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QBLDC Data2
QBLDC Data2
Introduction
BX
DC Input
AXH
BHF
AC Motor Systems
ES
US
Before Using a
Speed Control
Brushless DC Motor Systems
System
B-9
Speed Control Systems
Brushless DC Motor Systems
BX Series
The BX Series brushless DC speed control system offers
high performance and simple operation from a compact
driver and motor. Combined with the optional OPX-1A
control module, the BX Series can also provide excellent
position control and torque control capabilities.
Additional Functionality
Constant
Tension
UL
••••
BXM6400 CSA C22.2 No. 100 E62327 Directives Input position data with the OPX-1A
Continuous
•••
••••
EN60034-1 Conform to
EN60034-5 EN/IEC Standards EMC
Directives Press Start input
UL508C UL File No.
UL after setting
CSA C22.2 No.14 E171462 the control mode
Driver
Conform to
EN50178
EN/IEC Standards
● When the system is approved under various safety standards, the model names
on the motor and driver nameplates are the approved model names.
List of Motor and Driver Combinations ➝ Page B-33
● Details of Safety Standards ➝ Page G-2
● The EMC value changes according to the wiring and layout. Therefore, the final
EMC level must be checked with the motor/driver incorporated in the equipment.
B-10 Features B-10 System Configuration B-11 Specifications B-12 Characteristics B-16
Speed Control Systems
System Configuration
Introduction
(Accessories) (Accessories)
(➝Page A-204) (➝Page A-208)
BX
Combination Type Extension Cables ✽1
Driver (Accessories)
(Pre-assembled Gearmotor)
AC Input
(Accessories)
FBL2
(➝Page B-33)
AC
AXU
External Power Supply
Speed
(Not Supplied)
Potentiometer
DC Input
(Included)
AXH
BX Series
BHF
AC Motor Systems
✽1 A flexible extension cable is available for BX Series. It is most suitable for uses where the cable is bent, twisted or rotated. (➝Page B-33)
ES
The system configuration shown is an example. Other combinations are available.
US
Product Number Code
Before Using a
Speed Control
BX 2 30 A M-A
System
BX Series Motor Frame Size Output Power Voltage M: Electromagnetic Brake Number: Gear Ratio
2: 2.36 in. sq.(60 mm sq.) 30: 30 W (1/25 HP) A: Single-Phase 100-115 VAC Blank: Standard Type A: Round Shaft
4: 3.15 in. sq.(80 mm sq.) 60: 60 W (1/12 HP) C: Single-Phase/Three-Phase 200-230 VAC
5: 3.54 in. sq.(90 mm sq.) 120: 120 W (1/6 HP) S: Three-Phase 200-230 VAC
6: 4.09 in. sq.(104 mm sq.) 200: 200 W (1/4 HP)
400: 400 W (1/2 HP)
Product Line
Combination Type/Standard Combination Type/Electromagnetic Brake
Output Power Output Power
Power Supply Voltage Model Gear Ratio Power Supply Voltage Model Gear Ratio
HP W HP W
Single-Phase 100-115 VAC BX230A- 5200 Single-Phase 100-115 VAC BX230AM- 5200
1/25 30 1/25 30
Single-Phase, Three-Phase 200-230 VAC BX230C- 5200 Single-Phase, Three-Phase 200-230 VAC BX230CM- 5200
Single-Phase 100-115 VAC BX460A- 5200 Single-Phase 100-115 VAC BX460AM- 5200
1/12 60 1/12 60
Single-Phase, Three-Phase 200-230 VAC BX460C- 5200 Single-Phase, Three-Phase 200-230 VAC BX460CM- 5200
Single-Phase 100-115 VAC BX5120A- 5200 Single-Phase 100-115 VAC BX5120AM- 5200
1/6 120 1/6 120
Single-Phase, Three-Phase 200-230 VAC BX5120C- 5200 Single-Phase, Three-Phase 200-230 VAC BX5120CM- 5200
Single-Phase 100-115 VAC BX6200A- 5200 Single-Phase 100-115 VAC BX6200AM- 5200
1/4 200 1/4 200
Single-Phase, Three-Phase 200-230 VAC BX6200C- 5200 Single-Phase, Three-Phase 200-230 VAC BX6200CM- 5200
1/2 400 Three-Phase 200-230 VAC BX6400S- 5200 1/2 400 Three-Phase 200-230 VAC BX6400SM- 5200
● Enter the gear ratio in the box () within the model name.
Dimensions B-17 Connection and Operation B-24 Motor and Driver Combinations B-33 B-11
Speed Control Systems
Product Line
Round Shaft Type/Standard Round Shaft Type/Electromagnetic Brake
Output Power Output Power
Power Supply Voltage Model Power Supply Voltage Model
HP W HP W
Single-Phase 100-115 VAC BX230A-A Single-Phase 100-115 VAC BX230AM-A
1/25 30 1/25 30
Single-Phase, Three-Phase 200-230 VAC BX230C-A Single-Phase, Three-Phase 200-230 VAC BX230CM-A
Single-Phase 100-115 VAC BX460A-A Single-Phase 100-115 VAC BX460AM-A
1/12 60 1/12 60
Single-Phase, Three-Phase 200-230 VAC BX460C-A Single-Phase, Three-Phase 200-230 VAC BX460CM-A
Single-Phase 100-115 VAC BX5120A-A Single-Phase 100-115 VAC BX5120AM-A
1/6 120 1/6 120
Single-Phase, Three-Phase 200-230 VAC BX5120C-A Single-Phase, Three-Phase 200-230 VAC BX5120CM-A
Single-Phase 100-115 VAC BX6200A-A Single-Phase 100-115 VAC BX6200AM-A
1/4 200 1/4 200
Single-Phase, Three-Phase 200-230 VAC BX6200C-A Single-Phase, Three-Phase 200-230 VAC BX6200CM-A
1/2 400 Three-Phase, 200-230 VAC BX6400S-A 1/2 400 Three-Phase 200-230 VAC BX6400SM-A
Specifications
UC
Single-Phase 100-115 VAC BX230A- BX460A- BX5120A- BX6200A- /
Combination Type/
Single-Phase 200-230 VAC /
Standard BX230C- BX460C- BX5120C- BX6200C-
Three-Phase 200-230 VAC BX6400S-
Single-Phase 100-115 VAC BX230AM- BX460AM- BX5120AM- BX6200AM- /
Combination Type/
Single-Phase 200-230 VAC /
Electromagnetic Brake BX230CM- BX460CM- BX5120CM- BX6200CM-
Three-Phase 200-230 VAC BX6400SM-
Model
Single-Phase 100-115 VAC BX230A-A BX460A-A BX5120A-A BX6200A-A /
Round Shaft Type/
Single-Phase 200-230 VAC /
Standard BX230C-A BX460C-A BX5120C-A BX6200C-A
Three-Phase 200-230 VAC BX6400S-A
Single-Phase 100-115 VAC BX230AM-A BX460AM-A BX5120AM-A BX6200AM-A /
Round Shaft Type/
Single-Phase 200-230 VAC /
Electromagnetic Brake BX230CM-A BX460CM-A BX5120CM-A BX6200CM-A
Three-Phase 200-230 VAC BX6400SM-A
Rated Output HP (W) 1/25 (30) 1/12 (60) 1/6 (120) 1/4 (200) 1/2 (400)
Rated Speed r/min 3000
Rated Torque oz-in (N•m) 14.2 (0.1) 28 (0.2) 56 (0.4) 92 (0.65) 184 (1.3)
220 (1.6): Combination Type
Peak Torque ✽1 oz-in (N•m) 28 (0.2) 56 (0.4) 113 (0.8) 184 (1.3)
360 (2.6): Round Shaft Type
Rotor Inertia J oz-in 2 (kg•m2) 0.48 (0.088104) 1.06 (0.194104) 3.4 (0.625104) 3.6 (0.66104) 3.6 (0.66104)
4 4 4 4
Permissible Load Inertia J 2
oz-in (kg•m ) 2
8.2 (1.510 ) 16.4 (3.010 ) 32 (6.010 ) 54 (1010 ) 95 (17.5104)
Power Source 100-115 VAC Specifications Single-Phase 100-115 VAC 15%10% 50/60 Hz
(Voltage, Frequency) 200-230 VAC Specifications Single-Phase or Three-Phase 200-230 VAC (BX6400: Three-Phase 200-230 VAC) 15%10% 50/60 Hz
Single-Phase 100-115 VAC A 1.4 2.2 3.7 4.7 /
Rated Input Current Single-Phase 200-230 VAC A 0.8 1.4 2.3 2.8 /
Three-Phase 200-230 VAC A 0.5 0.7 1.1 1.7 2.8
Single-Phase 100-115 VAC A 2.4 3.5 6.7 9 /
Single-Phase 200-230 VAC A 1.6 2.2 4.1 5.3 /
Maximum Input Current
3.2: Combination Type
Three-Phase 200-230 VAC A 0.8 1.2 2 3.2
4.4: Round Shaft Type
Brake Type Active when the power is off, automatically controlled by the driver
Electromagnetic Brake✽2
Static Friction Torque oz-in(N•m) 14.2 (0.1) 28 (0.2) 56 (0.4) 92 (0.65) 184 (1.3)
Motor Heat Sink ✽3 Frame Size: in sq. (mm sq.) 4.53 (115)4.53 (115) 5.31 (135)5.31 (135) 6.50 (165)6.50 (165) 7.87 (200)7.87 (200) 9.84 (250)9.84 (250)
(Material: Aluminum) Thickness: in sq. (mm sq.) 0.20 (5) 0.20 (5) 0.20 (5) 0.20 (5) 0.24 (6)
✽1 The peak torque can be used for a maximum duration of approximately 5 seconds at 2000 r/min or less.
✽2 Electromagnetic brakes are for holding the position when the power is off. They cannot be used for complicated braking.
✽3 When the motor is used for continuous operation at rated conditions, it should be mounted to a heat sink having a heat radiation power equal to or greater than the heat
sink of the size shown.
● Enter the gear ratio in the box () within the model name.
B-12 Features B-10 System Configuration B-11 Specifications B-12 Characteristics B-16
Speed Control Systems
Speed Control Mode Specifications
BX Series Standard BX Series with optional OPX-1A control module
303000 (Analog speed setting)
Variable Speed Range (r/min) 303000 (Analog speed setting)
33000 (Digital speed setting resolution 1 r/min)
Preset Acceleration/Deceleration time is shared by all data
Acceleration/Deceleration Time Shared by all data index operations. index operations by one of the following:
(at 3000 r/min) Internal potentiometer with analog setting: 0.115 sec. • Internal potentiometer with analog setting (0.115 sec.)
• Digital setting (030 sec. Setting resolution: 0.001 sec.)
Introduction
8 by one of the following:
Number of Speed Settings 2 by analog two-step speed setting • Analog two-step speed setting + digital six-step speed setting
• Digital eight-step speed setting
• Digital speed setting
• Internal potentiometer
• Internal potentiometer
• External analog input
BX
Speed Control Method • External analog input
• External potentiometer (20kΩ, 1/4W) or
• External potentiometer (20 kΩ, 1/4 W) or
AC Input
0.05 % Max. (0rated torque at 3000 r/min) 0.05 % Max. (0rated torque at 3000 r/min)
FBL2
Load
Speed Regulation
0.05 % Max. (Power supply input voltage range at 3000 r/min 0.05 % Max. (Power supply input voltage range at 3000 r/min
Voltage
with no load) with no load)
• Analog speed setting: 0.5% Max. (32˚F122˚F [0˚C50˚C]
AXU
0.5 % Max. (32˚F122˚F [0˚C50˚C] at 3000 r/min with no at 3000 r/min with no load)
Temperature
load) • Digital speed setting: 0.05% Max. (32˚F122˚F [0˚C50˚C]
at 3000 r/min with no load)
DC Input
AXH
Position Control Mode Specifications (with optional OPX-1A control module)
Positioning Operation Continuous Operation
BHF
AC Motor Systems
Number of Position Settings 6 (Data No. 05) Speed Same setting as in speed control mode.
Incremental (from the current position to Acceleration/Deceleration Same setting as in speed control mode.
Position Setting Method relative position) with optional OPX-1A
ES
CW when the position in Data No. 0 or 1 is set
control module to a value of zero or greater;
Resolution 1 step 0.72˚, 500 (P/R) Rotation Direction
CCW when the position in Data No. 0 or 1 is
Position Control Range 8,388,6088,388,607 steps (Data No.05) set to a value of 1 or less.
US
By one of the following: Initial Value 0 (CW)
• Analog two-step speed settingdigital four- ✽ When using the continuous operation, the number of position settings is
Speed Setting
step speed setting
Before Using a
Speed Control
reduced from 6 (Data No.05) to 4 (Data No.25)
System
• Digital six-step speed setting
• Digital speed setting (Data No.05)
• Internal potentiometer
• External analog input
Speed Control Method
• External potentiometer (20 kΩ, 1/4 W) or
• External DC Voltage, 05 VDC (input
impedance: 15 kΩ)
Preset Acceleration/Deceleration time is
shared by all data index operations by one of
the following:
Acceleration/Deceleration Time
• Internal potentiometer with analog setting
(at 3000 r/min)
0.115 sec.
• Digital setting 030 sec. Setting resolution:
0.001 sec.
Dimensions B-17 Connection and Operation B-24 Motor and Driver Combinations B-33 B-13
Speed Control Systems
Torque-Limiting Function Specifications (with optional OPX-1A control module)
You can set the motor output torque-limiting value similarly for both the speed control and position control modes.
By one of the following:
• Digital Common Torque Setting: A torque-limiting value can be set for all data sets (No. 07) in one operation.
• Digital Independent Torque Setting: A torque-limiting value can be set independently for each data set (No. 07).
• Analog Common Torque Setting: A torque-limiting value can be set for all data sets (No. 07) in one operation via external analog
Torque-Limiting Setting Method
input.
External analog input:
• External potentiometer (20 kΩ, 1/4 W) or
• External DC Voltage, 05 VDC (input impedence: 15 kΩ)
Assuming that peak (starting) torque is 100 %, torque limiting values can be selected by one of the following:
• Digital Setting: 1100 % (Resolution 1 %)
Torque-Limiting Setting Range • External Analog Input, 1100 % by:
• External potentiometer (20 kΩ, 1/4 W) or
• External DC Voltage, 05 VDC (input impedence: 15 kΩ)
Note:
An error of up to approximately 20 percent may occur between the set value and generated torque due to the speed setting, power-supply voltage and distance of motor cable
extension. Repeatability under the same condition is approximately 10 percent. We recommend that the torque limit be set to approximately 20 percent or more.
Common Specifications
Item Specifications
Motor Insulation Class Class A [221 °F (105 °C)]
Control System PWM Control
Speed and Positioning Control Detection System Optical Encoder (500 P/R)
Activated by the photocoupler equivalent input resistance of 2.3 kΩ and built-in power supply of 15 VDC.
Input Signal ✽
CW (START), CCW (HOME position sensor), M0, M1, M2, BRAKE (ALARM CLEAR), FREE
Open Collector Output (current sink output), 4.526.4 VDC
Output Signal ✽ ALM, BUSY (TORQUE LIMITING)/ALARM PULSE Output: 40 mA max.
SPEED Output: 20 mA max.
When the following are activated the alarm signal will be output and the motor will come to a natural stop:
Protection Functions Overload Protection, Overvoltage Protection, Excessive Displacement, Overcurrent Protection, Excessive Speed,
EEPROM Data Error, Encoder Failure, Low Voltage Protection.
✽ The input and output signals may function differently when the OPX-1A control module is used.
General Specifications
Item Motor Driver
100 MΩ or more when 500 VDC is applied between the
100 MΩ or more when 500 VDC is applied between the following places:
Insulation Resistance
windings and the frame. • Frame––Power Input Terminal
• Signal Input Terminal––Power Input Terminal
Gearmotor — Torque Table ✽ Values in parentheses only apply if the optional control module (OPX-1A) is used. Unit Upper values: lb-in/Lower values: N•m
Gear Ratio 5 10 15 20 30 50 100 200
Speed Range
r/min 6 (0.6)✽ 600 3 (0.3)✽ 300 2 (0.2)✽ 200 1.5 (0.15)✽ 150 1 (0.1)✽ 100 0.6 (0.06)✽ 60 0.3 (0.03)✽ 30 0.15 (0.015)✽ 15
Model
BX230- 3.9 7.9 12.3 15.9 23 38 53 53
BX230M- 0.45 0.9 1.4 1.8 2.6 4.3 6 6
BX460- 7.9 15.9 23 31 46 76 141 141
BX460M- 0.9 1.8 2.7 3.6 5.2 8.6 16 16
BX5120- 15.9 31 47 63 91 152 260 260
BX5120M- 1.8 3.6 5.4 7.2 10.3 17.2 30 30
BX6200- 23 46 69 84 125 200 350 350
BX6200M- 2.6 5.3 7.9 9.5 14.2 23.7 40 40
BX6400S- 46 92 139 168 250 350 350 350
BX6400SM- 5.3 10.5 15.8 19 28.5 40 40 40
● Enter the letter representing the voltage (A or C) in the first box () within the model name. Enter the gear ratio in the second box () within the model name.
● A colored background indicates gear shaft rotation in the same direction as the motor shaft; a white background indicates rotation in the opposite direction.
