Manual rs485 Corusdoc - Compress

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Installation Guide
Title : FICHIERS CD-ROM MID CORUS PTZ

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Type of doc : Software_tools
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Filename : Manual_RS485_Corus.doc.pdf N Project :
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CORUS_PTZ (Correcteur Industriel de température et de pression)
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Owner : ENAULT 1/20 S200402-AC
Copyright © Itron 2009 Printed on Nov 2, 2010
1 Introduction
Actaris proposes a new technical solution to provide new possibilities for remote/local
reading of the Corus. A new optional board with two independant RS485 ports offers
increased communication capabilities with modems, RTUs, and gas chromatographs
(future option).
The RS485 board can be used in hazardous area and up to 4 Corus can be
connected to the same modem (or RTU or gas chromatograph). The distance between
the modem (or RTU) in safe area and the Corus depends on the number of Corus (1 to
4) and the electrical characteristics (linear L,C) and is at least 200m.
The user can select the speed and other communication parameters for each of the
two ports, including the choice of the protocol (Modbus or I Flag).
$ %
IS interface
! ! " # $ %& !
Ambient temperature : 25 / +55 °C

Manuf. at Chasseneuil
&
'
"
((
All devices on the same RS485 bus must have the same speed and data format.
Commissioning of the RS485 board is very simple and retrofit (addition of an RS485
board on an existing Corus) is possible on site.
! " #

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Owner : ENAULT 1 2/20 S200402-AC
2 Technical description
2 1: Main characteristics:
• ATEX internal board with two independant RS485 ports
• ATEX compatibility with a maximum of 4 Corus connected on the same RS485
bus and a distance of 200m with the IS interface
• Connection on the optional slot (J3 CPU board)
• Two wires passive RS485 ports half duplex
• Simultaneous communication on all ports without restriction
• Configurable speed up to 38400 bauds
• Configurable protocol (Modbus RTU and/or I Flag)
2 2: Conditions of use:
The board can be used when Corus is powered by battery or external power supply.
When powered by battery, the calculation of the autonomy doesn’t change compared to
a Corus without the optional board and should be based on communication time (for
more details in chapter “8.4.3 Autonomy” of Corus user’s guide).
The two ports are passive meaning that the ports must be powered by the intrinsic
safety interface that will be connected on the Corus through the RS485 ports. Each port
is isolated separately and can be connected to two different materials (modems, RTUs,
PCs, etc).
Suggested intrinsic safety interfaces are:

• ISB+ for RS485 signal
or
• the barrier Z961 (from Pepperl&Fuchs) for data signals

• the BXNE31 (from Georgin) power supply for powering the port.
A separate power supply and barrier (or ISB+) must be used for the second port.
Depending on the cables, interfaces, and the number of Corus on the RS485 bus,
the ATEX classification (IIC, IIB or IIA) of the Corus can change. More details on
maximal allowed parameters can be found in chapter 6. The classification with a single
Corus and the above mentioned material (Z961 interface and BXNE31 power supply)
remains IIC.

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2 3: Electrical connections:
This section describes the electrical connections with Z961 zener barrier (ATEX
interface) and the BXNE31 power supply module.
Corus ISB+ or with Z961 zener barrier and BXNE31 power supply:
Corus RS485 board Z961 BXNE31 ISB+

(J1 J2 , J3 J4) (Hazardous area side)
Signal Connector Connector Connector
A 1 A
B 2 B
0V L 0V
+ H +
Z961and modem or RTU: BXNE31 and mains:
Modem’s or RTU’S
Z961 RS485 port BXNE31 Mains 230V AC
Connector Signal Connector
5 B A ~
8 A B ~
ISB+ and modem or RTU:
ISB+ Modem’s or RTU’S

(Safe area side) RS485 port
Connector Signal
B B
A A
0V 0V
RS485 board layout
A
RS485 B
Port B 0V
+
A
RS485 B
Port A 0V
+

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Example of connection on PLC through zener barrier
H
Haazzaarrddoouuss
aarreeaa
SSaaffee
aarreeaa
L H
50mm
1 2
3 4
) Z
* 9
+ 6
, 1
Connect to ground 5 6
7 8
A B
To mains or 24V DC

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Example of connection on PLC through ISB+
H
Haazzaarrddoouuss
aarreeaa
SSaaffee
aarreeaa
50mm
! ! " # $ %& !
Ambient temperature : 25 / +55 °C

Manuf. at Chasseneuil
To 9 24V DC

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3 – Installation procedure for new Corus delivered with the
RS485 board inside
• Plug the battery of the Corus
• Wait for 10 seconds
• Check that the RS485 cable is connected properly to the intrinsic safety interface
• Configure the communication port with Wincor software or with the keyboard of
the Corus in menu “Config” , “Communication”. See specific section of the
chapter 4.
4 – Installation procedure for ‘Retrofit’

