QIS COLLEGE OF ENGINEERING & TECHNOLOGY :: ONGOLE

(AUTONOMOUS)
DEPARTMENT OF MECHANICAL ENGINEERING
Class - III B.Tech Academic Year - 2017 -2018 Semester - III/I
Name Of the Faculty:
Subject: METAL CUTTING AND MECHINE TOOLS R.KALAIYARASAN
SESSION PLAN

UNIT-I ELEMENTARY TREATMENT OF METAL CUTTING THEORY

Time required
to
Session Lecture Total no
unit No Topic Sub Topic deliver
No No of hours
lecture (S) in
min

Elementary treatment of Elementary treatment of

1 1 L1 50
metal cutting theory metal cutting theory

element of cutting element of cutting

2 1 L2 50
process process
Geometry of single Geometry of single
3 1 L3 50
point tool and angles point tool and angles
Chip thickness ratio, chip breakers, Chip thickness ratio, chip breakers,
4 1 Mechanics of orthogonal and Mechanics of orthogonal and oblique L4 50
oblique cutting cutting
Merchant’s Force diagram Merchant’s Force diagram 10
5 1 L5 50

Cutting forces and velocites in

6 1 Cutting forces and velocites in machining L6 50
machining
7 1 Cutting speeds and feed Cutting speeds and feed L7 50

8 1 Depth of cut and tool life Depth of cut and tool life L8 50

Tool materials, Coolants ,

9 1 Tool materials, Coolants , Machinability L9 50
Machinability
Heat distribution in metal cutting Heat distribution in metal cutting and
10 1 L10 50
and work done work done

UNIT-II ENGINE LATHE

 UNIT-II ENGINE LATHE

Principle of working, specification of

11 2 Engine lathe L11 50
lathe

12 2 Turret lathe L12 50

Types of lathe
13 2 capstan lathes L13 50

14 2 work holders, tool holders work holders, tool holders L14 50

15 2 Lathe operations Taper turning methods, Thread cutting L15 50 10

16 2 Lathes attachements Lathes attachements L16 50

17 2 Collet chucks, Tool layout. Collet chucks, Tool layout. L17 50

18 2 Bar feeding mechanisims Bar feeding mechanisims L18 50

19 2 Principal features of automatic lathes L19 50

Automatic lathes
20 2 classification, Advantages of automatic lath L20 50

UNIT-III SHAPING, SLOTTING AND PLANNING MACHINES.

21 3 L21 50
Principles of working
22 3 Specification, classification L22 50
Shaper
23 3 Operations performed L23 50

24 3 Crank slotted quick return mechanism L24 50

25 3 hydraulic shaper quick return mechanism, c L25 50

26 3 Principles of working L26 50
27 3 Specification, classification L27 50
Slotter 14
28 3 Operations performed L28 50

29 3 crank slotted disc mechanism L29 50

30 3 Principles of working L30 50

31 3 Specification, classification L31 50

Planner
 Planner Operations performed
32 3 L32 50

33 3 Cross and open belt drive quick return mec L33 50

34 3 Machining time calculations Machining time calculations L34 50

UNIT-IV DRILLING

35 4 Principles of working, L35 50

36 4 Types of Drilling Machines L36 50

Drilling
37 4 Operations performed L37 50

38 4 Tool holding devices L38 50

Twist drill 8
39 4 Nomenclature of twist drill L39 50

40 4 Boring Principles of working and types L40 50

Principles of design of jigs and fixtures
41 4 L41 50
and uses
Jigs & Fixture
Principle of clamping and locating
42 4 L42 50
devices.

