X-16 Manual SI Preassure PDF

PC6 PRESSURE
PC6
CALIBRATOR
operating
manual MENU
PRINT
LOG ON/OFF
ENTER
ZERO
SI Pressure Instruments Ltd. Garretts Green Lane, Birmingham, B33 OYA. UK. Tel: +44 (0)121 784 6855 Fax: +44 (0)121 784 4795. sales@si-pressure.com
Part No: 31-0432 Issue 3. DIM.5221 www.si-pressure.com

CONTENTS 1.7.1
1.7.2
1.7.3
Retained parameters on switch off ......
Battery low state ................................
Tare Value ..........................................
12
12
12
2.9
3.0
3.1
Date & Time .......................................
Language ............................................
Zero ....................................................
30
31
31
Welcome ( Indicator Note ) ................. i 1.7.4 Maximum / Minimum ......................... 12 3.2 Power_Off ........................................... 31
Safety Warning ....................................... ii 1.7.5 Void leak test ..................................... 12
Cal-menu (menu 3) 32
Quick Reference (Keys, Activating functions, 1.7.6 Switch Off .......................................... 12
Exit, Menu selection, Data Entry, Tare) .................. iii 1.7.7 Auto Switch Off .................................. 12 3.2 Zero .................................................... 32
Manufacturer's Specifications ............... iv 1.7.8 Pressure Overload ............................ 12 3.3 Span ................................................... 33
1.7.9 Low Battery Detect ............................ 12 3.4 History (overload, zero/span) ............. 33
Description 1 1.7.10 Pressure Switch Sate Change .......... 12 3.5 Language ....................... .................... 34
1.7.11 Printer Busy ........................................ 12
1.0 Introduction ...................................... 2 1.7.12 Outside User Set Alarm Value ........... 12 Flowcharts 35
1.1 General ............................................. 2 1.7.13 Display Hold ...................................... 13
1.2 Keypad ............................................. 2 1.7.14 Connection Fault ............................... 13 Menu 1, Menu 2 & Menu 3 .......................... 36
1.3 LCD .................................................. 3 1.7.15 Short Detected .................................. 13 Menu 1 Unit, Leak ....................................... 37
1.4 Connection Panel ............................. 3 1.7.16 Voltage / Current Overscale .............. 13 V / mA ............................................ 38
1.4.1 2 mm Sockets ............................. 3 1.7.17 RS232 Output Format ....................... 13 File ................................................. 39
1.4.2 Quick connect coupling ............. 3 1.7.18 Alarm Flag ......................................... 13 Menu 2 High & Low .................................... 40
1.4.3 RS232 ......................................... 3 1.7.19 Symbols ............................................. 13 V / mA (measure) ........................... 41
1.4.4 Charger ....................................... 3 V-out, Display light ....... 47
1.4.5 EPM ............................................. 3 How to Select Functions (Menu 1) 14 Resolution, Event, RS232 .............. 47
Log ................................................. 48
PC6-PRO Arrangement ............................... 4 1.8 Units ................................................... 15
Date & Time, Zero, EPM, Language 49
Functions (menu 1) .................................... 5 1.9 Max,Min,Switch,Temp., Date&Time,% 15
Menu 3 Zero ................................................ 50
Functions (menu 2) .................................... 6 1.9.1 Tare .................................................... 15
Span ............................................... 51
Functions (menu 3) .................................... 8 1.9.2 V / mA ................................................. 15
History ............................................ 52
2.0 Leak Test ............................................ 17
Operating Instructions 9 2.1 File (logged files) ................................ 18 Language ........................................ 53
1.5 Introduction .........................................10 Pressure Generation 54
Set-menu (menu 2) 20
1.6 Connections:
1.6.1 Pressure Input .................................... 10 2.2 Alarm Settings - High / Low ............... 21 Operating Instructions for Hydraulic ............. 55
1.6.2 EPM ................................................... 10 2.3 V / mA ................................................ 22 Test Pump HTP1
1.6.3 Voltage/Current Input ....................... 10 2.4 V-Out, Display light, Port ................... 26 Operating Instructions for Pneumatic ............ 57
1.6.4 Switch Test.......................................... 11 2.5 Resolution ........................................... 26 Test Pump TP1
1.6.5 RS232 ................................................ 11 2.6 Event ...................................................26 Operating Instruction for Low Pressure Test …60
1.6.6 Charger ............................................. 11 2.7 Log ..................................................... 27 Pump LTP1
1.6.7 Voltage Output .................................. 11 2.8 RS232 ................................................ 29
1.7 Messages & Parameters: 2.8.1 DPM .................................................... 30 Index 63
WELCOME
This detailed operating manual will help you to become familiar
with the many features of the PC6-PRO Calibrator. The simple step by step
instructions will quickly guide you through the procedures for using the
calibrator and other items needed for accurately testing and calibrating
numerous types of instruments. Please take time to carefully read
the whole manual before you begin to use the PC6-PRO.
Two versions of the PC6-PRO are available:-

PC6-PRO Calibrator:
All of the functions shown in this manual apply to this unit. The PC6-PRO Calibrator is supplied with a
LTP1 Low pressure pneumatic pump for pressures up to 3 bar, TP1 pneumatic pump for pressures up to
40 bar or HTP1 hydraulic pump for pressures up to 1000 bar.
PC6-PRO Indicator:
This is a simplified version of the PC6-PRO Calibrator and does not include the Voltage/Current
input/output, or EPM functions.
© SI Pressure Instruments Ltd.
Page i
SAFETY WARNING!
HIGH PRESSURE:
Uncontrolled release of high pressure is hazardous to personnel and may cause
damage to equipment. Before connection of any pressure component to the PC6-
PRO ensure that the component(s) is/are isolated from the pressure supply and any
internal pressure is released slowly.
RECHARGEABLE Ni-MH BATTERIES
Rechargeable Ni-MH batteries must be recycled or disposed of properly.

May explode if damaged or disposed of in fire. DO NOT short-circuit.
CAUTION: Use charger supplied by SI Pressure Instruments only.
Ni-MH
Page ii
QUICK REFERENCE
Keys Menu Selection
ON/OFF Press to turn PC6-PRO on and off Pressure
Display
MENU Press to access the menus
1st Press for Menu 1
MENU
Press to accept functions or settings 2nd Press for Menu 2
MENU
Press to move cursor up/left or increase values 3rd Press back to Pressure Display
MENU
Press to move cursor down/right or decrease values Data Entry

Press or to position cursor and press
Press to print/log/start event depending on previous to select required alphanumeric. Press
setting key to release cursor.
For next data entry, repeat the above procedures then

Activating Functions press MENU once all data is entered
Note: To quickly scroll through alphanumeric lists

MENU
hold down the or key.
Select menu position cursor press the Enter key Tare Hold down the key for 4 seconds while in
under function the pressure display mode. The unit will bleep after two
seconds when the Max. and Min. values reset. After
four seconds another bleep will sound as the displayed
Exit pressure now resets to zero. This is a temporary
To exit out of any menu select 'Exit' option, function and will be cancelled when the unit is
or press MENU key. switched off.
Page iii
MANUFACTURER'S SPECIFICATIONS
Model Pressure Range Accuracy (FS)
* Temperature coefficient ± 0.005% of reading / °C w.r.t. 20°C
bar psi up to Pressure Units bar, mbar, Mpa, kPa, p.s.i, kg/cm², atm, inH20,
PC6-PRO-0.1-C G -0.1 to 0.1 1.5 0.025% mH20, mmH20, inHg, mmHg, unit1, unit2 (user
PC6-PRO-1-C G or A -1 to 1 15 0.025% defined, factory set only)
PC6-PRO-2-C G or A -1 to 2 30 0.025% Overload Warning Flashing display and audible tone at 110% of FS
PC6-PRO-5-C G or A -1 to 5 75 0.025% Temperature Display Temperature of pressure sensor module
PC6-PRO-10-C G or A -1 to 10 150 0.025% (Accuracy: ±0.5°C)
PC6-PRO-20-C G or A -1 to 20 300 0.025% Pressure Switch Test Status OPEN/CLOSED
PC6-PRO-25-C G or A -1 to 25 360 0.025% Operating Temperature 0 to 50°C
PC6-PRO-40-C G or A -1 to 40 600 0.025% Calibration Temperature 20°C ± 2°C
PC6-PRO-70-C SG 0 to 70 1000 0.025% Calibrated Temp. range 0 to 50°C
PC6-PRO-100-C SG 0 to 100 1500 0.025% Storage Temperature -20°C to 70°C
PC6-PRO-200-C SG 0 to 200 3,000 0.025% Temperature Effects 0.001% of reading/°C between 10-40°C
PC6-PRO-350-C SG 0 to 350 5,000 0.025% RS232 Parameters baud rate 1200, 2400, 4800, 9600, stop bits 1 or
PC6-PRO-700-C SG 0 to 700 10,000 0.025% 2, status ON/OFF
PC6-PRO-1000-C SG 0 to 1000 15,000 0.025% Zero Reset Manual keyboard operation
Data Capacity 437 records into a maximum of 20 files, 32k
memory additional 585 records, ( 32k memory
G = Vented Gauge, A = Absolute, SG = Sealed Gauge option available )
( For Indicators, substitute ‘C’ with an ‘I’ ). Display Backlit LCD, 16 character x 2 line alpha numeric
Alternative pressure ranges are available to special order
Humidity 5 to 95% Relative Humidity non condensing
Overload Pressure 10% FS Resolution Select Increase or decrease by a factor of 10
Pressure Display Resolution 6 Digits Power Supply 6V NI-MH rechargeable battery pack (see warning
EPM External Pressure Modules are available in page ii)/ mains operation via charger (supplied).
all of the above ranges. Differential units Voltage Output Regulated D.C supply 10V ± 0.1% max current
are available as EPM’s. ( See Appendix for 30mA
EPM details ).
Unregulated D.C supply 24V ± 10% max current
Measurement Range Resolution Accuracy Input resistance 50mA
Voltage* 0 to 100mV 1uV 0.025%FS 1 MW Battery Life Fully charged: up to 10 hours
(Auto Range ) 0 to 5V 0.1mV 0.025%FS 1 MW Recharge Time 14-16 hours for full charge
0 to 50V 1mV 0.025%FS 1 MW Low Battery Continuous check, audio and visual warning
Current* 0 to 50mA 1uA 0.025%FS 3W Dimensions 92 x 110 x 59mm
Weight 850 grams (Calibrator head only)
Sourcing Range Resolution Accuracy Max. Load
Microprocessor H8/2138
Voltage* 0 to 10V 0.2mV 0.025%FS 20mA Recommended Recalibration Period 1 Year (Max)
Current* 0 to 50mA 1uA 0.025%FS 330 Ohm
Page iv
MANUFACTURER'S SPECIFICATIONS (continued)
Electrical Connections
Ground Standard 2mm socket
Voltage/Current Input/output Standard 2mm sockets
Pressure Switch Input Standard 2mm sockets
Battery 2 pole miniature round connector
RS232 8 pole miniature round connector
EPM (P2) 14 pole miniature round connector
Pressure Media Water, Mineral Oil, Non-corrosive gases

