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Indian Standard
BAR/WIRE WRAPPED STEEL CYLINDER PIPES
WITH MORTAR LINING AND COATING
(INCLUDING SPECIALS) — SPECIFICATION
ICS 23.040.10
Cl BIS 2002
I
Cement Matrix Products Sectional Committee, CED 53
FOREWORD
This Indian Standard was adopted by the Bureau of Indian Standards, after the draft finalized by the Cement
Matrix Products Sectional Committee had been approved by the Civil Engineering Division Council.
The manufacture and use of bar/wire wrapped steel cylinder pipes with mortar lining and coating has started in
the country. These pipes have to be designed for the internal pressure, external loads and bedding conditions as
specified by the purchaser. Typical applications of these pipes include cross country transmission mains,
distribution feeder mains, sewer pumping mains, water intake and discharge lines and plant piping. This standard
has, therefore, been formulated to provide necessary guidance to the manufacturers and users of these pipes.
in the preparation of this standard, assistance has been drawn from the following publications :
EN641: 1994 ‘Reinforced concrete pressure pipes, cylinder type, including joints and fittings’; European
Committee for Standardization
The composition of the Committee responsible for formulation of this standard is given at Annex D.
For the purpose of deciding whether a particular requirement of this standard is complied with, the final value,
observed or calculated, expressing the result of a test or analysis, shall be rounded off in accordance with
IS 2: 1960 ‘Rules for rounding off numerical values (revised)’. The number of significant places retained in the
rounded off value should be the same as that of the specified value in this standard.
Is 15155:2002
Indian Standard
BAR/WIRE WRAPPED STEEL CYLINDER PIPES
WITH MORTAR LINING AND COATING
(INCLUDING SPECIALS) — SPECIFICATION
1 SCOPE pressure is to be controlled within 25 percent of pump
head in case of pumping main).
This standard covers the requirements of barlwire
wrapped steel cylinder pipes with mortar lining and 3.5 Factory Test Pressure
coating with nominal internal diameter in the range
of 250 mm to 1600 mm (see Note under Table 1). a) Site test pressure plus 0.1 N/mm*, for working
pressure up to 1 N/mm*, and
2 REFERENCES
b) Site test pressure plus 0.2 N/mm2, for working
The Indian Standards listed in Annex A contain pressure above 1 N/mm*
provisions which through reference in this text
constitute provisions of this standard. At the time of 3.6 Surge (Water Hammer) Pressure
publication, the editions indicated were valid. All Pressure which is produced by a change of velocity of
standards are subject to revision and parties to the moving stream and becomes maximum when there
agreement based on this standard are encouraged to is sudden stoppage which maybe caused by the closing
investigate the possibility of applying the most recent of a valve or by shutting down a pump station. Surge
editions of the standards indicated in Annex A. pressure is to be controlled within 25 percent of pump
head.
3 TERMINOLOGY
1
Is 15155:2002
fineness modulus during manufacture shall not be The compounding ingredients listed below shall be
more than + 5 percent. Silt content in fine aggregates added to the composition in the proportions (given
shall be less than 3 percent. The fineness modulus of based on 100 parts by mass of raw rubber):
the aggregates for coating shall be between 2.6 to 3.2.
Waxes (melting point 0.5 parts by mass, Min
4.3 Water 57”C, Min) }
1.5 parts by mass, Max
Napthenic process oil 2.5 parts by mass, Max
Water used for cement mortar preparation and for Anti-oxidant 1.5 parts by mass, Min
curing the pipes shall conform to the requirements
4.8 Bitumen or Other Protective.Coating
given in 5.4 of IS 456.
The purchaser may specify the application of an
4.4 Admixtures external or internal bituminous epoxy or other
Admixtures may be used with the approval of the approved coating to be applied. When the pipes are to
purchaser. However, use of any admixture containing be used for carrying potable water, the inside lining
chlorides in any form shall be prohibited. The shall not contain any constituents soluble in such water
admixture shall conform to IS 9103. or any ingredient which could impart any taste or
odour to the potable water.
