Estimating guide

Intercrete ® 2019
Intercrete is a new addition to the
International brand, providing world-class
mortars and coatings for the remediation
and protection of concrete surfaces.
Combining Flexcrete’s decades of proven performance
with the global expertise of International and AkzoNobel,
Intercrete offers complete durability in maintenance and repair.
Being water-based, Intercrete systems are solvent-free, helping
customers to improve sustainability and regulatory compliance.

AkzoNobel acquired Flexcrete Intercrete serves a number of key sectors including:

Technologies Ltd in July 2017. Markets Products
Since the mid 1980’s, the
Flexcrete brand has been •C
 ivil engineering and • Repair mortars
associated with engineering infrastructure
•P
 rimers, sealers and
quality technical mortars and •B
 uildings and commercial pre-treatments
high performance cementitious construction
• Levelling/fairing coatings
coatings.
•U
 tilities
• C ementitious coatings
As a part of the International
•C
 oastal structures
brand, Intercrete benefits from • F looring products
the global reach and technical •H
 ygiene sensitive environments
• A ncillaries
expertise of AkzoNobel.
AkzoNobel is dedicated to • S peciality finishes
working with distributors, •A
 esthetic protective/
applicators and asset owners to anti-carbonation coatings
achieve a full solution. Intercrete
partners benefit from outstanding
information guidance, application
training and technical support.

About this Estimating Guide

This Estimating Guide provides an overview of the products we offer, along with useful
information such as coverage rates, performance figures and independent certifications.
It has been drawn up based on experience in a wide range of applications, and is correct
to the best of our knowledge. The information is of a general nature and does not
necessarily refer to the particular requirements of a specific customer.
We offer a free advisory service to help determine which Intercrete systems are best
suited to the technical and budgetary parameters of the project. Full technical and safety
data sheets, together with application guides, are freely available on request and should
be consulted before the commencement of any site works. We provide detailed written
specifications on request and we are always on hand to provide any additional support.

For more information, please visit intercrete.com or contact pc.communication@akzonobel.com

 Repair mortars
Product Formerly Flexcrete Description Pack Application Performance Yield and coverage Cost

Intercrete Monomix Low density waterproof mortar for 25kg 5 - 80mm 1 day 23.5MPa 16.5 litres £57.40/25kg
4800 EN1504-3 (R3), general purpose, structural repairs. 7 days 35MPa 60.5 packs per m³ £2.30/kg
WRAS, DWI 31, 28 days 42MPa A 25kg bag covers 1.65m2 £3480/m³
BBA, LUL at 10mm thickness
Density: 1700-1750kg/m³

Monomix WS Modified Monomix to allow wet spray 25kg 5 - 80mm 1 day 20MPa 16.25 litres £57.40/25kg
EN1504-3 (R3), application. Waterproof and low density. 7 days 30MPa 61.5 packs per m³ £2.30/kg
WRAS, DWI 31, 28 days 40MP A 25kg bag covers 1.63m2 £3530/m³
BBA at 10mm thickness
Density: 1750kg/m³

Intercrete Monomix HD High strength, structural repair mortar 25kg 5 - 80mm 1 day 33.0MPa 13.1litres per 25kg bag £44.40/25kg
4801 EN1504-3 (R4), LUL with good abrasion resistance for 7 days 44.5MPa 76.3 bags per m³ of repair £1.78/kg
trafficked areas. 28 days 56.5MPa area £3390/m³
A 25kg bag covers 1.31m²
at 10mm thickness
Density: 2100kg/m³

Intercrete Fastfill Rapid setting repair mortar. Can be 25kg 5 - 50mm 1 hour 14MPa 13.3 litres per 25kg bag £63.70/25kg
4802 EN1504-3 (R4), bulked out for application in deep (vertical) 1 day 40MPa 75 bags per m³ of repair area £2.55/kg
WRAS, DWI 31, pockets. 5 - 300mm 28 days 60MPa A 25kg bag covers 1.33m² £4780/m³
BBA, LUL (pockets) at 10mm thickness
Density: 2150kg/m³

Intercrete Monolite Lightweight mortar for cosmetic repairs. 18kg 5 - 100mm 1 day 13MPa 16.7 litres £46.00/18kg
4803 EN1504-3 (R2), LUL 7 days 24.5MPa 59.9 packs per m³ £2.56/kg
28 days 30MPa An 18kg bag covers 1.67m2 £2760/m³
at 10mm thickness
Density: 1200-1300kg/m³