(for other media, contact SI).
Pressure Connection 3/8"BSP male ‘quick-fit’ / 1/4”BSP or 1/4”NPT male
(Pneumatic).
3/8"BSP female ‘quick-fit’ / 1/4”BSP or 1/4”NPT male
(Hydraulic).
Software (optional) The ‘SiCal’ software will present downloaded data in

various graphical forms such as gauges or a
scrolling bar & remotely control the PC6-PRO via
the RS232 cable linked to a PC. The downloaded
data can be stored in a variety of file types
compatible with most analysis database and word
processing programs.
Cal. procedures can be uploaded to the PC6-PRO.
System requirements: 486 with maths coprocessor.
Windows 3.1 or higher is required.
Page v
DESCRIPTION
Page 1
1.0 Introduction
The PC6-PRO Pressure Calibrator is a microprocessor controlled, precision instrument powered by an internal 6V
rechargeable battery pack. It is portable and capable of accurate pressure measurement, voltage or current
measurements and sourcing when calibrating transducers, pressure switches, etc. This section describes the equipment
from an external viewpoint, allowing the user to become familiar with the various controls and connections provided.
1.1 General
The PC6-PRO is housed in a three part anodised aluminium case with a liquid crystal display unit at the front and a six
button membrane keyboard. The main body contains the circuitry, connections, internal transducer and battery pack.
1.2 Keypad
The Keypad is a non-tactile membrane keyboard with six buttons. The keyboard layout is shown below.
Note: An audible tone accompanies

every key operation.
MENU ENTER
ZERO
PRINT ON/OFF
LOG
Page 2
1.3 Liquid Crystal Display (LCD) 1.4.2 Pressure connections are made to
either a 3/8"BSP (1/4”BSP / 1/4”NPT
adaptors) male for low pressure systems
The LCD is a 16 character x 2 line alphanumeric LED (below 40 bar) or 3/8”BSP female (1/4”BSP COUPLING
backlit display which is capable of displaying special / 1/4”NPT adaptors) for systems greater
characters. than 40 bar.
Pressure reading Unit of measurement 1.4.3 An 8 way circular miniature

connector is used for communication with RS232
RS232 standard communication
protocols/equipment. The user software
Special ‘SiCal’ (optional) can be used to remotely
Symbols monitor or download data from the PC6-
PRO via this connector.
(Optional RS232 cable - Part No. 01-0625)
Function Function Value
1.4.4 The 2 way circular miniature CHARGER
connector is used for the battery charger
1.4 Connection Panel (See Page 4, Fig 2) (provided).
The connection panel is located at the top of the case and 1.4.5 The 14 way circular miniature EPM
provides input / output connections as detailed in Fig.2 connector is used to connect to the EPM
(External Pressure Module). These optional
modules cover pressure ranges from 0 to
1.4.1 Six standard 2mm electrical sockets mounted along 1000 bar.
the top of the case provide input or output current and
voltage and switch status.
Voltage outputs of 10 and 24V are available for use with
sensors, transducers, transmitters, etc.
Page 3
ARRANGEMENT OF PC6-PRO
Front View: LCD & keypad Top View: connection panel
Fig 1 Fig 2
BATTERY
CHARGER Battery Charger Input Socket
Display. + - See Page 11
EPM External Pressure Module Socket

See Page 10
RS232 Communication
Socket See Page 11
CHARGER EPM RS232
MENU ENTER
ZERO
+10V +24V GND V mA SWITCH

PRINT ON/OFF
LOG
OUTPUTS IN/OUT
Keypad
See Page 2 Quick Connect Coupling. +24 V Volts output.
+10 V Volts output.
GND Common Ground Socket
mA Milliamp Input (controls input current in
(See Page 10 source mode).
54-0158 ¼”BSP 54-0101 3/8”BSP for V/mA V Volt Input (output in source mode).
54-0363 ¼”NPT 54-0364 ¼”NPT connections) SWITCH Pressure Switch Input.
PC6-PRO- 40 bar PC6-PRO- Above 40 bar
or below
General Purpose Adaptors
Page 4
FUNCTIONS (MENU 1)
PRESSURE DISPLAY - Allows the user to operate the PC6 for pressure measurements. (Display Functions)
Menu 1
UNITS Selection of pressure unit.
bar bar mbar millibar
MPa MegaPascals kPa kiloPascals
p.s.i pounds force per square inch kg/cm² kilograms force per square centimetre
atm atmospheres inH2O inches of Water (at 4°C)
mH2O metres of water (at 4°C) mmH2O millimetres of water (at 4°C)
inHg inches of Mercury (at 0°C) mmHg mm of Mercury (at 0°C)
Unit1 user defined unit (Factory Set Only) Unit2 second user defined unit (Factory Set Only)
Exit Returns to menu 1
MAX Displays the maximum pressure measured since the last reset (50 samples per second).
MIN Displays the minimum pressure measured since the last reset (50 samples per second).
% Displays the pressure as a percentage between user pre-set high and low alarm values.
TARE Displays the pressure at the time of tare.
V / mA Volts / milliamps functions
Measure Displays the following input measurements.
Actual Displays actual input measurements.
Converted Displays converted input measurements.
Exit Returns to Pressure Display.
Source Displays the following outputs.
Actual Displays actual output measurements.
Converted Displays converted output measurements.
P to V / P to mA Displays Pressure to Volts / milliamps conversion.
Exit Returns to pressure display
SWITCH Indicates the status of the pressure switch under test (OPEN/CLOSED).
Leak Allows the PC6 to measure pressure changes over time.
Start Starts the leak test.
Set-Time Sets the leak test time.
Temp C Allows the user to monitor the temperature around the selected pressure transducer in pressure display mode.
Date & Time Allows the user to monitor the date & time of the on board real time clock in pressure display mode.
File Allows the user to view or manipulate a file previously stored in the filing system.
View Allows the user to see logged file.
Export Outputs a logged file
Import Imports a file ( refer to ‘SiCal’ Instructions for exporting files to PC6 PRO)
Delete Deletes a logged file.
Exit Returns to Pressure Display mode. (SHORTCUT: To abort any menu level, simply press the MENU key).
Page 5
SETTING MENU - To set user specific functions. (Set Functions)
Menu 2
High Allows the user to set a High Pressure Alarm Limit.
(by using the increase/decrease facility above which an alarm sounds.)
Low Allows the user to set a Low Pressure Alarm Limit.
(by using the increase/decrease facility below which an alarm sounds.)
V / mA
Measure Voltage / current input settings for Converted Measurement.
Zero Set Zero.
FS Set Full scale value.
Text User defined measurement text.
Root Switch measurement root function ‘on’ or ‘off’.
Exit Reverts back to Pressure Display.
Source Voltage / current output settings.
Range Sets the following values:-
Zero Sets Zero value
FS Sets Full Scale value
Exit Returns to Source sub-menu.
Convert Sets the following converted values:-
Zero Sets converted Zero values.
FS Sets converted Full Scale values.
Text User defined converted text.
P to V / mA Sets Pressure to V / mA conversion factors.
Zero Set zero values.
FS Set Full Scale values.
Setup Sets the parameters for voltage/current sourcing.
Status Switches output on or off.
Root Switch sourcing root function ‘on’ or ‘off’.
Step Set step value (%FS)
Ramp Settings for Ramp mode
Status Switches ramp mode on or off.
Rate Sets the ramp rate (V or mA/Sec).
Dwell_time Sets the time for which the output remains at the same level.
Vout Switches the Power Supply outputs +10V & +24V ON or OFF
Continued on Display Light Switches ON or OFF the LED back light.
Page 7
Page 6
FUNCTIONS (MENU 2) Continued.
Resolution Selects low, normal or high resolution.
Event Sets up the event status for RS232 output and for logging functions.
Key Sets key driven output or logging.
Timed Sets timed output defined by the user.
Log Allows the user to setup, amend and view files for logging.
Log To select a log file and start logging.
View To look at a file.
Delete Deletes a file.
Status To enable or disable logging.
Export To export logged files.
Import To import files from a PC. (see ‘SiCal’ software instructions for exporting files to the PC6)
RS2332 Settings for RS232 communications.
Status To enable RS232 communication.
Baud-rate To select the baud rate.
Stop-bits To select the number of stop bits.
Date/Time Sets up Date & Time parameters
Set Sets the date & time.
View To look at date & time.
Language Allows user to change language.
Zero Will reset pressure reading to Zero. ( This will remove Zero offset permanently / NOT available for absolute
units ).
Port Selects current pressure module (P1, P2, DPM)
Power_Off Allows the user to set Power_Off time or to switch the function on or off.
Key Switches the auto-power function off.
Timed Allows the user to set the auto-power off time in minutes.
Exit Returns to Pressure Display
Page 7
FUNCTIONS (MENU 3)
CAL MENU
Menu 3
ZERO Allows user to set zero. ( for absolute units, see page 32 )
CONTINUE Starts zero calibration procedure.
EXIT Returns to Cal Menu.
SPAN Allows user to set span.
CONTINUE Starts span calibration procedure.
HISTORY Allows user to see overload and zero-span history.
OVERLOAD Displays period of time over which overload occurred.
ZERO-SPAN Displays date last calibrated, last span set, range and overload value.
PC6 S/No Displays the unit’s serial number.
PM S/No Displays the serial number of the currently selected pressure module.
Language Allows user to download different languages.
EXIT Returns to Pressure Display.
Page 8
OPERATING
INSTRUCTIONS
Page 9
1.5 Introduction
The PC6-RPO enables the user to carry out checks on pressure EPM
transducers, transmitters, pressure switches, pressure gauges
and process indicators quickly and accurately. It is intended for
use as a portable , on-site calibrator, used in close proximity
with the equipment under test and without the need to remove
the unit from its parent system. This section describes the
connections to be made when checking switches, transmitters,
etc. It also lists menu options, selection procedures and
purpose of options available. Fig.3
1.6 Connections
1.6.1 Pressure Input The PC6-PRO measures pressure
directly via the connector found underneath the case (i.e. the
connection between the PC6-PRO and a hand held pressure
EPM
test system). Alternatively, connect the item under test to the CHARGER RS232
PC6-PRO with the adaptor and seals provided. +V -V

1.6.2 EPM (External Pressure Module)
Different pressure ranges can be read by attaching an Two Wire
Transmitter
External Pressure Module to the 14-way socket. +10V +24V GND V mA SWITCH 4 to 20 mA
(See Fig.3 opposite) OUTPUTS IN/OUT

Warning: The PC6-PRO must be switched off prior to
connecting or disconnecting EPM .
1.6.3 Voltage / Current Input / Output Voltage and Current Fig.3a
readings can be taken by connecting the outputs from the item
under test to the 'V' or 'mA' and 'GND' input sockets on the Output
Input 0V
connection panel using the connection leads provided. +10V +24V GND V mA SWITCH
Warning: When measuring voltage or current, make sure OUTPUTS IN/OUT