4.5 Reinforcement
5 DIMENSIONS AND TOLERANCES
Reinforcement bar/wire shall conform to IS 432
(Part 1) or IS 432 (Part 2). 5.1 Dimensions
4.6 Steel for Cylinders, Joint Rings and Specials 5.1.1 Internal Diameter, Wall Thickness and Lining
Thickness
Steel plates for cylinders, joint rings and specials shall
conform to IS 2062. Nominal internal diameter of the pipes, minimum wall
thickness (see Fig. 1) and minimum thickness of
4.7 Rubber Sealing Rings cement mortar lining shall be as given in Table 1.
4.7.1 Rubber sealing rings shall comply with IS 5382. 5.1.2 Coating Thickness
The manufacturer of pipe shall examine each sealing
The cement mortar coating shall provide a minimum
ring visually for defects, particularly at the joints.
cover of 19 mm over the bar/wire reinforcement or
4.7.2 Every sealing ring shall be clearly marked. The 25 mm over the cylinder, whichever is greater.
marking shall indicate the chord diameter and internal
5.1.3 Length of Pipe
diameter of the ring and the name of the manufacturer
of rubber sealing rings. Effective length of pipes shall be 4 m to 8 m. The
manufacturer shall declare the length of pipe for any
4.7.3 In case of splices, each splice shall be thoroughly
given design and the tolerance shall be applicable to
visually checked by twisting the ring through 360”.
that.
Splices showing visible separation or cracks shall be
rejected. Not more than two splices in each ring shall 5.2 Tolerances
be permitted. All sealing rings shall be protected from
direct rays of the Sun and stored in dry place. 5.2.1 Internal Diameter
Following composition of natural rubber is The tolerances applicable to the internal diameter shall
recommended for sealing rings: be as given in Table 2.
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Is 15155:2002
Table 1 Nominal Internal Diameter, Minimum Wall Thickness (tM,n) and Minimum
Thickness of the Cement Mortar Lining (ti ~n)
(Clauses 1,5.1.1 and7.5)
All dimensions in millimetres.
Nominal Internal h.
Minimum
Diameter of Pipe Cylinder Thickness of
Thickness Joint Rings
NOTE— Pi~es with internal diameters other than those mentioned in this table and pipes for working pressure higher than 28 k,sjcm’ can be
supplied by mutual agreement between the purchaser and the manufacturer.
.,
‘JOINT I I I
RING
L WALL
L C EM;I;ENN;ORTAR
L STEEL
CYLINDER THICKNESS
3
Is 15155:2002
surface of the socket ring and the outer surface of the 7.5 The minimum nominal cylinder thickness shall
spigot shall beas stated below: be as shown in Table 1.
+7, –3
L Up to 1600 -3, -7 8 MANUFACTURE
6 .JOINT DIMENSIONS 8.1 Fabrication of Steel Cylinders
Joint dimensions with tolerances for socket and spigot The steel cylinders shall be formed either by spiral
diameters shall be furnished by the manufacturer for welding or circumferential or longitudinal welding,
inspection. and the steel socket and spigot joint rings/steel end
rings shall be welded to the ends before testing.
7 DESIGN Representative weld samples shall be made at the
7.1 Information to be supplied by purchaser is given beginning of each production run, when either the pipe
In Annex B. diameter or cylinder thickness is changed. A
representative weld sample test shall consist of three
7.2 All pipes shall be designed to withstand the reduced section tension specimens and three bend test
combined effect of internal water pressure and external specimens.
loads.
8.2 Cement Mortar Lining
7.3 Design Criteria
8.2.1 Mortar
7.3.1 The reinforcement of the pipe shall consist ofa
Before the steel cylinder is wound with bar/wire
welded steel cylinder and bar/wire is directly wrapped
reinforcement, a cement mortar lining shall be
under low tension. The average circumferential stress
centrifugally cast within the cylinder to provide a
in the steel cylinder and bar/wire reinforcement of the
dense, hard, smooth lining of the thickness specified
pipe shall be as given below:
in 5.1.1. Minimum cement content in cement mortar
a) At factory test pressure, stress shall not lining shall be 540 kg/m3. Water-cement ratio in the
exceed 187 N/mm2 nor 75 percent of the mix shall not be less than 0.42. The water soluble
minimum yield strength of the steel used in chloride ion content of the cement mortar lining mix,
the cylinder. expressed as a percentage of the mass of cement, shall
b) At site test pressure, stress shall not exceed not exceed 0.20 percent. The minimum 28-days
165 N/mm* nor 66 percent of the minimum compressive strength of cement mortar shall be
yield strength of the steel used in the cylinder. 35 N/mm2 and at the time of wrapping of bar/wire
c) At working pressure, stress shall not exceed shall be 10 N/mm2.
