You are on page 1of 76

Waratah HTH 600

Series
Summary

1. Harvesting head
2. Control valve
3. Operating Functions of the Waratah
Waratah Operating in processing
application
Harvesting Head

Waratah would like everyone to become


familiar with the 600 Series Harvesting Head
terminology.
The words used to describe parts or
components within this document are seen as
the most common, and easily understood, in all
parts of the Globe.
As seated and viewing from within the Cabin
Looking at the Waratah Harvesting Head
Top / Front

Right Side

Left Side
Bottom / Rear
Rotator and Tilt Section
Rotator Link
Rotator Housing
Rotator Motor
Ring Gear
Swivel
Tilt Bracket
Swivel to Valve Hoses
Swivel and Hoses
NOTES:
1. Pressure supply line is on the Right side, 1" line (1-7/16 ORFS fitting)
2. Main return line is on the Left side, 1-1/4" line (1-5/8 JIC fitting)
3. Electrical cable line is on the Left side, 3/4" line (1-5/16 JIC fitting)
4. Case drain return line is on the Right side, 3/4" line (1-1/16 JIC fitting)

2
1

3
Top Section

Front Knife (Floating or Fixed)

Top Saw Section


Top Delimb Link
Top Delimb Cylinder
Top Delimb Arms x2
Measuring Arm Cylinder
Measuring Arm
Measuring Wheel
Mid - Lower Section

Feed Arms Link


Feed Arm Cylinders x2
Feed Rollers x2
Feed Arms x2

Bottom Delimb Cylinder


Bottom Delimb Arms x2

Main Saw Section

NOTE: "Drive" is commonly used as a word to


replace "Feed" e.g. Drive rollers (Feed rollers)
Control Valves used on the
HTH600 Series products
 Over 99% of all Waratah HTH600 series use a
Danfoss directional control valve
 On occasions Waratah trial control vales from
other manufactures
Control Valve used on the Waratah 600
Series Heads
 Danfoss
 PVG 32
 PVG 120
 PVG 32 and the PVG 120 combined
PVG 32 Section PVG 120 Section
600 Series Electrical Coils
 PVG32 Valve (157B) Identification on back side off coil
1. On/Off, WA103186 PVEO
2. Proportional, WA107548 PVEH
 PVG120 Valve (155G) Identification on back side off coil
1. On/Off, WA102875 PVE
2. Proportional, WA107901 PVEH
NOTE: There are 2 types of PVEH coils
1. Activate Fault Monitoring, works up to 75%
2. Passive Fault Monitoring, works up to and
above 75%. Waratah NZ only Sells this coil
Identification of 600 Series Coils
On/Off & Proportional
Proportional coils On/Off coils

Cooling fins

Note: Grey caps = Proportional Note: Black caps = On/Off

Old Style Current Old Style


L.E.D Series 4
Series 3 Light Emitting Note: Plastic cooling
Series 3
NOTE: Aluminum NOTE: No cooling fins
cooling fins Diodes fins
Differences Between PVG32 & PVG120 Coils
 The PVG32 On/Off (157B4228)
“coil” is interchangeable with
the PVG120 On/Off (155G4274) “coil”
and visa-viscera
NOTE: The base plate is detachable

 NOTE: The PVG32 Proportional


(157B4033) coil is NOT interchangeable
with the
PVG120 Proportional (155G4093) coil
Note: The difference is the length of the
Feedback Transducer.
The PVG120 Proportional coil has the
longer Feedback Transducer

Feedback Transducer
Electrical Supply (On/Off PVEO)

 Operating between 22-30 volts


(Carrier supply voltage)

 Supply voltage = A port

 Supply voltage = B Port


Electrical Supply (Proportional PVEH)
 Normally operate between 25% and 75% of
the Enable Voltage
 Waratah operates between 20% and 80% of
the Enable Voltage
 Coils must have an Enable voltage of 12-30 V
and a proportional signal voltage, when
activated (Series 3 coils, 22-30 V)
 Neutral = 50% of the enable Voltage
 50% – 20% = A port
 50% – 80% = B Port
Feedback Transducer
Integrated electronics
Voltage
Closed loop supply
control of thefrom
mainhand
spool
control or measuring
controller

Pilot-oil

Electronic

Valves

Feed back transducer


Manual Actuator (PVH)

