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Hotairheating Airheater Hotairtemperature Airless Withstanding Company

Lampheater Airsource Controller RoHsorder Price Powersupply
calculation servicelife distribution energization pressure profile

0.Summary-Lightheating Heatingwire Quality Thermal Knowledgeofthe

Non-applicablitycertification Supplyairpressure Silverbrazingforhotairheaters Recruit
1.Spotheater selection standards efficiency halogenlamp
     φ0.47(12),φ0.708(18)-40w～
     φ1.18(30),φ1.37(35)-110w～
     
     φ2.36(60)-450w～
     φ4.72(120)-1kw～
     φ6.29(160)-2.5kw～
2.Lineheater
     Width1.18(30)shortfocallengthF=20
Heating Wire Selection Criteria
     Width1.37(35)parallelraysFocus=∞
     Width2.16(55)shortfocallengthF=25 PDFforprinting
     Width2.36(60)parallelraysFocus=∞
     Width2.55(65)longfocallengthF=∞ ThecriteriafordeterminingtheheatingwireofSAHtypeheaterareestablishedasfollows.
     Air-cooling,others 1. Thecurrentvalueoftheheatertobedesignedisdetermined.I=P/E[A]current[A]=power[w]÷voltage[v]
3.Heatinglamp
4.Quartzheater 2. Theheatingwirediameterisdeterminedfromthecurrentvaluedeterminedaboveusingthefollowinggraphs.

Atfirst,thesurfaceloadfortheheatingwireisassumedas10w/cm2.
Hotairheater Thehigherthesurfaceload,theshorterwillbetheheater.However,reducingthewirelengthcancauseproblemssuchasoverheating,andtheservicelifewillalsoreduce,andthelimit
is12.5w/cm2.
0.Summary-Hotairheating
Insomecases,thewiresaredesignedwithalargesurfaceloadwhenlowerhotairtemperatureisallowed.Thesearespecialproductslimitedtocertainapplicationsandcustomers.
1.St.Airheater
     100Wto1.6kW Stype Thesmallerthesurfaceload,longertheservicelifewhenusedathighertemperatures.Problemsarenotcausedwhenusedinabnormalconditionssuchasheatingwithoutairflowas
thisgivestheheatingwireadditionalmargin.
     100Wto1.2kW Htype
     2kWto7kwφ0.86(22)～ However,theheaterbecomeslongerwhenthesurfaceloadisdecreased,andthesurfaceloadcannotbereducedexcessivelybasedonthispoint.Inreality,thesurfaceloadcanbe
     One-touchconnectors reducedupto7.5w/cm2.
     Ceramicbasetype Inthepastweweredesigningwith11w/cm2,butrecentlyweconsider10w/cm2asthestandard.However,wedonotselecttheheatingwirediametertogetthestandardwire
     Ultra-smallφ0.15(4)～ diameter.Therearerestrictionsontheheatingwiresuchasstandardsizes,andavailablesizeinstock,andwewillhavetoselectfromthesizesthatcanbeobtained,andwemaynotbe
     Large-capacitycompact abletosetthesurfaceloadfreely.
2.Cleanairheater Inaddition,ifthecurrentvalueisverylow(around1A),theheatingwirewillbecomeverythinandcanbecutveryeasily,insuchcases,thesurfaceloadwillbesettoalowervalue.A
3.Platinumheatingelement surfaceloadof7.5w/cm2foracurrentvaluearound1Aisconsidered.Ontheotherhand,thesurfaceloadcanbeincreasedforproductswithhighcurrentifthedesignservicelifeisthe
4.Otherhotairheaters same.

ThisgraphhasbeencalculatedwiththeperformanceDScurve,theCantalAFcurvecanalsobeusedasthedifferenceisnotsignificant.(CantalAFcurveresultsinaslightlylower

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Peripheralequipment surfaceload)