125 N/nm12 nor 50 percent of the minimum
8.2.2 Mortar Preparation and Lining
yield strength of the steel used in the cylinder.
The cement, aggregate and water shall be batched by
The yield strength considered shall be the lower value
weighing. The material shall be mixed thoroughly.
of the steel cylinder and the bar/wire.
Immediately before applying the cement mortar lining,
7.3.2 The structural properties of the pipe, together all loose mill scale, excessive rust, oil, grease and other
with the bedding and backfill, shall be designed to foreign substance shall be removed from all steel
limit the deflection of pipe to not more than surfaces to which the lining is to be applied. End gauge
Dz/( 1.02 x 105) mm, D is the nominal inside diameter rings shall be attached securely to the pipe ends to
of the pipe measured in millimetres. control the lining thickness, prevent mortar leakage,
7.4 The area of bar/wire reinforcement shall not be greater hold back the lining in the socket ring, and stiffen
than (K) percent of the total area of circumferential and hold the pipe ends round. The end gauge rings
reinforcement. The area of bar/wire reinforcement in shall remain in place until the end of the primary cure
square millimetres per linear metre of pipe, shall not be unless other measures at least equally effective are
less than 83 percent of the inside diameter of the pipe, in taken to stiffen and hold the pipe ends round.
mm, nor 487 mn12/m linear. The bar/wire shall not be Immediately on completion of the lining operation,
lCSSthan 5,0 mm in diameter. The design clear spacing the pipe shall be moved for curing. Care shall be
betweco bars/wires shall not be less than the diameter of exercised at all times during handling to prevent
the txulwire used and the centre to centre bar/wire spacing damage to the lining.
shall not exceed 50 mm.
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IS 15155:2002
8.2.3 Curing Before Placing Bar/Wire Reinforcement will be not less than 15 mm. To achieve adequate bond
between core and coat, approved bonding agent shall
Lining shall be cured either by steam or by water or
be applied, at ends of pipe for a width of 100 mm,
by a combination of steam and water, or by use of
along the circumference to prevent separation between
approved curing compounds. The curing of lining shall
steel and cement mortar coating at ends.
be done for a period, till it attains the required strength.
Concurrently with the cement mortar coating a cement
8.2.4 Test Cube Conversion Factors
slurry shall be applied on to the core at a rate of not
The cement mortar strength shall be taken on less than 0.45 l/rn2 just ahead of the cement mortar
100 mm x 100 mm cubes. As the lining is done by coating. The slurry shall consist of 1.5 kg of cement
centrifugal process the strength of the mortar in the to 11 of water.
pipe differs from that given by test on vibrated cubes.
The thickness shall be checked for every pipe as soon
These two may be related by suitable conversion
as, coating is done and to be corrected, if required.
factors. If the purchaser reauires evidence of these
factors, he shail ask for it, before placing the order. The cement mortar coating shall be cured either by
The mortar strength shall be obtained by multiplying steam or by water or by a combination of steam and
with the factors and shall be used for design purpose. water, or by use of approved curing compounds. If
water curing is used for coating, it shall be kept moist
8.3 Reinforcement Bar/Wire Wrapping for a period of at least 7 days.
After the lining has been cured, circumferential After the cement mortar coating is cured and prior to
reinforcing bar/wire shall be wound helically around transport, the coating on each pipe shall be checked
the cylinder under a tensile stress of between 50 and for delamination and hollows by tapping the exterior,
70 M Pa. Methods and equipments for wrapping the with a hammer having a head weight of not more than
bar/wire shall be such that bar/wire shall be wound 0.5 kg. Any hollows or drumming areas detected by
around the cylinder in a helical form at the sounding shall be repaired by approved methods.