 Manual Actuator
1. Manually actuate the spool
2. Spool limit the spool
B A

T T

P
600 Series Danfoss Valve A port and
B port Identification
 A - Port = Manual Actuator side of the Danfoss
Valve section
Note: Unless said or shown otherwise, Waratah identifies
A port side of each valve section as the primary (Main)
function, or the function that requires the highest working
pressure
Example: Delimb closed, Drive closed, Tilt up, Main saw,
Feed Forward, Measuring down
 B- Port = Electrical Solenoid side of the Danfoss
Valve section
Example: Delimb open, Drive open, Tilt down, Topping
saw, Feed Reverse
B Port side A Port side
A Port side
B Port side
Valve layout 616

wa r a t a h
F O R E S TE R Y AT TA C H M E N T S
Bottom / Rear

Inlet & Return


manifold

PVG 32
Valve sections

Pump side
module
Top / Front
HTH 616 Schematic

TP
A B

DRIVE
FIXED
WHEEL
TP
MEASURING
B A CYLINDE R

TP

DRIVE ARM
705-00-32 CYLINDER

B A B A
DRIVE DRIVE
TOPPING SAW
MOTOR MOTOR M OTOR
TOPING SAW
DELIMB C YLINDER
CYLINDER
RET RACT

HARVE STER CUT


TP
CYLINDER
LUB E

F/WD
705-00-38

F/WD
REV
REV
A B B A A B B A B A B A

265 265 265 150 210 210

265 265 265 150 150 150


CUT

TP
MOTOR M
SAW
RETRACT

320 BAR
SAW
CYLINDE R
TP
LS

LS LS LS LS LS LS LS LS LS LS LS LS P T
SEE SAW SE CT ION OF MANUAL FOR SAW DE TAILS
P T CD
Valve layout 620/622

Bottom / Rear

Top / Front
PVG 32
Valve sections

Pump side Inlet &


module Return
manifold
HTH 620/622 Schematic

TP

B B

WHEEL
DRIVE
FIXED
TP TOPPING SAW
MEASURING MOTOR
CYLINDER TOPING SAW
A A CYLINDER

RETRACT
TP

CUT
TP

LUBE

A B 265 265
DRIVE
T T 705-00-32
MOTOR

TP TP
DELIMB BOTTOM DELIMB
CYLINDER CYLINDER

A B
DRIVE
HARVESTER
CUT

MOTOR
CYLINDER
RETRACT

SAW
MOTOR

F/WD

F/WD
REV
REV
SAW
CYLINDER

A B A R/H B A L/H B A B A B A B A B A B

265 265 265 150 210 210 50

265 320 320 150 150 150 150

1 3 0 l/min 1 3 0 l/min

TP
M

320 BAR

TP
LS LX LX

T P LS LS LS LS LS LS LS LS LS LS LS LS LS LS LS LS
P T CD
Valve Layout 622B (New)
Measuring arm, Pump side
Top saw cylinder, module
Chain oiler manifold
Top / Front

PVG 32
Valve sections

Inlet & Return,


Main saw cylinder,
Chain Oiler and
Chain tension
manifold

Bottom / Rear
HTH 622B (New) Schematic

WHEEL
DRIVE
FIXED
DRIVE DRIVE
CYLINDER CYLINDER

HARVESTER DELIMB
MEASURING
CYLINDER CYLINDER
CYLINDER

DRIVE
SAW MOTOR
DRIVE
CUT

MOTOR
MOTOR
RETRACT

SAW
CYLINDER

F/WD
REV
REV

F/WD
BLE ED TP
20-25 PP
A B A B A B A B A B A B
CLAM P
R/H L/H

TEN SIO N

PT
265 320 320 150 150 210

265 320 320 150 210 150

130 l/min 130 l/min

TP
M
RETRACT

TOPING S AW
CYLINDER
TOP P ING S AW
MOTOR CUT
320 BAR

TP
LS LUBE

130-150 LS LS LS LS LS LS LS LS LS LS LS LS 120 TP TP TP P T
230 230 300 300 300 300 120 120 120 180 180 DL DA CYL

PT
Valve Layout 624 Bottom / Rear

Inlet & Return, manifold

PVG 32
Valve sections

Pump side
module

PVG 120
Valve sections
Top / Front
Top saw cylinder,
Chain oilier manifold
HTH 624 Schematic
RETRACT
TOPPING SAW
MOTOR