Three Wire
Transmitter
'GND' is connected (where applicable, see fig. 3a) 0 to 5V
Page 10
1.6.4 Switch Test The switching pressure of a pressure Single Shot - This output is always available in Display mode
switch can be monitored by connecting the contacts of the when RS232 status & Log status are OFF. The output is obtained
pressure switch between the INPUT 'GND' and 'SWITCH' each time the PRINT
LOG key is pressed (provided any previous output
sockets on the connection panel and pressurizing the is complete).
pressure switch. Warning: The PC6-PRO must be switched off prior to
connecting or disconnecting the RS232 cable.
1.6.5 RS232 Timed - This output is available in Display mode when RS232
If the RS232 facility is to be used then connections to the 8- status is ON & Log status is OFF. The output cycle is initiated by
way socket must be made to the specifications given in the pressing the PRINT
LOG key. Pressing the MENU key cancels the output.
table below. Alternatively an RS232 communication cable Once initiated, the output is repeated at the selected time interval
can be purchased from SI suitable for most RS232 (see ‘Event' function, page 26 ) until the MENU key is pressed.
applications as shown below.
1.6.6 DPM (DIgital Pressure Module) An alternative to the EPM,
To RS232 Standard 9-way the DPM communicates via the RS232 socket and is available in
socket on PC6 'D'type female -1 to 1000bar/15,000psi pressure ranges with accuracies up to
Cable Part No: 01-0625 connector 0.025%
RS232 Connections Table
PIN No. INPUT/OUTPUT SIGNAL STATE 1.6.7 Battery Charger The internal battery pack may be
1 Output Data Terminal Ready (DTR) Held High recharged (when indicated by the battery low message) by
2 Output Transmit Data (TxD) plugging the charger (supplied) into the 'CHARGER' socket.
3 Input Receive Data (RxD)
4 Output Request To Send (RTS) CAUTION: When recharging internal batteries, only the charging
5 Input Clear To Send (CTS) Active High unit supplied with the PC6-PRO should be used.
6 Output Do not use
1.6.8 Voltage Output A voltage of +10V or +24V may be
7 Common Ground
sourced from the PC6-PRO by connecting to the 2mm sockets.
8 Input Do not use
A typical application for this voltage output would be to power a
Note: Pin 6 and pin 8 should not be used.
pressure transmitter. ( see Fig. 3. page 10 )
RS232 Output To switch on voltage output function:-
Connect the PC6-RPO to a printer or computer using a suitable a) Press the MENU key twice to activate 'Set' menu.
cable (not supplied) as detailed above and set the parameters as b) Select 'V-out' and press the ENTER ZERO key.
detailed in Para. 2.6 & 2.8. The output can now be obtained as c) Select 'ON' and press the ENTER ZERO key.
‘single shot' or ‘timed' as follows:
Page 11
1.7 Messages & Parameters 1.7.7 Auto Switch off The PC6-PRO will automatically turn itself of
after a set period (See Page 31 for instructions)
The PC6-PRO registers pressure input at switch on after the initial start-
up message. The pressure reading is displayed on the top line of the LCD 1.7.8 Pressure Overload (Bleep rate 4 Hz) ‘OVERLOAD' occurs when
(see Page 3). Pressure values are monitored, alarm values are input pressure exceeds overload pressure level.
compared, alarm warnings and other information messages displayed
until the unit is switched off. 1.7.9 Low Battery Detect (Bleep rate 1 Hz). ‘Low Battery' occurs when
Memory Errors: internal battery pack drops below 5.5V. Message flashes for 4 seconds,
Any read / write errors to memory detected at switch on will be reported after a further 30 seconds, low battery detection is re-enabled.
as: Memory Error ‘Error No.’
Error Numbers:- 1.7.10 Pressure Switch State Change (Bleep rate 2 Hz)
0 - Onboard eeprom; 8 - IPM; 9 - 2nd Onboard eeprom. Occurs in pressure mode with the pressure switch state display being
Errors with Pressure Modules will be indicated by the message "No P1 selected. When the connected pressure switch changes state, the
(P2 or DPM) proceeded by "PM EEPROM ERROR" at power on. pressure value (upper line) is frozen and the pressure switch state (lower
line) display is flashed at 1 Hz unless a log file is open. Normal display
1.7.1 When switched on, the unit registers the same state as when last update resumes when the ENTER ZERO key is pressed.
switched off. The display mode (Operating/Set), units of measurement,
function and parameter settings, alarm limits and RS232 output control, 1.7.11 Printer Busy (Bleep rate 1 Hz)
EPM selection, logged parameters are all retained at switch off, with the If the receiving device is not ready for input (e.g. device not connected or
exception of the following conditions: handshake LOW), 10 seconds after starting an output cycle (single shot
or timed output) the message 'Printer Busy' is flashed on the display,
1.7.2 A battery low state occurring prior to the switch off. When switched together with an audible warning. If the device does not accept input
on, the unit registers the latest retained set of parameters. within the next 5 seconds then the output cycle is cancelled and output is
stopped until the PRINT
LOG key is pressed again.
1.7.3 Any TARE value set during use is not retained and therefore
should be set, if required, each time the unit is switched on. 1.7.12 Outside User Set Alarm Values (Bleep rate 2 Hz)
Occurs when measured pressure is lower than the user set Low alarm
1.7.4 Maximum and Minimum values are not retained. Current values value or greater than the user set High alarm value and the ’outside
reflect pressure monitored from the start of the pressure input. limits’ message is flashed. Indication ceases when pressure is equal to
either alarm value or between the values.
1.7.5 If the unit is switched off during a LEAK test then the test will be
void. When switched on again the unit will start up in LEAK test mode. 1.7.13 Display Hold (Bleep rate 2 Hz)
Occurs in pressure mode. If the ENTER
ZERO key is pressed once (less than 1
1.7.6 Switch off When the ON/OFF key is pressed the 'switch off' second) the pressure value (upper line) is frozen and the lower line is
message is displayed for two seconds accompanied by an audible bleep flashed with the ‘Display Hold’ message at 1 Hz. Normal display update
(Bleep rate 1 Hz). Normal operation may be resumed by pressing any key resumes when any top row key is pressed.
during switch off. Note: The display contents can be printed out during display hold by
pressing the PRINT
LOG key.
Page 12
1.7.14 Connection Fault: 1.7.18 Alarm Flags A single character is output to indicate the various
In voltage / current source mode, if the PC6-PRO is unable to control the pressure alarm conditions as given below:
voltage/current output (e.g. because there is no loop back in the current * overload pressure level exceeded
mode), the message “Connection Fault” will flash on the lower line (pressure warnings, 1.7.8 & 1.7.12)
accompanied by a bleep at 1 Hz. The message will continue until the fault > pressure exceeds user set high limit
is rectified or the user exits from source mode. < pressure below user set low limit
“ ” a space if no alarms apply.
1.7.15 Short Detected: c connection fault
If the 24V output is ON and it is shorted to 0V, the message “*Short s short detected
detected*” will be displayed on the lower line accompanied by a bleep at Note: If two (or more) conditions occur which require a message display, the
1 Hz. This message will be cleared when any key is pressed. In this highest priority condition in the above list will be displayed. The sequence of
condition the 24V supply will be switched off for safety. messages given above set the priority except 'Switch Off' which comes last.
1.7.16 Voltage / Current Overscale:

1.7.19 Display Symbols*
In Voltage measure mode, if a voltage in excess of 55V is connected to Log Status Log Status ON Rs232 Output DPM
the PC6-PRO the message “*OVERSCALE*” will be displayed on the ON File Open Status ON Status ON
lower line, until the voltage falls within the input limits.
In Current measure mode, a current in excess of 55mA enters the mA Pressure Pressure
terminal, the PC6-PRO will display “*OVERSCALE*” on the upper line Port 1 Port 2 (EPM)
and the lower line will scroll the message “Check connections: Press selected selected
MENU to continue”. Pressing the MENU key will remove the message Top line symbols
provided the current measured is within range. This message may also Source Step Measure
appear in the source mode under connection fault conditions. Source Timed Keyed Mode Mode
mode will change to measure mode for safety. Log / output Log / output or & P-V / P-mA
If the current overscale message occurs when the PC6-PRO is in timed Nudge Nudge
RS232 output mode, the unit will exit from the timed output mode. Mode Mode Source Mode Root
Ramp Function
If there is an excess voltage at the mA input when the PC6 is placed into (UP) (DOWN) or
current measurement mode, the message “Connection Fault” will be Bottom line symbols
scrolled on the lower line. Once the fault has been rectified, press the
MENU key to return to measuring mode. * If more than one symbol is applicable, they are displayed alternatively.
1.7.17 RS232 Output Format The output format is as follows:

LF
Time & date (23:13:30 081100) +LF
display top line (16 characters ) + LF
display lower line (16 characters ) + LF
alarm flag (1 character ) + LF
Page 13
HOW TO SELECT
FUNCTIONS
(MENU 1)
Page 14
1.8 Units
To change the units of pressure, proceed as follows:
• Press the MENU key once, then press ENTERZERO key to choose
the units sub-menu To measure input voltage or current select ‘Measure’ and
• Select kPa by pressing the key and then press ENTER
ZERO key. press the ENTER
ZERO key.
The display will indicate the pressure in kPa and the pre-selected Two options are now available; ‘Actual’ and ‘Convert’.
2nd line function. • ‘Actual’ is selected by pressing the ENTER
ZERO key.
An example display below shows the Measure Mode symbol
1.9 Max., Min., Switch, Temp °C, Date & Time, % on the second line.
To display any one of these functions, proceed as follows:
• Press the MENU key once and then scroll to the required
function using the or key and then press ENTER
ZERO
• Select ‘Convert’ using the key and press the ZERO

ENTER
key to select it.
The display will show the pressure on the top line and the 2nd line key. To setup the conversion parameters, i.e. zero, full
will show the function that has now been selected. scale or text; see 2.3 on page 22.
1.9.1 Tare: To output voltage or current:-

The Tare value can be displayed on the bottom line by selecting • Select ‘Source’ using the key and press the ENTER
ZERO
‘Tare’ from the menu using the key and pressing the ENTER
ZERO key. key.
To activate Tare function: hold down the ENTER
ZERO key for 4 seconds Three options become available; ‘Actual’, ‘Convert’ and
while in the pressure display mode. The unit will bleep after two ‘P V’ / mA.
seconds when the Max. and Min. values reset. At four seconds • ‘Actual’ is selected by pressing the ENTER
ZERO key.
another bleep will sound as the displayed pressure now resets to An example display below shows the Source Mode symbol
zero. This is a temporary function and will be cancelled when the on the second line.
unit is switched off.
1.9.2 V, mA (procedures are the same unless otherwise stated)

Two main options are available for ‘V’ and ‘mA’:- • Select ‘Converted’ using the key and then pressing
• Select ‘Measure’ for V and mA input. the ENTER
ZERO key. To set the converted parameters refer to
section 2.3.1 on page 23.
• Select ‘Source’ for V and mA output.
Page 15
• Select ‘P V’ /mA using the key and then press the ENTER
ZERO
key. To set the parameters for this Pressure to Volts /

milliamps conversion refer to section 2.3.1 on page 23.
• By pressing and holding the MENU key for more than two
seconds whilst in ‘Source Mode’ you will activate a ‘Nudge’
function allowing the source value to be increased or
decreased, the longer you hold down the or key,
the larger the nudge increments will be (see Page 25 for
more information).
Note: NOT Available in Ramp or

P-V / P-mA modes
By pressing and holding the MENU key again for more than
two seconds, the nudge function will be cancelled.
Page 16
2.0 Leak Test Repeat procedure for third number and press ENTER
ZERO key.
To carry out leak tests, proceed as follows:
• Press the MENU key once and scroll to the 'Leak'
function using the key. Press ENTER
ZERO key to select.
Presented with the leak test sub menu, the options 'Start' and Now select the units of time measurement ( e.g. seconds,
'Set Time' are given as shown below. minutes, hours, days, etc. ) Scroll through the units with the
keys and press ENTER
ZERO
Leak Sub-menu Once the leak test time has been set press the MENU key to
return to the leak test sub-menu.
'Set Time' To set the duration of the leak test.
Scroll using the key to select 'Set Time' and press the
ENTER
ZERO key. • Select 'Start' using the keys and press ENTER
ZERO
to start the leak test.

