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GD & T Notes PDF
GD & T Notes PDF
GEOMETRIC
DIMENSIONING
AND
TOLERANCING
CHAPTER OUTLINE
KEY TERMS
Summary of geometric dimensioning and tolerancing
All around symbol Maximum material terms • Geometric dimensioning and tolerancing
Angularity condition (MMC) defined • Modifiers • Feature control symbol
Basic dimension Modifiers • True position • Circularity (roundness) • Cylindricity
Parallelism • Angularity • Parallelism • Perpendicularity
Between symbol
Perpendicularity • Profile • Runout • Concentricity • Summary
Bilateral tolerance
• Review questions • Problems
Circularity Positional tolerancing
Cylindricity Profile
Datum Profile of a line CHAPTER OBJECTIVES
Datum feature Profile of a surface Upon completion of this chapter students should be able to do
Projected tolerance the following:
Datum feature simulator
zone ■ Describe what is meant by the term general
Datum feature symbol
Regardless of feature tolerancing.
Datum plane size (RFS)
Datum reference frame ■ Define the concept geometric dimensioning and
Rule #1 tolerancing.
Datum surface Runout ■ Explain the purpose of a modifier.
Datum target symbol Size tolerance
Feature control symbol ■ Distinguish between the concepts maximum material
Statistical tolerancing condition (MMC) and regardless of feature size (RFS).
Flatness symbol
■ Explain the concept least material condition (LMC).
Free-state variation Straightness
Geometric dimensioning Tangent plane ■ Describe what is meant by projected tolerance zone.
and tolerancing Tolerancing ■ Make a sketch that illustrates the concept of datums.
General tolerancing True position ■ Demonstrate how to establish datums.
Least material Unilateral tolerance ■ Apply feature control symbols when dimensioning
condition (LMC)
Virtual condition objects.
Limit dimensioning
■ Explain the concept of True position.
468
G e om e tr ic D im e ns i o ni ng a n d To l e r a n c i n g 469
of perfect form at minimum separation that just relative to the associated tolerances. Examples are maxi-
contact(s) the highest points of the surface(s). mum hole diameter and minimum shaft diameter.
For features controlled by orientation or posi- Limit Dimensions. A tolerancing method showing
tional tolerances, the actual mating envelope is only the maximum and minimum dimensions which
orientated relative to the appropriate datum(s), establish the limits of a part size or location.
for example, perpendicular to a primary datum
Limits. The maximum and minimum allowable sizes of
plane.
a feature.
(b) For an Internal Feature. A similar perfect feature
Location Tolerance. A tolerance which specifies the
counterpart of largest size that can be inscribed
allowable variation from the perfect location of a feature
within the feature so that it just contacts the surface
relative to datums or other features.
at the highest points. For example, a largest cylin-
der of perfect form or two parallel planes of perfect Maximum Material Condition (MMC). A condition
form at maximum separation that just contact(s) in which the feature contains the maximum amount of
the highest points of the surface(s). material relative to the associated tolerances. Examples are
For features controlled by orientation or posi- maximum shaft diameter and minimum hole diameter.
tional tolerance, the actual mating envelope is ori- Modifier. The application of MMC or LMC to alter the
ented relative to the appropriate datum(s). normally implied interpretation of a tolerance specification.
Feature. A component of a part such as a hole, slot, Parallelism. A tolerance that controls the orientation of
surface, pin, tab, or boss. interdependent surfaces and axes which must be of equal
Feature of Size. One cylindrical or spherical surface, or distance from a datum plane or axis.
a set of two opposed elements or opposed parallel surfaces, Perpendicularity. A tolerance that controls surfaces
associated with a size dimension. and axes which must be at right angles with a referenced
Feature, Axis of. A straight line that coincides with the datum.
axis of the true geometric counterpart of the specified fea- Position Tolerance. A tolerance that controls the posi-
ture. tion of a feature relative to the true position specified for
Feature, Center Plane of. A plane that coincides with the features, as related to a datum or datums.
the center plane of the true geometric counterpart of the Primary Datum. The first datum reference in a feature
specified feature. control frame. Normally is elected because it is most
Feature, Derived Median Plane of. An imperfect plane important to the design criteria and function of the
(abstract) that passes through the center points of all line part.
segments bounded by the feature. These line segments are Profile of a Line. A tolerance that controls the allow-
normal to the actual mating envelope. able variation of line element in only one direction on a
Feature, Derived Median Line of. An imperfect line surface along an elemental tolerance zone with regard to
(abstract) that passes through the center points of all cross a basic profile.
sections of the feature. These cross sections are normal to Profile of a Surface. A tolerance that controls the
the axis of the actual mating envelope. The cross section allowable variation of a surface from a basic profile or
center points are determined as per ANSI B89.3.1. configuration.