predetermined design spacing and capable of
controlling the tension. As the circumferential bar/ 9 SPECIALS
wire reinforcement is wound, a cement slurry shall be
applied to the cylinder just ahead of the bar/wire at a 9.1 Fabrication
rate of not less than 0.5 l/m2. The slurry shall consist The steel for fabricated steel plate specials, is cut,
of 1.2 kg of cement to 1 1of water. shaped and welded so that the finished special has the
required shape and internal dimensions. Adjacent
8.4 Cement Mortar Coating
segments are jointed by butt welding. Before lining
After the lined cylinder has been wrapped with and coating, the welding of specials shall be tested by
reinforcement bar/wire, the steel cylinder and use of hot oil or dye penetrant according to IS 3658
reinforcement bar/wire shall be protected with a layer and defects, if any shall be rectified. The steel plate
of rich cement mortar. thickness for specials shall be as given in IS 7322.
Cement mortar coating shall be applied by rotary In die penetration test, a white wash is applied over
brushes or by other approved methods and shall the weld on one side of the cylinder; on other side
preferably be applied within 16 h after the bar/wire is when coloured paraffin or similar product is applied
wound. The cement, sand and water shall be thoroughl y over the weld, no coloured spot shall appear on the
mixed. before being fed into the cover coating machine. whitewash before 4 h. If any coloured spots appear
Minimum cement content in coating mortar shall be before 4 h, weld shall be repaired and retested.
540 kg/n13. Water-cement ratio in the mix shall not be
less than 0.27. Rebound or droppings not exceeding 9.2 Reinforcement
one-fourth of the total mass of mix maybe used but the For cement mortar coating, reinforcement shall be
resulting mix proportions shall not be, leaner than suitably tack welded to the shell. The reinforcement
original design mix. Rebound not used within 1 h, shall shall be spirals, wire mesh or wire fabric which shall
be discarded. The minimum 28-days compressive conform to IS 1566. The reinforcement shall be a
strength of cement mortar shall be 35 N/mm*. minimum 3 percent by mass of the quantity of the
Pneumatic process in which mixing of ingredients is steel cylinder.
carried out at the nozzle or gun, shall not be permitted.
10 WORKMANSHIP AND FINISH
The cement mortar coating shall have a minimum
thickness as per 5.1.2 over all steel, except at end face 10.1 Deviation from the Straightness
and the spigot portion going inside socket, where it
When measured by means of a one metre straight edge
5
Is 15155:2002
the deviation from straight per meter length shall not 11.3 Permeability Test on Coating
exceed5 mm.
The drop of water level, in the specimens of pipes
selected; when tested according to method described
10.2 Finish
in IS 3597 shall not exceed 2 cm3 at the end of two
Pipe shall be free from local depressions or bulges hours and the final permeability between fourth and
greater than 5 mmextending over a length, in any fifth hours shall not exceed 0.3 cm3. When a higher
direction, greater than twice the thickness of barrel. result is obtained, the test shall be repeated on twice
The external surface of the pipe may be sand faced, the number of pipes originally tested and the lot shall
when coating of cement mortar is applied. be accepted, if all pipes pass the test. Where re-test is
not satisfactory, all pipes from that lot may be tested
11 TESTS
individually and only those with satisfactory results
11.1 Hydrostatic Test for Steel Cylinder of Pipe shall be accepted. No additional treatment of any type
shall be allowed on the pipe before permeability test
Each steel cylinder, with joint rings welded to its ends, is taken.
shall be tested by the manufacturer to a hydrostatic
pressure not less than that determined by the following The criteria for acceptance is the final permeability.
formula: The measurement to be taken immediately after factory
2sl, test. In case this is taken later, then the pipe has to be
P=—
D,, kept wet for 48 h prior to test.
where
The test pressure shall be held for 1 min to observe 12.1 Pressure Pipes for Water Supply and Sewerage
the weld seams. There shall be no leaks. Any leaks in All the pipes manufactured under relatively similar
the welded seam, shall be repaired, after which the conditions in respect of raw materials and processing
pipe section shall be re-tested hydrostatically. If on operation shall be grouped together to constitute a lot.
re-test a section shows any leaks in the welded seams,
it shall be repaired and re-tested. Each lot shall be taken separately for sampling
evaluation, for conformity to the requirements of this
11.2 Pipe Test at Factory standard. Scale of sampling is as given in Table 3.
The finished pipe shall be subjected to factory pressure 12.2 After the lot is accepted, each pipe shall be
test. The pipe shall be tested in accordance with marked with a colour band at ends. Different colours
Is 3597. to be used for different pressure heads.