B-14 Features B-10 System Configuration B-11 Specifications B-12 Characteristics B-16
Speed Control Systems
Permissible Overhung Load and Permissible Thrust Load
Permissible Overhung Load lb. (N)
Permissible Thrust Load
Model Gear Ratio from the tip of the shaft from the tip of the shaft
lb. (N)
0.39 inch (10 mm) 0.79 inch (20 mm)
BX230-, BX230M- 5 9 (40) 22 (100) 33 (150)
BX230-, BX230M- 1020 9 (40) 33 (150) 45 (200)
BX230-, BX230M- 30200 9 (40) 45 (200) 67 (300)
BX230-A, BX230M-A / ✽ 19.6 (87.2) 24 (107)
Introduction
BX460-, BX460M- 5 22 (100) 45 (200) 56 (250)
BX460-, BX460M- 1020 22 (100) 67 (300) 78 (350)
BX460-, BX460M- 30200 22 (100) 101 (450) 123 (550)
BX460-A, BX460M-A / ✽ 26 (117) 30 (137)
BX
BX5120-, BX5120M- 5 33 (150) 67 (300) 90 (400)
AC Input
FBL2
BX5120-, BX5120M- 30200 33 (150) 112 (500) 146 (650)
BX5120-A, BX5120M-A / ✽ 35 (156) 39 (176)
BX6200-, BX6200M- 515 45 (200) 123 (550) 180 (800)
BX6200-, BX6200M- 20200 45 (200) 146 (650) 220 (1000)
AXU
BX6200-A, BX6200M-A / ✽ 44 (197) 49 (221)
BX6400S-, BX6400SM- 515 45 (200) 123 (550) 180 (800)
DC Input
BX6400S-, BX6400SM- 20200 45 (200) 146 (650) 220 (1000)
AXH
BX6400S-A, BX6400SM-A / ✽ 44 (197) 49 (221)
● Enter the letter representing the voltage (A or C) in the first box () within the model name. Enter the gear ratio in the second box () within the model name.
✽ Values should be approximately half the weight of the motor.
BHF
AC Motor Systems
Permissible Load Inertia J UnitUpper values: oz-in2 / Lower values: kg•m2
ES
Model Gear Ratio 5 10 15 20 30 50 100 200
US
BX230C-, BX230CM- 1.2103 5103 1.1102 2102 3.7102 9.2102 2.5101 5101
When quick stop or instantaneous bidirectional 8.5 34 77 137 310 850 850 850
motion is used ✽ 1.56104 6.25104 14.1104 25104 56.3104 156104 156104 156104
Before Using a
Speed Control
System
BX460A-, BX460AM-, 120 520 1200 1910 4400 12000 34000 66000
BX460C-, BX460CM- 2.2103 9.5103 2.2102 3.5102 8102 2.2101 6.2101 1.2
When quick stop or instantaneous bidirectional 31 123 280 490 1100 3100 3100 3100
motion is used ✽ 5.63104 22.5104 50.7104 90104 202104 562104 562104 562104
BX5120A-, BX5120AM-, 250 1040 2300 3800 8800 25000 66000 137000
BX5120C-, BX5120CM- 4.5103 1.9102 4.2102 7102 1.6101 4.5101 1.2 2.5
When quick stop or instantaneous bidirectional 137 550 1230 2200 4900 13700 13700 13700
motion is used ✽ 25104 100104 225104 400104 900104 2500104 2500104 2500104
BX6200A-, BX6200AM-, 550 2500 5500 9300 21000 51000 98000 200000
BX6200C-, BX6200CM- 1102 4.6102 1101 1.7101 3.9101 9.3101 1.8 3.7
When quick stop or instantaneous bidirectional 210 820 1840 3300 7400 21000 21000 21000
motion is used ✽ 37.5104 150104 337104 600104 1350104 3750104 3750104 3750104
550 2500 5500 9300 21000 51000 98000 200000
BX6400S-, BX6400SM-
1102 4.6102 1101 1.7101 3.9101 9.3101 1.8 3.7
When quick stop or instantaneous bidirectional 210 820 1840 3300 7400 21000 21000 21000
motion is used ✽ 37.5104 150104 337104 600104 1350104 3750104 3750104 3750104
● Enter the gear ratio in the box () within the model name.
✽ Only available when the OPX-1A (sold separately) is used.
Dimensions B-17 Connection and Operation B-24 Motor and Driver Combinations B-33 B-15
Speed Control Systems
Speed — Torque Characteristics (The characteristics shown below are only applicable for the motors only.)
Continuous Duty Region Limited Duty Region
Continuous operation is possible in this region. This region is used primarily when accelerating. When a load
that exceeds the rated torque is applied continuously or the
speed is above 2000 r/min, for approximately 5 seconds
overload protection is activated and the motor comes to stop.
BX230-A/BX230- BX460-A/BX460- BX5120-A/BX5120-
BX230M-A/BX230M- BX460M-A/BX460M- BX5120M-A/BX5120M-
[Nm] [oz-in] [Nm] [oz-in] [Nm] [oz-in]
Peak Torque Peak Torque Peak Torque
0.2 0.4 0.8
25 50 100
Limited 0.3 Limited 0.6 Limited
20 40 80
Torque
Torque
Torque
Duty Region Rated Duty Region Rated Duty Region Rated
15 Torque 0.2 30 Torque 0.4 60 Torque
0.1
10 Continuous 20 Continuous 40 Continuous
Duty Region 0.1 Duty Region 0.2 Duty Region
5 10 20
0 0 0 0 0 0
30 (3) ✽ 1000 2000 3000 30 (3) ✽ 1000 2000 3000 30 (3) ✽ 1000 2000 3000
Speed [r/min] Speed [r/min] Speed [r/min]
✽ Values in parentheses only apply if the optional OPX-1A control module is used.
BX6200-A/BX6200- BX6400S-A/BX6400S-
BX6200M-A/BX6200M- BX6400SM-A/BX6400SM-
[Nm] [oz-in]
Combination Type
3
400 Peak Torque Peak Torque
[Nm] [oz-in]
1.5 Limited
200 Peak Torque 2 300
Duty Region
Torque
Torque
✽ Values in parentheses only apply if the optional OPX-1A control module is used.
-0.8
thereby protecting the driver. -100 BX6200
-0.6
Continuous Instantaneous -80
Regeneration BX Rated Output Regeneration Regeneration -60 BX5120
Load -0.4
Unit Model Model W (HP) Capability Capability W
-40
W (HP) W (HP) BX460
-0.2
BX230 30 (1/25) -20 BX230
Combination Type/Standard
Motor/Gearhead
BX230A-, BX230C-
Motor: BXM230-GFH2
Introduction
Gearhead: GFH2G
Weight: 2.6 lb. (1.2 kg) including gearhead
d C147A (GFH2G520)
C147B (GFH2G30100)
BX
C147C (GFH2G200)
Key and Key Slot
(60)
AC Input
FBL2
02
0.15750.0012
1.02 0.31 0.16 0.177(4.5) 0.
0
0.98 6 0.5)
(26) (8) (4) 7
4 Holes 2.
0
(25)
70
)
(
40.03
A 0
2.13
(54)
0
0.15750.0012
(10) 0.94
0.9840.008
(24)
(250.2) ( 0
)
AXU
(
40.03
0.39
A´
(40.5)
1.59
0.004
0
DC Input
)
Cable
0.1
0.098
0.43
(11)
AXH
0.63 1.12
2.5 0
1.22 0.0016
(16) (28.5) 16 inch (400 mm) Length 0.1575 0
(31) 0.04
555706R (MOLEX) ( )
(
4 0
Protective Earth Lead 8 inch (200 mm) Length
Fits M4 Screw Shaft Cross Section AA´
BHF
555710R (MOLEX)
AC Motor Systems
Cable
16 inch (400 mm) Length
ES
GFH2G520: L = 1.34 (34)
GFH2G30100: L = 1.50 (38)
GFH2G200: L = 1.69 (43)
US
Motor/Gearhead
BX460A-, BX460C-
Before Using a
Speed Control
System
Motor: BXM460-GFH2
Gearhead: GFH4G
Weight: 4.4 lb. (2 kg) including gearhead
d C148A (GFH4G520)
C148B (GFH4G30100)
C148C (GFH4G200)
0.59060.0007
0.256 (6.5) 02
1.02 0.31 0.28 0.
)
0
0.19690.0012
A (
50.03 )
(13)
0
2.13
(54)
1.34
(34)
0.9840.008 0.19690.0012
(250.2) ( 0
)
(
50.03
A´
(40.5)
1.59
0.004
0.118 0
)
0.0016
0.1
3 0
0.1969
0.43
(11)
1.12 Cable 0
0.63 1.22 0.04
(28.5) 16 inch (400 mm) Length ( )
(
(16) (31) 5 0
555706R (MOLEX)
Protective Earth Lead 8 inch (200 mm) Length Shaft Cross Section AA´
Fits M4 Screw
555710R (MOLEX)
Cable
16 inch (400 mm) Length
Dimensions B-17 Connection and Operation B-24 Motor and Driver Combinations B-33 B-17
Speed Control Systems
Motor/Gearhead
BX5120A-, BX5120C-
Motor: BXM5120-GFH2
Gearhead: GFH5G
Weight: 6.8 lb. (3.1 kg) including gearhead
d C149A (GFH5G520)
C149B (GFH5G30100)
C149C (GFH5G200)
3.27 L 1.65
3.54 (90)
0.70870.0007
(83) (42) Key and Key Slot
0.335 (8.5)
0.71 (180.018)
0.2
0
1.02 0.39 0.98 02 (The key is provided with the gearhead)
0. )
(26) (10) (5) (25) 4 Holes
09 0.5
0.23620.0012
4 .
A 104
(
(600.03)
1.57
(40)
0
(40.5) 2.13
(54)
0.9840.008 0.23620.0012
(18)
(250.2) ( 0
)
60.03
A'
1.59
0.004
0
) 0.1
0.138
3.5 0
0.0016
Cable 0.2362 0
0.43
(11)
(
(16) 555706R (MOLEX) 1.22 6 0
Protective Earth Lead 8 inch (200 mm) Length (31)
Fits M4 Screw Shaft Cross Section AA´
555710R (MOLEX)
Cable
16 inch (400 mm) Length
Motor/Gearhead
BX6200A-, BX6200C-
BX6400S-
Motor: BXM6200-GH
BXM6400-GH
Gearhead: 6GHK
Weight: 11 lb. (4.9 kg) including gearhead
d C181
A 60.03)
(42)
0
1.65
1.59 2.13
0.23620.0012
(40.5) (54)
0.9840.008
0
A' (250.2) ( 0
)
(
60.03
0.79
(20)
0.004
0.138 0
)
0.43
(11)
0.1
0.0016
3.5 0
0.63 0.2362 0
(16) 0.04
M4/
Cable ( 6 0 )
(
(28.5)
1.12 16 inch(400 mm) Length
555706R(MOLEX) 1.22
(31) Shaft Cross Section AA´
555710R(MOLEX)
Cable
16 inch(400 mm) Length
B-18 Features B-10 System Configuration B-11 Specifications B-12 Characteristics B-16
Speed Control Systems
Round Shaft Type/Standard
BX230A-A, BX230C-A BX460A-A, BX460C-A
Motor: BXM230-A2 Motor: BXM460-A2
Weight: 1.5 lb. (0.7 kg) Weight: 2.2 lb. (1.0 kg)
d C150 d C151
3.15
2.12600.0012
(7.5) 0.31500.0006
2.78 2.81 1.26 (80)
0.94 2.36
)
2
0
0.256(6.5)
0
(71.5) (32) .0
(540.030
)
(70.5) (24) 0
0 .5)
0.39370.0006
(80.015
(60)
02 0.08 4 Holes .7 0
0
0. 1.02 0.31
0.177 (4.5) 3 94
0
1.02 0.31 0.08 6 0.5)
)
0
(26) (8) (2)
(100.015
(26) (8) (2) .
4 Holes 2 07 (
Introduction
0
7
(
2.87400.0012
0.98
2.13
0.63
2.13
(54)
(54)
(9.5)
0.37
0.3
(25)
)
(16)
(730.030
0
(40.5)
(40.5)
1.59
1.59
BX
Cable
0.43
(11)
0.63 1.12
0.43
(11)
(16) (28.5) 0.63 1.12 Cable 1.22
(31)
AC Input
(16) (28.5) 16 inch (400 mm) Length (31)
FBL2
555706R (MOLEX)
555706R (MOLEX)
Protective Earth Lead 8 inch (200 mm) Length
Protective Earth Lead 8 inch (200 mm) Length
Fits M4 Screw
Fits M4 Screw
555710R (MOLEX)
555710R (MOLEX)
AXU
Cable
16 inch (400 mm) Length Cable
16 inch (400 mm) Length
DC Input
BX5120A-A, BX5120C-A
AXH
Motor: BXM5120-A2
Weight: 3.5 lb. (1.6 kg)
d C152
0.47240.0007
BHF
3.54
)
0
3.27 1.46
120.018
AC Motor Systems
(83) (37) (90)
0
ES
(
1.18 (
3.26770.0014
(30)
(40.5) 2.13
(54)
0.43
(11)
)
0
(830.035
0
US
1.59
Before Using a
Speed Control
System
0.63 Cable
0.43
1.12
(11)
BX6200A-A, BX6200C-A,
BX6400S-A
Motor: BXM6200-A
BXM6400-A
Weight: 5.5 lb. (2.5 kg)
d C182
0.55120.0007
)
4.09 (
140.018
4.25 1.46 )
0
(37)
0
1.18 (
(30)
3.70080.0014
1.59 2.13
(9400.035)
(40.5) (54)
0.51
(13)
0.43
(11)
0.63
(16) M4/
1.12 Cable
(28.5) 16 inch (400 mm) Length
555706R(MOLEX) 1.22
(31)
555710R(MOLEX)
Cable
16 inch (400 mm) Length
Dimensions B-17 Connection and Operation B-24 Motor and Driver Combinations B-33 B-19
Speed Control Systems
Combination Type with Electromagnetic Brake
BX230AM-, BX230CM-
Motor: BXM230M-GFH2
Gearhead: GFH2G
Weight: 3.3 lb. (1.5 kg) including gearhead
d C153A (GFH2G520)
C153B (GFH2G30100)
C153C (GFH2G200)
Key and Key Slot
0.39370.0006
4.33 L 1.26 2.36
(The key is provided with the gearhead)
)
0
(60)
(100.015
1.02 (110) 0.31 0.16 (32) 0.177 (4.5) 02
0.15750.0012
0.
0
(26) (8) (4) 0.98 )
4 Holes 6
.7 0 .5
0
(25) 2 70
)
(
40.03
A
2.13
0
(54)
0
0.9840.008 0.15750.0012
(10) 0.94
(24)
(250.2) ( 0
)
(
40.03
0.39
A´
(40.5)
1.59
0.004
0
)
Cable
0.1
0.098
(11)
0.43
2.5 0
0.63 1.12 16 inch (400 mm) Length 0.0016
(16) (28.5) 1.22 0.1575 0
555706R (MOLEX) 0.04
(31) ( )
(
Protective Earth Lead 8 inch (200 mm) Length 4 0
Fits M4 Screw Shaft Cross Section AA´
555710R (MOLEX)
Cable
16 inch (400 mm) Length
BX460AM-, BX460CM-
Motor: BXM460M-GFH2
Gearhead: GFH4G
Weight: 5.5 lb. (2.5 kg) including gearhead
d C154A (GFH4G520)
C154B (GFH4G30100)
C154C (GFH4G200)
Key and Key Slot
0.59060.0007
(80)
0.51 (150.018
)
0.19690.0012
(26) (8) (7) 0.98 0 0.5
4 Holes .7
(25) 3 94
0
A (
)
50.03
(13)
0
2.13
(54)
1.34
0
(34)
0.9840.008 0.19690.0012
(250.2) ( ( 0
)
50.03
A´
(40.5)
1.59
0.004
0
0.118
)
0.0016
0.1
0.1969
3 0
Cable 0
0.43
(11)
B-20 Features B-10 System Configuration B-11 Specifications B-12 Characteristics B-16
Speed Control Systems
BX5120AM-, BX5120CM-
Motor: BXM5120M-GFH2
Gearhead: GFH5G
Weight: 8.1 lb. (3.7 kg) including gearhead
d C155A (GFH5G520)
C155B (GFH5G30100)
C155C (GFH5G200)
0.70870.0007
(119) (42) (90)
Introduction
(The key is provided with the gearhead)
)
0
0.335 (8.5)
0.71 (180.018
1.02 0.39 0.20 0.98 02
0. )
09 0.5
0
(25) 4 Holes
0.23620.0012
(26) (10) (5) .
4 04
A 1
(
(600.03)
1.57
0
(40)
(40.5) 2.13
(54)
0.9840.008 0.23620.0012
(18)
BX
(250.2) ( 0
)
60.03
0.004
AC Input
FBL2
0
(3.500.1)
0.0016
0.138
Cable 0.2362 0
0.04
0.43
(11)
AXU
Protective Earth Lead 8 inch (200 mm) Length
Fits M4 Screw Shaft Cross Section AA´
555710R (MOLEX)
DC Input
Cable
AXH
16 inch (400 mm) Length
BHF
GFH5G200: L = 2.52 (64)
AC Motor Systems
BX6200AM-, BX6200CM-
ES
BX6400SM-
Motor: BXM6200M-GH
BXM6400M-GH
US
Gearhead: 6GHK
Weight: 13 lb. (5.9 kg) including gearhead
Before Using a
Speed Control
d C183
System
0.70870.0007
0.335 (8.5)
0
1.02 0.39 0.20 0.98 .02 (The key is provided with the gearhead)
4 Holes 0 5)
(26) (10) (5) (25) .72 0.