Fit. A term used to describe the range of assembly that Profile Tolerance Zone. A tolerance zone that can con-
results from tolerances on two mating parts. trol the form of an individual feature and provide for a
Flatness. A tolerance that controls the amount of vari- composite control of form, orientation, and location.
ation from the perfect plane on a feature independent of Projected Tolerance Zone. A tolerance zone that applies
any other features on the part. to the location of an axis beyond the surface of the feature
Form Tolerance. A tolerance that specifies the allowable being controlled.
variation of a feature from its perfect form. Reference Dimension. A non-tolerance zone or location
Free-state Variation. The condition of a part that permits dimension used for information purposes only and does
its dimensional limits to vary after removal from manu- not govern production or inspection operations.
facturing or inspection equipment. Regardless of Feature Size (RFS). A condition of a tol-
Least Material Condition (LMC). A condition of a erance in which the tolerance must be met regardless of the
feature in which it contains the least amount of material produced size of the feature.
Ge om e tr ic Dim e ns i on i ng a n d To l e r a n c i n g 471
Runout. The composite surface variation from the product was composed of 100 parts, each individual part
desired form of a part of revolution during full rotation of could be produced in quantity, checked for accuracy,
the part on a datum axis. stored, and used as necessary.
Secondary Datum. The second datum reference in a Since it was humanly and technologically impossible to
feature control frame. Established after the primary have every individual part produced exactly alike (it still
datum, it has less design influence and functionally. is), the concept of geometric and positional tolerancing was
introduced. Tolerancing means setting acceptable limits of
Size, Virtual Condition. The actual value of the virtual
deviation. For example, if a mass produced part is to be 4"
condition boundary.
in length under ideal conditions, but is acceptable as
Straightness. A tolerance that controls the allowable long as it is not less than 3.99" and not longer than 4.01",
variation of a surface or an axis from a theoretically per- there is a tolerance of plus or minus .01", Figure 12-1. This
fect line. type of tolerance is called a size tolerance.
Symmetry. A condition for which a feature (or features) There are three different types of size tolerances: uni-
is equally disposed or shaped about the center plane of a lateral and bilateral, shown in Figure 12-2, and limit
datum feature. dimensioning. When a unilateral tolerance is applied to a
Tangent Plane. A theoretically exact plane derived dimension, the tolerance applies in one direction only (for
from the true geometric counterpart of the specified fea- example, the object may be larger but not smaller, or it may
ture surface by contacting the high points on the surface. be smaller but not larger). When a bilateral tolerance is
Tertiary Datum. The third datum reference in a feature applied to a dimension, the tolerance applies in both
control frame. Established after the secondary datum, it has directions, but not necessarily evenly distributed. In limit
the least amount of design influence or functionality.
Tolerance. The acceptable dimensional variation or
allowance of a part.
Total Runout. A tolerance that provides for a compos-
ite control of all surface elements as the part is rotated 360
degrees about a datum axis.
FIGURE 12-1 Size tolerance
Transition Fit. A condition in which the prescribed
limits of mating parts produce either a clearance or an
interference when the parts are assembled.
True Geometric Counterpart. The theoretically perfect
boundary (virtual condition or actual mating envelope) or
best-fit (tangent) plane of a specified datum feature.
True Position. The theoretically exact location of a feature.
Unilateral Tolerance. A tolerance which allows variations
in only one direction.
Virtual Condition. A constant boundary produced by
the combined effects of the maximum material condition
size and geometric tolerance. It represents the worst case
condition of assembly at MMC.
Zero Tolerance at MMC or LMC. A tolerancing method
where no tolerance is shown in the feature control frame.
The tolerance allowed is totally dependent on the size of
the feature departure from MMC or LMC.
