Front Work Light


Fig 07-21

3 5
8

4
4

2
1
9 10 12
13
6 7

11
9

07-21
HG6000TX (SN 1001-) Electrical - Section 7 - 07

Front Work Light


Fig 07-21

REF
PART NO. DESCRIPTION QTY. REMARKS
NO.
1 109430001 LINK-HARNESS TIEDOWN 4
2 141430001 SWITCH BOOT - 1/2 1
3 163673462 HARNESS-WORK LIGHTS-FRONT 1
4 163693216 LIGHT-CLEAR 3.94 X 4.33 10 DIODE LED 9-36V 4
5 163732278 PLATE - LIGHT MOUNTING 1
6 163732280 BAR - LIGHT MOUNT 1
7 163732291 PLATE - CLAMP 1
8 180010847 SWITCH-TOGGLE-ON/ON 1
9 235714001 WASHER - FLATSTRL - .31 - .34 X .69 - .06-YZ-A325 4
10 248029001 BOLT-5/16-18X2 1/2 GR8 ZYC 2
11 250521001 NUT - 5/16 NF Gr8 Y/ZINC 2
12 60063001 WELD NUT-5/16-18 S2C-56-S 1
13 700IA804 DECAL-WORK LIGHT 1

07-21
Electrical - Section 7 - 07 HG6000TX (SN 1001-)

Work Light Conveyor


Fig 07-22

2
5

07-22
HG6000TX (SN 1001-) Electrical - Section 7 - 07

Work Light Conveyor


Fig 07-22

REF
PART NO. DESCRIPTION QTY. REMARKS
NO.
1 141430001 SWITCH BOOT - 1/2 1
2 163673463 HARNESS-WORK LIGHTS-CONVEYOR 1
3 163693216 LIGHT-CLEAR 3.94 X 4.33 10 DIODE LED 9-36V 4
4 163732292 BRACKET - LIGHT MOUNT 1
5 180010847 SWITCH-TOGGLE-ON/ON 1
6 235714001 WASHER - FLATSTRL - .31 - .34 X .69 - .06-YZ-A325 4
7 700IA804 DECAL-WORK LIGHT 1

07-22
Section Table of Contents: HG6000TX (SN 1001-)

Conveyor
HG6000TX (SN 1001-) Section Table of Contents:

Conveyor

Discharge Conveyor Idler Pulley Fig 08-01


Discharge Conveyor Bed Fig 08-02
Discharge Conveyor Return Rollers (SN 1001-1001) Fig 08-03
Discharge Conveyor Return Rollers (SN 1002-) Fig 08-03R01
Discharge Conveyor Belt Fig 08-04
Fixed Discharge Conveyor Belt Fig 08-04X01
Discharge Conveyor Viper Belt W/ Super Splice Fig 08-05
Fixed Discharge Conveyor Viper Belt W/Super Spice Fig 08-05X01
Discharge Conveyor Flashing Fig 08-06
Fixed Discharge Conveyor Flashing Fig 08-06X01
Vibrating Roller Fig 08-07
Vibrating Roller Fig 08-07X01
Lower Discharge Conveyor Fig 08-08
Upper Discharge Conveyor Fig 08-09
Fixed Discharge Conveyor Fig 08-09X01
Fixed Disgharge Conveyor Support Fig 08-09X02
Magnetic Drive Pulley Fig 08-10
Magnetic Drive Pulley (SN1001-1049) Fig 08-10X01
Magnetic Drive Pulley (SN1050-) Fig 08-10X01R01
Standard Drive Pulley Fig 08-11
Conveyor - 08 HG6000TX (SN 1001-)

Discharge Conveyor Idler Pulley


Fig 08-01

15
10 11
9 5
16
17
15 11
11
18
11
1
15 5

4 14 13 3

8
2

12

08-01
HG6000TX (SN 1001-) Conveyor - 08

Discharge Conveyor Idler Pulley


Fig 08-01

REF
PART NO. DESCRIPTION QTY. REMARKS
NO.
1 111703001 BOLT-3/4-6X7.25 ACME FLTHD GR5 2
2 163683526 SHAFT - TAIL PULLEY 1
3 163683530 PULLEY-WING-12"-48", FLAT,W/PXT25 1
4 163683544 PLATE - BOLT SURFACE 2
5 163683552 PLATE - BEARING ADJUSTMENT 2
6 163683958 PLATE - RIGHT SIDE SHIELD 1
7 163683959 PLATE - LEFT SIDE SHIELD 1
8 180025595 BEARING-1 15/16" 4 BOLT FLANGE 2
9 235715001 WASHER-FLATSTRL-.63-.66 X 1.31-.15-YZ-A325 8
10 280647001 BOLT-5/8-11 X 2-1/2 GR 8 Y/ZINC PLTD. 8
11 295016001 WASHER, SAE FLAT 3/4 8
12 296300771 SCREW-HFS-.38-16X.75GR8-YZ 10
13 408013001 BAR-RETAINER 4
14 408014001 PLATE - SPACER 4
15 510354521 NUT,ACMEHEX,.75,6 6
16 592001 ZERK - 1/8" ST GRSE ( 1 1/4" OA ) 2
17 720019 ELBOW-1/8" X 90 DEG BLACK 2
18 738013 FITTING-1/8X1 1/2 PIPE NIPPLE 2

08-01
Conveyor - 08 HG6000TX (SN 1001-)

Discharge Conveyor Bed


Fig 08-02

3
4
3 2
4

08-02
HG6000TX (SN 1001-) Conveyor - 08

Discharge Conveyor Bed


Fig 08-02

REF
PART NO. DESCRIPTION QTY. REMARKS
NO.
1 163671610 PLASTIC PAD-BELLY BED 4
2 163671515 UHMW-BELLY CONVEYOR SLIDE 3
3 235726001 BOLT-3/8-16X3/4 GR8 HEX ZNCPLT 44
4 148577001 CLIP - OFFSET WASHER 44

08-02
Conveyor - 08 HG6000TX (SN 1001-)

Discharge Conveyor Return Rollers (SN 1001-1001)


Fig 08-03

3
15
14
20 14 14
21 16 15
12 8
6 16 14 11 14
19
6 12
15
13 17
16 14 18
14
21
15 9 7 5
14 14 16
15 18
22
14 16 5 14 10
14
6
16
16
14 5
4 14 15

08-03
HG6000TX (SN 1001-) Conveyor - 08

Discharge Conveyor Return Rollers (SN 1001-1001)


Fig 08-03

REF
PART NO. DESCRIPTION QTY. REMARKS
NO.
1 163683507 WELDMENT - ROLLER MOUNT 1
2 180008754 ROLLER 2
3 163648014 PLATE - IDLER REATINER 4
4 163683502 PLATE - IDLER MOUNT 2
5 163643488 PLATE - ROLLER CAPTURE 6
6 163671653 ROLLER-4"DIA X 50.5 FOR 48" BELT 3
7 163671654 PLATE - IDLER MNT 2
8 163683548 PLATE - ROLLER MOUNT 2
9 163683743 PLATE - IDLER MNT 2
10 163661242 BRACKET - TRAINING ROLLER 2
11 163661245 ROLLER-BELT GUIDE 6
12 1730001 BRG. N/D 6205 2RS1/HT51 12
13 163661516 SPACER TUBE 6
14 266691001 WASHER-FLATSTRL-.38-.41X.81-.09-GR8-YZ 70
15 235727001 SCREW-HCS-.38-16X1.00-GR8-YZ 36
16 250508001 NUT - 3/8-NC Gr8 TOP LOCK Y/ZINC 30
17 127362001 WASHER-1/2 HARD.FLAT/PLATED 4
18 250512001 NUT- 1/2 NC Gr8 TOP LOCK Y/ ZINC 8
19 235721001 BOLT-1/2-13X1 1/2 GR8 ZINC PLT 2
20 249812001 BOLT-1/2-13X7 1/2 HHCS GR8 ZYC 6
21 510443001 WASHER-FLATSTD-.50-.53X1.25-.25-YZ 20
22 235736001 BOLT-3/8-16X1 1/4 ZYC 4

08-03
Conveyor - 08 HG6000TX (SN 1001-)

Discharge Conveyor Return Rollers (SN 1002-)


Fig 08-03R01

18
19 16 5
10 9 15
10 12
11 14
13
19
20
13
15
7 15 8
3
16 17 17
3 3 15 15
17 17 1
15 2
15 16
16
6 15 2 16
15 17 15
16
15 15 4 16
2 15
2 16 17
17 15 6

08-03R01
HG6000TX (SN 1001-) Conveyor - 08

Discharge Conveyor Return Rollers (SN 1002-)


Fig 08-03R01

REF
PART NO. DESCRIPTION QTY. REMARKS
NO.
1 163683502 PLATE - IDLER MOUNT 2
2 163643488 PLATE - ROLLER CAPTURE 8
3 163671653 ROLLER-4"DIA X 50.5 FOR 48" BELT 2
4 163671654 PLATE - IDLER MNT 2
5 163683548 PLATE - ROLLER MOUNT 2
6 163701571 PLATE - IDLER MNT 4
7 163636982 ROLLER - 4 IN DIA X 39.38 FOR 36 IN BELT 2
8 163661242 BRACKET - TRAINING ROLLER 2
9 163661245 ROLLER-BELT GUIDE 6
10 1730001 BRG. N/D 6205 2RS1/HT51 12
11 163661516 SPACER TUBE 6
12 235721001 BOLT-1/2-13X1 1/2 GR8 ZINC PLT 4
13 250512001 NUT- 1/2 NC Gr8 TOP LOCK Y/ ZINC 10
14 127362001 WASHER-1/2 HARD.FLAT/PLATED 8
15 266691001 WASHER-FLATSTRL-.38-.41X.81-.09-GR8-YZ 68
16 235727001 SCREW-HCS-.38-16X1.00-GR8-YZ 32
17 250508001 NUT - 3/8-NC Gr8 TOP LOCK Y/ZINC 32
18 249812001 BOLT-1/2-13X7 1/2 HHCS GR8 ZYC 6
19 510443001 WASHER-FLATSTD-.50-.53X1.25-.25-YZ 20
20 235736001 BOLT-3/8-16X1 1/4 ZYC 4

08-03R01
Conveyor - 08 HG6000TX (SN 1001-)

Discharge Conveyor Belt


Fig 08-04

08-04
HG6000TX (SN 1001-) Conveyor - 08

Discharge Conveyor Belt


Fig 08-04

REF
PART NO. DESCRIPTION QTY. REMARKS
NO.
1 163671382 BELT-48"X81.33' 3 PLY-330# V-CLEAT SKIVED 1
2 1500001 SET COLLAR - 1/4 PLATED 2
3 163646657 BELT SPLICE-48" SUPER SCREW 1
4 161476001 PIN - LACING 1

08-04
Conveyor - 08 HG6000TX (SN 1001-)

Fixed Discharge Conveyor Belt


Fig 08-04X01

1
4

08-04X01
HG6000TX (SN 1001-) Conveyor - 08

Fixed Discharge Conveyor Belt


Fig 08-04X01

REF
PART NO. DESCRIPTION QTY. REMARKS
NO.
1 1500001 SET COLLAR - 1/4 PLATED 2
2 161476001 PIN - LACING 1
3 163646657 BELT SPLICE 48in SUPER SCREW 1
4 163701568 BELT-48"X67.4' 3 PLY 330# V-CLEAT SKIVED 1

08-04X01
Conveyor - 08 HG6000TX (SN 1001-)

Discharge Conveyor Viper Belt W/ Super Splice


Fig 08-05

08-05
HG6000TX (SN 1001-) Conveyor - 08

Discharge Conveyor Viper Belt W/ Super Splice


Fig 08-05

REF
PART NO. DESCRIPTION QTY. REMARKS
NO.
1 163683042 BELT-48"X81.33'SWSP 330# V-CLEAT NO SPLICE 1
2 163646657 BELT SPLICE-48" SUPER SCREW 1

08-05
Conveyor - 08 HG6000TX (SN 1001-)

Fixed Discharge Conveyor Viper Belt W/Super Spice


Fig 08-05X01

08-05X01
HG6000TX (SN 1001-) Conveyor - 08

Fixed Discharge Conveyor Viper Belt W/Super Spice


Fig 08-05X01

REF
PART NO. DESCRIPTION QTY. REMARKS
NO.
1 163646657 BELT SPLICE 48in SUPER SCREW 1
2 163701542 BELT-48"X67.4' V-CLEAT SKIVED NO SPLICE-SPEC SKIV 1

08-05X01
Conveyor - 08 HG6000TX (SN 1001-)

Discharge Conveyor Flashing


Fig 08-06

18 19 1
22
12
13 9 10
15 21
11 8
20 9 10
14 7 2
16 9 12 5

1 12
10
3 6

9 17
4

08-06
HG6000TX (SN 1001-) Conveyor - 08

Discharge Conveyor Flashing


Fig 08-06

REF
PART NO. DESCRIPTION QTY. REMARKS
NO.
1 163671693 WELDMENT - FLASHING BACKING FRONT 2
2 163671694 WELDMENT - FLASHING BACKING BACK RIGHT 1
3 163671695 WELDMENT - FLASHING BACKING BACK LEFT 1
4 163701792 RUBBER-LOWER CONVEYOR FLASHING 2
5 163671651 CURTAIN-RUBBER-LOAD OUT 2
6 163671692 RUBBER-TRANSITION FLASHING 2
7 163671691 RUBBER-FLASHING 2
8 250508001 NUT - 3/8-NC Gr8 TOP LOCK Y/ZINC 11
9 266691001 WASHER-FLATSTRL-.38-.41X.81-.09-GR8-YZ 51
10 508899001 WASHER - 1.75 OD X 13/32 ID - .100 73
11 235723001 SCREW - HCS -.38 - 16 X 1.50 - GR8 - YZ 20
12 235736001 BOLT-3/8-16X1 1/4 ZYC 78
13 235725001 NUT - HEX - .38 - 16 - GR8 - YZ 8
14 127362001 WASHER-1/2 HARD.FLAT/PLATED 8
15 235731001 NUT-1/2-13 GR8 ZYC 4
16 240334001 SCREW-HCS-.50-13X1.75-GR8-YZ 4
17 235727001 SCREW-HCS-.38-16X1.00-GR8-YZ 7
18 163683205 FRONT BELLY CURTAIN PANEL 1
19 163695127 RUBBER-MILL SEAL 1
20 163683179 PLATE - HOLD DOWN 2
21 163683239 WELDMENT - FLASHING MOUNTING BRACKET 4
22 163683378 UHMW-PLATE FLASHING 2

08-06
Conveyor - 08 HG6000TX (SN 1001-)

Fixed Discharge Conveyor Flashing


Fig 08-06X01

21
9
14

14
1 21
15 1
17
21 19
18 22
5
8 10

20
11
22
14 2
21 18
18 21
7
22
13
22 21
13
16
22
14
6 12

21
3 20

08-06X01
HG6000TX (SN 1001-) Conveyor - 08

Fixed Discharge Conveyor Flashing


Fig 08-06X01

REF
PART NO. DESCRIPTION QTY. REMARKS
NO.
1 127362001 WASHER-1/2 HARD.FLAT/PLATED 8
2 163671651 CURTAIN-RUBBER-LOAD OUT 2
3 163671692 RUBBER-TRANSITION FLASHING 2
4 163671693 WELDMENT - FLASHING BACKING FRONT 2
5 163671694 WELDMENT - FLASHING BACKING BACK RIGHT 1
6 163671695 WELDMENT - FLASHING BACKING BACK LEFT 1
7 163683179 PLATE - HOLD DOWN 2
8 163683205 FRONT BELLY CURTAIN PANEL 1
9 163683239 WELDMENT - FLASHING MOUNTING BRACKET 4
10 163683378 UHMW-PLATE FLASHING 2
11 163695127 RUBBER-MILL SEAL 1
12 163701792 RUBBER-LOWER CONVEYOR FLASHING 2
13 163726619 RUBBER-FLASHING 2
14 235723001 SCREW - HCS -.38 - 16 X 1.50 - GR8 - YZ 20
15 235725001 NUT - HEX - .38 - 16 - GR8 - YZ 8
16 235727001 SCREW-HCS-.38-16X1.00-GR8-YZ 7
17 235731001 NUT-1/2-13 GR8 ZYC 4
18 235736001 BOLT-3/8-16X1 1/4 ZYC 78
19 240334001 SCREW-HCS-.50-13X1.75-GR8-YZ 4
20 250508001 NUT - 3/8-NC Gr8 TOP LOCK Y/ZINC 11
21 266691001 WASHER FLATSTRL, .38 - .41 X .81, .09, GR8, YZ 51
22 508899001 WASHER - 1.75 OD X 13/32 ID - .100 73

08-06X01
Conveyor - 08 HG6000TX (SN 1001-)

Vibrating Roller
Fig 08-07

12 17
13 11 18
16

10
6
20 4 17
19
8 1 16
15 13
18
3 9
13 14

5
7 18

8
19 20
11
9 2
16
17

12 14
13
13
13 12

15

08-07
HG6000TX (SN 1001-) Conveyor - 08

Vibrating Roller
Fig 08-07

REF
PART NO. DESCRIPTION QTY. REMARKS
NO.
1 163643044 WELDMENT - VIBRATING ROLLER 1
2 163671712 RATTLE ROLLER MNT RIGHT 1
3 163671906 WELDMENT - RATTLE ROLLER MOUNT LEFT 1
4 163661460 STRAP-DEFLECTOR HOLD DOWN 1
5 163671715 SHAFT - RATTLE ROLLER CENTER 1
6 163671716 MOUNT-DEFLECTOR FLAP 1
7 163701358 WELDMENT - RATTLE ROLLER GUARD 1
8 1695005 HUB (BSHG) - SK 1 1/2" 2
600090020 SCREW - HCS - .31-18 X 2.00- GR5- YZ- FT 3
480005 WASHER-5/16 S/T LOCK 3
9 1724001 BRG-1 1/4"2 BOLT FLG.W/COLLAR 2
10 163682141 DEFLECTOR-RUBBER 1
11 70000793 DECAL-WARNING 2
12 235727001 SCREW-HCS-.38-16X1.00-GR8-YZ 8
13 266691001 WASHER-FLATSTRL-.38-.41X.81-.09-GR8-YZ 16
14 250508001 NUT - 3/8-NC Gr8 TOP LOCK Y/ZINC 4
15 235723001 SCREW - HCS -.38 - 16 X 1.50 - GR8 - YZ 4
16 127362001 WASHER-1/2 HARD.FLAT/PLATED 7
17 250512001 NUT- 1/2 NC Gr8 TOP LOCK Y/ ZINC 7
18 377012 BOLT-1/2-13X1 1/4"GD#5CARRIAGE 7
19 235714001 WASHER - FLATSTRL - .31 - .34 X .69 - .06-YZ-A325 6
20 600090020 SCREW - HCS - .31-18 X 2.00- GR5- YZ- FT 6

08-07
Conveyor - 08 HG6000TX (SN 1001-)