0.23620.0012
4 120
(
0
A
60.03 )
(42)
0
1.65
2.13
(54)
0.9840.008 0.23620.0012
0
A' (250.2) ( 0
)
( 60.03
0.79
(20)
(40.5)
1.59
0.004
0.138 0
0.43
(11)
0.1
)
0.63 0.0016
3.5 0
(16) 0.2362 0
M4/ 0.04
1.12 Cable (6 0 )
(
Cable
16 inch (400 mm) Length
Dimensions B-17 Connection and Operation B-24 Motor and Driver Combinations B-33 B-21
Speed Control Systems
Round Shaft Type with Electromagnetic Brake
BX230AM-A, BX230CM-A
Motor: BXM230M-A2
Weight: 2.2 lb. (1 kg)
d C156
(7.5) 0.31500.0006
2.12600.0012
4.33 0.94 2.36
)
0
(540.030
(80.015)
(110) (24) (60)
0
02
0.177 (4.5)
0
0.
1.02 0.31 0.08 6 )
(26) (8) (2) 4 Holes 2.7 0.5
70
0.63 (
2.13
(54)
0.3
(16)
(40.5)
1.59
Cable
0.43
(11)
3.15
)
4.23 1.26
0
(100.015
0.256(6.5) 0.0
1.02 0.31 0.08
4 Holes 0 .5)
(26) (8) (2) 3.7 4 0
9
(
0.98
2.87400.0012
2.13
(54)
0.37
(9.5)
(25)
)
0
(730.030
0
(40.5)
1.59
Cable
0.43
(11)
0.63 1.12
(16) (28.5) 16 inch (400 mm) Length 1.22
555706R (MOLEX) (31)
Protective Earth Lead 8 inch (200 mm) Length
Fits M4 Screw
555710R (MOLEX)
Cable
16 inch (400 mm) Length
BX5120AM-A, BX5120CM-A
Motor: BXM5120M-A2
Weight: 4.8 lb. (2.2 kg)
d C158
0.47240.0007
(120.018
(30)
2.13
(54)
0.43
(11)
)
0
(830.035
0
(40.5)
1.59
Cable
0.43
0.63 1.12
(11)
B-22 Features B-10 System Configuration B-11 Specifications B-12 Characteristics B-16
Speed Control Systems
BX6200AM-A, BX6200CM-A
BX6400SM-A
Motor: BXM6200M-A
BXM6400M-A
Weight: 7.7 lb. (3.5 kg)
d C184
0.55120.0007
5.91 1.46 4.09 ( )
)
140.018
0
(150) (37)
0
0.335 (8.5) 02
1.02 0.39 0.08 0.
Introduction
4 Holes 2 5)
(26) (10) (2) .7 0.
4 120
(
1.18 (
(30)
3.70080.0014
1.59 2.13
(40.5) (54)
(9400.035)
BX
AC Input
0.43
FBL2
(11)
0.63
(16) M4/
1.12 Cable
(28.5) 16 inch (400 mm) Length
555706R(MOLEX) 1.22
AXU
(31)
555710R(MOLEX)
DC Input
Cable
AXH
16 inch (400 mm) Length
BHF
Driver External Speed Potentiometer (included)
AC Motor Systems
BXD30A-A, BXD60A-A, BXD120A-A, BXD200A-A, 1.18 (30) Min.
BXD30A-C, BXD60A-C, BXD120A-C, BXD200A-C, BXD400A-S, BXD400B-S 0.37 (9.5) 0.59 (15)
0.008 (0.2)
ES
Weight: 1.8 lb. (0.8 kg) M4 P0.70.24 (6)
0.02 (0.5) (Screw) 1.57 (40)
0.11 (2.8)
d C141 Brass insertion 0.30 (7.5)
0.98 0.39
□1.57 (□40)
0.49
(12.5)
(25) (10)
0.79
0.79
(20)
(20)
US
0.71 0.55 0.12 4.72 0.63 1.77
1.57 (40)
(18) (14) (3) (120) (16) Max. (45)
0.39
(10)
0.20
0.12
(3)
(5)
Before Using a
Speed Control
(3 0.2) (9.50.2)
Potentiometer Knob
System
Insulated sheet Dial plate
□1.57 (□40) □1.57 (□40) Insulated sheet
0.30
(176)
(2 pieces included)
6.93
(140)
(150)
5.51
5.91
5.12
0.98
0.18 0.12
0.39
(10)
(25)
(4.5) (3)
(6.2)
0.24
M4
0.67
(17)
1.38
1.69
(35)
(43)
M3 P0.5
2 Places
0.39
0.39
(10)
(10)
0.20
0.39 0.98
(5)
0.67
45 0
(3) (14)
5.470.02
0
(44.5)
1.89
1.75
(48)
(1390.5
0 )
Dimensions B-17 Connection and Operation B-24 Motor and Driver Combinations B-33 B-23
Speed Control Systems
Connection and Operation
Input and Output Signals
Standard Model With Control Module
Internal Potentiometer Terminal
LED Display Signal Speed Control Speed Control Position Control
Acceleration Time Potentiometer Number
Mode Mode Mode
Deceleration Time Potentiometer
Control Module Connector 1 CW CW START
2 CCW CCW HOME-LS
Encoder Connector 3 M0 M0 M0
4 Input NC M1 M1
Motor Connector 5 NC M2 M2
6 FREE FREE FREE
7 BRAKE/ACL BRAKE/ACL BRAKE/ACL
Regeneration Unit Terminals Input
8 Signal IN-COM IN-COM IN-COM
Input/Output Signal
Common
Connector
Power Connection Terminals 9 H H H
Analog
10 M M M
Input
Protective Earth Terminal 11 L L L
12 ALM ALM ALM
13 BUSY/ALP BUSY (TLM)✽/ALP BUSY (TLM)✽/ALP
Output
LED Display 14 ASG ASG ASG
15 BSG BSG BSG
The BX Series offers a wide range of protection functions.
Output
As shown in the table below, the protection function that is
16 Signal OUT-COM OUT-COM OUT-COM
currently active can be identified from the number of LED
Common
blinks. By counting the number of blinks, the host controller
✽ The BUSY output can be changed to the torque-limiting output only when a
can determine the type of alarm. torque limit is set. Details of Input and Output Signals➝Page B-27
LED Display
Display Color Function Condition
Operation Green Power Input Indication When current is applied
When the protection function
Alarm Red Alarm Output Indication
has activated
Alarm Functions
Number of
Protection
ALARM LED Cause
Function
blinks
B-24 Features B-10 System Configuration B-11 Specifications B-12 Characteristics B-16
Speed Control Systems
Connection Diagrams
Standard Model
CN4
Introduction
M1 Input Ground
Motor cable (wire size: 0.75 mm2 or larger)
M2 Input Encoder Cable
✽2 This input functions as the BRAKE input during normal operation,
ON : Motor Excitation Canceled OFF
FREE Input and as the ACL input when a driver protection function is active.
OFF : Motor Operation Enabled ON
ON Single-Phase Single-Phase 200-230 VAC
ON : Operation✽1 BRAKE Input✽3 100-115 VAC input Three-Phase 200-230 VAC input
BX
OFF : Instantaneous Stop OFF
✽1 When operating motor, NC L1
AC Input
RG Regeneration Unit
FBL2
Connect the external potentiometer
(included) or external DC Voltage. 2 N L3
M Input NC
See page B-29 for details.
L Input NC(L1)
1
Shield Wire
L(L2) Terminal Block for Power-supply input
AXU
Alarm Output : [OFF] when Output
ALM Output
Power-Supply Single-Phase 100-115 VAC 15%/10%, 50/60 Hz
N(L3) Input
Busy Output : [ON] when motor is operating BUSY Output (Single-Phase 100-115 VAC input driver)
Single-Phase 200-230 VAC 15%/10%, 50/60 Hz
ASG Output Or,
DC Input
Speed Output ASG
Three-Phase 200-230 VAC 15%/10%, 50/60 Hz
AXH
Speed Output BSG BSG Output (Single-Phase/Three-Phase 200-230 VAC input driver)
GND OUT-COM
BHF
AC Motor Systems
Using the OPX-1A Control Module — Speed Control Modes Notes:
● When it is needed to the separate the
connection by more than 1.31 ft, (0.4 m)
ES
CN4
between motor and driver the optional
OFF Connector
ON : CW Start CW Input CN3 ✽2 extension cable or flexible cable must be used.
OFF : Stop
OFF
ON ● Use one of the following cables for the power-
ON : CCW Start CCW Input
US
OFF : Stop ON supply line:
Motor Cable
OFF
M0 Input Single-Phase 100-115 VAC, 3-core cable
Connector
ON [conductor cross-sectional area: AWG18 (0.75
OFF CN2 ✽2
Before Using a
Speed Control
Speed Data Selection Input M1 Input mm2) or more]
ON
System
OFF Single-Phase 200-230 VAC, 3-core cable
M2 Input Encoder Cable
ON [conductor cross-sectional area: AWG18 (0.75
OFF
ON : Motor Excitation Canceled FREE Input mm2) or more]
OFF : Motor Operation Enabled ON ✽3 This input functions as the BRAKE input during Three-Phase 200-230 VAC, 4-core cable
ON : Operation✽1 ON
BRAKE Input✽3 normal operation, and as the ACL input when a
OFF : Instantaneous Stop OFF [conductor cross-sectional area: AWG18 (0.75
driver protection function is active.
✽1 When operating motor, IN-COM mm2) or more]
BRAKE input should be turned “ON”. Analog
RG Terminal Block for ● When wiring the control I/O signal lines, keep
3
H Input Input Regeneration Unit a minimum distance of 12 inch (300 mm)
Connect the external potentiometer RG
(supplied) or External DC Voltage. 2
M Input
from power lines (AC line, motor line and
NC
See page B-29 for details. other large-current circuits). Also, do not route
L Input NC(L1) the control I/O signal lines in the same duct or
1
Shield wire Terminal Block for piping as that is used for power lines.
Alarm Output : [OFF] when Output
ALM Output L(L2)
Power-Supply Input ✽2 ● Cables for the power-supply lines and control
Busy Output : [ON] when motor is operating BUSY Output N(L3) I/O signal lines are not supplied with the
✽2 See the connection diagram of the standard model
for the motor connection and terminal block.
product. Provide appropriate cables
Speed Output ASG ASG Output separately.
Speed Output BSG BSG Output ● When grounding the driver, connect the
ground wire to the Protective Earth terminal
GND OUT-COM (M4) and connect the other end to a single
Ground [wire size: AWG18 (0.75 mm2) or larger] point using a cable with a size of AWG 16
(1.25 mm2) or greater.
Connection Diagram using the OPX-1A Control Module—Position Control Modes➝Page B-26
Dimensions B-17 Connection and Operation B-24 Motor and Driver Combinations B-33 B-25
Speed Control Systems
Using the OPX-1A Control Module — Position Control Mode Terminals
CN4
Power Supply Terminals
OFF Connector
ON : Positioning Operation Start START Input CN3 ✽2
ON Insulated ring terminal Insulated fork terminal
✽1 This output functions as the BUSY output during normal operation, and as the
✽1 The CW and CCW inputs function in the speed control mode on the standard ALP output when a driver protection is active. When the OPX-1A control
model and when the OPX-1A control module is used. module is used, the BUSY output can be changed to the TLM output.
The START and HOME-LS inputs function in the position control mode when
the OPX-1A control module is used.
Inside of Driver
✽2 The M0 input is the only operation data selection input available on the
standard model. The M0, M1 and M2 inputs function on the when the OPX- ASG Output
1A control module is used. BSG Output
✽3 This input functions as the BRAKE input during normal operation, and as the
ACL input when a driver protection is active.
OUT-COM
Photocoupler state
H
Terminal level
L
B-26 Features B-10 System Configuration B-11 Specifications B-12 Characteristics B-16
Speed Control Systems
Standard Model Input Signals
Clockwise Rotation (CW) Input
This input functions in the speed control mode on the
standard model and when the OPX-1A control module is
used. When the BRAKE input is ON, motor operation is Speed Control Data Selection (M0) Input
enabled. If the CW input is turned ON, acceleration and With the M0 input, the speed can be controlled by either the
operation are performed in the clockwise direction at the rate external potentiometer or an external analog setting.
Introduction
set by the acceleration time potentiometer. If it is turned OFF,
the motor decelerates and the operation stops at the rate set
MO Speed Data
by the deceleration time potentiometer.
OFF Internal Potentiometer
ON External Analog Setting
Counterclockwise Rotation (CCW) Input
BX
AC Input
CW Input
FBL2
used. When the BRAKE input is ON, motor operation is
enabled. If the CCW input is turned ON, acceleration and
operation are performed in the counterclockwise direction at BRAKE Input ON
AXU
ON : Operation
the rate set by the acceleration time potentiometer. If it is
OFF : Instantaneous Stop
turned OFF, the motor decelerates and the operation stops at ON
DC Input
M0 Input
the rate set by the deceleration time potentiometer.
AXH
ON : Internal Potentiometer
External Analog Setting OFF : External Analog Setting
CW ON ON
Input
Deceleration Instantaneous Stop
BHF
Internal Potentiometer
CCW ON ON Stop
AC Motor Systems
Input
Motor CW Operation CW Operation
BRAKE ON
Input behavior
ES
✽ The deceleration time potentiometer is effective upon speed change.
CW CW
operation operation
Motor
US
Behavior CCW CCW
operation operation
Before Using a
Speed Control
Acceleration Time Deceleration time Deceleration time
System
✽ If the direction of rotation has been changed, acceleration and deceleration will
be performed at the rate set by time potentiometers.
Note:
The direction of rotation indicates the direction as viewed from the motor's output
shaft. With the pre-assembled gearmotor, the direction of rotation varies in
according to the gearhead ratio. See the table of permissible torques on page B-14
for details.
Dimensions B-17 Connection and Operation B-24 Motor and Driver Combinations B-33 B-27
Speed Control Systems
Standard Model Output Signals
Motor Control Release (FREE) Input Alarm (ALM) Output
When the photocoupler is turned ON, the motor excitation is The photocoupler turns OFF when a driver protection
cancelled and the electromagnetic brake is released. The function is active. When overload, overcurrent or other
FREE input is given the highest priority regardless of the abnormality is detected, the alarm signal is output and the
condition of other inputs. The FREE input functions even ALARM LED on the driver is blinked and the motor stops
when a protection function is activated. naturally. The electromagnetic brake will be activated. To
reset the alarm signal output, remove the cause of the
Brake (BRAKE)/Alarm Clear (ACL) Input problem and ensure the safety of the equipment and load.
This input functions as the BRAKE input during normal Then turn on the ACL input or reconnect the power. When
operation, and as the ACL input when a driver protection is reconnecting the power, turn off the power and then wait for
active. at least 30 seconds before turning it back on.
During Normal Operation (BRAKE Input) ALARM ON ON
OFF
When the BRAKE input is turned ON, motor operation is
enabled. If it is turned OFF, the motor is stopped
Alarm Actuation Normal Operation
instantaneously. To start motor operation, be sure to set the
BRAKE input to ON. Protection
Function Normal Abnormal Normal
CW Input ON
ALARM ON OFF ON
CCW Input ON
ALARM LED Unlit blink Unlit
CW Operation Deceleration
Stop Note: The alarm output logic is opposite that of other signal outputs (positive logic
Motor Behavior output).
CCW Operation
Phase difference (ASG/BSG) Output
Feedback pulses are output from the encoder (500 p/r). This
Upon Activation of a Protection Function (ACL Input) output is used when monitoring the motor speed and position
The activated protection function is reset and the driver is by connecting a counter, etc.
restarted. This input is used to reset protection functions
ASG
while power is supplied. Note, however, that if the protection
function is for overcurrent, EEPROM data failure, system
failure or encoder failure have been activated, they cannot be BSG
reset. If any of these protection functions have been
Rotation in CW Direction Rotation in CCW Direction
activated, call our Technical Support Line or contact your
nearest Oriental Motor representative.
BRAKE Input ACL Input BRAKE Input
ACL Input ON or OFF ON ON
Driver is
restarted
ALM Output ON ON
Turned OFF when ALM signal is output Within 0.5 s
B-28 Features B-10 System Configuration B-11 Specifications B-12 Characteristics B-16
Speed Control Systems
Busy (BUSY) [Torque-Limiting (TLM)]/Alarm Using the External Potentiometer (included)
Pulse (ALP) Output When the motor speed is to be set remotely, connect the
This output functions as the BUSY output during normal supplied external potentiometer as shown below. When the
operation, and as the ALP output when a driver protection external potentiometer is used, set the M0 terminal to
function is active. When the torque-limiting function is set "Photocoupler ON."
when the OPX-1A control module is used. This output can
be changed to the TLM output, which indicates that the
Introduction
torque limit has been reached.
