Professional Documents
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Series
Summary
1. Harvesting head
2. Control valve
3. Operating Functions of the Waratah
Waratah Operating in processing
application
Harvesting Head
Right Side
Left Side
Bottom / Rear
Rotator and Tilt Section
Rotator Link
Rotator Housing
Rotator Motor
Ring Gear
Swivel
Tilt Bracket
Swivel to Valve Hoses
Swivel and Hoses
NOTES:
1. Pressure supply line is on the Right side, 1" line (1-7/16 ORFS fitting)
2. Main return line is on the Left side, 1-1/4" line (1-5/8 JIC fitting)
3. Electrical cable line is on the Left side, 3/4" line (1-5/16 JIC fitting)
4. Case drain return line is on the Right side, 3/4" line (1-1/16 JIC fitting)
2
1
3
Top Section
Cooling fins
Feedback Transducer
Electrical Supply (On/Off PVEO)
Pilot-oil
Electronic
Valves
Manual Actuator
1. Manually actuate the spool
2. Spool limit the spool
B A
T T
P
600 Series Danfoss Valve A port and
B port Identification
A - Port = Manual Actuator side of the Danfoss
Valve section
Note: Unless said or shown otherwise, Waratah identifies
A port side of each valve section as the primary (Main)
function, or the function that requires the highest working
pressure
Example: Delimb closed, Drive closed, Tilt up, Main saw,
Feed Forward, Measuring down
B- Port = Electrical Solenoid side of the Danfoss
Valve section
Example: Delimb open, Drive open, Tilt down, Topping
saw, Feed Reverse
B Port side A Port side
A Port side
B Port side
Valve layout 616
wa r a t a h
F O R E S TE R Y AT TA C H M E N T S
Bottom / Rear
PVG 32
Valve sections
Pump side
module
Top / Front
HTH 616 Schematic
TP
A B
DRIVE
FIXED
WHEEL
TP
MEASURING
B A CYLINDE R
TP
DRIVE ARM
705-00-32 CYLINDER
B A B A
DRIVE DRIVE
TOPPING SAW
MOTOR MOTOR M OTOR
TOPING SAW
DELIMB C YLINDER
CYLINDER
RET RACT
F/WD
705-00-38
F/WD
REV
REV
A B B A A B B A B A B A
TP
MOTOR M
SAW
RETRACT
320 BAR
SAW
CYLINDE R
TP
LS
LS LS LS LS LS LS LS LS LS LS LS LS P T
SEE SAW SE CT ION OF MANUAL FOR SAW DE TAILS
P T CD
Valve layout 620/622
Bottom / Rear
Top / Front
PVG 32
Valve sections
TP
B B
WHEEL
DRIVE
FIXED
TP TOPPING SAW
MEASURING MOTOR
CYLINDER TOPING SAW
A A CYLINDER
RETRACT
TP
CUT
TP
LUBE
A B 265 265
DRIVE
T T 705-00-32
MOTOR
TP TP
DELIMB BOTTOM DELIMB
CYLINDER CYLINDER
A B
DRIVE
HARVESTER
CUT
MOTOR
CYLINDER
RETRACT
SAW
MOTOR
F/WD
F/WD
REV
REV
SAW
CYLINDER
A B A R/H B A L/H B A B A B A B A B A B
1 3 0 l/min 1 3 0 l/min
TP
M
320 BAR
TP
LS LX LX
T P LS LS LS LS LS LS LS LS LS LS LS LS LS LS LS LS
P T CD
Valve Layout 622B (New)
Measuring arm, Pump side
Top saw cylinder, module
Chain oiler manifold
Top / Front
PVG 32
Valve sections
Bottom / Rear
HTH 622B (New) Schematic
WHEEL
DRIVE
FIXED
DRIVE DRIVE
CYLINDER CYLINDER
HARVESTER DELIMB
MEASURING
CYLINDER CYLINDER
CYLINDER
DRIVE
SAW MOTOR
DRIVE
CUT
MOTOR
MOTOR
RETRACT
SAW
CYLINDER
F/WD
REV
REV
F/WD
BLE ED TP
20-25 PP
A B A B A B A B A B A B
CLAM P
R/H L/H
TEN SIO N
PT
265 320 320 150 150 210
TP
M
RETRACT
TOPING S AW
CYLINDER
TOP P ING S AW
MOTOR CUT
320 BAR
TP
LS LUBE
130-150 LS LS LS LS LS LS LS LS LS LS LS LS 120 TP TP TP P T
230 230 300 300 300 300 120 120 120 180 180 DL DA CYL
PT
Valve Layout 624 Bottom / Rear
PVG 32
Valve sections
Pump side
module
PVG 120
Valve sections
Top / Front
Top saw cylinder,
Chain oilier manifold
HTH 624 Schematic
RETRACT
TOPPING SAW
MOTOR
CUT
SAW
CYLI NDER
B B
WHEEL
FI XED
DRI VE
A A
265 T 265 T
TP TP
MEASURI NG
CUT
DRI VEARM