Vibrating Roller
Fig 08-07X01

15
1
7

18

17

17

6 4
10 3
14
16

11 1

16
15

16
13 12
13 5

08-07X01
HG6000TX (SN 1001-) Conveyor - 08

Vibrating Roller
Fig 08-07X01

REF
PART NO. DESCRIPTION QTY. REMARKS
NO.
1 127362001 WASHER-1/2 HARD.FLAT/PLATED 7
2 163643044 WELDMENT - VIBRATING ROLLER 1
3 163661459 DEFLECTOR-RUBBER 1
4 163661460 STRAP-DEFLECTOR HOLD DOWN 1
5 163671712 WELDMENT - RATTLE ROLLER MNT RIGHT 1
6 163671715 SHAFT - RATTLE ROLLER CENTER 1
7 163671716 MOUNT-DEFLECTOR FLAP 1
8 163671906 WELDMENT - RATTLE ROLLER MOUNT LEFT 1
9 163701358 WELDMENT - RATTLE ROLLER GUARD 1
10 1695005 HUB BSHG - SK 1 1/2in 2
11 1724001 BRG-1 1/4"2 BOLT FLG.W/COLLAR 2
12 235723001 SCREW - HCS -.38 - 16 X 1.50 - GR8 - YZ 8
13 235727001 SCREW-HCS-.38-16X1.00-GR8-YZ 4
14 250508001 NUT - 3/8-NC Gr8 TOP LOCK Y/ZINC 4
15 250512001 NUT- 1/2 NC Gr8 TOP LOCK Y/ ZINC 7
16 266691001 WASHER FLATSTRL, .38 - .41 X .81, .09, GR8, YZ 16
17 377012 BOLT-1/2-13X1 1/4"GD#5CARRIAGE 7
18 70000793 DECAL-WARNING 2

08-07X01
Conveyor - 08 HG6000TX (SN 1001-)

Lower Discharge Conveyor


Fig 08-08

11
8
18 23 24
23 24 17

23 22
30 10
21 31
23
33
29
12 14 16
2
25
7
19
13 28
14 15
19
26
10
27
23

22 1
3
9 23
24
4
6
9 14
20
19
32
5
27

08-08
HG6000TX (SN 1001-) Conveyor - 08

Lower Discharge Conveyor


Fig 08-08

REF
PART NO. DESCRIPTION QTY. REMARKS
NO.
1 163671356 WELDMENT - LOWER DISCHARGE CONVEYOR 1
2 163661033 GUIDE-BELT UHMW 1
3 163671727 WELDMENT - BELT GUIDE LF 1
4 163671717 WELDMENT - BELT GUIDE RT 1
5 163632953 TUBE - SPACER 2
6 163639309 PLATE - BELT RUB 2
7 163671583 BRACKET - BELT RETAINER 1
8 163671585 BRACKET - BELT RETAINER 1
9 163671014 PLATE-HOSE HOLD DOWN 2
10 163648892 TUBE - HOSE CLAMP SHORT 6
11 163671916 PLATE - BULKHEAD MOUNT 1
12 163648885 PLATE - HOSE CHASE CAP 1
13 587001 ZERK-1/8" F ST GREASE 2
14 586001 ZERK-1/8" ST NPT GREASE ZYC 4
15 93394001 FITTING-1/8 HEX NIPPLE 1
16 720019 ELBOW-1/8" X 90 DEG BLACK 1
17 81911001 FITTING-6MORS(BULK)X6MORS STR. 2
18 296254833 FITTING - BTEE - 6MORFF - 6MORFF - 6FSORFF 2
19 163671707 PIN - CONVEYOR 4
20 1835059 BSHG.-STL.-1 3/4X1 1/2X1 1/4 2
21 1865005 GROMMET - 2560 BLACK 2
22 250640001 BOLT-3/8-16 X2 3/4 GR 8 Y/ZINC 6
23 266691001 WASHER-FLATSTRL-.38-.41X.81-.09-GR8-YZ 24
24 235727001 SCREW-HCS-.38-16X1.00-GR8-YZ 14
25 238892001 WASHER-FLATSTRL-1.00-1.13X2.00-.16-YZ-A325 2
26 235729001 SCREW-HCS-.50-13X1.00-GR8-YZ 2
27 510360637 WASHER-FLATSTRL-.50-.53X1.50-.19-YZ 4
28 510320501 NUT-TLHEX-.1.00-8-B-YZ 2
29 160768001 BOLT - 1-8 X 4 HHCS GR 8 ZY 2
30 235726001 BOLT-3/8-16X3/4 GR8 HEX ZNCPLT 7
31 250508001 NUT - 3/8-NC Gr8 TOP LOCK Y/ZINC 4
32 235721001 BOLT-1/2-13X1 1/2 GR8 ZINC PLT 2
33 148577001 CLIP - OFFSET WASHER 7

08-08
Conveyor - 08 HG6000TX (SN 1001-)

Upper Discharge Conveyor


Fig 08-09

31
1 34
33
26
9 8 2
3 33 17

20 4
26 27 15
6 28 21
2 24 16

9 19
11 3
5 18
13 14
22
17 32
12
9 23
11 18
2 23 30
8 15 29
7
9 16
10
25

08-09
HG6000TX (SN 1001-) Conveyor - 08

Upper Discharge Conveyor


Fig 08-09

REF
PART NO. DESCRIPTION QTY. REMARKS
NO.
1 163671384 WELDMENT - UPPER DISCHARGE CONVEYOR 1
2 235727001 SCREW-HCS-.38-16X1.00-GR8-YZ 12
3 148577001 CLIP - OFFSET WASHER 8
4 163651984 BELT GUIDE - UHMW 1
5 163628108 UHMW - BELT GUIDE 1
6 149761001 BAR - END BRACE 1
7 163671761 PLATE - IDLER MOUNT 2
8 250508001 NUT - 3/8-NC Gr8 TOP LOCK Y/ZINC 8
9 235713001 WASHER - FLATSTRL - .38 - .41 X .81 - .06-YA-A325 20
10 163643488 PLATE - ROLLER CAPTURE 2
11 235726001 BOLT-3/8-16X3/4 GR8 HEX ZNCPLT 8
12 163671653 ROLLER-4"DIA X 50.5 FOR 48" BELT 1
13 163651835 PLATE-BELT RUB 2
14 163639114 CLAMP - CUSHION #15 1.313 DIA 8
15 250515001 7/16 HARD WASHER SAE Y/ZINC 14
16 250539001 BOLT-7/16-14 X 1 GR8 HEX Y/ZI 14
17 163671543 TUBE - PULLEY ADJUSTMENT 2
18 101510007 POST-CLAMP SERIES 15 7/16-14 14
19 121385001 BAR-HOSE CLAMP SINGLE 1
20 375012 3/8-16X1 1/4"GD#5CARRIAGE BOLT 4
21 100821001 CLAMP-HOSE 1
22 163671909 TUBE-STEEL HYD-1.5"OD X .12" WALL 2
23 101511003 CLAMP-CUSH. #15-1.25 DIA.HALF 12
24 101511001 CLAMP-CUSH. #3-0.500 DIA.HALF 2
25 160692001 BAR - #15 TOP 4 HOLE 3
26 163671527 TUBE-GREASE 2
27 4473004 1/4-20X1/2 FLGE WHIZ BOLT 3
28 101510003 POST-CLAMP SERIES 3 5/16-18 3
29 1835053 BSHG-STL.-1 3/4 X 1 1/2 X 3/4 2
30 1835065 BSHG.-STL.-1 3/4ODX1 1/2IDX1 2
31 59245031 HOSE-1/8 X 48 1/8M NPT 2500PSI 1
32 59245017 HOSE - 1/8 X 54 1/8 NPT M&M 100R7 2
33 601695001 FITTING-M.P.SWVL.ADAPT.1/8X1/8 4
34 623686001 HOSE-HYD-.13X116-2MNPT-ST/ST-3000PSI 1

08-09
Conveyor - 08 HG6000TX (SN 1001-)

Fixed Discharge Conveyor


Fig 08-09X01

24

35
36
37

36

20 1
28
2
3
27
26 32
23 6
21
5
4
8 13

29 34
18
31 24

17

19
24

5
7
27 25
28
33
11 3 16 9

39 15
30 22
29

26

29
24
10
12
14

38

29

24

08-09X01
HG6000TX (SN 1001-) Conveyor - 08

Fixed Discharge Conveyor


Fig 08-09X01

REF
PART NO. DESCRIPTION QTY. REMARKS
NO.
1 100821001 CLAMP-HOSE 3
2 101510003 POST-CLAMP SERIES 3 5/16-18 9
3 101510007 POST-CLAMP SERIES 15 7/16-14 21
4 101511001 CLAMP-CUSH. #3-0.500 DIA.HALF 12
5 101511003 CLAMP-CUSH. #15-1.25 DIA.HALF 24
6 121385001 BAR-HOSE CLAMP SINGLE 6
7 148577001 CLIP - OFFSET WASHER 13
8 149761001 BAR - END BRACE 1
9 163632953 TUBE - SPACER 2
10 163635874 PULLEY/IDLER - 4 IN DIA X 51.38 FOR 48 IN BELT 2
11 163639070 GUARD - FINGER PINCH 1
12 163643488 PLATE - ROLLER CAPTURE 4
13 163650623 TUBE - PULLEY ADJUSTMENT 2
14 163661105 MOUNT-IDLER ROLLER 4
15 163671707 WELDMENT - PIN - CONVEYOR 2
16 163671909 TUBE-STEEL HYD-1.5"OD X .12" WALL 2
17 163701532 PLATE - GREASE ZERK MOUNT 1
18 163701541 WELDMENT - FIXED DISCHARGE CONVEYOR 1
19 163701564 UHMW-BELLY CONVEYOR SLIDE 1
20 163701566 UHMW-BELLY CONVEYOR SLIDE 1
21 163701567 TUBE-GREASE LINE 2
22 1835059 BSHG.-STL.-1 3/4X1 1/2X1 1/4 2
23 235713001 WASHER - FLATSTRL - .38 - .41 X .81 - .06-YA-A325 4
24 235727001 SCREW-HCS-.38-16X1.00-GR8-YZ 31
25 235737001 BOLT-1/2-13X1 1/4 GR8 ZYC 2
26 250508001 NUT - 3/8-NC Gr8 TOP LOCK Y/ZINC 6
27 250515001 WASHER - 7/16 HARD SAE Y/ZINC 21
28 250539001 BOLT-7/16-14 X 1 GR8 HEX Y/ZI 21
29 266691001 WASHER FLATSTRL, .38 - .41 X .81, .09, GR8, YZ 20
30 375010 BOLT-3/8"-16X1"GD#5 CARRIAGE 2
31 375012 BOLT - 3/8-16X1 1/4"GD#5CARRIAGE 4
32 4473004 BOLT - 1/4-20X1/2 FLGE WHIZ 9
33 510360637 WASHER-FLATSTRL-.50-.53X1.50-.19-YZ 2
34 588001 ZERK-1/8" NPT 45 DEG GREASE 2
35 59245031 HOSE-1/8 X 48 1/8M NPT 2500PSI 1
36 601695001 FITTING-M.P.SWVL.ADAPT.1/8X1/8 2
37 623686001 HOSE HYD .13X116 2MNPT ST ST 3000PSI 1
38 70000793 DECAL-WARNING 2
39 99820001 BAR-HOSE CLAMP 3

08-09X01
Conveyor - 08 HG6000TX (SN 1001-)

Fixed Disgharge Conveyor Support


Fig 08-09X02

4
2 1

7 6

08-09X02
HG6000TX (SN 1001-) Conveyor - 08

Fixed Disgharge Conveyor Support


Fig 08-09X02

REF
PART NO. DESCRIPTION QTY. REMARKS
NO.
1 163701528 PLATE - SPACER 2
2 163701538 WELDMENT - CONVEYOR SUPPORT 1
3 163701578 WELDMENT - CONVEYOR SUPPORT MOUNT 2
4 235717001 WASHER - 3/4" HARDENED FLAT YZ 16
5 235738001 BOLT-HCS-3/4-10X4 1/2 GR8 ZY 8
6 397001 NUT-3/4-10 GR 8 SLTL 8
6 (250510001) NUT 3/4 NC Gr8 SLTL Y/ZINC 8
7 403292001 PIN - CYLINDER 4
8 483007 WASHER-1 7/8X1 1/4X14 GA M.B. 8
9 510051 PIN-3/16 X 2 1/2 COTTER 8

08-09X02
Conveyor - 08 HG6000TX (SN 1001-)

Magnetic Drive Pulley


Fig 08-10

28 19
28
19
8
20 17

1 35 30
10
4
9
5
31 33 7
29 36
38 38
18

24 12 37 36
34 13 36

24 12 23

34 26
34 37
26
14 13 32
34 6 19
28
11
16

27
2 22

15 27
25
3

21
27

08-10
HG6000TX (SN 1001-) Conveyor - 08

Magnetic Drive Pulley


Fig 08-10

REF
PART NO. DESCRIPTION QTY. REMARKS
NO.
1 127362001 WASHER-1/2 HARD.FLAT/PLATED 2
2 131024001 CHAIN 3/16" LONG LOOP - 15 LINKS 2
3 1437007 CHAIN-3/16"LONG LOOP-17 LINKS 2
4 163629268 SHAFT- MAGNETIC ROLLER 1
5 163632025 TAPPED BLOCK 1
6 163639067 SLIDER - BELT TAKE-UP 1
7 163650212 PULLEY-12.75 X 51 MAG W/XT30 HUBS 1
8 163651830 TORQUE ARM ANCHOR 1
9 163651941 PLATE - SPACER 2
10 163651946 ROD - ROLLER ADJUSTMENT 2
11 163661611 HANGER - NAIL CHUTE MOUNT 1
12 163661612 HANGER - NAIL CHUTE MOUNT (RIGHT) 1
13 163661614 TUBE - NAIL CHUTE PIVOT 4
14 163671970 PLATE - NAIL CHUTE PIVOT ARM 2
15 163671971 PLATE - NAIL CHUTE STOP 2
16 163671972 SHEET - NAIL CHUTE 1
17 180025595 BEARING-1 15/16" 4 BOLT FLANGE 2
18 235714001 WASHER - FLATSTRL - .31 - .34 X .69 - .06-YZ-A325 8
19 235715001 WASHER-FLATSTRL-.63-.66 X 1.31-.15-YZ-A325 10
20 235721001 BOLT-1/2-13X1 1/2 GR8 ZINC PLT 2
21 235727001 SCREW-HCS-.38-16X1.00-GR8-YZ 4
22 235736001 BOLT-3/8-16X1 1/4 ZYC 8
23 238209001 BOLT-5/16-18X1 GR8 HEX ZINC YC 4
24 240334001 SCREW-HCS-.50-13X1.75-GR8-YZ 4
25 250508001 NUT - 3/8-NC Gr8 TOP LOCK Y/ZINC 8
26 250512001 NUT- 1/2 NC Gr8 TOP LOCK Y/ ZINC 4
27 266691001 WASHER FLATSTRL, .38 - .41 X .81, .09, GR8, YZ 20
28 280647001 BOLT-5/8-11 X 2-1/2 GR 8 Y/ZINC PLTD. 10
29 3075001 FITTING-3300X2 WTHR-HD 1
30 407381001 HUB-BUSHING- 2 3/16 XT30 2
31 408013001 BAR-RETAINER 4
32 408014001 PLATE - SPACER 2
33 510314501 NUT-TLHEX-.31-18-A-YZ 4
34 510360637 WASHER-FLATSTRL-.50-.53X1.50-.19-YZ 8
35 580005 HKEYS-1/2X1/2X2 1/2 1
36 720019 ELBOW-1/8" X 90 DEG BLACK 3
37 738013 FITTING-1/8X1 1/2 PIPE NIPPLE 2
38 738017 NIPPLE-1/8X2 BLACK STEEL 2

08-10
Conveyor - 08 HG6000TX (SN 1001-)

Magnetic Drive Pulley (SN1001-1049)


Fig 08-10X01

31 29

31 4

28

25
7
9 15
22 21
16 8
21 1 5
17
30 11
1
19
23 1
15 26 1
25 27 20
29 29
30
24
14
3
12
19

14 10

18 1
20 20

13
1

10

19

08-10X01
HG6000TX (SN 1001-) Conveyor - 08

Magnetic Drive Pulley (SN1001-1049)


Fig 08-10X01

REF
PART NO. DESCRIPTION QTY. REMARKS
NO.
1 127362001 WASHER-1/2 HARD.FLAT/PLATED 14
2 163629268 SHAFT- MAGNETIC ROLLER 1
3 163629353 SHEET- NAIL CHUTE 1
4 163632025 TAPPED BLOCK 1
5 163639067 SLIDER - BELT TAKE-UP 1
6 163650212 PULLEY-12.75 X 51 MAG W/XT30 HUBS 1
7 163651830 TORQUE ARM ANCHOR 1
8 163651941 PLATE - SPACER 2
9 163651946 ROD - ROLLER ADJUSTMENT 2
10 163661434 TUBE-SPACER 2
11 163701531 PLATE - NAIL CHUTE MOUNT 2
12 163701543 PLATE - LEFT NAIL CHUTE HANGER 1
13 163701544 PLATE - RIGHT NAIL CHUTE HANGER 1
14 235714001 WASHER - FLATSTRL - .31 - .34 X .69 - .06-YZ-A325 8
15 235715001 WASHER-FLATSTRL-.63-.66 X 1.31-.15-YZ-A325 10
16 235721001 BOLT-1/2-13X1 1/2 GR8 ZINC PLT 2
17 235729001 SCREW-HCS-.50-13X1.00-GR8-YZ 4
18 238209001 BOLT-5/16-18X1 GR8 HEX ZINC YC 4
19 240335001 SCREW-HCS-.50-13X2.25-GR8-YZ 4
20 250512001 NUT- 1/2 NC Gr8 TOP LOCK Y/ ZINC 4
21 280647001 BOLT-5/8-11 X 2-1/2 GR 8 Y/ZINC PLTD. 10
22 3075001 FITTING-3300X2 WTHR-HD 1
23 180025595 BEARING-1 15/16" 4 BOLT FLANGE 2
23 (403427001) BRG 1 15/16 4 BOLT FLANGE 2
24 407381001 HUB-BUSHING- 2 3/16 XT30 2
25 408013001 BAR-RETAINER 4
26 408014001 PLATE - SPACER 2
27 510314501 NUT-TLHEX-.31-18-A-YZ 4
28 580005 HKEYS-1/2X1/2X2 1/2 1
29 720019 ELBOW-1/8" X 90 DEG BLACK 3
30 738013 FITTING-1/8X1 1/2 PIPE NIPPLE 2
31 738017 NIPPLE-1/8X2 BLACK STEEL 2

08-10X01
Conveyor - 08 HG6000TX (SN 1001-)

Magnetic Drive Pulley (SN1050-)


Fig 08-10X01R01

31 29

31 4

28

25
7
9 16
23 22
17 8
22 1 5
18
30 11
1
20
14 1
16 26 1
25 27 21
29 29
30
24 15
3
12
20

15 10

19 1
21 21

13
1

10

20

08-10X01R01
HG6000TX (SN 1001-) Conveyor - 08

Magnetic Drive Pulley (SN1050-)