BX
Speed (r/min)
motor operation. (20 kΩ) Driver
AC Input
rotation, and turns OFF upon stopping at the set stop 1
FBL2
3
1
2 3
H
position. 1000
M
CW Input ON L
Supplied signal line(1 m)
AXU
0 20 40 60 80 100
Shield Wire Dial plate reading
CCW Input ON
External potentiometer dial plate
reading vs. speed characteristics
DC Input
AXH
BRAKE Input ON Speed Setting via External DC Voltage
When the motor speed needs to be set using external DC
voltage, connect as follows. In this case, set the M0 terminal
BHF
ON ON
BUSY Output to "Photocoupler ON."
AC Motor Systems
ES
Driver 3000
CW Operation External DC Voltage
I/O
0 to 5 VDC
Speed (r/min)
Motor Behavior
CCW Operation
H 2000
US
M
Supplied Signal Line(1 m) L
Before Using a
Speed Control
1000
System
Upon Activation of a Protection Function (ALP Output) Shield Wire
0.1 s or more
CW Input ON
Max. 0.1 s
ALP Output ON ON ON
Once Three
Twice
Times
0.1 s 0.1 s 0.1 s 0.1 s 0.1 s
ALP output ends
Example: Three outputs (overvoltage protection)
Dimensions B-17 Connection and Operation B-24 Motor and Driver Combinations B-33 B-29
Speed Control Systems
OPX-1A Control Module Speed Control Modes
Input/Output signals and operation for speed control when using the OPX-1A control module are as follows:
Input Signals
• Clockwise Rotation (CW) Input (same as Standard Model➝Page B-27)
• Counterclockwise Rotation (CCW) Input (same as Standard Model ➝ Page B-27)
Output Signals (same as Standard Model ➝ Page B-28)
BRAKE Input ✽1 ON
5 ms or more
BUSY Output ON
✽1 The motor stops when the BRAKE input is turned OFF. Before starting motor
operation, be sure to turn the BRAKE input to ON.
✽2 Input the operation data confirmation signal at least 10 ms before the input of
START signal.
✽3 When confirming the data number for the next travel amount following input of
the START signal, input the confirmation signal at least 10 ms after the input of
that signal.
B-30 Features B-10 System Configuration B-11 Specifications B-12 Characteristics B-16
Speed Control Systems
• Operation Data Selection (M0, M1, M2) Inputs • Mechanical Home Sensor (HOME-LS) Input
The M0, M1 and M2 inputs will function. The particular The HOME-LS input functions in the position control mode
combination of these inputs selects travel amount data when the OPX-1A control module is used. It is used during
during positioning or continuous operation, as well as the the return to mechanical home operation.
return to mechanical or electrical home operation. The speed
follows the settings in the table below. Return to Mechanical Home Operation
The mechanical home sensor (HOME-LS input) installed on
M0 M1 M2 Travel amount data number in position control mode
the equipment is detected with the motor operated in the set
Introduction
No. 0 (digital setting) Positioning operation 0 /
OFF OFF OFF detection start direction. Upon detection of the home sensor,
Continuous operation 0
No. 1 (digital setting) Positioning operation 1 / the motor reverses its direction and stops at a position just
ON OFF OFF
Continuous operation 1 outside the range of the home sensor.
BX
OFF ON OFF No. 2 (digital setting) Positioning operation 2
Mechanical home detection method: 1-sensor mode (contact B input)
AC Input
FBL2
ON OFF ON No. 5 (digital setting) Positioning operation 5
Detection
OFF ON ON Return to electrical home operation
ON ON ON Return to mechanical home operation
AXU
✽ No. 0 and No. 1 allow the switching of positioning operation and continuous
operation.
DC Input
HOME-LS
AXH
(1) Sensor detection operation
(2) Move outside the sensor range
and set the position as home.
Mechanical Mechanical
BHF
Stroke End Stroke End
ON
AC Motor Systems
Sensor
Detection Sensor non-detection
ES
Note:
Install the home sensor (HOME-LS) before the stroke-end sensor on the detection
starting side.
US
Output Signals (same as Standard Model➝Page B-28)
Before Using a
Speed Control
System
Dimensions B-17 Connection and Operation B-24 Motor and Driver Combinations B-33 B-31
Speed Control Systems
Torque-Limiting Function When Using the OPX-1A Control Module
The BX Series permits the setting of a motor output torque limit when the OPX-1A control module is used in both the speed
control mode and position control mode. The torque limit is set relative to the peak torque being 100 percent. When torque needs
to be limited continuously during push-motion operation or gravitational operation, set the limit to rated torque or less. Calculate
the output torque for the pre-assembled gearmotor based on the applicable speed and torque, using the speed vs. torque limit
characteristics graphs and formulas shown below.
Torque [oz-in]
Torque [oz-in]
Torque [Nm]
Torque [Nm]
80% 80%
80% 80% 50 70% 90%
70% 70% 70% 80%
70% 70%
0.15 70% 0.3 60% 70%
20 60% 60% 60% 40 60% 60%
60% 60%
50% 50% 50% 50%
50% 50% 50% 50%
0.1 40% 0.2 30
40% 40% 40% 40% 40% 40% 40%
Rated Torque 30% 30% Rated Torque
10 30% 30% 30% 20
30% 30% 30%
0.05 20% 20% 20% 0.1 20% 20%
20% 20% 20%
10% 10% 10% 10 10% 10% 10%
10% 10%
0 0 0 0
100 1000 2000 3000 100 1000 2000 3000
Speed [r/min] Speed [r/min]
BX5120-A/BX5120- BX6200-A/BX6200-
BX5120M-A/BX5120M- BX6200M-A/BX6200M-
1.2 2.5 350
150 100%
1 100% Peak Torque 300
90% 100% 2 100%
90%
90% 100% 250 100%
0.8 90% 90%
Torque [oz-in]
Torque [oz-in]
80%
100 70% 80% 1.5 90% 90%
70% 70% 200 80% Peak Torque
70% 100%
0.6 60% 60%
80%
70%
80%
60% 60% 70% 90%
50% 50% 1 150 70% 80%
50% 40% 50% 60% 60% 70%
0.4 40% 40% 60% 50% 50% 60%
50 Rated Torque 100 50%
40% 30% 30% 40%
30% 40%
20% 0.5 50% 20%
30% Rated Torque 40%
0.2 30% 20% 20% 50 40% 30% 30%
20% 10% 20%
10% 10% 10% 30% 20% 20%
20% 10% 10% 10%
0 0 0 0 10%
100 1000 2000 3000 100 1000 2000 3000
Speed [r/min] Speed [r/min]
BX6400S-A BX6400S-
Round Shaft Combination type
BX6400SM-A BX6400SM-
4 2.5 350
500 100%
300
90% 100% 2
3 100% 100% 100%
90% 100%
400 80% 90% Peak Torque 250 90% Peak Torque
80% 90%
Torque [oz-in]
Torque [oz-in]
Torque [Nm]
Torque [Nm]
B-32 Features B-10 System Configuration B-11 Specifications B-12 Characteristics B-16
Speed Control Systems
Combinations of Gearhead, Motor and Driver
Standard Combination Type Standard Round Shaft Type
Model Motor Model Gearhead Model Driver Model Model Motor Model Driver Model
BX230A- BXD30A-A BX230A-A BXD30A-A
BXM230-GFH2 GFH2G BXM230-A2
BX230C- BXD30A-C BX230C-A BXD30A-C
BX460A- BXD60A-A BX460A-A BXD60A-A
BXM460-GFH2 GFH4G BXM460-A2
BX460C- BXD60A-C BX460C-A BXD60A-C
Introduction
BX5120A- BXD120A-A BX5120A-A BXD120A-A
BXM5120-GFH2 GFH5G BXM5120-A2
BX5120C- BXD120A-C BX5120C-A BXD120A-C
BX6200A- BXD200A-A BX6200A-A BXD200A-A
BXM6200-GH 6GHK BXM6200-A
BX6200C- BXD200A-C BX6200C-A BXD200A-C
BX
BX6400S- BXM6400-GH 6GHK BXD400B-S BX6400S-A BXM6400-A BXD400A-S
AC Input
FBL2
Combination Type with Electromagnetic Brake Round Shaft with Electromagnetic Brake
Model Motor Model Gearhead Model Driver Model Model Motor Model Driver Model
BX230AM- BXD30A-A BX230AM-A BXD30A-A
AXU
BXM230M-GFH2 GFH2G BXM230M-A2
BX230CM- BXD30A-C BX230CM-A BXD30A-C
BX460AM- BXD60A-A BX460AM-A BXD60A-A
BXM460M-GFH2 GFH4G BXM460M-A2
DC Input
BX460CM- BXD60A-C BX460CM-A BXD60A-C
AXH
BX5120AM- BXD120A-A BX5120AM-A BXD120A-A
BXM5120M-GFH2 GFH5G BXM5120M-A2
BX5120CM- BXD120A-C BX5120CM-A BXD120A-C
BX6200AM- BXD200A-A BX6200AM-A BXD200A-A
BHF
BXM6200M-GH 6GHK BXM6200M-A
BX6200CM- BXD200A-C BX6200CM-A BXD200A-C
AC Motor Systems
BX6400SM- BXM6400M-GH 6GHK BXD400B-S BX6400SM-A BXM6400M-A BXD400A-S
● Enter gear ratio in the box () within the model name.
ES
Accessories (Sold Separately)
US
Extension Cable / Flexible Extension Cable Regeneration Unit
For Motor EPRC-400P, RGB100
Before Using a
Speed Control
0.57 Weight: 0.55 lb. (0.25 kg)
System
0.47 L (14.5) d C194
(12) 0.46
(11.6) 7.17 (182)
0 )
0.1650.012
0.87
0.63
(22)
(16)
(4.2 0.3
6.50 (165)
0
(13.8)
0.24
(6) AWG 18 White
1.10 (28)
1.65 (42)
(12) 0.46
(11.6)
0.04
(22.2)
(24.3)
0.87
0.96
1.18
(30)
✽ EPRC-400P 400 Ω
Dimensions B-17 Connection and Operation B-24 Motor and Driver Combinations B-33 B-33
Speed Control Systems
Brushless DC Motor Systems
FBL2 Series
The FBL2 Series consists of a high performance, compact,
brushless DC motor and driver. This product is available with
75 W (1/10 HP) and 120 W (1/6 HP) output power.
For easy installation, the combination type (pre-assembled
gearmotors) comes with the motor and gearhead already
assembled.
Features
Compact and High Power Wide Range of Speed Control
The use of brushless DC motor greatly reduces the total In addition to offering a wide speed control range from 300
motor length while achieving high power. The FBL2 outputs r/min to 3000 r/min, the motor generates constant torque
a high power of 120 W (1/6 HP) with a frame size of 3.54 in. across the entire speed range.
sq. (90 mm sq.) and a total length of 3.15 in. (80 mm),
allowing to easily downsize applications. Acceleration and Deceleration Function
The driver is provided with an acceleration/deceleration
Output
(□ 90 mm)
□ 3.54 in.
B-34 Features B-34 System Configuration B-35 Specifications B-36 Characteristics B-37
Speed Control Systems
System Configuration
Introduction
(Accessories) (Accessories)
(➝Page A-214) DIN Rail Mounting Plate
(➝Page A-204) (➝Page A-208)
(Accessories)
(➝Page A-217)
BX
(Pre-assembled Gearmotor) Extension Cables✽1 (Accessories)
AC Input
FBL2
Programmable (Not Supplied)
Controller
External AC
AXU
Speed Power Supply (Not Supplied)
Potentiometer
(Included)
✽2 Required when the
DC Input
24 VDC
AXH
driver’s built-in power
FBL2 Series Power Supply✽2
supply is not used.
(Not Supplied)
✽1 A flexible extension cable is available for
BHF
FBL@ Series. It is most suitable for uses
where the cable is bent, twisted or
AC Motor Systems
rotated. (➝Page B-44)
ES
The system configuration shown is an example. Other configurations are available.
US
Product Number Code
Before Using a
Speed Control
FBL 5 75 A W - 5
System
Number: Gear Ratio
A: Round Shaft Type
W: Meets Safety Standards
Voltage A: Single-Phase 100-115 VAC
C: Single-Phase 200-230 VAC
Output Power 75: 75 W (1/10 HP) S: Three-Phase 200-230 VAC
120: 120 W (1/6 HP)
Product Line
Combination Type Round Shaft Type
Output Power Output Power
Power Supply Voltage Model Gear Ratio Power Supply Voltage Model
HP W HP W
5, 10, 15, 20, Single-Phase 100-115 VAC FBL575AW-A
Single-Phase 100-115 VAC FBL575AW-
30, 50, 100, 200 1/10 75 Single-Phase 200-230 VAC FBL575CW-A
5, 10, 15, 20, Three-Phase 200-230 VAC FBL575SW-A
1/10 75 Single-Phase 200-230 VAC FBL575CW-
30, 50, 100, 200 Single-Phase 100-115 VAC FBL5120AW-A
5, 10, 15, 20, 1/6 120 Single-Phase 200-230 VAC FBL5120CW-A
Three-Phase 200-230 VAC FBL575SW-
30, 50, 100, 200 Three-Phase 200-230 VAC FBL5120SW-A
5, 10, 15, 20,
Single-Phase 100-115 VAC FBL5120AW-
30, 50, 100, 200
5, 10, 15, 20,
1/6 120 Single-Phase 200-230 VAC FBL5120CW-
30, 50, 100, 200
5, 10, 15, 20,
Three-Phase 200-230 VAC FBL5120SW-
30, 50, 100, 200
● Enter the gear ratio in the box () within the model name.
Dimensions B-38 Connection and Operation B-40 Motor and Driver Combinations B-43 B-35
Speed Control Systems
Specifications R rD C ✽2
Common Specifications
Item Specifications
Acceleration/Deceleration Time 0.515 sec. (at 3000 r/min)
Any one of the following methods
Speed Control Method
1. By built-in potentiometer (1 piece) 2. By external potentiometer (20 kΩ 1/4 W) 3. By DC voltage control (05 VDC)
Photocoupler Input
Input Signal Input Impedance 4.8 kΩ 24 VDC10%
Common to EXT. VR., CW, CCW, SLOW DOWN
Open Collector Output External Use Condition 26.4VDC, 10 mA Max.
Output Signal
Common to SPEED OUT, ALARM OUT
When the following are activated, the alarm signal will be output and the motor will come to a natural stop:
● Overload Protection: Activated within approximately 5 seconds of the motor load exceeding rated torque.
● Overheat Protection: Activated when the temperature of the heat sink inside driver exceeds approximately 194°F (90°C).
Protection Functions✽1
● Overvoltage Protection: Activated when driving a load exceeding the permissible load inertia, or when motor speed is increased due to gravitational forces.
● Undervoltage Protection: Activated when an input voltage to the driver is less than the specified voltage (10%).
● Out-of-phase Protection: Activated when the sensor wire inside the motor cable is disconnected during motor operation.
Motor Insulation Class✽2 Class E [248°F (120°C)]
Rating Continuous
✽1 With the FBL2 Series, motor speed cannot be controlled in applications where the motor's shaft is turned by the load, as in lowering operations. Also, to prevent
damage to the driver during lowering operations, if the primary voltage of the driver's inverter exceeds the permissible value, the protection circuit engages and the motor
comes to a natural stop.
✽2 Motor insulation is recognized as Class A [221°F (105°C)] by UL and CSA standards.
General Specifications
Item Motor Driver
100 MΩ or more when 500 VDC megger is applied between the 100 MΩ or more when 500 VDC megger is applied between the power supply input
Insulation Resistance windings and the frame under normal ambient temperature and terminal and the Protective Earth terminal, between the power supply input terminal
humidity. and I/O terminal after continuous operation under normal ambient temperature and humidity.
Sufficient to withstand 1.5 kV at 50 Hz applied between the windings Sufficient to withstand 1.8 kV (3 kV) at 50 Hz applied between the
and the frame for 1 minute after continuous operation under normal power supply input terminal and the Protective Earth terminal
Dielectric Strength
ambient temperature and humidity. (I/O terminal) for 1 minute after continuous operation under normal
ambient temperature and humidity.
Operating Ambient Temperature 32°F122°F (0°C50°C) (nonfreezing)
Environmental Ambient Humidity 85% maximum (noncondensing)
Conditions Atmosphere No corrosive gases or dust
Degree of Protection IP40 IP10
B-36 Features B-34 System Configuration B-35 Specifications B-36 Characteristics B-37
Speed Control Systems
Gearmotor — Torque Table Unit Upper values: lb-in/Lower values: N.m
Speed Range r/min 60600 30300 20200 15150 10100 660 330 1.515
Model
Gear Ratio 5 10 15 20 30 50 100 200
FBL575AW- 9.7 20 30 39 57 95 190 260
FBL575CW- 1.1 2.3 3.4 4.5 6.5 10.8 21.5 30
FBL575SW-
FBL5120AW-
15.9 31 47 63 91 152 260 260
FBL5120CW-
Introduction
1.8 3.6 5.4 7.2 10.3 17.2 30 30
FBL5120SW-
● Enter the gear ratio in the box () within the model name.
● A colored background indicates gear shaft rotation in the same direction as the motor shaft; a white background indicates rotation in the opposite direction.
Permissible Overhung Load and Permissible Thrust Load
BX
Combination Type
AC Input
Permissible Thrust Load
FBL2
Model Gear Ratio 0.39 in. (10 mm) from shaft end 0.79 in. (20mm) from shaft end
lb. N lb. N lb. N
FBL575AW- 5 67 300 90 400
FBL575CW-
AXU
FBL575SW-
1020 90 400 112 500 33 150
FBL5120AW-
FBL5120CW-
DC Input
30200 112 500 146 650
AXH
FBL5120SW-
● Enter the gear ratio in the box () within the model name.