Thelengthoftheheatingwire(UCL)isdeterminedfromtheresistancevalueRm[O]oftheheaterandconductorresistancevalueRm[O/m]displayedonthebobbinoftheheating
3.
1.Equipmentlist wire,usingthefollowingformula.
2.General-purposeairsource
HeaterresistancevalueR=voltage×voltage÷power[O](R=E^2/P)
3.Dedicatedpowersupply（Hotair）
4.General-purposepowersupply（Hotair） HeatingwirelengthUCL=0.97×R/Rm[m]*(0.97isaconstanttocompensatefortheresistancetemperaturecoefficient)
5.Dedicatedpowersupply（Lampheating）
Note:Unitsofthelengthis[m],thereforethevaluehastobemultipliedby1000forconversionto[mm].
6.General-purposepowersupply（Lampheating）
7.Pump,controllerset Inactualpractice,thevaluecanbefinalizedwithUCL=R/Rmwithoutmultiplyingby0.97.Thelengthoftheleadportionisreducingbyfollowingthismethod,andthevaluewillbe
closertotheresistancevalue.Inaddition,ahigherdifferenceintheresistancevalueisbetterthanalowerdifference.(Thisisthesafersidesincetheservicelifeincreasesinthisdirection)
Knowledge Thecoilwindingshouldbepreparedkeepingtheresistancevalueerrorsinthe+3%,-1%range.
*PhysicsofLampheating

*OpticsofLightheating
*Elementaryelectricalcourse
*Simplethermalcalculations
*Listofvariousphysicalproperties
*Physicalconstants,formulas
*Technicalcomputingsoftware

Drawingspecification
*Drawingdownload
*Manufacturingspecifications
*Modelnamingconventions
*Componentstandards

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Heatercoillength

1.Designingfromthesurfaceloadoftheheatingelement

(1) First,determinethecurrentvalueoftheheater.TherelationisCurrent=Power/voltage,thereforethecurrentvaluecanbedeterminedbydividingtheheaterpowerbytheheatervoltage.
Next,determinethesurfaceloadoftheheatingelement.Incaseofhotairheaters,10-11w/cm2forcurrent3Aormore,8-9w/cm2forcurrent2Aormore,and7-8w/cm2forcurrent1A
(2) ormore.Inadditiontothese,thesurfaceloadisfurtherreducedforhightemperaturehotairapplicationsanddesignwithhighsafety.Onthecontrary,incaseoflowtemperaturehotair,the
surfaceloadcanbeincreasedandtheheatersizecanbereduced.
Oncethetargetsurfaceloadisdetermined,thediameteroftheheatingwiretobeusedisdeterminedfromtheheatingwireselectioncriteriaoftheabovefigure.Anidealheatingwire
(3)
diametercannotbealwayschosen.Theappropriateheatingwirediameterisdeterminedfromthestandarddimensionsofthemanufacturer,andbasedonthewireavailabilityinstock.
Determiningthelengthwhenacoilisrequired.TherelationshipoftheelectricalresistancevalueoftheheaterisElectricalresistance=VoltagexVoltage/Power,theelectricalresistance
valueoftheheaterisdeterminedusingthisequation.Fromthe“Electricalresistanceper1mm(O/mm)ofcoil”ofthefollowinggraph,findouttheelectricresistancevalueper1mmof
(4)
coilfortheheatingwirediameterselected,anddeterminetherequiredcoillengthbydividingtheelectricalresistancevaluewiththeper1mm(O/mm)value.Ifthecoillengthis
appropriate,finalizewiththisvalue.Ifthelengthistoolongorshort,changetheheatingwirediameter,andrepeattheabovecalculationagain.
2.Iftestresultsareavailable,determinethedimensionsusingproportionalcalculation

Thecoillengthoftheheaterisproportionaltothepowerandinverselyproportionaltothesurfaceload.Ifthisrelationshipisusedanddimensiondataoftheheaterservingasareferenceis
*
available,thetotallengthofthenewdesigncoilcanbedeterminedwiththefollowingequation.
HeaterlengthL=L0(P/P0)(Sp0/Sp)
L0:Coillengthofthestandardheater
P:Powerofnewdesignheater
P0:Powerofstandardheater
Sp:Heatingwiresurfaceloadofnewdesignheater
Sp0:Heatingwiresurfaceloadofstandardheater
Note:Ifyouaddintermediatefixingforthecoilasmeasuresforheaterservicelife,thisdimensionhastobeadded.

Electricalresistanceper1mm(O/mm)of8coil(0.2-0.35)

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Electricalresistanceper1mm(O/mm)of8coil(0.4-0.55)

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