UNIT-V MILLING MACHINE

43 5 Principles of working, specifications L43 50

44 5 classifications of milling machines L44 50
Milling Horizontal, vertical and universal milling
45 5 machines L45 50

46 5 Operations performed L46 50

Geometry of milling cutters, Types of
Geometry of milling cutters, Types 8
milling cutters
47 5 of milling cutters L47 50

48 5 methods of indexing methods of indexing L48 50

49 5 L49 50
Universal dividing head Universal dividing head
50 5 L50 50
work holding devices work holding devices
 UNIT-VI GRINDING

6
Theory of grinding – classification of
51 Grinding L51 50
grinding machine
Cylindrical grinding machine Cylindrical grinding machine
6
surface grinding machine, surface grinding machine,
52 L52 50

6
53 Special types of grinding machines centreless grinding L53 50
7
6 Different types of abrasives, Different types of abrasives, bonds, grit,
54 bonds, grit, grade. grade. L54 50

55 6 selection of a grinding wheel selection of a grinding wheel L55 50

Lapping Lapping operations ( hand, Machine )
56 L56 50
Honing
57 Honing operation, honing tools L57 50

Subject Teacher HOD

 QIS COLLEGE OF ENGINEE
(Approved by AICTE, N
DEPARTMENT OF ME
Class - IV B.Tech (MECH) Academic Year - 2017
Subject UNCONVENTIONAL MACHINING PROCESS
DETAILED LECTU

S.no Unit Topic Contents to be delivered

1 1 Introduction to UCMP, Need of UCM

2 1 Classification of modern machining

Introduction to UCMP
3 1 Considerations in process selection

Advantages, disadvantages &

4 1 Applications.

5 1
Principle & Working of USM
Elements & process parameters of
6 1 the USM
Ultrasonic machining
7 1 Economic considerations

8 1
Advantages, dis-advantages &
Applications.
9 2 Principle & Working of ECM

Elements & process parameters of

10 2 the ECM
Electro chemical machining Estimation of MRR
11 2

12 2
Advantages, Disadvantages & Applica
Introduction & Explanation about
13 2 EC Grinding EC Grinding
Introduction & Explanation about
14 2 EC Honing EC Honing
Introduction & Explanation about
15 2 EC Deburring EC Deburring
 Chemical Machining Introduction & Explanation about
16 2 chemical machining
Principle & Working of EDM
17 3

Elements & process parameters of

18 3 the EDM
Economic considerations
19 3 Electric Discharge machining

Power circuits for EDM

20 3

Selection of Tool and Di Electric

21 3 Fluids
Wire Cut EDM Introduction & Explanation about
22 3 Wire Cut EDM
Introduction & Explanation about
23 3 EDG
Electric Discharge Grinding
Advantages, dis-advantages &
24 3 Applications.

25 4
Principle & Working of EBM
Elements & process parameters of
26 4 the EBM
Electron Beam machining
Economic considerations
27 4

28 4
Advantages, Disadvantages & Applica

29 4
Principle & Working of LBM
Elements & process parameters of
30 4 the ECM
Laser Beam Machining
Economic considerations
31 4

32 4
Advantages, Disadvantages & Applica

33 5
Principle & Working of PAM
Elements & process parameters of
34 5 the PAM

Economic considerations
35 5
Plasma Arc machining

36 5
Advantages, Disadvantages
 Plasma Arc machining

37 5
Applications Of PLASMA in Industrie

38 6
Principle & Working of AJM
Elements & process parameters of
39 6 Abrasive jet machining the AJM

40 6
Advantages, Disadvantages & Applica

41 6
Principle & Working of WJM
Elements & process parameters of
42 6 Water jet machining the WJM

43 6
Advantages, Disadvantages & Applica

44 6
Principle & Working of AWJM
Elements & process parameters of
45 6 Abrasive Water jet machining the AWJM

46 6
Advantages, Disadvantages & Applica
Introduction to Magnetic abrasive
47 6 Magnetic abrasive Finishing Finishing

Introduction to Abrasive Flow

48 6 Abrasive Flow Finishing Finishing
Introduction to Electro Stream
49 6 Electro Stream Drilling Drilling
Introduction to Shaped Tube
50 6 STEM electrolytic machining

TEXT BOOKS

1. Advanced Machining process by R.K. Jain and S.C.Gupta

2. Modern machining Process by P.C.Pandey.

SUBJECT TEACHER
 QIS COLLEGE OF ENGINEERING & TECHNOLOGY :: ONGOLE
(Approved by AICTE, New Delhi & Affiliate to JNTUK)
DEPARTMENT OF MECHANICAL ENGINEERING
Academic Year - 2017 -2018
Name of the Faculty: R.KALAIYARASAN
DETAILED LECTURE PLAN

Objective Applications Questionaire

To provide the students to the basic

concepts in UCMP
Explain about the concepts of UCMP
To Provide the students to the basic
concepts in different types of UCMP
process Explain about the types of UCMP Process?

