You are on page 1of 28

BACK TO CHAPTER INDEX FORD RANGER 2011.

50MY WORKSHOP REPAIR MANUAL


TO MODEL INDEX

$ $QWL7KHIW  $FWLYH $




6(&7,21 $ $QWL7KHIW  $FWLYH


9(+,&/( $33/,&$7,21  5DQJHU
&217(176 3$*(

'(6&5,37,21 $1' 23(5$7,21


$QWL7KHIW  $FWLYH $
6\VWHP RSHUDWLRQ $
&RPSRQHQW GHVFULSWLRQ $

5(029$/ $1' ,167$//$7,21


$QWL7KHIW $ODUP +RUQ $
$QWL7KHIW $ODUP +RUQ ZLWK ,QWHJUDO %DWWHU\ $
,QWUXVLRQ 6HQVRU $
BACK TO CHAPTER INDEX FORD RANGER 2011.50MY WORKSHOP REPAIR MANUAL
TO MODEL INDEX

$ $QWL7KHIW  $FWLYH $


'(6&5,37,21 $1' 23(5$7,21

$QWL7KHIW  $FWLYH
6LQJOH FDE




 




(

 5DQJHU
BACK TO CHAPTER INDEX FORD RANGER 2011.50MY WORKSHOP REPAIR MANUAL
TO MODEL INDEX

$ $QWL7KHIW  $FWLYH $


'(6&5,37,21 $1' 23(5$7,21
'RXEOH FDE




 




(

 5DQJHU
BACK TO CHAPTER INDEX FORD RANGER 2011.50MY WORKSHOP REPAIR MANUAL
TO MODEL INDEX

$ $QWL7KHIW  $FWLYH $


'(6&5,37,21 $1' 23(5$7,21
6WUHWFK FDE




 




(

7KH DQWLWKHIW DODUP V\VWHP RXWSXWV DQ DFRXVWLF


,WHP 'HVFULSWLRQ
DQG YLVXDO VLJQDO LI XQDXWKRULVHG SHUVRQV DWWHPSW
 %RG\ FRQWURO PRGXOH WR JDLQ DFFHVV WR WKH YHKLFOH
 ,QWUXVLRQ VHQVRU V $V D YLVXDO ZDUQLQJ WKH V\VWHP VZLWFKHV RQ WKH
KD]DUG IODVKHUV ZKLOVW WKH DFRXVWLF ZDUQLQJ LV
 'LUHFWLRQ LQGLFDWRU V SHUIRUPHG YLD WKH DQWLWKHIW DODUP V\VWHP KRUQ ZLWK
 'RRU ODWFK V RU ZLWKRXW EDWWHU\ EDFNXS VRXQGHU 
 $QWLWKHIW DODUP KRUQ 7KH DQWLWKHIW DODUP V\VWHP LV DFWLYDWHG DIWHU WKH
YHKLFOH LV ORFNHG SURYLGHG WKH KRRG DQG DOO WKH
 +RRG ODWFK GRRUV DUH IXOO\ FORVHG
,I WKH KRRG RU RQH RI WKH GRRUV LV QRW FRPSOHWHO\
6\VWHP RSHUDWLRQ FORVHG LW FDQ EH RSHQHG ZLWKRXW WKH DODUP EHLQJ
WULJJHUHG VLQFH WKH V\VWHP LV QRW DFWLYDWHG IRU WKLV
2SHUDWLRQ HQWU\ SRLQW
7ZR DQWLWKHIW DODUP V\VWHPV DUH DYDLODEOH 7KH DQWLWKHIW DODUP V\VWHP FDQ EH VZLWFKHG RII E\
GHSHQGLQJ RQ WKH PDUNHW DQG PRGHO YHUVLRQ XQORFNLQJ WKH YHKLFOH XVLQJ WKH UHPRWH FRQWUROV RU
E\ XQORFNLQJ WKH GRRU ZLWK WKH NH\ DQG LQVHUWLQJ
‡ 3HULPHWHU DQG LQWHULRU PRQLWRULQJ WKH FRUUHFWO\ FRGHG NH\ LQWR WKH LJQLWLRQ VZLWFK
‡ 3HULPHWHU ILWWHG ZLWK EDWWHU\ EDFNXS VRXQGHU ZLWKLQ  VHFRQGV
DQG LQWHULRU PRQLWRULQJ
127( ,I D ZLQGRZ LV QRW FORVHG WKHUH LV WKH ULVN
WKDW D IDOVH DODUP PD\ EH WULJJHUHG RQ YHKLFOHV
ZLWK LQWHULRU PRQLWRULQJ

 5DQJHU
BACK TO CHAPTER INDEX FORD RANGER 2011.50MY WORKSHOP REPAIR MANUAL
TO MODEL INDEX

$ $QWL7KHIW  $FWLYH $


'(6&5,37,21 $1' 23(5$7,21
&RPSRQHQW GHVFULSWLRQ
,QWUXVLRQ VHQVRUV

(

7KH LQWHULRU PRQLWRULQJ LV DQ DGGLWLRQDO VHFXULW\


V\VWHP WKDW WULJJHUV WKH DODUP LI DQ\ PRYHPHQW
LQVLGH WKH ORFNHG YHKLFOH LV GHWHFWHG
7KH WUDQVFHLYHUV ZRUN XOWUDVRQLFDOO\ 7KH
WUDQVPLWWHU VHQGV DW D VSHFLILF IUHTXHQF\ LQWR WKH
PRQLWRULQJ DUHD 7KH UHFHLYHU UHFHLYHV WKH
FRUUHVSRQGLQJ HFKR VLJQDO +HUH WKH VLJQDOV DUH
FRQYHUWHG LQWR GLJLWDO YDOXHV DQG WKH SUHYLRXVO\
VHQW YDOXHV DUH FRPSDUHG ZLWK WKH VLJQDOV
UHFHLYHG ,I WKHUH DUH VLJQLILFDQW GLIIHUHQFHV
EHWZHHQ WKH WZR D WULJJHU VLJQDO LV VHQW WR WKH
%&0
$V WKH SHULRG GXULQJ ZKLFK QR PRYHPHQW LV
GHWHFWHG LQFUHDVHV VR WKH VHQVLWLYLW\ RI WKH VHQVRUV
LQFUHDVHV

$QWLWKHIW DODUP KRUQ ZLWK LQWHJUDWHG EDWWHU\

(

7KLV KRUQ KDV LWV RZQ YROWDJH VXSSO\ IURP DQ


LQWHJUDWHG EDWWHU\
7KLV HQVXUHV WKDW WKH DODUP KRUQ ZLOO VWLOO EH
SRZHUHG HYHQ LI WKH YHKLFOH EDWWHU\ KDV EHHQ
GLVFRQQHFWHG

 5DQJHU
BACK TO CHAPTER INDEX FORD RANGER 2011.50MY WORKSHOP REPAIR MANUAL
TO MODEL INDEX

$ $QWL7KHIW  $FWLYH $


5(029$/ $1' ,167$//$7,21

$QWL7KHIW $ODUP +RUQ

5HPRYDO
127( 5HPRYDO VWHSV LQ WKLV SURFHGXUH PD\  5HIHU WR %DWWHU\ 'LVFRQQHFW DQG &RQQHFW
FRQWDLQ LQVWDOODWLRQ GHWDLOV  %DWWHU\ 0RXQWLQJ DQG &DEOHV
*HQHUDO 3URFHGXUHV 
 5HIHU WR /LIWLQJ  -DFNLQJ DQG /LIWLQJ
'HVFULSWLRQ DQG 2SHUDWLRQ 


[

(

 7RUTXH  1P

(

,QVWDOODWLRQ
 7R LQVWDOO UHYHUVH WKH UHPRYDO SURFHGXUH

 5DQJHU
BACK TO CHAPTER INDEX FORD RANGER 2011.50MY WORKSHOP REPAIR MANUAL
TO MODEL INDEX

$ $QWL7KHIW  $FWLYH $


5(029$/ $1' ,167$//$7,21

$QWL7KHIW $ODUP +RUQ ZLWK ,QWHJUDO %DWWHU\

5HPRYDO
127( 5HPRYDO VWHSV LQ WKLV SURFHGXUH PD\  5HIHU WR %DWWHU\ 'LVFRQQHFW DQG &RQQHFW
FRQWDLQ LQVWDOODWLRQ GHWDLOV  %DWWHU\ 0RXQWLQJ DQG &DEOHV
*HQHUDO 3URFHGXUHV 
 5HIHU WR /LIWLQJ  -DFNLQJ DQG /LIWLQJ
'HVFULSWLRQ DQG 2SHUDWLRQ 


[

(

 7RUTXH  1P

[

(

,QVWDOODWLRQ
 7R LQVWDOO UHYHUVH WKH UHPRYDO SURFHGXUH

 5DQJHU
BACK TO CHAPTER INDEX FORD RANGER 2011.50MY WORKSHOP REPAIR MANUAL
TO MODEL INDEX

$ $QWL7KHIW  $FWLYH $


5(029$/ $1' ,167$//$7,21

,QWUXVLRQ 6HQVRU

5HPRYDO
127( 5HPRYDO VWHSV LQ WKLV SURFHGXUH PD\
FRQWDLQ LQVWDOODWLRQ GHWDLOV
 5HIHU WR %DWWHU\ 'LVFRQQHFW DQG &RQQHFW
 %DWWHU\ 0RXQWLQJ DQG &DEOHV
*HQHUDO 3URFHGXUHV 


(

,QVWDOODWLRQ
 7R LQVWDOO UHYHUVH WKH UHPRYDO SURFHGXUH

 5DQJHU
BACK TO CHAPTER INDEX FORD RANGER 2011.50MY WORKSHOP REPAIR MANUAL
TO MODEL INDEX

% $QWL7KHIW  3DVVLYH %




6(&7,21 % $QWL7KHIW  3DVVLYH


9(+,&/( $33/,&$7,21  5DQJHU
&217(176 3$*(

'(6&5,37,21 $1' 23(5$7,21


$QWL7KHIW  3DVVLYH %

*(1(5$/ 352&('85(6
$QWL7KHIW 6HFXULW\ $FFHVV %
.H\ DQG 5HPRWH 7UDQVPLWWHU 3URJUDPPLQJ 8VLQJ 'LDJQRVWLF (TXLSPHQW %
(UDVLQJ $OO .H\ &RGHV 8VLQJ 'LDJQRVWLF (TXLSPHQW %
.H\ 3URJUDPPLQJ 8VLQJ 7ZR 3URJUDPPHG .H\V    %

5(029$/ $1' ,167$//$7,21


3DVVLYH $QWL7KHIW 6\VWHP 3$76 7UDQVFHLYHU %
BACK TO CHAPTER INDEX FORD RANGER 2011.50MY WORKSHOP REPAIR MANUAL
TO MODEL INDEX