Intercrete Marine General purpose structural repairs 30kg 5 - 50mm 1 day 15-20MPa 14 litres £63.90/30kg
4804 Mortar S in marine and tidal areas. Early wash-out 28 days 50-60MPa 71.7 packs per m³ £2.13/kg
EN1504-3 (R4), BBA resistance. A 30kg pack as supplied £4580/m³
covers 0.7m2 at 20mm
thickness
Density: 2150kg/m³

Intercrete Monopour PG Shrinkage compensated, waterproof, 25kg 10 - 100mm 1 day 15-20MPa 12.5 litres £27.10/25kg
4805 polymer modified, pourable grout (PG) 7 days 47-52MPa 80 packs per m³ £1.08/kg
or micro concrete (PC6) with excellent 28 days 60-65MPa A 25kg bag covers 1.2 - 1.25m2 £2168/m³
flow properties. at 10mm thickness
Density: 2225kg/m³

Intercrete Monopour PC6 Shrinkage compensated, waterproof, 25kg 50 - 200mm 1 day 20-25MPa 12.2 litres £27.10/25kg
4806 polymer modified, pourable grout (PG) 7 days 50-55MPa 82 packs per m³ £1.08/kg
or micro concrete (PC6) with excellent 28 days 65-70MPa A 25kg bag covers 1.2 - 1.25m2 £2225/m²
flow properties. at 10mm thickness
Density: 2275kg/m³

Intercrete Tiefill Rapid curing mortar for the filling of 8kg 5 - 50mm 1 hour 8.5MPa 4.1 litres per 8kg pack £19.00/8kg
4807 EN1504-3 (R4), tie-holes formed by formwork bolts. 1 day 34.0MPa Density: 2150kg/m³ £2.38/kg
DWI, WRAS, LUL 28 days 55.0MPa £4620/m³

Intercrete Unimatch Rapid setting mortar for structural 25kg 25mm 2 hours 15MPa 13.5 litres £60.60/25kg
4808 EN1504-3 (R1) repairs to in-situ and pre-cast concrete. (max.) 1 day 20MPa 74 packs per m³ £2.43/kg
Grey

Supplied in grey and white for cosmetic 28 days 41.5MPa A 25kg bag covers 1.35m2 £4485/m³
colour matched repairs. at 10mm thickness
2 hours 9MPa Density: 2100kg/m³ £82.90/25kg
White

1 day 23.5MPa £3.32/kg

28 days 41.5MPa £6135/m³

Intercrete Fastfill WP Rapid setting mortar for arresting water 8kg 20mm (min.) 1 hour 4MPa 4.25 litres £37.30/8kg
4809 seepage and infiltration under pressure. 1 day 11MPa 235 packs per m³ £4.66/kg
Sets in 2 mins. 28 days 26MPa An 8kg pack covers 0.212m2 £8765/m³
at 20mm thickness
Density: 2150kg/m³
Primers, sealers and pre-treatments
Product Formerly Flexcrete Description Pack Application Performance Yield and coverage Cost

Intercrete Polymer Admixture for cement mortars and 5 litres 50mm (max.) See data See data sheet £48.90/5 litre
4810 Admixture 850 floor toppings. sheet £9.78/litre
WRAS 25 litres £222.90/25 litre
£8.92/litre

Intercrete Bond-Prime Single pack epoxy polymer primer 5 litres Cementitious and N/A Cementitious and £41.80/5 litre
4811 to seal and consolidate substrates. Masonry 5m²/litre Masonry £8.36/litre
5 litres treats 25m² £1.67/m²
25 litres 25 litres treats 125m² £189.10/25 litre
£7.56/litre
£1.51/m²

Intercrete Bonding Enhances bond on high porosity 4kg 4m²/kg N/A 2.1 litres - 16m² £23.50/4kg
4812 Bridge 842 substrates. Density: 1900kg/m³ £1.47/m²
BBA

Intercrete Metal-Prime Single pack, waterborne, anti- 5 litres Smooth substrates: N/A 5 litres treats 50m² £84.10/5 litre
4813 WB corrosion primer for metal and difficult 10m²/litre (smooth) or 40m² £16.82/litre
to adhere to substrates. Non-smooth (non-smooth) £1.68 - £2.10/m²
substrates: 8m²/litre

Intercrete Monosil Water based silane/siloxane 5 litres Floors (2 coats): N/A Floors (2 coats) £68.70/5 litre
4814 impregnant with excellent water 3 - 4m²/litre 15 - 20m²/pack £13.74/litre
and oil repellency. Can be diluted 1:1 Walls (2 coats diluted Walls (2 coats diluted £3.44 - £4.58/m²
with water for walls. 1:1 with water): 1:1 with water) on floors
6 - 8m²/litre 30 - 40m²/pack £1.72 - £2.29/m²
on walls

Intercrete Biodex Wash A powerful surface treatment for 5 litres Up to 10m²/litre N/A Up to 50m²/pack £30.30/ 5 litre
4815 HSE No. 9351 neutralising active mould, fungal £6.06/litre
and bacterial growth.