Round Shaft Type
BHF
Permissible Overhung Load
AC Motor Systems
Model 0.39 in. (10mm) from shaft end 0.79 in. (20 mm) from shaft end
lb. N lb. N
FBL575AW-A
ES
FBL575CW-A 29 130 33 150
FBL575SW-A
FBL5120AW-A
US
FBL5120CW-A 36 160 38 170
FBL5120SW-A
Before Using a
Speed Control
System
● Permissible Thrust Load: Avoid thrust loads as much as possible.
If thrust load is unavoidable, keep it to no more than half the motor weight.
Permissible Load Inertia J for Combination Type Unit Upper values: oz-in2 /Lower values: 10-4 kg·m2
Model Gear Ratio 5 10 15 20 30 50 100 200
FBL575AW-
FBL575CW-
FBL575SW- 137 550 1230 2200 4900 13700 13700 13700
FBL5120AW- 25 100 225 400 900 2500 2500 2500
FBL5120CW-
FBL5120SW-
● Enter the gear ratio in the box () within the model name.
Speed — Torque Characteristics (The characteristics shown below are only applicable for the motors only.)
Continuous Duty Region Limited Duty Region
Continuous operation is possible in this region. This region is used primarily when accelerating. When a load
that exceeds the rated torque is applied continuously for
approximately 5 seconds, overload protection is activated and
the motor comes to stop.
FBL575AW-/FBL575CW-/FBL575SW- FBL5120AW-/FBL5120CW-/FBL5120SW-□
FBL575AW-A/FBL575CW-A/FBL575SW-A FBL5120AW-A/FBL5120CW-A/FBL5120SW-A
[oz-in]
[oz-in]
[N•m]
[N•m]
Starting Torque
0.4 Starting Torque 0.5 70
50 Limited Duty Region
60 Rated Torque
0.3 0.4
40 Limited Duty Region 50
Rated Torque
Torque
0.3
Torque
30 40
0.2
0.2 30 Continuous Duty Region
20
Continuous Duty Region
0.1 20
10 0.1
10
0 0 0 0
0 300 1000 2000 3000 0 300 1000 2000 3000
Speed [r/min]
Speed [r/min]
Dimensions B-38 Connection and Operation B-40 Motor and Driver Combinations B-43 B-37
Speed Control Systems
Dimensions Scale 1/4, Unit = inch (mm)
Mounting screws are included with the combination type. Dimensions for screws➝ Page B-133
Enter the gear ratio in the box () within the model name.
Motor/Gearhead
FBL575AW-, FBL575CW-, FBL575SW- (Combination Type) FBL575AW-A, FBL575CW-A, FBL575SW-A (Round Shaft Type)
Motor: FBLM575W-GFB Motor: FBLM575W-A
Gearhead: GFB5G Weight: 3.3 lb. (1.5 kg)
Weight: 6.6 lb. (3.0 kg) included gearhead d A206
d A204A (GFB5G520)
0.70870.0007 (180.018)
A204B (GFB5G30100)
0
A204C (GFB5G200)
(1000.015)
0
2.24 (57) L 1.65 (42) □3.54 (□90) 2.24 (57) 1.46 (37) □3.54 (□90)
0.39 (10) 0.20 (5) 0.98 0.71 (18) 0.335 (8.5) 4 Holes 0.39 (10) 0.08
0.39370.0006
0.335 (8.5) 4 Holes
(25) (2)
0
.02
90
0.35 (9)
0.02 4.0 40.5)
3.267700.0014
1.57
4.09 0.5)
(40)
1.18 0
1
)
4 (30) (
(10
(830.035
0
0.55
0.55
(14)
(14)
1.30 1.06 1.30 1.06
(33) (27) (33) (27)
Housing: 555712R (MOLEX) Housing: 555712R (MOLEX)
Cable Cable
20 inch (500 mm) Length 20 inch (500 mm) Length
Key and Key Slot (Scale 1/2)
GFB5G520: L = 1.77 (45) (The key is provided with the gearhead.)
0.1380.004
0.23620.0012
0.9840.008
0
0.23620.0012 (60.040
0 )
0
(250.2) 0
(60.03)
Motor/Gearhead
FBL5120AW-, FBL5120CW-, FBL5120SW- (Combination Type) FBL5120AW-A, FBL5120CW-A, FBL5120SW-A (Round Shaft Type)
Motor: FBLM5120W-GFB Motor: FBLM5120W-A
Gearhead: GFB5G Weight: 5.5 lb. (2.5 kg)
Weight: 8.8 lb. (4.0 kg) included gearhead d A207
d A205A (GFB5G520)
A205B (GFB5G30100)
0.70870.0007 (180.018)
A205C (GFB5G200)
0
0.472400.0007 (120.018
0
)
3.15 (80) L 1.65 (42) □3.54 (□90) 3.15 (80) 1.46 (37) □3.54 (□90)
0
0.39(10) 0.20(5) 0.98 0.335 (8.5) 4 Holes 0.39 (10) 0.08 0.335 (8.5) 4 Holes
(25) (2)
0.71 (18)
.02
0.43(11)
90
0.02 4.0 40.5)
3.267700.0014
1.18
1.57
(40)
4.09 0.5) 1 0
)
4 (30) (
(830.035
(10
0
0.55
0.55
(14)
(14)
0
(60.03)
0.9840.008
0
0.23620.0012 (60.040
0 )
0
(250.2) 0
(60.03)
B-38 Features B-34 System Configuration B-35 Specifications B-36 Characteristics B-37
Speed Control Systems
Driver
FBLD75AW, FBLD75CW, FBLD75SW, FBLD120AW, FBLD120CW, FBLD120SW
Weight: 1.8 lb. (0.8 kg)
d A283
0.24
(6)
7 Places
0.25 (6.32)
Introduction
0.30 (7.62) Pitch
3.50 (89)
0.25 (6.32)
5.91 (150)
BX
AC Input
Metric Tap M3 P0.5
FBL2
0.98 (25)
2 Places
AXU
(25) (25) M34 Places
DC Input
Driver Base Mounting Bracket Tab Driver Back Mounting Tab (included)
AXH
(1 set of 2 pieces included) 7.87 (200)
1.22 (31) 5.28 (134) 1.38 (35)
0.39 (10)
1.77 (45)
BHF
0.98 (25) 0.39
(10) (10)
AC Motor Systems
1.77 (45)
2 Places Countersink
ES
0.18 (4.5)
US
0.79 (20)
0.39 (10)
0.98 0.79
1.77 (45) (25) (20)
Before Using a
Speed Control
System
External Speed Potentiometer (included) (Scale 1/2)
PAVR-20KZ
1.18 min. (30)
0.37 (9.5) 0.59 (15)
M4 P0.7 0.24 (6)
(Screw) 1.57 (40)
0.11 (2.8)
0.30 (7.5)
0.49
(12.5)
0.79
0.79
(20)
(20)
1.57 (40)
Dimensions B-38 Connection and Operation B-40 Motor and Driver Combinations B-43 B-39
Speed Control Systems
Connection and Operation
B-40 Features B-34 System Configuration B-35 Specifications B-36 Characteristics B-37
Speed Control Systems
Connection Diagrams
FBL575AW, FBL575CW, FBL575SW, FBL5120SW
FBL5120AW, FBL5120CW
Driver Driver
Introduction
EXT.-INT. power supply. power supply.
INPUT
MOTOR
INPUT 1
MOTOR
BX
CCW 4 CCW Signal Input ON: CCW Rotation CCW 4 CCW Signal Input ON: CCW Rotation
OFF: Stop
OFF: Stop SLOW 5
SLOW 5 Slow Down
AC Input
3 3
H 7
FBL2
Single-phase H 7 Speed Potentiometer Speed Potentiometer
100-115 VAC10% 2 2
M8 20 kΩ 1/4 W M8 20 kΩ 1/4 W
50/60 Hz
Single-phase L L 9
1 included L1 L 9
1 (included)
Three-phase
200-230 VAC10% N GND 10 Ground 200-230 VAC10% L2 GND 10 Ground
50/60 Hz 50/60 Hz
AXU
SPEED 11 L3 SPEED 11 Speed Signal Output
N.C OUT Speed Signal Output OUT
FG ALARM 12 Alarm Signal Output FG ALARM 12 Alarm Signal Output
OUT OUT
DC Input
Protective Earth (P.E.) Protective Earth (P.E.)
AXH
Cross sectional area: AWG18 (0.75 mm2 min.) Cross sectional area: AWG18 (0.75 mm2 min.)
● Motor cable should be no more than 34.4 feet (10.5 m) in length. The motor comes with 20 inch (500 mm) long connector-equipped cable which can be extended by using an
accessory extension cable (sold separately).
● There are six different length extension cables. Also there are flexible extension cables.
BHF
[Length: 3.3 ft. (1 m), 6.6 ft. (2 m), 9.8 ft. (3 m), 16.8 ft. (5 m), 23 ft. (7 m), 32.8 ft. (10 m)]
AC Motor Systems
● Extension Cables➝ Page B-44
● Signal wires and motor wires should be kept away from equipment, power cables and other sources of magnetic noise.
ES
Terminals
● Round Terminal with Insulation ● U-Shape Terminal with Insulation
US
0.24 inch (6.2 mm) max.
0.24 inch (6.2 mm) max.
Before Using a
Speed Control
System
0.35 inch (9 mm) min.
0.35 inch (9 mm) min.
Notes:
● Pay attention to the temperature rise of the motor when used in applications requiring short cycles or bi-directional operation.
● Operate the motor so that the temperature of the motor case remains below 194°F (90°C) and the temperature of the driver remains below 176°F (80°C). If the temperature of the
heat sink in the driver exceeds 194°F (90°C), the overheat performing protection activates and stops the motor.
● Precautions should be taken to ensure that while lowering the load or other operations in which the load exerts a rotational force on the motor shaft, the inverter's primary voltage
does not exceed permissible levels, which could damage the driver.
Dimensions B-38 Connection and Operation B-40 Motor and Driver Combinations B-43 B-41
Speed Control Systems
Input Signal Circuit Output Signal Circuit
Input Circuit Output Circuit
Common to EXT.VR., CW, CCW, SLOW DOWN Common to SPEED OUT and ALARM OUT
Driver
INT. I/O power supply switch (Front panel) Internal circuit
INPUT COM External use
EXT. OUTPUT condition
26.4 VDC max.
INPUT
4.8 kΩ Reinforced insulation 10 mA max.
photocoupler GND
GND
Reinforced insulation
photocoupler
Connection Example for Input Signals Connection Example for Output Signals
• Control by Small Capacity Relays
Flip the I/O power supply switch to "INT.".
Driver Driver Vcc User's controller
OFF OFF: Internal
ON ON: External
EXT.VR. ALARM OUT
OFF OFF: Stop
ON ON: CW Rotation SPEED OUT
CW
OFF OFF: Stop
ON GND
CCW ON: CCW Rotation
OFF OFF: Brake R
ON
SLOW DOWN ON: Slow down
GND
Use a small capacity contact point type relay capable of switching 24 VDC, 0.5 Note:
mA. ● Since the signal output is an "Open Collector" output, an external power supply
(Vcc) is necessary. For the external power supply, use 26.4 VDC or less and
connect a limit resistance (R) not exceeding 10 mA. This connection is not
• Control by Transistor Output Type PLC necessary when the speed output or the alarm output functions are not used.
Flip the I/O power supply switch to EXT. position (factory
setting). Speed signal output: Output at a rate of 12 pulses per motor
User's rotation.
Controller Driver
Controller INT.
INPUT EXT.
Clamp COM
Diode 2.4 kΩ
INPUT
24V Transistor
GND
B-42 Features B-34 System Configuration B-35 Specifications B-36 Characteristics B-37
Speed Control Systems
Method of Speed Setting
Speed Control by Built-in Potentiometer
Motor speed is adjusted by using the built-in potentiometer located on the front panel. The built-in potentiometer is selected when
the EXT. VR. input has been set to OFF.
Introduction
potentiometer, connect the external potentiometer provided DC power supply as follows. The EXT. VR input should be
with the motor as follows. The EXT. VR. input should be set set to ON.
to ON.
Driver External Potentiometer
BX
Driver External DC Power Supply
I/O
High Speed I/O
3
1 6 N.C. 1 mA min.
AC Input
1
FBL2
7 H 2 3
7 H
8 M
8 M
9 L Signal Wire 3.3 feet (1 m)
9 L Signal Wire 3.3 feet (1 m)
AXU
- provided
10 GND provided
Shielded Wire 10 GND
Shielded Wire
11 SPEED OUT
11 SPEED OUT
DC Input
AXH
12 ALARM OUT
12 ALARM OUT
BHF
3000 3000
AC Motor Systems
Speed [r/min]
Speed
r/min
2000 2000
ES
1000 1000
US
0 20 40 60 80 100 0 1 2 3 4 5
Before Using a
Speed Control
DC Voltage
VDC
System
Dial Plate Value
External speed potentiometer dial scalespeed characteristics DC voltagespeed characteristics
(Representative Values) (Representative Values)
Notes:
● Signal wires provided should be used. (0.13 in. dia. 3.3 ft. length)
The shielded wire of the signal line should be connected to the GND terminal. Also ensure that the shielded wire does not come into contact with other terminals on the
external potentiometer or DC voltage source.
● Do not allow the voltage to exceed 5V, and be sure that there are no errors in polarity when making the connections.
Combination Type
Output Power
Model Motor Model Gearhead Model Driver Model
HP W
FBL575AW- FBLD75AW
1/10 75 FBL575CW- FBLM575W-GFB FBLD75CW
FBL575SW- FBLD75SW
GFB5G
FBL5120AW- FBLD120AW
1/6 120 FBL5120CW- FBLM5120W-GFB FBLD120CW
FBL5120SW- FBLD120SW
● Enter the gear ratio in the box () with the model name.
Dimensions B-38 Connection and Operation B-40 Motor and Driver Combinations B-43 B-43
Speed Control Systems
Accessories (Sold separately)
Extension Cable
Model Length: L [ft. (m)] L
CC01FBL 3.3 (1)
Driver Side
CC02FBL 6.6 (2) Motor Side
CC03FBL 9.8 (3)
Housing Housing
CC05FBL 16.4 (5) 555912P (MOLEX) 555712R (MOLEX)
CC07FBL 23.0 (7)
CC10FBL 32.8 (10) ● Max. extended length: 34.5 feet (10.5 m)
OK
Avoide
Avoide
Motor
B-44 Features B-34 System Configuration B-35 Specifications B-36 Characteristics B-37
Brushless DC Motor Systems AC Motor Systems
AC Input DC Input
Before Using a
B-45
Speed Control
Speed Control Systems Introduction BX FBL2 AXU AXH BHF ES US System
Features
Easy Connection and Simple Operation External Control Possible
Just connect the motor connector to the control unit, and the Run/Stop, rotation direction and instantaneous stops can be
AXU is ready for immediate use. The rate of rotation is easy controlled with external signals.
to adjust using the speed control dial on the front of the External Control Signal Control Unit Motor
speed control unit.
Run/Stop
SPEED CONT
ROL UNIT
AXUD25A
Change Direction
POWER
ALARM
LOW
HIGH
Instantaneous RUN
STAND-BY
Stop ORIENTAL
MOTOR
B-46 Features B-46 System Configuration B-47 Specifications B-48 Characteristics B-50
Speed Control Systems
System Configuration
Introduction
Mounting Brackets (➝Page A-208)
(Accessories)
(➝Page A-204)
BX
(➝Page B-57) Control Unit Programmable
(Not Supplied)
Controller
Gearhead
AXU
(Sold separately) AXU Series
DC Input
The system configuration shown is an example. Other configurations are available.
AXH
Product Number Code Product Line
BHF
Motor and Control Unit AXU Series
AC Motor Systems
AXU 4 25 A - GN Output Power
Power Supply Voltage
Model
ES
HP W Pinion Shaft Round Shaft
Shaft Type GN: Pinion Shaft (for use with GN gearhead) Single-Phase 100-115 VAC AXU210A-GN AXU210A-A
GU : Pinion Shaft (for use with GU gearhead) 1/75 10 Single-Phase 200-230 VAC AXU210C-GN AXU210C-A
A : Round Shaft
US
Three-Phase 200-230 VAC AXU210S-GN AXU210S-A
Voltage A: Single-Phase 100-115 VAC Single-Phase 100-115 VAC AXU425A-GN AXU425A-A
C: Single-Phase 200-230 VAC 1/30 25 Single-Phase 200-230 VAC AXU425C-GN AXU425C-A
Before Using a
Speed Control
S: Three-Phase 200-230 VAC
System
Three-Phase 200-230 VAC AXU425S-GN AXU425S-A
Output Power 10: 10 W (1/75 HP) Single-Phase 100-115 VAC AXU540A-GN AXU540A-A
25: 25 W (1/30 HP) 1/19 40 Single-Phase 200-230 VAC AXU540C-GN AXU540C-A
Motor Frame Size 2: 2.36 in. sq. (60 mm sq.)
