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LIKHU KHOLA‐ A
HEP
Under sluice bay design
report
Prepared by Entura Hydro Tasmania India
Pvt Ltd ‐ Corporate identification number‐
U74140DL2006FTC156829
Unit 3A, 3rd Floor, Plot No. FC‐24, Film City,
Sector‐16A, Noida, District Gautam Budh
Nagar, Uttar Pradesh‐201301, India
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LIKHU KHOLA‐ A HEP ‐ Under sluice bay design report Revision No: 0
Document information
Document title LIKHU KHOLA‐ A HEP
Under sluice bay design report
Client organisation Numbur Himalayan Hydropower Private Limited
Client contact Sujan Ghimire/Subodh Paudel
ConsultDM number
Project Manager Kavish Bibra
Project number P513678
Revision history
Revision 0
Revision description
Prepared by Pradipta Kumar Swain
Reviewed by Abhay P Singh
Approved by Kavish Bibra
(name) (signature) (date)
LIKHU KHOLA‐ A HEP ‐ Under sluice bay design report Revision No: 0
Contents
1. Under sluice bay 1
1.1 Purpose of the structure 1
1.2 Description 1
1.3 Design philosophy 4
1.4 Design drawings 5
2. Material properties 7
2.1 System of units 7
2.2 Materials 7
2.2.1 Structural concrete (M25) 7
2.2.2 Reinforcement steel 7
2.2.3 Backfill material 7
2.2.4 Foundation material 8
3. Geotechnical design data 9
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Appendices
A Stress diagrams‐main under sluice bay
B Bending moment & shear force‐main under sluice bay
B.1 Raft
B.2 pier
B.3 Top slab
B.4 Breast wall
C Stress diagram –extended pier
D Bending moment & shear force‐extended pier
D.1 Raft
D.2 Stem
E Stress diagram –undersluice bay stilling basin portion
F Bending moment & shear force‐ undersluice bay stilling basin portion
F.1 Raft
F.2 Stem
Annexure
List of figures
Figure 1.1: Under sluice bay top plan 2
Figure 1.2: Cross section of main undersluice bay 2
Figure 1.3: Undersluice bay section in stilling basin 3
Figure 1.4: Under sluice longitudinal section 3
Figure 1.5: extended pier plan 4
Figure 1.6: Extended pier section with top at EL1451.0 4
Figure 4.1: Hydrostatic pressure‐water level at EL1451.0 12
Figure 4.2: Hydrostatic pressure‐water level at EL1453.75 12
Figure 4.3: active earth pressure‐saturated 13
Figure 4.4: uplift below raft‐Normal case 13
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Figure 4.5: Three dimensional Strand7 model of main undersluice Structure 15
Figure 5.1: 3D model of extended pier 18
Figure 7.1: Brick stress contour sYY 25
Figure 7.2: Brick stress contour sZZ 25
Figure 7.3: Brick stress contour sXX 26
Figure 7.4: Design bending moment‐raft 27
Figure 7.5: Design shear force‐raft 27
Figure 7.6: design bending moment‐pier 28
Figure 7.7: design shear force‐pier 28
Figure 7.8: design bending moment‐top slab 29
Figure 7.9: design shear force –top slab 29
Figure 7.10: design bending moment‐breast wall 30
Figure 7.11: design shear force –breast wall 30
Figure 7.12: Brick stress contour sYY 31
Figure 7.13: Brick stress contour sXX 31
Figure 7.14: Brick stress contour sZZ 32
Figure 7.15: design bending moment‐raft 32
Figure 7.16: design shear force ‐raft 33
Figure 7.17: design bending moment‐stem 35
Figure 7.18: design shear force‐stem 35
Figure 7.19: Brick stress contour sYY 36
Figure 7.20: Brick stress contour sXX 36
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Figure 7.21: Brick stress contour sZZ 37
Figure 7.22: design bending moment‐raft 38
Figure 7.23: design shear force‐raft 38
Figure 7.24: design bending moment‐stem 39
Figure 7.25: design shear force‐stem 39
List of tables
Table 2.1: structural concrete M25 7
Table 2.2: reinforcement steel Fe500 7
Table 2.3: backfill material 7
Table 2.4: foundation material 8
Table 4.1: load combinations‐main undersluice bay 14
Table 4.2: Reinforcement summary 16
Table 5.1: load combinations‐extended pier 17
Table 5.2: Reinforcement summary 19
Table 6.1: load combinations‐undersluice bay stilling basin portion 21
Table 6.2: Reinforcement summary 22
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1. Under sluice bay
1.1 Purpose of the structure
Under sluice bay is provided on the left bank and is located adjacent to the overflow weir. It is a
gated structure with breast wall provided above EL 1445.30. Vertical lift gate proposed has a opening
of size 4.0m (w) x 3.8m (h). Stilling basin is located downstream of the main undersluice structure.