To make the students to understand about

process selection
To make the student to understand the
applications of UCMP
To make the students to understand about
the USM
To make the students to study the process
parameters of the USM
To make the student to understand the
economic considerations of USM
To make the student to understand the
applications of USM
To make the students to understand about
the ECM
To make the students to study the process
parameters of the ECM
The student to study the principle of
MRR
Explain about the process selection?
Operate Ultrosonic
Machining efficiently, Explain about the advantages &
know the operations Disadvantages of UCMP?
performed on USM.
Explain about the Working principle of
USM?
Explain about the process parameters in
USM?
Explain about the economic considerations
in USM?
Explain about the advantages &
Disadvantages of USM?
Explain about the Working principle of
ECM?
Explain about the process parameters in
ECM?
Explain about the MRR in ECM?

To make the student to understand the Explain about the advantages &
Operate Electro Chemical
applications of ECM Disadvantages of ECM?
Machining efficiently,
To make the students to understand about know the operations
performed on ECM. Explain about the concept of ECG?
the ECG
To make the students to understand about
Explain about the concept of ECH?
the ECH
To make the students to understand about
Explain about the concept of ECD?
the ECD
To make the students to understand about
Explain about the concept of CM?
the Chemical Machining
To make the students to understand about Explain about the Working principle of
the EDM EDM?
To make the students to study the process Explain about the process parameters in
parameters of the EDM EDM?
To make the student to understand the Explain about the economic considerations
economic considerations of EDM in UDM?
The student to study the Different Explain about the Different types of
Operate Electric Discharge
types of Power circuits POWER CIRCUITS?
Machining efficiently, know
The student to study the Concept of the operations performed Explain about the concept of di-electric
Di-electric Fluids on EDM. fluids?
To make the students to understand about Explain about the Working principle of
the Wire Cut EDM Wire cut EDM?

To make the students to understand about Explain about the Working principle of
the EDG Wire cut EDG?

To make the student to understand the Explain about the advantages &
applications of EDG Disadvantages of EDG?
To make the students to understand about Explain about the Working principle of
the EBM EBM?

To make the students to study the process Explain about the process parameters in
parameters of the EBM EBM?

To make the student to understand the Explain about the economic considerations
economic considerations of EBM in EBM?
Operate Electron Beam
To make the student to understand the Machining & Laser Beam Explain about the advantages &
applications of EBM Machining efficiently, know Disadvantages of EBM?
To make the students to understand about the operations performed Explain about the Working principle of
the LBM on LBM & EBM. LBM?
To make the students to study the process Explain about the process parameters in
parameters of the LBM LBM?
To make the student to understand the Explain about the economic considerations
economic considerations of LBM in LBM?
To make the student to understand the Explain about the advantages &
applications of LBM Disadvantages of LBM?
To make the students to understand about Explain about the Working principle of
the PAM PAM?

To make the students to study the process Explain about the process parameters in
parameters of the PAM PAM?

To make the student to understand the Operate Plasma Arc Explain about the economic considerations
economic considerations of PAM Machining efficiently, in PAM?
know the operations
performed on PAM.
To make the student to understand the Explain about the advantages &
applications of PAM Disadvantages of PAM?
 know the operations
performed on PAM.