The top line shows 0.0000
pressure and the bottom line
shows the current pressure.
With the first digit now flashing, press ENTER
ZERO and then select
• Start the leak test by pressing the ENTER key.
the number required using the keys and press ENTER
ZERO
ZERO
key. ( e.g. time set to 999 min.) The top line displays the difference in pressure while the
bottom line shows the start pressure and the time counting
down.
• When the leak test has finished, to start the leak test again
press the ENTER
ZERO key once to reset the time and again to
With the second digit flashing, press ENTER
ZERO and again select start the test.
the number required and press ENTER
ZERO key. • If no other leak test is to be carried out, press the MENU key
to return to the leak test sub-menu.
Page 17
2.1 File
This function allows the user to view, export, Import and Date & Time
delete previously stored files.
To use the filing system proceed as follows:
One
• Switch the unit on. Pressure Data Complete
Reading
• Press the MENU key once and scroll to 'File' using the
key and press ENTER
ZERO .
2nd line function
2.11To view a file, proceed as follows: Next reading

• Select ‘View' using key and press ENTER .
Time & Date
ZERO
• The latest filename is shown in the bottom left hand side

of the display. The record count is shown in the bottom
right hand side. To select this file press ENTER Pressing the or ENTER
ZERO key will enable the user to go
ZERO . If another
file is required then scroll through the filenames using through the records. Once the last record has been viewed
the keys and then press ENTER key. an **END** message is displayed.
ZERO
The records then 'wrap around' so the user can move to the
Number of records
first or last file record using the keys.
‘N’ = Normal Log
‘C’ = Calibration procedure
Note: At the time of logging, if the pressure is above or
• To move through the record now selected, press the below the set limits then a 'High' or 'Low' message will
key or the ENTER
ZERO key. This will first show the appear after the Pressure Data screen.
‘IPM / EPM' serial number from which data was read.
• To view the following records in the selected file use the

or ENTER
ZERO key to advance to the next screen.
Page 18
2.1 File (continued)
2.12 To Export a file, proceed as follows:
• Scroll the cursor using the key and select ‘Export'
and press the ENTER
ZERO key. The unit will then display:
• Select a file to export using the keys and
press the ENTER
ZERO key
Note: Files can be exported If you are sure that the file is to be deleted then the ‘Yes'
to ‘SiCal’ software option should be selected using the key and then
2.13 To Import files, proceed as follows: entered using the ENTERZERO key.
• Scroll to ‘Import’ using the key. Once you finished Once the operation is completed the display will return to the
a calibration procedure in ‘SiCal’, click on ‘Export’, 'File' sub-menu.
press the ENTER
ZERO key on the PC6-PRO to download. The If another file is to be deleted then repeat the procedure.
message “downloading Cal” will be displayed. Once If no more files are to be deleted then press the MENU key to
SiCal gives “All done” message, press the MENU key return to the pressure display.
• Choose ‘Yes’ when prompted to ‘Stop?’
Note: Pressing the MENU key once at any time during the
2.14 To Delete files, proceed as follows:
procedure will take you back to the 'File' sub-menu.
• Scroll the cursor using the key and select ‘Delete'
and press the ENTER
ZERO key.
If all the files in the PC6-PRO are to be deleted then select
The following options are available:
‘ALL’ in the Delete sub-menu and press the ENTERZERO key.
The following message is displayed:
• If you want to delete a particular file then select ‘File’

using the key and then press the ENTER
ZERO key.
• Select a file to delete using the keys and • Select ‘Yes’ or 'No' and press the ENTER
ZERO key.
press the ENTER
ZERO key.
Page 19
SET- MENU
(MENU 2)
Page 20
2.2 Alarm settings ‘High’, ‘Low’
To set High or Low pressure warning limits proceed as
follows:
• Press the ON/OFF key to switch on the PC6-PRO.
• Select the 'Set' menu by pressing the MENU key twice.
• Select 'High' or Low' by pressing the key and then
press the ENTER
ZERO key.
• Select the digits to be set by moving the cursor with the
keys and pressing the ENTER
ZERO key.
• Set the number to the required value using the
keys and then press the ENTER
ZERO key.
• Repeat the previous two steps to change other digits for
the alarm value.
• Once finished setting the alarm limit value press the MENU
key to return to the pressure display.
A bleeping warning ( 2 Hz ) and the ‘Outside Limits’

message will signal that the measured pressure is lower
than the user set low alarm value or greater than the user
set high alarm value. The bleeping ceases when the
pressure is read between the two values.
Note: The PC6-PRO will not allow pressure values to be
entered greater than 5% above the maximum working range.
Page 21
2.3 V, mA (Measure mode) FS (Full Scale):
The PC6-PRO can measure voltage or current and simply • From the setup menu select 'FS' using the key and
display it or convert it using the ‘Converted, Setup’ options then press the ENTER
ZERO key.
and then display the measured value via a conversion factor. • As with the 'zero' above, set the conversion factor for a full
• Select menu 2 by pressing the MENU key twice. scale input using the keys and the ENTER
ZERO key. Press
the MENU key to finish editing.
• Select V or mA by pressing the key and then press
ENTER
ZERO (e.g. mA is selected).
e.g. Full Scale 20mA will
• The following options will appear, as shown below: be converted to 10 bar
Text:
The ‘Text’ function is used for changing the displayed units
when the ‘converted’ (see 1.9.2 on page 15) option is selected.
• Select ‘Measure’ using the key and press the ENTER
ZERO key If 20 mA is being measured from a device then this could be
converted and displayed as pressure in bar for example.
(6 characters max.)
Zero:
• Select 'Zero' using the key and then press the ENTER
ZERO key. Root:
• Select ‘Root’ using the key and press the ENTERZERO key.
• Using the keys and the ENTER
ZERO key, change the • Select ‘On’ or ‘Off’ using the key and press the ENTER
ZERO
value of the converted zero. Press the MENU key to finish key.
editing.
With ‘On’ is selected, any measurements will be displayed
having the root function applied until ‘Off’ is next selected.
e.g. 4.00 mA will be
converted to 0.00 bar
Note: Due to display constraints, the six character ‘Text’ readout
will be shortened to display the first three characters when the
‘Root’ function is switched on. ‘Root’ function is available in both
Actual and Converted modes.
Page 22
2.3.1 V, mA (Source mode) To set up conversion factors for Zero, Full Scale or a user
defined (Text) value.
• Select ‘Zero’ by pressing the ENTER
ZERO key.
• Change the zero conversion values as required using the
The second option for V and mA is ‘Source’ (output) mode. keys and the ENTER
ZERO key.
• Select ‘FS’ (full scale) using the key and press the ENTER
ZERO
• Select ‘Source’ using the key and press the ENTER

ZERO key. key.
The following options are available:- • Change the ‘FS’ conversion values as required using the
keys and the ENTERZERO key.
• Select ‘Text’ using the key and press the ENTER
ZERO
key.
• Select a three letter or number text value using the
keys and the ENTER
ZERO key.
• Once you have completed altering any or all of the convert
Range: (sets the upper and lower limits in Source mode) functions select ‘Exit’ or press the MENU key to return to the
• Select ‘Range’ using the key and press the ENTER
ZERO key. ‘Source’ menu.
The following options are available:- ‘Zero’ or ‘FS’.
• ‘Zero’ is the first option, press the ENTER
ZERO key to select it. P->V / mA: To setup a pressure to voltage / current conversion
• Change the value as required using the keys and • Select ‘P->V/mA’ using the key and press the ENTER
ZERO key.
press the ENTER key to enter.
ZERO
• For ‘Zero’, press the ZERO key to enter.
ENTER
• To alter the FS value, select ‘FS’ using the key and

• Change the V / mA value as required using the
press the ENTER key.
ZERO
keys and the ENTER key.
• Change the value as required using the keys and ZERO
• Change the pressure value as required using the

press the ENTER to enter.
ZERO
keys and the ENTER key.
Note: The ‘Zero’ and ‘FS’ values have been limited with respect ZERO
• Select ‘FS’ using the key and press the ENTER key.
to each other as follows: ZERO
• Change the V / mA value using the keys and the

• The lower range is limited to between 0 and the user’s upper
range minus 1% of the maximum source range available
ENTER
ZERO key.
(e.g. 10 V or 50mA). • As with the ‘Zero’, change the pressure value as required
• The upper range is limited to between the lower range plus using the keys and the ENTER
ZERO key.
1% of the maximum source range and the maximum source
range available.
Convert:
Page 23
Setup: Sets the parameters for V / mA sourcing • Change the time if necessary using the and ENTER
ZERO
keys..
Status:
• Select ‘Status’ using the key and press the ENTER
ZERO key.
• Select ‘Off’ or ‘On’ and press the ENTER
ZERO key.
Root:
When switched on, this provides a voltage or current output
with the application of square root function.
• Select ‘Root’ using the key and press the ENTER
ZERO key.
• Switch the function ‘Off’ or ‘On’ using the and ENTER
ZERO key.
Step: (Not available in P to V / mA mode)

To set the voltage or current output increments (%FS):-
• Select ‘Step’ with the key and press the ENTER
ZERO
key.
• Change the value as required using the and ENTER
ZERO
key.
Ramp: (Explained on Page 25.)

To set the ‘Status’, Rate’ and ‘dwell time’ proceed as follows:-
Status
• Select ‘Status’ by pressing the ENTER
ZERO key.
• Select ‘Off’ or ‘On’ using the key and press the ENTER
ZERO key
Rate
• Select ‘Rate’ with the key and press the ENTER
ZERO key.
• Change the V/sec or mA/sec value using the keys
and press the ENTER
ZERO key.
Dwell_Time
• Select ‘Dwell_time with the key and press the ENTER
ZERO key.
Page 24
Ramp Mode: (Not available in P to V / mA mode) Nudge Mode press and hold the MENU key for 2 seconds
Ramp mode consists of two parts, a ramp and level. The

‘Step’ and ‘Range’ (zero and full scale) determine the values Nudge increments are as follows:
for voltage / current at each of the levels (see Fig.4).
mA range = 1uA
Rate is the Ramp rate or increments in V/sec or mA/sec. Lower V range = 0.2mV (up to 5.5V)
Upper V range = 2mV (5.5 to 10V)
Dwell time is the time for which the output (source) stays on
each level, when the dwell time has expired the output will If the or key is held down for more than 4
ramp to the next level. seconds the nudge increment is increased by a factor of 5
accompanied by an audible bleep. A further 2 seconds and
With the Ramp status on, the unit will operate in Ramp the increments will increase by a factor of 5 and again by a
Mode, with the Ramp status off, the unit will operate in Step factor of 5 after a further 2 seconds (pressing and holding
Mode ( using the same steps as the Ramp Mode but with no the key for more than 8 seconds will no longer have an
ramping between levels). In Step Mode, pressing the effect on increment value increases). When released the
or key will cause the output to increase or decrease to nudge increment value will return to normal.
the next level. In Ramp Mode, the key will start the
ramping, the key will return the unit to Measure Mode. Ramp Rate
Pressing the together for one second returns the
V / mA
Ramp Mode to its starting point. In Step Mode, pressing the
Keys together returns to the first Step level.
To enter ‘Nudge Mode’ (where the output increments in

smaller steps) press and hold down the MENU key for two
seconds (operates in source ‘Step Mode’ only). The unit will
Seconds
bleep to indicate that the Nudge Mode has been activated.
In Nudge Mode the source symbol changes to either or Fig. 4 Ramp mode.
depending upon the nudge direction. To exit from Dwell_Time
Page 25
2.4 V-out, Display Light 2.6 Event
These functions may be selected as follows: • Press the MENU key twice to select the Set menu.
• Switch on PC6-PRO. • Select 'Event' using the key and then press the
• Press the MENU key twice to select the Set menu. ENTER
ZERO key. The Event menu is shown below:
• Select the required function using the keys
and then press the ENTER
ZERO key. Each of these functions has
an On or Off setting.
• Select the setting using the key and then press the Key:
ENTER key.
ZERO This results in RS232 (status ON) output / data storage
triggered by key press.
Note: The display light can also be set On or Off by holding • Select 'Key' using the key and then press the ENTER
ZERO key.
down the ON/OFF key for more than 2 seconds. The back light Timed:
is turned off when the PC6-PRO is switched off. This results in RS232 (status ON) output / data storage at fixed
time intervals set by the user.
Port: • Select 'Timed' using the key and then press the ENTER
ZERO
This function allows the user to select the current (displayed) key.
pressure module.
• Press the MENU key twice to select the Set Menu.
• Scroll to 'Port' using the key and press the ENTER
ZERO key
• Select a module using the keys and press the • Select the digit to be modified using the key and
ENTER
ZERO key to activate. press the ENTER
ZERO key. Use the keys to change the
value and press the ENTER
ZERO key.
2.5 Resolution • Repeat for next digit and press the ENTER
ZERO key.
To change the resolution proceed as follows: • Change the time measurement units in the same way and
• Press the MENU key twice to select the Set menu. press the ENTER
ZERO key.
• Select 'Resolution' using the keys and • Press the MENU key to return to the pressure display.
press the ENTER
ZERO key.
• Select the required resolution ( Low, Normal or High )
using the keys and then press the ENTER
ZERO key.
Note: Resolution will change by a factor of 10.
Page 26
2.7 Log • As with the filename, define the record count and then
press the MENU key when completed.
• Switch on PC6-PRO.
• If a file has already been set up with the same name
• Press the MENU key twice, scroll to and select 'Log' and
press ENTER
ZERO . then the ‘Overwrite' option screen will be displayed.
The display gives the option to log a file, view a file or
change the log status as shown below:
• Start logging by pressing the PRINT