GENERAL TOLERANCING
The industrial revolution created a need for mass pro-
duction; assembling interchangeable parts on an assembly
line to turn out great quantities of a given finished prod-
uct. Interchangability of parts was the key. If a particular FIGURE 12-2 Two types of tolerances
472 Chapter 12
FOR
INDIVIDUAL FORM
FEATURES
FOR
INDIVIDUAL
OR RELATED PROFILE
FEATURES
FOR ORIENTATION
RELATED LOCATION
FEATURES RUNOUT
FIGURE 12-3 Tolerance of form dimensioning and tolerancing to a part, the designer
must examine it in terms of its function and its relation-
ship to mating parts.
dimensioning, the high limit is placed above the low value. Figure 12-5 is an example of a drawing of an object that
When placed in a single line, the low limit precedes the has been geometrically dimensioned and toleranced. It is
high limit and the two are separated by a dash. taken from the dimensioning standards as defined by the
Tolerancing size dimensions offers a number of advan- American National Standards Institute (ANSI), written by
tages. It allows for acceptable error without compromises the American Society of Mechanical Engineers (ASME) or
in design, cuts down on unacceptable parts, decreases ASME Y14.5M–1994. This manual is a necessary reference
manufacturing time, and makes the product less expensive for drafters and designers involved in geometric dimen-
to produce. However, it soon became apparent that in sioning and positional tolerancing.
spite of advantages gained from size tolerances, tolerancing The key to learning geometric dimensioning and posi-
only the size of an object was not enough. Other charac- tional tolerancing is to learn the various building blocks
teristics of objects also needed to be toleranced, such as loca- which make up the system, as well as how to properly
tion of features, orientation, form, runout, and profile. apply them. Figure 12-6 contains a chart of the building
In order for parts to be acceptable, depending on their blocks of the geometric dimensioning and tolerancing sys-
use, they need to be straight, round, cylindrical, flat, angu- tem. In addition to the standard building blocks shown in
lar, and so forth. This concept is illustrated in Figure 12-3. the figure, several modifying symbols are used when
The object depicted is a shaft that is to be manufactured to applying geometric tolerancing, as discussed in detail in
within plus or minus .01 of 1.00 inch in diameter. The fin- upcoming paragraphs.
ished product meets the size specifications but, since it is Another concept that must be understood in order to
not straight, the part might be rejected. effectively apply geometric tolerancing is the concept of
The need to tolerance more than just the size of datums. For skilled, experienced designers, the geometric
objects led to the development of a more precise system building blocks, modifiers, and datums blend together as
of tolerancing called geometric dimensioning and posi- a single concept. However, for the purpose of learning, they
tional tolerancing. This new practice improved on con- are dealt with separately, and undertaken step-by-step as
ventional tolerancing significantly by allowing designers individual concepts. They are presented now in the fol-
to tolerance size, form, orientation, profile, location, lowing order: modifiers, datums, and geometric building
and runout, Figure 12-4. In turn, these are the charac- blocks.
teristics that make it possible to achieve a high degree of ANSI’s dimensioning standards manual (Y14.5 series)
interchangability. changes from time to time as standards are updated. For
example, the Y14.5 manual became Y14.5M in 1982 to
Geometric Dimensioning and accommodate metric dimensioning. Revised again in
1988, it became Y14.5M-R1988. In the latest edition,
Tolerancing Defi
ned the standard takes on the name of the developing agency,
Geometric dimensioning and tolerancing is a dimensioning the American Society of Mechanical Engineers (ASME).
practice which allows designers to set tolerance limits ASME Y14.5M–1994 is the latest edition in the ongoing
not just for the size of an object, but for all of the various revision process of the standard. This chapter helps stu-
critical characteristics of a part. In applying geometric dents learn the basics of geometric dimensioning and posi-
Ge om et r ic D im e ns i on i ng a nd To l e r a n c i n g 473
FIGURE 12-5 Geometrically dimensioned and toleranced drawing (From ASME Y14.5M–1994)
SYMBOL CHARACTERISTIC
GEOMETRIC
TOLERANCE
Modifiers
STRAIGHTNESS Modifiers are symbols that can be attached to the standard
FLATNESS geometric building blocks to alter their application or
FORM
CIRCULARITY
interpretation. The proper use of modifiers is fundamen-
CYLINDRICITY
tal to effective geometric tolerancing. Various modifiers are
PROFILE OF A LINE
PROFILE often used: maximum material condition, least material
PROFILE OF A SURFACE
condition, projected tolerance zone, free-state variation, tan-
ANGULARITY
PERPENDICULARITY ORIENTATION
gent plane, all around, between symbol, and statistical
PARALLELISM
tolerance, Figure 12-7A, Figure 12-7B, and Figure 12-7C.