CYLI NDER
CYLI NDERS
SAW
MOTOR
RETRACT
TOPI NG SAW
DRI VE CYLI NDER
MOTOR DRI VE
MOTOR DR P T
DELIMB
A B A B A B CYLINDER
HARVESTER
250 250 250 CYLI NDER
LUBE
A B A B A B A B A B
250 325 325
125 BAR 150 BAR 150 BAR 150 BAR 125 BAR
125 BAR 250 BAR 150 BAR 210 BAR 125 BAR
130 L
320 BAR
PVG 120
Valve sections
Bottom / Rear
T
265
TP
TP
TP
CD B B
MEASURING
CYLINDER
WHEEL
DRIVE
FIXED
HARVESTER DELIMB
A A CYLINDER CYLINDER
TP
265 T
TP
705-00-32 TOPPING SAW
MOTOR
SAW TP
CUT
CYLINDER
SAW
MOTOR
RETRACT
TOPING SAW
DRIVE 705-00-26 CYLINDER
MOTOR DRIVE
MOTOR
A B A B A B A B A B A B A B
250 250 250 150 250 250
LUBE
MA 115 BAR
705-00-27
LS
P
TP TP
230 BAR 180 BAR 210 BAR
RETURN
Pilot Pressure Reducer
(616, 620, 622, 622B, 624)
620 - 622
626
626 Pilot pressure can be
measured by removing the (8mm
Allen Key) plug from the Left
hand side of the PVG120 Tank
side module and installing a test
fitting, 3/4 UNO (3/4 UNF)
Return Pressure Test Points
(616, 620, 622, 622B)
616, 620, 622 (Topping Saw Models)
Return pressure can be measured at
the test point on the Top Saw
cylinder, Chain oiler arm manifold
block
Note: Including early 624 and 626 616, 620, 622
models with a Topping Saw
626
Pressure & Function
Test Points
(616, 620, 622, 622B, 624)
Main supply pressure to the PVG32 valve. Can
be measured on the P side of the Pump side
module
Main supply pressure
(Set @ 320 Bar) adjustment under protective
rubber cap or on the T side of the Pilot Pressure
Reducer valve
Load sense (LS) Measures the highest system
pressure of any function activated at one time. T
Can be measured from the LS port on the T side
of the Pump side module.
P
LS
Pressure & Function Test Points (626)
620/622
624
626
622B
616
Topping Saw Operation
(616, 620, 622, 622B, 624, 626)
1. Pump 1 activated
2. Topping saw motor activated, Drive arms
close activated, Saw return deactivated
3. Delimb arms deactivated
4. Topping saw deactivated, saw return
activated, Drive arms deactivate once prox
is reset
5. Pump deactivates after pump delay times out
Topping Saw Valve Sections
(616, 620, 622, 622B, 624, 626)
620/622
624
626
622B
616
Topping Saw Schematic (616, 620, 622, 626)
1 (Lube) Chain bar oiler relief (B)
2 (Lube) Chain bar oiler (A)
1
3 Chain bar Down speed (A)
3
626
TOPPING SAW 2
TOPING SAW MOTOR
CYLINDER
RETRACT
A
CUT 3
TP C
2 4
LUBE
1
A
B 1
2
4 3
616, 620, 622
(616) Manifold machined (drilled) to 5mm
(620)DELIMB
Hydraulic fitting machined (drilled) to 5mm
BOTTOM DELIMB
(622B, 624, 626) Manifold machined (drilled)
CYLINDER to 6mm
CYLINDER
Topping Saw Schematic (622B)
TOPPING SAW
TOPING SAW MOTOR 1
CYLINDER
RETRACT
A
3 2
CUT
TP C
2
LUBE 1 (Lube) Chain bar oiler relief (B)
1
A 2 (Lube) Chain bar oiler (A)
B 3 Chain bar Down speed (A)
CUT
RE TRACT
TOPI NG SAW
CYLI NDER
CUT
1
RE T RACT
LUBE
TO
CY
PI N
LI N
G SA
DER
W
2
624
A 3
LUBE
3
A 2
1 (Lube) Chain bar oiler relief (B)
1
M
2 (Lube) Chain bar oiler (A)
B
WA 104485
320 BAR
M
4
3 Chain bar Down speed (A)
320 BAR LS
WA 104485
LS
P T
M LS P T
C
M LS
TP
MEA SU RIN G
CY LIN D ER TOPING SAW
CYLINDER
RETRA CT
TP
CU T
LUBE
705-0
D ELIM
CY LIN
Measuring Arm C-Top
H A RV ESTER
CY LIN D ER
Measuring Arm Schematic (622B)
1 2
3
5 4
3 2
4
5
Measuring Schematic 624
M EASURI NG
CYLI NDER
RETRACT
TOPI NG SAW
CYLI NDER
Note:
When set up correctly
the HTH624 Length
measuring is known to
be the most reliable and
B A B accurate
LUBE
form of
measuring system
within the 600 series
Why ?