LOG key. (see 2.6 ‘Event’
Log: on page 26).
• Select 'Log' using the key and then press the ENTER
ZERO
The symbol will appear to show file is open.
key.
• Presented with the sub-menu, enter a filename and View:
record count if no files are present, or select a file to log • Select ‘View' from the log menu using the key and
into. then press the ENTER
ZERO key.
• Select the file to view using the keys and
then press the ENTER
ZERO key.
‘N’ = Normal Log
‘C’ = Calibration procedure log
filename record count

To enter a filename: (max. 8 characters)
• Using the keys, move to the filename position
and press the ENTER
ZERO key.
• Select the characters/numbers to be used to name the
file by scrolling up or down at each position and press
the ENTER
ZERO key when completed.
• Press the MENU key to move on to the record count.
Page 27
2.7 Log continued Delete:
• With the file now selected, use the or ENTER
ZERO key to To delete a logged file, proceed as follows:
show the file contents in the sequence shown below. • Select ‘Delete' from the log menu using the key and
ZERO key.
• Select ‘File', ‘All' or ‘Exit' using the key and then
File Name press the ENTER
ZERO
key.
Number of Records
File:
One Record
• Using the keys, select a file and then press
the ENTER
ZERO key.
• A confirmation to delete file prompt is given. Select ‘Yes'
or ‘No' and then press the ENTER
ZERO key.
All:
• Select the ‘All' option using the key and then press
the ENTER
ZERO key.
Last Record
• A confirmation to delete all prompt is given. Select ‘Yes'
or 'No' and then press the ENTER
ZERO key.
All Files stored on the PC6-PRO will be deleted.
Exit:
Note: Use the or ENTER
ZERO key to scroll the other way. The • Select the ‘Exit' option using the key and then
direction in which the scrolling moves when using the press the ENTER
ZERO key.
ENTER
ZERO key depends on the last key pressed.
Press MENU twice to return to the 'Log' menu.
Page 28
2.7 Log (continued) 2.8 RS232
Status: RS232 standard communication protocol is available on the
Use this option to enable or disable logging function. PC6-PRO. Select the RS232 functions as follows:
• Select 'Status' from the log menu using the key and • Connect the PC6-PRO to a printer or computer as
ZERO key. described in paragraph 1.6.5 on page 11.
• Switch on PC6-PRO.
• Select the Set menu by pressing the MENU key twice.
• Select 'RS232' option using the key, then press the
• Select 'On' or 'Off' and then press the ENTER
ZERO key. ENTER key. The RS232 menu is displayed as below:
ZERO
• The display returns to the log menu.
Once a file has been set using the instructions given, the
logging process is shown as active with a disc shaped icon in
the top left hand corner of the display.
Status:
If you should press the MENU key whilst logging is in progress
then the following screen appears: • Select 'Status' using the ENTER
ZERO key. Choose 'On' or 'Off'
option with the key and then press the ENTERZERO key.
The display returns to the RS232 menu.
Baud Rate:
• Select 'Baud-rate' using the key and then press
Select 'Yes' or 'No' and then press the ENTER key.
ZERO
the ENTER
ZERO key. Select the required baud rate (1200, 2400,
Note: Pressing the PRINT
LOG key allows direct access to the log 4800 or 9600) using the keys and then press
menu. This is only possible if the log status icon is flashing in the ENTER key.
ZERO
the top left hand corner of the display.
Stop Bits:
• Select the 'Stop bits' using the key and then press
Export:
the ENTER
ZERO key. Select either 1 or 2 bits with the
See 2.12 on page 19 For Export procedure. keys and then press the ENTER key.
ZERO
Import:
See 2.13 on page 19 for Import procedure.
Page 29
2.8.1 DPM 2.9 Date & Time
To use the DPM (Digital Pressure Module) with the PC6-PRO:- To select Date & Time proceed as follows:
• Switch off the PC6-PRO and connect the RS232 cable from • Switch on PC6-PRO.
the DPM (supplied) to the 'RS232' socket of the PC6-PRO. • Press the MENU key twice to select Set menu.
• Switch the PC6-PRO back on. • Select 'Date & Time' option using the key and
• Press the MENU key twice. Scroll to 'Port' option using the then press the ENTER
ZERO key.
key and press the ENTER
ZERO key to select.
• Select 'DPM' using the key and press the ENTER
ZERO key.
When the DPM is selected as the current pressure module,

please note the following changes to the unit's operation:-
To set the time:
• Select 'Set' using the key, then press the key.
ENTER
RS232 status will be switched off and it will not be possible to ZERO
switch the status back on again while the DPM is connected.

Additionally it is not possible to change the RS232 settings
while the DPM is connected.
File Export, File Import, downloading of languages, Cal Zero • Select the digit you want to change using the key and
and Cal Span are also not available. press ENTER
ZERO key. Use the keys to change the
value and then press ENTER
ZERO key.
While communicating with the DPM, the PC6-PRO will set (and • Repeat the above step to change the other digits to set
permanently change) the communications settings of the PC6- time and proceed to the next set of digits to change the
PRO and the DPM to the following: date.
baud-rate 9600 • Press the MENU key to return to the 'Date & Time' menu.
stop bits 1
To View date & time:
To alter the DPM RS232 settings (i.e. for use with a line printer) • Select 'View' using the key and then press the ENTER
ZERO
it will be necessary to use the software supplied with the DPM. key.
To return the RS232 settings on the PC6-PRO refer to section • Press the MENU key to return to the Date & Time menu.
2.8 on page 29.
Page 30
3.0 Language 3.2 Power_Off
• Press the MENU key twice.
• Scroll to ‘Language’ using either arrow key and press The PC6-PRO has an auto-power off function. The time after
ENTER
ZERO key to select. which the unit automatically switches off is adjustable from 1 to
999 minutes. However, the auto-power off will not operate under
the following conditions:-
If a key has been pressed during the auto-power off
• Select the desired language from the options provided time period.
and press the ENTER
ZERO key. If a leak test is running.
If the RS232 Status is On.
Note: To download different languages, see 3.5 on page 33. If the Log Status is On.
If the unit is online with Sical Pro
3.1 Zero ( not available on absolute units )
Note: Unlike the 'Tare' function (page 11), 'Zero' reset is a • Press the MENU key twice.
permanent setting. • Scroll to 'Power_Off' function using the key and press
To reset pressure reading to zero: the ENTER key.
ZERO
• Press the MENU key twice to select the Set menu. • Select 'Key' to turn the auto-power function off.
• Select ‘Zero’ option using the key and then press the • Select 'Timed' to set the auto-power off time (in minutes)
ENTER
ZERO key. and press the ENTER
ZERO key. This automatically turns the auto-
power function on.
• Set to desired time using the keys and press the
ENTER
ZERO key.
• Press the ENTERZERO key as instructed.
The Pressure Display will now show the pressure value as
zero. If however the pressure reading is not within 5% Full
Scale the following message will be displayed and the zero
reset will not be possible.
Page 31
CAL-MENU
(MENU 3)
Important note:
Should you wish to change zero or span settings at any time, the original calibration made at time of
manufacture by SI Pressure Instruments will no longer apply. We therefore take no responsibility for any false
or inaccurate readings that occur after any changes to zero and/or span have been made.
Calibration Procedure:
If necessary then the zero and span calibrations should be made using a deadweight tester with an accuracy
of 0.01% of reading or better, and carried out in a temperature controlled environment at 20°C ±2°.
To maintain the accuracy of the calibrator, do not increase the value of ‘tol-ppm’ above 50 ( see flow charts ).
For full calibration which includes Temperature Compensation between 0-50°C the PC6-PRO should be sent
back to SI Pressure Instruments.
Page 32
To access the Cal Menu, press all four top row buttons at the • The following message is then displayed:
same time. A beep will accompany this action. Press the MENU
key three times. The functions available are as follows: Example
Value
Note: Password
To gain access to the ‘Zero’ and ‘Span’ functions, you will be
• Press the ENTER
ZERO key twice and wait.
asked to enter a password. Enter the four-digit serial number
• The unit will now take fifty readings. If the readings taken are
located on the label on the rear panel of the unit.
not within the tolerance set then you will be prompted to
repeat the step. The tolerance may need adjusting in order to
3.2 Zero: Not available with the DPM (carry out zero/span continue.
operations using the software supplied with the DPM). • If the readings are within tolerance then a ‘ ** completed **
To calibrate zero : press ENTER’ message will be displayed. Press the ENTER key
ZERO
• Select ‘Zero’ using the key and press ENTER
ZERO key. to finish.
• Select ‘Continue’ option pressing the ENTER
ZERO key.
• A ‘Warming up...’ message will be displayed and after several Notes: If at any time during the procedure you wish to exit and
seconds you will be prompted to release pressure and then return to the ‘Cal menu’ then press the MENU key.
press ‘ENTER’ to continue. The message: 'Sure ? No Yes' appears. Select 'Yes' to exit or
• The following screen will then be displayed asking you to set 'No' to continue with the zero calibration.
a tolerance.
Absolute: For absolute units you will be presented with the
following screen. It displays the current pressure reading on the
top line and on the second line you set the corrected value.
• If you want to change the tolerance value displayed then

press the ENTER
ZERO key to select the first digit.
• Using the keys, change the first value and then
press the ENTER
ZERO key to enter it. The next digit will then be Set the required value and press the ENTER
ZERO key.
selected. Press the ENTERZERO key and change the digit as Select ‘Yes’ or ‘No’ at the next screen and press the ENTER
key.
ZERO
described above.
• Do the same for the third digit if required and then finish by
pressing the ENTER
ZERO key once more.
• If however the value shown does not need to be changed
then press the MENU key to continue. The pressure display will now show the new value.
Page 33
3.3 Span:
Note: The pressure value at which span is carried out is
adjustable up to ±5% of the unit's full scale range. or ENTER
ZERO
To set span:
• Select ‘Span’ using the key and press the ENTER
ZERO key
• The procedure for setting span is exactly the same as the or ENTER
ZERO
zero calibration up to the ‘reg_val’ section. (Not applicable to
absolute units). MENU
• After pressing the ENTER

ZERO key twice and waiting for the fifty
readings to be taken, you will be prompted to input pressure • As shown above, the last calibration date is displayed first.
up to the maximum value of the sensor in that particular unit. • Pressing the or ENTER
ZERO key takes you to the next screen
Press the ENTER
ZERO key. showing the ‘last span set’ date.
• The unit will now take another fifty readings. • Pressing the or ENTER
ZERO key again the display shows the
• Provided the readings are within tolerance and 1% of range of the unit and the overload setting.
Full Scale you will receive the ‘COMPLETED’ message. • Press the ENTER
ZERO key to finish.
• Press the ENTER
ZERO key to finish and return to the ‘Cal menu’. • Press the MENU key to exit to pressure display mode.
3.4 History: PC6-PRO Serial Number:

• Press the ENTER
ZERO key to view the sub-menus. • To view the unit’s serial number move the cursor to ‘S/No’ and
Overload: press the ENTER
ZERO key.
• To view the overload history move the cursor to ‘overload’ and