Levelling/fairing coatings
Product Formerly Flexcrete Description Pack Application Performance Yield and coverage Cost

Intercrete Monolevel Engineering quality fairing coat to 25kg 6mm (max.) 1 day 23MPa 15 litres/25kg bag £66.00/25kg
4820 844SP reinstate cover and provide a fair faced, 7 days 46MPa 66.5 bags per m³ of repair £2.64/kg
EN1504-3 (R4), waterproof and anti-carbonation finish. 28 days 60MPa area £4390/m³
WRAS, DWI 31, LUL A 25kg bag covers 5m² at
3mm thickness
Density: 1800-1900kg/m³

Intercrete Monolevel FC Fairing coat for filling minor blow holes 25kg 6mm (max.) 1 day 20MPa 15.5 litres £51.60/25kg
4822 EN1504-3 (R2), LUL and defects prior to overcoating. 7 days 39MPa 64.5 packs per m³ £2.06/kg
28 days 51MPa A 25kg bag covers 15.5m2 £3330/m³
at 1mm thickness
Density: 1800-1900kg/m³

Intercrete Monolevel RM Fibre reinforced, waterproof, one coat 25kg 5 - 50mm 1 day 8-10MPa 14.5 litres £36.80/25kg
4823 EN 998-1 render. 7 days 20-25MPa 71.5 packs per m³ £1.47/kg
28 days 30-35MPa A 25kg bag covers 1.45m2 £2630/m³
at 10mm thickness
Density: 1900kg/m³

Intercrete Monorub Fine grade polymer modified mortar for 25kg 0-2mm 1 day 25-30MPa 14 litres £45.40/25kg
4825 EN1504-3 (R1) filling blow holes to produce a smooth 7 days 40-45MPa 71 packs per m³ £1.82/kg
finish. 28 days 55-60MPa 14m2 per 25kg bag at £3225/m³
1mm thickness
Grey

Density: 2000kg/m³

1 day 5-10MPa 15.9 litres £45.40/25kg

7 days 27-33MPa 63 packs per m³ £1.82/kg
28 days 30-40MPa 15.9m2 per 25kg bag at £3225/m³
White

1mm thickness
Density: 1950kg/m³
 Cementitious coatings
Product Formerly Flexcrete Description Pack Application Performance Yield and coverage Cost

Intercrete Cemprotec Waterproofing and protection 15kg 2 x 1mm 28 days 50-60MPa 8.1 litres per 15kg £92.10/15kg
4840 E942 of concrete where enhanced Water Vapour SD=1.29m 4m²/15kg @ 2mm £6.14/kg
EN1504-2, LUL chemical resistance is needed. CO2 diffusion: SC=100mm 16.2 litres per 30kg £23.02/m² (2mm)
Stand alone anti-corrosion 30kg Euroclass A2-s1, d0 8.1m² at 2mm thickness £152.60/30kg
coating for ferrous metal. per 30kg unit £5.09/kg
Density: 1850kg/m³ £18.84/m² (2mm)

Intercrete Cementitious Structural waterproofing. 30kg 2 x 1mm 28 days 40MPa 16.67 litres per 30kg £141.50/30kg
4841 Coating 851 Protection from chloride ingress Water Vapour SD=0.91m 8.33m² at 2mm thickness £4.72/kg
EN1504-2, DWI 31, and carbonation. CO2 diffusion: SC=100mm per 30kg unit £16.99/m² (2mm)
WRAS, BBA, LUL Reinstatement of cover. Chloride Diffusion: 29 years Density: 1800kg/m³
Euroclass A2-s1,d0

Intercrete Cemprotec Waterproofing and protection 30kg 2 x 1mm 28 days 8-10MPa 18.8 litres per 30kg £185.70/30kg
4842 Elastic of concrete where further Elongation = 125% 9.4m² at 2mm thickness £6.19/kg
EN1504-2 movement is expected. Water Vapour SD=1.55m per 30kg unit £19.76/m² (2mm)
CO2 diffusion: SC=135mm Density: 1600kg/m³
Euroclass B-s1,d0

Intercrete Cemprotec Mortar for sealing the surface 16.5kg Typically 1 day 21.0MPa 8.5 litres per 16.5kg £96.80/16.5kg
4844 Clutch Filler gap at the interlock or clutch 10mm thick 7 days 45.0MPa 85 linear metres of 10 x £5.87/kg
between piles. 28 days 50.5MPa 10mm gap per 16.5kg £11.39/litre
Density: 1900kg/m³

Flooring products
Product Formerly Flexcrete Description Pack Application Performance Yield and coverage Cost

Intercrete Cemprotec Single component sealer and 5 litres 3 - 10m²/litre N/A 3-10m² per litre £33.40/5 litre
4850 EF Primer primer for floors, prior to the 75-250m² per 25 litres £6.68/litre
application of the Cemprotec 25 litres unit £152.00/25 litre
range of cementitious coatings £6.08/litre
and mortars.