TRUE POSITION
CONCENTRICITY LOCATION
MAXIMUM MATERIAL CONDITION
SYMMETRY Maximum material condition (MMC), is the condition of
* CIRCULAR RUNOUT
RUNOUT a characteristic when the most material exists. For exam-
* TOTALRUNOUT
* MAY BEFILLEDIN
MAXIMUM MATERIALCONDITION
FIGURE 12-6 Building blocks
LEASTMATERIALCONDITION
PROJECTED TOLERANCE ZONE
FREE STATE VARIATION
ple, MMC of the external feature in Figure 12-8 is .77 able size within specified tolerance limits inclusive. A rule
inch. This is the MMC because it represents the condi- of thumb to remember is that MMC means most material.
tion where the most material exists on the part being
manufactured. The MMC of the internal feature in the fig- REGARDLESS OF FEATURE SIZE
ure is .73 inch. This is the MMC because the most mate-
rial exists when the hole is produced at the smallest Regardless of feature size (RFS), tells machinists that a
allowable size. tolerance of form or position or any characteristic must be
In using this concept, the designer must remember that maintained regardless of the actual produced size of the
the MMC of an internal feature is the smallest allowable object. Geometric tolerances are understood to apply
size. The MMC of an external feature is the largest allow- regardless of feature size where the modifiers M or L are
Ge om et r ic D im e ns i on i ng a nd To l e r a n c i n g 475
FREE-STATE VARIATION
Free-state variation is the concept that some parts cannot
be expected to be contained within a boundary of perfect
form. Some parts may vary in form beyond the MMC size
FIGURE 12-9 Regardless of feature size (RFS) limits after forces applied during manufacture are removed.
For example, a thin-walled part shape may vary in its free
state due to stresses being released in the part. This vari-
without actually increasing the tolerance, 2) it decreases ation may require that the part meet its tolerance require-
the number of parts rejected, 3) it cuts down on unac- ments while in its free state.
ceptable parts, 4) it decreases the number of inspections Parts that are subject to free-state variation do not
required, and 5) it allows the use of functional gaging. All have to meet the Rule #1 requirement of perfect form at
of these advantages translate into substantial financial sav- MMC. These parts are standard stock such as bars, sheets,
ings while, at the same time, making it possible to produce tubes, extrusions, structural shapes, or other items pro-
interchangeable parts at minimum expense. duced to established industry or government standards.
The appropriate standard would govern the limits of
LEAST MATERIAL CONDITION form variation allowed after manufacture.
Least material condition (LMC), is the opposite of MMC. The free-state symbol specifies the maximum allow-
It refers to the condition in which the least material exists. able free-state variation. It is placed within a feature
This concept is illustrated in Figure 12-10. control frame, following the tolerance and any modifiers,
In the top example, the external feature of the part is Figure 12-11.
acceptable if produced in sizes ranging from .98 inch to
TANGENT PLANE
The tangent plane concept uses a modifying symbol with
an orientation tolerance to modify the intended control of
the surface. When an orientation tolerance is applied to a
surface, the primary control is equivalent to the symbol-
ogy used. An example is the primary control of a parallel
callout is parallelism. However, when applied, the speci-
fied symbol controls not only parallelism but other form
variations such as concavity, convexity, waviness, flat-
ness, and other imperfections as well.
If two such controlled surfaces are assembled, the
abrupt variation in the surfaces can cause different mat-
ing effects and assembly conditions. There are several
ways to control the effects of surface conditions when
applying orientation tolerances. The obvious method is
to refine the surface control with a form tolerance such
FIGURE 12-10 Least material condition (LMC) as flatness. This is permissible because the orientation tol-
Ge om e tr ic Dim e ns i on i ng a n d To l e r a n c i n g 477
BETWEEN SYMBOL
The between symbol is a symbolic means of indicating that
the stated tolerance applies to a specified segment of a sur-
face between designated points. The normal tolerance FIGURE 12-15 Statistical tolerance symbol
478 Chapter 12
DATUMS
Datums are theoretically perfect points, lines, axes, surfaces,
or planes used for referencing features of an object. They
are established by the physical datum features that are iden-
tified on the drawing. Identification of datum features is FIGURE 12-17 Datum feature symbols on a feature surface and an
extension line
done by using a datum feature symbol. This symbol consists
of a capital letter enclosed in a square frame. A leader line
extends from the frame to the selected feature. A triangle is an axis. The symbol can be placed on the outline of a
is attached to the end of the leader and is applied in the cylindrical surface or an extension line of the feature out-
appropriate way to indicate a datum feature. The symbols line, separated from the size dimension. Figure 12-18F
should only be applied to physical features. They should shows one arrow of the dimension line being replaced by
not be attached to centerlines, axes, center planes, or the datum feature triangle when space is limited. If no fea-
other theoretical entities. Figure 12-17 shows two ways in ture control frame is used, the symbol is placed on a
which datum feature symbols are placed on drawings. The dimension leader line to the feature size dimension as seen
datum symbol is attached to an extension line of the fea- by the example of Datum B in Figure 12-19. In Figure
ture outline, clearly separated from the dimension line 12-20 the symbol is attached to the feature control frame
when the datum feature is a surface or placed on the vis- below (or above) when the feature(s) controlled is a
ible outline of a feature surface. datum center plane.