% $QWL7KHIW  3DVVLYH %


'(6&5,37,21 $1' 23(5$7,21

$QWL7KHIW  3DVVLYH

(

,WHP 'HVFULSWLRQ
 3DVVLYH DQWLWKHIW 3$76 WUDQVSRQGHU
 3$76 WUDQVFHLYHU

3$76
7KH 3$76 LV D SDVVLYH V\VWHP GHVLJQHG WR
LQFUHDVH WKH DQWLWKHIW VHFXULW\ RI WKH YHKLFOH
7KH GULYHU GRHV QRW QHHG WR DFWLYHO\ GR DQ\WKLQJ
WR SURWHFW WKH YHKLFOH 7KH 3$76 LV DFWLYDWHG
DXWRPDWLFDOO\ DIWHU WKH LJQLWLRQ LV VZLWFKHG RII
7KH 3$76 V\VWHP XVHV VSHFLDOO\ HQFRGHG NH\V
,I D YDOLG NH\ LV LQVHUWHG LQWR WKH LJQLWLRQ ORFN
F\OLQGHU DQG WXUQHG WR SRVLWLRQ ,, WKH FRGH IURP WKH
3$76 WUDQVSRQGHU LV UHFHLYHG E\ WKH 3$76
WUDQVFHLYHU 7KH FRGH LV WKHQ VHQW WR WKH SDVVHQJHU
MXQFWLRQ ER[ 3-% ZKLFK FKHFNV WKDW D FRUUHFW NH\
KDV EHHQ LQVHUWHG DQG FRPPXQLFDWHV ZLWK WKH
SRZHUWUDLQ FRQWURO PRGXOH 3&0 WR HQDEOH WKH
HQJLQH WR VWDUW
,I WKH FRGH UHFHLYHG E\ WKH 3$76 WUDQVFHLYHU GRHV
QRW DJUHH ZLWK DQ\ RI WKH FRGHV SURJUDPPHG WR
WKH YHKLFOH RU LI HUURUV RFFXU LQ WKH 3$76 WKH
HQJLQH FDQQRW EH VWDUWHG
7R LQGLFDWH D FRQFHUQ LQ WKH 3$76 WKH 9HKLFOH
LPPRELOLVHU LQGLFDWRU JORZ LQ WKH LQVWUXPHQW FOXVWHU

 5DQJHU
BACK TO CHAPTER INDEX FORD RANGER 2011.50MY WORKSHOP REPAIR MANUAL
TO MODEL INDEX

% $QWL7KHIW  3DVVLYH %


*(1(5$/ 352&('85(6

$QWL7KHIW 6HFXULW\ $FFHVV


*HQHUDO (TXLSPHQW
)RUG 'LDJQRVWLF (TXLSPHQW
127( 7KLV SURFHGXUH UHTXLUHV DFFHVV WR WKH
*OREDO 6HFXUH 9HKLFOH ,QIRUPDWLRQ 6\VWHP
*6(9,1 GDWDEDVH LQ RUGHU WR REWDLQ WKH FRGHG
VHFXULW\ DFFHVV
 )URP WKH GLDJQRVWLF WRRO PHQX 6HOHFW
%RG\6HFXULW\3$76 )XQFWLRQV )ROORZ WKH
LQVWUXFWLRQV RQ WKH VFUHHQ
*HQHUDO (TXLSPHQW )RUG 'LDJQRVWLF (TXLSPHQW
 ‡ :KHQ LQVWDOOLQJ D QHZ SDVVHQJHU MXQFWLRQ
ER[ 3-%  WKH IROORZLQJ VHTXHQFH PXVW EH
FRPSOHWHG
‡  ,JQLWLRQ .H\ 3URJUDPPLQJ
‡  0RGXOH ,QLWLDOL]DWLRQ
 ‡ :KHQ LQVWDOOLQJ D QHZ SRZHUWUDLQ FRQWURO
PRGXOH 3&0 WKH IROORZLQJ PXVW EH
FRPSOHWHG
‡  0RGXOH ,QLWLDOL]DWLRQ

 5DQJHU
BACK TO CHAPTER INDEX FORD RANGER 2011.50MY WORKSHOP REPAIR MANUAL
TO MODEL INDEX

% $QWL7KHIW  3DVVLYH %


*(1(5$/ 352&('85(6

.H\ DQG 5HPRWH 7UDQVPLWWHU 3URJUDPPLQJ 8VLQJ 'LDJQRVWLF


(TXLSPHQW
*HQHUDO (TXLSPHQW
)RUG 'LDJQRVWLF (TXLSPHQW
127( 7KLV SURFHGXUH UHTXLUHV DFFHVV WR WKH
*OREDO 6HFXUH 9HKLFOH ,QIRUPDWLRQ 6\VWHP
*6(9,1 GDWDEDVH LQ RUGHU WR REWDLQ WKH FRGHG
VHFXULW\ DFFHVV
127( 7KLV SURFHGXUH ZLOO QRW HUDVH SURJUDPPHG
LJQLWLRQ NH\V IURP WKH SDVVLYH DQWLWKHIW V\VWHP
3$76 
127( $ PD[LPXP RI  LJQLWLRQ NH\V FDQ EH
SURJUDPPHG WR D YHKLFOH HTXLSSHG ZLWK D SDVVLYH
DQWLWKHIW V\VWHP 3$76 
 )URP WKH GLDJQRVWLF WRRO PHQX 6HOHFW
%RG\6HFXULW\3$76 )XQFWLRQV )ROORZ WKH
LQVWUXFWLRQV RQ WKH VFUHHQ
*HQHUDO (TXLSPHQW )RUG 'LDJQRVWLF (TXLSPHQW
 )URP WKH GLDJQRVWLF WRRO PHQX 6HOHFW ,JQLWLRQ
.H\ 3URJUDPPLQJ )ROORZ WKH LQVWUXFWLRQV RQ
WKH VFUHHQ

 5DQJHU
BACK TO CHAPTER INDEX FORD RANGER 2011.50MY WORKSHOP REPAIR MANUAL
TO MODEL INDEX

% $QWL7KHIW  3DVVLYH %


*(1(5$/ 352&('85(6

(UDVLQJ $OO .H\ &RGHV 8VLQJ 'LDJQRVWLF (TXLSPHQW


*HQHUDO (TXLSPHQW
:RUOGZLGH 'LDJQRVWLF 6\VWHP :'6 )
127( 7KLV SURFHGXUH LV XVHG ZKHQ D FXVWRPHU
QHHGV LJQLWLRQ NH\V SURJUDPPHG LQWR WKH V\VWHP
7KLV SURFHGXUH LV DOVR XVHIXO ZKHQ SURJUDPPHG
LJQLWLRQ NH\ V KDYH EHHQ ORVW RU ZKHQ WKH LJQLWLRQ
ORFN F\OLQGHU KDV EHHQ UHSODFHG RU ZKHQ LW LV
QHFHVVDU\ WR HUDVH D NH\ V IURP WKH SDVVLYH
DQWLWKHIW DODUP V\VWHP 3$76 PHPRU\
127( 'XULQJ WKLV SURFHGXUH LW ZLOO EH QHFHVVDU\
WR XWLOL]H WKH $QWL7KHIW 6\VWHP 3$76 6HFXULW\
$FFHVV 3URFHGXUH 3$76 VHFXULW\ DFFHVV PXVW EH
JUDQWHG WR HUDVH RU SURJUDP LJQLWLRQ NH\V 7KH
DQWLWKHIW VHFXULW\ DFFHVV SURFHGXUH UHTXLUHV
DFFHVV WR WKH *6(9,1 GDWDEDVH LQ RUGHU WR REWDLQ
WKH FRGHG VHFXULW\ DFFHVV
127( 7KLV SURFHGXUH ZLOO HUDVH DOO SURJUDPPHG
LJQLWLRQ NH\V IURP WKH SDVVLYH DQWLWKHIW DODUP
V\VWHP 3$76 PHPRU\ DQG WKH HQJLQH ZLOO QRW
VWDUW XQWLO WZR NH\V KDYH EHHQ UHSURJUDPPHG WR
WKH V\VWHP
)RU DGGLWLRQDO LQIRUPDWLRQ UHIHU WR .H\
3URJUDPPLQJ 8VLQJ 'LDJQRVWLF (TXLSPHQW  LQ
WKLV VHFWLRQ
127( 7ZR 3$76 HQFRGHG NH\V ZLWK WKH FRUUHFW
PHFKDQLFDO FXW PXVW EH DYDLODEOH WR FDUU\ RXW WKLV
SURFHGXUH 2QH RU ERWK RI WKHP PD\ EH WKH RULJLQDO
NH\V
127( ,I WKH UHPDLQLQJ NH\V DUH ZLWK WKH FXVWRPHU
DQG DUH QRW DYDLODEOH ZLWK WKH YHKLFOH LQVWUXFW WKH
FXVWRPHU WKDW WKH UHPDLQLQJ NH\V DUH QR ORQJHU
YDOLG WR VWDUW WKH YHKLFOH ,I WKH FXVWRPHU ZDQWV WR
KDYH WKHVH NH\V WR EH YDOLG IRU WKH YHKLFOH WKH NH\V
PXVW EH SURJUDPPHG XVLQJ :'6
)RU DGGLWLRQDO LQIRUPDWLRQ UHIHU WR .H\
3URJUDPPLQJ 8VLQJ 'LDJQRVWLF (TXLSPHQW  LQ
WKLV VHFWLRQ
 7XUQ WKH LJQLWLRQ ORFN F\OLQGHU IURP WKH 
SRVLWLRQ WR WKH ,, SRVLWLRQ
 )URP WKH GLDJQRVWLF WRRO PHQX 6HOHFW
%RG\6HFXULW\3$76 )XQFWLRQV IURP WKH
PHQX )ROORZ WKH LQVWUXFWLRQV RQ WKH VFUHHQ
 )URP WKH GLDJQRVWLF WRRO PHQX 6HOHFW
,JQLWLRQ .H\ (UDVH )ROORZ WKH LQVWUXFWLRQV
RQ WKH VFUHHQ
 )URP WKH GLDJQRVWLF WRRO PHQX 6HOHFW
,JQLWLRQ .H\ 3URJUDPPLQJ )ROORZ WKH
LQVWUXFWLRQV RQ WKH VFUHHQ

 5DQJHU
BACK TO CHAPTER INDEX FORD RANGER 2011.50MY WORKSHOP REPAIR MANUAL
TO MODEL INDEX

% $QWL7KHIW  3DVVLYH %


*(1(5$/ 352&('85(6

.H\ 3URJUDPPLQJ 8VLQJ 7ZR 3URJUDPPHG .H\V   


127( $ PD[LPXP RI  LJQLWLRQ NH\V FDQ EH
SURJUDPPHG WR D YHKLFOH HTXLSSHG ZLWK D SDVVLYH
DQWLWKHIW V\VWHP 3$76 
 127( 7KLV SURFHGXUH ZRUNV RQO\ LI  RU
PRUH SURJUDPPHG NH\V DUH DYDLODEOH
)RU DGGLWLRQDO LQIRUPDWLRQ UHIHU WR .H\ DQG
5HPRWH 7UDQVPLWWHU 3URJUDPPLQJ 8VLQJ
'LDJQRVWLF (TXLSPHQW  $QWL7KHIW 
3DVVLYH *HQHUDO 3URFHGXUHV 
 127( 7KLV SURFHGXUH RQO\ ZRUNV LI WKH
FXVWRPHU VSDUH NH\ SURJUDPPLQJ LV HQDEOHG
)RU DGGLWLRQDO LQIRUPDWLRQ UHIHU WR .H\ DQG
5HPRWH 7UDQVPLWWHU 3URJUDPPLQJ 8VLQJ
'LDJQRVWLF (TXLSPHQW  $QWL7KHIW 
3DVVLYH *HQHUDO 3URFHGXUHV 
 ,QVHUW WKH ILUVW SURJUDPPHG SDVVLYH DQWLWKHIW
V\VWHP 3$76 NH\ LQWR WKH LJQLWLRQ DQG WXUQ
WKH NH\ IURP WKH 2)) SRVLWLRQ WR WKH 21
SRVLWLRQ PDLQWDLQ WKH NH\ LQ WKH 21 SRVLWLRQ
IRU DSSUR[LPDWHO\  VHFRQGV 
 7XUQ WKH ILUVW NH\ WR WKH 2)) SRVLWLRQ DQG
UHPRYH WKH NH\ IURP WKH LJQLWLRQ
 :LWKLQ  VHFRQGV RI WXUQLQJ WKH NH\ WR WKH
2)) SRVLWLRQ LQVHUW D VHFRQG SURJUDPPHG
SDVVLYH DQWLWKHIW V\VWHP 3$76 NH\ LQWR WKH
LJQLWLRQ DQG WXUQ WKH NH\ IURP WKH 2))
SRVLWLRQ WR WKH 21 SRVLWLRQ PDLQWDLQ WKH NH\
LQ WKH 21 SRVLWLRQ IRU DSSUR[LPDWHO\ 
VHFRQGV 
 7XUQ WKH VHFRQG NH\ WR WKH 2)) SRVLWLRQ DQG
UHPRYH WKH NH\ IURP WKH LJQLWLRQ
 :LWKLQ  VHFRQGV RI WXUQLQJ WKH VHFRQG NH\
WR WKH 2)) SRVLWLRQ LQVHUW WKH QHZ
XQSURJUDPPHG SDVVLYH DQWLWKHIW V\VWHP
3$76 NH\ LQWR WKH LJQLWLRQ DQG WXUQ WKH NH\
IURP WKH 2)) SRVLWLRQ WR WKH 21 SRVLWLRQ
PDLQWDLQ WKH NH\ LQ WKH 21 SRVLWLRQ IRU
DSSUR[LPDWHO\  VHFRQGV 
 7XUQ WKH QHZ NH\ WR WKH 2)) SRVLWLRQ DQG
UHPRYH WKH NH\ IURP WKH LJQLWLRQ
 ,I LW LV GHVLUHG WR SURJUDP DGGLWLRQDO NH\V
UHSHDW VWHSV    IRU HDFK DGGLWLRQDO NH\