Top level of the piers on both sides of the stilling basin portion is at EL 1447.0. Similarly the pier is
extended upstream and infront of the Intake structure to facilitate discharge into the intake and
through undersluice when gates are open. Top level of the extended pier is fixed at EL1451.0. Main
purpose of the undersluice bay is as following.
Facilitate discharge of part of the design flood if required
Flushing of bed load during flood.
Maintaining silt/debris free in front of the Intake by operating the gate intermittently or as per
operation manual.
1.2 Description
Proposed under sluice opening can discharge maximum 122 cumecs for reservoir water level at
EL1453.75, which is the maximum water level. Top level of the structure is fixed at EL1455.0 with a
freeboard of 1.25m. Gate shall be operated from the top slab at EL 1453.75. Total length of the
structure is 7.0m, which includes two no’s of 1.5m wide pier and 4m wide clear bay. Length of the
structure along the flow is 19m. Invert level of the under sluice is fixed at EL 1441.50. Breast wall is
provided to restrict the height of the gate to 3.8m. All the components of the main under sluice
structure such as raft, piers, breast wall, top slab are fixed to each other to make it behave as single
unit.
Undersluice bay consists of main undersluice bay structure, upstream extended pier and
downstream stilling basin with piers on both sides. Undersluice bay is reinforced concrete structure
constructed out of concrete of grade M25. To reduce erosion due to flow of high velocity of silt laden
water, top surface is laid with 500mm (minimum) thick high performance concrete og grade M60.
The structure is founded on river bed material having safe bearing capacity of 250kn/m2. Adjacent
structures Intake on the left and spillway on the right are not connected to under sluice, however the
joints between them are proposed to be provided with two layers of waterstops. All hydraulic
calculation have been presented in hydraulic report. This report includes analysis and design of the
components of the under sluice bay structure.
Some of the sketches of the under sluice bay are presented below.
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Figure 1.1: Under sluice bay top plan
Figure 1.2: Cross section of main undersluice bay
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Figure 1.3: Undersluice bay section in stilling basin
Figure 1.4: Under sluice longitudinal section
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Figure 1.5: extended pier plan
Figure 1.6: Extended pier section with top at EL1451.0
1.3 Design philosophy
Main under sluice structure including top slab, raft, piers and breast wall, undersluice bay in stilling
basin portion and extended pier have been analysed against all possible external loads. The results of
analysis obtained for different components of the structure have been used to design the
components by limit state method. Flexural and shear reinforcement have been calculated against
maximum bending moment and shear force for each component of the structure by using in house
spread sheets.
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1.4 Design drawings
Concrete drgs:‐EHTLKA‐DD‐C‐W‐101, 102, 103 & 105
Reinforcement drgs: EHTLKA‐DD‐C‐W‐204, 205 & 206
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2. Material properties
2.1 System of units
The design is presented in units defined in the standard ISO 1000. SI units and their recommended
multiples are applied.
2.2 Materials
2.2.1 Structural concrete (M25)
Table 2.1: structural concrete M25
2.2.2 Reinforcement steel
Table 2.2: reinforcement steel Fe500
2.2.3 Backfill material
Backfill material should be self draining and cohesion less. Properties of the material considered are
presented below.