Intercrete Cemprotec Epoxy and cement modified 30kg 2mm (min.) 4 hours 8MPa 16.2 litres £143.90/30kg
4851 E-Floor polymer coating for protecting/ 1 day 18MPa 8.1m² at 2mm thickness £4.80/kg
EN1504-2, LUL waterproofing concrete floors. 7 days 33.5MPa per 30kg unit £17.77/m² (2mm)
28 days 55MPa Density: 1850kg/m³

Intercrete Cemprotec Epoxy and cement modified 30kg 3 - 6mm 1 day 15MPa 15 litres £101.70/30kg
4852 E-Floor HB polymer coating for protecting/ 7 days 30MPa 5m² at 3mm thickness £3.39/kg
EN1504-2, LUL waterproofing concrete floors. 28 days 50MPa per 30kg unit £20.34/m² (3mm)
Density: 1950kg/m³

Intercrete Cemprotec Cementitious coating and 30kg Typically 4 hours 4 - 10MPa 15 litres £63.50/30kg
4853 Levelling Coat wearing screed for levelling and 10mm thick, can 1 day 10 - 20MPa 2.0kg/mm/mm² £2.12/kg
EN1504-2 EN13813 waterproofing concrete floors be applied up to 7 days 30 - 40MPa A 30kg composite pack £21.17/m² (5mm)
60mm 28 days 45 - 55MPa covers 3m² at 5mm
thickness
Density 2000kgs/m3

Intercrete Cemprotec Quartz aggregate for abrasion 25kg Initial broadcast N/A 10m² per pack £15.70/25kg
4854 EF Grit and skid resistance within 5kgs/m²: £0.63/kg
Fine & Coarse E-Floor systems. 2.5kg/m2 £1.57/m²
retained
Ancillaries
Product Formerly Flexcrete Description Pack Application Performance Yield and coverage Cost

Intercrete Curing Water based curing membrane/ 5 litres 5 - 7m²/litre/coat Complies with 25 - 35m²/pack £61.80/5 litre
4870 Membrane WB sealer, formulated for use with ASTM C309 £12.36/litre
BBA Intercrete Repair Systems. £1.77 - £2.47/m²
25 litres 125 - 175m²/pack £281.50/25 litre
£11.26/litre
£1.61 - £2.25/m²

Intercrete Steel Corrosion preventative flexible 5kg 2 x 1mm (min.) 32MPa 2.8 litres £40.90/5kg
4871 Reinforcement coating for steel reinforcement. 45 linear metres of 10 x £14.61/litre
Protector 841 10mm diameter bar per
EN1504-7, 5kg pack.
DWI 31, BBA Density: 1800kg/m³

Intercrete Cemprotec Elastomeric, waterproof reinforcing 10m 12cm Typically 600% 12cm wide roll £134.70/10m
4872 2000-S tape, giving an impermeable, highly Elongation 10 & 50 linear metres £13.47/m
WRAS flexible, seal over ‘live’ cracks and & 50m 12cm Impermeable £573.00/50m
expansion/construction joints. £11.46/m

50m 20cm 20cm wide roll £943.20/50m

50 linear metres £18.86/m

Intercrete Cemprotec Thermally bonded, non-woven 50m 1.125m N/A 56m² £106.60/50m
4873 GEO80 geotextile for general reinforcement £2.14/m
of cementitious coatings. £1.90/m²

Intercrete Cemprotec Self adhesive, butyl tape to join 10m 10cm N/A 10 linear metres £42.00/10m roll
4874 2000-BJT sections of Cemprotec 2000-S. £4.20/m
WRAS

Intercrete Cemprotec Open textured glass scrim to 50m 1m N/A 50m² £176.40/50m
4875 Scrim reinforce cementitious coatings £3.53/m
and renders. £3.53/m²

Cemprotec Flexible open textured glass scrim 90m 5cm N/A 90 linear metres £14.30/90m roll
Edge Scrim for reinforcing cementitious coatings £0.16/m
over welds or on edges.