CUT

SAW
CYLI NDER
B B

WHEEL
FI XED
DRI VE
A A

265 T 265 T
TP TP

MEASURI NG

CUT
DRI VEARM
CYLI NDER
CYLI NDERS
SAW
MOTOR

RETRACT
TOPI NG SAW
DRI VE CYLI NDER
MOTOR DRI VE
MOTOR DR P T
DELIMB
A B A B A B CYLINDER
HARVESTER
250 250 250 CYLI NDER

LUBE
A B A B A B A B A B
250 325 325

125 BAR 150 BAR 150 BAR 150 BAR 125 BAR

125 BAR 250 BAR 150 BAR 210 BAR 125 BAR
130 L

65 L 25 L 100 L 100 L 100 L

180 L 130 L 130 L

320 BAR

709- 33- 02 WA 104485


LS

LS LS ALS BL S A LS BLS ALS BL S ALS BL S AL S BLS P T


45 BAR 45 BAR 180 BAR 120 BAR 120 BAR 120 BAR 180 BAR 120 BAR 60 BAR 60 BAR M LS
Valve Layout 626
Top / Front

PVG 120
Valve sections

Top saw cylinder,


Chain oiler,
Delimb & Drive arms
Soft clamp manifold

Bottom / Rear

Inlet & Return, manifold


HTH 626 Schematic
DATE

T
265

TP
TP

TP
CD B B
MEASURING
CYLINDER

WHEEL
DRIVE
FIXED
HARVESTER DELIMB
A A CYLINDER CYLINDER
TP

265 T
TP
705-00-32 TOPPING SAW
MOTOR
SAW TP

CUT
CYLINDER
SAW
MOTOR

RETRACT
TOPING SAW
DRIVE 705-00-26 CYLINDER
MOTOR DRIVE
MOTOR

A B A B A B A B A B A B A B
250 250 250 150 250 250

LUBE

250 325 325 150 250 250


705-00-20

MA 115 BAR
705-00-27

LS

P
TP TP
230 BAR 180 BAR 210 BAR

RETURN
Pilot Pressure Reducer
(616, 620, 622, 622B, 624)

 PVG32 Pilot Pressure Reducing Valve,


Looking down onto the Pump side module and under
the (6mm Allen Key) plug is the Pressure Reducing
valve
 Note: This is non adjustable
 The working range of the Pilot Pressure Reducing
valve is
 Regulated Range = 5-15 bar (75-220 psi)
 Max Pilot Pressure = 30 bar (435 psi)
 Optimum Pressure on T Port = 10 bar (145 psi)
 Max Pressure on T Port = 25-40 bar (365-580 psi)
Pilot Pressure Reducer Relief Valve (626)

 PVG120 Pilot Relief Valve,


is on the Right hand side on Face
the Face of the Tank side
module

Note: This is non adjustable

 PVG120 Pilot Pressure Reducing Relief Valve, is on the


Left hand side on the Face of the Tank side module
 Note: This is non adjustable
 The working range of the Pilot Pressure Reducing valve is
 Regulated Range = 5-15 bar (75-220 psi)
 Max Pilot Pressure = 35 bar (510 psi)
 Optimum Pressure on T Port = 10 bar (145 psi)
 Max Pressure on T Port = 25-40 bar (365-580 psi)
Pilot Pressure Test Points
(620, 622, 622B) Top

622B Pilot pressure is measured at the


Top inner most test point on the Top Saw
cylinder, Chain oiler and Measuring arm
manifold block

620 - 622

620, 622 Pilot pressure. Looking


from the back side of the
harvesting head the pilot
pressure can be measured by
622B removing the ¼” BSPP plug
from the Right hand side of the
Supply and Return manifold and
installing a test fitting
Pilot Pressure Test Points (626)

626
626 Pilot pressure can be
measured by removing the (8mm
Allen Key) plug from the Left
hand side of the PVG120 Tank
side module and installing a test
fitting, 3/4 UNO (3/4 UNF)
Return Pressure Test Points
(616, 620, 622, 622B)
616, 620, 622 (Topping Saw Models)
Return pressure can be measured at
the test point on the Top Saw
cylinder, Chain oiler arm manifold
block
Note: Including early 624 and 626 616, 620, 622
models with a Topping Saw