Table 2.3: backfill material
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2.2.4 Foundation material
Foundation material is consisted of river borne material which is matrix of sand and boulders. Safe
bearing capacity of the foundation is considered as 250kn/m2. Accordingly modulus and poisson’s
ratio of the strata has been worked out by the standard formula as given in Bowles book and
adopted values are presented below.
Table 2.4: foundation material
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3. Geotechnical design data
The foundation of Likhu khola A undersluice structure is kept on the overburden. The foundation
strata (overburden) is made up of gravel/boulders in sandy matrix. The terrace was earlier
investigated through drill holes up to 25 m depth and no bedrock has been encountered. Thus, it is
apprehended that the foundation strata would be overburden comprising loose sand admixed with
gravels, boulders and pebbles of calcium sillicates, phyllite, schist etc.
The engineering property of these type of materials is assumed to be cohesion less with low angle of
internal friction. Further, the material is expected to be very permeable. From visual examination of
the material the following engineering parameter may be considered:
Cohesion (C) = 0
Angle of internal friction (Ø) = 30ᴼ
Safe bearing capacity = 250kn/m2
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4. Main undersluice bay
4.1 Loads and load combinations
4.1.1 Design loads
Following loads and forces are considered for the design of Under sluice Structure:
Dead load
Live load
Hydrostatic pressure
Active earth pressure
Uplift pressure
Earthquake load
4.1.1.1 Dead load
It consists of self‐weight of the structure including the weight of end piers, intermediate piers, raft,
top slab and wall etc. Dead load is applied in the strand7 as gravity load considering density of
concrete as 24kn/m3.
4.1.1.2 Live load
A uniformly distributed live load of 10 kN/m2 is assumed to be acting on the top slab.
4.1.1.3 Hydrostatic pressure
Hydrostatic pressure is calculated corresponding to the full supply level of 1451.0 and high flood level
of 1453.75. Figure below presents hydrostatic pressure diagram for A) Full supply level and B) High
flood level. Hydrostatic pressure varies linearly from top to bottom as shown in the figures.
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Figure 4.1: Hydrostatic pressure‐water level at EL1451.0
Figure 4.2: Hydrostatic pressure‐water level at EL1453.75
4.1.1.4 Active earth pressure
Active earth Earth pressure is applied on left abutment/pier upto top of the backfill (EL. 1445.5 m). It
is proposed to use self‐draining material for the backfill. The properties of the backfill material used
for design is presented in the table above.
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Figure 4.3: active earth pressure‐saturated
4.1.1.5 Uplift
Results of subsurface flow analysis has been used for calculation of uplift pressure. Linearly varying
pressure from upstream to downstream acts below the raft. Uplift is different for both normal and
flood case.
Figure 4.4: uplift below raft‐Normal case
4.1.1.6 Earthquake load
Nepal is located in high‐risk seismic zone. Therefore, it is considered that Project site is located in
Zone – V seismic zone (most severe earthquake zone as per IS 1893‐2016). Accordingly, seismic
parameters for zone V has been adopted for the design of the Under sluice structure.
Following values of seismic coefficients have been adopted for the design of Under sluice structure
Horizontal seismic coeff. ah = 0.22
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Vertical seismic coeff. av = 2/3 x ah = 0.15
4.1.1.7 Dynamic increment of earth pressure
Dynamic increment of earth pressure is calculated as per Indian Standard, cl. 8.1 of IS: 1893 – 1984.
4.1.2 Load combinations
Following load combinations have been adopted for the design of main undersluice bay.
Table 4.1: load combinations‐main undersluice bay
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4.2 FEM (finite element analysis)
Main under sluice structure is modelled as three dimensional solid finite element model in strand7.
All the components such as raft, piers, breast wall and top slab are modelled to the actual dimension.