40: 40 W (1/19 HP)
Series 4: 3.15 in. sq. (80 mm sq.) Three-Phase 200-230 VAC AXU540S-GN AXU540S-A
90: 90 W (1/8 HP)
AXU: AXU Series 5: 3.54 in. sq. (90 mm sq.) Single-Phase 100-115 VAC AXU590A-GU AXU590A-A
1/8 90 Single-Phase 200-230 VAC AXU590C-GU AXU590C-A
Gearhead Three-Phase 200-230 VAC AXU590S-GU AXU590S-A
Dimensions B-51 Connection and Operation B-55 Motor and Control Unit Combinations B-57 B-47
Speed Control Systems
Specifications UC
Pinion Shaft Type AXU210A-GN AXU210C-GN AXU210S-GN AXU425A-GN AXU425C-GN AXU425S-GN
Package Model
Round Shaft Type AXU210A-A AXU210C-A AXU210S-A AXU425A-A AXU425C-A AXU425S-A
Rated Output Power HP (W) 1/75 (10) 1/30 (25)
Single-Phase Single-Phase Three-Phase Single-Phase Single-Phase Three-Phase
Voltage
100-115 VAC10% 200-230 VAC10% 200-230 VAC10% 100-115 VAC10% 200-230 VAC10% 200-230 VAC10%
Power Source Frequency 50/60 Hz
Rated Input Current A 0.7 0.4 0.25 1.1 0.65 0.4
Maximum Input Current A 1.2 0.8 0.6 1.9 1.2 0.9
Rated Torque oz-in (N•m) 7.1 (0.05) 17.7 (0.125)
Starting Torque oz-in (N•m) 8.5 (0.06) 21 (0.15)
Permissible Load Inertia J ✽ oz-in2 (10-4kg•m2) 2.7 (0.5) 9.8 (1.8)
Rated Speed r/min 2000
Variable Speed Range r/min 1002000 (speed ratio 20:1)
Load 2% Max. (0 rated torque, at rated speed)
Speed
Voltage 1% Max. (power supply voltage 10 %, at rated speed with no load)
Regulation
Temperature 1% Max. (32°F104°F [0°C40°C] at rated speed with no load)
UC
Pinion Shaft Type AXU540A-GN AXU540C-GN AXU540S-GN AXU590A-GU AXU590C-GU AXU590S-GU
Package Model
Round Shaft Type AXU540A-A AXU540C-A AXU540S-A AXU590A-A AXU590C-A AXU590S-A
Rated Output Power HP (W) 1/19 (40) 1/8 (90)
Single-Phase Single-Phase Three-Phase Single-Phase Single-Phase Three-Phase
Voltage
100-115 VAC10% 200-230 VAC10% 200-230 VAC10% 100-115 VAC10% 200-230 VAC10% 200-230 VAC10%
Power Source Frequency 50/60 Hz
Rated Input Current A 1.65 1.0 0.5 2.5 1.45 0.8
Maximum Input Current A 2.4 1.5 1.0 3.8 2.4 1.5
Rated Torque oz-in (N•m) 28 (0.20) 63 (0.45)
Starting Torque oz-in (N•m) 34 (0.24) 76 (0.54)
Permissible Load Inertia J ✽ oz-in2 (10-4kg•m2) 18.1 (3.3) 32 (5.8)
Rated Speed r/min 2000
Variable Speed Range r/min 1002000 (speed ratio 20:1)
Load 2% Max. (0 rated torque, at rated speed)
Speed
Voltage 1% Max. (power supply voltage 10 %, at rated speed with no load)
Regulation
Temperature 1% Max. (32°F104°F [0°C40°C] at rated speed with no load)
✽ The Permissible Load Inertia specified above is only applicable to round shaft types. Permissible Load Inertia for Gearmotor Type➝Page B-50
Common Specifications
Item Specifications
Acceleration/Deceleration Time 0.510 sec. (at 2,000 r/min with no load) set by a potentiometer
Speed Control Method Speed potentiometer on front panel
Photocoupler Input, Input Impedance 2 kΩ, Operated by internal power supply
Input Signal
Common Clockwise (CW) and Counterclockwise (CCW) Inputs
Open Collector Output, External Use Condition 26.4 VDC, 10 mA Max.
Output Signal
Speed Signal Output (SPEED OUT) 30 P/R, Alarm Signal Output (ALARM OUT)
When the following are activated, the alarm signal will be output and the motor will come to a stop:
● Overload Protection: Activated when the motor load exceeds rated torque for a minimum of 5 seconds.
● Overvoltage Protection: Activated when the voltage applied to the control unit exceeds 115 VAC or 230 VAC by a minimum of 20%.
Protection Functions ✽1
● Out-of-Phase Protection: Activated when the sensor wire inside the motor cable is disconnected during motor operation.
● Undervoltage Protection: Activated when the voltage applied to the control unit falls below 100 VAC or 200 VAC by a minimum of 30%.
● Overspeed Protection: Activated when the speed exceeds 2800 r/min.
B-48 Features B-46 System Configuration B-47 Specifications B-48 Characteristics B-50
Speed Control Systems
General Specifications
Item Motor Control Unit
100 MΩ or more when 500 VDC megger is applied between the
100 MΩ or more when 500 VDC megger is applied between the
Insulation Resistance power supply input terminal and the ground terminal, and between
windings and the frame.
the power supply input terminal and the I/O terminal.
Sufficient to withstand 1.8 kVAC at 50 Hz applied between the ground
Sufficient to withstand 1.5 kVAC at 50 Hz applied between the
Dielectric Strength terminal and the power supply input terminal for 1 minute, and 3 kVAC at 50
windings and the frame for 1 minute.
Hz applied between the ground terminal and the I/O terminal for 1 minute.
Introduction
Operating Ambient Temperature 32˚F122˚F (0˚C50˚C)✽ (nonfreezing) 32˚F104˚F (0˚C40˚C)✽(nonfreezing)
Environment Humidity 85% maximum (noncondensing)
Conditions Atmosphere No corrosive gases or dust
BX
Degree of Protection IP65 (except for the mounting surface) IP10
AC Input
● AXU210-A: 5:31 in. 5.31 in. (135 mm135 mm), 0.20 in. (5 mm) thick ● AXU540-A: 7.87 in. 7.87 in. (200 mm200 mm), 0.20 in. (5 mm) thick
FBL2
● AXU425-A: 6:50 in. 6.50 in. (165 mm165 mm), 0.20 in. (5 mm) thick ● AXU590-A: 7.87 in. 7.87 in. (200 mm200 mm), 0.20 in. (5 mm) thick
✽ Ambient temperature of the motor is recognized as 32 ˚F104 ˚F (0 ˚C40 ˚C) by UL and CSA Standards.
Gearmotor–Torque Table
AXU
Maximum Torque When Using a Decimal Gearhead
● 2GNKA with 2GN10XK: 26 lb-in (3 N•m) ● 5GNKA with 5GN10XK: 88 lb-in (10 N•m)
● 4GNKA✽ with 4GN10XK: 70 lb-in (8 N•m) ● 5GUKA with 5GU10XKB: 177 lb-in (20 N•m)
DC Input
AXH
✽ All gear ratios except 25:1, 30:1, 36:1: 53 lb-in (6 N•m) ● 5GUKHA with 5GU10XK: 260 lb-in (30 N•m) UnitUpper Values: lb-in/Lower Values: N•m
Speed
33 28 20 17 13 11 8 6.7 5.6 4 3.3 2.8 2 1.7 1.3 1.1 1 0.83 0.67 0.56
Model Range
BHF
667 556 400 333 267 222 160 133 111 80 67 56 40 33 27 22 20 17 13 11
r/min
AC Motor Systems
Motor/Gearhead
Gear Ratio 3 3.6 5 6 7.5 9 12.5 15 18 25 30 36 50 60 75 90 100 120 150 180
ES
AXU210A-GN
1.06 1.32 1.77 2.1 2.6 3.1 4.5 5.3 6.4 8.0 9.7 11.5 15 17.7 22 26 26 26 26 26
AXU210C-GN 2GNKA
0.12 0.15 0.2 0.24 0.3 0.36 0.51 0.61 0.73 0.91 1.1 1.3 1.7 2 2.5 3 3 3 3 3
AXU210S-GN
US
AXU425A-GN
2.6 3.1 4.5 5.3 6.7 8.0 11.5 13.2 15.9 20 23 29 36 44 54 65 70 70 70 70
AXU425C-GN 4GNKA
0.3 0.36 0.51 0.61 0.76 0.91 1.3 1.5 1.8 2.3 2.7 3.3 4.1 5 6.2 7.4 8 8 8 8
AXU425S-GN
Before Using a
Speed Control
System
AXU540A-GN
4.3 5.1 7.1 8.5 10.6 13.2 17.7 21 25 32 38 46 58 69 87 88 88 88 88 88
AXU540C-GN 5GNKA
0.49 0.58 0.81 0.97 1.2 1.5 2.0 2.4 2.9 3.7 4.4 5.3 6.6 7.9 9.9 10 10 10 10 10
AXU540S-GN
5GUKA 9.7 11.5 15.9 19.4 23 29 36 43 52 65 78 94 131 157 176 177 177 177 177 177
AXU590A-GU 1.1 1.3 1.8 2.2 2.7 3.3 4.1 4.9 5.9 7.4 8.9 10.7 14.9 17.8 19.9 20 20 20 20 20
AXU590C-GU
AXU590S-GU 131 157 176 210 230 260 260 260
5GUKHA / / / / / / / / / / / /
14.9 17.8 19.9 23.9 26.6 30 30 30
● Enter the appropriate gear ratio in the box () within the gearhead model name.
● A colored background indicates gear shaft rotation in the same direction as the motor shaft; a white background indicates rotation in the opposite direction.
● KA type is standard gearhead. KHA type is high-powered gearhead.
Dimensions B-51 Connection and Operation B-55 Motor and Control Unit Combinations B-57 B-49
Speed Control Systems
Round Shaft Type
Permissible Overhung Load
Model 0.39 in. (10 mm) from shaft end 0.79 in. (20 mm) from shaft end
lb. N lb. N
AXU210-A 15.7 70 22 100
AXU425-A 27 120 31 140
AXU540-A 36 160 38 170
AXU590-A 36 160 38 170
● Enter the appropriate letter in the box () within the motor model name. (A: Single-phase 100-115 VAC, C: Single-phase 200-230 VAC, S: Three-phase 200-230 VAC).
● Permissible Thrust Load: Avoid thrust loads as much as possible. If a thrust load is unavoidable, keep it to no more than half the motor weight.
Speed–Torque Characteristics
AXU210A-GN/AXU210C-GN/AXU210S-GN AXU425A-GN/AXU425C-GN/AXU425S-GN
AXU210A-A/AXU210C-A/AXU210S-A AXU425A-A/AXU425C-A/AXU425S-A
[N • m] [oz-in] [N • m] [oz-in]
0.1 14
Starting Torque Limited Duty
12 25 Region
Starting Torque Limited Duty
Region 0.15
10 20 Rated Torque
Torque
Torque
8 Rated Torque
0.05 0.1 15
6
10 Continuous
4 Continuous Duty Region
Duty Region 0.05
2 5
0 0 0 0
0 100 1000 2000 0 100 1000 2000
Speed [r/min] Speed [r/min]
AXU540A-GN/AXU540C-GN/AXU540S-GN AXU590A-GU/AXU590C-GU/AXU590S-GU
AXU540A-A/AXU540C-A/AXU540S-A AXU590A-A/AXU590C-A/AXU590S-A
[N • m] [oz-in] [N • m] [oz-in]
0.4 0.8
50 100 Starting Torque Limited Duty
Starting Torque Limited Duty Region
0.3 Region 0.6
40 80
Rated Torque
Torque
Torque
30 Rated Torque 60
0.2 0.4
20 40
Continuous Continuous
0.1 Duty Region 0.2 Duty Region
10 20
0 0 0 0
0 100 1000 2000 0 100 1000 2000
Speed [r/min] Speed [r/min]
B-50 Features B-46 System Configuration B-47 Specifications B-48 Characteristics B-50
Speed Control Systems
Dimensions Scale 1/4, Unit = inch (mm)
Mounting screws are included with gearheads. Dimensions for screws ➝ Page B-133
Motor/Gearhead
0.312500.0006 5/16"
AXU210A-GN, AXU210C-GN, AXU210S-GN Pinion Shaft Type
(7.9370.015)
Motor Gearhead 1.65 L 1.26 2.36
AXUM210-GN 2GNKA (42) (32) ( 60)
0
0.31 0.12 0.50 0.177 (4.5)
Weight: 1.1 lb. (0.5 kg) Weight: 0.88 lb. (0.4 kg)
4 Holes
0.94
(24)
(8) (3) (12.7) .02
d A289AU (2GN3KA18KA) 6±0
2.7 ± 0.5)
Introduction
0
A289BU (2GN25KA180KA) ( 7
(60)
2.36
(7.437)
0.39
(10)
0.293
BX
0.43
(11)
AC Input
(31)
FBL2
5557-10R (MOLEX)
Ring Terminal
Cable SRA-21T-4 (JST)
20 inch (500 mm) Length
AXU
2GN3KA~18KA: L = 1.18 (30)
2GN25KA~180KA: L = 1.57 (40)
DC Input
Round Shaft Type Decimal Gearhead
AXH
AXU210A-A, AXU210C-A, AXU210S-A Round Shaft Type (Can be connected to AXU210GN pinion shaft type.)
Motor: AXUM210-A 2GN10XK
Weight: 1.1 lb. (0.5 kg) Weight: 0.44 lb. (0.2 kg)
BHF
d A316 d A003
AC Motor Systems
1.52 (38.5)
0.2362 0.0005
2.1260 0.0012
ES
(540.030 )
0
( 60) (26)
(60.012 )
(42) (24)
0.177 (4.5) □2.36 (□60)
0
0.0
US
( 7
0 2.76 .5)
)
54 00.030
0
(70
(60)
2.36
Before Using a
Speed Control
(
System
0.177 (4.5) 4 Holes
0.43
(11)
1.22
Connector Housing
(31)
5557-10R (MOLEX)
Ring Terminal
Cable SRA-21T-4 (JST)
20 inch (500 mm) Length
Motor/Gearhead
AXU425A-GN, AXU425C-GN, AXU425S-GN Pinion Shaft Type
Motor Gearhead
0.375000.0006 3/8"
AXUM425-GN 4GNKA
(9.52500.015)
Weight: 1.76 lb. (0.8 kg) Weight: 1.43 lb. (0.65 kg) 1.65 L 1.26 3.15
(42) (32) ( 80)
d A291AU (4GN3KA18KA) 0.31 0.12 0.217 (5.5)
A291BU (4GN25KA180KA) (8) (3) 0.50 4 Holes
(12.7) .02
0 0
3.7 40.5)
(15) 1.34
(34)
( 9
(80)
3.15
(8.825)
0.59
0.347
(11)
0.43
1.22
Connector Housing
(31)
5557-10R (MOLEX)
Ring Terminal
Cable SRA-21T-4 (JST)
20 inch (500 mm) Length
Dimensions B-51 Connection and Operation B-55 Motor and Control Unit Combinations B-57 B-51
Speed Control Systems
Round Shaft Type Decimal Gearhead
AXU425A-A, AXU425C-A, AXU425S-A Round Shaft Type (Can be connected to AXU425GN pinion shaft type.)