622B Return line pressure is


measured at the Lower Right
hand side test point on the Top
Saw cylinder, Chain oiler and
Measuring arm manifold block
622B
Return Pressure Test Points
(624, 626)

624 Return line pressure is


measured from the Upper Right
hand side test point on the Top
Saw cylinder, Chain oiler 624
manifold block

626 Return line pressure is


measured from the test point on
the top of the Top Saw cylinder,
Chain oiler manifold block

626
Pressure & Function
Test Points
(616, 620, 622, 622B, 624)
 Main supply pressure to the PVG32 valve. Can
be measured on the P side of the Pump side
module
 Main supply pressure
(Set @ 320 Bar) adjustment under protective
rubber cap or on the T side of the Pilot Pressure
Reducer valve
 Load sense (LS) Measures the highest system
pressure of any function activated at one time. T
Can be measured from the LS port on the T side
of the Pump side module.
P

LS
Pressure & Function Test Points (626)

 Main supply to PVG 120


valve.
Can be measured on the
Right–hand side at the to of Note: 2nd LS port,
the Supply and Return This port can be
manifold used to connect a
 NOTE: This style of PVG L/S signal line
120 valve has NO Main back to the carrier
supply pressure adjuster. Load sense (LS), Measures the
The pressure is set via the highest system pressure of any
carrier function activated.
Can be measured on the Right-
hand side on the Bottom test
point of the Supply and Return
manifold
Pressure & Function Sensors (622B)
"Logrite Controller Only"
Load Sense (LS) Pressure
Diagnostic Sensor is
installed on the Left-hand
side of the Top Saw
cylinder, Chain oiler and
Measuring arm manifold
block

Main Supply Pressure Notes:


Diagnostic Sensor is
installed on the lower Right- Milliamp range = 4-20
hand side of the Inlet and Pressure range = 0-400 bar
Return manifold block These sensors are accurate
within 1-2 bar
Operating Functions of the
Waratah
 Tilt bracket
 Topping Saw
 Top Delimb arms
 Measuring arm (Length Measuring)
 Feed arms
 Diameter measuring
 Bottom Delimbs
 Main saw
Tilt Operation (616, 620, 622, 622B, 624, 626)
 Tilt button selected (Up selected)
1. Pump 1 activated
2. Tilt Up activated
3. Head Tilts up
4. Tilt up deactivated, Depending on the
controller setting the heads tilts (falls) back to
the processing position (Float mode), or the
head remains in the Tilt up position, and or
Delimb and Drive arms open
5. Tilt Down activated
6. Head tilts down while the button is activated, or
the head tilts down from the Tilt up position
(Falls) to the processing position (Float mode)
7. Pump deactivates after pump delay times out
Tilt Function Valve Sections
(616, 620, 622, 622B, 624, 626)

620/622

624
626

622B
616
Topping Saw Operation
(616, 620, 622, 622B, 624, 626)

 Topping saw button selected

1. Pump 1 activated
2. Topping saw motor activated, Drive arms
close activated, Saw return deactivated
3. Delimb arms deactivated
4. Topping saw deactivated, saw return
activated, Drive arms deactivate once prox
is reset
5. Pump deactivates after pump delay times out
Topping Saw Valve Sections
(616, 620, 622, 622B, 624, 626)

620/622

624
626

622B
616
Topping Saw Schematic (616, 620, 622, 626)
1 (Lube) Chain bar oiler relief (B)
2 (Lube) Chain bar oiler (A)
1
3 Chain bar Down speed (A)
3
626
TOPPING SAW 2
TOPING SAW MOTOR
CYLINDER

RETRACT
A
CUT 3
TP C
2 4
LUBE

1
A
B 1
2
4 3
616, 620, 622
(616) Manifold machined (drilled) to 5mm
(620)DELIMB
Hydraulic fitting machined (drilled) to 5mm
BOTTOM DELIMB
(622B, 624, 626) Manifold machined (drilled)
CYLINDER to 6mm
CYLINDER
Topping Saw Schematic (622B)

TOPPING SAW
TOPING SAW MOTOR 1
CYLINDER

RETRACT
A
3 2
CUT
TP C
2
LUBE 1 (Lube) Chain bar oiler relief (B)
1
A 2 (Lube) Chain bar oiler (A)
B 3 Chain bar Down speed (A)