One in 50 pipes shall be subjected to an internal
13 PROCEDURE FOR INSPECTION
hydrostatic test. Should a pipe fail the test, then a
further two pipes from the same batch of 50 shall be 13.1 Dimensional Checks
tested. [f both pipes pass then the batch shall be
accepted. If one or both pipes fail then (the batch shall 13.1.1 Internal Diameter
be rejected or) each pipe in the batch shall be tested The internal diameter shall be measured at each end
for individual approval. of the pipe at approximately 50 mm from the ends.
The pipe shall be tested for a period of 3 min. During Two measurements of the internal diameter at 90° to
the test the pipe shall be absolutely water-tight and each other shall be made at each end and centre.
show no leaks, weeping or defects considered
To accomplish this, ‘Go’ and ‘No Go’ gauges of the
detrimental to the pipe’s performance. No crack in
stiff rod with hardened rounded ends are used. The
the external surface shall be wider than 0.5 mm on a
length exceeding 300 mm using a feeler gauge.
6
IS 15155:2002
(Clause 12.1)
1)IIICIudes socket and spigot dimensions for pipes with rccbber ring joints.
* Number of samples.
** Number o f defective acceptable.
length of gauges and colour are given below: diameter shall be measured at three positions and
average shall be calculated. The wall thickness shall
Length Colour
be calculated as follows:
Gauges for ends
‘Go’ 1 mm less than - ve Green Average outside diameter – Average inside diameter
tolerance 2
‘No Go’ 1 mm more than+ ve Orange
At the spigot section of the p;pe the shape of the steel
tolerance
joint ring may require thickness of the lining to be
Gauges for centre
less than that specified. The internal diameter shall
‘Go’ 1 mm less than - ve Green with be maintained within the tolerance specified.
tolerance white bands
‘No Go’ 1 mm more than + ve Orange with 13.1.3 Internal Barrel Length
tolerance white bands The length shall be measured on four longitudinal at
Example: 90° intervals. The average reading shall be internal
Suppose theoretical diameter of pipe is 1200 mm and barrel length.
length of pipe 5 m.
13.1.4 Socket and Spigot Diameters
Tolerance Length of Gauge
The inside circumference of the socket ring and outside
Ends + 9 ‘Go’ 1200–8 =l192mm
circumference of the spigot ring shall be checked by
‘No Go’ 1200+ 10=1210mm
the measurement.
Centre + 12 ‘Go’ 1200–ll=l189mm
‘No Go’ 1200+ 13=1213mm 13.1.5 Straightness
13.1.2 Wall Thickness
The straightness shall be measured by a 1 m long
Measurement of outside circumference of the pipe shall gauge. The deviation from straight line taken between
I two points 1 m apart, along the pipe barrel shall not
be made at three positions and average outside
diameter of the pipe shall be calculated. The inside exceed 5 mm (see Fig. 2).