 5DQJHU
BACK TO CHAPTER INDEX FORD RANGER 2011.50MY WORKSHOP REPAIR MANUAL
TO MODEL INDEX

% $QWL7KHIW  3DVVLYH %


5(029$/ $1' ,167$//$7,21

3DVVLYH $QWL7KHIW 6\VWHP 3$76 7UDQVFHLYHU

5HPRYDO
127( 5HPRYDO VWHSV LQ WKLV SURFHGXUH PD\ 
FRQWDLQ LQVWDOODWLRQ GHWDLOV
 5HIHU WR %DWWHU\ 'LVFRQQHFW DQG &RQQHFW
 %DWWHU\ 0RXQWLQJ DQG &DEOHV
*HQHUDO 3URFHGXUHV 


(
[



(



(

(

 5DQJHU
BACK TO CHAPTER INDEX FORD RANGER 2011.50MY WORKSHOP REPAIR MANUAL
TO MODEL INDEX

% $QWL7KHIW  3DVVLYH %


5(029$/ $1' ,167$//$7,21


(









(

,QVWDOODWLRQ
 7R LQVWDOO UHYHUVH WKH UHPRYDO SURFHGXUH

 5DQJHU
BACK TO CHAPTER INDEX FORD RANGER 2011.50MY WORKSHOP REPAIR MANUAL
TO MODEL INDEX

 0XOWLIXQFWLRQ (OHFWURQLF 0RGXOHV 




6(&7,21  0XOWLIXQFWLRQ (OHFWURQLF 0RGXOHV


9(+,&/( $33/,&$7,21  5DQJHU
&217(176 3$*(

'(6&5,37,21 $1' 23(5$7,21


0RGXOH &RQWUROOHG )XQFWLRQV 
2YHUYLHZ 
%RG\ FRQWURO PRGXOH %&0  
(PHUJHQF\ IXQFWLRQ 
/LJKW VZLWFK 
&RPELQHG UDLQ VHQVRUOLJKW VHQVRU 
6XQORDG 6HQVRU 
$XWRPDWLF KHDGODPSV 
+HDGODPS VZLWFKRII GHOD\ 
,QWHULRU OLJKWLQJ 
+HDWHG ZLQGVFUHHQ 
+HDWHG UHDU ZLQGRZ DQG KHDWHG H[WHUQDO PLUURUV 
:LQGVKLHOG ZDVKZLSH V\VWHP 
&HQWUDO GRRU ORFNLQJ 
6PDUW &KDUJH V\VWHP 
,JQLWLRQ RYHUORDG SURWHFWLRQ 
(OHFWULF ZLQGRZ UHJXODWRUV 
6SHHG FRQWURO 
%UDNH IOXLG OHYHO 
3RZHU PDQDJHPHQW 
,PPRELOLVHU 
&HQWUDO PRGXOH FRQILJXUDWLRQ 
9,1 LGHQWLILFDWLRQ 
&OLPDWH FRQWURO 

5(029$/ $1' ,167$//$7,21


%RG\ &RQWURO 0RGXOH %&0  
BACK TO CHAPTER INDEX FORD RANGER 2011.50MY WORKSHOP REPAIR MANUAL
TO MODEL INDEX

 0XOWLIXQFWLRQ (OHFWURQLF 0RGXOHV 


'(6&5,37,21 $1' 23(5$7,21

0RGXOH &RQWUROOHG )XQFWLRQV

2YHUYLHZ

 

 




















(

 5DQJHU
BACK TO CHAPTER INDEX FORD RANGER 2011.50MY WORKSHOP REPAIR MANUAL
TO MODEL INDEX

 0XOWLIXQFWLRQ (OHFWURQLF 0RGXOHV 


'(6&5,37,21 $1' 23(5$7,21
,WHP 'HVFULSWLRQ 1HZ YHKLFOHV DUH VXSSOLHG ZLWK GLIIHUHQW YHUVLRQV
RI WKH %&0 GHSHQGLQJ RQ WKH HTXLSPHQW
 +6 &$1 EXV VSHFLILFDWLRQ RI WKH YHKLFOH  :KHQ LQVWDOOLQJ D
 06 &$1 EXV UHSODFHPHQW %&0 LW QHHGV WR EH FRQILJXUHG IRU WKH
VSHFLILF YHKLFOH
 *DWHZD\ %&0
7KH IROORZLQJ IXQFWLRQV DUH FRQWUROOHG RU H[HFXWHG
 %&0 E\ WKH %&0 LI WKH EDWWHU\ YROWDJH LV EHWZHHQ  DQG
 )URQW ZLQGRZ ZLSHU PRWRUV  9
‡ %DWWHU\ VDYLQJ IXQFWLRQ
 +HDGODPS
‡ &XUUHQW GLVWULEXWLRQ
 :LQGRZ ZDVKHU SXPS ‡ ([WHULRU OLJKWLQJ
 6WRSODPS VZLWFK ‡ ,QWHULRU OLJKWLQJ
 ,JQLWLRQ ORFN ‡ :LSHU V\VWHP
‡ :DVKHU IOXLG OHYHO LQGLFDWRU
 )XHO OHYHO VHQVRU
‡ :LQGRZ KHDWLQJ KHDWHG ZLQGVKLHOG KHDWHG UHDU
 ,QVWUXPHQW FOXVWHU ZLQGRZ KHDWHG H[WHULRU PLUURUV
 3$76 WUDQVFHLYHU YHKLFOHV ZLWKRXW ‡ 6SHHG FRQWURO V\VWHP UHDGV WKH VSHHG FRQWURO
NH\OHVV YHKLFOH PRGXOH RQO\ VZLWFKHV DQG WUDQVPLWV VLJQDOV RQ WKH &$1 EXV
‡ /RFNLQJ  8QORFNLQJ
 0XOWLIXQFWLRQ VZLWFK
‡ $QWLWKHIW
 6SHHG FRQWURO VZLWFK ‡ $LU FRQGLWLRQLQJ FRQWUROV SDUWLDO
 +D]DUG IODVKHU VZLWFK ‡ +DQGEUDNH LW PRQLWRUV WKH VZLWFK DQG WUDQVPLWV
 %UDNH IOXLG OHYHO VZLWFK WKH VLJQDO RQ WKH &$1 EXV
‡ 0RQLWRULQJ RI WKH EUDNH IOXLG OHYHO
 /LJKWUDLQ VHQVRU
‡ (OHFWULF IXHO SXPS PHFKDQLFDO IXHO SXPS RQ
GLHVHO HQJLQHV LV QRW %&0 FRQWUROOHG
%RG\ FRQWURO PRGXOH %&0 ‡ )XHO OHYHO LQGLFDWRU
‡ %DWWHU\ FKDUJLQJ VPDUW FKDUJH SDUWLDOO\
‡ (OHFWULF ERRVWHU KHDWHU
‡ %UDNH SHGDO SRVLWLRQ %33 VZLWFK
‡ &RPPXQLFDWLRQV YLD WKH KLJK VSHHG &$1 EXV
+6&$1 DQG PLGVSHHG &$1 EXV 06&$1
‡ 0DLQ PRGXOH LQ WKH /,1 EXV V\VWHP
‡ 3$76 LQWHUIDFH IRU WUDQVFHLYHU
‡ %76, EUDNH WUDQVPLVVLRQ VKLIW LQWHUORFN
‡ &HQWUDO PRGXOH FRQILJXUDWLRQ
‡ 3RZHU PDQDJHPHQW YHKLFOH PRGH
(
7KH %&0 FDQ EH GLDJQRVHG YLD WKH GLDJQRVWLF WRRO
)XUWKHUPRUH DQ LQWHJUDWHG VHUYLFH PRGH HQDEOHV
7KH ERG\ FRQWURO PRGXOH LV LQVWDOOHG RQ WKH GULYHU
V WHVWLQJ RI WKH LQSXW DQG RXWSXW VLJQDOV ZLWKRXW WKH
VLGH RI WKH YHKLFOH XQGHUQHDWK WKH GDVK SDQHO QHHG IRU IXUWKHU WRROV
,W UHSODFHV VHSDUDWH FRPSRQHQWV VXFK DV WKH
FHQWUDO ORFNLQJ PRGXOH WKH WLPHU UHOD\ DQG WKH IXVH
ER[ LQ WKH SDVVHQJHU FRPSDUWPHQW (PHUJHQF\ IXQFWLRQ
,W FRQVLVWV RI D SRZHU GLVWULEXWLRQ VHFWLRQ LQFOXGLQJ 7KH %&0 LV HTXLSSHG ZLWK UHVWULFWHG HPHUJHQF\
IXVHV DQG UHOD\V DQG DQ HOHFWURQLF FRQWURO PRGXOH UXQQLQJ IXQFWLRQV RQ DOO YHKLFOHV
ZKLFK FRQWUROV WKH RSHUDWLRQ RI PRVW RI WKH YHKLFOH
V
HOHFWURQLF V\VWHPV $ PRQLWRULQJ IXQFWLRQ ZLWKLQ WKH %&0 LV VHQW D
FRQWURO VLJQDO DW UHJXODU LQWHUYDOV E\ WKH

 5DQJHU
BACK TO CHAPTER INDEX FORD RANGER 2011.50MY WORKSHOP REPAIR MANUAL
TO MODEL INDEX

 0XOWLIXQFWLRQ (OHFWURQLF 0RGXOHV 


'(6&5,37,21 $1' 23(5$7,21
PLFURFRQWUROOHU ,I WKLV FRQWURO VLJQDO LV QRW VHQW WKH )RU WKLV SXUSRVH LW GHWHFWV WKH OLJKW RYHU DV ZLGH
%&0 JRHV LQWR HPHUJHQF\ UXQQLQJ PRGH DIWHU D DQ DQJOH DV SRVVLEOH ZLWKRXW WDNLQJ WKH GLUHFWLRQ
VSHFLILHG WLPH RI LQFLGHQFH LQWR DFFRXQW
,Q WKLV FDVH YHKLFOH HOHFWULFDO IXQFWLRQV ZLOO EH 7KH IURQW OLJKW VHQVRU GHWHUPLQHV WKH OLJKW LQWHQVLW\
UHVWULFWHG WR WKH IROORZLQJ GLUHFWO\ LQ IURQW RI WKH YHKLFOH
‡ 6WRS OLJKW ZLOO IXQFWLRQ QRUPDOO\
‡ +RUQ ZLOO IXQFWLRQ QRUPDOO\ 6XQORDG 6HQVRU
‡ 'LSSHG EHDP DQG SRVLWLRQ ODPSV ZLOO EH
VZLWFKHG RQ SHUPDQHQWO\ LUUHVSHFWLYH RI OLJKW
VZLWFK SRVLWLRQ
‡ :LQGVFUHHQ ZLSHUV ZLOO SHUIRUP FRQWLQXRXV
ZLSLQJ DW QRUPDO ZLSH VSHHG LUUHVSHFWLYH RI
ZLSHU VZLWFK SRVLWLRQ
7KH HPHUJHQF\ UXQQLQJ PRGH LV VZLWFKHG RII ZKHQ
WKH LJQLWLRQ LV VZLWFKHG WR  :KHQ WKH LJQLWLRQ LV
VZLWFKHG RQ DJDLQ WKH %&0 ZLOO WU\ WR UHFRYHU ,I
UHFRYHU\ IDLOV WKH YHKLFOH FDQQRW EH VWDUWHG