150 BAR 125 BAR
125 BAR
pressure
320 BAR
WA 104485
LS
BL S AL S BL S P T
120 BAR 60 BAR 60 BAR M LS
Measuring (Encoder) Components
1 Encoder
NOTE: With the exception of the HTH616, all 600 series heads
2 (Male) Coupling
use a 500 pulse Encoder for both Length and Diameter
3 Bushes
measuring. When a HTH 616 uses a T10 controller a 100 pulse
encoder is used for the Length measuring and a 500 pulse for the 4 Grub screws
Diameter measuring. 5 (Female)
Coupling
6 Drive Shaft
1
2 4 5 6
3
Feed arms Operation
(616, 620, 622, 622B, 624, 626)
Feed arm button selected
1. Pump 1 activated
2. Feed arms open or close
Depending on the signal sent to the controller
3. Feed arms close, soft clamp actives if settings
within the controller are active
4. Measuring arm activates
Depending on the controller setting
5. Feed arms open, soft clamp deactivated
6. Feed arms deactivate once button is released
7. Pump deactivates after pump delay times out
Feed Motor Operation
(616, 620, 622, 622B, 624, 626)
Feed Motors are activated by pressing the switch or
automatically by the controller
1. Pump 1 activated
2. T/Delimb and or Feed arms activate, Measuring
arm activates. Depending on the controller
settings, Soft clamps active
3. Motors ramp up to speed, Speed and direction
are controlled by the proportional signal and or
the settings within the controller. Pump 2
activates after the threshold is reached
4. Feed motors deactivated. Feed motors ramp to a
stop, T/Delimb and Feed arms deactivate
5. Pump 2 deactivates
6. Pump 1 deactivates after pump delay times out
Feed Roller Valve Sections
(616, 620, 622, 622B, 624, 626)
620/622
624
626
616
622B
Diameter Measuring (620, 622)
620 - 622
Diameter Measuring (624)
624
Diameter Measuring (626)
626
Diameter Measuring (616, 622B)
Diameter measuring encoder is mounted
inside the Main saw section and
connected to Feed arm via a mechanical
linkage.
NOTE: If the linkage is incorrectly
adjusted the linkage can cause the
encoder to go over center causing the
diameter reading to be inaccurate or
apply excessive loading to the encoder
bearings, resulting in a possible failure
Bottom Delimbs (620-622)
The bottom Delimbs are designed to operate
systematically with the Feed arms and Feed
roller functions
The operator has the option of selecting 1 of 5
pre programmed Bottom Delimb modes
Main Saw Operation (616, 620, 622, 622B, 624,
626)
Saw return is activated all the time at rest
1. Saw button is pressed, Pump 1 activated
(Pump 2) depending on the controller setting
2. Feed arms close, Measuring arm Activates,
(T/Delimb arms close, Depending on the
controller setting) Soft clamps active if settings
within the controller are active. Saw motor
starts, Pulse oiler starts (Chain oiler), Saw
delay starts timing out, Tilt up deactivated
3. Saw delay times out, Saw’s return deactivates,
Saw cylinder out activates
4. Saw button deactivated, Saw cylinder out
deactivates, Saw’s return activates, Feed,
Measuring and T/Delimb arms deactivate once
prox is reset, head remains in float mode
5. Pump deactivates after pump delay times out
Main Saw Valve Sections
(616, 620, 622, 622B, 624, 626)