In Figures 12-18A, 12-18B, and 12-18C, the datum fea-
ture symbol is placed on an extension of the dimension line
ESTABLISHING DATUMS
of a feature of size when the datum is an axis or center In establishing datums, designers must consider the
plane. In Figures 12-18D, 12-18E, and 12-18F, the datum function of the part, the manufacturing processes that will
FIGURE 12-21 Datum feature, simulated datum, and theoretical datum plane
dimension. The dimension is identified by enclosing the object and tertiary datum plane C is the right side. The
value in a rectangular box as shown in Figure 12-27. datum feature symbol is placed on a drawing in the view
Tolerances placed in general notes or within the title block where the surface in question appears as an edge.
do not apply to basic dimensions. In Figure 12-28, the Notice also that the secondary datum must be perpen-
datum targets are located using basic dimensions. Points are dicular to the first, and the tertiary datum must be per-
located relative to one another and dimensioned to show pendicular to both the primary and secondary datums.
the relationship between targets. These three mutually perpendicular datum planes estab-
When specific datum target points are used for estab- lish what is called the datum reference frame. The datum
lishing datums, a minimum of three points, not in a reference frame ia a hypothetical, three-dimensional frame
straight line, are required for the primary datum, a mini- that establishes the three axes of an X, Y, and Z coordinate
mum of two for the secondary, and a minimum of one for system into which the object being produced fits and
the tertiary, Figure 12-28. In Figure 12-28, primary datum from which measurements can be made. Figure 12-29
plane A is the top of the object and it is established by points shows an object located within a datum reference frame.
A1, A2, and A3. Secondary datum plane B is the front of the For features that have sides (for example, rectangular
and square objects), it takes three datums to establish a
datum reference frame.
For cylindrical features, a complete reference frame is
established with two datum references. Figure 12-30
FIGURE 12-27 Basic dimension symbol shows an object within a reference frame. Datum D is the
.001 A B C
GEOMETRIC CHARACTERISTIC
SYMBOL
ZONE DESCRIPTOR
FEATURE TOLERANCE
MODIFIER
PRIMARY DATUM
REFERENCE
SECONDARY DATUM
REFERENCE
TERTIARY DATUM
REFERENCE
GEOMETRIC SYMBOL
.005
FEATURE TOLERANCE
GEOMETRIC SYMBOL
PRIMARY
DATUM
REFERENCE
.005 A
FEATURE TOLERANCE
.002 A
–B–
PRIMARY DATUM
REFERENCE
FEATURE
TOLERANCE
THIS DATUM IS CONTROLLED BY
THE ABOVE GEOMETRIC SYMBOL
allowing the dial indicator to detect irregularities that fall attached to a leader pointing to the surface, the intended
outside of the tolerance zone. control is to the surface, Figure 12-43A. However, if the fea-
ture control frame is attached to a dimension line or adja-
STRAIGHTNESS cent to a dimension, the intended control is an axis or
center plane, Figure 12-43B. Drastically different results are
A straightness tolerance can be used to control surface realized based on the application method.
elements, an axis or a center plane. When used to control
STRAIGHTNESS OF A FLAT SURFACE
single elements for a flat surface, it is applied in the view
where the element to be controlled is a straight line. When Figure 12-44 shows how a straightness tolerance is applied
applied, it controls line elements in only one direction. It on a drawing to the elements of a flat surface. The straight-
differs from flatness in that flatness covers an entire surface ness tolerance applies only to the top surface. The bottom
rather than just single elements on a surface. A straightness surface straightness error is controlled by the limits of size.
tolerance yields a tolerance zone of a specified width, In this case, the straightness tolerance is used as a refine-
within which all points on the line in question must lie. ment for the top surface only. The feature control frame
Straightness is generally applied to longitudinal elements. states that any longitudinal element for the referenced sur-
Another difference between straightness and flatness face, in the direction indicated, must lie between two
concerns the application of the feature control frame. parallel straight lines that are .002 inch apart.
