CONCRECELL™ FOR ROAD APPLICATIONS

A Formwork for Cell Filled Concrete

Concrecell
Concrecell is a cellular honeycomb like structural formwork, manufactured from slit
film strips that are joined to, form three dimensional cells.

Concrecell is used as:

-in-situ formwork to cast continuous, 3D-interlocking concrete paving for road or canal
construction.
-an erosion control formwork for concrete or vegetated soil embankment.

Road Applications
Low Volume Roads Steep Hill Roads
Helipads / Aircraft Parking Container stacking
Access Roads Industrial Estate Roads
Road shoulders Roads prone to water logging
Road Under pass Low Level River Crossings
Urban Road Rehabilitation Railway station Parking
Petrol pumps Underground Trackless Mining
Bus / Truck Lay Byes Bus / Trucks Parking / Stand
Down Chutes – OB dumps, Road Embankments, Landfill Sites
Advantages
 Equivalent Elastic Modulus of 100mm
thick cast in-situ blocks is equal to 136
 mm of high strength Bituminous concrete.
  Can be laid to very steep grades.
 Provides a concrete shuttering and
 finished height profile.
 Concrete infill has built in joints.
 Controlled Cracking
 Concrete infill has built in joints which are
 very thin. No mud pumping
  Stormwater side drain can be cast integral with road
  Built in skid Resistance
  Steel Reinforcement is not required, hence cost effective.
 Lasts Longer than flexible Pavements, Is maintenance free.
Concrecell Data Sheet
PARAMETER VALUE TOLERANCE
Length of expanded panel 5 m / 10 m / 20 m +/- 10%
Width of expanded panel 3 m / 3.75 m +/- 10%
Length of cell side 16 cm / 20 cm +/- 10%
Width of cell 21 cm / 28 cm +/- 20%
Height of cell 100 mm / 200 mm +/- 10%
Material HDPE
Wall thickness 200 µ +/- 10%
Material Tensile Strength at Break > 4kN/m
Material Elongation at Break >100%
Note: Special sizes and heights can be made to order.
 CONCRECELL™ FOR ROAD APPLICATIONS
A Formwork for Cell Filled Concrete

Fill M-30 Concrete into Concrecells Zero Slump M-30 concrete

Vibrate Concrete with plate vibrator Finished Surface with Concrecell

Note: With Zero Slump M-30 concrete, bicycles can use the road immediately after laying
concrete. Free Flowing concrete can also be used with more curing time. Plasticisers,
concrete stainers can be used
EDGE TREATMENT OF CONCRECELL PAVEMENTS

AAYU INTERNATIOANL
41-SHRUSHTI NEAR SHAILGANGA B/H JANTANAGAR CHANDKHEDA
AHMEDABD-382424
Email: aayuinternationals@gmail.com Contact: +919427408761