620/622
624
626
616
622B
S
PRELIMINARY APPROVED FOR MANUFACTURE
TP
B B B
WHEEL
DR IVE
TP
FIXED
MEA SU RI N G
CY LI N D ER
A A A
TP
620/622
A B 265 265 A B
D RI V E D RI V E
MO TO R
T T MO TO R
TP TP TP
CU T
CU T
A B
D RI V E
MO TO R
RET RA CT
RE T RA CT
SAW SAW
F/W D
F/WD
F/W D
MO TO R MO TO R
REV
REV
REV
S AW SAW
CY LI N D ER CY LI N D ER
TP TP
M M
TP TP
LS LS
T P LS LS LS LS T LS
P LS LS LS LS LS LS LS LS LS
P T CD P T C
Weight kgs
M1 ROUGH M/CE D (CL A 500) NOTICE:- THIS PRINT REMAINSTHE PROPERTY OFWARATAH GENERAL ENGINEERINGALL INFORMATION CONTAINED M1 ROUGH M/CE D (C
THEREON IS CONFIDENTIAL IT IS LOANED SUBJECTTO RETURN UPON DEMANDAND ON EXPRESS CONDITIONTHAT IT IS
M2 NOTTO BE COPIED OR USED DIRECTLY OR INDIRECTLY INANYWAYWHATSOEVER DETRIMENTALTO OUR INTERESTS M2
Main Saw Schematic (Return) 622B
6
4 5 3
6
1
3
2
5
2
4
1
Main Saw & Topping Saw Return Schematic (624)
To Topping saw cylinder return
Main Saw Schematic (626)
DATE
265 T
265 T
265 T
TP
TP
TP
TP TP
TP TP TP
CD B B
MEASURING CD B CD
B
MEASURING
B
MEASURING
CYLINDERB
W H EEL
W H EEL
W H EEL
CYLINDER CYLINDER
D R IV E
D R IV E
D R IV E
FIX ED
FIX ED
FIX ED
HARVESTER DELIMB HARVESTER D
A A CYLINDER A CYLINDER A A A CYLINDER CYL
TP TP TP
2 65 T 265 T 265 T
TP
705-00-32 TP
705-00-32 TP
705-00-3
TOPPING SAW
MOTOR
CU T
SAW SAW TP
CYLINDER CYLINDER
SAW SAW SAW
RETRA CT
MOTOR MOTOR MOTOR
TOPING SAW
DRIVE DRIVE 705-00-26 DRIVE CYLINDER
MOTOR DRIVE MOTOR DRIVE MOTOR DRIVE
MOTOR MOTOR MOTOR
A B A B A B A B A A B B A A B B A AA B BB A
A B
B AA BB AA BB
250 250 250 150 2 50 250 250 250 250
250 15 0
250 250
250 250
150
LUBE
MA MA 115 BAR
705-00-27
LS LS
P
TP TP
230 BAR P
TP TP
180 230
BARBAR 210 BAR
P
TP TP
230 BAR 180 BAR 210 BAR
626
RETURN RETURN
Main Saw & Top Saw Return Schematic SIGN
RY APPROVED FOR MANUFACTURE
(616, 620, 622, 626) DATE
TP
TP
MEA SU RIN G
CY LIN D ER TOPING SAW
CYLINDER
RETRA CT
TP
CU T
LUBE
265 T
705-00-38
D ELIMB
CY LIN D ER
Main Saw & Topping Saw Proximity sensor
(Saw home positioning sensor)
(616, 620, 622, 624, 626), (622B Topping saw)
Points to be aware of
1. There are 2 types of saw proximity sensors that
can be used on the above models
2. NPN proximity sensor, T10 Controllers
Waratah 3/4”, Supercut 404, P/N WA101136
3. PNP proximity sensor, Logrite Controllers
Waratah 3/4”, Supercut 404, P/N F351139
Saw limiting
sensors x 2
Saw limiting
sensors x 2
Points to be aware of
1. There are 3 types of Photo cells used on the
Waratah 600 series harvesting heads,
Note: 1 of the 3 Photo cells is set to one off the
follow 2 settings, PNP or NPN
2. F350617 Photo cell is Set to either PNP for
Logrite or to NPN for T10. Used on
(Early:616), (620, 622, 624, 626)
3. WA106660 Photo cell (PNP) used on
(616) with a Logrite controller
4. WA108406 Photo cell (NPN) used on
(616) with a T10 controller
Find End (616)
WA106660 or WA108406
NOTE: Both the
WA106660 and the
WA108406 look identical
Button (Switch)
NOTE:
Green LED On (No Log Detected)
Green and Red LED’s On (Log Detected)
Charging adapter
708-21412
Handle
Accumulator
charging valve
Key
Nitrogen
cylinder Replaceable
bladder
708-01-01-01
If it is working, It’s a Waratah