Fig 08-10X01R01

REF
PART NO. DESCRIPTION QTY. REMARKS
NO.
1 127362001 WASHER-1/2 HARD.FLAT/PLATED 14
2 163629268 SHAFT- MAGNETIC ROLLER 1
3 163629353 SHEET- NAIL CHUTE 1
4 163632025 TAPPED BLOCK 1
5 163639067 SLIDER - BELT TAKE-UP 1
6 163650212 PULLEY-12.75 X 51 MAG W/XT30 HUBS 1
7 163651830 TORQUE ARM ANCHOR 1
8 163651941 PLATE - SPACER 2
9 163651946 ROD - ROLLER ADJUSTMENT 2
10 163661434 TUBE-SPACER 2
11 163701531 PLATE - NAIL CHUTE MOUNT 2
12 163701543 PLATE - LEFT NAIL CHUTE HANGER 1
13 163701544 PLATE - RIGHT NAIL CHUTE HANGER 1
14 180025595 BEARING-1 15/16" 4 BOLT FLANGE 2
15 235714001 WASHER - FLATSTRL - .31 - .34 X .69 - .06-YZ-A325 8
16 235715001 WASHER-FLATSTRL-.63-.66 X 1.31-.15-YZ-A325 10
17 235721001 BOLT-1/2-13X1 1/2 GR8 ZINC PLT 2
18 235729001 SCREW-HCS-.50-13X1.00-GR8-YZ 4
19 238209001 BOLT-5/16-18X1 GR8 HEX ZINC YC 4
20 240335001 SCREW-HCS-.50-13X2.25-GR8-YZ 4
21 250512001 NUT- 1/2 NC Gr8 TOP LOCK Y/ ZINC 4
22 280647001 BOLT-5/8-11 X 2-1/2 GR 8 Y/ZINC PLTD. 10
23 3075001 FITTING-3300X2 WTHR-HD 1
24 407381001 HUB-BUSHING- 2 3/16 XT30 2
25 408013001 BAR-RETAINER 4
26 408014001 PLATE - SPACER 2
27 510314501 NUT-TLHEX-.31-18-A-YZ 4
28 580005 HKEYS-1/2X1/2X2 1/2 1
29 720019 ELBOW-1/8" X 90 DEG BLACK 3
30 738013 FITTING-1/8X1 1/2 PIPE NIPPLE 2
31 738017 NIPPLE-1/8X2 BLACK STEEL 2

08-10X01R01
Conveyor - 08 HG6000TX (SN 1001-)

Standard Drive Pulley


Fig 08-11

13
20
18 12
7
10
19
6
3

2
15

8 16
19 14
18
1
11 9 17

18 19
10
4
12

08-11
HG6000TX (SN 1001-) Conveyor - 08

Standard Drive Pulley


Fig 08-11

REF
PART NO. DESCRIPTION QTY. REMARKS
NO.
1 127362001 WASHER-1/2 HARD.FLAT/PLATED 2
2 163629268 SHAFT- MAGNETIC ROLLER 1
3 163632025 TAPPED BLOCK 1
4 163639067 SLIDER - BELT TAKE-UP 1
5 163650834 PULLEY - 12.75 X 51 W/XT30 HUBS 1
6 163651830 TORQUE ARM ANCHOR 1
7 163651941 PLATE - SPACER 2
8 163651946 ROD - ROLLER ADJUSTMENT 2
9 180025595 BEARING-1 15/16" 4 BOLT FLANGE 2
10 235715001 WASHER-FLATSTRL-.63-.66 X 1.31-.15-YZ-A325 10
11 235721001 BOLT-1/2-13X1 1/2 GR8 ZINC PLT 2
12 280647001 BOLT-5/8-11 X 2-1/2 GR 8 Y/ZINC PLTD. 10
13 3075001 FITTING-3300X2 WTHR-HD 1
14 407381001 HUB-BUSHING- 2 3/16 XT30 2
15 408013001 BAR-RETAINER 4
16 408014001 PLATE - SPACER 2
17 580005 HKEYS-1/2X1/2X2 1/2 1
18 720019 ELBOW-1/8" X 90 DEG BLACK 3
19 738013 FITTING-1/8X1 1/2 PIPE NIPPLE 3
20 738017 NIPPLE-1/8X2 BLACK STEEL 1

08-11
Section Table of Contents: HG6000TX (SN 1001-)

Hydraulics
HG6000TX (SN 1001-) Section Table of Contents:

Hydraulics

Hyd Comp & Hose Diagram - Primary Control Valve Fig 09-01
Hyd Comp & Hose Diagram - Secondary Control Valve Fig 09-02
Hyd Comp & Hose Diag - Fan Drive&Discharge Convey C18 Tier4i Fig 09-03
Hyd Comp/Hose Loc Diag-Fixed Discharge Conveyor Fig 09-03X01
Hyd Comp/Hose Diag-Folding Conveyor Fig 09-03X02
Hyd Comp/Hose Loc Diag-Folding Discharge Conveyor Fig 09-03X03
Hyd Comp & Hose Diagram - Track Drive C18 Tier 4i Fig 09-04
Hyd Comp & Hose Diagram - Transporter Fig 09-04X01
Hydraulic Oil Tank (SN 1001-1001) Fig 09-05
Hydraulic Oil Tank (SN 1002-1005) Fig 09-05R01
Breakdown Hydraulic Oil Tank (SN 1001-1001) Fig 09-05T01
Hydraulic Oil Tank (SN 1006-) Fig 09-05R02
Breakdown Hydraulic Oil Tank (SN 1002-) Fig 09-05T01R01
Breakdown Thermal Bypass Fig 09-05T02
Breakdown Thermal Bypass Fig 09-05T03
Implement Pump Fig 09-06
Breakdown Implement Pump Fig 09-06T01
Implement Valve Fig 09-07
Breakdown Aux. Implement Valve Fig 09-07X01
Implement Valve Fig 09-07X02
Breakdown Implement Valve Fig 09-07X03
Breakdown Diverter Valve Fig 09-07X04
Valves Misc. Fig 09-07X05
Breakdown Crush Control Valve Fig 09-07X06
Infeed Conveyor Drive Motor Fig 09-08
Breakdown Drive Motor Fig 09-08T01
Feed Roller Motor (SN 1001-1001) Fig 09-09
Feed Roller Motor (SN 1002-) Fig 09-09R01
Breakdown Motor Fig 09-09T01
Feed Roller Lift Cylinder (SN 1001-1026) Fig 09-10
Feed Roller Lift Cylinder (SN 1027-) Fig 09-10R01
Mill Lid Lift Cylinder Fig 09-11
Tod Cylinder Fig 09-12
Discharge Conveyor Hyd. Pump Fig 09-13
Discharge Conveyor Drive Motor Fig 09-14
Discharge Conveyor Valve Fig 09-15
Breakdown Control Valve Fig 09-15T01
Breakdown Conveyor Valve Fig 09-15T02
Discharge Conveyor Lift Cylinders Fig 09-16
Discharge Conveyor Fold Cylinders Fig 09-17
Fan Drive Pump C18 Tier 4i Fig 09-18
Breakdown Drive Pump Fig 09-18T01
Fan Valve C18 Tier 4i Fig 09-19
Breakdown Fan Valve C18 Tier 4i Fig 09-19T01
Heavy Duty Feed Roller Motor Fig 09-20
Track Drive Pump Fig 09-21
Breakdown Drive Pump Fig 09-21T01
Track Drive Motor Fig 09-22
Breakdown Drive Motor Fig 09-22T01
Remote Track Drive Filter Fig 09-23
Track Brake & Two-Speed Valve Fig 09-24
Breakdown 3 Way Valve Fig 09-24T01
Track System Bulkhead Fittings Fig 09-25
Hydraulics - 09 HG6000TX (SN 1001-)

Hyd Comp & Hose Diagram - Primary Control Valve


Fig 09-01

5
1

12

9 6
3
2 4
10

23
13
21
8
19
16 22
24

14
18
11 20

19
8
18 17

09-01
HG6000TX (SN 1001-) Hydraulics - 09

Hyd Comp & Hose Diagram - Primary Control Valve


Fig 09-01

REF
PART NO. DESCRIPTION QTY. REMARKS
NO.
1 163649631 HOSE-HYD-2.00X42-32FSJST/32CD6145 - 100 PSI 1
2 163649633 HOSE-HYD-1.00X76-16FSORFF-ST/45 - 4000 PSI 1
3 163649673 HOSE-HYD-.75X68-12FSORFF-ST/ST-300 PSI 1
4 163649647 HOSE-HYD-.38 X 104-6FSORFF-ST/ST-5100 PSI 1
5 163649636 HOSE-HYD-1.00X62-16FSORFF-ST/ST-250 PSI 1
6 163649643 HOSE-HYD-.38 X 50-6FSORFF-ST/ST-5100 PSI 1
7 163649646 HOSE-HYD-.38 X 58-6FSORFF-ST/ST-5100 PSI 2
8 163635960 HOSE-HYD-.50-145-8FSORFF-ST/ST-3000PSI-1 2
9 163649642 HOSE-HYD-.38 X 26-6FSORFF-ST/90-5100 PSI 1
10 163649641 HOSE-HYD-.38 X 20-6FSORFF-ST/ST-5100 PSI 1
11 163649204 HOSE GUARD-2.8"ID SPIRAL WRAP 1
12 163683886 HOSE-HYD-.50X78-8FSORFF-ST/90-3050 PSI-100R17 1
13 163683880 HOSE-HYD-.50X20-8FSORFF-ST/ST-3050 PSI-100R17 1
14 163635961 HOSE-HYD-.50-110-8FSORFF-ST/ST-3000PSI-1 1
15 407898001 HOSE-HYD.-..50X95-8FSORFF-ST/ST-3000PSI 1
16 163667132 HOSE-HYD-.50X72-8FSORFF-ST/ST 2
17 163653086 HOSE-HYD-.38X234-6FSORFF-ST/ST-3050PSI-100R17 1
18 163683836 HOSE-HYD-.50X230-8FSORFF-ST/ST-5100 PSI-100R12 2
19 163683834 HOSE-HYD-.50X69-8FSORFF-ST/ST-5100 PSI-100R12 2
20 163683838 HOSE-HYD-.38X114-6FSORFF-ST/ST-3050 PSI-100R17 1
21 163683869 HOSE-HYD-.75X190-12FSORFF-ST/45-100 PSI-100R4 1
22 163683871 HOSE-HYD-.75X156-12FSORFF/12CD6245-100R2AT 1
23 163683870 HOSE-HYD-.75X159-12FSORFF/12CD6245-100R2AT 1
24 163683874 HOSE-HYD-.38X17-6FSORFF-ST/ST-3050 PSI-100R17 1

09-01
Hydraulics - 09 HG6000TX (SN 1001-)

Hyd Comp & Hose Diagram - Secondary Control Valve


Fig 09-02

15
7
8
16
5 1

14
13
7
12 5
6
11

10
5
9

4 5 2

09-02
HG6000TX (SN 1001-) Hydraulics - 09

Hyd Comp & Hose Diagram - Secondary Control Valve


Fig 09-02

REF
PART NO. DESCRIPTION QTY. REMARKS
NO.
1 285847001 HOSE - HYD - .50-14 8FOX-8FOX-100R17 1
2 163649661 HOSE-HYD-.50X33-8FSORFF-ST/ST-3050 PSI 1
3 163683844 HOSE-HYD-.25X99-4FSORFF-ST/ST-3050 PSI-100R17 2
4 163683842 HOSE-HYD-.25X248-4FSORFF-ST/ST-3050 PSI-100R17 2
5 163653084 HOSE-HYD-.38X20-6FSORFF-ST/ST-3050PSI-100R17 6
6 163683840 HOSE-HYD-.38X229-6FSORFF-ST/ST-3050 PSI-100R17 2
7 163646191 HOSE-HYD-.38-18-6FSORFF-ST/ST-M3K -3000PSI-100R17 2
8 163683841 HOSE-HYD-.38X220-6FSORFF-ST/ST-3050 PSI-100R17 2
9 163683872 HOSE-HYD-.38X68.5-6FSORFF-ST/ST-3050 PSI-100R17 1
10 163683873 HOSE-HYD-.38X79.5-6FSORFF-ST/ST-3050 PSI-100R17 1
11 163653088 HOSE-HYD-.38X30-6FSORFF-ST/ST-3050PSI-100R17 1
12 163683874 HOSE-HYD-.38X17-6FSORFF-ST/ST-3050 PSI-100R17 1
13 163661393 HOSE-HYD-.38X76-6FSORFF-ST/ST-3000PSI-R17 1
14 163683839 HOSE-HYD-.38X102-6FSORFF-ST/ST-3050 PSI-100R17 1
15 288697001 HOSE-HYD-.38-31-6FOX-6FOX-M3K 1
16 163701362 HOSE-HYD-.38 X 56-6FSORFF-ST/ST-3050 PSI 1

09-02
Hydraulics - 09 HG6000TX (SN 1001-)

Hyd Comp & Hose Diag - Fan Drive&Discharge Convey C18 Tier4i
Fig 09-03

6
14

3
9

8 13
6

10
12

2 6

5
11
4 7

09-03
HG6000TX (SN 1001-) Hydraulics - 09

Hyd Comp & Hose Diag - Fan Drive&Discharge Convey C18 Tier4i
Fig 09-03

REF
PART NO. DESCRIPTION QTY. REMARKS
NO.
1 163649632 HOSE-HYD-2.00X83-32FSJST/32CD6190 - 100 PSI 1
2 163649679 HOSE-HYD-1.00X120-16FSORFF-ST-16CD61-45-4000 PSI 1
3 163649675 HOSE-HYD-.75X110-12FSORFF-ST/ST-300 PSI 1
4 163649672 HOSE-HYD-.63X88-10FSORFF-ST/ST-5100 PSI 2
5 163649659 HOSE-HYD-.50X93-8FSORFF-ST/ST-3050 PSI 2
6 163649682 HOSE-HYD-1.00X52-16FSORFF-ST/ST-250 PSI 4
7 163649648 HOSE-HYD-.38 X 118-6FSORFF-ST/ST-5100 PSI 1
8 163649643 HOSE-HYD-.38 X 50-6FSORFF-ST/ST-5100 PSI 2
9 163649630 HOSE-HYD-2.00X38-32FSJ-ST/ST-100 PSI 1
10 163649685 HOSE-HYD-1.00X106-16FSORFF-ST/ST-3050 PSI 1
11 163649683 HOSE-HYD-1.00X20-16FSORFF-ST/ST-3050 PSI 1
12 163649680 HOSE-HYD-1.00X31-16FSORFF-ST/ST-250 PSI 1
13 163683861 HOSE-HYD-1.0X111-16FSORFF-ST/ST-100 PSI-100R4 1
14 404872001 HOSE-HYD-1.00X102-16FSORFF-ST/ST-200PSI 1

09-03
Hydraulics - 09 HG6000TX (SN 1001-)

Hyd Comp/Hose Loc Diag-Fixed Discharge Conveyor


Fig 09-03X01

2 1

09-03X01
HG6000TX (SN 1001-) Hydraulics - 09

Hyd Comp/Hose Loc Diag-Fixed Discharge Conveyor


Fig 09-03X01

REF
PART NO. DESCRIPTION QTY. REMARKS
NO.
1 163649684 HOSE-HYD-1.00X40-16FSORFF-ST/ST-3050 PSI 2
2 163649681 HOSE-HYD-1.00X40-16FSORFF-ST/ST-250 PSI 2

09-03X01
Hydraulics - 09 HG6000TX (SN 1001-)

Hyd Comp/Hose Diag-Folding Conveyor


Fig 09-03X02

2 1
6 3

09-03X02
HG6000TX (SN 1001-) Hydraulics - 09

Hyd Comp/Hose Diag-Folding Conveyor


Fig 09-03X02

REF
PART NO. DESCRIPTION QTY. REMARKS
NO.
1 163649686 HOSE-HYD-1.00X132-16FSORFF-ST/ST-3050 PSI 1
2 163649684 HOSE-HYD-1.00X40-16FSORFF-ST/ST-3050 PSI 1
3 163649681 HOSE-HYD-1.00X40-16FSORFF-ST/ST-250 PSI 1
4 163632038 HOSE-HYD-1.00X132-16FFORXF-ST/ST-200PSI 1

09-03X02
Hydraulics - 09 HG6000TX (SN 1001-)

Hyd Comp/Hose Loc Diag-Folding Discharge Conveyor


Fig 09-03X03

4 1

09-03X03
HG6000TX (SN 1001-) Hydraulics - 09

Hyd Comp/Hose Loc Diag-Folding Discharge Conveyor


Fig 09-03X03

REF
PART NO. DESCRIPTION QTY. REMARKS
NO.
1 163649686 HOSE-HYD-1.00X132-16FSORFF-ST/ST-3050 PSI 1
2 163649684 HOSE-HYD-1.00X40-16FSORFF-ST/ST-3050 PSI 1
3 163649681 HOSE-HYD-1.00X40-16FSORFF-ST/ST-250 PSI 1
4 163632038 HOSE-HYD-1.00X132-16FFORXF-ST/ST-200PSI 1

09-03X03
Hydraulics - 09 HG6000TX (SN 1001-)

Hyd Comp & Hose Diagram - Track Drive C18 Tier 4i


Fig 09-04

5
3

4
3
6

10

17

18 9

14
12
12
15

11
13

16

09-04
HG6000TX (SN 1001-) Hydraulics - 09

Hyd Comp & Hose Diagram - Track Drive C18 Tier 4i


Fig 09-04

REF
PART NO. DESCRIPTION QTY. REMARKS
NO.
1 163683855 HOSE-HYD-.38X76-6FSORFF45/8FSORFF-3050 PSI 2
2 163683851 HOSE-HYD-1.25X53-20FSORFF-ST/45-100 PSI-100R4 1
3 163683857 HOSE-HYD-.50X122-8FSORFF-ST/90-3050 PSI-100R17 2
4 163683854 HOSE-HYD-1.0X55-16FSORFF-ST/90-100 PSI-100R4 1
5 163683852 HOSE-HYD-1.25X45-20FSORFF-ST/90-100 PSI-100R4 1
6 163683853 HOSE-HYD-1.0X65-16FSORFF-ST/45-100 PSI-100R4 1
7 163683850 HOSE-HYD-.75X65-12FSORFF-ST/ST-100 PSI-SLEEVED 1
8 163683858 HOSE-HYD-.50X74-8FSORFF-ST/ST-3050 PSI-100R17 1
9 163683848 HOSE-HYD-1.0X121-16FSORFF/16CD6290-5100 PSI 2
10 163683849 HOSE-HYD-1.0X85.5-16FSORFF/16CD6245-5100 PSI 2
11 163683865 HOSE-HYD-.25X55-4FSORFF-ST/90-3050 PSI-100R17 2
12 163683867 HOSE-HYD-1.0X33.5-16FSORFF/16CD6290-5100 PSI 4
13 163683844 HOSE-HYD-.25X99-4FSORFF-ST/ST-3050 PSI-100R17 1
14 163683863 HOSE-HYD-.75X102-12FSORFF-ST/90-100 PSI-100R4 1
15 163683862 HOSE-HYD-.75X69-12FSORFF-ST/90-100 PSI-100R4 1
16 163683864 HOSE-HYD-.25X114-4FSORFF-ST/90-3050 PSI-100R17 1
17 163668097 HOSE-HYD-.25X26-4FSORFF-ST/ST-5000 PSI 2
18 180014222 HOSE-HYD-.50-76-8FSORFF-ST/90-T3KA 1

09-04
Hydraulics - 09 HG6000TX (SN 1001-)