(
/LJKW VZLWFK
7KH VXQORDG VHQVRU LV SRVLWLRQHG FHQWUDOO\ RQ WKH
,I WKH LJQLWLRQ ORFN LV LQ SRVLWLRQ  IRU PRUH WKDQ  GDVKERDUG
PLQXWHV WKHQ WKH IURQW IRJ ODPSV UHDU IRJ ODPS
DQG WKH PDLQ EHDP KHDGODPSV DUH GHDFWLYDWHG 7KH VXQORDG VHQVRU PHDVXUHV WKH LQWHQVLW\ RI WKH
ZKHQ WKH LJQLWLRQ LV QH[W VZLWFKHG RQ LI WKH\ ZHUH VXQOLJKW UHDFKLQJ WKH YHKLFOH
SUHYLRXVO\ DFWLYDWHG 
$XWRPDWLF KHDGODPSV
&RPELQHG UDLQ VHQVRUOLJKW VHQVRU
7KH ORZ EHDPV VLGH ODPSV OLFHQVH SODWH ODPSV
7KH FRPELQHG UDLQ VHQVRUOLJKW VHQVRU LV DWWDFKHG DV ZHOO DV WKH LQVWUXPHQW FOXVWHU DQG LQVWUXPHQW
WR WKH ZLQGVKLHOG QHDU WKH LQWHULRU UHDU YLHZ PLUURU SDQHO LOOXPLQDWLRQ DUH VZLWFKHG RQ DXWRPDWLFDOO\ LI
DOO WKH IROORZLQJ FRQGLWLRQV DUH PHW
‡ ,JQLWLRQ VZLWFK LQ WKH ,, RU ,,, SRVLWLRQ
 ‡ /LJKW VZLWFK LQ WKH $872 SRVLWLRQ
‡ 'HWHFWHG DPELHQW OLJKW FRQGLWLRQV EHORZ D VWRUHG
WKUHVKROG YDOXH
7KH\ DUH VZLWFKHG RQ RU RII E\ WKH %&0 GHSHQGLQJ
RQ WKH LQSXW VLJQDOV RI WKH FRPELQHG UDLQ
 VHQVRUOLJKW VHQVRU V 
,I ERWK WKH DPELHQW OLJKW VHQVRU DQG WKH IURQW OLJKW
 VHQVRU VLPXOWDQHRXVO\ GHWHFW D VXGGHQ UHGXFWLRQ
E40968 LQ OLJKW LQWHQVLW\ WKHQ DOJRULWKPEDVHG FDOFXODWLRQV
DUH SHUIRUPHG WR GHWHUPLQH WKDW WKH YHKLFOH KDV
,WHP 'HVFULSWLRQ HQWHUHG D WXQQHO PXOWLVWRUH\ FDU SDUN RU D ORQJ
XQGHUSDVV
 /HQV
,Q WKLV W\SH RI FDVH D UHTXHVW WR VZLWFK RQ WKH
 )URQW OLJKW VHQVRU H[WHULRU OLJKWV DQG WKH GLVSOD\ ODPSV LQ WKH
 $PELHQW OLJKW VHQVRU LQVWUXPHQW FOXVWHU LV WUDQVPLWWHG WR WKH %&0
,I WKH YHKLFOH LV VXGGHQO\ WKURZQ LQWR WKH VKDGH E\
7KH DPELHQW OLJKW VHQVRU GHWHUPLQHV WKH JHQHUDO D ODUJH WUXFN WKH WZR VHQVRUV ZLOO UHJLVWHU GLIIHUHQW
OLJKW LQWHQVLW\ OLJKW LQWHQVLWLHV ,Q WKLV FDVH WKH DOJRULWKPEDVHG

 5DQJHU
BACK TO CHAPTER INDEX FORD RANGER 2011.50MY WORKSHOP REPAIR MANUAL
TO MODEL INDEX

 0XOWLIXQFWLRQ (OHFWURQLF 0RGXOHV 


'(6&5,37,21 $1' 23(5$7,21
FDOFXODWLRQ ZLOO QRW UHVXOW LQ WKH OLJKWV EHLQJ 7KH %&0FRQWUROOHG LQWHULRU OLJKWLQJ LV VZLWFKHG RII
VZLWFKHG RQ LI DOO RI WKH GRRUV DUH FORVHG DQG RQH RI WKH
IROORZLQJ FRQGLWLRQV LV VDWLVILHG
+HDGODPS VZLWFKRII GHOD\ ‡  VHFRQGV KDYH HODSVHG VLQFH WKH ODVW GRRU
ZDV FORVHG
7KH KHDGODPS VZLWFKRII GHOD\ XWLOL]HV WKH ORZ ‡ 7KH LJQLWLRQ NH\ LV WXUQHG IURP WKH  RU , WR
EHDP WRJHWKHU ZLWK WKH SHULSKHUDO OLJKWV LI WKH ,, SRVLWLRQ
HTXLSSHG WR LOOXPLQDWH WKH DUHD VXUURXQGLQJ WKH ‡ 7KH LJQLWLRQ NH\ LV LQ WKH  RU , SRVLWLRQ ZKLOH
YHKLFOH 7KH IXQFWLRQ LV DFWLYDWHG E\ RSHUDWLQJ WKH WKH YHKLFOH LV ORFNHG
KLJK EHDP OHYHU ZKHQ WKH LJQLWLRQ VZLWFK LV LQ WKH
7KH GXUDWLRQ RI WKH GLPPHU IXQFWLRQ LV  VHFRQGV
 SRVLWLRQ DQG WKH OLJKW VZLWFK LV LQ WKH $872
LQ ERWK WKH VZLWFKRQ DQG VZLWFKRII SKDVHV
SRVLWLRQ
7KH GLPPHU IXQFWLRQ LV QRW XVHG LI WKH LQWHULRU
$IWHU WKH ODVW GRRU KDV EHHQ FORVHG WKH IXQFWLRQ
OLJKWLQJ LV VZLWFKHG RII E\ WKH EDWWHU\ VDYLQJ
UHPDLQV DFWLYH IRU D IXUWKHU  VHFRQGV DQG WKHQ
IXQFWLRQ DIWHU  PLQXWHV
VZLWFKHV RII DXWRPDWLFDOO\
:KHQ D GRRU RU WKH WDLOJDWH LV RSHQ WKH VZLWFKRII
WLPH LV H[WHQGHG WR  VHFRQGV $IWHU WKH ODVW GRRU +HDWHG ZLQGVFUHHQ
KDV EHHQ FORVHG WKH VZLWFKRII WLPH LV UHVHW WR 
VHFRQGV 7KH KHDWHG ZLQGVKLHOG LV VZLWFKHG RQ E\ WKH %&0
XQGHU WKH IROORZLQJ FRQGLWLRQV
7KH KHDGODPS VZLWFKRII GHOD\ FDQ EH GHDFWLYDWHG
‡ 7KH KHDWHG ZLQGVKLHOG VZLWFK LV RSHUDWHG WKH
SUHPDWXUHO\ E\ RSHUDWLQJ WKH KLJK EHDP OHYHU DJDLQ
LJQLWLRQ VZLWFK LV LQ SRVLWLRQ ,, DQG WKH FKDUJH
RU E\ VZLWFKLQJ RQ WKH LJQLWLRQ
ZDUQLQJ ODPS LV VZLWFKHG RII
7KH VZLWFKRII WLPH LV VHW WR WKH DERYH YDOXHV DW ‡ 7KH 'HIURVW IXQFWLRQ RI WKH FOLPDWH FRQWURO KDV
WKH IDFWRU\ DQG FDQ EH FKDQJHG LQ WKH FHQWUDO EHHQ DFWLYDWHG WKH LJQLWLRQ VZLWFK LV LQ SRVLWLRQ
PRGXOH FRQILJXUDWLRQ E\ D )RUG GHDOHU ,, DQG WKH FKDUJH ZDUQLQJ ODPS LV VZLWFKHG
RII
,QWHULRU OLJKWLQJ 7KH KHDWHG ZLQGVKLHOG LV VZLWFKHG RII E\ WKH %&0
XQGHU WKH IROORZLQJ FRQGLWLRQV
'HSHQGLQJ RQ WKH YHKLFOH VSHFLILFDWLRQ WKH LQWHULRU ‡ 0RUH WKDQ  PLQXWHV KDYH HODSVHG VLQFH WKH
OLJKWLQJ ZKLFK LV FRQWUROOHG E\ WKH %&0 PD\ VZLWFK IRU WKH KHDWHG ZLQGVKLHOG ZDV RSHUDWHG
LQFOXGH
‡ 7KH HQJLQH LV VZLWFKHG RII
‡ /HIW DQG ULJKWKDQG IRRWZHOO ODPSV
‡ 7KH 'HIURVW IXQFWLRQ LV GHDFWLYDWHG RU WKH
‡ )URQW DQG UHDU GRPH ODPSV LQ GRRU FRQWDFW VZLWFK IRU WKH KHDWHG ZLQGVKLHOG LV SUHVVHG
VZLWFK SRVLWLRQ DJDLQ ZKLOH WKH KHDWHG ZLQGVKLHOG LV VWLOO
'HSHQGLQJ XSRQ YHKLFOH VSHFLILFDWLRQ WKH LQWHULRU VZLWFKHG RQ
ODPSV ZKLFK FDQ EH VZLWFKHG E\ WKH RSHUDWRU ‡ 7KH FKDUJLQJ V\VWHP ZDUQLQJ LQGLFDWRU LV
LQFOXGH VZLWFKHG RQ
‡ )URQW DQG UHDU GRPH ODPSV LQ 2Q VZLWFK ‡ 7KH EDWWHU\ YROWDJH KDV GURSSHG EHORZ  9
SRVLWLRQ IRU PRUH WKDQ  VHFRQGV SRZHU PDQDJHPHQW
‡ 0DS OLJKWV VWUDWHJ\  0DQXDO UHTXHVWV IRU VZLWFKLQJ RQ WKH
‡ *ORYH FRPSDUWPHQW ODPS KHDWHG ZLQGVKLHOG E\ SUHVVLQJ WKH VZLWFK DUH
LJQRUHG DW WKLV WLPH
7KH %&0FRQWUROOHG LQWHULRU OLJKWLQJ LV VZLWFKHG RQ
ZLWK GLPPHG EULJKWQHVV LI RQH RI WKH IROORZLQJ ,I WKH EDWWHU\ YROWDJH UHWXUQV WR WKH QRUPDO UDQJH
FRQGLWLRQV LV VDWLVILHG WKHQ WKH GLVDEOLQJ RI WKH KHDWHG ZLQGVKLHOG LV
FDQFHOOHG  WKH KHDWHG ZLQGKVLHOG LV WKHQ LQ D
‡ 2QH RI WKH YHKLFOH
V GRRUV LV RSHQHG VZLWFKHGRII VWDWH
‡ 7KH LJQLWLRQ NH\ LV LQ WKH  RU , SRVLWLRQ DQG
WKH YHKLFOH LV XQORFNHG
‡ 7KH LJQLWLRQ NH\ LV WXUQHG IURP WKH ,, WR WKH ,
RU  SRVLWLRQ