However the curved portion at the upstream end of the piers are not modelled to avoid complicated
model. The structure is founded on the river borne material. The left bank of the under sluice is filled
with compacted backfill up to EL1445.50. On the right bank movement of the structure is restrained
by the spillway. FEM 3‐D model is presented below.
Figure 4.5: Three dimensional Strand7 model of main undersluice Structure
4.3 Main under sluice components design
Under sluice structure primarily consists of piers, raft, top slab and breast wall. Each component is
designed based on the results of Strand 7 FEM analysis. All the components of under sluice are
designed by Limit state method conforming to IS456:2000.
Output of Strand 7 is presented in Appendix. Typical reinforcement calculations are presented as
Annexure. Design summary of each components of the under sluice structure are presented below.
4.3.1 Pier
Pier is subjected to earth pressure and seismic load in addition to self‐weight and forces transferred
from adjacent components. Earth pressure is considered saturated during normal operation and
submerged up to EL1444.50 during flood. Accordingly submerged earth pressure is applied on the
pier for flood case. Thickness of the pier is 1500mm.
Design forces (bending moment and shear force) are derived from Strand 7 cut section tool and
reinforcement worked out as per IS456:2000 using in house spread sheets. Reinforcement of 20T @
150mm c/c have been provided on both faces vertically and 20T @ 150mm c/c horizontally..
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4.3.2 Raft
Raft is subjected to uplift, seismic load in addition to self‐weight and forces transferred from adjacent
components. Thickness of the raft is 1500mm.
Design forces (bending moment and shear force) are derived from Strand 7 cut section tool and
reinforcement worked out as per IS456:2000 using in house spread sheets. Reinforcement of 20T @
150mm c/c have been provided on both faces across the flow and 20T @ 150mm c/c along the flow.
4.3.3 Top slab
Top slab is subjected to live load, seismic load in addition to self‐weight and forces transferred from
adjacent components. Thickness of the top slab is 500mm.
Design forces (bending moment and shear force) are derived from Strand 7 cut section tool and
reinforcement worked out as per IS456:2000 using in house spread sheets. Reinforcement of 16T @
150mm c/c have been provided on both faces across the flow and 16T @ 150mm c/c along the flow.
4.3.4 Breast wall
Breast wall is subjected to hydrostatic load, seismic load in addition to self‐weight and forces
transferred from adjacent components. Thickness of the breast wall is 850mm.
Design forces (bending moment and shear force) are derived from Strand 7 cut section tool and
reinforcement worked out as per IS456:2000 using in house spread sheets. Reinforcement of 20T @
150mm c/c have been provided on both faces across the flow and 16T @ 150mm c/c along the flow.
4.4 Reinforcement summary
Summary of reinforcement details is presented below.
Table 4.2: Reinforcement summary
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5. Extended pier
Extended pier is 1.5m thick and resting over 2m thick raft. Top of the pier is proposed at EL1451.0.
Main purpose of the pier is to divide the flow and facilitate flow into the intake.
5.1 Load & load combinations
5.1.1 Design loads
Following loads and forces are considered for the design of the Structure:
Dead load
Hydrostatic pressure
Uplift pressure
Earthquake load
All the loads list above are explained in chapter 4. Only specific loads are explained below.
5.1.1.1 Hydrostatic pressure
Net force on the stem due to Hydrostatic pressure during normal case is zero. However during flood
case 2m differential load has been considered which may arise due to turbulence and layout of the
headworks.
5.1.1.2 Uplift
Uplift load has been calculated by Khosla theory and presented in hydraulics report. Average uplift
5.0 m of water head or 0.049kn/m2 uplift pressure acts below raft for normal case.
5.1.2 Load combinations
Table 5.1: load combinations‐extended pier
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5.2 FEM (finite element analysis)
Extended pier is modelled as three dimensional solid finite element model in strand7. All the
components such as raft and stem are modelled to the actual dimension. The structure is founded on
the river borne material. FEM 3‐D model is presented below.
Output of Strand 7 is appended in appendix. The reinforcement summary is presented below.
5.3 Reinforcement summary
Summary of reinforcement details is presented below.