The method in which the feature control frame is applied STRAIGHTNESS OF A CYLINDRICAL SURFACE
determines the intended control. If the feature control Straightness applied to the surface of a cylindrical feature
frame is attached to an extension line of the surface or is shown in Figure 12-45. It is similar to that of a flat sur-
from MMC. When the part is made at LMC, the form vari-
ation is equal to the difference between the MMC and in Figure 12-49. It is similar to that of straightness of a
LMC sizes as illustrated in Figure 12-47. cylindrical feature, except that the tolerance zone is a
Figure 12-48 is the same part with a straightness tol- width and no diameter symbol is used within the feature
erance of .002 regardless of feature size tolerance. The control frame.
implied regardless of feature size tolerance limits the Straightness applied to the axis or center plane of a
amount the surface can be out of straightness to a maxi- feature creates a boundary condition known as virtual
mum of .002 regardless of the produced size of the part. condition. Virtual condition in ASME Y14.5 is defined as fol-
However, because the straightness control is on a cylin- lows: “A constant boundary generated by the collective
drical surface, the .002 tolerance might not be available as effects of a size feature’s specified MMC or LMC and the
the part approaches MMC. The drawing at the top of the geometric tolerance for that material condition.” This
figure illustrates how the part would be drawn. The five means that you are allowed to add the straightness tolerance
illustrations below the part as drawn illustrate the actual to the MMC size for a shaft and subtract the straightness
shape of the object with each corresponding produced size tolerance from the MMC size for a hole. The resultant
and the available tolerance. boundary represents the extreme form variation allowed for
STRAIGHTNESS OF AN AXIS OR CENTER PLANE the part. Although this boundary is theoretical, it represents
To locate the axis of a part, the size of the part must be the size boundary of mating features. Unlike straightness
known. To locate the center plane of two parallel features, of a feature control, a straightness control of an axis or cen-
the distance between the features must be known. These
are two examples of what is known as features of size.
Logically, then, to control the axis of a part the feature con-
trol frame must be applied to the size dimension of that
part, or to control the center plane of a rectangular part it
must be applied to the size dimension, Figure 12-43B.
When straightness is applied to control the axis of the fea-
ture, the tolerance zone is cylindrical and extends the full
length of the controlled feature. Straightness applied to con-
trol the center plane of a noncylindrical feature is shown FIGURE 12-49 Straightness
G e om e tr ic D im e ns i o ni ng a n d To l e r a n c i n g 489
Circularity (Roundness)
Circularity, sometimes referred to as roundness, is a feature
control for a surface of revolution (cylinder, sphere, cone,
and so forth). It specifies that all points of a surface must
be equidistant from the centerline or axis of the object in
question. The tolerance zone for circularity is formed by
two concentric and coplanar circles between which all
points on the surface of revolution must lie.
Figures 12-53 and 12-54 illustrate how circularity is
called-out on a drawing and provides an interpretation of
what the circularity tolerance actually means. At any
selected cross section of the part, all points on the surface
must fall within the zone created by the two concentric cir-
cles. At any point where circularity is measured, it must fall
within the size tolerance. Notice that a circularity tolerance
FIGURE 12-50 Straightness of an axis at MMC cannot specify a datum reference.
490 Chapter 12
Cylindricity
Cylindricity is a feature control in which all elements of
a surface of revolution form a cylinder. It gives the
effect of circularity extended the entire length of the
object, rather than just a specified cross section. The tol-
erance zone is formed by two hypothetical concentric
cylinders.
Figure 12-55 illustrates how cylindricity is called-out on
a drawing. Notice that a cylindricity tolerance does not
require a datum reference.
Figure 12-55 also provides an illustration of what the
cylindricity tolerance actually means. Two hypothetical
concentric cylinders form the tolerance zone. The outside
cylinder is established by the outer limits of the object at
its produced size within specified size limits. The inner
FIGURE 12-53 Circularity for a cylinder or cone cylinder is smaller (on radius) by a distance equal to the
cylindricity tolerance.
Cylindricity requires that all elements on the surface fall
Circularity establishes elemental single-line tolerance within the size tolerance and the tolerance established by
zones that may be located anywhere along a surface. The the feature control.
tolerance zones are taken at any cross section of the feature. A cylindricity tolerance must be less than the size tol-
Therefore, the object may be spherical, cylindrical, tapered, erance and is not additive to the maximum material con-
or even hourglass shaped so long as the cross-section for dition of the feature. Cylindricity is inspected by passing
inspection is taken at 90° to the nominal axis of the the tolerance object through a gauge. The object should
Geometr ic Dimensioning and Tolerancing 491
Parallelism FIGURE 12-59 Angularity for an axis (two parallel planes) (From
ASME Y14.5M – 1994)
FIGURE 12-60 Parallelism for a surface to datum plane FIGURE 12-62 Parallelism for an axis to datum plane
the leader line of the feature control frame to specify zone. Figure 12-73 provides an interpretation of what
whether the tolerance applies ALL AROUND or between the ALL AROUND profile tolerance in Figure 12-71 actu-
specific points on the object, Figure 12-71. ally means. The entire surface of the object, all around the
Figure 12-72 provides an interpretation of what the object, must fall within the specified tolerance zone.