ENTER
press the ZERO key. The display will show the time period over Pressure Module Serial Number:
which the last overload took place as in the example below: • To view the serial number of the selected pressure module, move
the cursor to PM_S/No and press the ENTER key. The accuracy of
• Press the ENTER
ZERO key to return to the ‘cal menu’. ZERO
the sensor will be displayed on the lower line.
3.5 Language: (separate pc software utility needed -contact

supplier)
To download different languages:-
• Connect PC6-PRO to PC via the RS232 cable.
Zero/Span: • Scroll to ‘Language’ and press the ENTER
ZERO key to select.
• To view the last zero calibration date move the cursor to • The PC6-PRO will display a ‘DOWNLOADING’ message until
‘zero/span’ and press the ENTER
ZERO key. language download is complete.
Page 34
Page 35
Menu 1 ON/OFF MENU
Unit Max Min % Tare V
display menu
Exit mA
File Date Switch
& Time Temp C Leak
Menu 2 ON/OFF MENU MENU High Low V mA V-out Display

light
set menu
Exit Resolution
Power_Off Event
Date Log
Port Zero Language & Time RS232
Menu 3 ON/OFF MENU ENTER

ZERO MENU MENU MENU
Zero Span History Language
cal menu Press all four top Exit
keys together
Page 36
Menu 1 sub-menu unit & Leak
Unit
2
ENTER
ZERO bar mbar MPa kPa p.s.i kg/cm
atm
Exit
inH2O
Unit2 Unit1 mmHg inHg mmH2O mH2O
Leak ENTER
ZERO Start Set
time Exit
ENTER
ENTER ZERO
ZERO
Pressure ENTER
Display ZERO
ENTER
ZERO
000 sec/min/
Yes
ENTER
ZERO
ENTER
ZERO
010 ENTER
ZERO
ENTER
ZERO
010 ENTER
ZERO
ENTER
ZERO
hr/day
ENTER
ZERO MENU
re-start
?
No
MENU
Page 37
Menu 1 sub-menu V, mA
Status must be switched
on to acess source functions
(Menu 2)
V ENTER
ZERO Measure Source Exit
ENTER ENTER
ZERO ZERO ENTER
ZERO
mA Actual ENTER
ZERO Actual ENTER
ZERO
Pressure
Display
Actual reading Actual reading
shown in display shown in display
Converted ENTER
ZERO Converted ENTER
ZERO Converted reading
shown in display
Converted reading
shown in display
Exit P to V / mA ENTER
ZERO P to V / mA conversion
shown in display
Pressure
Display
Exit
Pressure
Display
Page 38
Menu 1 sub-menu File
File ENTER
ZERO View Export Import Delete Exit
ENTER ENTER ENTER ENTER

ZERO ZERO ZERO ZERO
Latest stop No
Latest
File File import ? File All Exit
Yes
ENTER ENTER ENTER
ZERO ZERO ZERO
MENU
First
ENTER
ZERO * ENTER
ZERO
stop ? File Sure ?
stop
Browse export ? Yes No
File Yes No
ENTER ENTER ENTER
ZERO ZERO
Yes No ZERO
or ENTER
ZERO
Completes
MENU Import Sure ?
No
Exit ? ENTER
ZERO
Yes stop ?
Yes No
MENU
Yes No
MENU
ENTER
ZERO
ENTER
ZERO
ENTER
* ZERO not necessary for file export to ‘SiCal PRO’.
Page 39
Menu 2 High & Low
For setting negative values
-000.0000
*
High ENTER
ZERO
ENTER
ZERO or ENTER
ZERO
Edit next digit
For setting negative values
Low -000.0000 or
*
ENTER ENTER ENTER
ZERO ZERO ZERO
Edit next digit
* Once finished editing, press the Key to go back to Pressure Display

MENU
Page 40
Menu 2 sub-menu V , mA (Measure)
V ENTER
ENTER
ZERO
mA
Zero FS Text Root Exit
ENTER ENTER ENTER
ZERO ZERO ENTER ENTER
ZERO ZERO ZERO
ENTER ENTER
ZERO ZERO
ENTER
ZERO
Pressure
Measure Z. Conv
000.000 000.000
Measure FS Conv.
050.000 050.000
Off ENTER
ZERO
Display
Measure Text:
XXXXXX
ENTER ENTER
ZERO ZERO
ENTER
On ENTER
ZERO
ZERO
No Finished No Finished
Editing ? Editing ?
No Finished
MENU
Yes Yes
Editing ?
Menu Menu
Yes
Menu
Measure Z. Conv Measure FS Conv.
025.010 000.000 050.000 100.000
ENTER ENTER
ZERO ZERO
Editing ? Editing ?
Yes Yes
Menu Menu
Page 41
Menu 2 sub-menu V , mA (Source - Range)
V ENTER
Pressure
ENTER Display
ZERO
mA ENTER
ZERO
Range Convert P to V/mA Setup Exit
ENTER
ZERO
S.Range Z. Yes
Zero ENTER
ZERO 000.000
Change
Value?
ENTER
ZERO
ENTER
ZERO
No
Change value as required
MENU
Yes
S.Range FS. Change
FS ENTER ENTER ENTER
ZERO ZERO
ZERO 010.000 Value?
No
MENU
Exit ENTER
ZERO
Page 42
Menu 2 sub-menu V , mA (Source - Setup)
V ENTER
Pressure
ENTER Display
ZERO
mA ENTER
ZERO
ENTER
ZERO
S.Con. Z. Conv. Yes

Zero ENTER
ZERO 000.000 000.000
Change
Value?
ENTER
ZERO
ENTER
ZERO
No
Change values as required
MENU
Yes
S.Conv. FS Conv. Change
Value? ZERO ZERO
ZERO 010.000 010.000
No
MENU
Yes
S.Convert Text:
Text ENTER
ZERO XXX
Enter
text?
ENTER
ZERO
ENTER
ZERO
No
Change text as required
MENU
Exit ENTER
ZERO
Page 43
Menu 2 sub-menu V , mA (Source - P to V / mA)
V ENTER
Pressure
ENTER Display
ZERO
mA ENTER
ZERO
ENTER
ZERO
S.P V. Z. Conv. Yes

Zero ENTER
ZERO 000.000 000.000
Change
Value?
ENTER
ZERO
ENTER
ZERO
No
MENU
Yes
S.P V FS Conv. Change
ZERO Value? ZERO ZERO
010.000 010.000
No
MENU
Exit ENTER
ZERO
Page 44
Menu 2 sub-menu V , mA (Source - Setup)
V ENTER
ZERO Measure Source Exit Pressure
Display
ENTER
ZERO
ENTER
mA
ZERO

ENTER
ZERO
Status ENTER
ZERO On Off
ENTER ENTER
ZERO ZERO
Root ENTER
ZERO On Off
ENTER ENTER
ZERO ZERO
Step: Yes
Step ENTER
ZERO 025 (%FS)
Change
Value?
ENTER
ZERO
ENTER
ZERO
No
MENU
Ramp ENTER
ZERO Page 45
ENTER
ZERO Exit
Page 45
Menu 2 sub-menu V , mA (Source - Setup - Ramp)
Status
Root
Step
Ramp ENTER
ZERO Status Rate Dwell_time Exit
ZERO ZERO ZERO ZERO
ENTER ENTER
ZERO ZERO
Exit Off ENTER

ZERO Ramp: Rate: Dwell_time:
01.00 V/sec 10 Sec
ENTER ENTER
On ENTER
ZERO
ZERO ZERO
MENU
Editing ? Editing ?
Yes Yes
Menu Menu
Page 46
Menu 2 sub-menu Display light, V-out, Resolution, Event & RS232.
ENTER
ZERO
ENTER
ZERO
ENTER
ZERO
Pressure Display V-out
Resolution ENTER
ZERO Low Normal High
Display light
ENTER
ZERO
ENTER
On
Event
ZERO
ENTER
ZERO Key Timed Exit
Pressure
ENTER ENTER
ZERO
ENTER
ZERO
Display
ZERO
Pressure ENTER
Display Off ZERO
Pressure ENTER
ZERO
Display
sec/min/
100 ENTER
ZERO
ENTER
ZERO 1 10 ENTER
ZERO
ENTER
ZERO 111 ENTER
ZERO
ENTER
ZERO
hr/day
ENTER
ZERO MENU
Pressure
Display
RS232 ENTER
ZERO Status Baud-rate Stop bits Exit
ZERO ZERO ZERO ZERO
On 1200 1 Pressure
ENTER ENTER Display
ZERO ZERO
2400
Off 4800 2
ENTER ENTER
ZERO ZERO
MENU
9600
MENU
ENTER or MENU
ZERO
Page 47
Pressure ENTER
display ZERO
Menu 2 sub-menu Log

Exit
Log ENTER
ZERO Log View Delete Status Export Import
ENTER ENTER
ZERO ZERO ENTER ENTER ENTER ENTER
ZERO ZERO ZERO ZERO
Yes Select File
File Exists ?
No
Last File
File All Exit Select

File
ENTER ENTER
Status
ENTER ENTER ENTER No
ZERO ZERO ZERO ZERO ZERO stop
import ?
ENTER No Edited
ZERO
Filename ? Browse On Off Yes
Yes File
ENTER
ZERO * MENU
Overwrite ? MENU
ENTER ENTER stop
or ENTER
ZERO ZERO ZERO export ?
Edit
ENTER
ZERO stop ?
No Yes
Record count
No
Sure ? Sure ? Yes No
Exit File ? Yes No
MENU ENTER ENTER ENTER

ENTER ENTER ZERO ZERO ZERO
ZERO ZERO Yes Yes
Yes No No
ENTER
ZERO Completes
stop ? Completes
Pressure No
Finished ?
MENU ENTER
ZERO
ENTER
ZERO
ENTER
ZERO
ENTER
ZERO
Export.
Import.
Display
Yes Yes No
No Exit Log
MENU Deletes Delete: All:
View? selected Please Wait...
File. ENTER
ZERO
ENTER
ZERO
Yes
MENU Completes
Export.
ENTER
* ZERO not necessary for file export to ‘SiCal PRO’.
Page 48
Menu 2 sub-menu Date&time , Language, Zero , Port, Power_Off
Language
Date&time ENTER
ZERO Set View Exit ENTER
ZERO
ENTER ENTER
ENTER
ZERO ZERO ZERO
Set: English
e.g. German Exit
Menu Pressure
ENTER
ZERO
Display
Change No
Language? ‘Exit’ or Menu
Finished Yes
000000 000000 ENTER
ZERO editing Menu Yes ENTER
Time ? ZERO
No
Edit next Pressure
digit Display
Select
language
ENTER
Port
ZERO
ENTER
ZERO P1 P2 DPM
PC6-PRO resets
ENTER ENTER ENTER
ZERO ZERO ZERO
Pressure
Display
Zero
Power_Off ENTER
ZERO Key Timed Exit ENTER
ZERO
ENTER ENTER ENTER

ZERO
ZERO ZERO
ZERO RESET Yes
ENTER Pressure ENTER
ZERO
ZERO
Display Press Enter
Power_Off Time: No
120 Min Pressure
Menu
ENTER ENTER Display
ZERO ZERO
Page 49
Menu 3 cal-menu zero
Cal Zero Span History Language Exit

ENTER
ZERO
Enter Password: ENTER

ZERO Continue Exit ENTER
ZERO
ENTER
ZERO
ENTER
ZERO
1.0100 bar Sure? Yes No
ENTER Yes No
Set: 1.1100 ZERO
Set: 1.11
Yes
Absolute unit ? Warming up . . . ENTER
ZERO
ENTER
ZERO
No
** COMPLETED **
Warming up . . . MENU Stop? Yes ENTER
ZERO Press ENTER
ENTER
ZERO No Pressure Display ENTER
ZERO
No
Stop? MENU Release Pressure
Press ENTER to cont..
Yes
ENTER
ZERO
Yes No
ENTER
ZERO
ENTER
ZERO
Change tol_ppm.
050
ENTER
ZERO 050 ENTER
ZERO
ENTER
ZERO
050 ENTER
ZERO
ENTER
ZERO
050 ENTER
ZERO
ENTER
ZERO
MENU
Pressure Display
No
Example
50 Within
ENTER ** COMPLETED ** counts 50 ppm ?
ENTER
ZERO
reg-val 00001f75
ZERO
Press ENTER Yes done Yes Press ENTER to cont..
x2
No MENU
Stop?
ENTER
ZERO Yes No ENTER
ZERO
Page 50
Menu 3 cal-menu Span