1000mm ~ 5 mm
FIG. 2 GAUGEFORMEASURINGSTRAIGHTNESS
7
Is 15155:2002
ANNEX A
(Clause 2)
LIST OF REFERRED INDIAN STANDARDS
/
IS 15155:2002
ANNEX B
(Clause 7.1)
INFORMATION TO BE SUPPLIED BY PURCHASER WITH AN ENQUIRY OR ORDER FOR
BAR/WIRE WRAPPED STEEL CYLINDER PIPES
The following information shall be supplied: 2) The width of the trench at the crown of
the pipe (normally out side diameter of
a) The type of cement to be used for the lining
pipe + 600 mm ). If the pipes are to laid
and the cover coat (4.1 );
above ground/partial trench, full details
b) Whether or not a bituminous or other including L-section should be supplied,
approved coating is required internally and
3) Whether more than one pipeline is to be
externally (4.8);
laid in the trench and if so, what will be
c) The maximum working pressure (3.3); the trench width at the crown of the pipe,
d) The maximum site test pressure (3.4); 4) Details of the backfill material, that is,
e) Factory test pressure (3.5); sand, gravel etc,
f) Pressure in addition to (c) to which the 5) Density of filling material,
pipeline will be subjected due to surge (water 6) Type of bedding intended, and
hammer), if any;
7) Anticipated superimposed loading on
g) Following pipe installation details: ground surface,
1) The maximum and minimum depths of h) Soil investigation and soil data,
cover over the crown of the pipe
ANNEX C
(Clause 7.6)
TYPICAL DESIGN OF 1000 mm DIAMETER BAR/WIRE
WRAPPED STEEL CYLINDER PIPE
C-2 DATA
9
Is 15155:2002
Average circumferential stress in steel cylinder for site test pressure,~t = 187 N/mm*
~ =1.4123X1 040
,1 = 3,927 mm2/mm = 3927 mm2/m . . . . . (1)
~x]87
b) Required total steel area considering site test pressure
Average circumferential stress in steel cylinder for site test pressure, ~,= 165 N/mm*
PWx Dyi
Jt.—
2x~
Average circumferential stress in steel cylinder for working pressure,&W = 125 N/mm*
Total steel area, A,l = Greater of(1), (2) and (3) = 3927.00 mm2/m say, 3930 nln12/m
Total steel area (A,l) = Cylinder steel area (AY)+ Area of bar/wire reinforcement (Ah)
10
/
1s 15155:2002
or”
1 Ooox /&
Centre to centre spacing = ~
As per 7.4, centre to centre bar/wire spacing shall not exceed 50 mm.
= 3.930 mm2/mm
● 187 N/mm2 or 75 percent of the yield strength of steel when the pipe is subjected to the factory test
pressure.
● 165 N/mn12 or 66 percent of the yield strength of steel when the pipe is subjected to the site test
pressure.
● 125 N/mm2 or 50 percent of the yield strength of steel when the pipe is subjected to the working
pressure.
(As the yield strength of steel cylinder is less than yield strength of bar/wire, it is considered.)
As the actual stress in steel ( 186.87) is less than allowable stress in steel (187), satisfies the criteria.
11
Is 15155:2002
(As the Yield strength of steel cylinder is less than Yield strength of bar/wire, it is considered.)
As the actual stress in steel (155.72) is less than allowable stress in steel (165), satisfies the criteria.
(As the Yield strength of steel cylinder is less than Yield strength of bar/wire, it is considered)
As the actual stress in steel (103.81) is less than allowable stress in steel (125), satisfies the criteria.
As per 11.1, each steel cylinder, with joint rings welded to its ends, shall be tested by the manufacturer to a
hydrostatic pressure not less than that determined by the following formula:
2sly
P=—
D,i
where
~ = 2 x187.50x2.5
1 040
= 0.9014 N/mm*
As per 7.3.2, allowable deflection of pipe should not be more than D2/( 1.02 x 105) .
10002
= 9.80mm
“’Owable ‘eflection = (1.02X 10’)
12
IS 15155:2002
where
C xPxa
w,= p
1
where
0.576x61 295x1.O
we =
3.344
— 10558 N/m, say 10560 N/m
Total vertical load , W
To determine ~ longitudinal cross-section is transformed into an equivalent cement mortar section by multiplying
steel area by the modular ratio n.
I
, First moment A Y and moment of Inertia ~ are taken about X-axis. Moment of inertia of steel cylinder and bar/
wire reinforcement about their own centres of gravity are ignored . The section properties determined are,
~ = moment of inertia of the transformed section about it’s centre of gravity parallel to the X-axis
in mm4 /m.
13
Is 15155:2002
Component A Y AY IX
2,4 XA Y v,
Component A Y AY IX
The wall stiffness E, is calculated using the modulus of elasticity of mortar and [as 0.25 x ix .
