Improving your business
is our business
Thermax offers products,
systems and solutions in energy
and environment engineering to
industrial and commercial
establishments around the world.
Its business expertise covers
heating, cooling, waste heat
recovery, captive power, water
treatment & recycling, air pollution
control & waste management and
performance chemicals.
Thermax brings to customers
extensive experience in industrial
applications and expertise through
technology partnerships and
strategic alliances.
Operating from its Head Quarters
in Pune (Western India), Thermax
has built an international sales &
service network spread over South
East Asia, Middle East Africa,
Russia, UK and the US. It has a
full-fledged ISO 9001, 2000 and
ISO 14000 accredited
manufacturing setup.
Cooling & Heating Division
Offers a wide range of steam
boilers, thermal oil heaters and hot
water generators. It has expertise
in a wide range of fuels - oil, gas,
solid and agro - waste/biomass
fuels. Supporting a broad array of
industries to generate, transfer and
conserve heat for a host of
applications, the divisions products
are exported to South East Asia,
Middle East, Africa, Europe, CIS
and SAARC.
THERMAX ATMOSPHERIC DE-AERATOR with IMMERSION TUBE
Facilitates mixing of condensate, flash steam and cold make-up water
WHY CONDENSATE RECOVERY SYSTEM (CRS) ? Liberates dissolved gases and oxygen
SS De-aerator head with SS immersion tube
Steam is a very effective heat transfer medium, due to easy transportability and high
heat content, it is used in process industry for direct and indirect heat transfer.
Atmospheric De-aerator Head is designed to remove dissolved gases and oxygen
from the feed water by proper mixing of condensate, flash steam and cold make up.
When steam is used for indirect heat transfers in heat exchanger, reactors and other Solubility of oxygen and other dissolved gases decreases with rise in temperature
indirect heating equipment it gives off its latent heat(useful heat) to process and and they are released from solution. These gases are then released through the air
converts itself into liquid form known as condensate. This high pressure condensate vent fitted on the de aerator head.
when released to atmospheric pressure can no longer hold high heat content. The
excess heat is released as Flash steam.
The mixing action takes place by suitably locating the nozzles and providing spray
screens and baffles. A Thermax flash condensing de-aerator head consists of three
parts
High pressure condensate is at almost the same pressure as steam and contains
Atmospheric De-aerator Head, which is bolted to the top of the tank and is
around 15 to 20% heat of fuel. This heat if recovered shall reduce fuel consumption to
supplied with connections for cold make up, condensate return, flash steam
the extent of 20%.
and recirculation.
An immersion tube which distributes the mixed fluids into the tank
A guide nozzle for mounting the immersion tube.
In addition to the fuel savings, boiler quality water is also recovered, and is used in
boiler. This has effect of reduced cost of water and water treatment chemicals.
Further good quality boiler feed water reduces the blowdown losses resulting in fuel
savings. To summarize, the efficient condensate recovery system will ensure
Recirculation system (optional)
MATERIAL OF CONSTRUCTION
TADIT
+ High temperature feed water Atmospheric De-aerator Head SS 304
Immersion Tube SS 304
+ Good quality boiler feed water
+ Lower blowdown losses
DESIGN SPECIFICATIONS
Design Pressure 5 kg/cm2 (g)
Design Temperature 1580 C
+ Lower water treatment losses
SAVE FUEL, SAVE ENERGY, SAVE MONEY INSTALLATION
The de-aerator head is mounted on the feed water tank on a flanged nozzle. Sealing gaskets are used above and below the
immersion tube flange.
Thermax's CRS is an integrated system comprising of a Flash Steam Generator,
Steam operated Condensate Transfer Pump and a Deareator Unit with immersion
tube. Pipe work should be preferably of the same size as that of nozzles.
The flanged nozzle supplied lose to be welded on the top of the FW Tank at a suitable location(reffer GA drawing).
This system recovers efficiently flash steam, hot condensate and feed them to the
feed water tank through a well designed Deareator unit with immersion tube. RECOMMENDATIONS
Cold makeup line - Fit a DCV before connecting to TADIT.
Condensate Return line - Fit a DCV before connecting to TADIT.
Thermax's CRS is a state of the art system using latest engineering practices,
designed to give you savings in fuel cost year after year after year. Vacuum Breaker - Install in vertical position.
Air Vent - Install in vertical position.
 SELECTION TABLE
COMMITTED TO DELIVER INNOVATIVE ENERGY SOLUTIONS