- " . " " / " ≥ (#0 1 2 !
3
&" " " / " # &"

3 !/ 4 #
- Connect the optical head between the PC and the Corus

- Into WINCOR, go in “ ” menu and then in “ ” sub menu

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Select “RS485” in Slot option combo box and press on “Prog”.
2& 2 5, 6 2'7 & +& &$ & &$, +829 &2 + 8 &$, : & ;, 2),;
) 5, 2 8 :: 4,; )6 , ,& ;, 2),; ),: 4# &$, 42 , &$,
) ; 42:: + & ), 2+2&2:2<,; 7 7, :6#
; " ! "

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" " =
a) Connect the flat cable on the optional connector slot
Plug the flat cable
b) Place the board in order to get the 2 holes of the board in position to be screwed
If there is a seal,
check that the
sealing wire is
blocked by the Adjust the 2 holes
plastic protection position
of the board
c) Put the 2 screws that allow to fasten the RS485 board into the Corus
Connect the 2 screws
Pass the RS485 line

cable through the black
gland and connect it to
the proper port.
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: FICHIERS CD-ROM
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> 3 " , 3 " . ! " #
The keyboard in menu “Config” can also set all parameters of the RS485 board.
The sub menu “Communication” proposes a list of the available ports (if the optional
RS485 is not plugged then the list shows only the RS232 port):

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Select with the keyboard the port to configure with the arrows and then press on “OK” to
access to the following submenu. The parameters to configure on the RS485 ports are:
• Modbus protocol activation

• Modbus address of the Corus
• Communication speed
• Number of bits
• Parity
• Time out for reply
The possible values for these parameters are:
• Modbus: True, False (when selecting False, the Corus will use the default I Flag
protocol)
• Modbus address: from 1 to 247 (used to identify the Corus when connecting
several devices in a RS485 bus. It is to be noted that after the ATEX interface
more Modbus devices can be added to the RS485 bus. The limitation to 4
devices concerns only the Corus in hazardous area
• Communication speed: 300 to 38400 (300 , 600 , 1200 , 2400 , 4800 , 9600,
19200 , 38400)
• Number of bits: 7 or 8
• Parity: None, Even, Odd
• Timeout: 0 to 65535 ms
The parameters can be programmed through the keyboard. After selecting a parameter
to change, the value of the parameter is selected from a list or the numerical value is set
with the keyboard.

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The function of each key is described below:
After setting the value you can confirm the selection with “OK” button. If by mistake the
selected parameter is not the right one or if there is any other mistake, you can restore
previous setting by canceling in the following menu where a confirmation is requested.
The use of the keys in the confirmation menu is described below:

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0 3 " " 3" 42+ ≥ 5(#?-
- Connect the optical head between the PC and the Corus

- Into WINCOR, go in “Parameters” menu and then in “Communication” sub menu
- Select “RS485 settings” to adjust the parameters of the 2 RS485 ports. The
parameters are the same as those accessed through the keyboard (see section
“6” of this chapter for more details).
- Click on ‘Prog’ after setting the port configuration.
" " ! " @ A-

A " # .3 " B "
" #
? " " " ! #

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5 – Battery lifetime with the RS485 board
The impact on the autonomy of the Corus when using the RS485 is not significant. The
table below gives indicative (see notes) autonomy of the Corus with its internal battery,
according to the 3 main parameters with an impact on autonomy: analogue
measurements acquisition period, volume retransmission frequency through pulse
outputs, communication through the RS485 ports.
Retrans Comm. duration

No Retrans 0.1 Hz 0.5 Hz 1.0 Hz 2.0 Hz
Acq. Period through RS485
0.9 year(s) 0.8 year(s) 0.8 year(s) 0.8 year(s) 0.7 year(s) 15 min / month
1
0.8 year(s) 0.8 year(s) 0.8 year(s) 0.8 year(s) 0.7 year(s) 15 min / week
5
10
15
20
30
45
60
+ -=
The values provided in this table correspond to typical values in average conditions of use;
They are calculated with a 30% margin to take into account the possible variations of operating
conditions that could impact the consumption of the product (temperature, humidity, self
discharge of the battery, …)
+ =
The frequency of retransmissions indicated in the table corresponds to average frequency on the
two outputs, when both channels are configured for pulses.
+ =
In case of activation of digital output as ALARM output, the consumption of the device can be
impacted, specially in “Standard” mode for which the output is activated as long as the alarm is
active. Then, it is recommended to use preferably the ‘limited’ mode or to use CORUS with an
external power supply module if “Standard mode” is required.

