000641.04 - VGT Actuator Supply Voltage Out of Range Low - ctm385 - Service ADVISOR™ PDF

24/8/2020 000641.
04 - VGT Actuator Supply Voltage Out of Range Low - ctm385 :: Service ADVISOR™
ctm385 - 6090 Diesel Engine — Level 14 ECU -: (Worldwide Edi on) -

000641.04 - VGT Actuator Supply Voltage Out of Range Low
The ECU receives a message sta ng the power supplied to the actuator is to low.
000641.04 — VGT Actuator Supply Voltage Out of Range Low Diagnos c

Procedure
Troubleshoo ng Sequence:
000641.04
When DTC is Displayed:
When ever the igni on is on and the error is ac ve.
Related Informa on:
The ECU receives a message sta ng the power supplied to the actuator is to low. If this code
sets, the engine may experience low power due to turbo actuator not moving properly.
Alarm Level:
Warning
Control Unit Response:
The turbo actuator has been disabled a er numerous a empts to power it. Engine
performance will be degraded.
Addi onal References:
For more turbo actuator informa on, see TURBOCHARGER ACTUATOR in Sec on 03, Group 135
earlier in this manual.
NOTE:
The wiring diagrams provided are for a typical John Deere supplied OEM
harness. Wire number, colors, and jumper connectors do not apply to all
applica ons.
For wiring informa on:

- see 9.0L 12V WIRING DIAGRAM 7
- see 9.0L 24V WIRING DIAGRAM 7
- see Marine Schema c Type Iden fica on
For more informa on on connector and terminal tes ng see TERMINAL TEST in Sec on 04,
Group 160 earlier in this manual.
serviceadvisorlocal.deere.com:3074/WebSA/manuals/ctm385/09001faa802483ab 1/11
24/8/2020 000641.04 - VGT Actuator Supply Voltage Out of Range Low - ctm385 :: Service ADVISOR™
IMPORTANT:
When directed to run the HARNESS DIAGNOSTIC MODE TEST or
TURBOCHARGER ACTUATOR CALIBRATION the engine temperature should
be above freezing. It is recommended that the engine temperature be at
least 20° C (68° F). These tests are located in Service ADVISOR.
IMPORTANT:
Do not force probes into connector terminals or damage will result. Use
JDG10466 Connector Adapter Test Kit to make measurements in
connectors. This will ensure that terminal damage does not occur. See
TERMINAL TEST .
Flex probe informa on:

• ECU small terminal - Orange/Blue
• ECU large terminal - Orange/Green
• VGT Actuator X04 - Yellow/Purple
1 Read DTCs and Store Snapshot Informa on
Ac on:
1. Igni on ON, engine OFF
NOTE:
When DTCs are cleared Snapshot informa on for ALL DTCs will
be cleared.
2. Connect Service ADVISOR, see CONNECTING TO SERVICE ADVISOR earlier in this