Hyd Comp & Hose Diagram - Transporter


Fig 09-04X01

4
8

5 9

6
9 9

7 9

09-04X01
HG6000TX (SN 1001-) Hydraulics - 09

Hyd Comp & Hose Diagram - Transporter


Fig 09-04X01

REF
PART NO. DESCRIPTION QTY. REMARKS
NO.
1 163683859 HOSE-HYD-.38X62-6FSORFF-ST/ST-3050 PSI-100R17 2
2 163683860 HOSE-HYD-.38X251-6FSORFF-ST/ST-3050 PSI-100R17 2
3 163683835 HOSE-HYD-.38X51-6FSORFF-ST/ST-3050 PSI-100R17 2
4 163683882 HOSE-HYD-.50X78-8FSORFF-ST/ST-3050 PSI-100R17 1
5 163683883 HOSE-HYD-.50X44-8FSORFF-ST/ST-3050 PSI-100R17 1
6 163645638 HOSE-HYD .38X49-6FFORX-ST/ST-3000PSI 2
7 163649642 HOSE-HYD-.38 X 26-6FSORFF-ST/90-5100 PSI 2
8 163653084 HOSE-HYD-.38X20-6FSORFF-ST/ST-3050PSI-100R17 2
9 163653088 HOSE-HYD-.38X30-6FSORFF-ST/ST-3050PSI-100R17 6

09-04X01
Hydraulics - 09 HG6000TX (SN 1001-)

Hydraulic Oil Tank (SN 1001-1001)


Fig 09-05

1 53
2
47

48

52 4

5
6 7

45 46

38

40

32
39 19 12
43
22 37 33
4
21 30
31
20 45
27 46
21 38
22 36
4 50
15
27 51
22 20 21 17
9
42 8 49 10
22 41 18 44
21
25 28 30 31
22 4
46
23
51 11
26 20 24
45
25 16
34 13 4
35 14
44 29

09-05
HG6000TX (SN 1001-) Hydraulics - 09

Hydraulic Oil Tank (SN 1001-1001)


Fig 09-05

REF
PART NO. DESCRIPTION QTY. REMARKS
NO.
1 163649480 HYDRAULIC TANK 1 Breakdown Fig. 9-5z01
2 163632910 FILTER ELEMENT ASSEMBLY 2
3 98935001 FILTER-BREATHER 1
4 94119001 PADLOCK (KEYED-ALIKE LOCK) 7
5 2326756 DECAL-HYDRAULIC OIL 1
6 7000D012 DECAL - 20.00" - COSMETIC V 1
7 163629903 BAR-FILTER HOLD DOWN 1
8 163683231 RUBBER-TANK MOUNT 2
9 163701347 BALL VALVE SUPPORT 1
10 163649457 SHEET - HANDLE LOCK 1
11 154678001 MUFFLER CLAMP - 3/8 X 16 - 2 1/4 2
12 288667001 FITTING-STR-8MORFF-12FORFF 1
13 85659001 FITTING-24M ORINGX20F ORINGSTR 2
14 113554001 FITTING-STR-20MORFF-20MORB 2
14 (72404001) FITTING - STR - 20MORFF - 20MORB
15 608012001 FITTING-20M ORINGX20M OR 2
16 296505837 VALVE - 1-1/4 BALL 2
17 72439001 FITTING - 90 - 12MORFF - 16MORBA 1
18 72408001 FITTING-16M X 16MORS 45 DEG. 3
19 163649465 VALVE-BALL-#16 ORB BRASS-LOCKING 5
20 89226001 HEX NIPPLE-16MX16M ADJ ORING 5
21 72971001 FITTING-16-12C50L0 1
22 72409001 FITTING-90-16MORFF-16MORBA 3
23 163621449 FITTING - 90 - 16MORBA - 16MORBA 3
24 72407001 FITTING - STR - 16MORFF - 16MORB 2
25 163620404 FITTING - STR - 32MJ - 32MORB 3
26 296505832 UNION-ADJUSTABLE O-RING 3
27 296505831 VALVE-BALL 2" #32 SAE ORING PORT 3
28 83324001 PLUG-16MORS 1
29 163661383 HOSE-HYD-1X60-16FSORFF-ST/ST-250PSI-R4 1
30 180010802 SWITCH - TEMPERATURE 200 DEG (SPST) N.C. 1
31 163701501 SWITCH-TEMPERATURE 190 DEGREE (SPST) N.C. 1
32 157541001 FITTING-90-8MORFF-12MORBA 1
33 292581001 FITTING - 90 - 6MORFF - 10MORBA - FRG 1
34 72419001 FITTING - 90 - 12MORFF - 12MORBA 3
35 292613001 FITTING - RTEE - 6MORFF - 6MORBA - 6MORFF-FRG 1
36 163646441 SWITCH-PRESSURE 20 PSI (SPST) N.C. 1
37 163649453 MANIFOLD - TEMPERATURE SWITCH 1
38 163646428 VALVE-THERMAL BYPASS 120 DEG 85 PSI 2
39 163629905 STRAINER - SUCTION ASSEMBLY 1
40 72412001 FITTING-16R6L0 1
41 93838001 FITTING-STR-16FSORFF-12MORFF-S 1
42 296301673 FITTING - 16MORB - 16FORB 1
43 2609011 MUFFLER CLAMP - 3" 3
44 235727001 SCREW-HCS-.38-16X1.00-GR8-YZ 6
45 266691001 WASHER-FLATSTRL-.38-.41X.81-.09-GR8-YZ 11
46 127362001 WASHER-1/2 HARD.FLAT/PLATED 2
47 240335001 SCREW-HCS-.50-13X2.25-GR8-YZ 2
48 510360637 WASHER-FLATSTRL-.50-.53X1.50-.19-YZ 4
49 240334001 SCREW-HCS-.50-13X1.75-GR8-YZ 4
50 250508001 NUT - 3/8-NC Gr8 TOP LOCK Y/ZINC 5
51 163683981 LEVEL - INDICATOR ASSEMBLY 1

09-05
Hydraulics - 09 HG6000TX (SN 1001-)

Hydraulic Oil Tank (SN 1001-1001)


Fig 09-05

1 53
2
47

48

52 4

5
6 7

45 46

38

40

32
39 19 12
43
22 37 33
4
21 30
31
20 45
27 46
21 38
22 36
4 50
15
27 51
22 20 21 17
9
42 8 49 10
22 41 18 44
21
25 28 30 31
22 4
46
23
51 11
26 20 24
45
25 16
34 13 4
35 14
44 29

09-05
HG6000TX (SN 1001-) Hydraulics - 09

Hydraulic Oil Tank (SN 1001-1001)


Fig 09-05

REF
PART NO. DESCRIPTION QTY. REMARKS
NO.
52 163683995 HARNESS-EXTENSION 1

09-05
Hydraulics - 09 HG6000TX (SN 1001-)

Hydraulic Oil Tank (SN 1002-1005)


Fig 09-05R01

2
48

49

4
1

5
41 7

46
6 47
38

40

19 32
39 12
44
4 22 37 33

21 30
21 22 31
20 46
27 47
21 38
36
4 51
15 52
22 20 27
17 9
43 8 50 10
22 42 18 45
21 4
25 28 30 31
22
47
23
52 11
26 20 24
46
25 16
34 13 4
14
35
45 29

09-05R01
HG6000TX (SN 1001-) Hydraulics - 09

Hydraulic Oil Tank (SN 1002-1005)


Fig 09-05R01

REF
PART NO. DESCRIPTION QTY. REMARKS
NO.
1 163683990 HYDRAULIC TANK 1 Breakdown Fig. 9-5t01
2 163632910 FILTER ELEMENT ASSEMBLY 2
3 98935001 FILTER-BREATHER 1
4 94119001 PADLOCK (KEYED-ALIKE LOCK) 6
5 2326756 DECAL-HYDRAULIC OIL 1
6 7000d012 DECAL-20.00" COSMETIC V DECAL 1
7 163629903 BAR-FILTER HOLD DOWN 1
8 163683231 RUBBER-TANK MOUNT 2
9 163701347 BALL VALVE SUPPORT 1
10 163649457 SHEET - HANDLE LOCK 1
11 154678001 MUFFLER CLAMP - 3/8 X 16 - 2 1/4 2
12 288667001 FITTING-STR-8MORFF-12FORFF 1
13 72455001 FITTING-16R50L0 1
14 93838001 FITTING-STR-16FSORFF-12MORFF-S 1
15 85659001 FITTING-24M ORINGX20F ORINGSTR 2
16 113554001 FITTING-STR-20MORFF-20MORB 2
16 (72404001) FITTING - STR - 20MORFF - 20MORB 2
17 608012001 FITTING-20M ORINGX20M OR 2
18 296505837 VALVE - 1-1/4 BALL 2
19 72439001 FITTING - 90 - 12MORFF - 16MORBA 1
20 72408001 FITTING-16M X 16MORS 45 DEG. 3
21 163649465 VALVE-BALL-#16 ORB BRASS-LOCKING 4
22 89226001 HEX NIPPLE-16MX16M ADJ ORING 5
23 163646428 VALVE-THERMAL BYPASS 120 DEG 85 PSI 1
24 72971001 FITTING-16-12C50L0 1
25 72409001 FITTING-90-16MORFF-16MORBA 2
26 72412001 FITTING-16R6L0 1
27 163621449 FITTING - 90 - 16MORBA - 16MORBA 2
28 72407001 FITTING - STR - 16MORFF - 16MORB 1
29 163620404 FITTING - STR - 32MJ - 32MORB 3
30 296505832 UNION-ADJUSTABLE O-RING 3
31 296505831 VALVE-BALL 2" #32 SAE ORING PORT 3
32 83324001 PLUG-16MORS 1
33 163661383 HOSE-HYD-1X60-16FSORFF-ST/ST-250PSI-R4 1
34 180010802 SWITCH - TEMPERATURE 200 DEG (SPST) N.C. 1
35 163701501 *SWITCH-TEMPERATURE 190 DEGREE (SPST) N.C. 1
36 157541001 FITTING-90-8MORFF-12MORBA 1
37 292581001 FITTING - 90 - 6MORFF - 10MORBA - FRG 1
38 72419001 FITTING - 90 - 12MORFF - 12MORBA 3
39 292613001 FITTING - RTEE - 6MORFF - 6MORBA - 6MORFF-FRG 1
40 163646441 SWITCH-PRESSURE 20 PSI (SPST) N.C. 1
41 180013199 SWITCH-FLOAT LEVEL ALLOY BODY 1
42 163649453 MANIFOLD - TEMPERATURE SWITCH 1
43 163649212 VALVE-THERMAL BYPASS 40 PSI, 120 DEG 1
44 163629905 STRAINER - SUCTION ASSEMBLY 1
45 2609011 MUFFLER CLAMP - 3" 3
46 235727001 SCREW-HCS-.38-16X1.00-GR8-YZ 6
47 266691001 WASHER-FLATSTRL-.38-.41X.81-.09-GR8-YZ 11
48 127362001 WASHER-1/2 HARD.FLAT/PLATED 2
49 240335001 SCREW-HCS-.50-13X2.25-GR8-YZ 2
50 510360637 WASHER-FLATSTRL-.50-.53X1.50-.19-YZ 4
51 240334001 SCREW-HCS-.50-13X1.75-GR8-YZ 4

09-05R01
Hydraulics - 09 HG6000TX (SN 1001-)

Hydraulic Oil Tank (SN 1002-1005)


Fig 09-05R01

2
48

49

4
1

5
41 7

46
6 47
38

40

19 32
39 12
44
4 22 37 33

21 30
21 22 31
20 46
27 47
21 38
36
4 51
15 52
22 20 27
17 9
43 8 50 10
22 42 18 45
21 4
25 28 30 31
22
47
23
52 11
26 20 24
46
25 16
34 13 4
14
35
45 29

09-05R01
HG6000TX (SN 1001-) Hydraulics - 09

Hydraulic Oil Tank (SN 1002-1005)


Fig 09-05R01

REF
PART NO. DESCRIPTION QTY. REMARKS
NO.
52 250508001 NUT - 3/8-NC Gr8 TOP LOCK Y/ZINC 5

09-05R01
Hydraulics - 09 HG6000TX (SN 1001-)

Hydraulic Oil Tank (SN 1006-)


Fig 09-05R02

43

29 10
15

14

8 37
38
5
8

36
21
23
44
40
42 7 35
22 25
17
34 24 11
6
31 2
32 39 28

26
33 27 19
41 1
12 13 25
24
3
4 18
9 20 30
16
7 19
3
31

09-05R02
HG6000TX (SN 1001-) Hydraulics - 09

Hydraulic Oil Tank (SN 1006-)


Fig 09-05R02

REF
PART NO. DESCRIPTION QTY. REMARKS
NO.
1 154678001 MUFFLER CLAMP - 3/8 X 16 - 2 1/4 2
2 157541001 FITTING-90-8MORFF-12MORBA 1
3 163620404 FITTING - STR - 32MJ - 32MORB 3
4 163621449 FITTING - 90 - 16MORBA - 16MORBA 1
5 163646441 SWITCH-PRESSURE 20 PSI (SPST) N.C. 1
6 163649457 SHEET - HANDLE LOCK 1
7 163649465 VALVE-BALL-#16 ORB BRASS-LOCKING 3
8 163661383 HOSE-HYD-1X60-16FSORFF-ST/ST-250PSI-R4 1
9 163683231 RUBBER-TANK MOUNT 2
10 163683990 HYDRAULIC TANK 1
11 163701347 WELDMENT - BALL VALVE SUPPORT 1
12 163713953 ASSY - THERMAL BYPASS 1 Breakdown Fig. 9-5t02
13 163713954 ASSY - THERMAL BYPASS 1 Breakdown Fig. 9-5t03
14 180013199 SWITCH-FLOAT LEVEL ALLOY BODY 1
15 2326756 DECAL-HYDRAULIC OIL 1
16 235727001 SCREW-HCS-.38-16X1.00-GR8-YZ 5
17 240334001 SCREW-HCS-.50-13X1.75-GR8-YZ 4
18 250508001 NUT - 3/8-NC Gr8 TOP LOCK Y/ZINC 5
19 2609011 MUFFLER CLAMP - 3" 3
20 266691001 WASHER FLATSTRL, .38 - .41 X .81, .09, GR8, YZ 10
21 288667001 FITTING-STR-8MORFF-12FORFF 1
22 292581001 FITTING - 90 - 6MORFF - 10MORBA - FRG 1
23 292613001 FITTING - RTEE - 6MORFF - 6MORBA - 6MORFF-FRG 1
24 296505831 VALVE-BALL 2" #32 SAE ORING PORT 3
25 296505832 UNION-ADJUSTABLE O-RING 3
26 296505837 VALVE - 1-1/4 BALL 2
27 510360637 WASHER-FLATSTRL-.50-.53X1.50-.19-YZ 4
28 608012001 FITTING-20M ORINGX20M OR 2
29 7000D012 DECAL - 20.00" - COSMETIC V 1
30 113554001 FITTING-STR-20MORFF-20MORB 2
30 (72404001) FITTING - STR - 20MORFF - 20MORB 2
31 72407001 FITTING - STR - 16MORFF - 16MORB 2
32 72408001 FITTING-16M X 16MORS 45 DEG. 2
33 72410001 FITTING-90-16MORFF-16FSORFF 1
34 72412001 FITTING 16R6L0 1
35 72419001 FITTING - 90 - 12MORFF - 12MORBA 3
36 72439001 FITTING - 90 - 12MORFF - 16MORBA 1
37 72971001 FITTING 16 12C50L0 1
38 83324001 PLUG-16MORS 1
39 85659001 FITTING-24M ORINGX20F ORINGSTR 2
40 89226001 HEX NIPPLE 16MX16M ADJ ORING 2
41 93838001 FITTING STR 16FSORFF 12MORFF S 1
42 94119001 PADLOCK (KEYED-ALIKE LOCK) 5
43 98935001 FILTER - BREATHER 1
44 100370001 FITTING-6MORSX6FORS-90DEG. 1

09-05R02
Hydraulics - 09 HG6000TX (SN 1001-)

Breakdown Hydraulic Oil Tank (SN 1001-1001)


Fig 09-05T01

12
15
5

16 4

10
24
13

14
5 11
9
4

8 1
6

18

23

22

21
7
9 19 18
4 3

25

20

26 27
25
19 17 18
19

09-05T01
HG6000TX (SN 1001-) Hydraulics - 09

Breakdown Hydraulic Oil Tank (SN 1001-1001)


Fig 09-05T01

REF
PART NO. DESCRIPTION QTY. REMARKS
NO.
1 163649447 TANK - HYDRAULIC 1
2 106852001 HYDRAULIC CAP 1
3 116931001 COVER - CLEANOUT 1
4 127362001 WASHER-1/2 HARD.FLAT/PLATED 24
5 235729001 SCREW-HCS-.50-13X1.00-GR8-YZ 24
6 53647001 GAUGE-SIGHT G615-5 LUBE DEVICE 1
7 163642627 COVER-12" CLEANOUT 1
163626957 TANK COVER 1
163626958 COVER GASKET 1
163626959 COVER HOLD DOWN 1
37218001 O-RING FOR SP VALVE 1
507613100 SCREW-HFS,M12-1.75X100,10.9,YZ,ANSI,B18.2.3.9M,PT 1
508482012 NUT-HEXWELD,M12-1.75,DIN929 1
8 78543001 O-RING AS-357 B46 2
9 78544001 O-RING AS-378 B46 2
10 163683984 WELDMENT - COVER 1
11 163632914 COVER - RETURN FILTER 2
12 111468001 GASKET 1
13 111471001 SNAP RING-INTERNAL 1
14 111467001 STRAINER-FUEL 1
15 111472001 SNAP RING-INTERNAL 1
16 81704001 FITTING-20M PLUG 1
17 56218001 FITTING - PLUG - 8MORB - HEX 2
18 67570001 FITTING - PLUG - 12MORB - HEX 6
19 81214001 PLUG- 16M 9
20 4235001 FITTING - PLUG - 10MORB - HEX 1
21 5553001 FITTING - PLUG - 6MORB - HEX 1
22 732003 PLUG-1/4" PIPE PLUG BLACK STEEL 1
23 732007 PLUG-1/2" PIPE PLUG BLACK STEEL 1
24 732009 PLUG-3/4" PIPE BLACK STEEL 1
25 620122001 FITTING-PLUG-32MORB-HEX 3
26 73065001 FITTING-24M PLUG 2
27 117006001 FITTING-MAGNETIC PLUG 7674031 1
163683990 HYDRAULIC TANK A/R Complete

09-05T01
Hydraulics - 09 HG6000TX (SN 1001-)

Breakdown Hydraulic Oil Tank (SN 1002-)


Fig 09-05T01R01

5 4
16
16
29

12 8

15

19
18

11

10

17

30 31 21
28

13
27

31

22

6
25

20

16 8
24

23
32
26
14 7

09-05T01R01
HG6000TX (SN 1001-) Hydraulics - 09

Breakdown Hydraulic Oil Tank (SN 1002-)