Motor: AXUM425-A 4GN10XK
Weight: 1.76 lb. (0.8 kg) Weight: 0.88 lb. (0.4 kg)
d A317 d A013
0.3150 0.0006
1.65 1.26 3.15 1.79 (45.5)
0
(42) (32) ( 80) 1.26 (32) 0.53 (13.5) □3.15 (□80)
(80.015 )
0.31 0.08 0.256 (6.5) 0.08
0
(8) (2) 4 Holes (2)
.02
0 ±0
3.7 ± 0.5) 0.02
2.8740 0.0012
0.98 3.70 )
2.8740 00.0012
( 94
(73 0.030)
(25) (94
0.5
(730.030 )
0
0
(80)
3.15
0
0.28
(7)
1.22
Connector Housing (31)
5557-10R (MOLEX)
Cable Ring Terminal
20 inch (500 mm) Length SRA-21T-4 (JST)
Motor/Gearhead
(12.700.018)
Motor Gearhead (57) (32) ( 90)
AXUM540-GN 5GNKA 0.256 (6.5)
0.39 0.12 2
Weight: 3.1 lb. (1.4 kg) Weight: 3.3 lb. (1.5 kg) 0.75 4 Holes 0.0
)
(10) (3) 09 0.5
(19) 4. 104
d A313AU (5GN3KA18KA) (
1.42
(36)
A313BU (5GN25KA180KA)
(18)
0.71
(90)
3.54
(11.4)
0.45
(11)
0.43
□3.54 (□90)
(100.015 )
0.02
( 10 4.09 .5)
3.26770.0014
)
(30)
(83 0.035
0
(104
(830.035 )
0
0
(90)
3.54
0
0
0.35
(9)
1.22
(31)
Connector Housing
5557-10R (MOLEX)
Cable Ring Terminal
20 inch (500 mm) Length SRA-21T-4 (JST)
B-52 Features B-46 System Configuration B-47 Specifications B-48 Characteristics B-50
Speed Control Systems
Motor/Gearhead
AXU590A-GU, AXU590C-GU, AXU590S-GU Pinion Shaft Type
Motor Gearhead
AXUM590-GU 5GUKA
Weight: 3.1 lb. (1.4 kg) Weight: 3.3 lb. (1.5 kg)
d A315
5/8"
(15.875 00.011)
0.6250 0.0005
2.24 2.56 1.50
Key and Key Slot (Scale 1/2)
Introduction
(57) (65) (38)
0
0.256 (6.5) (The key is provided with the gearhead)
0.39 0.28
4 Holes
0.004
)
1.125
0.1
(10) (7)
0.1875 0.0012
2.743 0
0
)
(28.58)
4.763 0.03
0.0016
0.108
0
0
0.1875 0
0.02
4.09 0.5)
(18) 1.34
0.1875 0.0012 0.040
(34)
1.125 0.008 ( )
(
4 4.763 0
BX
( 1 0 (28.58 0.2) 0
(4.763 0.03)
(
(90)
3.54
AC Input
FBL2
(11)
0.43
AXU
1.22
Connector Housing (31)
5557-10R (MOLEX) 3.54
Ring Terminal ( 90)
DC Input
SRA-21T-4 (JST)
AXH
Cable
20 inch (500 mm) Length
BHF
Motor: AXUM590-A 5GU10XK (for 5GUKHA)
AC Motor Systems
Weight: 3.1 lb. (1.4 kg) Weight: 1.32 lb. (0.6 kg)
d A314 d A029
ES
2.40 (61)
0.4724 0.0007
US
.02
9 ±0
4.0 4 ± 0.5)
3.2677 00.0014
0.02
1.18 4.09 )
3.2677 0.0014
( 0
)
1
0.035
0.5
(104
Before Using a
(30)
Speed Control
(830.035 )
0
System
(90)
3.54
(83
0
(11.5)
0.45
1.22
(31)
Connector Housing
5557-10R (MOLEX)
Cable Ring Terminal
20 inch (500 mm) Length SRA-21T-4 (JST)
1.125
0 0.051
(28.58) (4.763 0.051) (4.763 0 )
□3.54 (□90)
(40)
1.57
1.93 (49)
(2.69)
0.106
(4.763 0.051)
0.188 00.0020
.02
9 0
4.0 ± 0.5)
0
4
( 0
1
Dimensions B-51 Connection and Operation B-55 Motor and Control Unit Combinations B-57 B-53
Speed Control Systems
Control Unit
AXUD10A, AXUD10C, AXUD10S
AXUD25A, AXUD25C, AXUD25S
AXUD40A, AXUD40C, AXUD40S
AXUD90A, AXUD90C, AXUD90S
Weight: 0.88 lb. (0.4 kg)
d A293
0.3 (7.62) Pitch
0.25 (6.32)
(7.62) Pitch
3.94 (100)
3.54 (90)
3.54 (90)
3.15 (80)
0.3
M35 Places
M3-3 Places
0.04
2.09 0
1
( 53 0)
Panel Cut-Out
B-54 Features B-46 System Configuration B-47 Specifications B-48 Characteristics B-50
Speed Control Systems
Connection and Operation Ground
For the Protective Earth cable, use a cable with a diameter
Names and Functions of Control Unit
equivalent to AWG18 or more.
Speed potentiometer
Turning the potentiometer clockwise
causes the speed to increase.
SPEED CONTROL UNIT
AXUD25A Operation
POWER
Speed setting range is 1002000 r/min. ALARM The direction of motor rotation is as viewed from the output
The setting is 0 r/min at the time of shipment.
shaft end of the motor. "CW" indicates clockwise direction,
LOW HIGH
while "CCW" indicates counterclockwise direction.
Introduction
RUN/STAND-BY RUN STAND-BY Operation Using the RUN/STAND-BY Switch
Switch
When the RUN/STAND-BY switch is set to the "RUN"
position, the motor will run. When it is set to the "STAND-BY"
BX
Front of Control Unit
position, the motor will stop.
AC Input
FBL2
signal terminals
CW input CW
MOTOR
The direction of rotation depends on how the short circuit bar
Motor connection
COM COM
connector at the back of control unit is connected. Connect the short
AXU
CCW input CCW
DC Input
L
CW Rotation CCW Rotation
AXH
N
Protective earth
terminal
CW CW
COM COM
BHF
Back of Control Unit
Short Circuit Bar CCW CCW
AC Motor Systems
Notes:
● The RUN/STAND-BY switch is not a power ON/OFF switch. Short Circuit Bar
● When you want to stop the motor for an extended period, turn off the control unit
Operating Using External Signals
ES
power.
Set the RUN/STAND-BY switch to the "RUN" position.
Connection Diagrams
Motor and Control Unit Connection
US
Control Unit Motor ● See "Input Circuit Connection Example" shown on the next page for connection.
Before Using a
Speed Control
Timing Chart
System
Terminal cover
MOTOR
Operating Using External Signals
W Run/direction of Run/instantaneous stop/reversing
OM
rotation selection after instantaneous stop
CCW
Dimensions B-51 Connection and Operation B-55 Motor and Control Unit Combinations B-57 B-55
Speed Control Systems
Signal Input Circuit Signal Output Circuit
Input Circuit Output Circuit
SPEED
14V ALARM Reinforced Photocoupler
CW Reinforced Photocoupler
CCW 2kΩ
COM
COM
Notes:
● Use a small-capacity contact type relay capable of opening and closing 12 VDC, 5 mA. ● The signal output is Open Collector Output.
● Transistor output type controller ● Use the power supply of 26.4 VDC or less to connect the limit resistance (R) so
that output current does not exceed 10 mA.
CW
SPEED Output
COM
The speed output signal is synchronized with the motor
CCW speed. The system outputs pulses (with a width of
approximately 0.5 ms) at a rate of 30 pulses per rotation of
Rotation Direction of Motor the motor output shaft. You can measure the speed output
● CW (clockwise) directional operation frequency and calculate motor speed.
When CW input is turned on, the motor runs in a clockwise direction. When CW SPEED Output Frequency [Hz]
input is turned off, the motor stops. Motor Speed (r/min) 60
● CCW (counterclockwise) directional operation 30
1
When CCW input is turned on, the motor runs in a counterclockwise direction. SPEED Output Frequency (Hz)
When CCW input is turned off, the motor stops. T
When both the CW and CCW inputs are turned on simultaneously, the motor stops
instantly. Instantaneous reversing operation is not possible.
0.5ms
Notes: T
● Wait for more than 20 ms when changing input signals of CW and CCW.
● Do not use a solid state relay (SSR) to turn on or off power. The motor and To check the reduced motor speed visually (the speed at the motor output shaft or
control unit may be damaged if it is used. at the gearhead output shaft), connect a speed indicator SDM496 (sold
● When you want to use the controller with a built-in clamp diode, pay attention to separately). Speed Indicator➝Page A-214
the sequence of turning on or off the power. Notes for Connection:
Power ON : Controller ON➝Control Unit ON ● When you want to extend the input/output signal cable, the length must not
Power OFF : Control Unit OFF➝Controller OFF exceed 6.6ft. (2m). The cable should be as short as possible in order to
External Controller Control Unit minimize noise.
● Signal wires and motor wires should be kept away from equipment, power cables
Vcc and other sources of magnetic noise.
+14V
CW Setting the Acceleration/Deceleration Time
CCW
The motor accelerates slowly when it starts up and
decelerates slowly when it stops. This acceleration/
COM
deceleration time can be set within the range from 0.5 to 10
sec (2000 r/min without load). The time can be set using the
acceleration/deceleration potentiometer. Remove the front
If the control unit power is turned on first when connected as shown above, or the
controller power is turned off with the control unit power turned on, current will panel of control unit to access the potentiometer.
be applied, as indicated by the arrows in the diagram. This may cause the motor ✽ The figure shows the control unit with the front panel removed.
to run. Acceleration/Deceleration time setting
When the power is turned on or off simultaneously, the motor may run
potentiometer
temporarily due to differences in power capacity. The controller power must be
Time is increased by turning the switch
turned on first, and control unit power must be turned off first.
clockwise. Use an insulated Phillips
Screwdriver for this operation. The shortest
time is selected at the time of shipment.
Short Long
B-56 Features B-46 System Configuration B-47 Specifications B-48 Characteristics B-50
Speed Control Systems
List of Motor and Control Unit Combinations
Pinion Shaft Type
Output Power
Model Motor Model Control Unit Model
HP W
AXU210A-GN AXUD10A
1/75 10 AXU210C-GN AXUM210-GN AXUD10C
AXU210S-GN AXUD10S
AXU425A-GN AXUD25A
Introduction
1/30 25 AXU425C-GN AXUM425-GN AXUD25C
AXU425S-GN AXUD25S
AXU540A-GN AXUD40A
1/19 40 AXU540C-GN AXUM540-GN AXUD40C
BX
AXU540S-GN AXUD40S
AC Input
FBL2
1/8 90 AXU590C-GU AXUM590-GU AXUD90C
AXU590S-GU AXUD90S
AXU
Output Power
Model Motor Model Control Unit Model
HP W
DC Input
AXU210A-A AXUD10A
AXH
1/75 10 AXU210C-A AXUM210-A AXUD10C
AXU210S-A AXUD10S
AXU425A-A AXUD25A
BHF
1/30 25 AXU425C-A AXUM425-A AXUD25C
AC Motor Systems
AXU425S-A AXUD25S
AXU540A-A AXUD40A
ES
1/19 40 AXU540C-A AXUM540-A AXUD40C
AXU540S-A AXUD40S
AXU590A-A AXUD90A
US
1/8 90 AXU590C-A AXUM590-A AXUD90C
AXU590S-A AXUD90S
Before Using a
Speed Control
System
Accessories (Sold Separately)
Extension Cables
Model Length: L [ft. (m)] L
CC01AXU 3.3 (1)
CC02AXU 6.6 (2) Motor Control Unit
Side Side
CC03AXU 9.8 (3)
CC05AXU 16.4 (5) Housing Housing
5559-10P (MOLEX) 5557-10R(MOLEX)
CC10AXU 32.8 (10)
● Maximum extension length is 34.4 ft. (10.5m).
Dimensions B-51 Connection and Operation B-55 Motor and Control Unit Combinations B-57 B-57
Speed Control Systems
Brushless DC Motor Systems
AXH Series
The AXH Series combines a compact, brushless DC speed
control motor and 24 VDC board-level driver. These systems
provide space savings and high power output, and are easy
to use.
Features
Compact Board-Level Driver Constant Torque over a Wide Speed Range
The size of the AXH driver has been reduced by The speed can be set within the wide range of 100 r/min to
approximately 60% when compared to conventional DC 3000 r/min (30:1). The AXH Series maintains a constant
brushless drivers. (Driver for 15W-50W) torque from low speed to high speed.
Starting Torque
m)
n. m)
4m
Rated Torque
3i 0m
(5
AXH
Torque
6
2.7
Serie
s
Continuous Duty Region
s
e
ri
2.80 e
in. ( S
71 m L
m) B
1.02
H 1000 2000 3000
3.9 in. ( Speed [r/min]
4 in 26
. (10 mm)
0m
m)
Driver volume reduced 1.42 in. (36 mm)
by approximately 60% Gearheads Provide High Torque
AXH geared type motors come pre-assembled with a
gearhead. These gearheads provide torque up to 17.7 lb-in
Compact, High Power Motors
(2N·m) for the 15 W motors and up to 141 lb-in (16N·m) with
The size of the AXH Motor has been reduced by
the 50 W motors.
approximately 55% when compared to conventional AC
speed control motors [3.15 in. (80mm) size]. The motor Protective Functions
has extremely high output power for its small size. The AXH Series is equipped with protective functions to
handle overload, overvoltage, undervoltage, overspeed and
Superior Speed Stability
out-of-phase power. When one of these protective functions
The fluctuation is only 1% for load, voltage and
detects an abnormality, a LED blinks and motor comes to a
temperature. These motors provide superior speed stability
stop.
with minimal speed fluctuation.
B-58 Features B-58 System Configuration B-59 Specifications B-60 Characteristics B-62
Speed Control Systems
System Configuration
Introduction
(➝Page A-204) (➝Page A-208)
BX
(➝Page B-69) (Included)
FBL2
(Not Supplied)
Controller
AXU
24 VDC (Not Supplied)
Power Supply
AXH Series
DC Input
External Speed Potentiometer
AXH
(Accessories)
(➝Page A-216)
BHF
The system configuration shown is an example. Other configurations are available.
AC Motor Systems
Product Number Code
ES
AXH 4 50 K C -
US
Gear Ratio or Shaft Type
Number: Gear Ratio
A: Round Shaft Type
Before Using a
Speed Control
System
C: Cable Type
Power Supply Voltage None: Lead Wire Type
K: 24 VDC
Output Power
15: 15W (1/50 HP)
Motor Frame Size 30: 30W (1/25 HP)
0: 1.65 in. sq (42 mm sq.) 50: 50W (1/15 HP)
2: 2.36 in. sq (60 mm sq.) 100: 100W (1/8 HP)
4: 3.15 in. sq (80 mm sq.)
Series 5: 3.54 in. sq (90 mm sq.)
AXH: AXH Series
Product Line
Geared Type/Combination Type Round Shaft Type
Output Power Output Power
Model Gear Ratio Model
HP W HP W
1/50 15 AXH015K- 5,10, 15, 20, 30, 50, 100 1/50 15 AXH015K-A
Dimensions B-62 Connection and Operation B-66 Motor and Driver Combinations B-65 B-59
Speed Control Systems
Specifications RrC
Geared Type/Combination Type AXH015K- AXH230KC- AXH450KC- AXH5100KC-
Model
Round Shaft Type AXH015K-A AXH230KC-A AXH450KC-A AXH5100KC-A
Rated Output Power HP (W) 1/50 (15) 1/25 (30) 1/15 (50) 1/8 (100)
Common Specifications
Item Specifications
Any one of the following methods.
Speed Control Method
1. By built-in potentiometer 2. By external potentiometer 3. By DC voltage (05 VDC)
C-MOS negative logic L: (ON) : 00.5 VDC H: (OFF) : 45 VDC
START/STOP input L: START H: STOP
Brake input L: RUN H: Instantaneous stop
Input Signals
Direction of rotation input L: CW H: CCW
Speed setting method L: Internal H: External
Alarm reset L: Reset H: Normal
Open collector output External use conditions 26.4 VDC, 10 mA Max.
Output Signals
Speed Signal Output (SPEED OUT) 30 P/R, Alarm Signal Output (ALARM OUT)
When the following are activated, the alarm signal will be output and the motor will come to a natural stop.
● Overload Protection: Activated when a load exceeding the rated torque is applied to the motor for approximately 5 seconds or more.
● Out-of-Phase Protection: Activated when the sensor wire inside the motor cable is disconnected.
Protection Functions ✽1
● Overvoltage Protection: Activated when the voltage applied to the driver exceeds 24 VDC by approximately 15% or more.
● Undervoltage Protection: Activated when the voltage applied to the driver falls at least 25% below 24 VDC.
● Over Speed Protection: Activated when the motor rotates at an abnormal speed above 3500 r/min.
Motor Insulation Class ✽2 Class E [248°F (120°C)]
Rating Continuous
✽1 With the AXH Series the motor speed cannot be controlled in applications where the motor shaft is turned by the load, as in lowering operations.
Also, the motor will stop naturally if the load exceeds the permissible load inertia or the overvoltage protection function is activated during load lowering operations.
✽2 Motor insulation is recognized as class A [221°F(105˚C)] by UL and CSA standards.
General Specifications
Item Motor Driver
100 MΩ or more when 500 VDC megger is applied between the 100 MΩ or more when 500 VDC megger is applied between the power
Insulation Resistance windings and the frame after continuous operation under normal supply input and the frame after continuous operation under normal
ambient temperature and humidity. ambient temperature and humidity.
Sufficient to withstand 0.5 kVAC at 50 Hz applied between the Sufficient to withstand 0.5 kVAC at 50 Hz applied between the power
Dielectric Strength windings and the frame for 1 minute after continuous operation under supply input and the frame for 1 minute after continuous operation
normal ambient temperature and humidity. under normal ambient temperature and humidity.
90°F (50°C) or less measured by the thermocoupler method after the
temperature of the coil has stabilized under normal operation at the
Temperature Rise rated voltage and frequency under normal ambient temperature and /
humidity, with a connected gearhead or equivalent heat radiation
plate.✽
Ambient Temperature 32°F122°F (0°C50°C) (nonfreezing)
Ambient Humidity 85% maximum (noncondensing)
Atmosphere No corrosive gases or dust
15W Type: IP 40
Degree of Protection IP 00
30W100W Type: IP65 (except for the mounting surface)
✽ Size of heat radiation plate (Material: Aluminum)
AXH230KC-A: 4.53 in. 4.53 in. (115 mm 115 mm), 0.20 in. (5 mm) thick
AXH450KC-A: 5.31 in. 5.31 in. (135 mm 135 mm), 0.20 in. (5 mm) thick
AXH5100KC-A: 7.87 in. 7.87 in.(200 mm 200 mm), 0.20 in. (5 mm) thick
B-60 Features B-58 System Configuration B-59 Specifications B-60 Characteristics B-62
Speed Control Systems
Gearmotor — Torque Table (Geared Type/Combination Type) Unit Upper values: lb-in/Lower values: N.m
20500 10250 6.7167 5125 3.383 250 125
Speed Range ✽ r/min 0.512.5
Model (20600) (10300) (6.7200) (5150) (3.3100) (260) (130)
Gear Ratio 5 10 15 20 30 50 100 200
2.0 3.9 6.0 7.6 11.5 17.7 17.7
AXH015K- —
0.23 0.45 0.68 0.86 1.3 2.0 2.0
4.7 9.7 14.1 19.4 27 46 53 53
AXH230KC-
0.54 1.1 1.6 2.2 3.1 5.2 6.0 6.0
Introduction
7.9 15.9 23 31 46 76 141 141
AXH450KC-
0.9 1.8 2.7 3.6 5.2 8.6 16 16
15.9 31 47 63 91 152 260 260
AXH5100KC-
1.8 3.6 5.4 7.2 10.3 17.2 30 30
BX
● Enter the gear ratio in the box () within the model name.