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6 – Safety Instructions
6– 1: General
The Corus with the RS485 optional board has the ATEX certification and is approved
according to 94/9/CE directive related to introduction of material in explosive
atmosphere area.
The respect of this directive is mandatory and is now included in the ‘CE’ marking.
6 – 2: Marking related to ATEX
The Corus equipped with its internal RS485 board is approved as category 1 equipment
and is then suitable for use in zone 0 (areas with permanent presence of gas in normal
operation)
The corresponding marking is :

(( - : 2, ( &,* >-> * 22 -9 ,,B 22 &
The ambient temperature range for operation is : 25°C ; +55°C

The following label is placed on the flat cable of the optional board:
&,* ) ;
(( - 22 - 9 ,,B 22 &
LCIE 03 ATEX 6165X
6– 3: Specific safety instructions
• The connectors J1 and J3 of the RS485 board can be connected only to RS485
bus.
• Plug first the RS485 board into the Corus, before connection to the IS interface.
Concerning bus cable, connect first the Corus side and finally as last action,
connect the bus cable on IS interface side.
• When equipped with the RS485 board, the classification of the whole material is
suitable for use in zone 0. The classification to Group IIC, IIB or IIA will depend
from the interface and the cables that will be connected on RS485 ports. See
electrical parameters for each case in ATEX certificate variation. The user is
responsible for the compatibility of the material that will be connected on the
RS485 ports and must check the compatibility with electrical parameters of Corus
and put the suitable marking on the products.

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Actaris did calculate the compatibility for two typical cases:
= - C )*+, - C <?>- = 22
)= C )*+, - C <?>- = 22)
For the case B with 4 Corus one RS485 boards of each Corus is connected to the
unique Z961 and to the unique BXNE31.
• Cable length " " 2 3

has an impact on the ATEX certification. The linear L and C of the
cables multiplied by the length of the cable must be added to the parameters of
the IS interface to evaluate the compatibility with electrical parameters defined in
the ATEX certificate. The length of the cable between the IS interface and the PC
or the RTU has no impact on ATEX compatibility.
The above calculations (A and B cases) have been made with 200m cables
between each Corus and the Z961. The table below gives for the two cases the
maximal linear L of the cable and the maximal linear C:
Max linear L Max linear C

Case Cable length (RH/m) (nF/m)
A 200m 4.5 4.75
B 200m 20 121
• It is recommended (but not mandatory) to use a shielded cable for connection to

the RS485 line. The diameter for this cable has to be lower than 6mm (optimized
is 5,5 mm) and it has to be passed through the black gland of the Corus.
• This product is manufactured at the following address:

ACTARIS
1 avenue des Temps Modernes
Z.I de Chasseneuil du Poitou
86361 Chasseneuil du Poitou
FRANCE
• Actaris Chasseneuil plant is accredited to manufacture ATEX products for

following mode: Intrinsic Safety (ia), Encapsulation (m), Increased Safety (e)
The site has the following certification number: : 2, ( &,* D ((

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7 – ATEX certificate variation for RS485
1 5,+ +& ;E &&, & &2 + ;E,* ',+ , 1 77:,',+& 6, &67, ,* '2+ &2 +
;, &67, , &282 &,
2 ! F destiné à être utilisé 2 ,H / ! intended for use in
en atmosphères explosibles ; / ? G?G , potentially explosive atmospheres ; / ? G?G,
3 Numéro de l’avenant : 3 Supplementary certificate number :

: 2, ( &,* >-> * G ( : 2, ( &,* >-> * G (
4 Appareil ou système de protection : 4 Equipment or protective system :
Convertisseur de volume Volume converter
Type : CORUS Type : CORUS
5 Demandeur : ACTARIS 5 Applicant : ACTARIS
15 ;, 27&2 + ;, :E 5,+ +& 15 ;, 27&2 + 8 &$, 77:,',+& 6

, &282 &,
Modification des paramètres électriques de la carte RS Modification of electrical parameters of the board RS 485.
485.
Les résultats des vérifications et essais figurent dans le The examination and test results are recorded in
rapport confidentiel N° 60050170/550682. confidential report N° 60050170/550682.
Paramètres spécifiques du ou des modes de protection Specific parameters of the mode(s) of protection concerned:
concerné(s) :
Modifié comme suit pour la carte RS 485 : Modified as follow for the board RS 485 :
Connecteurs / Paramètres Groupe / Group