BETWEEN A & B profile tolerance in Figure 12-71 actu- Profile tolerances may be inspected using a dial indi-
ally means. The rounded top surface, and only the top sur- cator. However, because the tolerance zone must be
face, of the object must fall within the specified tolerance measured at right angles to the basic true profile and per-
Geometric Dimensioning and Tolerancing 497
pendicular to the datum, the dial indicator must be set up types of objects manufactured on lathes, Figures 12-74
to move and read in both directions. Other methods of and 12-75.
inspecting profile tolerances are becoming more popular, Notice in Figures 12-74 and 12-75 that there are two
however. Optical comparators are becoming widely used types of runout: circular runout and total runout. The
for inspecting profile tolerances. An optical comparator circular runout tolerance applies at any single-line ele-
magnifies the silhouette of the part and projects it onto a ment through which a section passes. The total runout tol-
screen where it is compared to a calibrated grid or tem- erance applies along an entire surface, as illustrated in
plate so that the profile and size tolerances may be Figure 12-75. Runout is most frequently used when the
inspected visually. actual produced size of the feature is not as important as the
form, and the quality of the feature must be related to some
Runout other feature. Circular runout is inspected using a dial
indicator along a single fixed position so that errors are read
Runout is a feature control that limits the amount of devi- only along a single line. Total runout requires that the
ation from perfect form allowed on surfaces or rotation dial indicator move in both directions along the entire
through one full rotation of the object about its axis. surface being toleranced.
Revolution of the object is around a datum axis. Conseq-
uently, a runout tolerance does require a datum reference.
Runout is most frequently used on objects consisting
Concentricity
of a series of concentric cylinders and other shapes of rev- It is not uncommon in manufacturing to have a part
olution that have circular cross sections; usually, the made up of several subparts all sharing the same cen-
498 Chapter 12
SYMMETRY
FIGURE 12-76 Part with concentric subparts
Parts that are symmetrically disposed about the center
plane of a datum feature are common in manufacturing
settings. If it is necessary that a feature be located sym-
metrically with regard to the center plane of a datum fea-
TRUE POSITIONING
ture, a symmetry tolerance may be applied, Figure 12-78. True position tolerancing is used to locate features of
The part in Figure 12-78 is symmetrical about a center parts that are to be assembled and mated. True position is
plane. To ensure that the part is located symmetrically with symbolized by a circle overlaid by a large plus sign or
respect to the center plane, a .030 symmetry tolerance is cross. This symbol is followed by the tolerance, a modifier
applied. This creates a .030 tolerance zone within which when appropriate, and a reference datum, Figure 12-79.
the center plane in question must fall, as illustrated in the Figures 12-80 and 12-81 illustrate the difference between
bottom portion of Figure 12-78. conventional and true position dimensioning. The toler-
500 Chapter 12
ance dimensions shown in Figure 12-80 create a square tol- REVIEW OF DATUMS
erance zone. This means that the zone within which the
centerline being located by the dimensions must fall takes Fundamental to an understanding of geometric dimen-
the shape of a square. As you can see in Figure 12-81, the sioning and tolerancing is an understanding of datums.
tolerancing zone is round when true position dimen- Since many engineering and drafting students find the con-
sioning is used. The effect of this on manufacturing is that cept of datums difficult to understand, this section will
the round tolerancing zone with true position dimen- review the concept in depth. It is important to understand
sioning increases the size of the tolerance zone by 57%, datums because they represent the starting point for ref-
Figure 12-82. This means that for the same tolerance the erencing dimensions to various features on parts and for
machinist has 57% more room for error without produc- making calculations relative to those dimensions. Datums
ing an out-of-tolerance part. are usually physical components. However, they can also
When using true position dimensioning, the tolerance be invisible lines, planes, axes, or points that are located by
is assumed to apply regardless of the feature size unless calculations or as they relate to other features. Features
modified otherwise. Figure 12-83 illustrates the effect of such as diameters, widths, holes, and slots are frequently
modifying a true position tolerance with a maximum specified as datum features.