Fig 09-05T01R01

REF
PART NO. DESCRIPTION QTY. REMARKS
NO.
1 106852001 HYDRAULIC CAP 1
2 111467001 STRAINER-FUEL 1
3 111468001 GASKET 1
4 111471001 SNAP RING-INTERNAL 1
5 111472001 SNAP RING-INTERNAL 1
6 116931001 COVER - CLEANOUT 1
7 117006001 FITTING-MAGNETIC PLUG 7674031 1
8 127362001 WASHER-1/2 HARD.FLAT/PLATED 26
9 163629903 BAR-FILTER HOLD DOWN 1
10 163629905 STRAINER - SUCTION ASSEMBLY 1
11 163632910 FILTER ELEMENT ASSEMBLY 2
12 163632914 COVER - RETURN FILTER 2
13 163642627 COVER-12" CLEANOUT 1
14 163683990 HYDRAULIC TANK 1
14 (163683977) WELDMENT - HYDRAULIC TANK 1
15 235727001 SCREW-HCS-.38-16X1.00-GR8-YZ 1
16 235729001 SCREW-HCS-.50-13X1.00-GR8-YZ 24
17 240335001 SCREW-HCS-.50-13X2.25-GR8-YZ 2
18 266691001 WASHER - 3/8 FLAT, ZN 1
19 403040001 FILLER NECK 1
20 4235001 FITTING - PLUG - 10MORB - HEX 1
21 53647001 GAUGE-SIGHT G615-5 LUBE DEVICE 1
22 5553001 FITTING - PLUG - 6MORB - HEX 1
23 56218001 FITTING - PLUG - 8MORB - HEX 2
24 620122001 FITTING-PLUG-32MORB-HEX 3
25 67570001 FITTING - PLUG - 12MORB - HEX 6
26 73065001 FITTING-24M PLUG 2
27 732003 PLUG 1/4in PIPE PLUG BLACK STEEL 1
28 732007 PLUG - 1/2" PIPE PLUG BLACK STEEL 1
29 732009 PLUG 3/4in PIPE BLACK STEEL 1
30 78543001 O-RING AS-357 B46 2
31 78544001 O-RING AS-378 B46 2
32 81214001 PLUG- 16M 9
163683990 HYDRAULIC TANK A/R Complete

09-05T01R01
Hydraulics - 09 HG6000TX (SN 1001-)

Breakdown Thermal Bypass


Fig 09-05T02

7
1

10

9
3

8
8

09-05T02
HG6000TX (SN 1001-) Hydraulics - 09

Breakdown Thermal Bypass


Fig 09-05T02

REF
PART NO. DESCRIPTION QTY. REMARKS
NO.
1 163621449 FITTING - 90 - 16MORBA - 16MORBA 1
2 163646428 VALVE-THERMAL BYPASS 120 DEG 85 PSI 1
3 163649453 MANIFOLD - TEMPERATURE SWITCH 1
4 163649465 VALVE-BALL-#16 ORB BRASS-LOCKING 1
5 163701501 SWITCH-TEMPERATURE 190 DEGREE (SPST) N.C. 1
6 180010802 SWITCH - TEMPERATURE 200 DEG (SPST) N.C. 1
7 296301673 FITTING - 16MORB - 16FORB 1
8 72409001 FITTING-90-16MORFF-16MORBA 2
9 89226001 HEX NIPPLE 16MX16M ADJ ORING 2
10 94119001 PADLOCK (KEYED-ALIKE LOCK) 1
163713953 THERMAL BYPASS A/R Complete

09-05T02
Hydraulics - 09 HG6000TX (SN 1001-)

Breakdown Thermal Bypass


Fig 09-05T03

5
6

09-05T03
HG6000TX (SN 1001-) Hydraulics - 09

Breakdown Thermal Bypass


Fig 09-05T03

REF
PART NO. DESCRIPTION QTY. REMARKS
NO.
1 163621449 FITTING - 90 - 16MORBA - 16MORBA 1
2 163646428 VALVE-THERMAL BYPASS 120 DEG 85 PSI 1
3 163649465 VALVE-BALL-#16 ORB BRASS-LOCKING 1
4 296301673 FITTING - 16MORB - 16FORB 1
5 72408001 FITTING-16M X 16MORS 45 DEG. 1
6 72409001 FITTING-90-16MORFF-16MORBA 1
7 89226001 HEX NIPPLE 16MX16M ADJ ORING 1
8 94119001 PADLOCK (KEYED-ALIKE LOCK) 1
163713954 THERMAL BYPASS A/R Complete

09-05T03
Hydraulics - 09 HG6000TX (SN 1001-)

Implement Pump
Fig 09-06

4
9
8
1

7
6

09-06
HG6000TX (SN 1001-) Hydraulics - 09

Implement Pump
Fig 09-06

REF
PART NO. DESCRIPTION QTY. REMARKS
NO.
1 163649345 PUMP-HYD-PISTON-3.11 CI 1 Breakdown Fig. 9-6t01
2 400026002 FITTING 16 CODE 61 X 16ORS 90D 1
3 51179001 O-RING #250 1
4 249049001 SPLIT FLANGE KIT-16 CD 61 1
72895001 O RING-SQ. #16 FLANGE 1
480007 WASHER-3/8 S/T LOCK 4
354012 SCREW-HCS-.38-16X1.25-GR5-CZ 4
5 249050001 SPLIT FLANGE KIT-32 CD 61 1
72898001 O RING-SQ. #32 FLANGE 1
480011 WASHER-1/2 S/T LOCK 4
235721001 BOLT-1/2-13X1 1/2 GR8 ZINC PLT 4
6 157997001 FITTING - 90 - 12MORFF - 10MORBA - FRG 1
7 72975001 FITTING - 90 - 6MORFF - 4MORBA 1
8 127362001 WASHER-1/2 HARD.FLAT/PLATED 4
9 235721001 BOLT-1/2-13X1 1/2 GR8 ZINC PLT 4

09-06
Hydraulics - 09 HG6000TX (SN 1001-)

Breakdown Implement Pump


Fig 09-06T01

09-06T01
HG6000TX (SN 1001-) Hydraulics - 09

Breakdown Implement Pump


Fig 09-06T01

REF
PART NO. DESCRIPTION QTY. REMARKS
NO.
1 296281265 ADJUSTING PLUG - LS 1 Inc O-Rings
2 296281271 ADJUSTING PLUG - PC 1 Inc O-Rings
3 180019506 LIP SEAL 1
4 278885009 RETAINING RING 1
5 296320319 CONTROL KIT-45 SERIES 1 Inc Ref 1 & 2
5 (296281263) CONTROL KIT 1 Inc Ref 1 & 2
163649345 PUMP-HYD-PISTON-3.11 CI A/R Complete

09-06T01
Hydraulics - 09 HG6000TX (SN 1001-)

Implement Valve
Fig 09-07

16

19 19

16

26

22
20

7
6

23

11
20 24

8 25 19
16
10

1 19
16
15
17 18

2
21
12 4 14

13

15
18
5

09-07
HG6000TX (SN 1001-) Hydraulics - 09

Implement Valve
Fig 09-07

REF
PART NO. DESCRIPTION QTY. REMARKS
NO.
1 127362001 WASHER-1/2 HARD.FLAT/PLATED 4
2 142410001 CASE - 6" X 9" X 1" OPERATOR MANUAL 1
3 157541001 FITTING-90-8MORFF-12MORBA 1
4 158307001 FIRE EXTINGUISHER 10LB. 10A60BC 1
5 158309001 ASSY-FIRE EXTINGUISHER BRACKET 1
6 163649350 VALVE- AUXILIARY IMPLEMENT 1 Breakdown Fig. 9-7x01
7 163671961 FITTING-STR-4MORFF-8MORB 2
8 163671965 WELDMENT - LOWER VALVE MOUNT 1
9 163671966 WELDMENT - UPPER VALVE MOUNT 1
10 163682338 PLATE - SHIELD 1
11 163682387 WELDMENT - IMPLEMENT VALVE SHIELD 1
12 163683940 WELDMENT - SHIELD 1
13 163701400 HG6000TX OPERATORS MANUAL-CABLED (EN)02.00 1
14 2326940 DECAL-NOTICE TO OWNERS 1
15 235716001 WASHER - FLATSTRL - .25 -.28 X .63 - .06 - CZ 7
16 235727001 SCREW-HCS-.38-16X1.00-GR8-YZ 10
17 235729001 SCREW-HCS-.50-13X1.00-GR8-YZ 4
18 235734001 BOLT-1/4-20X3/4 GR8 ZYC 7
19 266691001 WASHER FLATSTRL, .38 - .41 X .81, .09, GR8, YZ 10
20 292616001 FITTING - STR - 6MORFF - 8MORB 8
21 296300771 SCREW-HFS-.38-16X.75GR8-YZ 11
22 400000015 FITTING 12MORB X 8 MORFS - ST 1
23 56218001 FITTING - PLUG - 8MORB - HEX 4
24 67263001 FITTING - PLUG - 4MORB - HEX 1
25 67570001 FITTING - PLUG - 12MORB - HEX 2
26 72433001 FITTING-90-8MORFF-8FSORFF 1

09-07
Hydraulics - 09 HG6000TX (SN 1001-)

Breakdown Aux. Implement Valve


Fig 09-07X01

8 3
6

8 5
7

8 3

2
9

4 4

09-07X01
HG6000TX (SN 1001-) Hydraulics - 09

Breakdown Aux. Implement Valve


Fig 09-07X01

REF
PART NO. DESCRIPTION QTY. REMARKS
NO.
1 MANIFOLD BODY 1 NSS
2 506298259 VALVE - RELIEF, 2500 PSI 1
277838013 REPAIR KIT - RELIEF VALVE 1
3 180015436 SOLENOID VALVE 5 Inc. 2 of Ref. 7 & 9
4 296319553 ORIFICE-.098" 3
5 180019515 SOLENOID VALVE 2 Inc. 2 of Ref. 7 & 9
6 296278222 SCREW - SHCS -#10 - 24X175 28
7 180019541 COIL 14
7 (180019516) COIL 14
8 180005644 KIT-SEAL 7
9 180005643 NUT - COIL 14

09-07X01
Hydraulics - 09 HG6000TX (SN 1001-)

Implement Valve
Fig 09-07X02

17
10

16
8
11

13

2 7 8

3 8

12 5

14
21

9
22

20

19

25

28

18

28 7
27
3
1
23

24
26

15

09-07X02
HG6000TX (SN 1001-) Hydraulics - 09

Implement Valve
Fig 09-07X02

REF
PART NO. DESCRIPTION QTY. REMARKS
NO.
1 100370001 FITTING-6MORSX6FORS-90DEG. 1
2 121439001 FITTING - STR - 8MORFF - 6MORB 1
3 154293001 FITTING-RTEE-8MORFF-8FSORFF-8MORFF 2
4 157997001 FITTING - 90 - 12MORFF - 10MORBA - FRG 1
5 163628248 BAR-VALVE CLAMP 1
6 163646226 FITTING - STR - 8FSORFF - 6MORFF 2
7 163648981 FITTING-STR- 5MORB-6MORFF 1
8 163649257 FITTING-90-6MORFF-5MORBA 3
9 163649349 VALVE-IMPLEMENT 1 Breakdown Fig. 07x03
10 163649351 VALVE-AUX VALVE SELECTOR 1 Breakdown Fig. 07x04
11 235714001 WASHER - FLATSTRL - .31 - .34 X .69 - .06-YZ-A325 4
12 235716001 WASHER - FLATSTRL - .25 -.28 X .63 - .06 - CZ 2
13 235742001 BOLT-5/16-18X3/4 GR8 ZYC 4
14 248107001 BOLT-1/4-20X1 3/4 GR 8 ZINC PL 2
15 292583001 FITTING - RTEE - 12MORFF - 12FSORFF - 12MORFF 1
16 292589001 FITTING - RTEE - 6MORFF - 6FSORFF - 6MORFF 1
17 292611001 FITTING - 45 - 6MORFF - 6MORB 1
18 292614001 FITTING - STR - 12MORFF - 10MORB 1
19 292617001 FITT - 12FORFF X 6M ORFF 1
20 404906001 FITTING - 45-16MORFF-16FORFF 1
21 405648001 FITTING- STR-16MORFF-12MORB 1
22 72410001 FITTING-90-16MORFF-16FSORFF 1
23 72423001 FITTING-90-12MORFF-12FSORFF 1
24 72433001 FITTING-90-8MORFF-8FSORFF 1
25 72971001 FITTING 16 12C50L0 1
26 72972001 FITTING-8S6L0 1
27 73243001 FITTING - 90 - 8MORFF - 10MORBA 2
28 73244001 FITT.-PARKER8-10F50L0-ADAP.ORS 2

09-07X02
Hydraulics - 09 HG6000TX (SN 1001-)

Breakdown Implement Valve


Fig 09-07X03

09-07X03
HG6000TX (SN 1001-) Hydraulics - 09

Breakdown Implement Valve


Fig 09-07X03

REF
PART NO. DESCRIPTION QTY. REMARKS
NO.
1 180015456 SEAL KIT 1
2 180022144 SEAL KIT ELECTRIC OPERATOR 1
3 180019536 ELECTRICAL ACTUATOR 1
163701329 COIL-24V-PVG-32 1
163649349R VALVE-IMPLEMENT (REBUILT) A/R Complete
(163649349) VALVE-IMPLEMENT A/R Complete

09-07X03
Hydraulics - 09 HG6000TX (SN 1001-)

Breakdown Diverter Valve


Fig 09-07X04

09-07X04
HG6000TX (SN 1001-) Hydraulics - 09

Breakdown Diverter Valve


Fig 09-07X04

REF
PART NO. DESCRIPTION QTY. REMARKS
NO.
1 296319509 VALVE - NC SOLENOID 1
1 (180019509) CARTRIDGE 1
296319513 SEAL KIT 1
2 180019537 COIL 1
3 VALVE BODY 1 NSS
180019536 ELECTRICAL ACTUATOR A/R Coil and Block
163701329 COIL 24V PVG 32 A/R 24v Coil Only
163649349R VALVE-IMPLEMENT (REBUILT) A/R Complete
(163649349) VALVE-IMPLEMENT A/R Complete
A/R

09-07X04
Hydraulics - 09 HG6000TX (SN 1001-)

Valves Misc.
Fig 09-07X05

11

10 12

1
13

12

09-07X05
HG6000TX (SN 1001-) Hydraulics - 09

Valves Misc.
Fig 09-07X05

REF
PART NO. DESCRIPTION QTY. REMARKS
NO.
1 100370001 FITTING-6MORSX6FORS-90DEG. 4
2 104168001 TEE-8MORS X 8M RUN 1
3 163701340 VALVE-PROPORTIONAL CRUSH CONTROL 1 Breakdown Fig. 9-7x06
4 235714001 WASHER - FLATSTRL - .31 - .34 X .69 - .06-YZ-A325 4
5 235716001 WASHER - FLATSTRL - .25 -.28 X .63 - .06 - CZ 2
6 250503001 BOLT 5/16 - 18 X 3 3/4 Gr8 HEX 2
7 250644001 BOLT-1/4-20 X2 1/4 GR 8 Y/ZINC 2
8 292589001 FITTING - RTEE - 6MORFF - 6FSORFF - 6MORFF 4
9 292611001 FITTING - 45 - 6MORFF - 6MORB 1
10 510314501 NUT-TLHEX-.31-18-A-YZ 2
11 72431001 FITTING 90 8MORFF 8MORBA FRG 1
12 72442001 FITTING - STR - 6MORFF - 6MORB 8
13 86668001 VALVE-LOA-6-D 2
3216003 REPAIR KIT GRESEN K-26004 1
3216005 REBUILDING KIT-D GRSN K-26002 1

09-07X05
Hydraulics - 09 HG6000TX (SN 1001-)

Breakdown Crush Control Valve


Fig 09-07X06

2 3

09-07X06
HG6000TX (SN 1001-) Hydraulics - 09

Breakdown Crush Control Valve


Fig 09-07X06

REF
PART NO. DESCRIPTION QTY. REMARKS
NO.
1 180019508 CARTRIDGE VALVE 1
2 163701317 VALVE-24VDC PROPORTONIAL RELIEF 1
3 631859920 COIL 1
4 296278017 PLUG - #8 EPCO 1
163701340 VALVE-PROPORTIONAL CRUSH CONTROL 1 Complete

09-07X06
Hydraulics - 09 HG6000TX (SN 1001-)

Infeed Conveyor Drive Motor


Fig 09-08

4
1

09-08
HG6000TX (SN 1001-) Hydraulics - 09

Infeed Conveyor Drive Motor


Fig 09-08

REF
PART NO. DESCRIPTION QTY. REMARKS
NO.
1 163649343R MOTOR-HYD-172 CI (REBUILT) 1 Breakdown Fig. 9-8t01
1 (163649343) MOTOR-HYD-172 CI 1 Breakdown Fig. 9-8t01
2 292614001 FITTING - STR - 12MORFF - 10MORB 1
3 67746001 FITTING - FLGH - 12CD62 4
4 72894001 O RING-SQ. #12 FLANGE 2
5 507612035 SCREW-HFS,M10-1.50X35,10.9,YZ,ANSI,B18.2.3.9M,FT 8

09-08
Hydraulics - 09 HG6000TX (SN 1001-)

Breakdown Drive Motor


Fig 09-08T01

09-08T01
HG6000TX (SN 1001-) Hydraulics - 09

Breakdown Drive Motor


Fig 09-08T01

REF
PART NO. DESCRIPTION QTY. REMARKS
NO.
1 299026256 KITSAV-COMPR-SPRING-4.5-X 1
2 180019529 SEAL KIT 1 Inc. Ref. 4
3 180019530 RADIAL SEAL 1
4 296364983 KIT O-RING 1 2 Pcs.
4 (180019531) SEAL KIT 1 2 Pcs.
5 GLACE 1 NSS
163649343R MOTOR-HYD-172 CI (REBUILT) A/R Complete
(163649343) MOTOR-HYD-172 CI A/R Complete

09-08T01
Hydraulics - 09 HG6000TX (SN 1001-)

Feed Roller Motor (SN 1001-1001)


Fig 09-09

7 8

5
2

09-09
HG6000TX (SN 1001-) Hydraulics - 09

Feed Roller Motor (SN 1001-1001)


Fig 09-09

REF
PART NO. DESCRIPTION QTY. REMARKS
NO.
1 163649347 MOTOR-HYD-8.0 CID 1 Breakdown Fig. 9-9z01
2 903382001 O-RING AS-155 1
3 72974001 FITTING-STR-6MORFF-4MORB 1
4 73244001 FITT.-PARKER8-10F50L0-ADAP.ORS 1
5 100370001 FITTING-6MORSX6FORS-90DEG. 1
6 127362001 WASHER-1/2 HARD.FLAT/PLATED 2
7 240334001 SCREW-HCS-.50-13X1.75-GR8-YZ 2
8 148661001 FITTING - 45 - 8MORFF - 10MORBA 1
9 400003002 FITTING-45-8MORFF-8FSORFF 1

09-09
Hydraulics - 09 HG6000TX (SN 1001-)

Feed Roller Motor (SN 1002-)


Fig 09-09R01

2
4
9

5
1

09-09R01
HG6000TX (SN 1001-) Hydraulics - 09

Feed Roller Motor (SN 1002-)


Fig 09-09R01

REF
PART NO. DESCRIPTION QTY. REMARKS
NO.
1 296265252 MOTOR-HYD - 2K-8CIR-4 BOLT MAG 1 Breakdown Fig. 9-9t01
2 148661001 FITTING - 45 - 8MORFF - 10MORBA 1
3 400003002 FITTING-45-8MORFF-8FSORFF 1
4 73244001 FITT.-PARKER8-10F50L0-ADAP.ORS 1
5 72974001 FITTING-STR-6MORFF-4MORB 1
6 100370001 FITTING-6MORSX6FORS-90DEG. 1
7 4350001 O-RING 042 NAT. 1
8 127362001 WASHER-1/2 HARD.FLAT/PLATED 4
9 240334001 SCREW-HCS-.50-13X1.75-GR8-YZ 4