(616) Manifold machined (drilled) to 5mm


DELIMB fitting machined (drilled) toBOTTOM
(620) Hydraulic 5mm DELIMB
CYLINDER CYLINDER
(622B, 624, 626) Manifold machined (drilled) to 6mm
Topping Saw Schematic (624)
TOPPI NG SAW
MO TO R

CUT
RE TRACT

TOPI NG SAW
CYLI NDER
CUT

1
RE T RACT

LUBE
TO
CY
PI N
LI N
G SA
DER
W

2
624
A 3
LUBE
3
A 2
1 (Lube) Chain bar oiler relief (B)
1
M
2 (Lube) Chain bar oiler (A)
B
WA 104485
320 BAR
M

4
3 Chain bar Down speed (A)
320 BAR LS
WA 104485
LS
P T
M LS P T

C
M LS

(616) Manifold machined (drilled) to 5mm


(620) Hydraulic fitting machined (drilled) to 5mm
(622B, 624, 626) Manifold machined (drilled) to 6mm
Top Delimb arms Operation
(616, 620, 622, 622B, 624, 626)
 Top Delimb arms button selected
1. Pump 1 activated
2. Delimb arms opened or closed
Depending on the signal sent to the controller
3. Delimb arms close, soft clamp actives if
settings within the controller are active
4. Delimb arms open, soft clamp deactivated
5. Delimb arms deactivate once button is released
6. Pump deactivates after pump delay times out
Measuring Arm Operation
(616, 620, 622, 622B, 624, 626)

 Measuring can be turned on or off in the controller


or via the controller keypad (Logrite)
 Measuring arm cylinder is activated out when the
Drive arms are activated closed
 Measuring arm cylinder is retracted when Drive
arms are activated open (Delayed)
 An accumulator is connected to the Measuring
arm out supply hose
 Accumulator to be charged to 80 – 90% of
measuring out cylinder set pressure
Measuring Arm Schematic
(616, 620, 622, 626)
Saw’s Return C-Top
TP

TP
MEA SU RIN G
CY LIN D ER TOPING SAW
CYLINDER

RETRA CT
TP

CU T

LUBE

705-0

D ELIM
CY LIN
Measuring Arm C-Top

H A RV ESTER
CY LIN D ER
Measuring Arm Schematic (622B)

1 2

3
5 4

3 2
4
5
Measuring Schematic 624
M EASURI NG
CYLI NDER

RETRACT
TOPI NG SAW
CYLI NDER

Note:
When set up correctly
the HTH624 Length
measuring is known to
be the most reliable and
B A B accurate
LUBE
form of
measuring system
within the 600 series

Why ?
150 BAR 125 BAR

125 BAR

100 L 1. Larger diameter


measuring wheel
2. Higher relieving M

pressure
320 BAR

WA 104485
LS

BL S AL S BL S P T
120 BAR 60 BAR 60 BAR M LS
Measuring (Encoder) Components
1 Encoder
NOTE: With the exception of the HTH616, all 600 series heads
2 (Male) Coupling
use a 500 pulse Encoder for both Length and Diameter
3 Bushes
measuring. When a HTH 616 uses a T10 controller a 100 pulse
encoder is used for the Length measuring and a 500 pulse for the 4 Grub screws
Diameter measuring. 5 (Female)
Coupling
6 Drive Shaft
1

2 4 5 6

3
Feed arms Operation
(616, 620, 622, 622B, 624, 626)
 Feed arm button selected
1. Pump 1 activated
2. Feed arms open or close
Depending on the signal sent to the controller
3. Feed arms close, soft clamp actives if settings
within the controller are active
4. Measuring arm activates
Depending on the controller setting
5. Feed arms open, soft clamp deactivated
6. Feed arms deactivate once button is released
7. Pump deactivates after pump delay times out
Feed Motor Operation
(616, 620, 622, 622B, 624, 626)
 Feed Motors are activated by pressing the switch or
automatically by the controller
1. Pump 1 activated
2. T/Delimb and or Feed arms activate, Measuring
arm activates. Depending on the controller
settings, Soft clamps active
3. Motors ramp up to speed, Speed and direction
are controlled by the proportional signal and or
the settings within the controller. Pump 2
activates after the threshold is reached
4. Feed motors deactivated. Feed motors ramp to a
stop, T/Delimb and Feed arms deactivate
5. Pump 2 deactivates
6. Pump 1 deactivates after pump delay times out
Feed Roller Valve Sections
(616, 620, 622, 622B, 624, 626)