Intercrete Cemprotec Heavy duty reinforcement for fluid 125m 0.95m width 27kg/roll 120m² £245.20/roll
4876 GFM 225 applied roof or wall membrane (approx) (approx) £2.04/m² approx.
systems.

Intercrete Cemprotec Multi-directional nylon polyamide 50m 5cm Light duty 50 linear metres £24.20/50m roll
4878 Flex-tape reinforcing tape for cracks and 7.5cm Heavy duty £54.90/50/50m roll
joints. 15cm Heavy duty £111.00/50m roll

Intercrete Cemprotec Surface applied corrosion inhibitor 25 litres 3.68m²/litre (can N/A 25 litres treats 92m² £1031.30/25 litre
4879 MCI® 2020 for the protection of reinforcement be applied in two £41.25/litre
in chloride contaminated concrete. coats to give £11.21/m²
above coverage)
 Speciality finishes
Product Formerly Flexcrete Description Pack Application Performance Yield and coverage Cost

Intercrete Biodex HB High build, highly flexible, matt 15 litres 2 coat application: Elongation = 519% 0.25 litres/m²/coat £157.50/15 litre
4880 Series 2 finish, biostatic coating with 1st coat 250μm Water Vapour 4m²/litre/coat £10.50/litre
EN 1504-2 encapsulated biocide & silver 2nd coat 250μm SD=1.21m 15 litres covers 30m² £5.25/m²
ion technology. Overall DFT = 245μm Euroclass B-s1,d0

Intercrete Biodex Sheen Tough, sheen finish, biostatic 15 litres 2 coat application: Elongation = 47% 0.166 litres/m²/coat £220.70/15 litre
4881 Series 2 coating with encapsulated 1st coat 166μm Water Vapour 6m²/litre/coat £14.71/litre
EN 1504-2 biocide and silver ion 2nd coat 166μm SD=1.41m 15 litres covers 45m² £4.90/m²
technology. Overall DFT=200μm Euroclass B-s1,d0

Aesthetic protective/anti-carbonation coatings

Product Formerly Flexcrete Description Pack Application Performance Yield and coverage Cost

Intercrete Monodex Ultra High performance decorative, 15 litres 2 coat application Elongation = 272% 0.2 litres/m²/coat £97.80/15 litre
4890 Series 2 anti-carbonation masonry coating. 1st coat 200μm Water Vapour SD=1.09m 5m²/litre/coat £6.52/litre
EN1504-2, LUL 10 YEAR SYSTEM 2nd coat 200μm CO2 diffusion: SC=547mm 15 litres covers £2.61/m²
Overall DFT = Euroclass B-s1,d0 37.5m²
130μm

Intercrete Monodex High build, decorative anti- 15 litres 2 coat application Elongation = 279% 0.2 litres/m²/coat £138.50/15 litre
4891 Smooth carbonation coating, which allows 1st coat 200μm Water Vapour SD=0.48m 5m²/litre/coat £9.23/litre
Series 2 damp substrates to breathe. 2nd coat 200μm CO2 diffusion: SC=300mm 15 litres covers £3.69/m²
EN1504-2 15 YEAR SYSTEM Overall DFT = Euroclass B-s1,d0 37.5m²
240μm

Intercrete Monodex Highly textured, flexible waterproof 15 litres 2 coat application Elongation = 172% 0.5 litres/m²/coat £121.20/15 litre
4892 Textured coating for internal and external 1st coat 500μm Water Vapour SD=1.71m 2m²/litre/coat £8.08/litre
Series 2 use. 2nd coat 500μm 15 litres covers £8.08/m²
EN1504-2 15m²

Intercrete Monodex High performance clear, anti- 5 litres 2 coat application Elongation = 164% 0.2 litres/m²/coat £58.90/5 litre
4893 Clear carbonation masonry coating. 1st Coat 200μm Water Vapour SD=0.42m 5m²/litre/coat £11.78/litre
EN1504-2 2nd Coat 200μm CO2 diffusion: SC=210mm 15 litres covers £4.71/m²
15 litres Overall DFT=150μm 37.5m² £167.90/15 litre
£11.19/litre
£4.48/m²

Intercrete Monodex ICB Elastomeric water based 15 litres 1st Coat Elongation = 164% 0.5-1.0 litres/m²/ £113.10/15 litre
4895 EN1504-2 compound with enhanced crack 500-1000µm Water Vapour SD=0.33m coat £7.54/litre
bridging properties 2nd Coat SC=1245mm 1.0-2.0m²/litre/coat £7.54 – 15.08/m²
500-1000µm 15 litres cover (2 coats)
Overall DFT 7.5-15m² (2 coats)
660-1320µm
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