09-09R01
Hydraulics - 09 HG6000TX (SN 1001-)

Breakdown Motor
Fig 09-09T01

2
1

09-09T01
HG6000TX (SN 1001-) Hydraulics - 09

Breakdown Motor
Fig 09-09T01

REF
PART NO. DESCRIPTION QTY. REMARKS
NO.
1 770071 SEAL-DUST 1
2 260576013 WASHER-BACKUP 1
3 61062001 SHAFT SEAL 1
296265252 MOTOR-HYD - 2K-8CIR-4 BOLT MAG A/R Complete

09-09T01
Hydraulics - 09 HG6000TX (SN 1001-)

Feed Roller Lift Cylinder (SN 1001-1026)


Fig 09-10

9
2

8
7
10 1
5
3
6
2
9 2

8 7
7 3 8

9
4

2
7

8
9

09-10
HG6000TX (SN 1001-) Hydraulics - 09

Feed Roller Lift Cylinder (SN 1001-1026)


Fig 09-10

REF
PART NO. DESCRIPTION QTY. REMARKS
NO.
1 163628203 CYLINDER-2 1/2 X 14 2
180009826 SEAL KIT 1
2 163667991 PIN - 1 X 4 4
3 121439001 FITTING - STR - 8MORFF - 6MORB 3
4 400003002 FITTING-45-8MORFF-8FSORFF 1
5 154293001 FITTING-RTEE-8MORFF-8FSORFF-8MORFF 1
6 156627001 FITTING - 8-6 C5OLO 1
7 250508001 NUT - 3/8-NC Gr8 TOP LOCK Y/ZINC 4
8 613948001 WASHER- 3/8 X 1.00 O.D. 8
9 235720001 BOLT-3/8-16X1 3/4 GR8 ZINC PLT 4
10 72972001 FITTING-8S6L0 1

09-10
Hydraulics - 09 HG6000TX (SN 1001-)

Feed Roller Lift Cylinder (SN 1027-)


Fig 09-10R01

10

5 4

5 1
7
9
9 6
1
8

4
7
9

9
6

09-10R01
HG6000TX (SN 1001-) Hydraulics - 09

Feed Roller Lift Cylinder (SN 1027-)


Fig 09-10R01

REF
PART NO. DESCRIPTION QTY. REMARKS
NO.
1 121439001 FITTING - STR - 8MORFF - 6MORB 3
2 154293001 FITTING-RTEE-8MORFF-8FSORFF-8MORFF 1
3 156627001 FITTING - 8-6 C5OLO 1
4 163667991 PIN - 1 X 4 4
5 163701503 CYLINDER-HYD-2.5" BORE X 14" STROKE 2
180024504 SEAL KIT 1
6 235720001 BOLT-3/8-16X1 3/4 GR8 ZINC PLT 4
7 250508001 NUT - 3/8-NC Gr8 TOP LOCK Y/ZINC 4
8 400003002 FITTING-45-8MORFF-8FSORFF 1
9 613948001 WASHER- 3/8 X 1.00 O.D. 8
10 72972001 FITTING-8S6L0 1

09-10R01
Hydraulics - 09 HG6000TX (SN 1001-)

Mill Lid Lift Cylinder


Fig 09-11

1
5
4
4
3

5
3
1

5 3

09-11
HG6000TX (SN 1001-) Hydraulics - 09

Mill Lid Lift Cylinder


Fig 09-11

REF
PART NO. DESCRIPTION QTY. REMARKS
NO.
1 163646888 CYLINDER-HYD-2.5" BORE X 22.56" STROKE 2
163646889 CYLINDER - 2.5" BORE X 22.56" STROKE SEAL KIT 1
2 156627001 FITTING - 8-6 C5OLO 4
3 1795005 CYL. PIN - 1" X 2 1/4" 4
4 510023 COTTER PIN-3/16" X 1 3/4" 4
5 1835015 BSHG.-STL.-1 1/4 X 1 X 1 4

09-11
Hydraulics - 09 HG6000TX (SN 1001-)

Tod Cylinder
Fig 09-12

2
3

5 4

6
1
5 2
2 3 6

5 3
4
6
4 2

09-12
HG6000TX (SN 1001-) Hydraulics - 09

Tod Cylinder
Fig 09-12

REF
PART NO. DESCRIPTION QTY. REMARKS
NO.
1 163683140 CYLINDER-HYD-2.5"BORE X 10" STROKE 2
180017176 REPAIR KIT 1
2 1795005 CYL. PIN - 1" X 2 1/4" 4
3 510338825 COTTER PIN - 3/16" X 2" - YZ 4
4 485019 WASHER-1" FLAT 4
5 163647264 FITTING - STR-8MORBx6MORFF-R0.078 4
6 100370001 FITTING-6MORSX6FORS-90DEG. 4

09-12
Hydraulics - 09 HG6000TX (SN 1001-)

Discharge Conveyor Hyd. Pump


Fig 09-13

6
3

09-13
HG6000TX (SN 1001-) Hydraulics - 09

Discharge Conveyor Hyd. Pump


Fig 09-13

REF
PART NO. DESCRIPTION QTY. REMARKS
NO.
1 163649346 PUMP-HYD. GEAR-2.61 CID 1
241978007 SEAL-SHAFT 1
2 163626382 FITTING - 90-32MJ-20MORBA 1
3 72419001 FITTING - 90 - 12MORFF - 12MORBA 1
4 127362001 WASHER-1/2 HARD.FLAT/PLATED 2
5 235721001 BOLT-1/2-13X1 1/2 GR8 ZINC PLT 2
6 237847001 O RING -# 045 1

09-13
Hydraulics - 09 HG6000TX (SN 1001-)

Discharge Conveyor Drive Motor


Fig 09-14

2 7

2
4

6
5

11
9

8 1
10

09-14
HG6000TX (SN 1001-) Hydraulics - 09

Discharge Conveyor Drive Motor


Fig 09-14

REF
PART NO. DESCRIPTION QTY. REMARKS
NO.
1 157673001 MOTOR-HYD. - 23.9 CID. 1
160065001 SEAL - KIT 1 Shaft Seals
2 579011 HKEYS-3/8X3/8X2 2
3 407307001 PLATE- TORQUE ARM 1
4 510336669 WASHER-MCHBSHG-1.50-1.53X2.25-14G-YZ 1
5 1788007 PIN - EXPANSION 5/16 X 3 1
6 402504001 COUPLER - DRIVE ROLLER 1
7 4478012 BOLT-3/8-16UNCX1 1/4 SOCK HD. 4
8 127362001 WASHER-1/2 HARD.FLAT/PLATED 8
9 250512001 NUT- 1/2 NC Gr8 TOP LOCK Y/ ZINC 4
10 250573001 BOLT-1/2-13 X 2 1/2 GR8 HX Y/Z 4
11 72407001 FITTING - STR - 16MORFF - 16MORB 2

09-14
Hydraulics - 09 HG6000TX (SN 1001-)

Discharge Conveyor Valve


Fig 09-15

15
7

14 9

5
13
10
2
1
7
11
13

3
4

12

09-15
HG6000TX (SN 1001-) Hydraulics - 09

Discharge Conveyor Valve


Fig 09-15

REF
PART NO. DESCRIPTION QTY. REMARKS
NO.
1 2692001 VALVE-FLOW DIVIDER - FC51 #12 PORTS 1 Breakdown Fig. 9-15t01
2 163649348 VALVE-CONVEYOR 1 Breakdown Fig. 9-15t02
3 235716001 WASHER - FLATSTRL - .25 -.28 X .63 - .06 - CZ 2
4 244102001 BOLT-14-200X2 1/2 GR8 ZNC 2
5 235714001 WASHER - FLATSTRL - .31 - .34 X .69 - .06-YZ-A325 2
6 351026 5/16-18X2 3/4IN.GR. #5 HEX ZP 2
7 72407001 FITTING - STR - 16MORFF - 16MORB 2
8 72409001 FITTING-90-16MORFF-16MORBA 1
9 72410001 FITTING-90-16MORFF-16FSORFF 2
10 278948001 FITTING - 90 - 4MORFF - 6MORBA 1
11 285652001 FITTING - TEST - 4FSORFF - 16MTP 1
12 72971001 FITTING-16-12C50L0 1
13 405648001 FITTING- STR-16MORFF-12MORB 2
14 163621450 FITTING-BTEE-16MORFF-16MORFF-16FSORFF 1
15 72412001 FITTING-16R6L0 1

09-15
Hydraulics - 09 HG6000TX (SN 1001-)

Breakdown Control Valve


Fig 09-15T01

5
2

3
7

3
6
2
1

09-15T01
HG6000TX (SN 1001-) Hydraulics - 09

Breakdown Control Valve


Fig 09-15T01

REF
PART NO. DESCRIPTION QTY. REMARKS
NO.
1 2694013 SCREW-ALLEN 1/4-20X1/4 AP-57 1
2 2694005 RING-RETAINING TRUARC 5100-75 2
3 792029 O-RING 2
4 SPOOL ROTARY 1 NSS
5 2694007 HANDLE-ROTARY SPOOL B-5021 1
6 211720003 O-RING-SQUARE CUT 2
7 2694011 KNOB-SELECTOR B-5068 1
2692001 VALVE-FLOW DIVIDER - FC51 #12 PORTS 1 Complete
2694003 REPAIR KIT-FC51 FLOW DIVIDER 1

09-15T01
Hydraulics - 09 HG6000TX (SN 1001-)

Breakdown Conveyor Valve


Fig 09-15T02

3
7 4

2
1

8
7

09-15T02
HG6000TX (SN 1001-) Hydraulics - 09

Breakdown Conveyor Valve


Fig 09-15T02

REF
PART NO. DESCRIPTION QTY. REMARKS
NO.
1 VALVE BODY 1 NSS
2 180019510 RELIEF STYLE LOGIC ELEMENT, 80 PSI 1
180019520 SEAL KIT 1
3 180019511 RELIEF VALVE 1
180019521 SEAL KIT 1
4 180019512 SOLENOID VALVE 2 POSITION 2 WAY, NORMALLY OPEN 1
180019522 SEAL KIT 1
5 180019513 PRESSURE COMENSATED FLOW CONTROL 1
180017663 SEAL KIT 1
6 180019514 24VDC DEUTSCH COIL WITH DIODE P SERIES 1
7 299036051 PLUG - SAE-6 HEX HEAD 4
8 277838015 PLUG - #2 EPCO 1
163649348 VALVE-CONVEYOR A/R Complete

09-15T02
Hydraulics - 09 HG6000TX (SN 1001-)

Discharge Conveyor Lift Cylinders


Fig 09-16

3
5 10

7
2
9

10 6

09-16
HG6000TX (SN 1001-) Hydraulics - 09

Discharge Conveyor Lift Cylinders


Fig 09-16

REF
PART NO. DESCRIPTION QTY. REMARKS
NO.
1 140007001 CYLINDER-3 1/2X28 1 3/4 ROD 2
2 163701229 WELDMENT-HOSE BULKHEAD 1
3 235727001 SCREW-HCS-.38-16X1.00-GR8-YZ 2
4 266691001 WASHER FLATSTRL, .38 - .41 X .81, .09, GR8, YZ 2
5 292589001 FITTING - RTEE - 6MORFF - 6FSORFF - 6MORFF 2
6 400007002 FITTING-BH90-6MORFF-6MORFF-LN 4
7 403292001 PIN - CYLINDER 4
8 483007 WASHER-1 7/8X1 1/4X14 GA M.B. 8
9 510051 PIN-3/16 X 2 1/2 COTTER 8
10 81911001 FITTING-6MORS(BULK)X6MORS STR. 6

09-16
Hydraulics - 09 HG6000TX (SN 1001-)

Discharge Conveyor Fold Cylinders


Fig 09-17

2
5
4
1

2
5
2
1

5
3
4 3
2

09-17
HG6000TX (SN 1001-) Hydraulics - 09

Discharge Conveyor Fold Cylinders


Fig 09-17

REF
PART NO. DESCRIPTION QTY. REMARKS
NO.
1 140007001 CYLINDER-3 1/2X28 1 3/4 ROD 2
140007003 SEAL KIT 1
2 403292001 PIN - CYLINDER 4
3 510051 PIN-3/16 X 2 1/2 COTTER 8
4 483007 WASHER-1 7/8X1 1/4X14 GA M.B. 8
5 72444001 FITTING - 90 - 6MORFF - 6MORBA 4

09-17
Hydraulics - 09 HG6000TX (SN 1001-)

Fan Drive Pump C18 Tier 4i


Fig 09-18

10
5
8

1
7
4
6
3

09-18
HG6000TX (SN 1001-) Hydraulics - 09

Fan Drive Pump C18 Tier 4i


Fig 09-18

REF
PART NO. DESCRIPTION QTY. REMARKS
NO.
1 163649395 PUMP-HYD.PISTON-3.66CI 1 Breakdown Fig. 9-18t01
2 249049001 SPLIT FLANGE KIT-16 CD 61 1
3 127362001 WASHER-1/2 HARD.FLAT/PLATED 2
4 72974001 FITTING-STR-6MORFF-4MORB 1
5 157997001 FITTING - 90 - 12MORFF - 10MORBA - FRG 1
6 235721001 BOLT-1/2-13X1 1/2 GR8 ZINC PLT 2
7 103057001 GASKET - SAE B FLANGE 1
8 73114001 FITTING-CODE 61 #32 FLANGE 2
9 72898001 O RING-SQ. #32 FLANGE 1
10 276402001 SCREW-1/2-13X1 1/2 SHC Y ZINC 4

09-18
Hydraulics - 09 HG6000TX (SN 1001-)

Breakdown Drive Pump


Fig 09-18T01

3
4

09-18T01
HG6000TX (SN 1001-) Hydraulics - 09

Breakdown Drive Pump


Fig 09-18T01

REF
PART NO. DESCRIPTION QTY. REMARKS
NO.
1 296281265 ADJUSTING PLUG - LS 1 Inc. O-Rings
2 296281271 ADJUSTING PLUG - PC 1 Inc. O-Rings
3 180019506 LIP SEAL 1
4 278885009 RETAINING RING 1
5 296281253 NOZZLE ASSEMBLY 1 Inc. Ref. 1 & 2
163649395 PUMP-HYD.PISTON-3.66CI A/R Complete

09-18T01
Hydraulics - 09 HG6000TX (SN 1001-)

Fan Valve C18 Tier 4i


Fig 09-19

15
13 12

11 14
10 15

9 6

3
7
2

1
16
4

17

09-19
HG6000TX (SN 1001-) Hydraulics - 09

Fan Valve C18 Tier 4i


Fig 09-19

REF
PART NO. DESCRIPTION QTY. REMARKS
NO.
1 163649399 VALVE-DUAL FAN 1 Breakdown Fig. 9-19t01
2 163648981 FITTING-STR- 5MORB-6MORFF 1
3 283652001 FITTING - DIAGNOSTIC - 6FSORFF 1
4 163649257 FITTING-90-6MORFF-5MORBA 1
5 405648001 FITTING- STR-16MORFF-12MORB 2
6 72435001 FITTING-90-10MORFF-10MORBA 1
7 180013956 FITTING-90-10MORB-10MORFF-LL 1
8 73243001 FITTING - 90 - 8MORFF - 10MORBA 1
9 73244001 FITT.-PARKER8-10F50L0-ADAP.ORS 1
10 72433001 FITTING-90-8MORFF-8FSORFF 1
11 163636043 FITTING - RTEE 10FSORFF -10MORFF 1
12 154293001 FITTING-RTEE-8MORFF-8FSORFF-8MORFF 1
13 406000001 FITTING - STR-8FSORFF-4MORFF 1
14 292601001 FITTING - STR - 10FSORFF - 4MORFF 1
15 285652001 FITTING - TEST - 4FSORFF - 16MTP 2
16 235714001 WASHER - FLATSTRL - .31 - .34 X .69 - .06-YZ-A325 4
17 235742001 BOLT-5/16-18X3/4 GR8 ZYC 4

09-19
Hydraulics - 09 HG6000TX (SN 1001-)

Breakdown Fan Valve C18 Tier 4i


Fig 09-19T01

3
2

09-19T01
HG6000TX (SN 1001-) Hydraulics - 09

Breakdown Fan Valve C18 Tier 4i


Fig 09-19T01

REF
PART NO. DESCRIPTION QTY. REMARKS
NO.
1 180019532 INLET SECTION 1
2 180019533 WORK SECTION 2
3 180019534 END CAP 1
4 180019535 MECHANICAL ACTUATOR 2
5 180019536 ELECTRICAL ACTUATOR 2
180023870 COIL 2
163649399 VALVE - DUAL FAN A/R Complete

09-19T01
Hydraulics - 09 HG6000TX (SN 1001-)

Heavy Duty Feed Roller Motor


Fig 09-20

2 6

7
8
1 4

09-20
HG6000TX (SN 1001-) Hydraulics - 09

Heavy Duty Feed Roller Motor


Fig 09-20

REF
PART NO. DESCRIPTION QTY. REMARKS
NO.
1 163626749 MOTOR - 12.5 CID 1
296272834 SEAL KIT-COMPLETE 61232-000 1
2 400000015 FITTING 12M X 8 ORS - ST 1
3 400003002 *FITTING-45-8MORFF-8FSORFF 1
4 234319001 O-RING #159N70 1
5 292597001 FITTING-45-6MORFF-4MORBA-FRG 1
6 127362001 WASHER-1/2 HARD.FLAT/PLATED 4
7 235718001 BOLT-1/2-13X2 GR8 HEX ZINC PLT 4
8 180014264 FITTING-45-8MORFF-12MORBA-FRG 1

09-20
Hydraulics - 09 HG6000TX (SN 1001-)

Track Drive Pump


Fig 09-21

16

12

14
10

11

2 5
9
1

13

6
3
7

15

09-21
HG6000TX (SN 1001-) Hydraulics - 09

Track Drive Pump


Fig 09-21

REF
PART NO. DESCRIPTION QTY. REMARKS
NO.
1 127362001 WASHER-1/2 HARD.FLAT/PLATED 8
2 157558001 FITTING - 20-16 F5OLO 2
3 163683559 PUMP-HYD-68CC-CCW-SAUER H1 1 Breakdown Fig. 9-21t01
4 163683561 PUMP-HYD-68CC-CW-SAUER H1 1 Breakdown Fig. 9-21t01
5 235721001 BOLT-1/2-13X1 1/2 GR8 ZINC PLT 8
6 278948001 FITTING - 90 - 4MORFF - 6MORBA 1
7 285652001 FITTING - TEST - 4FSORFF - 16MTP 1
8 405648001 FITTING- STR-16MORFF-12MORB 2
9 507613045 SCREW HFS,M12,1.75X45,10.9,YZ,ANSI,B18.2.3.9M,PT 16
10 51179001 O-RING #250 2
11 67745001 FITTING - FLGH - 16CD62 8
12 72056001 FITTING-TEST-6MORB-16MTP 5
13 72412001 FITTING 16R6L0 1
14 72895001 O RING-SQ. #16 FLANGE 4
15 72972001 FITTING-8S6L0 1
16 73244001 FITT.-PARKER8-10F50L0-ADAP.ORS 4

09-21
Hydraulics - 09 HG6000TX (SN 1001-)