Group.
3. Write down all DTCs and their occurrence count. If any DTCs have snapshot
capture or snapshot recording informa on, save the informa on. For instruc ons
on saving and using snapshot informa on, see SNAPSHOT INSTRUCTIONS earlier in
this Group.
4. Refresh codes.
Is 000641.04 ac ve?
Record of Actual Results:
Result:
YES:
GO TO 2
NO:
GO TO 8
2 Actuator Supply Voltage Check
Ac on:
1. Igni on OFF, Engine OFF.
2. Disconnect actuator connector from engine harness connector.
3. Igni on ON, Engine OFF.
4. Measure the voltage between the power (terminal 1) and ground (terminal 2) in
the engine harness connector.
Is the voltage approximately ba ery voltage?
Result:
YES:
GO TO 8
NO:
GO TO 3
3 VGT Actuator Connector Terminal Test
Ac on:
1. Disconnect VGT actuator connectors.
2. Perform TERMINAL TEST .
Were any problems found?
Result:
YES:
Repair problem. Run HARNESS DIAGNOSTIC MODE TEST .
NO:
GO TO 4
4 Ground Connec on Check
Ac on:
Measure resistance between VGT actuator ground (terminal 2) in engine harness and
applica on single point ground.
Is resistance less than 1 ohm?
Result:
YES:
GO TO 5
NO:
Repair connec on. Reconnect all connectors and retest.
5 Power Connec on Check One
Ac on:
Measure resistance between VGT actuator power (terminal 1) and the ECU VGT power (J1
terminal H3) in the engine harness.
Result:
YES:
GO TO 6
NO:
6 Power Connec on Check Two
Ac on:
Measure resistance between VGT actuator power (terminal 1) and the ECU VGT power (J1
terminal H4) in the engine harness.
Result:
YES:
GO TO 7
NO:
7 ECU Internal Resistance Check
Ac on:
Measure resistance between the ECU VGT power (J1 terminal H4) and ECU ground (J2
terminal M2) on the ECU.
Is resistance between 4.5k and 5.5k ohms?
Result:
YES:
Everything checks good. Reconnect all connectors and retest.
NO:
Wiring checks good. Replace ECU and retest.
8 Occurrence Count Check
Ac on:
1. Retrieve snapshot informa on, see SNAPSHOT INSTRUCTIONS earlier in this
Group.
2. Review occurrence counts in the snapshot capture informa on for this code.
Is count greater than five?
Result:
YES:
GO TO 9
NO:
GO TO 10
9 VGT Actuator and ECU Connector Terminal Test
Ac on:
1. Disconnect VGT actuator connector and all ECU connectors.
2. Perform TERMINAL TEST on all connectors.
Result:
YES:
NO:
GO TO 10
10 Further Review of Snapshot Informa on
Ac on:
1. Retrieve snapshot informa on, see SNAPSHOT INSTRUCTIONS earlier in this
Group.
2. Review informa on to see if you can determine a possible problem or the
opera ng point that causes the code to become ac ve.
Did you find a possible problem or the opera ng point at which the code becomes ac ve?
Result:
YES:
Found a possible problem.
Repair possible problem. Run HARNESS DIAGNOSTIC MODE TEST .
YES:
Found opera ng point at which the code becomes ac ve.
GO TO 11
NO:
GO TO 13
11 Engine Error Opera ng Point Test
Ac on:
1. Igni on ON, Engine ON.
2. Set engine to opera ng point that caused error.
Is 000641.04 ac ve?
Result:
YES:
GO TO 12
NO:
GO TO 17
12 Actuator Cooling System Check
Ac on:
2. Bleed air from the actuator cooling system, see BLEED AIR FROM COOLANT
SYSTEM in base engine manual.
3. Igni on ON, Engine ON.
4. Set engine to opera ng point that caused error.
Is 000641.04 ac ve?
Result:
YES:
Remove and Replace VGT actuator. Recalibrate, see VGT — Learn Value Reset Instruc ons.
NO:
Problem fixes. Actuator cooling system had air in it.
13 VGT Connector Terminal Test
Ac on:
2. Disconnect VGT actuator connector.
Result:
YES:
NO:
GO TO 14
14 ECU Connector Terminal Test
Ac on:
1. Disconnect ECU connectors J1 (black face) and J2 (red face).
Result:
YES:
NO:
GO TO 15
15 Actuator Removal and Install
Ac on:
1. Reconnect ECU connector.
2. Remove and Install turbo actuator, see REMOVE AND INSTALL TURBOCHARGER
ACTUATOR in base engine manual.
3. Recalibrate, see TURBOCHARGER ACTUATOR CALIBRATION in Service ADVISOR.

4. Refresh codes.
Is 000641.04 ac ve?
Result:
YES:
GO TO 16
NO:
Problem fixed. Bad actuator.
16 Reprogram ECU
Ac on:
1. Igni on ON, Engine OFF.
2. Reprogram ECU, see REPROGRAMMING ENGINE CONTROL UNIT (ECU) .
3. Run HARNESS DIAGNOSTIC MODE TEST .
4. Refresh codes.
Is 000641.04 ac ve?
Result:
YES:
Remove and Replace ECU. Retest.
NO:
Problem fixed. Bad ECU program.
17 VGT Actuator Connector Terminal Test
Ac on:
1. Igni on OFF, Engine OF.
2. Disconnect VGT actuator connectors.
Result:
YES:
NO:
Remove and Replace VGT actuator. Recalibrate, see TURBOCHARGER ACTUATOR
CALIBRATION.
RG41221,0000249-19-20170424
Copyright © Deere & Company, all rights reserved.

000641.04 - VGT Actuator Supply Voltage Out of Range Low - ctm385 - Service ADVISOR™ PDF

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24/8/2020 000641.

ctm385 - 6090 Diesel Engine — Level 14 ECU -: (Worldwide Edi on) -

000641.04 — VGT Actuator Supply Voltage Out of Range Low Diagnos c

For wiring informa on:

Flex probe informa on:

1 Read DTCs and Store Snapshot Informa on

2. Connect Service ADVISOR, see CONNECTING TO SERVICE ADVISOR earlier in this

Record of Actual Results:

2 Actuator Supply Voltage Check

Record of Actual Results:

3 VGT Actuator Connector Terminal Test

Record of Actual Results:

4 Ground Connec on Check

Record of Actual Results:

5 Power Connec on Check One

Record of Actual Results:

6 Power Connec on Check Two

Record of Actual Results:

7 ECU Internal Resistance Check

Record of Actual Results:

8 Occurrence Count Check

Record of Actual Results:

9 VGT Actuator and ECU Connector Terminal Test

Record of Actual Results:

10 Further Review of Snapshot Informa on

Record of Actual Results:

11 Engine Error Opera ng Point Test

Record of Actual Results:

12 Actuator Cooling System Check

Record of Actual Results:

13 VGT Connector Terminal Test

Were any problems found?

Record of Actual Results:

14 ECU Connector Terminal Test

Record of Actual Results:

15 Actuator Removal and Install

3. Recalibrate, see TURBOCHARGER ACTUATOR CALIBRATION in Service ADVISOR.

Record of Actual Results:

Record of Actual Results:

17 VGT Actuator Connector Terminal Test

Record of Actual Results:

Copyright © Deere & Company, all rights reserved.

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