ENTER
ZERO
Enter Password: ENTER

ZERO
ENTER
ZERO
ENTER
ZERO Exit Continue
ENTER
ZERO
Warming up . . . MENU Stop? Yes ENTER

ZERO Pressure Display
ENTER
ZERO No
Yes
Pressure Display absolute unit ?
No Yes
Stop? MENU
No Release Pressure
Press ENTER to cont..
ENTER
ZERO
Change tol_ppm.
050
ENTER
ZERO 050 ENTER
ZERO
ENTER
ZERO
050 ENTER
ZERO
ENTER
ZERO
050 ENTER
ZERO
ENTER
ZERO
ENTER
ZERO
Yes No MENU
ENTER
ZERO
No No No
Example
Within 50 50
ENTER ** COMPLETED ** Tolerance ? counts
Within ENTER Set 20.00 bar counts
Within ENTER reg-val 00001f75
ZERO 50 ppm ? ZERO 50 ppm ? ZERO
Press ENTER Yes Yes done Yes Press ENTER to cont.. Yes done Yes Press ENTER to cont..
x2
No No MENU
Maximum
pressure Stop?
of transducer
ENTER
ZERO Yes No ENTER
ZERO
Page 51
Menu 3 cal-menu History

ENTER
ZERO
ENTER
ZERO Exit
Overload Zero/Span PC6S/No PM_S/No

Selected
ENTER ENTER ENTER Pressure ENTER
ZERO ZERO ZERO ZERO
Module
Overload History Last Calibrated ver2_xx 22/11/01 MENU P1-XXXX-XXXX MENU

0.0 secs 00/00/00 PC6-XXXX-XXXX Accuracy 0.025%
ENTER
ZERO or MENU ENTER
ZERO or MENU ENTER
ZERO
ENTER
ZERO
Last Span Set

00/00/00
ENTER
ZERO or MENU
Range 0000
Overload 0000
ENTER
ZERO or MENU
Page 52
Menu 3 cal-menu Language

ENTER
ZERO
Special software utility is needed

for exporting languages to PC6-PRO
CAL: Language (Contact Supplier)
Downloading...
Completes import
No Stop
import ?
Yes
MENU
Stop? Yes No
Yes No
ENTER ENTER
ZERO ZERO
Completes import
Page 53
PRESSURE
GENERATION
The PC6-PRO Pressure Calibrator is supplied with one of two pressure generation systems:-
HTP1 Hydraulic System 0 to 1000 bar / 15000psi

TP1 Pneumatic System -1 to 40 bar / 600psi
LTP1 Low Pressure Pneumatic System -1 to 3 bar / 45psi
These systems are not supplied with the PC6-PRO Indicator but can be purchased
separately from SI Pressure Instruments.
Instructions for use of these systems are available on the following pages.
Page 54
INSTRUCTIONS FOR USE OF HYDRAULIC HAND HELD
PRESSURE TEST SYSTEM - HTP1
WARNING : HIGH PRESSURE:- Uncontrolled release of high pressure is hazardous to personnel and may
cause damage to equipment. Before connection of any pressure component to the HTP1 ensure that the
component(s) is/are isolated from the pressure supply and any internal pressure is released slowly. Do not connect
HTP1 to external pressure source. Pressure built up internally during use can be extremely
high, ensure that all connections are made correctly. 1 4
9 *
KEY:
1. 3/8"BSP female connection to take master instruments. E.g. 2 3

PC6 Calibrator, Digital / Analogue indicators.
2. Pressure release valve. 6mm
3. Fine control. 6
4. Front port: ¼"BSP female
5
to take optional Quick-fit connection and flexible hose. RECOMMENDED
5. 100cc's Reservoir. PRIME
FLUID LEVEL
6. Reservoir filling plug. P R IME

8
H
H IG
H
HIG
7. Priming / High pressure selector.
8. Fluid inlet tube. 7
9. Rear port: Reserved for PRV12 Pressure Relief Valve ONLY. PRIME / HIGH PRESSURE
( * Do not use for any other purpose ) SELECTOR
10. Pump Handles
Pump shown with
10 selector and handles
in 'Prime' position.
1. Remove filling plug (6) and fill reservoir (5) to the recommended level with the appropriate fluid and replace plug.
2. Connect master instrument to pump via connection (1) using the appropriate seals and adaptors.
3. Connect instrument under test to flexible hose / gauge adaptor and attach to pump via the quick-fit connection (4).
4. Adjust the Fine control (3) to 'mid-travel'.
5. Ensure the pressure release valve (2) is open ( turn fully clockwise then one turn anticlockwise ).
Fully squeeze handles 'in' and turn the selector (7) to the 'prime' position.
Page 55
6. Operate handles several times to expel air from the pump. ( Ensure that the fluid inlet tube (8) remains immersed in fluid at all
times).
7. Close the release valve (2) fully clockwise.
8. Prime system by squeezing handles together and then releasing, allowing the oil to enter the pump cylinder. Repeat as
necessary until system is fully primed and low pressure is indicated on either the master or test instrument.
9. With handles fully squeezed 'in' select the 'high' pressure position on selector (7) and operate handles to generate
approximate pressure.
NOTE:- Smaller handle strokes enable easier pressure generation at high pressures.
10. Adjust pressure to required value using the fine control (3).
NOTE:- Pressure will fall slightly, immediately after pressure generation due to Thermodynamic effects, but will stabilise after
a short time.
WARNING: DO NOT EXCEED MAXIMUM OPERATING PRESSURE INDICATED ON PUMP LABEL !
11. To totally release pressure from the system turn release valve (2) one turn anticlockwise and select the 'prime' position on
selector (7) after first squeezing handles fully in.
NOTE:- Careful use of the release valve (2) and fine control (3) enables a controlled release of pressure, essential for
calibration purposes.
12. RESERVOIR FLUID LEVEL: If the fluid level in the reservoir falls considerably during use, a partial vacuum can be created
in the reservoir which may affect the pump performance. To avoid this, simply allow air to enter the reservoir by partly
unscrewing the filling plug (6).
13. SEAL REPLACEMENT: Dependant on the frequency of use, the Main Piston Seal
(and others) will need replacing. Replacement seals and instructions for fitting are
contained in the seal set ( HTPK1 ).
Page 56
OPERATING INSTRUCTIONS FOR THE HAND HELD PRESSURE TEST SYSTEM - TP1
8 1
Key: 2
7
1. Pressure port - 3/8" BSP Parallel female connection to take

master instruments e.g. digital or analogue gauge,
PC6 Calibrator. 3
2. Fine adjustment valve.

3. Pressure release valve. 4
4. Pressure / Vacuum selector

5. Adjustable stroke for varying maximum pressure output 9
(over pressure protection).
6. BSP or NPT adaptor set
7. Flexible hose to item under test.
5
8. Nylon seals for BSP adaptors ( see seal kit provided ) DO NOT
10
use 'PTFE' tape for sealing with parallel threads
9. Knurled ‘quick-fit’ connectors
10. Pump Handles 6
8
The system is a portable dual source of vacuum and pressure. Each system incorporates a vacuum / pressure selector, a
volume control for fine adjustment and adjustable stroke to provide over pressure protection.
RELEASE VALVE (3)
This can be used to reduce or release the pressure in the system. The rate of pressure reduction is dependent upon the
degree of rotation when opening the valve. Minimal force is required to seal the system.
VOLUME CONTROL (2)

The pressure generated can be finely adjusted by turning the fine adjustment valve (2) either clockwise or anticlockwise to
increase or decrease pressure accordingly.
OVER PRESSURE PROTECTION (5)

To adjust the maximum output pressure of the system turn the nuts (5) to increase or decrease the stroke length.
Page 57
IMPORTANT
Under no circumstances should the fine adjustment valve (2) be wound back beyond the red line
indicator on the body. Should this occur, then the pressure must be released from the system
before attempting to re-engage the fine adjustment valve.
PRESSURE/VACUUM SELECTION (4)

Press the selector (4) as indicated on the label to engage the desired mode. Ensure that the
release valve (3) is fully closed (clockwise motion) prior to pumping.
Red Line
NOTE Indicator
The system should only be used for pressurising small volumes due to its small displacement.
If the system has not been used for a period of time, it could be difficult to operate on the first stroke.
The cylinder has been lightly greased on assembly but, if additional lubrication should ever be required, then apply a minimal
amount to the inside of the cylinder.
Access is via the three retaining screws located under the black collar.
For seal replacement, refer to service kit TPK1 instructions.
WARNING: DO NOT CONNECT TP1 TO EXTERNAL PRESSURE SOURCE !
Guidelines for use:
1. Connect item under test to pressure port (6) at the end of the flexible hose (7) choosing correct adaptors and seals from
the set provided.
Note: Ensure seals are fitted and adaptors tightened to a maximum torque of 15 Nm.
2. Screw fine adjustment valve (2) fully clockwise.
3. Screw fine adjustment valve (2) 4 - 6 full turns anticlockwise.
4. Screw pressure release valve (3) fully clockwise, tightening to ensure good seal.
5. Operate handles until the pressure is close to that finally required. Ensure handles are fully squeezed together on each
stroke to achieve maximum pressure output.
6. Wind the fine adjustment valve (2) clockwise to increase pressure or anticlockwise to decrease pressure until required
pressure is reached.
Note: The pressure may take up to 1 minute to settle after increasing pressure due to thermodynamic effects, settling of seals
Page 58
and expansion of the flexible hose.
Caution: NEVER screw the fine adjustment valve (2) beyond the red line indicator.
7. Reductions in pressure can also be achieved by careful use of the pressure release valve (3).
8. Vacuum is achieved using the above procedure and having the changeover valve (4) pushed completely towards the
vacuum position.
Fault Investigation.
In the event that the system appears to lose pressure then the procedure above should be repeated ensuring new seals
are used, adaptors are tightened sufficiently and the pressure release valve (3) is tightened firmly.
Note: The connections to the hand held test system are sealed with 'o' ring or bonded seals and should not leak. The pipe
to body connection can be checked but tightened no more than 2 Nm.
DO NOT attempt to tighten the other fittings to the test system as this could lead to damage of sealed joints.
When testing for leaks it may be noticed that air is drawn in or expelled from around the changeover valve.
This is normal and should cause no concern.
Page 59
OPERATING INSTRUCTIONS FOR THE LOW PRESSURE HAND PUMP - LTP1
Key: 1
1. Pressure release valve. 2

2. Fine adjustment control.
3. Pressure / Vacuum selector. 3
4. Knurled ‘quick-fit’ connectors. 5
5. Two flexible hoses to item under test and master instrument.
6. BSP or NPT adaptor set.
7. Pump Handle. PUSH
FOR
PRESSURE
8. Nylon seals for BSP adaptors ( see seal kit provided ) DO NOT
use 'PTFE' tape for sealing with parallel threads.
9. Pressure Relief Valve.
4
The pump is a portable dual source of vacuum and pressure. Each pump
incorporates a vacuum / pressure selector and fine adjustment control.
6
RELEASE VALVE (1)
7
This can be used to reduce or release the pressure in the system. The rate of pressure
reduction is dependent upon the degree of rotation when opening the valve. Minimal force is 9 8
required to seal the system.
FINE ADJUSTMENT CONTROL (2)

The pressure generated can be finely adjusted by turning the fine adjustment control (2) in or out to increase or decrease pressure
accordingly.
IMPORTANT
Do not wind the fine adjustment control (2) any further when the top of the pump body is visible.
PRESSURE/VACUUM SELECTION (3)
Press the selector (3) as indicated on the label to engage the desired mode. Ensure that the release valve (1) is fully closed (clockwise
motion) prior to pumping.
PRESSURE PORTS (4)

The hoses (5) are fitted by simply pushing them into the connectors (4) until resistance is felt.
To remove the hoses, press the collar in on the connector while pulling on the hose.
Page 60
PRESSURE RELIEF VALVE (8) Relief Valve
The maximum output pressure can be set using the pressure relief valve located inside the
main piston, accessed via the handle retaining screw.
NOTE
The pump should only be used for pressurising small volumes due to its small displacement.
If the pump has not been used for a period of time, it could be difficult to operate on the first stroke.
For seal replacement, refer to service kit LTPK1 instructions.
WARNING: DO NOT CONNECT LTP1 TO EXTERNAL PRESSURE SOURCE.