material condition modifier. In this example, a hole is to Datums are classified as being a primary, secondary, or
be drilled through a plate. The maximum diameter is .254 tertiary datum, Figure 12-84. Three points are required to
and the minimum diameter is .250. Therefore, the max- establish a primary datum. Two points are required
imum material condition of the part occurs when the to establish a secondary datum. One point is required to
hole is drilled to a diameter of .250. Notice from this establish a tertiary datum, Figure 12-85. Each point used
example that as the hole increases, the positional toler- to establish a datum is called off by a datum target symbol,
ance increases. At maximum material condition (.250 Figure 12-86. The letter designation in the datum target
diameter), the tolerance zone has a diameter of .042. At symbol is the datum identifier. For example, the letter A
least material condition (.254 diameter), the tolerance in Figure 12-87 is the datum designator for Datum A. The
zone increases to .046 diameter. The tolerance zone number 2 in Figure 12-88 is the point designator for
diameter increases correspondingly as the hole size Point 2. Therefore, the complete designation of “A2”
increases. means Datum A-Point 2.
Ge om et r ic D im e ns i on in g a nd To l e r a n c i n g 501
.042 A B C
MODIFIER ADDED
are dimensioned in the front view. The one point that estab-
lishes Datum C is dimensioned in the right-side view.
Figure 12-90 illustrates the concept of datum plane and
datum surface. The theoretically perfect plane is repre-
sented by the top of the machine table. The less perfect
actual datum surface is the bottom surface of the part.
FIGURE 12-85 Establishing datums Figure 12-91 shows how the differences between the per-
fect datum plane and the actual datum surface are recon-
ciled. The three points protruding from the machine table
correspond with the three points which establish Datum
A2
A. Once this difference has been reconciled, inspections of
EACH POINT IS CALLED OFFBY A DATUM
TARGET SYMBOL
the part can be carried out.
FIGURE 12-86 Datum target symbol
A
THE ‘A’ INDICATES THE DATUM
FIGURE 12-87 Datum designation FIGURE 12-90 Datum plane versus datum surface
2
THE ‘2’INDICATES THE POINT
Problem12-1
Apply tolerances so that this part is straight to
within .004 at MMC.
Problem12-4
Apply tolerances to locate the holes using true
position and basic dimensions relative to
datums A-B-C.
Problem12-2
Apply tolerances so that the top surface of
this part is flat to within .001 and the two
sides of the slot are parallel to each other within .002 RFS.
Geometric Dimensioning and Tolerancing 505
Problem12-5 Problem12-7
Apply angularity, true position, and parallelism Apply a line profile tolerance to the top of
tolerances of .001 to this part. Select the the part between points X and Y of .004.
appropriate datums. The parallelism tolerances should be Apply true position tolerances to the holes of .021, and
applied to the sides of the slot. parallelism tolerances of .001 to the two finished sides.
Problem12-6 Problem12-8
Apply tolerances so that the outside diameter Use the bottom of the part as Datum A and the
of the part is round to within .004 and the right side of the part as Datum B. Apply surface
ends are parallel to within .001 at maximum material profile tolerances of .001 to the top of the part between
condition. points X and Y.
506 Chapter 12
Problem12-9 Problem12-11
Select datums and apply tolerances in such a Apply tolerances to this part so that diameters
way as to ensure that the slot is symmetrical to X and Z have a total runout of .02 relative to
within .002 with the .50 diameter hole, and the bottom Datum A (the large diameter of the part) and line runout
surface is parallel to the top surface to within .004. of .004 to the two tapered surfaces.
Problem12-10 Problem12-12
Apply tolerances to this part so that the Select datums and apply a positional toler-
tapered end has a total runout of .002. ance of .001 at MMC to the holes, and a per-
pendicularity tolerance of .003 to the vertical leg of
the angle.
Ge om et r ic D im e ns i on i ng a nd To l e r a n c i n g 507
Problem12-13 Problem12-15
Problem12-14 Problem12-16
508 Chapter 12
Problem12-17 Problem12-19
Problem12-18 Problem12-20
Geometr ic Dimensioning and Tolerancing 509
Problem12-21
Problem12-22
510 Chapter 12
Problem12-23 Problem12-24
Problem12-25
Geometric Dimens ioning and Tolerancing 511
Problem12-26
Problem12-27 Problem12-28
512 Chapter 12
MEANS
1) .005 A B C
2)
3)
4)
5)
6)
7)
SYMBOL
20) ANGULARITY
21) TRUE POSITION
22) FLATNESS
23) PROFILE OF A SURFACE
24) PERPENDICULARITY
25) CIRCULAR RUNOUT
Problem12-30 26)
27)
STRAIGHTNESS
TOTALRUNOUT
28) PROFILE OF A LINE
29) CYLINDRICITY
30) CIRCULARITY