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Table 5.2: Reinforcement summary
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6. Undersluice bay Stilling basin portion
The bay is 4m wide flanked by piers each of 1.5m thick. Raft of the stilling basin varies from 2.5m to
1.5m. The structure is a reinforced concrete structure with concrete of grade M25. High performance
concrete of grade M60 is laid at the surface to resist possible erosion due to high velocity of silt laden
water.
6.1 Load & load combinations
6.1.1 Design loads
Following loads and forces are considered for the design of the Structure:
Dead load
Earthfill load
Hydrostatic pressure
Uplift pressure
Earthquake load
All the loads list above are explained in chapter 4.1. Only specific load cases are described below.
6.1.1.1 Uplift
Uplift load has been calculated by Khosla theory and presented in hydraulics report. Uplift varies
from 3.37m to 2.14m of water head which comes out to be 2.755m of water head or 0.027kn/m2
uplift pressure below raft.
6.1.2 Load combinations
Table 6.1: load combinations‐undersluice bay stilling basin portion
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6.2 FEM (finite element analysis)
Sluice bay in stilling portion is modelled as three dimensional solid finite element model in strand7.
Components such as raft and stem are modelled to the actual dimension. The structure is founded
on the river borne material. FEM 3‐D model is presented below.
6.3 Reinforcement summary
Summary of reinforcement details is presented below.
Table 6.2: Reinforcement summary
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7. References
IS 1893:1984 : “Criteria for Earthquake Resistant Design of Structures”, Fourth Revision
“Criteria for Earthquake Resistant Design of Structures”, Part I – General
IS 1893:2002 :
Provisions for Buildings, Fifth Revision
IS 456:2000 : “Code of Practice for Plain and Reinforced Concrete”, Fourth Revision
Bowles, foundation analysis and design
SP 16, design aids for reinforced concrete
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Appendices
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A Stress diagrams‐main under sluice bay
Figure 7.1: Brick stress contour sYY
Figure 7.2: Brick stress contour sZZ
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Figure 7.3: Brick stress contour sXX
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B Bending moment & shear force‐main under sluice bay
B.1 Raft
Figure 7.4: Design bending moment‐raft
Figure 7.5: Design shear force‐raft
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B.2 pier
Figure 7.6: design bending moment‐pier
Figure 7.7: design shear force‐pier
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B.3 Top slab
Figure 7.8: design bending moment‐top slab
Figure 7.9: design shear force –top slab
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B.4 Breast wall
Figure 7.10: design bending moment‐breast wall
Figure 7.11: design shear force –breast wall
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C Stress diagram –extended pier
Figure 7.12: Brick stress contour sYY
Figure 7.13: Brick stress contour sXX
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Figure 7.14: Brick stress contour sZZ
D Bending moment & shear force‐extended pier
D.1 Raft
Figure 7.15: design bending moment‐raft
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Figure 7.16: design shear force ‐raft
D.2 Stem
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Figure 7.17: design bending moment‐stem
Figure 7.18: design shear force‐stem
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E Stress diagram –undersluice bay stilling basin portion
Figure 7.19: Brick stress contour sYY
Figure 7.20: Brick stress contour sXX
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Figure 7.21: Brick stress contour sZZ
F Bending moment & shear force‐ undersluice bay
stilling basin portion
F.1 Raft
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Figure 7.22: design bending moment‐raft
Figure 7.23: design shear force‐raft
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F.2 Stem
Figure 7.24: design bending moment‐stem
Figure 7.25: design shear force‐stem
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Annexure
Reinforcement calculation‐main undersluice bay
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Shear reinforcement'
Factored shear force Kn 297.03 435.90 78.43 241.42
Depth at the section considered m 1.5 2 0.5 0.75
2
Shear stress N/mm 0.21 0.23 0.18 0.35
pt provided % 0.17376 0.13 0.55 0.35
b 16.7055 22.62 5.29 8.25
t 0.31075 0.27 0.51 0.42
2
Permissible shear stress sc N/mm 0.31075 0.27 0.51 0.42
Shear reinforcement
Not reqd.,as shear stress is less than permissible shear stress of concrete Not reqd. Not reqd. Not reqd.