Terminal blocks électriques / Electrical IIC IIB IIA
parameters
Ui ≤ 9,3 V ≤ 14,6 V 16,7 V ≤ Ui ≤ 22,4 V ≤ 16,7 V
Ii ≤ 2,2 A ≤ 2,44 A ≤ 739 mA ≤ 2,03 A
J1, J2, J3, J4 Pi ≤1W
Ci ≤ 3,95 RF
Li ≈0
Le marquage doit être : Inchangé. The marking shall be : Unchanged.
16 ; ',+& ;, 27&28 16 ;, 27&25, ; ',+&
Dossier technique N° D2001484 AE du 09/2006. Technical file N° D2001484 AE dated 09/2006.
Ce dossier comprend 2 rubriques (13 pages). This file includes 2 items (13 pages).
17 +;2&2 + 7, 2 :, 7 +, &2:2 &2 + 17 7, 2 : +;2&2 + 8 8, ,
,
Inchangées. Unchanged.
18 ,*29,+ , , ,+&2,::, ;, , 2&, ,& ;, 18 , ,+&2 : $, :&$ +; 8,&6 ,D 2 ,',+&
+&,
19 5, 282 &2 + ,& , 2 2+;252; ,: 19 &2+, 5, 282 &2 + +; &, &
Fontenay aux Roses, le 25 septembre 2006 Le responsable de certification ATEX

ATEX certification manager
Seul le
Title texte en françaisCD-ROM
: FICHIERS
modification.
peut engagerMID
la responsabilité
CORUSduPTZ
TIA L
LCIE. Ce document ne peut être reproduit que dans son intégralité, sans aucune
Type
The of doc : Software_tools
LCIE’s
E N Project : may only be reproduced in its entirety and without any change.
liability applies only on the French text. This document
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01A Annexe III_CE_typ_app_av – rev1.DOC
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+
Actaris S.A.S
TIAL Rue des Temps Modernes BP 23
86361 Chasseneuil du Poitou Cedex – France t e l +33 (0) 5 49 62 70 00
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fax +33 (0) 5 49 62 70 89
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Actaris S.A.S
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fax +33 (0) 5 49 62 70 89
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© Copyright 2007, Actaris, All Rights Reserved. Actaris reserves the right to change these specifications without prior notice.
A202156 – D2007214
Actaris S.A.S
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fax +33 (0) 5 49 62 70 89
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_________________

Title : FICHIERS CD-ROM MID CORUS PTZ

Ambient temperature : 25 / +55 °C

Title : FICHIERS CD-ROM MID CORUS PTZ

Suggested intrinsic safety interfaces are:

• the barrier Z961 (from Pepperl&Fuchs) for data signals

Title : FICHIERS CD-ROM MID CORUS PTZ

Corus RS485 board Z961 BXNE31 ISB+

Z961and modem or RTU: BXNE31 and mains:

ISB+ and modem or RTU:

ISB+ Modem’s or RTU’S

RS485 board layout

Title : FICHIERS CD-ROM MID CORUS PTZ

Title : FICHIERS CD-ROM MID CORUS PTZ

Ambient temperature : 25 / +55 °C

Title : FICHIERS CD-ROM MID CORUS PTZ

4 – Installation procedure for ‘Retrofit’

&" " " / " # &"

- Connect the optical head between the PC and the Corus

Title : FICHIERS CD-ROM MID CORUS PTZ

Title : FICHIERS CD-ROM MID CORUS PTZ

a) Connect the flat cable on the optional connector slot

Plug the flat cable

Connect the 2 screws

Pass the RS485 line

Title7 3 " ! MID

Title : FICHIERS CD-ROM MID CORUS PTZ

• Modbus protocol activation

The possible values for these parameters are:

Title : FICHIERS CD-ROM MID CORUS PTZ

Title : FICHIERS CD-ROM MID CORUS PTZ

- Connect the optical head between the PC and the Corus

- Click on ‘Prog’ after setting the port configuration.

" " ! " @ A-

? " " " ! #

Title : FICHIERS CD-ROM MID CORUS PTZ

Retrans Comm. duration

Title : FICHIERS CD-ROM MID CORUS PTZ

6 – 2: Marking related to ATEX

The corresponding marking is :

The ambient temperature range for operation is : 25°C ; +55°C

LCIE 03 ATEX 6165X

6– 3: Specific safety instructions

Title : FICHIERS CD-ROM MID CORUS PTZ

• Cable length " " 2 3

Max linear L Max linear C

• It is recommended (but not mandatory) to use a shielded cable for connection to

• This product is manufactured at the following address:

• Actaris Chasseneuil plant is accredited to manufacture ATEX products for

Title : FICHIERS CD-ROM MID CORUS PTZ

3 Numéro de l’avenant : 3 Supplementary certificate number :

15 ;, 27&2 + ;, :E 5,+ +& 15 ;, 27&2 + 8 &$, 77:,',+& 6

Connecteurs / Paramètres Groupe / Group

Fontenay aux Roses, le 25 septembre 2006 Le responsable de certification ATEX

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