Breakdown Drive Pump


Fig 09-21T01

3
11

1
1

5
8

7 9

10
5

8
7

12

09-21T01
HG6000TX (SN 1001-) Hydraulics - 09

Breakdown Drive Pump


Fig 09-21T01

REF
PART NO. DESCRIPTION QTY. REMARKS
NO.
1 180022110 SOLENOID VALVE 2
2 296302357 O-RING 2
3 180022112 COIL KIT 2
4 630163001 PRESSURE LIMITER KIT 2
5 180022115 HIGH PRESSURE RELIEF VALVE 400 BAR 2
6 180022116 CHARGE RELIEF VALVE KIT 1
7 180022117 ORING 2
8 180022118 ORING 2
9 180022119 ORING 2
10 792029 O-RING 1
11 180022120 CONTROL KIT 24 VOLT 1
12 180022121 SHAFT SEAL KIT 1
163683559 PUMP-HYD-68CC-CCW-SAUER H1 A/R Complete
163683561 PUMP-HYD-68CC-CW-SAUER H1 A/R Complete

09-21T01
Hydraulics - 09 HG6000TX (SN 1001-)

Track Drive Motor


Fig 09-22

3
7
9 6

10

5
8

09-22
HG6000TX (SN 1001-) Hydraulics - 09

Track Drive Motor


Fig 09-22

REF
PART NO. DESCRIPTION QTY. REMARKS
NO.
1 163683420 MOTOR-HYD-80CC-SAUER SERIES 51 2 Breakdown Fig. 9-22t01
2 235717001 WASHER - 3/4" HARDENED FLAT YZ 4
3 250507001 BOLT 7/16-14 X 1 3/4"GR8 HEX Y 16
4 278947001 FITTING-STR-4MORFF-6MORB 1
5 278948001 FITTING - 90 - 4MORFF - 6MORBA 1
6 279784001 FITTING-STR-12MORFF-12MORB 2
7 480009 WASHER-7/16 S/T LOCK 16
8 506039050 SCREW-HCS,M20-2.50X50,8.8,YZ,D933,FT 4
9 67745001 FITTING - FLGH - 16CD62 8
10 72895001 O RING-SQ. #16 FLANGE 4

09-22
Hydraulics - 09 HG6000TX (SN 1001-)

Breakdown Drive Motor


Fig 09-22T01

10
7
4
8
9

10

3
2

09-22T01
HG6000TX (SN 1001-) Hydraulics - 09

Breakdown Drive Motor


Fig 09-22T01

REF
PART NO. DESCRIPTION QTY. REMARKS
NO.
1 180022123 LIP SEAL 1
2 622231001 O-RING 1
3 180022124 RETAINING RING 1
4 180022125 CHARGE RELIEF KIT 1
5 113080023 O-RING 1
6 296278109 O-RING 1
7 180022126 SHUTTLE SPOOL 1
8 296278111 SPRING GUIDE ASSEMBLY 2
9 296278110 SPECIAL PLUG 2
10 180022127 PLUG 2
163683420 MOTOR-HYD-80CC-SAUER SERIES 51 A/R Complete

09-22T01
Hydraulics - 09 HG6000TX (SN 1001-)

Remote Track Drive Filter


Fig 09-23

2
4

4
5

09-23
HG6000TX (SN 1001-) Hydraulics - 09

Remote Track Drive Filter


Fig 09-23

REF
PART NO. DESCRIPTION QTY. REMARKS
NO.
1 609135001 FILTER-HYD. 5"ELEMENT W/HD 2
2 235714001 WASHER - FLATSTRL - .31 - .34 X .69 - .06-YZ-A325 8
3 235742001 BOLT-5/16-18X3/4 GR8 ZYC 8
4 157541001 FITTING - 8-12 C5OLO 4
5 609135003 ELEMENT-5"HYD. FILTER 2

09-23
Hydraulics - 09 HG6000TX (SN 1001-)

Track Brake & Two-Speed Valve


Fig 09-24

5
2
1
5

6
1

7 6
4

09-24
HG6000TX (SN 1001-) Hydraulics - 09

Track Brake & Two-Speed Valve


Fig 09-24

REF
PART NO. DESCRIPTION QTY. REMARKS
NO.
1 404898001 VALVE - 3 WAY/2 POS/24VDC 2 Breakdown Fig. 9-24t01
2 72442001 FITTING - STR - 6MORFF - 6MORB 2
3 5553001 FITTING - PLUG - 6MORB - HEX 2
4 278948001 FITTING - 90 - 4MORFF - 6MORBA 2
5 510314501 NUT-TLHEX-.31-18-A-YZ 5
6 235714001 WASHER - FLATSTRL - .31 - .34 X .69 - .06-YZ-A325 4
7 351026 5/16-18X2 3/4IN.GR. #5 HEX ZP 2
8 248069001 BOLT-5/16-18X5 GR 8 YZ 3

09-24
Hydraulics - 09 HG6000TX (SN 1001-)

Breakdown 3 Way Valve


Fig 09-24T01

5
4

3
1

2 6

09-24T01
HG6000TX (SN 1001-) Hydraulics - 09

Breakdown 3 Way Valve


Fig 09-24T01

REF
PART NO. DESCRIPTION QTY. REMARKS
NO.
1 634401001 COIL KIT - FOR 12 VOLT VALVE ASSEMBLY 1
1 (110468005) BLOCK-VALVE 3 WAY STACKABLE 1
2 110468007 O-RING 1
3 406293001 COIL 1
4 406294001 CARTRIDGE (WITH COIL) 1
5 110468003 SEAL KIT 1
6 404898001 VALVE - 3 WAY/2 POS/24VDC 1 Complete

09-24T01
Hydraulics - 09 HG6000TX (SN 1001-)

Track System Bulkhead Fittings


Fig 09-25

11

10
3
17 1

5
15

6
7
4
2
14
8 1
6
12 16 7
13
14

13 9
3

8
17

09-25
HG6000TX (SN 1001-) Hydraulics - 09

Track System Bulkhead Fittings


Fig 09-25

REF
PART NO. DESCRIPTION QTY. REMARKS
NO.
1 72410001 FITTING-90-16MORFF-16FSORFF 7
2 104214001 ELBOW-4MFFORSX4F SWIVEL NUT 90 2
3 157812001 FITTING - 16 WLO-WLNL 3
4 104169001 FITTING-4MORS(BULK)X4MORS STR. 2
5 292636001 FITTING-RTEE-4FSORFF-4MORFF-4MORFF 2
6 101511003 CLAMP-CUSH. #15-1.25 DIA.HALF 4
7 101511017 CLAMP-CUSH.#15-1.500 DIA. HALF 8
8 160782001 CUSHION #15 - .500 DIA. 4
9 256690001 FITTING-BH90-16MORFF-16MORFF 1
10 292583001 FITTING - RTEE - 12MORFF - 12FSORFF - 12MORFF 1
11 400007008 FITTING-12MORFS BLKHD 90 DEG 1
12 163682350 TUBE - SPACER - 1.90" 16
13 121385001 BAR-HOSE CLAMP SINGLE 8
14 266691001 WASHER-FLATSTRL-.38-.41X.81-.09-GR8-YZ 32
15 250508001 NUT - 3/8-NC Gr8 TOP LOCK Y/ZINC 16
16 235743001 SCREW - HCS - .38 - 16 X 3.00 - GR8-YZ 16
17 510336669 WASHER-MCHBSHG-1.50-1.53X2.25-14G-YZ 8

09-25
Section Table of Contents: HG6000TX (SN 1001-)

Decals & Product Manuals


HG6000TX (SN 1001-) Section Table of Contents:

Decals & Product Manuals

Product Manuals Fig 10-01


Frame Fig 10-02
Frame Continued Fig 10-03
Infeed Fig 10-04
Infeed Continued Fig 10-05
Engine / Drive Line Fig 10-06
Controls Fig 10-07
Controls Continued Fig 10-08
Controls Continued Fig 10-09
Hydraulics Fig 10-10
No Text Fig 10-11
No Text Continued Fig 10-12
CE Fig 10-13
Decals & Product Manuals - 10 HG6000TX (SN 1001-)

Product Manuals
Fig 10-01

5
3

10-01
HG6000TX (SN 1001-) Decals & Product Manuals - 10

Product Manuals
Fig 10-01

REF
PART NO. DESCRIPTION QTY. REMARKS
NO.
1 105400ZYK HG6000TX PARTS MANUAL 1
2 105400CA0 HG6000TX MAINTENANCE MANUAL 4TH ED. 1
117000KP4 MM-HG6000TX (SP) 4TH ED 1 Spanish
3 105400BZ8 HG6000TX OPERATOR'S MANUAL 4TH ED. 1
117000KP2 OM-HG6000TX (SP) 4TH ED 1 Spanish
4 144144001 NOTEBOOK BINDER - 2"-3" 1
5 7000B896 DECAL - RESOURCE LIBRARY 1

10-01
Decals & Product Manuals - 10 HG6000TX (SN 1001-)

Frame
Fig 10-02

4
5

10-02
HG6000TX (SN 1001-) Decals & Product Manuals - 10

Frame
Fig 10-02

REF
PART NO. DESCRIPTION QTY. REMARKS
NO.
1 70000793 DECAL-WARNING 4
2 70000044 DECAL-WARNING(AT/UND) 1
3 700IB807 DECAL - E-STOP 2
4 700IA568 DECAL - 24V ELECTRICAL SYSTEM 2
5 700IC489 DECAL-LADDER STORAGE 1

10-02
Decals & Product Manuals - 10 HG6000TX (SN 1001-)

Frame Continued
Fig 10-03

10-03
HG6000TX (SN 1001-) Decals & Product Manuals - 10

Frame Continued
Fig 10-03

REF
PART NO. DESCRIPTION QTY. REMARKS
NO.
1 7000B854 DECAL - WARNING 1
2 7000B855 DECAL - WARNING 4
3 700IA658 DECAL-TOOL BOX 1
4 700IC837 DECAL-CONVEYOR SPEED CONTROL 1

10-03
Decals & Product Manuals - 10 HG6000TX (SN 1001-)

Infeed
Fig 10-04

3 2 4

10-04
HG6000TX (SN 1001-) Decals & Product Manuals - 10

Infeed
Fig 10-04

REF
PART NO. DESCRIPTION QTY. REMARKS
NO.
1 2326324 DECAL-WARNING/REFUEL 2
2 7000F444 DECAL-DIESEL FUEL SPECIFICATION 2
3 7000D803 DECAL-WARNING, UNEXPECTED START-UP 1
4 7000B843 DECAL - WARNING 1

10-04
Decals & Product Manuals - 10 HG6000TX (SN 1001-)

Infeed Continued
Fig 10-05

2 3

10-05
HG6000TX (SN 1001-) Decals & Product Manuals - 10

Infeed Continued
Fig 10-05

REF
PART NO. DESCRIPTION QTY. REMARKS
NO.
1 7000D001 DECAL-HG6000TX RIGHT SIDE STRIPE 1
2 7000D002 DECAL-HG6000TX LEFT SIDE STRIPE 1
3 70000803 DECAL-VERMEER 8 1/2 2
4 700ID760 DECAL-INFEED RUN/DISABLE 1
5 700IB288 DECAL - ROTATION 3

10-05
Decals & Product Manuals - 10 HG6000TX (SN 1001-)

Engine / Drive Line


Fig 10-06

10-06
HG6000TX (SN 1001-) Decals & Product Manuals - 10

Engine / Drive Line


Fig 10-06

REF
PART NO. DESCRIPTION QTY. REMARKS
NO.
1 2326315 DECAL-WARNING 1
2 700IC183 DECAL - LIGHT 2
3 700IF448 DECAL-ENGINE MOVEMENT 1
4 7000B835 DECAL - VERMEER VMF GOLD HYD. FLUID 1
5 7000D012 DECAL-20.00" COSMETIC V 1

10-06
Decals & Product Manuals - 10 HG6000TX (SN 1001-)

Controls
Fig 10-07

3 1

10-07
HG6000TX (SN 1001-) Decals & Product Manuals - 10

Controls
Fig 10-07

REF
PART NO. DESCRIPTION QTY. REMARKS
NO.
1 700IF882 DECAL-GREASE CHART, HG6000TX 1
2 7000D768 DECAL-STOPPING PROCEDURE 1
3 7000B789 DECAL - DANGER 1
4 7000B420 DECAL - WARNING 1

10-07
Decals & Product Manuals - 10 HG6000TX (SN 1001-)

Controls Continued
Fig 10-08

3 5
4

10-08
HG6000TX (SN 1001-) Decals & Product Manuals - 10

Controls Continued
Fig 10-08

REF
PART NO. DESCRIPTION QTY. REMARKS
NO.
1 7000D767 DECAL - HG8000 FULL FAULT LISTING 1
2 163648128 DECAL - ZIEGLER CAT ENGINE OEM INFO 1
3 700IF312 DECAL-CONSOLE OVERLAY 1
4 700ID806 DECAL - CAN BUS PORT 1
5 7000F825 DECAL-SMALL MACHINE ID, BAR CODE 1
6 7000B838 DECAL - REMOTE WARNING 1

10-08
Decals & Product Manuals - 10 HG6000TX (SN 1001-)

Controls Continued
Fig 10-09

1 2

10-09
HG6000TX (SN 1001-) Decals & Product Manuals - 10

Controls Continued
Fig 10-09

REF
PART NO. DESCRIPTION QTY. REMARKS
NO.
1 7000F661 DECAL-WARNING, THROWN OBJECTS 2
2 7000F658 DECAL-WARNING, THROWN OBJECT ZONES 2

10-09
Decals & Product Manuals - 10 HG6000TX (SN 1001-)

Hydraulics
Fig 10-10

2 3

10-10
HG6000TX (SN 1001-) Decals & Product Manuals - 10

Hydraulics
Fig 10-10

REF
PART NO. DESCRIPTION QTY. REMARKS
NO.
1 2326940 DECAL-NOTICE TO OWNERS 1
2 2326756 DECAL-HYDRAULIC OIL 1
3 700IB842 DECAL - DOWN PRESSURE 1
4 7000D012 DECAL-20.00" COSMETIC V 1

10-10
Decals & Product Manuals - 10 HG6000TX (SN 1001-)

No Text
Fig 10-11

3 4 1

6
8
7

10-11
HG6000TX (SN 1001-) Decals & Product Manuals - 10

No Text
Fig 10-11

REF
PART NO. DESCRIPTION QTY. REMARKS
NO.
1 700IB420 DECAL - WARNING 1
2 700IB789 DECAL - DANGER 1
3 2326I756 DECAL-HYDRAULIC FLUID 1
4 700IB843 DECAL - WARNING 1
5 700IB854 DECAL - WARNING 1
6 700IB855 DECAL - WARNING 4
7 700IB424 DECAL - WARNING 2
8 700IB838 DECAL - REMOTE WARNING 1

10-11
Decals & Product Manuals - 10 HG6000TX (SN 1001-)

No Text Continued
Fig 10-12

2
1
5

8
7
6

10-12
HG6000TX (SN 1001-) Decals & Product Manuals - 10

No Text Continued
Fig 10-12

REF
PART NO. DESCRIPTION QTY. REMARKS
NO.
1 700ID803 DECAL-WARNING UNEXPECTED START-UP 1
2 700ID768 DECAL - STOPPING PROCEDURE 1
3 2326I315 DECAL-WARNING 1
4 2326I324 DECAL - WARNING EXPLOSION 2
5 7000I793 DECAL-WARNING (AT/UND) 4
6 7000I044 DECAL-WARNING 2
7 700IF661 DECAL-WARNING-THROWN OBJECTS 4
8 700IF444 DECAL-DIESEL FUEL SPECIFICATION 2

10-12
Decals & Product Manuals - 10 HG6000TX (SN 1001-)

CE
Fig 10-13

10-13
HG6000TX (SN 1001-) Decals & Product Manuals - 10

CE
Fig 10-13

REF
PART NO. DESCRIPTION QTY. REMARKS
NO.
1 70000997 DECAL-MODEL CE 2

10-13
Section Table of Contents: HG6000TX (SN 1001-)

Dolly Ready Option


HG6000TX (SN 1001-) Section Table of Contents:

Dolly Ready Option

Fifth Wheel Fig 11-01


Stabilizer (SN 1001-1022) Fig 11-02
Stabilizer (SN 1023-) Fig 11-02R01
Stabilizer Cylinder Fig 11-03
Gladhands (SN1001-1056) Fig 11-04
Gladhands (SN1057-) Fig 11-04R01
Hydraulic Diagram Fig 11-05
Air Brake Hydraulic Diagram Fig 11-06
Attachment Pin Fig 11-07
Attachment Pin Valve Fig 11-08
Breakdown Valve Fig 11-08T01
Control Panel Fig 11-09
Pin Switch Fig 11-10
Trailer Lights Fig 11-11
Trailer Lights Wiring Harness Fig 11-12
Cylinder Wire Harness Fig 11-13
Decals Fig 11-14
Dolly Ready Option - 11 HG6000TX (SN 1001-)

Fifth Wheel
Fig 11-01

1
2

13

12

11
11
5

18 8

20

19 12

14 6 4
15 7
9

16
17 10

11-01
HG6000TX (SN 1001-) Dolly Ready Option - 11

Fifth Wheel
Fig 11-01

REF
PART NO. DESCRIPTION QTY. REMARKS
NO.
1 163701081 WELDMENT-HITCH ASSEMBLY 1
2 163671334 PLATE - ABS LIGHT SLOT COVER 2
3 510346210 SCREW-FLGWZ-.38-16X1.00-GR5-YZ 4
4 7000F973 DECAL-WARNING, TOWING EQUIPMENT 1
5 7000B843 DECAL - WARNING 1
6 163701277 PLATE - GLAD HAND DOOR HOLDER 1
7 510346206 SCREW FLGWZ .38,16 X .75,GR2,YZ 4
8 180006416 HINGE - #1305SS - 2.0 X 9.0 1
9 163701278 PLATE - GLAD HAND DOOR 1
10 156464001 HANDLE - ALUMINUM 4 1/4 CTR TO CTR 1
11 1809005 NUT-1/4 SM FLGE T.L. 4
12 373004 BOLT - 1/4-20X1/2 GD5 CARRIAGE 4
13 94119001 PADLOCK (KEYED-ALIKE LOCK) 1
14 243921001 SCREW-HCS-.75-10X2.25-GR8-YZ 2
15 124620034 BOLT-3/4-10X3 1/2 GR8 HEX ZYC 4
16 242884001 BOLT-3/4-10X5 1/2 GR8 ZYC 4
17 385064 SCREW - HCS -3/4-10X6 1/2 GR 8 YZ 2
18 159884001 WASHER-.81ID X .320 THICK HARD ZNC PLT 12
19 163663100 BOLTS FOR KING PIN A/R
20 163663096 KING PIN A/R

11-01
Dolly Ready Option - 11 HG6000TX (SN 1001-)

Stabilizer (SN 1001-1022)


Fig 11-02

8
3 7

11
9
9
10
1

11-02
HG6000TX (SN 1001-) Dolly Ready Option - 11

Stabilizer (SN 1001-1022)