Vs= V-tc*B*d kn -169.1 -106.46 -148.72 -53.20
Dia of stirrups mm 12 12 12 12
No of legs no 5 5.00 5.00 5.00
req Spacing of shear stirrups mm No No No No
provided spacing of stirrups 'cl 7.3.2 IS 13920 mm 200 200 200 200
No of rows of single legged stirrups
check for min shear
Asv/(b*sv)>0.4/(0.87*fy)
Max spacing mm 300 300 300 300
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Reinforcement calculation‐extended pier
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Shear reinforcement'
Factored shear force Kn 200 267.71
Depth at the section considered m 1.5 2
2
Shear stress N/mm 0.14 0.14
pt provided % 0.14801 0.11
b 19.6114 26.54
t 0.28922 0.25
2
Permissible shear stress sc N/mm 0.29 0.29
Shear reinforcement
Not reqd. Not reqd.
Vs = V-tc*B*d kn -210.35 -287.64
Dia of stirrups mm 12 12
No of legs no 6.67 6.67
req Spacing of shear stirrups mm No No
provided spacing of stirrups 'cl 7.3.2 IS 13920 mm 150 150
check for min shear
Asv/(b*sv)>0.4/(0.87*fy)
Max spacing mm 300 300
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Reinforcement calculation‐Undersluice bay stilling basin portion
Member pier Raft
Input data
Depth of the section mm 1500 2000
Factored Bending moment knm 818.4 774.80
Shear force kn 255.8 444.20
2
Concrete grade N/mm 25 25
2
Reinforcement steel N/mm 500 500
Cover to reinforcement mm 75 75
Dia of bar mm 20 20
Effective depth d mm 1415 1915
Main reinforcement
Factored bending moment knm 818.40 774.80
M u lim =0.133*fck*b*d^2 knm 6657.4 12193.52
Factored bending moment < Limiting moment FBM < LM
To be designed as Single reinforced beam S R B
2
Mu/bd 0.40875 0.21
Required percentage of reo from table 3 of SP16 % 0.1 0.07
For thick structures >1000mm, depth considered is mm 250 250
Minimum required reinforcement in surface
zone(as per IS 3370-Part 2:2009) % 0.35 0.35
Provided dia of bar mm 20 20
Spacing of bars mm 150 150
Reinforcement percentage in surface zone % 0.84 0.84
ok ok
2
Total sectional area of reo mm 2094.4 2094.40
Percentage of reinforcement % 0.15 0.11
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Shear reinforcement'
Factored shear force Kn 255.80 444.20
Depth at the section considered m 1.5 2
2
Shear stress N/mm 0.18 0.23
pt provided % 0.14801 0.11
b 19.61 26.54
t 0.29 0.25
2
Permissible shear stress sc N/mm 0.29 0.29
Shear reinforcement
Not reqd. Not reqd.
Vs = V-tc*B*d kn -179.2 -135.80
Dia of stirrups mm 12 12
No of legs no 6.66667 6.67
req Spacing of shear stirrups mm No No
provided spacing of stirrups 'cl 7.3.2 IS 13920 mm 150 150
No of rows of single legged stirrups
check for min shear
Asv/(b*sv)>0.4/(0.87*fy)
Max spacing mm 300 300
ok ok
Transverse reinforcement
For thick structures >1000mm depth considered is mm 250 250
Minimum required reinforcement in surface zone(as
per IS 3370-Part 2:2009)/sectional area as per % 0.35 0.35
Provided dia of bar mm 20 20
Spacing of bars mm 150 150
2
Total sectional area of reo mm 2094.4 2094.40
Reinforcement percentage in surface zone/sectional area % 0.84 0.84
ok ok
LIKHU KHOLA‐ A HEP ‐ Under sluice bay design report Revision No: 0