 5DQJHU
BACK TO CHAPTER INDEX FORD RANGER 2011.50MY WORKSHOP REPAIR MANUAL
TO MODEL INDEX

 0XOWLIXQFWLRQ (OHFWURQLF 0RGXOHV 


'(6&5,37,21 $1' 23(5$7,21
+HDWHG UHDU ZLQGRZ DQG KHDWHG :KHQ WKH LQWHUPLWWHQW ZLSH PRGH LV VZLWFKHG RQ
H[WHUQDO PLUURUV WKH ZLQGVKLHOG ZLSHUV RSHUDWH DW QRUPDO VSHHG ZLWK
WKH IROORZLQJ ZLSHU GHOD\V
7KH KHDWHG UHDU ZLQGRZ DQG WKH KHDWHG H[WHULRU ‡ :LSHU GHOD\   VHFRQG
PLUURUV DUH VZLWFKHG RQ E\ WKH %&0 XQGHU WKH ‡ :LSHU GHOD\   VHFRQGV
IROORZLQJ FRQGLWLRQV
‡ :LSHU GHOD\   VHFRQGV
‡ 7KH KHDWHG UHDU ZLQGRZ VZLWFK LV RSHUDWHG WKH
LJQLWLRQ VZLWFK LV LQ SRVLWLRQ ,, DQG WKH FKDUJH ‡ :LSHU GHOD\   VHFRQGV
ZDUQLQJ ODPS LV VZLWFKHG RII ‡ :LSHU GHOD\   VHFRQGV
‡ 7KH 'HIURVW IXQFWLRQ RI WKH FOLPDWH FRQWURO KDV ‡ :LSHU GHOD\   VHFRQGV
EHHQ DFWLYDWHG WKH LJQLWLRQ VZLWFK LV LQ SRVLWLRQ ,Q WKH HYHQW RI D IDLOXUH WKH GHIDXOW WLPH IRU WKH
,, DQG WKH FKDUJH ZDUQLQJ ODPS LV VZLWFKHG ZLSHU GHOD\ LV  VHFRQGV
RII
:KHQ WKH ZLQGVKLHOG ZDVKHU VZLWFK LV RSHUDWHG
7KH KHDWHG UHDU ZLQGRZ DQG WKH KHDWHG H[WHULRU ZDVKHU IOXLG LV VSUD\HG RQWR WKH ZLQGVKLHOG $IWHU
PLUURUV DUH VZLWFKHG RII E\ WKH %&0 XQGHU WKH D VKRUW GHOD\ GHVLJQHG WR SURWHFW WKH ZLSHU EODGHV
IROORZLQJ FRQGLWLRQV WKH ZLSHUV SHUIRUP  RU  ZLSHV DW ORZ VSHHG
‡ 0RUH WKDQ  PLQXWHV KDYH HODSVHG VLQFH WKH
,I ZKHQ WKH ZLQGVKLHOG ZDVKHU VZLWFK LV DFWLYDWHG
VZLWFK IRU WKH KHDWHG UHDU ZLQGRZ ZDV RSHUDWHG
WKH ZLQGVKLHOG ZLSHUV DUH VZLWFKHG RII D VLQJOH
‡ 7KH HQJLQH LV VZLWFKHG RII ZLSH LV SHUIRUPHG  VHFRQGV DIWHU WKH ZLSHUV KDYH
‡ :KLOH WKH KHDWHG UHDU ZLQGRZ LV VZLWFKHG RQ UHWXUQHG WR WKH KRPH SRVLWLRQ DIWHU SHUIRUPLQJ WKH
WKH VZLWFK IRU WKH KHDWHG UHDU ZLQGRZ LV SUHVVHG  RU  ZLSHV
RU WKH 'HIURVW IXQFWLRQ RI WKH FOLPDWH FRQWURO
,I WKH ZLSHUV DUH VHW WR LQWHUPLWWHQW ZLSH DQG WKH
LV GHDFWLYDWHG
ZLQGRZ ZDVKHU VZLWFK LV DFWXDWHG WKH ZLSHV DUH
‡ 7KH EDWWHU\ YROWDJH KDV GURSSHG EHORZ  9 RQO\ SHUIRUPHG LI QR IXUWKHU ZLSH UHTXHVW KDV EHHQ
IRU PRUH WKDQ  VHFRQGV SRZHU PDQDJHPHQW VHOHFWHG YLD D VKRUWHU GHOD\ WLPH ZLWKLQ WKH
VWUDWHJ\  0DQXDO UHTXHVWV IRU VZLWFKLQJ RQ WKH VHFRQG GHOD\ WLPH
KHDWHG UHDU ZLQGRZ E\ SUHVVLQJ WKH VZLWFK DUH
LJQRUHG DW WKLV WLPH 7KH SRVW ZLSH IXQFWLRQ RQ WKH ZLQGVKLHOG HQVXUHV
WKDW DQ\ ZDWHU UHPDLQLQJ RQ WKH ZLQGVKLHOG DIWHU
,I WKH EDWWHU\ YROWDJH UHWXUQV WR WKH QRUPDO UDQJH ZDVKLQJ LV ZLSHG DZD\ ,W LV RQO\ UHTXLUHG LI WKH
WKHQ WKH GLVDEOLQJ RI WKH KHDWHG UHDU ZLQGRZ LV ZLSHUV DUH VZLWFKHG RII RU WKH\ DUH VHW WR
FDQFHOOHG  WKH KHDWHG UHDU ZLQGRZ LV WKHQ LQ D LQWHUPLWWHQW PRGH
VZLWFKHGRII VWDWH

5DLQ VHQVRU
:LQGVKLHOG ZDVKZLSH V\VWHP
7KH DXWRPDWLF ZLQGVKLHOG ZLSHUV PXVW EH VZLWFKHG
7KH ZLQGVKLHOG ZLSHU V\VWHP LV HTXLSSHG ZLWK MXVW RII EHIRUH WKH YHKLFOH LV GULYHQ LQWR D FDU ZDVK
RQH ZLSHU PRWRU DQG WKLV PRWRU LV FRQQHFWHG WR
WKH %&0 YLD D VLPSOH FDEOH FRQQHFWLRQ ,I WKH ZLQGVKLHOG LV LFHG XS WKH ZLSHUV PD\ RQO\
EH DFWLYDWHG E\ WKH UDLQ VHQVRU DIWHU WKH ZLQGVKLHOG
7KH ZLQGVKLHOG ZDVKZLSH V\VWHP ZLOO RQO\ RSHUDWH KDV EHHQ FRPSOHWHO\ GHIURVWHG
LI WKH LJQLWLRQ VZLWFK LV LQ WKH SRVLWLRQ , RU ,,
7KH UDLQ VHQVRU LV DQ RSWLFDO PHDVXULQJ LQVWUXPHQW
)RXU ZLSH IXQFWLRQV DUH DYDLODEOH 6LQJOH :LSH &RQWDPLQDWLRQ VXFK DV RLO JUHDVH GXVW RU IDXOW\
6SHHG  6SHHG  DQG ,QWHUPLWWHQW :LSH RU ZLSHU EODGHV ZLOO SUHYHQW WKH V\VWHP IURP ZRUNLQJ
$XWRPDWLF :LSH GHSHQGLQJ RQ WKH VSHFLILFDWLRQ SURSHUO\ %HIRUH VZLWFKLQJ RQ WKH DXWRPDWLF
RI WKH YHKLFOH  ZLQGVKLHOG ZLSHUV WKH ZLQGVKLHOG PXVW EH FOHDQ
,Q 6SHHG  RU 6SHHG  PRGH WKH ZLSHUV DUH LQ WKH DUHD RI WKH UDLQ VHQVRU
RSHUDWLQJ FRQWLQXRXVO\ DW HLWKHU QRUPDO VSHHG RU 7KH UDLQ VHQVRU LV EXLOW LQWR D KRXVLQJ ZKLFK LV
IDVW VSHHG PRXQWHG EHKLQG WKH UHDU YLHZ PLUURU RQ WKH
ZLQGVKLHOG

 5DQJHU
BACK TO CHAPTER INDEX FORD RANGER 2011.50MY WORKSHOP REPAIR MANUAL
TO MODEL INDEX

 0XOWLIXQFWLRQ (OHFWURQLF 0RGXOHV 


'(6&5,37,21 $1' 23(5$7,21
7KH SKRWRGLRGH HPLWV DQ LQIUDUHG OLJKW EHDP RI
NQRZQ LQWHQVLW\ WKH HPLWWHG OLJKW H[LWV WKURXJK WKH
OHQV DQG LV UHIOHFWHG E\ WKH ZLQGVKLHOG
7KH UHIOHFWHG OLJKW EHDP HQWHUV EDFN WKURXJK WKH
OHQV DQG WKHQ UHDFKHV WKH SKRWRGLRGH 7KH
 FRUUHVSRQGLQJ YDOXH WDNHQ ZLWKRXW PRLVWXUH RQ WKH
ZLQGVKLHOG LV XVHG DV WKH UHIHUHQFH YDOXH IRU WKH
DXWRPDWLF FDOLEUDWLRQ SURFHVV
6XEVHTXHQW GHYLDWLRQV IURP WKLV YDOXH FDXVH WKH
ZLQGVKLHOG ZLSHUV WR EH VZLWFKHG RQ
(
,I UDLQ ODQGV RQ WKH ZLQGVKLHOG WKHQ WKH OLJKW
UHIOHFWHG E\ WKH ZLQGVKLHOG KDV D ORZHU LQWHQVLW\
7KH UDLQ VHQVRU  FRQVLVWV RI DQ RSWRHOHFWURQLF 7KLV ORVV RI LQWHQVLW\ LV UHJLVWHUHG E\ WKH
PHDVXULQJ DQG HYDOXDWLRQ FLUFXLW 7KH VHQVRU FDQ SKRWRGLRGH DQG SURSRUWLRQDOO\ WR WKH ORVV RI
FDOFXODWH WKH DPRXQW RI SUHFLSLWDWLRQ IDOOLQJ RQ WKH LQWHQVLW\ WKH PRGXOH VZLWFKHV RQ WKH ZLQGVKLHOG
ZLQGVKLHOG DQG UHTXHVW WKDW WKH ZLQGVKLHOG ZLSHUV ZLSHUV ZLWK WKH UHTXLUHG ZLSH VSHHG LQ LQWHUPLWWHQW
DUH VZLWFKHG RQ RU FRQWLQXRXV PRGH 
2Q WKH EDVLV RI WKH LQIRUPDWLRQ SURYLGHG E\ WKH :KHQ WKH DXWRPDWLF ZLSH IXQFWLRQ LV VZLWFKHG RQ
UDLQ VHQVRU WKH ZLQGVKLHOG ZLSHUV DUH WKHQ VHW WR ZLSHU OHYHU WR LQWHUPLWWHQW SRVLWLRQ WKH ZLSHUV DUH
WKH UHTXLUHG ZLSH VSHHG E\ WKH JHQHULF HOHFWURQLF RQO\ DFWLYDWHG DXWRPDWLFDOO\ LI WKH UDLQ VHQVRU
PRGXOH %&0  UHJLVWHUV ZDWHU RQ WKH ZLQGVKLHOG
,W LV QRW QHFHVVDU\ WR FDOLEUDWH WKH UDLQ VHQVRU DV
0RGH RI RSHUDWLRQ RI WKH UDLQ VHQVRU WKLV KDV DOUHDG\ EHHQ GRQH DW WKH IDFWRU\
7KH VHQVLWLYLW\ RI WKH UDLQ VHQVRU FDQ EH FKDQJHG
E\ DGMXVWLQJ WKH FRQWURO UHVLVWRU IRU WKH LQWHUPLWWHQW