To make the student to understand the

Explain about the applications of plasma.
applications of PAM

To make the students to understand about Explain about the Working principle of
the AJM AJM?
To make the students to study the process Explain about the process parameters in
parameters of the AJM AJM?
To make the student to understand the Explain about the advantages &
applications of AJM Disadvantages of AJM?
To make the students to understand about Explain about the Working principle of
the WJM WJM?
To make the students to study the process Explain about the process parameters in
parameters of the WJM WJM?
To make the student to understand the Explain about the advantages &
applications of WJM Operate AJM, WJM, AWJM Disadvantages of WJM?
To make the students to understand about Machining efficiently, Explain about the Working principle of
the AWJM know the operations AWJM?
performed on AJM, WJM,
To make the students to study the process AWJM. Explain about the process parameters in
parameters of the AWJM AWJM?
To make the student to understand the Explain about the advantages &
applications of AWJM Disadvantages of AWJM?

The student able to study Magnetic Explain about the magnetic abrasive
abrasive finishing finishing

The student able to study abrasive

Explain about the abrasive flow finishing
flow finishing
The student able to study Electro
Explain about the Electro stream drilling
Stream Drilling
The student able to study shaped tube Explain about the shaped tube electrolytic
electrolytic machining machining

TEXT BOOKS

1. Advanced Machining process by R.K. Jain and S.C.Gupta.

2. Modern machining Process by P.C.Pandey.

HOD
 Semester - IV/II
IYARASAN

Guest
Lectures/I
New ndustrial
Trends Visits/Ori Supporting Method
Propose entation Informatio of Refer
Hours
d To Programm n(Journals/ Teachin ences
Introduc es Books) g
e Proposed
To
Conduct

google
NIL NIL BB/PPT 1 1
books

google
NIL NIL BB/PPT 1 1
books
google
NIL NIL BB/PPT 1 1
books

google
NIL NIL BB/PPT 1 1
books

google
NIL NIL BB/PPT 1 1
books
google
NIL NIL BB/PPT 1 1
books
google
NIL NIL BB/PPT 1 1
books
google
NIL NIL BB/PPT 1 1
books
google
NIL NIL BB/PPT 1 1
books
google
NIL NIL BB/PPT 1 1
books
google
NIL NIL BB/PPT 1 1
books

google
NIL NIL BB/PPT 1 1
books

google
NIL NIL BB/PPT 1 1
books
google
NIL NIL BB/PPT 1 1
books
google
NIL NIL BB/PPT 1 1
books
 google
NIL NIL BB/PPT 1 1
books
google
NIL NIL BB/PPT 1 1
books
google
NIL NIL BB/PPT 1 1
books
google
NIL NIL BB/PPT 1 1
books
google
NIL NIL BB/PPT 1 1
books
google
NIL NIL BB/PPT 2 1
books
google
NIL NIL BB/PPT 2 1
books

google
NIL NIL BB/PPT 2 1
books

google
NIL NIL BB/PPT 2 1
books
google
NIL NIL BB/PPT 2 1
books

google
NIL NIL BB/PPT 2 1
books

google
NIL NIL BB/PPT 2 1
books
google
NIL NIL BB/PPT 2 1
books
google
NIL NIL BB/PPT 2 1
books
google
NIL NIL BB/PPT 2 1
books
google
NIL NIL BB/PPT 2 1
books
google
NIL NIL BB/PPT 2 1
books
google
NIL NIL BB/PPT 2 1
books

google
NIL NIL BB/PPT 2 1
books

google
NIL NIL BB/PPT 2 1
books

google
NIL NIL BB/PPT 2 1
books
 google
NIL NIL BB/PPT 2 1
books

google
NIL NIL BB/PPT 2 1
books
google
NIL NIL BB/PPT 2 1
books
google
NIL NIL BB/PPT 2 1
books
google
NIL NIL BB/PPT 2 1
books
google
NIL NIL BB/PPT 2 1
books
google
NIL NIL BB/PPT 2 1
books
google
NIL NIL BB/PPT 2 1
books
google
NIL NIL BB/PPT 2 1
books
google
NIL NIL BB/PPT 2 1
books

google
NIL NIL BB/PPT 2 1
books

google
NIL NIL BB/PPT 2 1
books
google
NIL NIL BB/PPT 2 1
books
google
NIL NIL BB/PPT 2 1
books