Grub Screw
Guidelines for use:
1. Calibration / Comparison against Analogue gauge

1.1 Connect a SI Test Gauge ( LTPG’s ) to pressure port at the end of one of the flexible hoses (5).
1.2 Connect item under test to the pressure port at the end of the second flexible hose (5) choosing correct adaptors and seals.
Note: Ensure seals are fitted and adaptors tightened to a maximum torque of 15 Nm.
1.3 Screw fine adjustment control (2) in fully and then out 4 - 6 full turns.
1.4 Screw pressure release valve (1) in fully, tightening to ensure good seal.
1.5 Using a small screwdriver, adjust the pressure relief valve (8) to set the desired maximum output pressure. Turn the grub
screw located in the main piston clockwise to increase or anti-clockwise to decrease the pressure setting.
1.6 Operate handle (6) until the pressure is close to that finally required.
1.7 Wind the fine adjustment control (2) in to increase pressure or out to decrease pressure until required pressure is reached.
Page 61
Note: The pressure may settle for up to 30 seconds after increasing pressure due to thermodynamic effects, settling of
seals and expansion of the flexible hose.
Caution: STOP unscrewing the fine adjustment control (2) when the top of the pump body becomes visible.
1.8 Reductions in pressure can also be achieved by careful use of the pressure release valve (1).
1.9 Vacuum is achieved using the above procedure and having the pressure / vacuum selector (3) pushed completely towards
the vacuum position.
2. Use With High Resolution Pressure Calibrators
When used with instruments such as the PC6-PRO Calibrator the connections and use are as for gauges above, however
the higher resolution available will amplify the visibility of the thermodynamic effects as mentioned in paragraph 1.7. These
will settle to useable values within one minute of pressurisation.
Note: On very high resolutions such as 1 mbar or 0.1 inches of water, small movements of the pipe may result in
noticeable pressure changes.
3. Fault Investigation.
In the event that the pump appears to lose pressure then the procedure above should be repeated ensuring new seals are
used, adaptors are tightened sufficiently and the pressure release valve (1) is tightened firmly.
Note: The connections to the hand held test system are sealed with 'o' ring or bonded seals and should not leak.
DO NOT attempt to tighten the other fittings to the pump as this could lead to damage of sealed joints.
When testing for leaks it may be noticed that air is drawn in or expelled from around the pressure / vacuum selector. This is
normal and should cause no concern.
Page 62
INDEX E
enter............................. iii
memory errors ........... 12
menu selection............ iii
safety warning............. ii
serial number ............. 6, 23, 34, 52
A EPM............................. iv,3,10,26 messages & parameters..12 set menu..................... 20, 24
absolute ...................... iv, 33 event............................ 26, 47 microprocessor............ iv short detected ........... 13
accuracy....................... iv export .......................... 18, 48 minimum (Min) ........... 15 software....................... v
activate a function........ iii mA ............................... 15, 21 span ............................ 32, 34, 51
alarm. ........................ 21, 21 F specifications............... Iv, v
arrangement................ 4 file ............................... 18, 39 N status .......................... 23, 24, 29
auto switch off.............. 12 filename ...................... 27 nudge ......................... 23 step ............................. 22, 24
flowcharts.................... 35 stop bits....................... 29
B functions...................... 5 O storage......................... 19
back-light.................... 26 FS (full scale) ............. iv, 22 overload....................... iv, 12 source ......................... 15, 23
battery......................... iv, 8 over range.................... 10 switch test ................... 11
baud-rate.................... iv, 29 H
hand pumps................. 54 P T
C high.............................. 20, 40 P to V / mA ................. 23 tare............................... ii, 15
cal menu..................... 32 history ......................... 34, 52 password .................... 33 temperature.................. 15
calibration procedure .. 32 PM_S/No ................... 8, 34 text .............................. 22
charger....................... 11 I Port ........................ 7, 30, 49 timed ........................... 11, 24
connection panel........ 3, 4 import .......................... 18, 48 Power_Off .................. 7, 31, 49
connections................ 3, 10 Indicator....................... i pressure connections .. v, 10 U
connection fault ......... 13 input............................. 2 pressure generation..... 54 unit .............................. 15, 36
convert ...................... 23 pressure media ........... v
coupling...................... 3, 4 K pressure range............ iv V
current input................ 10 keypad......................... 2 print.............................. 12 v, mA ........................... 15, 22, 37, 40
current overscale ....... 13 keys ............................ iii voltage input................ 10
Q voltage output.............. 11
D L quick reference............ iii voltage overscale
data entry.................... iii language .. ................. 31, 34, 49, 53 quick connect coupling.. v, 3, 10 v-out ........................... 26, 46
date & time.................. 30, 49 LCD............................ 3 (Quick-Fit)
display (LCD).............. 3 leak. (test) ................. 17, 37 R W
display light................. 26, 47 log............................... 26, 30, 48 range .......................... 23 warning........................ ii
display hold................. 13 low............................... 20, 40 ramp ........................... 22, 24, 25, 46
downloading ............... 18 rate ............................. 24, 46 Z
display symbols ......... 13 M resolution..................... iv, 26, 47 zero......................... 22, 30, 32, 49, 50
DPM ........................... 3, 7, 11, 13, 30 root ............................. 22, 29 zero calibration .......... 32, 33, 50
dwell-time ................... 24, 46 maximum (Max)........... 15 RS232 ......................... 11, 27, 47
measure ..................... 15, 22 S
Page 63
APPENDIX:
EPM
Datasheet
Page 64
EXTERNAL PRESSURE MODULE (EPM)
The EPM has been developed to work in conjunction with the PC6-PRO Pressure Calibrator to provide additional pressure ranges
without incurring the full cost of extra calibrators ( see illustration on Page 65 for typical application ).
The EPM is an intelligent module which contains a pressure transducer, temperature sensor, analogue to digital converter, and the
necessary calibration data stored during EPM calibration.
During operation the EPM sends pressure and temperature related information digitally to the PC6-PRO which acts as an intelligent
terminal.
The EPM or the PC6-PRO internal pressure sensor can be selected during calibration using the calibrator menu system.
SPECIFICATIONS
Model Pressure Range Acuracy (FS) Model Pressure Range Acuracy (FS)
bar psi up to bar psi up to
EPM-0.1 -0.1 to 0.1 1.5 0.025% EPM-40 -1 to 40 600 0.025%
EPM-1 -1 to 1 15 0.025% EPM-70 0 to 70 1000 0.025%
EPM-2 -1 to 2 30 0.025% EPM-100 0 to 100 1500 0.025%
EPM-5 -1 to 5 75 0.025% EPM-200 0 to 200 3,000 0.025%
EPM-10 -1 to 10 150 0.025% EPM-350 0 to 350 5,000 0.025%
Alternative pressure ranges and
EPM-20 -1 to 20 300 0.025% EPM-700 0 to 700 10,000 0.025% differential input versions
EPM-25 -1 to 25 360 0.025% EPM-1000 0 to 1000 15,000 0.025% are available to special order.
Overload Pressure 10% FS
Pressure Display Resolution 6 Digits
Operating Temperature: 0 to 40°C
Calibration Temperature: 20°C ±2°C
Storage Temperature: -20 to 70°C
Calibrated Temp. Range: 10 to 40°C
Temperature Effects: 0.001% of reading/°C between 10-40°C
Pressure Connection: ¼“BSP Male
Dimensions: 140mm x 31mm DIA, 1 meter cable
Weight: 450 grams approx.
Material: All Stainless Steel
Page 65
ITEM
UNDER
TEST
EPM’S OF VARIOUS PRESSURE RANGES

MENU ENTER
ZERO
700 bar PRINT

LOG ON/OFF
350 bar
EXTERNAL PRESSURE SOURCE
PC6
CALIBRATION
SYSTEM
10 bar
ITEM
UNDER
TEST
Page 66

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PC6 PRESSURE

Part No: 31-0432 Issue 3. DIM.5221 www.si-pressure.com

Two versions of the PC6-PRO are available:-

© SI Pressure Instruments Ltd.

RECHARGEABLE Ni-MH BATTERIES

Rechargeable Ni-MH batteries must be recycled or disposed of properly.

Press to move cursor down/right or decrease values Data Entry

For next data entry, repeat the above procedures then

Note: To quickly scroll through alphanumeric lists

Pressure Media Water, Mineral Oil, Non-corrosive gases

Software (optional) The ‘SiCal’ software will present downloaded data in

Note: An audible tone accompanies

Pressure reading Unit of measurement 1.4.3 An 8 way circular miniature

EPM External Pressure Module Socket

CHARGER EPM RS232

+10V +24V GND V mA SWITCH

PC6-PRO with the adaptor and seals provided. +V -V

(See Fig.3 opposite) OUTPUTS IN/OUT

Warning: When measuring voltage or current, make sure OUTPUTS IN/OUT

1.7.16 Voltage / Current Overscale:

1.7.17 RS232 Output Format The output format is as follows:

• Select ‘Convert’ using the key and press the ZERO

1.9.1 Tare: To output voltage or current:-

1.9.2 V, mA (procedures are the same unless otherwise stated)

key. To set the parameters for this Pressure to Volts /

Note: NOT Available in Ramp or

to start the leak test.

2.11To view a file, proceed as follows: Next reading

• The latest filename is shown in the bottom left hand side

• To view the following records in the selected file use the

• If you want to delete a particular file then select ‘File’

key to return to the pressure display.

A bleeping warning ( 2 Hz ) and the ‘Outside Limits’

• Select ‘Source’ using the key and press the ENTER

• To alter the FS value, select ‘FS’ using the key and

• Change the pressure value as required using the

• Change the V / mA value using the keys and the

Step: (Not available in P to V / mA mode)

Ramp: (Explained on Page 25.)

Ramp mode consists of two parts, a ramp and level. The

Pressing the together for one second returns the

To enter ‘Nudge Mode’ (where the output increments in

• Start logging by pressing the PRINT

filename record count

When the DPM is selected as the current pressure module,

switch the status back on again while the DPM is connected.

• If you want to change the tolerance value displayed then

• After pressing the ENTER

3.4 History: PC6-PRO Serial Number:

• To view the overload history move the cursor to ‘overload’ and

3.5 Language: (separate pc software utility needed -contact

Menu 2 ON/OFF MENU MENU High Low V mA V-out Display

Menu 3 ON/OFF MENU ENTER

Unit2 Unit1 mmHg inHg mmH2O mH2O

ENTER ENTER ENTER ENTER

Edit next digit

For setting negative values

Edit next digit

* Once finished editing, press the Key to go back to Pressure Display

Range Convert P to V/mA Setup Exit

Range Convert P to V/mA Setup Exit

S.Con. Z. Conv. Yes

Range Convert P to V/mA Setup Exit