620/622

624
626

616
622B
Diameter Measuring (620, 622)

620 - 622
Diameter Measuring (624)

624
Diameter Measuring (626)

626
Diameter Measuring (616, 622B)
Diameter measuring encoder is mounted
inside the Main saw section and
connected to Feed arm via a mechanical
linkage.
NOTE: If the linkage is incorrectly
adjusted the linkage can cause the
encoder to go over center causing the
diameter reading to be inaccurate or
apply excessive loading to the encoder
bearings, resulting in a possible failure
Bottom Delimbs (620-622)
 The bottom Delimbs are designed to operate
systematically with the Feed arms and Feed
roller functions
 The operator has the option of selecting 1 of 5
pre programmed Bottom Delimb modes
Main Saw Operation (616, 620, 622, 622B, 624,
626)
 Saw return is activated all the time at rest
1. Saw button is pressed, Pump 1 activated
(Pump 2) depending on the controller setting
2. Feed arms close, Measuring arm Activates,
(T/Delimb arms close, Depending on the
controller setting) Soft clamps active if settings
within the controller are active. Saw motor
starts, Pulse oiler starts (Chain oiler), Saw
delay starts timing out, Tilt up deactivated
3. Saw delay times out, Saw’s return deactivates,
Saw cylinder out activates
4. Saw button deactivated, Saw cylinder out
deactivates, Saw’s return activates, Feed,
Measuring and T/Delimb arms deactivate once
prox is reset, head remains in float mode
5. Pump deactivates after pump delay times out
Main Saw Valve Sections
(616, 620, 622, 622B, 624, 626)

620/622

624
626

616
622B
S
PRELIMINARY APPROVED FOR MANUFACTURE

Main Saw Schematic (616, 620, 622) ¾ Saw


CHECK PRINT CHECK PRI
D

TP

B B B

WHEEL
DR IVE
TP

FIXED
MEA SU RI N G
CY LI N D ER
A A A
TP

620/622
A B 265 265 A B
D RI V E D RI V E
MO TO R
T T MO TO R

TP TP TP
CU T

CU T
A B
D RI V E
MO TO R
RET RA CT

RE T RA CT
SAW SAW

F/W D

F/WD

F/W D
MO TO R MO TO R

REV

REV

REV
S AW SAW
CY LI N D ER CY LI N D ER

A B A R/H B A L/H AB B A AB R/H B A B

265 265 265 265 150 265

265 265 265 265 150 265

616 130 l/min 130 l/min 130 l/min

TP TP
M M

320 BAR 320 BAR

TP TP
LS LS

T P LS LS LS LS T LS
P LS LS LS LS LS LS LS LS LS
P T CD P T C

Weight kgs
M1 ROUGH M/CE D (CL A 500) NOTICE:- THIS PRINT REMAINSTHE PROPERTY OFWARATAH GENERAL ENGINEERINGALL INFORMATION CONTAINED M1 ROUGH M/CE D (C
THEREON IS CONFIDENTIAL IT IS LOANED SUBJECTTO RETURN UPON DEMANDAND ON EXPRESS CONDITIONTHAT IT IS
M2 NOTTO BE COPIED OR USED DIRECTLY OR INDIRECTLY INANYWAYWHATSOEVER DETRIMENTALTO OUR INTERESTS M2
Main Saw Schematic (Return) 622B
6

4 5 3
6
1
3
2

5
2
4
1
Main Saw & Topping Saw Return Schematic (624)
To Topping saw cylinder return
Main Saw Schematic (626)
DATE

265 T

265 T

265 T
TP

TP
TP
TP TP

TP TP TP
CD B B
MEASURING CD B CD
B
MEASURING
B
MEASURING
CYLINDERB

W H EEL

W H EEL

W H EEL
CYLINDER CYLINDER

D R IV E
D R IV E

D R IV E
FIX ED

FIX ED
FIX ED
HARVESTER DELIMB HARVESTER D
A A CYLINDER A CYLINDER A A A CYLINDER CYL
TP TP TP

2 65 T 265 T 265 T
TP
705-00-32 TP
705-00-32 TP
705-00-3
TOPPING SAW
MOTOR

CU T
SAW SAW TP

CYLINDER CYLINDER
SAW SAW SAW

RETRA CT
MOTOR MOTOR MOTOR
TOPING SAW
DRIVE DRIVE 705-00-26 DRIVE CYLINDER
MOTOR DRIVE MOTOR DRIVE MOTOR DRIVE
MOTOR MOTOR MOTOR