PRGH RI WKH ZLQGVKLHOG ZLSHUV
‡ $GMXVWLQJ ULQJ SRVLWLRQ  ZLGH V\PERO +LJK
VHQVLWLYLW\
± 7KH ZLSHUV ZLSH HYHQ LI RQO\ D VPDOO DPRXQW
RI ZDWHU KDV EHHQ PHDVXUHG RQ WKH

ZLQGVKLHOG
‡ $GMXVWLQJ ULQJ SRVLWLRQ  QDUURZ V\PERO /RZ
VHQVLWLYLW\
  ± 7KH ZLSHUV RQO\ ZLSH LI D ODUJH DPRXQW RI
E40970 ZDWHU KDV EHHQ PHDVXUHG RQ WKH ZLQGVKLHOG

,WHP 'HVFULSWLRQ
&HQWUDO GRRU ORFNLQJ
 5DLQGURS
 /('
/RFNLQJXQORFNLQJ ± FHQWUDO ORFNLQJ
 /HQV
7KH FHQWUDO ORFNLQJ V\VWHP ORFNV DOO GRRUV VR WKDW
 3KRWRGLRGH
QRQH RI WKHVH FDQ EH RSHQHG IURP WKH RXWVLGH RI
7KH UDLQ VHQVRU FRQVLVWV RI WKUHH RSWLFDO WKH YHKLFOH 7KH GRRU ORFN PRWRUV DUH GLUHFWO\
FRPSRQHQWV DFWLYDWHG E\ WKH %&0
‡ DQ /('
‡ D SKRWRGLRGH
‡ D OHQV

 5DQJHU
BACK TO CHAPTER INDEX FORD RANGER 2011.50MY WORKSHOP REPAIR MANUAL
TO MODEL INDEX

 0XOWLIXQFWLRQ (OHFWURQLF 0RGXOHV 


'(6&5,37,21 $1' 23(5$7,21
7KH FHQWUDO ORFNLQJ LV DFWXDWHG LI RQH RI WKH 7KH FHQWUDO ORFNLQJ LV DFWXDWHG LI RQH RI WKH
IROORZLQJ FRQGLWLRQV LV VDWLVILHG IROORZLQJ FRQGLWLRQV LV VDWLVILHG
‡ $ NH\ LV LQVHUWHG LQWR RQH RI WKH GRRU ORFNV DQG ‡ 7KH GRRU ORFN LV WXUQHG WR WKH XQORFNLQJ SRVLWLRQ
WXUQHG WR WKH ORFNLQJ SRVLWLRQ ‡ 7KH UHOHDVH EXWWRQ RQ WKH UDGLR UHPRWH FRQWURO
‡ 7KH ORFNLQJ EXWWRQ RQ WKH UHPRWH FRQWURO LV LV SUHVVHG RQFH SURYLGHG WKDW WKH YHKLFOH LV QRW
SUHVVHG RQFH FRQILJXUHG WR XQORFN WKH GULYHU
V GRRU RQO\ 
‡ 7KH ORFNXQORFN EXWWRQ LV SUHVVHG LQVLGH WKH ‡ 7KH UHOHDVH EXWWRQ RQ WKH UDGLR UHPRWH FRQWURO
YHKLFOH LV SUHVVHG WZLFH ZLWKLQ  VHFRQGV
,I RQH RI WKH GRRUV LV QRW SURSHUO\ FORVHG ZKHQ WKH ‡ 7KH GRRU RSHQLQJ OHYHU RQ D IURQW GRRU LV SXOOHG
FHQWUDO ORFNLQJ IXQFWLRQ LV SHUIRUPHG WKHQ DOO GRRUV WR WKH XQORFNLQJ SRVLWLRQ RQ D FHQWUDOO\ ORFNHG
DUH ORFNHG DQG XQORFNHG DJDLQ YHKLFOH SURYLGHG WKH YHKLFOH LV QRW GRXEOH
ORFNHG 
7KH WXUQ VLJQDO ODPSV ZLOO VKRZ RQH VKRUW IODVK
ZKHQ WKH YHKLFOH KDV EHHQ VXFFHVVIXOO\ FHQWUDOO\ ‡ 7KH ORFNXQORFN EXWWRQ LV SUHVVHG LQVLGH WKH
ORFNHG YHKLFOH ZKLOVW D NH\ LV LQ WKH LJQLWLRQ RU XS WR 
VHFRQGV DIWHU D NH\ KDV EHHQ UHPRYHG IURP WKH
LJQLWLRQ
/RFNLQJXQORFNLQJ ± GRXEOH ORFNLQJ ,I WKH YHKLFOH KDV EHHQ FRQILJXUHG IRU XQORFNLQJ YLD
WKH GULYHU
V GRRU ORFN DQG WKH XQORFNLQJ EXWWRQ
7KH GRXEOH ORFNLQJ V\VWHP ORFNV DOO GRRUV VR WKDW RQ WKH UHPRWH FRQWURO LV RQO\ SUHVVHG RQFH WKHQ
WKH\ FDQQRW EH RSHQHG IURP RXWVLGH WKH YHKLFOH MXVW WKH GULYHU
V GRRU LV XQORFNHG
,Q DGGLWLRQ WR WKH FHQWUDO ORFNLQJ IXQFWLRQ WKH
,I WKH XQORFNLQJ EXWWRQ RQ WKH UHPRWH FRQWURO LV
GRXEOH ORFNLQJ V\VWHP DOVR GLVFRQQHFWV WKH GRRU
WKHQ SUHVVHG DJDLQ ZLWKLQ  VHFRQGV WKH UHPDLQLQJ
RSHQLQJ OHYHUV IURP WKH ORFNLQJ PHFKDQLVP 7KLV
GRRUV DUH XQORFNHG YLD WKH FHQWUDO XQORFNLQJ
PHDQV WKDW WKH GRRUV FDQ QR ORQJHU EH RSHQHG
IXQFWLRQ
IURP LQVLGH WKH YHKLFOH
,I WKH YHKLFOH ZDV GRXEOH ORFNHG EHIRUHKDQG WKHQ
7KH GRXEOH ORFNLQJ PHFKDQLVP RQO\ ZRUNV ZKHQ
WKH RWKHU GRRUV DUH FHQWUDOO\ ORFNHG ZKHUHDV WKH
WKH LJQLWLRQ NH\ LV QRW LQ WKH LJQLWLRQ ORFN
GULYHU
V GRRU LV XQORFNHG
7KH GRXEOH ORFNLQJ LV DFWLYDWHG LI RQH RI WKH
8QORFNLQJ RI WKH YHKLFOH ZLWK WKH LJQLWLRQ VZLWFKHG
IROORZLQJ FRQGLWLRQV LV VDWLVILHG
RII LV FRQILUPHG E\ RQH ORQJ IODVK RI WKH WXUQ VLJQDO
‡ $ NH\ LV LQVHUWHG LQWR D GRRU ORFN DQG WXUQHG WR ODPSV
WKH ORFNLQJ SRVLWLRQ WZLFH ZLWKLQ  VHFRQGV
‡ 7KH ORFNLQJ EXWWRQ RQ WKH UHPRWH FRQWURO LV
SUHVVHG WZLFH ZLWKLQ WKH VSDFH RI  VHFRQGV LI /RFNLQJXQORFNLQJ  DXWRPDWLF UHORFNLQJ
WKH YHKLFOH LV FRQILJXUHG IRU DFWLYDWLRQ RI WKH IXQFWLRQ
GRXEOH ORFNLQJ XSRQ D GRXEOH SUHVV RI WKH
ORFNLQJ EXWWRQ RQ WKH UHPRWH FRQWURO  7KH DXWRPDWLF UHORFNLQJ IXQFWLRQ UHWXUQV WKH
,I WKH LJQLWLRQ NH\ KDV EHHQ WXUQHG WR SRVLWLRQ , ORFNLQJ V\VWHP RI WKH YHKLFOH WR LWV ODVW VWDWXV LI LW
WKHQ WKH YHKLFOH LV FHQWUDOO\ ORFNHG EXW QRW ZDV FHQWUDOO\ ORFNHG RU GRXEOH ORFNHG DQG WKH
GRXEOHORFNHG IROORZLQJ FRQGLWLRQV DUH VDWLVILHG
‡ 7KH YHKLFOH LV XQORFNHG YLD UHPRWH FRQWURO
,I RQ D GRXEOHORFNHG YHKLFOH WKH FRUUHVSRQGLQJ
LJQLWLRQ NH\ LV LQVHUWHG LQWR WKH LJQLWLRQ WKH V\VWHP ‡ $ GRRU KDV QRW EHHQ RSHQHG ZLWKLQ  VHFRQGV
VZLWFKHV RYHU IURP GRXEOH ORFNLQJ WR FHQWUDO ‡ 7KH LJQLWLRQ LV QRW VZLWFKHG RQ
ORFNLQJ 7KLV IHDWXUH PD\ EH WXUQHG RII DW WKH )RUG GHDOHU
7KH WXUQ VLJQDO ODPSV ZLOO VKRZ WZR VKRUW IODVKHV
WR FRQILUP ZKHQ WKH YHKLFOH KDV EHHQ GRXEOH
ORFNHG