Fig 11-02

REF
PART NO. DESCRIPTION QTY. REMARKS
NO.
1 163701218 WELDMENT - LEFT STABILIZER 1
2 163701219 WELDMENT - RIGHT STABILIZER 1
3 163683972 PLATE - STABILIZER COVER 2
4 163663771 WELDMENT - STABILIZER FOOT 2
5 163663769 WELDMENT - LOWER STABILIZER 2
6 7000b424 DECAL - WARNING 2
7 266691001 WASHER-FLATSTRL-.38-.41X.81-.09-GR8-YZ 8
8 235726001 BOLT-3/8-16X3/4 GR8 HEX ZNCPLT 8
9 238892001 WASHER-FLATSTRL-1.00-1.13X2.00-.16-YZ-A325 16
10 510320501 NUT-TLHEX-.1.00-8-B-YZ 8
11 238887001 BOLT-1-8 X 3 HHCS GR8 ZY 8

11-02
Dolly Ready Option - 11 HG6000TX (SN 1001-)

Stabilizer (SN 1023-)


Fig 11-02R01

6 9
3

7
8

11 8

10

1 11

11-02R01
HG6000TX (SN 1001-) Dolly Ready Option - 11

Stabilizer (SN 1023-)


Fig 11-02R01

REF
PART NO. DESCRIPTION QTY. REMARKS
NO.
1 163663769 WELDMENT - LOWER STABILIZER 2
2 163663771 WELDMENT - STABILIZER FOOT 2
3 163683972 PLATE - STABILIZER COVER 2
4 163701749 WELDMENT - RIGHT UPPPER STABILIZER 1
5 163701752 WELDMENT - LEFT UPPPER STABILIZER 1
6 235726001 BOLT-3/8-16X3/4 GR8 HEX ZNCPLT 8
7 238887001 BOLT-1-8 X 3 HHCS GR8 ZY 8
8 238892001 WASHER-FLATSTRL-1.00-1.13X2.00-.16-YZ-A325 16
9 266691001 WASHER-FLATSTRL-.38-.41X.81-.09-GR8-YZ 8
10 510320501 NUT-TLHEX-.1.00-8-B-YZ 8
11 7000b424 DECAL - WARNING 2

11-02R01
Dolly Ready Option - 11 HG6000TX (SN 1001-)

Stabilizer Cylinder
Fig 11-03

12

12

11
9

4
7

8
9

10

6
5
3

11-03
HG6000TX (SN 1001-) Dolly Ready Option - 11

Stabilizer Cylinder
Fig 11-03

REF
PART NO. DESCRIPTION QTY. REMARKS
NO.
1 163663777 WELDMENT - LOWER STABILIZER PIN 2
2 163663776 PLATE - LOWER PIN RETAINER 2
3 163663778 PLATE - PIN KEEPER 2
4 100370001 FITTING-6MORSX6FORS-90DEG. 4
5 510360637 WASHER-FLATSTRL-.50-.53X1.50-.19-YZ 2
6 235721001 BOLT-1/2-13X1 1/2 GR8 ZINC PLT 2
7 508899001 WASHER - 1.75 OD X 13/32 ID - .100 2
8 263323001 SCREW-HCS-.38-16X.75-W/ BLU PATCH-GR8-YZ 2
9 292616001 FITTING - STR - 6MORFF - 8MORB 4
10 163701061 CYLINDER-HYD-4.5"BORE X 26"STROKE 2
180022907 REPAIR KIT 1
11 163701193 WELDMENT - UPPER STABILIZER PIN 2
12 163682370 TUBE-HYD-STABILIZER 2

11-03
Dolly Ready Option - 11 HG6000TX (SN 1001-)

Gladhands (SN1001-1056)
Fig 11-04

8
7
1

8
7

8
7

4
2

9
5
6
10
4

3
9

11
3

11-04
HG6000TX (SN 1001-) Dolly Ready Option - 11

Gladhands (SN1001-1056)
Fig 11-04

REF
PART NO. DESCRIPTION QTY. REMARKS
NO.
1 163671387 PLATE - GLAD HAND MOUNT 1
2 118623001 RECEPTACLE-7 WAY 1
3 119474001 FITTING-MALE ELBOW 1469-6-4 2
4 163648847 SWIVEL-GLADHAND 2
5 730001 3/8" X 1/4" HEX BUSHING STEEL 2
6 510346206 SCREW-FLGWZ-.38-16X.75-GR2-YZ 4
7 510337603 WASHER FLATSTD .25 .31 X .75 .07 YZ 10
8 510313501 NUT-TLHEX-.25-20-A-YZ 10
9 4473010 BOLT-1/4-20X1 FLANGE WHIZ 10
10 119483001 COUPLING-GLADHAND W79850 BLUE 1
11 119482001 COUPLING-GLADHAND W79851 RED 1

11-04
Dolly Ready Option - 11 HG6000TX (SN 1001-)

Gladhands (SN1057-)
Fig 11-04R01

5
12

7
9
10
2

9
10

12

4
11

8
6

11-04R01
HG6000TX (SN 1001-) Dolly Ready Option - 11

Gladhands (SN1057-)
Fig 11-04R01

REF
PART NO. DESCRIPTION QTY. REMARKS
NO.
1 118623001 RECEPTACLE-7 WAY 1
2 119477001 FITTING-6TUBE-4MNPT-STR 1
3 119482001 COUPLING-GLADHAND W79851 RED 1
4 119483001 COUPLING-GLADHAND W79850 BLUE 1
5 163680453 FITTING-45-6MNTC-4MNPT-AIR 1
6 163713235 SWIVEL GLADHAND-90 DEGREE 2
7 163713621 PLATE - METAL GLAD HAND MOUNT 1
8 4473010 BOLT-1/4-20X1 FLANGE WHIZ 10
9 510313501 NUT-TLHEX-.25-20-A-YZ 10
10 510337603 WASHER FLATSTD .25 .31 X .75 .07 YZ 10
11 510346206 SCREW FLGWZ .38,16 X .75,GR2,YZ 1
12 730001 3/8" X 1/4" HEX BUSHING STEEL 2

11-04R01
Dolly Ready Option - 11 HG6000TX (SN 1001-)

Hydraulic Diagram
Fig 11-05

1
2

4
8

5
9

6
9

7 9

11-05
HG6000TX (SN 1001-) Dolly Ready Option - 11

Hydraulic Diagram
Fig 11-05

REF
PART NO. DESCRIPTION QTY. REMARKS
NO.
1 163683859 HOSE-HYD-.38X62-6FSORFF-ST/ST-3050 PSI-100R17 2
2 163683860 HOSE-HYD-.38X251-6FSORFF-ST/ST-3050 PSI-100R17 2
3 163683835 HOSE-HYD-.38X51-6FSORFF-ST/ST-3050 PSI-100R17 2
4 163683882 HOSE-HYD-.50X78-8FSORFF-ST/ST-3050 PSI-100R17 1
5 163683883 HOSE-HYD-.50X44-8FSORFF-ST/ST-3050 PSI-100R17 1
6 163645638 HOSE-HYD .38X49-6FFORX-ST/ST-3000PSI 2
7 163649642 HOSE-HYD-.38 X 26-6FSORFF-ST/90-5100 PSI 2
8 163653084 HOSE-HYD-.38X20-6FSORFF-ST/ST-3050PSI-100R17 2
9 163653088 HOSE-HYD-.38X30-6FSORFF-ST/ST-3050PSI-100R17 6

11-05
Dolly Ready Option - 11 HG6000TX (SN 1001-)

Air Brake Hydraulic Diagram


Fig 11-06

3
3

11-06
HG6000TX (SN 1001-) Dolly Ready Option - 11

Air Brake Hydraulic Diagram


Fig 11-06

REF
PART NO. DESCRIPTION QTY. REMARKS
NO.
1 296511452 HOSE-AIR BRAKE- 0.38 BLUE A/R P/N Qty. Of 1 = 1 Foot
2 163682367 HOSE-AIR BRAKE -0.38 RED A/R P/N Qty. Of 1 = 1 Foot
3 67355001 HOSE-1/2X1/8W.200PS.REIN.VINYL A/R P/N Qty. Of 1 = 1 Foot

11-06
Dolly Ready Option - 11 HG6000TX (SN 1001-)

Attachment Pin
Fig 11-07

11
10
4
23 2
21
3
24 19 19
25
26
2
23 14
9
26 13
25 28 7
27 31
17
30 18 15
1
24
24 12 19 12
5
31 16
22
24 25
3 29 4
22 8 26
23
7
25 26 23
1
6 15 5

20

11-07
HG6000TX (SN 1001-) Dolly Ready Option - 11

Attachment Pin
Fig 11-07

REF
PART NO. DESCRIPTION QTY. REMARKS
NO.
1 127362001 WASHER-1/2 HARD.FLAT/PLATED 4
2 146174001 GROMMET 2
3 163628203 CYLINDER-2 1/2 X 14 2
180009826 SEAL KIT 1
4 163683735 WELDMENT - LOWER DOLLEY PIN 2
5 163683737 WELDMENT - UPPER DOLLEY PIN 2
6 163683760 PLATE - SHIELD 1
7 163701393 WELDMENT - TRANSPORTER CYLINDER PIN 4
8 163701652 WELDMENT - RIGHT SHIELD MOUNT 1
9 163701653 WELDMENT - LEFT REAR SHIELD MOUNT 1
10 163701654 WELDMENT - RIGHT SHIELD 1
11 163701655 WELDMENT - LEFT SHIELD 1
12 235714001 WASHER - FLATSTRL - .31 - .34 X .69 - .06-YZ-A325 8
13 235726001 BOLT-3/8-16X3/4 GR8 HEX ZNCPLT 7
14 235727001 SCREW-HCS-.38-16X1.00-GR8-YZ 4
15 235729001 SCREW-HCS-.50-13X1.00-GR8-YZ 4
16 235736001 BOLT-3/8-16X1 1/4 ZYC 4
17 244147001 BOLT-5/16-18X2 1/4 GR8 ZYC 2
18 248029001 BOLT-5/16-18X2 1/2 GR8 ZYC 2
19 266691001 WASHER FLATSTRL, .38 - .41 X .81, .09, GR8, YZ 15
20 296300771 SCREW-HFS-.38-16X.75GR8-YZ 6
21 400007002 FITTING-BH90-6MORFF-6MORFF-LN 2
22 510314501 NUT-TLHEX-.31-18-A-YZ 4
23 587001 ZERK 1/8in F ST GREASE 4
24 59245015 HOSE - 1/8 X 16 1/8 NPT M&M 100R7 4
25 601695001 FITTING-M.P.SWVL.ADAPT.1/8X1/8 4
26 700IB578 DECAL- GREASE ZERK LOCATION ARROW 4
27 72442001 FITTING - STR - 6MORFF - 6MORB 8
28 72443001 FITTING - 45 - 6MORFF - 6MORBA 2
29 72444001 FITTING - 90 - 6MORFF - 6MORBA 2
30 81911001 FITTING-6MORS(BULK)X6MORS STR. 2
31 86668001 VALVE-LOA-6-D 2
3216003 REPAIR KIT GRESEN K-26004 1
3216005 REBUILDING KIT-D GRSN K-26002 1

11-07
Dolly Ready Option - 11 HG6000TX (SN 1001-)

Attachment Pin Valve


Fig 11-08

10

9
1

4
7

4 3

11-08
HG6000TX (SN 1001-) Dolly Ready Option - 11

Attachment Pin Valve


Fig 11-08

REF
PART NO. DESCRIPTION QTY. REMARKS
NO.
1 163679969 VALVE-MANIFOLD 2 SECTION D03 24V 1 Breakdown Fig 11-8t01
2 235742001 BOLT-5/16-18X3/4 GR8 ZYC 4
3 72445001 FITTING-6C6OLO 4
4 292616001 FITTING - STR - 6MORFF - 8MORB 4
5 266745001 PLUG - HEX - 10M - HOLLOW HEX 1
6 289768001 PLUG, #12 ORB HHP 1
7 485003 WASHER-1/4 FLAT 4
8 73244001 FITT.-PARKER8-10F50L0-ADAP.ORS 1
9 400000015 FITTING 12MORB X 8 MORFS - ST 1
10 154293001 FITTING-RTEE-8MORFF-8FSORFF-8MORFF 2

11-08
Dolly Ready Option - 11 HG6000TX (SN 1001-)

Breakdown Valve
Fig 11-08T01

1
1

11-08T01
HG6000TX (SN 1001-) Dolly Ready Option - 11

Breakdown Valve
Fig 11-08T01

REF
PART NO. DESCRIPTION QTY. REMARKS
NO.
1 180022192 D03 ORFICE (.079") 2MM 2
2 180015436 SOLENOID VALVE 2
163679969 VALVE-MANIFOLD 2 SECTION D03 24V 1 Complete

11-08T01
Dolly Ready Option - 11 HG6000TX (SN 1001-)

Control Panel
Fig 11-09

12 7
7
1

17

16
4
11
10
18
15
8
5 14
4 7
3
2 9
6
7 19

13

11-09
HG6000TX (SN 1001-) Dolly Ready Option - 11

Control Panel
Fig 11-09

REF
PART NO. DESCRIPTION QTY. REMARKS
NO.
1 163701206 WELDMENT - TRANSPORTER CONTROL PANEL 1
2 119482001 COUPLING-GLADHAND W79851 RED 1
3 119483001 COUPLING-GLADHAND W79850 BLUE 1
4 141430001 SWITCH BOOT (1/2) 4
5 163673032 SWITCH-TOGGLE-DPDS QUICK CONNECT 18 AMP 2
6 163701200 PLATE - BOX SIDE 1
7 296300771 SCREW-HFS-..38-16X.75GR8-YZ 10
8 118623001 RECEPTACLE-7 WAY 1
9 4473010 BOLT-1/4-20X1 FLANGE WHIZ 2
10 510337603 WASHER-FLATSTD-.25-.31X.75-.07-YZ 2
11 510313501 NUT-TLHEX-.25-20-A-YZ 2
12 1865001 GROMMET - 1/4 X 2 1/2 1
13 700IF867 DECAL-CONTROL ENGAGE LOCK PINS 1
14 119484001 FITTING-BULKHEAD 1/2M X 1/4F 2
15 119477001 FITTING-6TUBE-4MNPT-STR 2
16 180010846 SWITCH-TOGGLE-(ON)/OFF/(ON) 2
17 163701199 PLATE - VALVE MOUNT 1
18 163675834 LIGHT-LED 24V GREEN W/2 PIN DEUTSCH 4
19 163683938 PLATE - SWITCH PANEL 1

11-09
Dolly Ready Option - 11 HG6000TX (SN 1001-)

Pin Switch
Fig 11-10

7 19
8
13 12
18

13
21
15
11

6 3
9
17 1
16

8 4
2 14

12 5

10
20

11-10
HG6000TX (SN 1001-) Dolly Ready Option - 11

Pin Switch
Fig 11-10

REF
PART NO. DESCRIPTION QTY. REMARKS
NO.
1 163695097 WELDMENT-SWITCH BACKING 4
2 163648296 COVER - SWITCH 4
3 163648298 PLATE - SWITCH BACKING 4
4 163639898 PLATE-KEY 4
5 163643409 PLATE - STOP 4
6 296276007 FIR TREE MOUNT 4
7 250508001 NUT - 3/8-NC Gr8 TOP LOCK Y/ZINC 8
8 240333001 NUT-5/16-18 GR8 TL ZINC PLTD 16
9 485001 WASHER - FLATSTD - .19 - .22 X .56 - .05 - CZ 8
10 16380020 BOLT-5/16-18X2 GR.5 CARRIAGE 8
11 250512001 NUT- 1/2 NC Gr8 TOP LOCK Y/ ZINC 4
12 235714001 WASHER - FLATSTRL - .31 - .34 X .69 - .06-YZ-A325 16
13 266691001 WASHER-FLATSTRL-.38-.41X.81-.09-GR8-YZ 16
14 141064001 SCREW-5/8X3/8 SKT. SHLDR. ZYC 4
15 235736001 BOLT-3/8-16X1 1/4 ZYC 8
16 510337609 WASHER-FLATSTD-.44-.50X1.25-.08-YZ 4
17 99042001 NUT - NYLOCK - 10 - 24 - GR2 - CZ 8
18 510366110 BOLT-CARG-.31-18X1.00-GR5-YZ 8
19 163643400 BOLT-CARG-10-24X.75-GR2-SS 8
20 1803023 SPRING - COMP. #67 2" OA 4
21 163551767 SWITCH-LH ROLLER ARM 4

11-10
Dolly Ready Option - 11 HG6000TX (SN 1001-)

Trailer Lights
Fig 11-11

8 1
1
8
8
1
8
8
8
1
8 8
8
1 8
8
9 8

5
4 5
3 3
4 1
3 3
2
6
6
7 7

11-11
HG6000TX (SN 1001-) Dolly Ready Option - 11

Trailer Lights
Fig 11-11

REF
PART NO. DESCRIPTION QTY. REMARKS
NO.
1 163631001 LIGHT- AMBER 12/24VDC 6
2 163631003 LIGHT- RED 12/24VDC 3
3 276866001 PIN - 14/16 GA. 18
4 125286001 RECEPTACLE-DEUTSCH 2 PIN 9
4 (276867001) RECEPTACLE - 2 PIN
5 276870001 WEDGE - 2 PIN RECEPTACLE 9
5 (125283001) 2 CONTACT RECEPTACLE - WEDGE LOCK
6 99042001 NUT - NYLOCK - 10 - 24 - GR2 - CZ 18
7 242656001 SCREW-#10-24X3/4PAN HD PLT PHP 18
8 157763001 TAPE - RFLX, 2" X 18" RED / WHITE A/R Qty. 1 = 1 Foot
9 218475001 TAPE-2" REFLECTIVE WHITE (FT) 4

11-11
Dolly Ready Option - 11 HG6000TX (SN 1001-)

Trailer Lights Wiring Harness


Fig 11-12

11-12
HG6000TX (SN 1001-) Dolly Ready Option - 11

Trailer Lights Wiring Harness


Fig 11-12

REF
PART NO. DESCRIPTION QTY. REMARKS
NO.
1 180020376 HARNESS-HG6000TX DOM TRAILER LIGHTING 1

11-12
Dolly Ready Option - 11 HG6000TX (SN 1001-)

Cylinder Wire Harness


Fig 11-13

11-13
HG6000TX (SN 1001-) Dolly Ready Option - 11

Cylinder Wire Harness


Fig 11-13

REF
PART NO. DESCRIPTION QTY. REMARKS
NO.
1 180020394 HARNESS-DT6 LOCKING PIN HG6000TX-T4I 1

11-13
Dolly Ready Option - 11 HG6000TX (SN 1001-)

Decals
Fig 11-14

11-14
HG6000TX (SN 1001-) Dolly Ready Option - 11

Decals
Fig 11-14

REF
PART NO. DESCRIPTION QTY. REMARKS
NO.
1 7000B843 DECAL - WARNING 1
2 7000F973 DECAL-WARNING, TOWING EQUIPMENT 1
3 7000B424 DECAL - WARNING 2
4 700IF867 DECAL-CONTROL ENGAGE LOCK PINS 1
5 700IB578 DECAL- GREASE ZERK LOCATION ARROW 4

11-14
No part of this manual may be reproduced in any form or by any means, electronic or
mechanical, including photocopying, recording, or by any information storage and
retrieval systems, without the express written consent of Vermeer Corporation.

Copyright 2012-2015 Vermeer Corporation


All rights reserved.
Vermeer Corporation
1210 Vermeer Road East, P.O. Box 200
Pella, Iowa 50219-0200, USA

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