AC Input
✽ Values inside parentheses ( ) are for the AXH015K- model.
FBL2
Permissible Overhung Load and Permissible Thrust Load
AXU
Geared Type/Combination Type
Permissible Overhung Load Permissible Thrust Load
DC Input
Model Gear Ratio 0.39 in. (10 mm) from shaft end 0.79 in. (20 mm) from shaft end
AXH
lb. N lb. N lb. N
BHF
5 22 100 33 150
AC Motor Systems
AXH230KC- 1020 33 150 45 200 9 40
30200 45 200 67 300
ES
5 45 200 56 250
AXH450KC- 1020 67 300 78 350 22 100
30200 101 450 123 550
US
5 67 300 90 400
AXH5100KC- 1020 90 400 112 500 33 150
Before Using a
Speed Control
30200 112 500 146 650
System
● Enter the gear ratio in the box () within the model name.
● Enter the gear ratio in the box () within the model name.
Dimensions B-62 Connection and Operation B-66 Motor and Driver Combinations B-65 B-61
Speed Control Systems
Speed — Torque Characteristics
● For the geared type and combination type, the values are for the motor alone.
● Enter the gear ratio in the box () within the model name.
AXH015K-/AXH015K-A AXH230KC-/AXH230KC-A
[oz-in]
[N•m]
[oz-in]
[N•m]
Torque
8 ✽50% of
0.05 0.1 15
6 Rated Torque
10
4 Continuous Duty Region
Continuous Duty Region 0.05
2 5
0 0 0 0
1000 2000 3000
Speed [r /min] 1000 2000 3000
Speed [r/min]
✽ Values for 24 VDC with no extension cable
AXH450KC-/AXH450KC-A AXH5100KC-/AXH5100KC-A
[oz-in]
[N•m]
[oz-in]
Starting Torque
[Nm]
0.3 Rated Torque Starting Torque
40 0.6 Rated Torque
80
0.5 70
30 Limited Duty Region
0.2 Limited Duty Region
0.4 60
Torque
✽50% of
Torque
50 ✽50% of
20 Rated Torque Rated Torque
40
0.1 Continuous Duty Region 30 Continuous Duty Region
0.2
10 20
10
0 0 0 0
1000 2000 3000 1000 2000 3000
Speed [r /min] Speed [r /min]
✽ Values for 24 VDC with no extension cable ✽ Values for 24 VDC with no extension cable
1.48030.0010 (37.60.025)
0.23620.0005 (60.012)
0.63 (16)
0.20 (5) 0.12 (3) □1.65 0.20 (5) 0.06 (1.5) (□42)
0.31 (8)
3 0.59 (15)
0.16 (4) 1.69 (43)
( 4
0
8
( 4
0.22 (5.5)
20 (500)
0.16 (4)
0.138 (3.5)
4 Holes
B-62 Features B-58 System Configuration B-59 Specifications B-60 Characteristics B-62
Speed Control Systems
Motor/Gearhead Round Shaft Type
AXH230KC- (Combination Type) AXH230KC-A
Lead Wire Types are also Lead Wire Types are also
Motor: AXHM230KC-GFH available. Contact your Motor: AXHM230KC-A available. Contact your
Gearhead: GFH2G Oriental Motor Weight: 1.1 lb. (0.5 kg) Oriental Motor
Weight (including gearhead): 2.2 lb. (1.0 kg) Representative for more d A295U Representative for more
d A294AU (GFH2G520) information. information.
A294BU (GFH2G30100)
A294CU (GFH2G200)
)
0.393700.0006 (1000.015)
(540.030
Introduction
0
(800.015)
2.1260-0.0012
1.65 (42) L 1.26 (32) □2.36 (□60) 1.65 0.94 □2.36 (□60)
0.94 (24)
0
0.31 0.16 (42) (24)
0.177 (4.5)4 Holes
0.3150-0.0006
0.39 (10)
0.177 (4.5)
BX
(8) (4) 0.31 0.08
4 Holes
0
0.98 2 (8) (2) .02
0.3 (7.5)
0.0
(25) 76 ) 76 )
2. 00.5 0.63 2. 00.5
( 7
(7
2.36 (60)
AC Input
2.36 (60)
(16)
FBL2
AXU
0.43
0.43
(11)
(11)
1.22 1.22
(31)
DC Input
(31)
AXH
Cable Connector Housing: 1718228 (AMP) Cable Connector Housing: 1718228 (AMP)
20 inch (500 mm) Length 20 inch (500 mm) Length
Key and Key Slot (Scale 1/2)
0.004
(The key is provided with the gearhead.)
(2.5 00.1)
0.098 0
0.0016
AXH230KC-520: L = 1.34 (34)
BHF
0.1575 0
AXH230KC-30100: L = 1.50 (38) 0.984 0.008 0
0.1575
0.0012 (4 00.040 )
AC Motor Systems
AXH230KC-200: L = 1.69 (43) (25 ± 0.2) 0 )
(4
0.03
0.1575
0.0012
ES
0
0 )
(4
0.03
US
Motor/Gearhead Round Shaft Type
AXH450KC- (Combination Type) AXH450KC-A
Motor: AXHM450KC-GFH Lead Wire Types are also Motor: AXHM450KC-A Lead Wire Types are also
Before Using a
Speed Control
available. Contact your available. Contact your
System
Gearhead: GFH4G Weight: 1.76 lb. (0.8 kg)
Oriental Motor Oriental Motor
Weight (including gearhead): 4.0 lb. (1.8 kg) d A297U
Representative for more Representative for more
d A296AU (GFH4G520) information. information.
A296BU (GFH4G30100)
A296CU (GFH4G200)
0.590600.0007 (1500.018)
(1000.015)
(42) (32)
0.31 0.28 0.256 (6.5) 4 Holes
0.51 (13)
0.3937-0.0006
0.98
(25) .02 .02
00 00
0.37(9.5)
4 0.98 9
(
)
(9
3.15 (80)
(730.030
3.15 (80)
(25)
0
0
0.43
0.43
(11)
(11)
1.22 1.22
(31 ) (31)
Cable Connector Housing: 1718228 (AMP)
Cable Connector Housing: 1718228 (AMP)
20 inch (500 mm) Length
20 inch (500 mm) Length
Dimensions B-62 Connection and Operation B-66 Motor and Driver Combinations B-65 B-63
Speed Control Systems
Motor/Gearhead Round Shaft Type
AXH5100KC- (Combination Type) AXH5100KC-A
Motor: AXHM5100KC-GFH Motor: AXHM5100KC-A
Gearhead: GFH5G Weight: 3.1 lb. (1.4 kg)
Weight (including gearhead): 6.4 lb. (2.9 kg) d A402U
d A401AU (GFH5G520)
A401BU (GFH5G30100)
A401CU (GFH5G200)
(180.018 )
(120.018 )
0
0
0.70870.0007
2.24(57) L 1.65 3.54 (90)
0.47240.0007
0
(42) 2.24(57) 1.46 3.54 (90)
0.71(18)
0.335 (8.5)4 Holes
0
0.45(11.5)
0.39(10) 0.20(5) 0.98 (37)
(25) 0.39 0.08 0.335 (8.5)4 Holes
02 (10) (2)
90.
4.0 40.5) .02
1.57
(40)
( 10 90
4.0 40.5)
3.54(90)
1.18
3.26770.0014
1 0
)
(30) (
(830.035
3.54(90)
0
0.43(11)
0.43(11)
1.22
(31) 1.22
Cable Connection Housing: 1178288-3 (AMP) (31)
20 inch (500 mm) Length Connection Housing: 511030500 (MOLEX) Cable Connector Housing: 1178288-3 (AMP)
20 inch (500 mm) Length Connector Housing: 511030500 (MOLEX)
AXH5100KC-5~20: L = 1.77 (45)
AXH5100KC-30~100: L = 2.28 (58)
AXH5100KC-200: L = 2.52 (64)
0.1380.004
0
0 )
0
(3.50.1
0.2362 0.0016
(60.03 )
0 0
0.2362 0.0012
0
0.9840.008 (6 0.040)
0
(250.2) (60.03
0
)
B-64 Features B-58 System Configuration B-59 Specifications B-60 Characteristics B-62
Speed Control Systems
Driver
AXHD15K, AXHD30K, AXHD50K AXHD100K
Weight: 0.22 lb. (0.1 kg) Weight: 0.66 lb. (0.3 kg)
d A298 d A403
2.80 (71) 5.12 (130)
1.360.008 0.24 (6)
2.76 (70)
0.14 (3.5)
Introduction
0.18 1.850.02
0.14 ( 3.5)
(4.5) (470.5)
2 Holes
2 Holes
0.67 max.(17)
0.39 max. (10)
BX
0.14 2.520.008 CN1: 1-179276-3 (AMP)
AC Input
1.02
(26)
FBL2
0.14
0.870.008
(220.2)
1.42 (36)
(3.5)
0.14
AXU
DC Input
0.710.02
(180.5)
AXH
Driver Input Signal Cable (Included)
BHF
For 15 W, 30 W, 50 W For 100 W
AC Motor Systems
12 (300) 12 (300)
ES
US
Connector Housing:1-171822-2 (AMP) Leads UL Style 1007, AWG 26 Leads UL Style 1007, AWG 26
Before Using a
Speed Control
System
Connector Housing: PHDR-12VS (JST)
● Enter the gear ratio in the box () with in the model name.
✽ Geared Motor Model
Dimensions B-62 Connection and Operation B-66 Motor and Driver Combinations B-65 B-65
Speed Control Systems
Connection and Operation
Connection Diagrams
15 W, 30 W, 50 W 100 W
Driver Driver
Power supply connection 2 GND Power supply connection 1 GND
24 VDC (10%) CN1 24 VDC (10%) CN1
Power Supply 1 24 V Power Supply 2 24 V
Brown
12 N.C. Alarm Output 1 ALARM Output
Black Red
Start/Stop Input ON (L level): Start
OFF (H level): Stop 11 START/STOP Speed Output 2 SPEED Output CN2
ON (L level): Run White Orange Pin No.
Brake Input OFF (H level): Brake 10 RUN/BRAKE GND 3 GND
Rotation Direction ON (L level): CW Gray Yellow
Switching Input OFF (H level): CCW 9 CW/CCW External DC 05 VDC + 4 VRL 2 1
Speed Potentiometer ON (L level): Internal Brown Power Supply 1 mA min. _ Green
Selection Input OFF (H level): External 8 INT.VR./EXT. Input 5 VRM 4 3
ON (L level): Reset Purple 6 5
Alarm Reset Input OFF (H level): Normal 7 ALARM-RESET Input CN2 6 VRH CN2
Purple 8 7
6 VRH (I/O) Alarm Reset Input ON (L level): Reset
OFF (H level): Normal 7 ALARM-RESET Input (I/O)
Green Speed Potentiometer ON (L level): Internal Brown 10 9
External DC 05 VDC + 5 VRM Selection Input OFF (H level): External 8 INT.VR./EXT. Input
Power Supply 1 mA min. _ Yellow Rotation Direction ON (L level): CW Gray 12 11
4 VRL Switching Input OFF (H level): CCW 9 CW/CCW
Orange White Board
GND 3 GND Brake Input ON (L level): Run
OFF (H level): Brake 10 RUN/BRAKE
Red Black
Speed Output 2 SPEED Output Start/Stop Input ON (L level): Start
OFF (H level): Stop 11 START/STOP
Brown
Alarm Output 1 ALARM Output 12 N.C.
Motor
Motor Motor CN3
Motor CN4
● When the motor cable needs to be extended, use an optional extension cable [sold separately, 4.9 ft. (1.5 m)].
Extension Cable➝Page B-69
Timing Chart
✽ Max. 10 ms 2-speed switching/stop Run/Brake Rotation direction switching ● Run/stop, instantaneous stopping and rotation direction
switching operations can all be controlled with the
2500r/min
START/STOP, RUN/BRAKE and CW/CCW signals.
CW(Clockwise) 1000r/min ● If both the START/STOP signal and the RUN/BRAKE
signal are set to ON (L level), the motor rotates. At this
Motor operation pattern
time, if the CW/CCW signal is set to ON (L level), then
CCW (Counterclockwise)
the motor rotates clockwise as seen from the motor
shaft side; if the CW/CCW signal is set to OFF (H
START/STOP Input
OFF (H level) ✽ level), the motor rotates in the counterclockwise
START START
ON (L level) direction.
✽
CW/CCW Input
OFF (H level)
CW CCW CW ● If the RUN/BRAKE signal is set to OFF (H level) while
ON (L level) ✽
✽
✽ the START/STOP signal is ON (L level), the motor stops
✽
OFF (H level) instantaneously. If the START/STOP signal is set to
RUN/BRAKE Input RUN RUN RUN
ON (L level) OFF (H level) while the RUN/BRAKE signal is set to ON
✽ ✽ ✽
✽ (L level), the motor stops naturally.
OFF (H level) ✽
INT.VR./EXT.Input EXT. INT.VR. EXT. INT.VR. EXT.
ON (L level)
✽ ● Wait for 10 ms before switching the other input signals.
OFF (H level) ● Do not switch different input signals simultaneously.
SPEED Output
ON (L level) Wait for 10 ms before switching the other input signals.
B-66 Features B-58 System Configuration B-59 Specifications B-60 Characteristics B-62
Speed Control Systems
Input Signal Circuit Output Signal Circuit
Input Circuit Output Circuit
Driver internal circuit
(Internal circuit)
External use
5 V condition
2SC2458 Output 26.4 VDC Max.
equivalent 10 mA Max.
START/STOP 10 kΩ
RUN/BRAKE 2.2 kΩ C-MOS
CW/CCW Input GND
INT.VR./EXT.
Introduction
ALARM-RESET 0.1 F
GND
Example of Output Circuit Connection
Output Signal Connections
BX
Controller Driver
AC Input
Control by Small Capacity Relay, Switch,
FBL2
or Similar Device
Switch capacity: 24 VDC 10 mA SPEED
ALARM
AXU
12 N.C.
Stop R 2SC2458
Start
11 START/STOP equivalent
DC Input
Brake
Run
AXH
10 RUN/BRAKE
CW CCW
9 CW/CCW GND
External
Internal
8 INT.VR./EXT. Input
BHF
OFF
ON CN2
7 ALARM-RESET Input
AC Motor Systems
(I/O)
6 VRH SPEED Output
The system outputs pulse signals (with a width of 0.3 ms) at
ES
5 VRM
a rate of 30 pulses per rotation of the motor output shaft,
4 VRL
synchronized with the motor drive. You can measure the
3 GND
SPEED output frequency and calculate the motor speed.
US
2 SPEED Output Speed output frequency [Hz]
Motor speed (r/min) 60 [r/min ]
1 ALARM Output 30
Before Using a
Speed Control
System
1
SPEED output frequency (Hz)
T
Control by Controller
Transistor output type
Controller Driver 0.3 ms
T
START/STOP
Transistor RUN/BRAKE
Input
CW/CCW
INT.VR./EXT.
ALARM Output
ALARM-RESET The ALARM output is normally at the ON (L level) and
GND
GND switches to the OFF (H level) when there is an alarm.
ALARM-RESET
C-MOS type When the motor is stopped, setting this signal to the ON (L
Controller Driver
level), then returning it to the OFF (H level) resets the alarm.
5V START/STOP Please return either the START/STOP input or the
RUN/BRAKE
CW/CCW RUN/BRAKE input to the OFF (H level) before inputting the
Input
C-MOS INT.VR./EXT. ALARM-RESET. The ALARM-RESET is not accepted if both
ALARM-RESET
GND
these signals are at the ON (L level).
GND
Notes:
● Output signal is open collector output, so an external power supply (Vcc) is
required.
● Use a power supply of no more than 26.4 VDC and connect a limit resistance
(R) so that the output current does not exceed 10 mA. When using neither the
speed output function nor the alarm output function, this connection is not
required.
Dimensions B-62 Connection and Operation B-66 Motor and Driver Combinations B-65 B-67
Speed Control Systems
Speed Setting Method
Speed Control by Internal Potentiometer
When INT.VR/EXT. input is set to the ON (L level), the speed can be set with the internal speed potentiometer. There is no need
for this connection when the internal potentiometer is not used.
Driver
OFF
ON
3
High
speed
2500 2500
Speed [r/min]
1 2 3
Speed [r/min]
6 5
2000 2000
5 4
1500 1500
4
1000 1000
500 500
0 20 40 60 80 100 0 1 2 3 4 5
Dial plate value DC voltage [VDC]
For 100 W
● CC02AXH2 [4.9 ft. (1.5 m)]
4.9 ft. (1.5 m)
Driver
Motor
Side
Side
B-68 Features B-58 System Configuration B-59 Specifications B-60 Characteristics B-62