/RFNLQJXQORFNLQJ ± FHQWUDO XQORFNLQJ

7KH FHQWUDO XQORFNLQJ V\VWHP XQORFNV DOO RI WKH


GRRUV RQ WKH YHKLFOH LQFOXGLQJ WKH OLIWJDWH

 5DQJHU
BACK TO CHAPTER INDEX FORD RANGER 2011.50MY WORKSHOP REPAIR MANUAL
TO MODEL INDEX

 0XOWLIXQFWLRQ (OHFWURQLF 0RGXOHV 


'(6&5,37,21 $1' 23(5$7,21
6PDUW &KDUJH V\VWHP :KHQ WKH WKUHVKROG LV UHDFKHG WKH %&0
DXWRPDWLFDOO\ DFWLYDWHV WKH IROORZLQJ FRQVXPHUV 
,Q DGGLWLRQ WR WKH IDPLOLDU IXQFWLRQV WKH 6PDUW LQ WKLV RUGHU DQG ZLWK D JDS RI  VHFRQGV EHWZHHQ
&KDUJH V\VWHP DOVR SHUIRUPV WKH IROORZLQJ HDFK
IXQFWLRQV ‡ +HDWHG UHDU ZLQGRZ
‡ $XWRPDWLF GHDFWLYDWLRQ RI QRQFULWLFDO KLJK SRZHU ‡ +HDWHG H[WHULRU PLUURUV DQG KHDWHG ZLQGVFUHHQ
HOHFWULFDO FRQVXPHUV ZKHQ WKH EDWWHU\ YROWDJH ‡ (OHFWULF ERRVWHU KHDWHU YHKLFOHV ZLWK GLHVHO
LV ORZ LQ RUGHU WR UHGXFH WKH OHYHO RI FXUUHQW HQJLQHV
GUDZQ
‡ $XWRPDWLF DFWLYDWLRQ RI QRQFULWLFDO KLJK SRZHU ,I WKH EDWWHU\ YROWDJH GURSV EDFN EHORZ WKH
HOHFWULFDO FRQVXPHUV ZKHQ WKH EDWWHU\ YROWDJH WKUHVKROG WKHQ WKH %&0 DXWRPDWLFDOO\ GHDFWLYDWHV
LV H[FHVVLYHO\ KLJK LQ RUGHU WR SURWHFW DQ\ FRQVXPHUV WKDW ZHUH VZLWFKHG RQ +RZHYHU
FRPSRQHQWV ZKLFK DUH VHQVLWLYH WR LQFUHDVHG LI WKH\ ZHUH VZLWFKHG RQ E\ WKH GULYHU EHIRUH WKH
YROWDJHV DXWRPDWLF DFWLYDWLRQ WKH\ ZLOO WKHQ EH VZLWFKHG RQ
DJDLQ LQ WXUQ ZLWK D VHFRQG WLPH LQWHUYDO
:KHQ WKH 6PDUW &KDUJH V\VWHP LV DFWLYH D VOLJKW
YDULDWLRQ LQ EORZHU IDQ VSHHG PD\ EH QRWLFHG
,JQLWLRQ RYHUORDG SURWHFWLRQ
7KH EDWWHU\ FKDUJLQJ FXUUHQW LV RSWLPL]HG WKURXJK
FRQWLQXRXV FDOFXODWLRQ RI WKH EDWWHU\ WHPSHUDWXUH 7KH LJQLWLRQ RYHUORDG SURWHFWLRQ LQWHUPLWWHQWO\
DQG PRQLWRULQJ RI WKH DOWHUQDWRU RXWSXW YROWDJH GLVFRQQHFWV FHUWDLQ FLUFXLWV LQ RUGHU WR UHVWULFW WKH
%\ UHFHLYLQJ WKH IRUZDUGHG DOWHUQDWRU ORDG VLJQDO FXUUHQW EHLQJ GUDZQ IURP WKH EDWWHU\ ZKLOH WKH
WKH 3&0 LV JLYHQ HDUO\ ZDUQLQJ ZKHQHYHU DQ VWDUWHU PRWRU LV RSHUDWLQJ
HOHFWULF FRQVXPHU LV VZLWFKHG RQ RU RII 7KLV PHDQV 7KH SRVLWLRQ RI WKH LJQLWLRQ VZLWFK LV WUDQVPLWWHG E\
WKDW WKH 3&0 UHFHLYHV LQIRUPDWLRQ DERXW LPPLQHQW WKH %&0 RQ WKH 06 &$1+6 &$1 EXV
FKDQJHV LQ WKH WRUTXH GUDZQ E\ WKH DOWHUQDWRU %\
HYDOXDWLQJ WKLV LQIRUPDWLRQ WKH 3&0 FDQ SURYLGH D 7KH LJQLWLRQ RYHUORDG SURWHFWLRQ UHOD\ LV ORFDWHG LQ
KLJKHU OHYHO RI LGOLQJ VWDELOLW\ WKH EDWWHU\ MXQFWLRQ ER[ DQG LV DFWLYDWHG E\ WKH
%&0 ZKHQ WKH LJQLWLRQ VZLWFK LV LQ SRVLWLRQ ,,,
7KH WZR UHPDLQLQJ IXQFWLRQV RI WKH 6PDUW &KDUJH
6\VWHP DUH FRQWUROOHG E\ WKH %&0 7KH DFWLYDWHG LJQLWLRQ RYHUORDG SURWHFWLRQ WKHQ
VZLWFKHV RII WKH IROORZLQJ HOHFWULFDO FRQVXPHUV
(OHFWULFDO FRQVXPHUV DUH VZLWFKHG RII GXH WR ORZ
YROWDJH ZKHQ WKH %&0 GHWHUPLQHV RQ WKH EDVLV ‡ ([WHULRU OLJKWLQJ
RI WKH PHVVDJH UHFHLYHG IURP WKH 3&0 RQ WKH &$1 ‡ :LQGVFUHHQUHDU ZLQGRZ ZDVKZLSH V\VWHPV
EXV YLD WKH LQVWUXPHQW FOXVWHU WKDW WKH EDWWHU\ ‡ %DFNXS ODPSV
YROWDJH KDV GURSSHG EHORZ WKH WKUHVKROG
:KHQ WKH WKUHVKROG IRU ORZ EDWWHU\ YROWDJH LV (OHFWULF ZLQGRZ UHJXODWRUV
UHDFKHG WKH %&0 DXWRPDWLFDOO\ GHDFWLYDWHV WKH
IROORZLQJ FRQVXPHUV  LQ WKLV RUGHU DQG ZLWK D JDS 7KH LJQLWLRQ NH\ PXVW EH LQ SRVLWLRQ ,, EHIRUH WKH
RI  VHFRQGV EHWZHHQ HDFK HOHFWULF ZLQGRZ UHJXODWRUV FDQ EH RSHUDWHG 7KH
‡ (OHFWULF ERRVWHU KHDWHU YHKLFOHV ZLWK GLHVHO HOHFWULF ZLQGRZ UHJXODWRU RSHQ RU FORVH WKH GRRU
HQJLQHV ZLQGRZV ZKHQ WKH VZLWFK LV PRYHG WR WKH
‡ +HDWHG H[WHULRU PLUURUV DQG KHDWHG ZLQGVFUHHQ FRUUHVSRQGLQJ SRVLWLRQ
‡ +HDWHG UHDU ZLQGRZ 7KH PRYHPHQW RI WKH ZLQGRZ JODVV VWRSV ZKHQ
,I WKH EDWWHU\ YROWDJH ULVHV EDFN DERYH WKH ORZHU WKH ZLQGRZ UHJXODWRU EXWWRQ LV UHOHDVHG RU ZKHQ
WKUHVKROG WKHQ WKH %&0 UHHQDEOHV DOO RI WKH WKH LJQLWLRQ NH\ LV PRYHG IURP SRVLWLRQ ,, WR
HOHFWULFDO FRQVXPHUV ZKLFK ZHUH SUHYLRXVO\ SRVLWLRQ , ,,, RU 
GLVDEOHG 7KH\ WKHQ KDYH VZLWFKHG RII VWDWXV DQG 7KH GULYHU GRRU ZLQGRZ FDQ RQO\ EH RSHUDWHG YLD
PXVW EH VZLWFKHG EDFN RQ E\ WKH GULYHU WKH GULYHU GRRU VZLWFK WKH RWKHU ZLQGRZV FDQ EH
(OHFWULFDO FRQVXPHUV DUH VZLWFKHG RQ GXH WR RSHQHG DQG FORVHG YLD WKH GULYHU GRRU VZLWFK SDQHO
H[FHVVLYHO\ KLJK YROWDJH LI WKH %&0 GHWHUPLQHV RU WKH UHOHYDQW GRRU VZLWFK
WKDW WKH EDWWHU\ YROWDJH LV DERYH WKH WKUHVKROG IRU ,I WKH ZLQGRZ RQ WKH IURQW SDVVHQJHU
V GRRU LV
RYHUYROWDJH DQG WKH FKDUJH FRQWURO ODPS KDV EHHQ RSHUDWHG YLD WKH VZLWFK RQ WKH VZLWFK SDQHO LQ WKH
VZLWFKHG RQ GULYHU
V GRRU WKHQ WKH GULYHU
V GRRU PRGXOH

 5DQJHU
BACK TO CHAPTER INDEX FORD RANGER 2011.50MY WORKSHOP REPAIR MANUAL
TO MODEL INDEX

 0XOWLIXQFWLRQ (OHFWURQLF 0RGXOHV 


'(6&5,37,21 $1' 23(5$7,21
UHFHLYHV WKH FDEOHWUDQVPLWWHG VLJQDO IURP WKH 7UDQVSRUW PRGH
VZLWFK DQG IRUZDUGV LW RQ WKH &$1 EXV WR WKH GRRU ‡ 7UDQVSRUW PRGH LV DFWLYDWHG ZKLOH WKH YHKLFOH
PRGXOH RI WKH IURQW SDVVHQJHU
V GRRU ZKLFK WKHQ LV HQ URXWH IURP WKH IDFWRU\ WR WKH GHDOHU ,Q WKLV
PRYHV WKH ZLQGRZ JODVV WR WKH FRUUHVSRQGLQJ PRGH WKH YHKLFOH FDQ EH GULYHQ ZLWKRXW DQ\
SRVLWLRQ DGYHUVH HIIHFWV RQ YHKLFOH VDIHW\
7KH UHDU GRRUV DUH HDFK FRQQHFWHG YLD D /,1 EXV ‡ ,QGLYLGXDO PRGXOHV DQG HOHFWULFDO V\VWHPV HJ
WR WKH GRRU PRGXOHV RI WKH IURQW GRRUV DQWLWKHIW DODUP V\VWHP FORFN DQG UHPRWH
7KH GLVDEOLQJ VZLWFK LQ WKH VZLWFK SDQHO RQ WKH FRQWURO DUH GHDFWLYDWHG
GULYHU
V GRRU FDQ EH XVHG WR GLVDEOH WKH ZLQGRZ ‡ 7KLV HQVXUHV WKDW WKH EDWWHU\ LV VXIILFLHQWO\
UHJXODWRU VZLWFKHV LQ WKH UHDU GRRUV FKDUJHG ZKHQ WKH YHKLFOH LV KDQGHG RYHU WR WKH
FXVWRPHU

6SHHG FRQWURO ,I WKH HQJLQH LV VWDUWHG ZKLOH WKH YHKLFOH LV LQ


WUDQVSRUW PRGH WKHQ WKH WUDQVSRUW PRGH LV
7KH %&0 DFWV DV WKH SURYLGHU RI WKH VLJQDOV RI WKH WHPSRUDULO\ VXVSHQGHG ,W LV UHDFWLYDWHG RQFH WKH
VSHHG FRQWURO V\VWHP 7KH VLJQDOV ZKLFK FRPH LJQLWLRQ LV VZLWFKHG RII
IURP WKH VZLWFK XQLW LQ WKH VWHHULQJ ZKHHO DUH 7UDQVSRUW PRGH PXVW EH GHDFWLYDWHG E\ WKH GHDOHU
FRQYHUWHG WR &$1 DQG VHQW RQ WR WKH 3&0 YLD WKH 7R GR WKLV WKH GHDOHU QHHGV WR SUHVV WKH EUDNH ILYH
+6 &$1 EXV WLPHV DQG RSHUDWH WKH KD]DUG ZDUQLQJ OLJKWV VZLWFK
7KH 3&0 WKHQ DGMXVWV WKH SRZHU RXWSXW RI WKH WZLFH ZLWKLQ WKH VSDFH RI  VHFRQGV
HQJLQH WR PDLQWDLQ WKH VHOHFWHG YHKLFOH VSHHG :KHQ WKH WUDQVSRUW PRGH LV GHDFWLYDWHG WKH %&0
DXWRPDWLFDOO\ FKDQJHV LQWR QRUPDO PRGH
%UDNH IOXLG OHYHO 1RUPDO PRGH
‡ 7KH IXOO IXQFWLRQDOLW\ RI DOO HOHFWULFDO V\VWHPV LV
,I WKH EUDNH IOXLG OHYHO LV QRUPDO WKH EUDNH IOXLG OHYHO DYDLODEOH LQ QRUPDO PRGH
VZLWFK LV FORVHG DQG VHQGV D JURXQG VLJQDO YLD
&UDVK PRGH
FDEOH WR WKH %&0
‡ &UDVK PRGH LV DFWLYDWHG DV VRRQ DV WKH
,I WKH EUDNH IOXLG OHYHO LV EHORZ WKH WKUHVKROG DQG UHVWUDLQWV FRQWURO PRGXOH 5&0 UHJLVWHUV D
WKH OHYHO VZLWFK RSHQV IRU PRUH WKDQ WZR VHFRQGV VXIILFLHQWO\ VHYHUH YHKLFOH LPSDFW
WKHQ WKH %&0 JHQHUDWHV D &$1 VLJQDO ZKLFK LW
‡ 7KH YHKLFOH LV WKHQ FHQWUDOO\ XQORFNHG LI LW ZDV
VHQGV WR WKH LQVWUXPHQW FOXVWHU
ORFNHG DW WKH WLPH RI WKH FUDVK
‡ ,Q DGGLWLRQ WKH KD]DUG ZDUQLQJ OLJKWV DUH
3RZHU PDQDJHPHQW DFWLYDWHG
‡ &UDVK PRGH LV GHDFWLYDWHG LI WKH LJQLWLRQ NH\ LV
7KH SRZHU PDQDJHPHQW V\VWHP RIIHUV YDULRXV WXUQHG WR SRVLWLRQ  DQG WKHQ EDFN WR SRVLWLRQ
PRGHV ZKLFK FDQ EH XVHG LQ GLIIHUHQW VLWXDWLRQV WR ,, DIWHU DW OHDVW  PV 7KH KD]DUG ZDUQLQJ
HQVXUH DQ HIIHFWLYH SRZHU VXSSO\ WR LQGLYLGXDO VZLWFK QHHGV WR EH RSHUDWHG WR GHDFWLYDWH WKH
PRGXOHV KD]DUG ZDUQLQJ OLJKWV
7KH SRZHU PDQDJHPHQW IXQFWLRQ LV LQWHJUDWHG LQ
WKH %&0
,PPRELOLVHU
)RXU GLIIHUHQW YHKLFOH PRGHV DUH XVHG GHSHQGLQJ
RQ WKH RSHUDWLQJ VWDWXV RI WKH YHKLFOH 7KH 3$76 IXQFWLRQ LV LQWHJUDWHG LQ WKH %&0
)DFWRU\ PRGH &RUUHVSRQGLQJO\ WKH VHQGUHFHLYH XQLW LV GLUHFWO\
FRQQHFWHG WR WKH %&0 SUHYLRXVO\ LW ZDV FRQQHFWHG
‡ )DFWRU\ PRGH LV DFWLYDWHG ZKLOH WKH YHKLFOH LV WR WKH SRZHUWUDLQ FRQWURO PRGXOH 3&0 
LQ SURGXFWLRQ ,Q WKLV PRGH SRZHU VXSSO\ LV
UHGXFHG WR D PLQLPXP E\ VZLWFKLQJ RII UHOD\V $IWHU UHDGLQJ LQ WKH NH\ FRGH LQ LJQLWLRQ ORFN
2QFH WKH YHKLFOH OHDYHV WKH IDFWRU\ WKH IDFWRU\ SRVLWLRQ  , RU ,,  D FRUUHVSRQGLQJ PHVVDJH
PRGH LV GHDFWLYDWHG DQG WUDQVSRUW PRGH LV LV SODFHG E\ WKH %&0 RQ WKH +6 &$1 GDWDEXV IRU
DFWLYDWHG LQVWHDG WKH 3&0