A B A B A B A B A A B B A A B B A AA B BB A
A B
B AA BB AA BB
250 250 250 150 2 50 250 250 250 250
250 15 0
250 250
250 250
150

LUBE

250 325 3 25 150 2 50 250 250 3 25 325


250 325
15 0 250
3 25 250
150
70 5-00-20

MA MA 115 BAR
705-00-27

LS LS

P
TP TP
230 BAR P
TP TP
180 230
BARBAR 210 BAR
P
TP TP
230 BAR 180 BAR 210 BAR

626
RETURN RETURN
Main Saw & Top Saw Return Schematic SIGN
RY APPROVED FOR MANUFACTURE
(616, 620, 622, 626) DATE

Main saw & Topping saw


return cylinder C-Top

TP

TP
MEA SU RIN G
CY LIN D ER TOPING SAW
CYLINDER

RETRA CT
TP

CU T

LUBE

265 T
705-00-38

D ELIMB
CY LIN D ER
Main Saw & Topping Saw Proximity sensor
(Saw home positioning sensor)
(616, 620, 622, 624, 626), (622B Topping saw)
 Points to be aware of
1. There are 2 types of saw proximity sensors that
can be used on the above models
2. NPN proximity sensor, T10 Controllers
Waratah 3/4”, Supercut 404, P/N WA101136
3. PNP proximity sensor, Logrite Controllers
Waratah 3/4”, Supercut 404, P/N F351139

No heat shrink covering


the cable. Cable is bare
“Red heat shrink”
(PNP sensor Logrite)
covering the cable Electrical Electrical
(NPN sensor T10) Schematic for a Schematic for a
NPN sensor T10 PNP sensor
Logrite
Main Saw Proximity Switch
(Saw home positioning sensor) (622B)
 Points to be aware of

1. There are 4 types of saw proximity sensors


used on the 622B
2. ¾” Saw, NPN proximity sensor, T10 Controller,
P/N WA101136
3. ¾” Saw, PNP proximity sensor, Logrite
Controller, P/N F351139
4. Supercut 100, NPN proximity sensor, T10
Controller, P/N F056043
5. Supercut 100, PNP proximity sensor, Logrite
Controller, P/N WA107643 (Old WA107841)
Saw Proximity sensor
Main Saw Limiting (616)

NPN Saw limiting


sensors x 2 P/N
F056043
Main Saw Limiting (622B)
Waratah ¾” Saw

Saw limiting
sensors x 2

Supercut 100 Saw

Saw limiting
sensors x 2

Saw Limiting Sensors


Find End Operation
A Photocell is used to locate the end of the log when measuring. The
Find end function can be switched On or Off from within the controller.

 Points to be aware of
1. There are 3 types of Photo cells used on the
Waratah 600 series harvesting heads,
Note: 1 of the 3 Photo cells is set to one off the
follow 2 settings, PNP or NPN
2. F350617 Photo cell is Set to either PNP for
Logrite or to NPN for T10. Used on
(Early:616), (620, 622, 624, 626)
3. WA106660 Photo cell (PNP) used on
(616) with a Logrite controller
4. WA108406 Photo cell (NPN) used on
(616) with a T10 controller
Find End (616)

WA106660 or WA108406
NOTE: Both the
WA106660 and the
WA108406 look identical
Button (Switch)

Object in sensor range – Red (7) &


Yellow (6) LED’s on,
After 1 second Red LED turns off

Operating mode – green LED


(5) is on
Find End (620, 622, 622B, 624, 626)
F350617

NOTE:
Green LED On (No Log Detected)
Green and Red LED’s On (Log Detected)

Sensitivity, Set to halfway

PNP positive switching


(Logrite) NPN negative switching
(T10)
Accumulator charge setup
Gas bleed valve
Nitrogen pressure
regulator valve Hand wheel
Charge hose

Charging adapter
708-21412
Handle
Accumulator
charging valve

Key
Nitrogen
cylinder Replaceable
bladder
708-01-01-01
If it is working, It’s a Waratah

You might also like