E, = E, x (0.25 x ]X)
,,
27460 x (0.25 x 963 1.00)
= 66116 815 Nmm2/mm
C-3.6.2.3 Calculation ofpipe mean radius (r~)
rm = o.5x(D+t)
= 0.5 X (1 000+ 48.50)
= 524.25 mm
Actual horizontal deflection of pipe is
A =53751346
x
11077948
AX = 4.85 mm
Actual horizontal deflection of pipe (4.85 mm) is less than allowable deflection of pipe (9.80 mm). Hence the
design is safe for horizontal deflection.
14
I
Is 15155:2002
a = Impact factor
Ab = Area of bar/wire reinforcement, mm2/m
A db = Cross-sectional area of bar/wire, mm2
A = Cylinder steel area, mm2/m
A:, = Total steel area, mm2/m
BC = Outside diameter of pipe, mm
B, = Trench width, mm
c = Coefficient used in the calculation of vertical load on a pipe due to concentrated superimposed load
c: = Coefficient used in the calculation of vertical load on a pipe due to fill material when the pipe is
installed in trench conditions
D = Diameter of pipe, mm
d~ = Bar/wire diameter, mm
D, = Deflection lag factor
Dyi = Internal diameter of steel cylinder; mm
D = Outside diameter of steel cylinder, mm
E = Modulus of soil reaction, N/mm2
E, = Modulus of elasticity of steel, N/mm2
EC = Modulus of elasticity of concrete, N/mm2
El = Flexural rigidity of pipe WPI1(computed wall stiffness), N.mm2 /mm
& = Yield strength of bar/wire, N/mm2
& = Average circumferential stress in steel cylinder, N/mm2
f sce = Yield strength of steel cylinder, N/mm2
& = Allowable average circumferential stress in steel cylinder for site test pressure, N/mm2
L, = Allowable average circumferential stress in steel cylinder for factory test pressure, N/mmz
f Sw = Allowable average circumferential stress in steel cylinder for working pressure, N/mm2
F, = Calculation of stress is steel, kg/cm2
Fi = Flexural rigidity of pipe wall (computed wall stiffiess)
H = Height of fill, m
Ix = Moment of inertia of the transformed section about it’s centre of gravity parallel to the X-axis, mm~ /m
Kb = Bedding coefficient
K= = Density of fill material, kg/m3
m = Length of pipe assumed to carry concentrated load, m
n = Modular ratio
P = Axle load, N
P = Minimum hydrostatic test pressure, N/mm2
Pw = Working pressure, N/mm2
P, = Site test pressure, N/mm2
Pf = Factory test pressure, N/mm2
r = Pipe mean radius, mm
s“ = Stress in pipe wall during hydrostatic test, N/mm2
ti = Lining thickness, mm
ty = Cylinder thickness, mm
tc = Coating thickness, mm
t = Wall thickness, mm
W = Total vertical load of pipe, N/mm
We = Weight of Earth fill, N/m
W, = Live load, N/m
Ax = Increase of diameter at the springline, mm
Y = Distance from X-axis to the section centre of gravity, mm
15
Is 15155:2002
ANNEX D
(Foreword)
COMMITTEE COMPOSITION
Fly Ash Mwon. Department of Science & Technology, New Delhi SHRIVIMAL KUMAR
SHRIMUKESHMATHUR(A/fernafe)
Housing & Urban Development Corporation Limited, New Delhi SHRIV. SURESH
SHRI S. K. TANEJA(A/ferns/e)
National Council for Cement & Building Materials. Ballabgarh SHRI R. C. WASON
DR S. HARSHA(Ahernate)
SHRIT. CHOUDHURY(A/krwa?e)
16
I
IS 15155:2002
Member-Secretary
Pmr
%rru.%41fJAY
Deputy Direc@r (Civ Engg), BIS
In personal capacity (A/5, Adinath, Antop Hill, Mumbai 400 037) Ssau N. G. Josm (Convener)
17
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harmonious development of the activities of standardization, marking and quality certification of goods
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Enquiries relating to copyright be addressed to the Director (Publications), BIS.
Amendments are issued to standards as the need arises on the basis of comments. Standards are also reviewed
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