 5DQJHU
BACK TO CHAPTER INDEX FORD RANGER 2011.50MY WORKSHOP REPAIR MANUAL
TO MODEL INDEX

 0XOWLIXQFWLRQ (OHFWURQLF 0RGXOHV 


'(6&5,37,21 $1' 23(5$7,21
'HSHQGLQJ RQ WKH RXWFRPH RI WKLV TXHU\ DQG WKH ,I QR 9,1 RU DQ LQYDOLG 9,1 LV UHDG LQ IURP D PRGXOH
VWDWXV RI WKH NH\ WKH 3&0 WKHQ LVVXHV WKH VWDUW WKHQ WKLV LV VWRUHG LQ D PHPRU\ 6XEVHTXHQWO\ WKH
HQDEOH IXQFWLRQDOLW\ RI WKH PRGXOH PD\ EH UHVWULFWHG
GHSHQGLQJ RQ LWV XVH
&HQWUDO PRGXOH FRQILJXUDWLRQ
&OLPDWH FRQWURO
7KH PRGXOHV LQ WKH YHKLFOH ZHUH SUHYLRXVO\
FRQILJXUHG ZLWK WKH DLG RI WKH GLDJQRVWLF XQLW DQG
WKH 0RGXOH 3URJUDPPLQJ LQKDOHH[KDOH IXQFWLRQ (YDSRUDWRU WHPSHUDWXUH
+HUH WKH DFWXDO VWDWXV RI HDFK PRGXOH LV UHDG LQWR
WKH GLDJQRVWLF XQLW DQG WKHQ VDYHG LQ WKH QHZ 2Q YHKLFOHV ZLWK DLU FRQGLWLRQLQJ WKH HYDSRUDWRU
PRGXOH WHPSHUDWXUH LV PHDVXUHG YLD WKH HYDSRUDWRU
WHPSHUDWXUH VHQVRU ORFDWHG LQ FOLPDWH WKH FOLPDWH
5DQJHU YHKLFOHV XWLOL]H D QHZ IRUP RI PRGXOH FRQWUROV 7KH WHPSHUDWXUH LV WKHQ FRPPXQLFDWHG
FRQILJXUDWLRQ FDOOHG FHQWUDO PRGXOH FRQILJXUDWLRQ WR WKH %&0
+HUH DOO RI WKH QHFHVVDU\ FRQILJXUDWLRQ SDUDPHWHUV ,I D WHPSHUDWXUH EHORZ  ƒ& LV GHWHUPLQHG WKHQ
DUH VWRUHG LQ WKH %&0 DW WKH IDFWRU\ DQG IURP WKHUH WKH %&0 VHQGV D VLJQDO WR WKH 3&0 YLD WKH +6
WKH\ DUH WUDQVPLWWHG YLD WKH &$1 EXV QHWZRUN WR &$1 EXV ZKLFK WKHQ VKXWV RII WKH DLU FRQGLWLRQLQJ
WKH LQGLYLGXDO PRGXOHV FOXWFK ,I WKH WHPSHUDWXUH LV DERYH  ƒ& WKH %&0
7KH GLDJQRVWLF XQLW LV HTXLSSHG ZLWK D QHZ URXWLQH VHQGV D VLJQDO WR WKH 3&0 DQG WKH DLU FRQGLWLRQLQJ
IRU SHUIRUPLQJ WKH FHQWUDO PRGXOH FRQILJXUDWLRQ FOXWFK LV VZLWFKHG EDFN RQ DJDLQ
ZKLFK LV XVHG WR UHSODFH RU VXEVHTXHQWO\ FKDQJH
FRQILJXUDWLRQ GDWD ,QVWHDG RI UHDGLQJ WKH GDWD LQWR
WKH GLDJQRVWLF XQLW DV ZDV GRQH LQ WKH SDVW WKH\ (OHFWULF ERRVWHU KHDWHU
DUH WUDQVPLWWHG E\ WKH %&0 WR WKH UHOHYDQW PRGXOH
7KH GLDJQRVWLF XQLW LV RQO\ XVHG WR LQLWLDWH DQG ,I WKH LQWHULRU WHPSHUDWXUH LV VHW WR +, RQ WKH
PRQLWRU WKH SURFHVV KHDWHU  DLU FRQGLWLRQLQJ FRQWURO DVVHPEO\ RU WKH
WHPSHUDWXUH FRQWURO VZLWFK LV VHW WR LWV KLJKHVW
)RU VDIHW\ UHDVRQV DOO FRQILJXUDWLRQ GDWD ZKLFK DUH VHWWLQJ WKHQ WKH FOLPDWH FRQWURO PRGXOH VHQGV DQ
VWRUHG LQ WKH %&0 DUH DOVR VWRUHG LQ SDUDOOHO LQ WKH HOHFWULF ERRVWHU KHDWHU 21 UHTXHVW VLJQDO YLD WKH
LQVWUXPHQW FOXVWHU ,I WKH %&0 WKHQ QHHGV WR EH 06 &$1 EXV WR WKH %&0 ,I D PDQXDO DLU
UHSODFHG WKLV PHDQV WKDW WKH UHTXLUHG FRQILJXUDWLRQ FRQGLWLRQLQJ V\VWHP LV LQVWDOOHG WKH VLJQDO LV
GDWD FDQ EH UHDG RXW IURP WKH LQVWUXPHQW FOXVWHU WUDQVPLWWHG YLD D FRQYHQWLRQDO FDEOH FRQQHFWLRQ
ZLWK WKH DLG RI WKH GLDJQRVWLF XQLW DQG WKHQ
WUDQVIHUUHG WR WKH QHZ %&0 7KH %&0 FRQWUROV WKH HOHFWULF ERRVWHU KHDWHU
DFFRUGLQJ WR WKH DYDLODEOH DOWHUQDWRU FDSDFLW\
7KH %&0 FKHFNV WKH FRQILJXUDWLRQ GDWD IRU
FRQVLVWHQF\ DQG VWRUHV '7&V LQ WKH HYHQW RI DQ\ ,Q FRQWUDVW WR RWKHU )RUG YHKLFOHV WKHUH LV QR OLQN
IDXOWV GLDJQRVWLF XQLW WURXEOH FRGHV  WR WKH FRRODQW WHPSHUDWXUH RU WKH DPELHQW
WHPSHUDWXUH
,Q WKH HYHQW RI D IDXOW WKH IXQFWLRQDOLW\ RI D SDUWLFXODU
PRGXOH PD\ EH UHVWULFWHG 7KH HOHFWULF ERRVWHU KHDWHU HOHFWURQLFV DFWLYDWHV
GHSHQGLQJ RQ D /,1 VLJQDO JHQHUDWHG E\ WKH %&0
:KHQ WKH %&0 LV UHSODFHG LW LV QHFHVVDU\ WR 7KH RXWSXW VWDJHV VZLWFK WKH WKUHH KHDWLQJ
UHOHDUQ WKH NH\V IRU WKH UHPRWH FRQWURO DQG IRU WKH HOHPHQWV RI WKH HOHFWULF ERRVWHU KHDWHU 21 RU 2))
3$76 V\VWHP 7KH SURFHGXUH IRU GRLQJ WKLV LV WKH LQGLYLGXDOO\ ZKHUHE\ WKH KHDWLQJ SHULRGV RI WKH
VDPH DV RQ WKH FXUUHQW YHKLFOHV LQGLYLGXDO HOHPHQWV FDQ RYHUODS 'XH WR WKH YDULDEOH
VZLWFKRQ GXUDWLRQ FRQWLQXRXVO\ YDULDEOH
9,1 LGHQWLILFDWLRQ WHPSHUDWXUH FRQWURO LV SRVVLEOH 7KH RYHUDOO KHDWLQJ
SRZHU RI WKH WKUHH KHDWLQJ HOHPHQWV LV OLQHDUO\
'XULQJ WKH 9,1 LGHQWLILFDWLRQ WKH 9,1 LV VDYHG LQ SURSRUWLRQDO WR WKH /,1 VLJQDO ,I WKH /,1 VLJQDO
LQGLYLGXDO PRGXOHV DW WKH IDFWRU\ HTXDOV  WKH HOHFWULF ERRVWHU KHDWHU LV QRW
DFWLYDWHG
$V VRRQ DV D PRGXOH LV LGHQWLILHG ZKHQ WKH LJQLWLRQ
LV VZLWFKHG RQ HYHQ DIWHU WKH EDWWHU\ KDV EHHQ
GLVFRQQHFWHG  LW FDQ EH RSHUDWHG ZLWKRXW IXUWKHU
LQSXWV

 5DQJHU
BACK TO CHAPTER INDEX FORD RANGER 2011.50MY WORKSHOP REPAIR MANUAL
TO MODEL INDEX

 0XOWLIXQFWLRQ (OHFWURQLF 0RGXOHV 


5(029$/ $1' ,167$//$7,21

%RG\ &RQWURO 0RGXOH %&0

5HPRYDO
127( 5HPRYDO VWHSV LQ WKLV SURFHGXUH PD\
FRQWDLQ LQVWDOODWLRQ GHWDLOV
 5HIHU WR 6WHHULQJ &ROXPQ  6WHHULQJ
&ROXPQ 5HPRYDO DQG ,QVWDOODWLRQ 


(


[

(

,QVWDOODWLRQ
 7R LQVWDOO UHYHUVH WKH UHPRYDO SURFHGXUH

 5DQJHU

You might also like