Condensate w/o Flash Condensate with flash TADIT

Steam Kg/hr Steam Kg/hr Model
5000 150
10000 200
Refer Thermax for Details
20000 250 Sustainable Solutions in
30000 300 Energy & Environment
COOLING & HEATING DIVISION
Services SBU - FEMS
END CONNECTIONS D - 13, MIDC Industrial Area, R. D. Aga Road,
Chinchwad, Pune 411 019. INDIA
TADIT & nozzles N1, N2, N3 are Tel.: +91-20-2747 5941
Fax: +91-20-2747 7080
provided with flanged end E-mail: info.c&hservices@thermaxindia.com
connections conforming to ANSI-
B16.5 Class # 150, N4, N5 screwed
BSP for air vent and recirculation.
AHMEDABAD 380 006
Tel.: (079) 2657 5408 / 5341 / 7073
Fax: (079) 2657 7270
Cooling & Heating Division
E-mail: mambiar@thermaxindia.com
A
BANGALORE 560 020
B Tel.: (080) 2346 7761 - 64
D Fax: (080) 2346 7760
SELECTION E-mail: adminblr@thermaxindia.com

IMMERSION TUBE LENGTH CHENNAI 600 018

Tel.: (044) 2435 3831 - 34
Immersion tube length is selected L Fax: (044) 2435 3841
based on feed water tank depth. E-mail: chennaidivsupp@thermaxindia.com
Consideration should be given to the HYDERABAD 500 482
nozzle height on which TADIT is to be Tel.: (040) 2339 6820, 2331 0254
fitted. Fax: (040) 2331 2335
C E-mail: hyd_sec@thermaxindia.com

MUMBAI 400 016

Use the following criteria for selecting Tel.: (022) 2204 5391, 2204 5324
Fax: (022) 2204 0859
immersion tube length.
E-mail: psecreta@thermaxindia.com

L = D+ H- 300 mm (for tank depth > 1000 mm) NEW DELHI 110 057
Tel.: (011) 2614 5319, 2614 5701
*Contact HO for tank depths < 1000mm Fax: (011) 2614 5311, 2614 8679
E-mail: psupport@thermaxindia.com
Where L = Immersion tube length, in mm
D = Tank depth, in mm KOLKATA 700 016
Tel.: (033) 2282 6711 - 13
H = Nozzle height, in mm (standard available 150 mm) Fax: (033) 2282 6769
E-mail: mbiswas@thermaxindia.com
Immersion Tube Length (L) have been standardized as 900, 1050, 1200, 1350, 1500,
1650, 1800, 1950, 2100, 2250, 2400 mm VADODRA 390 005
Tel.: (0265) 231 4802, 234 5442
Fax: (0265) 231 0051
E-mail: pbaroda@thermaxindia.com
MODELS & DIMENSIONS
International offices at
TADIT TADIT TADIT TADIT Indonesia, Russia, Kazakstan, Saudi Arabia,
150 200 250 300 Malaysia, Bangladesh, Sri Lanka, Hong Kong, China
Thailand, UAE, Kenya, Nigeria, Brazil, UK, USA
A 440 490 500 500
B 370 420 475 525 Thermax Business Portfolio
C 185 210 235 265

AQUA++
Boilers & Heaters
D 175 200 210 225
N1 65 100 150 150 Absorption Cooling
N2 50 80 80 100
N3 25 40 50 65 Air Pollution Control
N4 15 15 15 15
Captive Power
N5
N6
15
150
25
200
25
250
25
300
THERMAX CONDENSATE RECOVERY SYSTEM
Chemicals AN INTEGRATED SYSTEM COMPRISING OF A FLASH STEAM GENERATOR, STEAM OPERATED CONDENSATE TRANSFER PUMP AND A DEAREATOR UNIT WITH IMMERSION TUBE.
May 2007

Special inspection and certification available on request

In view of our constant endavor to improve the quality of our products, we reserve the right to alter or change specifications without prior notice. Water & Waste Solutions